CN205741576U - Dyeing installation - Google Patents
Dyeing installation Download PDFInfo
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- CN205741576U CN205741576U CN201620435486.6U CN201620435486U CN205741576U CN 205741576 U CN205741576 U CN 205741576U CN 201620435486 U CN201620435486 U CN 201620435486U CN 205741576 U CN205741576 U CN 205741576U
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Abstract
This utility model relates to a kind of dyeing installation, and dyeing installation includes: cloth dispensing device, pad dyeing device, baking oven, chiller and finished product collection device.Baking oven includes baking zone, heat of solution fixation district and the critical heat fusing fixation district set gradually along cloth direction of transfer, baking zone is for drying cloth at a temperature of default drying, heat of solution fixation district for being heated to heat of solution temperature under default heat of solution color fixing temperature by cloth, and critical heat fusing fixation district for being heated to critical heat fusion temperature under preset threshold heat fusing color fixing temperature by cloth.Critical heat fusing solidification process is just bound tightly together with fiber molecule through too urgent quickly cooling the most then dye molecule after terminating, dyestuff microgranule is just bonded to the fiber sheath of cloth, through repeatedly circumnutating of some guide wheels, make cloth obtain soft feel and collect dyeing course through finished product, relative to traditional dyeing equipment, above-mentioned dyeing installation energy consumption is lower and quantity of wastewater effluent is less.
Description
Technical field
This utility model relates to textile dyeing and finishing technical field, particularly relates to a kind of dyeing installation.
Background technology
At present, dyeing and finishing dyeing and printing process industry still belongs to high energy consumption, high water consumption, the three-hypers industry of high pollution,
I.e. dyeing and finishing dyeing and printing process industry pollutes the heaviest link in being whole textile industry industrial chain.General, weaving
Product, before carrying out dying operation, need by desizing machine, embryo cloth is carried out desizing, are used for removing yam surface
Slurry so that dyestuff can adhere better to embryo cloth surface.Cloth drying after desizing
Machine proceeds to the dyeing of high temperature dye vat again after drying, again through washing after dyeing, shape finally by forming machine
Dry.
Wherein, in traditional dyeing process, need in advance the dyestuff in dye vat to be added water and heat treated,
And also need to apply high pressure in dyeing course, for make dyestuff penetration in the pore of fabric fibre, with
Playing Color, it can thus be seen that traditional dyeing process still has, energy loss is big and wastewater displacement
Big problem.
Secondly, after dyeing, fabric fibre surface and unattached firm dyestuff are sticked in order to remove
With the repeatedly water washing operations of auxiliary agent, the master of its quantity of wastewater effluent caused dyeing and finishing dyeing and printing process industry sewage especially
One of originate.
Utility model content
Based on this, it is necessary to provide a kind of energy consumption relatively low and the less dyeing installation of quantity of wastewater effluent.
A kind of dyeing installation, including: cloth dispensing device that the direction of transfer along cloth sets gradually, pad dyeing
Device, baking oven, chiller and finished product collection device;
Described baking oven includes three thermals treatment zone set gradually along cloth direction of transfer, three described thermal treatment zone tools
Body includes baking zone, heat of solution fixation district and critical heat fusing fixation district, described baking zone, described heat of solution
Fixation district and described critical heat fusing fixation district are respectively used to arrange preset dries temperature, default heat of solution fixation
Temperature and preset threshold heat fusing color fixing temperature;
Described baking zone is positioned at the cloth intlet of described baking oven, is used for cloth under described default drying temperature conditions
Material is dried;
Described heat of solution fixation district is positioned at after described baking zone, at described default heat of solution color fixing temperature
Under the conditions of cloth is heated to heat of solution state;
Described critical heat fusing fixation district is positioned at after described heat of solution fixation district and is in described baking oven tail end,
For cloth being heated to critical heat molten state under the conditions of described preset threshold heat fusing color fixing temperature;
Each described thermal treatment zone is all correspondingly arranged on least one set heating assembly and least one set and described heating group
The temperature control assembly that part is electrically connected with;
Described chiller includes at least two air-supply wind row and arranges, with described air-supply wind, the cooling blower connected,
Described air-supply wind arranges the wind pushing hole being provided with cloth, is formed between two the described air-supply rows being oppositely arranged
Cooling duct.
Wherein in an embodiment, described baking oven includes installing rack, heating assembly and two groups of guide wheel assemblies,
Described heating assembly is installed on described installing rack;
Described heating assembly includes the multiple bracing frames being arranged on described installing rack, and multiple support frames as described above depend on
Minor tick is arranged, and each support frame as described above sets gradually multiple heater along cloth traffic direction, adjacent two
Being formed between support frame as described above and add the passage of heat, guide wheel assembly described in two groups lays respectively at the upper and lower of support frame as described above
Two ends, for cloth guided and drives cloth pass sequentially through multiple described in add the passage of heat.
Wherein in an embodiment, each described heater includes setting gradually along the length direction of cloth
Primary heater, the first auxiliary heater and the second auxiliary heater, described primary heater is used for heating cloth
Overall width, described first auxiliary heater and described second auxiliary heater pipe be respectively used to heat cloth
Both sides;
Described baking oven also includes that multiple attemperating unit, each described attemperating unit include the width side along cloth
To three the temperature control assemblies set gradually, three described temperature control assemblies respectively with described first auxiliary heater,
Described primary heater and described second auxiliary heater are electrically connected with;
Described temperature control assembly includes controllable silicon temperature controller and non-contact type thermodetector, described controllable silicon temperature controller with
Described non-contact type thermodetector is electrically connected with.
Wherein in an embodiment, also include that hot melt pressure rolling device, described hot melt pressure rolling device are arranged at institute
Stating the afterbody of baking oven, it includes pressure rolling wheels and Power Component, and described pressure rolling wheels are with described Power Component even
Connect, be used for driving described pressure rolling wheels that cloth performs pressure rolling operation, and drive cloth to move ahead.
Wherein in an embodiment, described baking oven is arrangement architecture before and after horizontal direction, in described baking oven
Be provided with upper and lower two-layer heater, described heater be electrothermal tube directly heat, microwave heating or by heat
The Hot-blast Heating that wind apparatus is carried, is provided with pin tentering forming machine device in described baking oven, described needle plate draws
Width forming machine device uses vertical rail or horizontal track.
Wherein in an embodiment, described baking oven is stacked in " S " type arrangement architecture, in described baking oven
Be provided with two-layer heater at least up and down, described heater be electrothermal tube directly heat, microwave heating or by
The Hot-blast Heating that hot air apparatus is carried, the pin tentering forming machine device track in described baking oven is stacked
In " S " type arrangement architecture, the thermal treatment zone of each layer track layer each with baking oven intersects and superposes, the track of each layer
Head and the tail are connected and unitary design with arc-shaped, along track in " S " type under the traction of cloth chain in orbit
Motion.
Wherein in an embodiment, described pad dyeing device includes dyestuff groove, impregnation wheels, ultrasonic activation
Device and roller assembly, described impregnation wheels and described ultrasonic vibration apparatus be placed in described dyestuff groove,
Described impregnation wheels set gradually along the direction of transfer of cloth with described roller assembly.
Above-mentioned dyeing installation includes: cloth dispensing device, pad dyeing device, baking oven, chiller and finished product are received
Acquisition means.Pad dyeing device includes dyestuff groove, impregnation wheels, pressure rolling wheels, and impregnation wheels are placed in dyestuff groove,
Impregnation wheels set gradually along the direction of transfer of cloth with pressure rolling wheels.Baking oven includes depending on along cloth direction of transfer
The baking zone of secondary setting, heat of solution fixation district and critical heat fusing fixation district, described baking zone is for presetting
Being dried by cloth at a temperature of drying, described heat of solution fixation district is used for cloth under default heat of solution color fixing temperature
Material is heated to heat of solution temperature, and described critical heat fusing fixation district is at preset threshold heat fusing color fixing temperature
Lower cloth is heated to critical heat fusion temperature.Critical heat fusing solidification process terminate after through too urgent quickly cooling the most then
Dye molecule is just bound tightly together with fiber molecule, and dyestuff microgranule is just bonded to the fiber sheath of cloth,
Through repeatedly circumnutating of some guide wheels, make cloth obtain soft feel and collected dyeing course through finished product.
Above-mentioned dyeing installation by along the direction of transfer of cloth set gradually cloth dispensing device, pad dyeing device,
Baking oven, hot melt pressure rolling device, chiller and finished product collection device, can carry out successional dye to cloth
Color dries fixation crystallization operation, and relative to traditional dyeing equipment, above-mentioned dyeing installation energy consumption is lower and sewage is arranged
The most less.
Accompanying drawing explanation
Fig. 1 is the structural representation of the dyeing installation of this utility model one embodiment;
Fig. 2 is the structural representation of the pad dyeing device shown in Fig. 1.
Detailed description of the invention
For the ease of understanding this utility model, below with reference to relevant drawings, this utility model is carried out more comprehensively
Description.Accompanying drawing gives better embodiment of the present utility model.But, this utility model can be with
Many different forms realize, however it is not limited to embodiments described herein.On the contrary, provide these
The purpose of embodiment be make disclosure of the present utility model is understood more thorough comprehensively.
It should be noted that when element is referred to as " being fixed on " another element, and it can be directly at another
On individual element or element placed in the middle can also be there is.When an element is considered as " connection " another yuan
Part, it can be directly to another element or may be simultaneously present centering elements.Used herein
Term " vertical ", " level ", "left", "right" and similar statement simply to illustrate that mesh
, being not offered as is unique embodiment.
Unless otherwise defined, all of technology used herein and scientific terminology with belong to of the present utility model
The implication that those skilled in the art are generally understood that is identical.Institute in description of the present utility model herein
The term used is intended merely to describe the purpose of specific embodiment, it is not intended that in limiting this utility model.
Term as used herein " and/or " include the arbitrary and all of one or more relevant Listed Items
Combination.
Referring to Fig. 1, dyeing installation includes: cloth dispensing device 10, pad dyeing device 20, baking oven 30, heat
Fusion pressure rolling device 60, chiller 40 and finished product collection device 50, cloth dispensing device 10, pad dyeing device
20, baking oven 30, hot melt pressure rolling device 60, chiller 40 and finished product collection device 50 are along the transmission of cloth
Direction sets gradually.It is to say, cloth to be dyed sequentially passes through cloth dispensing device 10, pad dyeing device
20, baking oven 30, hot melt pressure rolling device 60, chiller 40 and finished product collection device 50.
Refer to Fig. 1, unreel unit 10 and include: cloth dispensing device 11, stock chest 12, quickly carry dress
Put 13, unreel guide wheel 14, unreel expansion wheels 15, cloth tension control device 16 and deviation correcting device 17,
Cloth dispensing device 11, stock chest 12, quick conveyer device 13, unreel guide wheel 14, unreel expansion wheels
15, cloth tension control device 16 and deviation correcting device 17 set gradually along the direction of transfer of cloth.The most defeated
Send device 13, unreel guide wheel 14 and unreel and launch wheels 15 and be arranged at the top of stock chest 12.Unreel guide wheel
14, unreel expansion wheels 15 and be positioned at the downstream of quick conveyer device 13.
Referring to Fig. 1, quick conveyer device 13 includes that the first pinch roller 131 is relative with the first pinch roller 131
Second pinch roller 132, the first pneumatic member 133 connecting the first pinch roller 131 and the first of connection the second pinch roller 132
Force piece 134.First pneumatic member 133 for drive the first pinch roller 131 closer or far from the second pinch roller 132,
First force piece 134 is for changing the linear velocity of the second pinch roller 132.Quickly conveyer device 13 is used for regulating cloth
Material transporting velocity so that cloth quick conveyer device 13 speed more than cloth described dyeing installation its
The speed of his position.Such as, when whole dyeing installation normally works, the first force piece 134 does not starts,
Cloth is equal to cloth linear speed on other positions of cloth continuous dyeing in the linear velocity of quick conveyer device 13
Degree, for avoiding generation cloth overtension or too small problem in course of conveying.When cloth dispensing device
When cloth roll on 11 is soon finished, starting the first force piece 134, the first force piece 134 drives the second pressure
Wheel 132 rotation, makes cloth be more than cloth in other positions of dyeing installation in the linear velocity of quick conveyer device 13
Linear velocity because cloth quick conveyer device 13 linear velocity more than cloth at other positions of dyeing installation
Linear velocity so that quickly the cloth of conveyer device 13 conveying is assembled in stock chest 12 in a large number, works as cloth
After cloth roll on dispensing device 11 is finished, on discharging roll, put rapidly a new cloth roll, and by this new cloth
In material cigarette, the tail end of a upper cloth roll, owing to storing substantial amounts of cloth in stock chest 12, sets so whole
Standby can also continue to work, it is not necessary to shut down, and be the placement of new cloth roll, and newly cloth roll and upper
The connection of one cloth roll provides the time of abundance.
Referring to Fig. 1, unreel expansion wheels 15 and include at least one the 3rd expanding wheel, the 3rd expanding wheel can be
Curved bend wheel aluminum sheet type spreading wheel or broad in the middle small in ends in high formula expanding wheel.Unreel expansion wheels 15 to use
In being launched by cloth, so that cloth not fold, cloth tension control device 16 is used for regulating cloth in transit
Tensile force so that cloth does not haves skidding on each wheel, deviation correcting device 17 is used for preventing cloth inclined
Movement row track.
Seeing also Fig. 1 and Fig. 2, pad dyeing device 20 includes dyestuff groove 21, impregnation wheels 23, ultrasound wave
Vibrating device 24 and roller assembly 25, impregnation wheels 23 and ultrasonic vibration apparatus 24 are placed in dyestuff groove
In 21, impregnation wheels 23 set gradually along the direction of transfer of cloth with roller assembly 25.Dyestuff groove 21 is used for
Hold dye liquor 22.Carriage direction roller assembly 25 along cloth is positioned at the downstream of impregnation wheels 23, is used for adjusting
Dye liquor 22 content in joint cloth.
It is appreciated that the ultrasonic assistant sent by ultrasonic vibration apparatus 24 is stirred, so that dye liquor
22 granules reach micron order.Cloth is controlled by the extruding of impregnation wheels 23 and the extruding of roller assembly 25
Dye liquor 22 content of overall wet when cloth width.By in dye liquor 22 add comprise thickening agent,
The auxiliary agent of dye leveller, penetrating agent and softening agent, and being total to of thickening agent, dye leveller, penetrating agent and softening agent
Same-action so that dispersibility stain more tinyization, adds the cavitation effect of ultrasonic vibration apparatus 24, makes
Tiny dispersibility dye liquor 22 molecule being dispersed in dye liquor 22 evenly, this makes dye liquor 22 not only exist
On cloth, colouring uniformly, also makes the dye liquor 22 tack on cloth improve.
In order to preferably regulate the dye liquor content of cloth width, such as, refer to Fig. 2, roller assembly
25 include two nip rolls be arrangeding in parallel 251, and one of them nip rolls 251 connects two oil hydraulic cylinders, two oil
Cylinder pressure connects the two ends of nip rolls 251 respectively, so, is changed between two nip rolls 251 by oil hydraulic cylinder
Spacing, can reach to regulate the dye liquor content of cloth width.
In order to preferably launch cloth, such as, referring to Fig. 2, pad dyeing device 20 also includes being located at impregnation wheel
The first expanding wheel 26 organizing 23 upstreams and second expanding wheel 27 in the downstream being positioned at impregnation wheels 23, the first exhibition
Opening wheel 26 to launch for the cloth preferably transmitted by described cloth dispensing device, the second expanding wheel 27 is used for
Being launched by the cloth soaked through dye liquor 22, the first expanding wheel 26 and the second expanding wheel 27 are broad in the middle two
Hold little in high formula expanding wheel, certainly, the first expanding wheel 26 and the second expanding wheel 27 structure not only
Being limited to this, and for example, the first expanding wheel 26 and the second expanding wheel 27 are helical form expanding wheel.
It is pointed out that the cavitation temperature owing to ultrasound wave is best in above-mentioned dye liquor 22 is 45 DEG C~55 DEG C,
Along with the carrying out of ultrasonic cavitation effect, the temperature of dye liquor 22 can gradually rise, and temperature rising can cause
Dye liquor 22 evaporates portion of water so that dye liquor 22 concentration changes, thus occurs the colouring of cloth to imitate
The most uneven problem, and in order to improve the uniformity of chromatic effect on cloth, such as, refer to Fig. 2, dye liquor
Groove 21 is double-decker, has water storage cavity 211 in the sidewall of dye liquor tank 21.On the lateral wall of dye liquor tank 21
It is communicated with water inlet and the outlet of water storage cavity 211.Dyeing padding machine 20 also includes for by regulation water storage
The register 28 of dye liquor 22 temperature constant in the temperature of water keeps dye liquor tank 21 in chamber 211, homoiothermic fills
Put 28 include the controller 284 being located at outside dye liquor tank 21, the temperature inductor 285 be located on dye liquor tank 21,
And the lower water temperature assembly 281 being located at outside dye liquor tank 21, temperature inductor 285 and lower water temperature assembly 281
It is all connected with controller 284.The measurement end of temperature inductor 285 is positioned at dye liquor tank 21.Lower water temperature assembly
281 pass through pipeline communication water inlet and outlet.Temperature inductor 285 sends dye liquor to controller 284 in real time
The temperature information of dye liquor 22 in groove 21, prestores in the inner when controller 284 analyzes the temperature height of dye liquor 22
Set point of temperature numerical value time, controller 284 controls lower water temperature assembly 281 and enters the water in water storage cavity 211
Row cooling effect, the water after cooling carries out heat exchange by inner core and dye liquor 22, so that the temperature of dye liquor 22
It is down to, in the range of regulation, to avoid the evaporation of the dye liquor 22 in dye liquor tank 21, so, cloth to be improved
The uniformity of chromatic effect on material.Such as, lower water temperature assembly 281 includes the water pump that pipe piping is sequentially connected with
283 and thermostat 282, thermostat 282 connects controller 284.
Referring to Fig. 1, baking oven 30 includes three thermals treatment zone set gradually along cloth direction of transfer, three institutes
State the thermal treatment zone specifically include baking zone, heat of solution fixation district and critical heat fusing fixation district, described baking zone,
Described heat of solution fixation district and described critical heat fusing fixation district are respectively used to arrange default drying temperature, preset
Heat of solution color fixing temperature and preset threshold heat fusing color fixing temperature;What described baking zone was positioned at described baking oven enters cloth
End, for drying cloth under described default drying temperature conditions;Described heat of solution fixation district is positioned at described
After baking zone, for cloth being heated to heat of solution state under the conditions of described default heat of solution color fixing temperature;
Described critical heat fusing fixation district is positioned at after described heat of solution fixation district and is in described baking oven tail end, is used for
Under the conditions of described preset threshold heat fusing color fixing temperature, cloth is heated to critical heat molten state;Each institute
State the thermal treatment zone and be all correspondingly arranged on least one set heating assembly and least one set and the electric connection of described heating assembly
Temperature control assembly.
Concrete, referring to Fig. 1, baking oven 30 includes installing rack 31, heating assembly 36 and two groups of guide wheel group
Part 35, heating assembly 36 is installed on installing rack 31.Heating assembly 36 includes being arranged on installing rack many
Individual bracing frame 361, multiple bracing frames 361 are spaced setting successively, and each bracing frame 361 extends along direction,
I.e. set gradually multiple heater 362 along cloth traffic direction, between adjacent two support frames as described above, form heating
Passage, two groups of guide wheel assemblies 35 lay respectively at the two ends up and down of bracing frame 361, for guiding cloth
And drive cloth pass sequentially through multiple described in add the passage of heat.Roundabout logical by added that the passage of heat forms by each cloth
Road, can shorten the length of baking oven, and then the floor space of minimizing baking oven, improve the efficiency of heating surface.Such as,
Arranging multiple described heating assembly, multiple described heating assemblies set gradually and form three described thermals treatment zone, and three
The individual described thermal treatment zone specifically includes baking zone, heat of solution fixation district and critical heat fusing fixation district.
In described two groups of guide wheel assemblies, at least the above one group of guide wheel assembly is provided with power set, and described guide wheel
The wheel face of assembly is through the anti-stick spray treatment of Teflon.
The controllability of the uniformity and temperature in order to improve heating, such as, each described heater include along
Primary heater, the first auxiliary heater and the second auxiliary heater that the width of cloth sets gradually;Again
As, described baking oven also includes that multiple attemperating unit, each described attemperating unit include the length side along cloth
To three the temperature control assemblies set gradually, three described temperature control assemblies respectively with described first auxiliary heater,
Described primary heater and described second auxiliary heater are electrically connected with;And for example, described temperature control assembly includes controlled
Silicon temperature controller and non-contact type thermodetector, described controllable silicon temperature controller electrically connects with described non-contact type thermodetector
Connect.Such as, non-contact type thermodetector is infrared ray non-contact type thermodetector.Such as, described main heat-generating pipe position
In the centre position of cloth, provide major temperature, described first heat-generating pipe and described for the drying for cloth
Second heat-generating pipe supplements temperature for position, the left side and the right side portion of respectively cloth, so that cloth is wide at it
Degree is heated evenly on direction.Such as, described heater is for adding heat pipe.
The controllability of the uniformity and temperature in order to improve heating further, such as, refers to Fig. 1, described baking
Dry district is provided with five rows and arranges vertical bracing frame 361, is often provided with 12 heaters 362 altogether on row's bracing frame 361,
The power of every heater 362 is 2200W, and the bottom of first, the three, the 5th row's bracing frames 361 is all provided with
One group of non-contact type thermodetector (not shown), the top of the second, the 4th row's bracing frame 361 is had to be equipped with
One group of non-contact type thermodetector (not shown);And for example, described heat of solution fixation district and described critical hot melt
Change fixation district to be provided with 6 rows altogether and erect the bracing frame 361 of placement, such as, described heat of solution fixation district and described face
The support frame as described above quantity in heat fusing fixation district of boundary can select flexibly according to practical situation.Often row's bracing frame 361
Being provided with 12 heaters 362, every heater 362 power is 1500W, and first, the three, the 5th rows prop up
The bottom of support 361 is equipped with one group of infrared ray non-contact type thermodetector (not shown), second, the 4th,
The top of the 6th row's bracing frame 361 is respectively provided with one group of non-contact type thermodetector in the left, center, right of cloth (in figure not
Illustrate).
And for example, each group non-contact type thermodetector all includes being positioned at the left non-contact type thermodetector on the cloth left side, position
Middle non-contact type thermodetector in cloth middle part and be positioned at the right contactless temperature-measuring of cloth right side portion
Instrument.Middle non-contact type thermodetector connects the controllable silicon temperature controller being connected with primary heater, middle contactless temperature-measuring
The heating temp of primary heater measured by instrument, and sends temperature signal to the controllable silicon connecting primary heater, connects
The controllable silicon of primary heater controls the heating power of primary heater according to this temperature signal;Left contactless temperature-measuring
Instrument connects the controllable silicon temperature controller being connected with left heater, and left contactless temperature-measuring measures the heating of left heater
Power, and send temperature signal to the controllable silicon connecting left heater, connect the controllable silicon of left heater according to
This temperature signal controls the heating power of left heater;Right non-contact type thermodetector connects and is connected with right heater
Controllable silicon temperature controller, right contactless temperature-measuring measure right heat pipe heating temp, and to connect right heater
Controllable silicon send temperature signal, connect the controllable silicon temperature controller of right heater and control the right side according to this temperature signal
The heating power of heater, as such, it is possible to improve the uniformity and the controllability of temperature of heating further.
In order to extract the steam in baking oven 30 and a small amount of dye liquor granule, such as, refer to Fig. 1, baking oven
30 also include the drying air exhauster 300 being located at installing rack 31 top, dry air exhauster 300 and connect installing rack 31
Heating chamber 33, as such, it is possible to utilize air exhauster 300 can extract the steam in baking oven 30 and a small amount of
Dye liquor granule.
In order to improve Color, such as, described default drying temperature is 100 DEG C~150 DEG C, described default heat
Dissolving color fixing temperature is 120 DEG C~180 DEG C, and described preset threshold heat fusing color fixing temperature is 140 DEG C~230 DEG C,
The cloth mobile distance in described baking oven is 10m~50m, and residence time should be in baking oven for described cloth
10 seconds~50 seconds, as such, it is possible to improve Color.
It should be noted that described heating assembly includes electric heating type heating assembly and hot air type heating assembly;
Electric heating assembly includes infrared ray, far infrared, halogen lamp tube, microwave radiation heater, black matrix pipe etc.
Heating assembly, and for example, described hot air type heating assembly uses and offers hot blast hole, for cloth blowout heat
Wind;And for example, the thermal source of described hot blast by steam, conduction oil, combustion of natural gas, biologic grain burn or/
There is provided with electrothermal tube.
Such as, this utility model also provides for the baking oven of two kinds of embodiments;In one embodiment, described baking oven
For arrangement architecture before and after horizontal direction, in described baking oven, it is provided with upper and lower two-layer heater, this heater
Directly heat by electrothermal tube or microwave heating or the Hot-blast Heating that carried by hot air apparatus, in described baking oven
Being provided with pin tentering forming machine device, described pin tentering forming machine device can use the vertical rail can also
It it is horizontal track;In another embodiment, described baking oven is stacked in " S " type arrangement architecture, described baking
Be provided with two-layer heater at least up and down in case, this heater be electrothermal tube directly heat or microwave heating or
The Hot-blast Heating that person is carried by hot air apparatus, the pin tentering forming machine device track in described baking oven is layer
Stacked is in " S " type arrangement architecture, and the thermal treatment zone of the track of each layer layer each with baking oven intersects and superposes, each layer
Track head and the tail with arc-shaped be connected and unitary design, under the traction of cloth chain in orbit along track in
" S " type moves, and makes the positive and negative of cloth the most effectively be heated simultaneously.
Referring to Fig. 1, hot melt pressure rolling device 60 is positioned at described baking oven afterbody, and described hot melt pressure rolling device includes
Least one set pressure rolling wheels and Power Component, described Power Component is connected with described pressure rolling wheels, is used for driving
Described pressure rolling wheels, pressure rolling wheels carry out pressure pressure rolling fixation and drive the cloth under critical heat molten state
Dynamic cloth moves ahead.That is, described pressure rolling wheels are used for driving described pressure rolling wheels that cloth performs pressure rolling operation,
And drive cloth to move ahead.
Referring to Fig. 1, chiller 40 includes what at least two air-supply wind was arranged and connected with described air-supply wind row
Cooling blower, described air-supply wind arranges the wind pushing hole being provided with cloth, two the described air-supplies being oppositely arranged
Cooling duct is formed between row.
Concrete, referring to Fig. 1, chiller 40 includes cooling chamber 34, multiple air-supply wind row 41 and two
Organizing the second guide wheel group 42, wherein one group of second guide wheel is provided with power set above, and described second guide wheel
Wheel face is through Teflon spray treatment.Multiple air-supply wind row 41 is arranged at intervals in cooling chamber 34 successively, send
Wind wind row 41 offers the wind pushing hole towards cloth, forms cooling duct between adjacent two air-supply wind rows 41,
Two group of second guide wheel group 42 lays respectively at the both sides of air-supply wind row 41, is used for driving cloth to pass sequentially through multiple
Described cooling duct.Multiple air-supply wind row 41 connects with described cooling blower, such as, arranges at least one institute
State cooling blower, and for example, multiple described cooling blower is set.
In order to improve cooling effect, such as, referring to Fig. 1, the inner chamber of installing rack 31 is split by dividing plate 32
Become heating chamber 33 and be positioned at the heating chamber 33 cool room 34 near finished product collection device 50 side.Two groups of guide wheels
Assembly 35 and each electricity bracing frame 361 are respectively positioned in heating chamber 33.Chiller 40 includes being located at cool room 34
Interior at least air-supply wind row 41, two group of the 3rd guide wheel 42 being located in cool room 34, corresponding air-supply wind arrange 41
Be located at installing rack 31 top send air-cooler 43 and be located at installing rack 31 top take out air-cooler 44.Air-supply wind
Row 41 is spaced setting along the length direction of baking oven 30, and each air-supply wind row 41 is provided with out cold wind hole, goes out cold wind
The air-out wind direction in hole is towards cloth;Between adjacent air-supply wind row 41, there is cloth cooling duct, two group of the 3rd guide wheel
42 the upper side and lower side being respectively arranged on air-supply wind row 41, are used for driving cloth being made up of each cloth cooling duct
Circuitous channel in move.Air-cooler 43 is sent to connect each air-supply wind row 41, defeated for arranging 41 for each air-supply wind
Send cold wind, so that the cloth after drying to be cooled down;Take out air-cooler 44 and connect cool room 34, for cooling down
The wind crossing cloth is extracted out in cool room 34.By chiller 40 is arranged with baking oven 30 integrative-structure,
On the one hand can reduce the occupation of land space of chiller 40, on the other hand can reduce the system of chiller 40
Cause this, as such, it is possible to improve cooling effect.Such as, described chiller and described baking oven are integrated knot
Structure, certainly, according to practical situation, described chiller and described baking oven can also be two absolute construction.
Referring to Fig. 1, finished product collection device 50 includes rewinding basket 53, an at least four guide idler 51, Pneumatic swing
Position, arm-type angle potentiometer device 52, position, Pneumatic swing arm-type angle potentiometer device 52 is positioned at rewinding basket 53 and the 4th
Between guide wheel 51, by the way of the potentiometer device 52 swing arm laying up of position, Pneumatic swing arm-type angle, cloth is carried out
Rewinding.
Above-mentioned dyeing installation is by setting gradually cloth dispensing device 10, pad dyeing device along the direction of transfer of cloth
20, baking oven 30, hot melt pressure rolling device 60, chiller 40 and finished product collection device 50, can be to cloth
Carry out successional dyeing and dry fixation crystallization operation, relative to traditional dyeing equipment, above-mentioned dyeing installation energy
Consume lower and quantity of wastewater effluent is less.
Above-mentioned dyeing installation includes: cloth dispensing device, pad dyeing device, baking oven, chiller and finished product are received
Acquisition means.Pad dyeing device includes dyestuff groove, impregnation wheels, pressure rolling wheels, and impregnation wheels are placed in dyestuff groove,
Impregnation wheels set gradually along the direction of transfer of cloth with pressure rolling wheels.Baking oven includes depending on along cloth direction of transfer
The baking zone of secondary setting, heat of solution fixation district and critical heat fusing fixation district, described baking zone is for presetting
Being dried by cloth at a temperature of drying, described heat of solution fixation district is used for cloth under default heat of solution color fixing temperature
Material is heated to heat of solution temperature, and described critical heat fusing fixation district is at preset threshold heat fusing color fixing temperature
Lower cloth is heated to critical heat fusion temperature.Critical heat fusing solidification process terminate after through too urgent quickly cooling the most then
Dye molecule is just bound tightly together with fiber molecule, and dyestuff microgranule is just bonded to the fiber sheath of cloth,
Through repeatedly circumnutating of some guide wheels, make cloth obtain soft feel and collected dyeing course through finished product.
Each technical characteristic of embodiment described above can combine arbitrarily, for making description succinct, the most right
The each piece of all possible combination of technical characteristic in above-described embodiment is all described, but, if these skills
There is not contradiction in the combination of art feature, is all considered to be the scope that this specification is recorded.
Embodiment described above only have expressed several embodiments of the present utility model, its describe more concrete and
In detail, but therefore can not be interpreted as the restriction to this utility model the scope of the claims.It should be pointed out that,
For the person of ordinary skill of the art, without departing from the concept of the premise utility, it is also possible to
Making some deformation and improvement, these broadly fall into protection domain of the present utility model.Therefore, this utility model
The protection domain of patent should be as the criterion with claims.
Claims (7)
1. a dyeing installation, it is characterised in that including: the cloth that the direction of transfer along cloth sets gradually
Dispensing device, pad dyeing device, baking oven, chiller and finished product collection device;
Described baking oven includes three thermals treatment zone set gradually along cloth direction of transfer, three described thermal treatment zone tools
Body includes baking zone, heat of solution fixation district and critical heat fusing fixation district, described baking zone, described heat of solution
Fixation district and described critical heat fusing fixation district are respectively used to arrange preset dries temperature, default heat of solution fixation
Temperature and preset threshold heat fusing color fixing temperature;
Described baking zone is positioned at the cloth intlet of described baking oven, is used for cloth under described default drying temperature conditions
Material is dried;
Described heat of solution fixation district is positioned at after described baking zone, at described default heat of solution color fixing temperature
Under the conditions of cloth is heated to heat of solution state;
Described critical heat fusing fixation district is positioned at after described heat of solution fixation district and is in described baking oven tail end,
For cloth being heated to critical heat molten state under the conditions of described preset threshold heat fusing color fixing temperature;
Each described thermal treatment zone is all correspondingly arranged on least one set heating assembly and least one set and described heating group
The temperature control assembly that part is electrically connected with;
Described chiller includes at least two air-supply wind row and arranges, with described air-supply wind, the cooling blower connected,
Described air-supply wind arranges the wind pushing hole being provided with cloth, is formed between two the described air-supply rows being oppositely arranged
Cooling duct.
Dyeing installation the most according to claim 1, it is characterised in that described baking oven include installing rack,
Heating assembly and two groups of guide wheel assemblies, described heating assembly is installed on described installing rack;
Described heating assembly includes the multiple bracing frames being arranged on described installing rack, and multiple support frames as described above depend on
Minor tick is arranged, and each support frame as described above sets gradually multiple heater along cloth traffic direction, adjacent two
Being formed between support frame as described above and add the passage of heat, guide wheel assembly described in two groups lays respectively at the upper and lower of support frame as described above
Two ends, for cloth guided and drives cloth pass sequentially through multiple described in add the passage of heat.
Dyeing installation the most according to claim 2, it is characterised in that each described heater includes edge
Primary heater, the first auxiliary heater and the second auxiliary heater that the length direction of cloth sets gradually,
Described primary heater is for heating the overall width of cloth, and described first auxiliary heater and described second assists
Heater tube is respectively used to heat the both sides of cloth;
Described baking oven also includes that multiple attemperating unit, each described attemperating unit include the width side along cloth
To three the temperature control assemblies set gradually, three described temperature control assemblies respectively with described first auxiliary heater,
Described primary heater and described second auxiliary heater are electrically connected with;
Described temperature control assembly includes controllable silicon temperature controller and non-contact type thermodetector, described controllable silicon temperature controller with
Described non-contact type thermodetector is electrically connected with.
Dyeing installation the most according to claim 1, it is characterised in that also include hot melt pressure rolling device,
Described hot melt pressure rolling device is arranged at the afterbody of described baking oven, and it includes pressure rolling wheels and Power Component, described
Pressure rolling wheels are connected with described Power Component, are used for driving described pressure rolling wheels that cloth performs pressure rolling operation,
And drive cloth to move ahead.
Dyeing installation the most according to claim 1, it is characterised in that described baking oven is horizontal direction
Structure in tandem, is provided with upper and lower two-layer heater in described baking oven, described heater is that electrothermal tube is straight
Connect heating, microwave heating or the Hot-blast Heating carried by hot air apparatus, be provided with needle plate in described baking oven and draw
Width forming machine device, described pin tentering forming machine device uses vertical rail or horizontal track.
Dyeing installation the most according to claim 1, it is characterised in that described baking oven is stacked in " S "
Type arrangement architecture, is provided with two-layer heater at least up and down in described baking oven, described heater is electrothermal tube
Directly heat, microwave heating or the Hot-blast Heating that carried by hot air apparatus, the pin tentering in described baking oven
Forming machine device track is stacked in " S " type arrangement architecture, the thermal treatment zone phase of each layer track layer each with baking oven
The most cross-superimposed, the track head and the tail of each layer are connected and unitary design with arc-shaped, cloth chain in orbit
Traction under move along track in " S " type.
Dyeing installation the most according to claim 1, it is characterised in that described pad dyeing device includes dyestuff
Groove, impregnation wheels, ultrasonic vibration apparatus and roller assembly, described impregnation wheels and described ultrasonic activation
Device is placed in described dyestuff groove, and described impregnation wheels depend on along the direction of transfer of cloth with described roller assembly
Secondary setting.
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CN201620435486.6U CN205741576U (en) | 2016-05-11 | 2016-05-11 | Dyeing installation |
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CN201620435486.6U CN205741576U (en) | 2016-05-11 | 2016-05-11 | Dyeing installation |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105821606A (en) * | 2016-05-11 | 2016-08-03 | 东莞市金银丰机械实业有限公司 | Dyeing equipment and method |
CN107119408A (en) * | 2017-04-24 | 2017-09-01 | 李裕 | Steam pad dyeing color device and method thereof |
CN109322092A (en) * | 2018-11-21 | 2019-02-12 | 江苏红旗印染机械有限公司 | Sensitive fabrics continuous dyeing system based on rail mounted needle plate drying chamber |
CN109825978A (en) * | 2019-02-22 | 2019-05-31 | 杨陆洲 | The energy-saving cloth method for shaping of heat source and forming machine |
CN110258054A (en) * | 2019-07-19 | 2019-09-20 | 李雅 | A kind of continuous circulating-heating dryer and heating, drying method |
CN111074457A (en) * | 2019-12-09 | 2020-04-28 | 高斯图文印刷系统(中国)有限公司 | Two-sided printing equipment of dyeing cloth |
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2016
- 2016-05-11 CN CN201620435486.6U patent/CN205741576U/en active Active
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105821606A (en) * | 2016-05-11 | 2016-08-03 | 东莞市金银丰机械实业有限公司 | Dyeing equipment and method |
CN105821606B (en) * | 2016-05-11 | 2018-05-22 | 东莞市金银丰机械实业有限公司 | Dyeing installation and its method |
CN107119408A (en) * | 2017-04-24 | 2017-09-01 | 李裕 | Steam pad dyeing color device and method thereof |
CN107119408B (en) * | 2017-04-24 | 2019-04-09 | 李裕 | Steam pad dyeing color device and method thereof |
CN109322092A (en) * | 2018-11-21 | 2019-02-12 | 江苏红旗印染机械有限公司 | Sensitive fabrics continuous dyeing system based on rail mounted needle plate drying chamber |
CN109825978A (en) * | 2019-02-22 | 2019-05-31 | 杨陆洲 | The energy-saving cloth method for shaping of heat source and forming machine |
CN110258054A (en) * | 2019-07-19 | 2019-09-20 | 李雅 | A kind of continuous circulating-heating dryer and heating, drying method |
CN111074457A (en) * | 2019-12-09 | 2020-04-28 | 高斯图文印刷系统(中国)有限公司 | Two-sided printing equipment of dyeing cloth |
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