CN201476496U - Energy-saving discharge reduction electric oven - Google Patents
Energy-saving discharge reduction electric oven Download PDFInfo
- Publication number
- CN201476496U CN201476496U CN2009202309423U CN200920230942U CN201476496U CN 201476496 U CN201476496 U CN 201476496U CN 2009202309423 U CN2009202309423 U CN 2009202309423U CN 200920230942 U CN200920230942 U CN 200920230942U CN 201476496 U CN201476496 U CN 201476496U
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- tank tower
- housed
- circulating
- air duct
- circulation
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- 238000010438 heat treatment Methods 0.000 claims abstract description 47
- 230000005855 radiation Effects 0.000 claims abstract description 27
- 239000004744 fabric Substances 0.000 claims abstract description 25
- 238000004064 recycling Methods 0.000 claims description 6
- 230000008676 import Effects 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000004753 textile Substances 0.000 abstract description 4
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000000576 coating method Methods 0.000 abstract description 3
- 238000004043 dyeing Methods 0.000 abstract description 3
- 238000007639 printing Methods 0.000 abstract description 3
- 238000009941 weaving Methods 0.000 description 9
- 230000005540 biological transmission Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- 238000012545 processing Methods 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 238000013461 design Methods 0.000 description 4
- 238000009413 insulation Methods 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000004134 energy conservation Methods 0.000 description 3
- 238000007664 blowing Methods 0.000 description 2
- 238000007791 dehumidification Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000002918 waste heat Substances 0.000 description 2
- 239000003245 coal Substances 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000009183 running Effects 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000002166 wet spinning Methods 0.000 description 1
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Abstract
The utility model relates to an energy-saving discharge reduction electric oven, in particular to a textile fabric drying device in production lines of printing and dyeing, coating, flocking and stentering in the textile industry. The energy-saving discharge reduction electric oven comprises an oven frame, a circulating fan, a circulating upper air channel, a circulating lower air channel, a circulating air outlet channel, heating pipe clamps, medium wave infrared radiation heating pipes, an upper conduction band roller, a lower conduction band roller, a bearing, needle plate chain guiding rails or net belts, a speed reduction electromotor, a roller supporting beam and an air discharge port filter plate, wherein a plurality of groups of heating pipe clamps are installed in the oven frame, a plurality of medium wave infrared radiation heating pipes are respectively installed on a plurality of groups of heating pipe clamps, the needle plate chain guiding rails or the net belts are installed on an active roller, a driven roller, the upper conduction band roller and the lower conduction band roller, the speed reduction electromotor is installed on one end on the lower portion of the oven frame, an output shaft of the speed reduction electromotor is directly connected with the active roller, the circulating upper air channel is installed on the upper portion of the oven frame, the circulating lower air channel is installed on the lower portion of the upper conduction band roller, the circulating fan is installed on the top of the oven frame, and an air inlet end port of the circulating fan is communicated with the circulating air outlet channel on the top of the oven frame.
Description
Technical field
What the utility model electric dry oven capable of saving energy and reducing emission related to is a kind of weaving face fabric drying plant in textile industry printing and dyeing, coating, flocking, the tentering production line that is used for.
Background technology
The present baking oven of China is used in the middle of textile industry printing and dyeing, coating, flocking, the tentering production line, a very main part, usually principle is: pass through coal fired boiler, heat conduction rusting heat to 150 ℃--about-260 ℃, conduction oil is recycled in oil-piping in the radiator, and heat-obtaining from radiator is extracted into up and down in the hot blast nozzle by air-heater, be sprayed onto on the required heating cloth cover, reach drying effect.Is well-known with boiler to the pollution of environment, does not meet the requirement of national energy-saving and emission-reduction.
Summary of the invention
The utility model purpose is to provide a kind of electric dry oven capable of saving energy and reducing emission at above-mentioned weak point, adopt medium wave infrared radiation heating pipe to come the direct irradiation cloth cover, temperature automatically controlled with radiation wavelength with the controllable silicon temperature-regulating module, automatically regulate heating tube voltage and radiation wavelength when reaching design temperature, and be provided with circulating fan, the circulation upper air duct, the circulation lower air duct, the waste heat recovery circulatory system that forms is carried out recycling to the amount of residual heat will in the baking oven, the medium wave infrared radiation heating pipe that adopts carries out the medium wave radiation heating, so the heat that produces in the baking oven can form heat circulating system, be used for guaranteeing the temperature of oven interior, thereby reach the purpose of energy-saving and emission-reduction.
Electric dry oven capable of saving energy and reducing emission is to take following technical scheme to realize: electric dry oven capable of saving energy and reducing emission comprises tank tower (skeleton), circulating fan, circulation upper air duct, the lower air duct that circulates, recycles the air channel, heating pipe clamp, medium wave infrared radiation heating pipe, go up tape guide roller, tape guide roller, bearing, needle plate chain guide or guipure, decelerator, carrying roller beam, exhaust outlet filter down.
In the tank tower outside warming plate is housed, some groups of heating pipe clamps are housed in tank tower, some Zhi Zhongbo infrared radiation heating pipes are contained in respectively on the some groups of heating pipe clamps, medium wave infrared radiation heating pipe bottom is provided with the carrying roller beam in tank tower, tape guide roller is being housed on the carrying roller beam, drive roll, driven voller, tape guide roller down is equipped with in the bottom in tank tower, help roll, tightening roller, at drive roll, driven voller, on last tape guide roller and the following tape guide roller needle plate chain guide or guipure are housed, one end is equipped with decelerator in the tank tower bottom, the decelerator output shaft directly links to each other with drive roll, the transmission drive roll drives and is contained in drive roll, driven voller, needle plate chain guide or guipure motion on last tape guide roller and the following tape guide roller, come the weaving face fabric on transmission needle plate chain guide or the guipure, dry processing.Head before the tank tower front end is provided with baking oven is the cloth outlet, and head after the tank tower rear end is provided with baking oven is the cloth import.
At the tank tower internal upper part circulation upper air duct is housed, on the circulation upper air duct air outlet is housed, the circulation lower air duct is equipped with in the tape guide roller bottom in tank tower, at the circulation lower air duct, on air outlet is housed, make circulating air directly facing to upper and lower the blowing of weaving face fabric on needle plate chain guide or the guipure, dry processing.
Circulating fan is contained in the tank tower top, the circulating fan air inlet is connected with the air channel that recycles that is contained in the tank tower top, recycle the air channel dress and insert bottom in the tank tower, the exhaust outlet filter is housed recycling the air channel air inlet, the circulating fan air outlet is communicated with circulation upper air duct, circulation lower air duct respectively, and circulation upper air duct and circulation lower air duct are sent in the circulating air circulation.
At the tank tower top wet-emitting blower is housed, wet gas in the baking oven is discharged outside the baking oven by the hydrofuge air channel.
Operation principle:
1, the utility model adopts the medium wave infrared radiation heating pipe of producing both at home and abroad, come the direct irradiation cloth cover, every joint baking oven (3 meters in a baking oven of joint is long) adopts 6 to 9 tubes, can determine heating tube length and power according to different cloth cover width, temperature automatically controlled with the controllable silicon temperature-regulating module, automatically regulate heating tube voltage when reaching design temperature, can energy-conservation about 35%.Temperature control and energy-saving effect are more satisfactory aborning.
2, every joint oven space length * wide * height is not less than 3000mm * 2770mm * 1100mm, could guarantee oven space have in enough thermal capacity, could guarantee temperature stabilization in the middle of production process, be unlikely temperature and descend fast.
3, this baking oven adopts self thermal cycle, there is essence to improve that (present conventional heat-obtaining mode is a heat-obtaining from the deep fat radiator with the heat-obtaining mode of present usefulness, heat cannot be reused) and we are heat heating of adopting fluorescent tube self to send, by by recycling the air channel, the waste heat recovery circulatory system that circulation upper air duct and circulation lower air duct form is carried out recycling to the amount of residual heat will in the baking oven.Because the medium wave infrared radiation heating pipe that adopts mainly utilizes the medium wave infrared radiation heating, so the heat that produces in the baking oven can form heat circulating system, be used for guaranteeing the temperature of oven interior, thereby reach the purpose of energy-saving and emission-reduction.
4, the suction opeing filter is adorned 100 order stainless steel screen packs, plays and filters the thermal cycle wind action.
5, dehumidification system is identical with conventional baking oven hydrofuge mode, and dehumidification system adopts hydrofuge air channel and wet-emitting blower that the humid air in an amount of tank tower is discharged, and the heat-insulation system of baking oven is identical with conventional baking oven heat-insulation system.Advance mode for cloth in the baking oven: decelerator passes through drive sprocket, tape guide roller and following tape guide roller in the chain drive, needle plate chain guide or guipure motion are housed on tape guide roller and the following tape guide roller in the drive, come the weaving face fabric on transmission needle plate chain guide or the guipure, dry processing, wet spinning knitted fabric to be dried is provided with the cloth import from tank tower one end and enters the baking oven, medium wave infrared radiation heating pipe direct irradiation weaving face fabric cloth cover, simultaneously circulating air through circulating fan circulation send into circulation upper air duct and circulation lower air duct by air outlet on the weaving face fabric, down further oven dry, the weaving face fabric after the oven dry is provided with the cloth outlet from the tank tower other end and transfers out and enter next process.
The electric dry oven capable of saving energy and reducing emission characteristics:
(1), adopt medium wave infrared radiation heating pipe to be installed in the baking oven, temperature automatically controlled with the controllable silicon temperature-regulating module, regulate heating tube voltage when reaching design temperature automatically, can energy-conservation about 35%.Temperature control and energy-saving effect are more satisfactory aborning.Electric dry oven capable of saving energy and reducing emission can replace the boiler baking oven.
(2), by circulating fan self heat-obtaining in baking oven, form self heat circulating system by thermal cycle air channel up and down again, therefore obtained desirable drying effect, and the heat that can not run off by the oven dry thing, reach the purpose of energy-saving and emission-reduction.
(3), medium wave infrared radiation heating pipe can adopt single-ended outlet Type B medium wave infrared radiation heating pipe, both-end outlet C type medium wave infrared radiation heating pipe.
(4), infrared mode of heating is that electric current passes through that filament produces infrared light after the filament, energy directly is radiated is heated material surface and certain depth, has very strong penetration power, outwards heat from the lining.
(5), infrared mode of heating is a kind of mode of heating of clean and effective, do not need by media such as air conduction energy, so save very much the energy.And because it is that the material the inside is arrived in energy emission, heating from inside to outside is so firing rate thickness is fast.Practical especially for the technology that material inside need be heated, because energy is directly radiated to material inside, internal temperature is raise together.
(6), reaction is fast, temperature control is very simple, directly regulates button and just can obtain needed temperature in the time of extremely lacking.The long practicality that guarantees 15000 hours of medium wave infrared radiation heating tube lifetime, the controllable silicon temperature-regulating module is temperature automatically controlled with adopting, and regulates light tube electric voltage when reaching design temperature automatically, can be energy-conservation about 35%, temperature control and energy-saving effect are more satisfactory aborning.
Description of drawings
The utility model is described in further detail below with reference to accompanying drawing.
Fig. 1 is the electric dry oven capable of saving energy and reducing emission front view.
Fig. 2 is the electric dry oven capable of saving energy and reducing emission vertical view.
Fig. 3 is the electric dry oven capable of saving energy and reducing emission stereogram.
The specific embodiment
With reference to accompanying drawing 1～3, electric dry oven capable of saving energy and reducing emission comprises tank tower 1 (skeleton), circulating fan 20, circulation upper air duct 2, circulation lower air duct 10, recycles air channel 3, heating pipe clamp 4, medium wave infrared radiation heating pipe 5, go up tape guide roller 7, tape guide roller 8, bearing 6, needle plate chain guide or guipure 23, decelerator 12, carrying roller beam 11, exhaust outlet filter 27 down.
In tank tower 1 outside warming plate 9 is housed, by hinge 18 baking oven insulation door-plate 16 is housed in tank tower 1 two sides, in tank tower 1 bottom door-plate 17 under the baking oven insulation is housed, some groups of heating pipe clamps 4 are housed in tank tower, some Zhi Zhongbo infrared radiation heating pipes 5 are contained in respectively on the some groups of heating pipe clamps 4, and described medium wave infrared radiation heating pipe 5 adopts commercially available medium wave infrared radiation heating fluorescent tube.Medium wave infrared radiation heating pipe 5 bottoms are provided with carrying roller beam 11 in tank tower 1, tape guide roller 7 is being housed on the carrying roller beam 11, drive roll 22, driven voller 14, tape guide roller 8 down is equipped with in the bottom in tank tower 1, help roll 15, tightening roller 24, at drive roll 22, driven voller 14, on last tape guide roller 7 and the following tape guide roller 8 needle plate chain guide or guipure 23 are housed, one end is equipped with decelerator 12 in tank tower 1 bottom, decelerator 12 output shafts directly with drive roll 22 companies mutually, transmission drive roll 22 drives and is contained in drive roll 22, driven voller 14, needle plate chain guide or guipure 23 runnings on last tape guide roller 7 and the following tape guide roller 8, come the weaving face fabric on transmission needle plate chain guide or the guipure 22, dry processing.Head 19 before tank tower 1 front end is provided with baking oven is the cloth outlet, and head 25 after the tank tower rear end is provided with baking oven, are the cloth import.Correction roller 26, the position that is used for correcting transmission needle plate chain guide or guipure 22 are equipped with in head 19 places before baking oven.
At tank tower 1 internal upper part circulation upper air duct 2 is housed, on the circulation upper air duct 2 air outlet is housed, circulation lower air duct 10 is equipped with in tape guide roller 7 bottoms in tank tower 1, on circulation lower air duct 10, air outlet is housed, make circulating air directly facing to upper and lower the blowing of weaving face fabric on needle plate chain guide or the guipure 23, dry processing.
Circulating fan 20 is contained in tank tower 1 top, circulating fan 20 air inlets are connected with the air channel 3 that recycles that is contained in the tank tower top, recycle air channel 3 dresses and insert bottom in the tank tower 1, exhaust outlet filter 27 is housed recycling air channel 3 air inlets, circulating fan 20 air outlets are communicated with circulation upper air duct 2, circulation lower air duct 10 respectively, and circulation upper air duct 2 and circulation lower air duct 10 are sent in the circulating air circulation.
Wet-emitting blower 21 dresses are housed at tank tower 1 top, wet gas in the baking oven are discharged outside the baking oven by hydrofuge air channel 13.
Described electric dry oven capable of saving energy and reducing emission can be assembled into one by several electric dry ovens, result of use better (seeing accompanying drawing 1～3).
Described decelerator 12 adopts the reducing motor of commercially available band decelerator.
Described wet-emitting blower 21 adopts commercially available wet-emitting blower.
Described circulating fan 20 adopts commercially available hot air circulation blower.
Claims (4)
1. electric dry oven capable of saving energy and reducing emission is characterized in that comprising tank tower, circulating fan, circulation upper air duct, the lower air duct that circulates, recycles the air channel, heating pipe clamp, medium wave infrared radiation heating pipe, goes up tape guide roller, tape guide roller, bearing, needle plate chain guide or guipure, decelerator, carrying roller beam and exhaust outlet filter down;
In the tank tower outside warming plate is housed, some groups of heating pipe clamps are housed in tank tower, some Zhi Zhongbo infrared radiation heating pipes are contained in respectively on the some groups of heating pipe clamps, medium wave infrared radiation heating pipe bottom is provided with the carrying roller beam in tank tower, tape guide roller is being housed on the carrying roller beam, drive roll, driven voller, tape guide roller down is equipped with in the bottom in tank tower, help roll, tightening roller, at drive roll, driven voller, on last tape guide roller and the following tape guide roller needle plate chain guide or guipure are housed, one end is equipped with decelerator in the tank tower bottom, and the decelerator output shaft directly links to each other with drive roll;
At the tank tower internal upper part circulation upper air duct is housed, on the circulation upper air duct air outlet is housed, in tank tower on the tape guide roller bottom circulation lower air duct is housed, on the circulation lower air duct, air outlet is housed;
Circulating fan is contained in the tank tower top, the circulating fan air inlet is connected with the air channel that recycles that is contained in the tank tower top, recycle the air channel dress and insert bottom in the tank tower, the exhaust outlet filter is housed recycling the air channel air inlet, the circulating fan air outlet is communicated with circulation upper air duct, circulation lower air duct respectively, and circulation upper air duct and circulation lower air duct are sent in the circulating air circulation.
2. electric dry oven capable of saving energy and reducing emission according to claim 1 is characterized in that at the tank tower top wet-emitting blower being housed.
3. electric dry oven capable of saving energy and reducing emission according to claim 1 is characterized in that head before the tank tower front end is provided with baking oven, is the cloth outlet, and head after the tank tower rear end is provided with baking oven is the cloth import.
4. electric dry oven capable of saving energy and reducing emission according to claim 1 is characterized in that described electric dry oven capable of saving energy and reducing emission is assembled into one by several electric dry ovens.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202309423U CN201476496U (en) | 2009-09-10 | 2009-09-10 | Energy-saving discharge reduction electric oven |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009202309423U CN201476496U (en) | 2009-09-10 | 2009-09-10 | Energy-saving discharge reduction electric oven |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN201476496U true CN201476496U (en) | 2010-05-19 |
Family
ID=42412745
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009202309423U Expired - Fee Related CN201476496U (en) | 2009-09-10 | 2009-09-10 | Energy-saving discharge reduction electric oven |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN201476496U (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225658A (en) * | 2011-04-15 | 2011-10-26 | 王兆进 | Multicolor printing machine for printing reeling-type printing material |
| CN102410719A (en) * | 2011-09-30 | 2012-04-11 | 杭州萧山云水针织网布有限公司 | Energy-saving and environment-friendly oil fume carbon emission reduction device |
| CN105078653A (en) * | 2014-05-13 | 2015-11-25 | 吴万里 | Novel assembly unit for technical process of using integrated machine to produce loose absorbent cores |
| CN107238266A (en) * | 2017-07-14 | 2017-10-10 | 苏州市中翼玛机械有限公司 | A kind of S type veneer drying machine with drying with Temperature and Humidity Control function |
| EP3358061A1 (en) * | 2017-02-03 | 2018-08-08 | SICAM - S.R.L. Societa' Italiana Costruzioni Aeromeccaniche | Oven for the textile sector |
| CN109764662A (en) * | 2017-11-09 | 2019-05-17 | 丹阳市日晟工业设备有限公司 | A kind of energy-saving baking box |
| CN110906724A (en) * | 2019-10-14 | 2020-03-24 | 安徽艾丽格斯服饰有限公司 | Pipelined dewatering device before cloth is dried |
-
2009
- 2009-09-10 CN CN2009202309423U patent/CN201476496U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102225658A (en) * | 2011-04-15 | 2011-10-26 | 王兆进 | Multicolor printing machine for printing reeling-type printing material |
| CN102410719A (en) * | 2011-09-30 | 2012-04-11 | 杭州萧山云水针织网布有限公司 | Energy-saving and environment-friendly oil fume carbon emission reduction device |
| CN105078653A (en) * | 2014-05-13 | 2015-11-25 | 吴万里 | Novel assembly unit for technical process of using integrated machine to produce loose absorbent cores |
| EP3358061A1 (en) * | 2017-02-03 | 2018-08-08 | SICAM - S.R.L. Societa' Italiana Costruzioni Aeromeccaniche | Oven for the textile sector |
| CN107238266A (en) * | 2017-07-14 | 2017-10-10 | 苏州市中翼玛机械有限公司 | A kind of S type veneer drying machine with drying with Temperature and Humidity Control function |
| CN109764662A (en) * | 2017-11-09 | 2019-05-17 | 丹阳市日晟工业设备有限公司 | A kind of energy-saving baking box |
| CN110906724A (en) * | 2019-10-14 | 2020-03-24 | 安徽艾丽格斯服饰有限公司 | Pipelined dewatering device before cloth is dried |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20100519 Termination date: 20120910 |