CN107287944A - A kind of printing technology of polyester fabric - Google Patents

A kind of printing technology of polyester fabric Download PDF

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Publication number
CN107287944A
CN107287944A CN201710628399.1A CN201710628399A CN107287944A CN 107287944 A CN107287944 A CN 107287944A CN 201710628399 A CN201710628399 A CN 201710628399A CN 107287944 A CN107287944 A CN 107287944A
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CN
China
Prior art keywords
steam
polyester fabric
casing
parts
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710628399.1A
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Chinese (zh)
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CN107287944B (en
Inventor
蒋新明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI YONGZI FASHION Co Ltd
Original Assignee
Haining Baiyue Trade Co Ltd
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Filing date
Publication date
Application filed by Haining Baiyue Trade Co Ltd filed Critical Haining Baiyue Trade Co Ltd
Priority to CN201910581997.7A priority Critical patent/CN110230221A/en
Priority to CN201810403748.4A priority patent/CN108819472B/en
Priority to CN201710628399.1A priority patent/CN107287944B/en
Publication of CN107287944A publication Critical patent/CN107287944A/en
Application granted granted Critical
Publication of CN107287944B publication Critical patent/CN107287944B/en
Active legal-status Critical Current
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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B19/00Treatment of textile materials by liquids, gases or vapours, not provided for in groups D06B1/00 - D06B17/00
    • D06B19/0005Fixing of chemicals, e.g. dyestuffs, on textile materials
    • D06B19/0029Fixing of chemicals, e.g. dyestuffs, on textile materials by steam
    • D06B19/0035Fixing of chemicals, e.g. dyestuffs, on textile materials by steam the textile material passing through a chamber
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/16General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/52General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing synthetic macromolecular substances
    • D06P1/5207Macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • D06P1/5214Polymers of unsaturated compounds containing no COOH groups or functional derivatives thereof
    • D06P1/5242Polymers of unsaturated N-containing compounds
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/60General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing polyethers
    • D06P1/613Polyethers without nitrogen
    • D06P1/6131Addition products of hydroxyl groups-containing compounds with oxiranes
    • D06P1/6133Addition products of hydroxyl groups-containing compounds with oxiranes from araliphatic or aliphatic alcohols
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/34Material containing ester groups
    • D06P3/52Polyesters
    • D06P3/54Polyesters using dispersed dyestuffs
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/10After-treatment with compounds containing metal

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention provides a kind of printing technology of polyester fabric.It solves existing processing technology by the way of direct-injection stamp, is easily faded after polyester fabric washing, the low technical problem of color fastness.The printing technology of this polyester fabric, specifically includes following steps:A, slurrying:40 50 parts of 1.4 2.6 parts of polyvinylpyrrolidone, 24 parts of disperse dyes, 35 parts of cosolvent, 13 parts of AEO, 0.5 0.8 parts of bleeding agent, 0.8 1.6 parts of thickener and water are taken, printing paste is made after stirring;B, pretreatment:The impurity on polyester fabric surface is removed by hot hair dryer, and the pre-heat treatment is carried out to it;C, stamp:Stamp is carried out to polyester fabric by printing machine;D, fixation:Steam fixation is carried out to polyester fabric by steam box;E, cleaning:Polyester fabric is cleaned by rope form rinsing machine, the polyester fabric of finished product is obtained after drying.The present invention has the advantages that stamp firmness is high.

Description

A kind of printing technology of polyester fabric
Technical field
The present invention relates to a kind of printing technology, particularly a kind of printing technology of polyester fabric.
Background technology
Polyester fabric is very many a kind of chemical fiber garment fabrics in daily life, the biggest advantage is that wrinkle resistance With conformality very well, therefore, it is adapted to do the outdoor goods such as coat garment, all kinds of case and bag and tent.
Through retrieval, such as Chinese patent literature discloses a kind of digital direct spray printing flower processing technique of polyester fabric【Application number: 201710268192.8;Publication number:CN 106884339A】.The digital direct spray printing flower processing technique of this polyester fabric, it is special Levy and be:Comprise the following steps:(1) computer color splitting is mixed colours:Color separation, toning are carried out to flower pattern in computer;(2) locate before fabric Reason:Added on polyester fabric for being dried after hyperchromic chemical fabric direct-injection pretreatment liquid by dryer;(3) digital spray Print:Required flower pattern will be formed by digital direct jet printing machine on dispersible ink spray printing to polyester fabric;(4) high temperature fixation:Will Polyester fabric after spray printing carries out fixation by rapid steamer.
Although processing technology disclosed in the patent reduces the consumption of paper, still, and the processing technology is printed using direct-injection Colored mode, easily fades, it is low color fastness, therefore, designs a kind of stamp of polyester fabric after polyester fabric washing Technique is necessary.
The content of the invention
The purpose of the present invention is there is above mentioned problem for existing technology, it is proposed that a kind of printer of polyester fabric Skill, the printing technology has the characteristics of stamp firmness is high.
The purpose of the present invention can be realized by following technical proposal:A kind of printing technology of polyester fabric, its feature exists In specifically including following steps:
A, slurrying:Take 1.4-2.6 parts of polyvinylpyrrolidone, 2-4 parts of disperse dyes, 3-5 parts of cosolvent, fatty alcohol polyoxy 40-50 parts of 1-3 parts of vinethene, 0.5-0.8 parts of bleeding agent, 0.8-1.6 parts of thickener and water, are made printing paste after stirring;
B, pretreatment:The impurity on polyester fabric surface is removed by hot hair dryer, and the pre-heat treatment is carried out to it;
C, stamp:Stamp is carried out to polyester fabric by printing machine, printing temperature is 45-60 DEG C;
D, fixation:Steam fixation is carried out to polyester fabric by steam box, steam box temperature is 95-100 DEG C;
E, cleaning:Polyester fabric is cleaned by rope form rinsing machine, the composition and content of cleaning fluid are:Connect two sulfurous 20-30 parts of sour sodium 2-4 parts, 2-3 parts of liquid caustic soda, 2-5 parts of sodium hydrosulfite and water;Washing temperature is 50-65 DEG C, and finished product is obtained after drying Polyester fabric.
Using process above, pass through the steps such as slurrying, pretreatment, stamp, fixation and cleaning, so that it may complete polyester fabric Stamp operation, and polyester fabric is not easy to fade, stamp firmness is high.
Mixing time in the step a is 10-20min.
The stamp time in the step c is 24-28min.
The steam fixation time in the step d is 1-4min.
Scavenging period in the step e is 4-6min.
Steam box in the step d includes being provided with frame, frame in cubical casing, and casing one end has input Mouthful, the casing other end has a delivery outlet, and casing top has be provided for being oriented to fabric in exhaust outlet, casing some Be provided with guide roller, frame can in casing carry out steam conveying defeated steam turbine structure, defeated steam turbine structure include steam generator, steam Vapour is responsible for and four steam looped pipelines, and main steam header is horizontally set in casing, and main steam header one end is blind end, and main steam header is another One end is gone out to steam mouth and is connected by delivery pipe and steam generator, is provided with aspiration pump in delivery pipe, and aspiration pump is close to steaming Vapour generator goes out to steam mouth, and main steam header sidepiece is further opened with some steam outlet ports, and steam outlet ports are upward, main steam header With one its moving structure moved back and forth can be driven to be connected;Four steam looped pipeline one end are separately positioned on four tops of lower box At point, the steam looped pipeline other end is connected through casing with delivery pipe middle part.
The operation principle of steam box is as follows:Fabric is transported in casing, by it around on a guide;Pass through steam generator Steam is produced, steam is respectively delivered in main steam header and steam looped pipeline by aspiration pump, and main steam header is driven by moving structure Move back and forth, can deliver a vapor in whole casing;Four apexes of casing can be delivered a vapor to by steam looped pipeline, Fabric can be made to be heated evenly during evaporating, it is ensured that the colour developing quality of fabric, evaporate effect good.
Be also associated with fog-spray nozzle on described steam looped pipeline one end, and fog-spray nozzle steam (vapor) outlet upward.
Using above structure, the problem of humidity is low when can solve to evaporate by fog-spray nozzle, temperature is high.
Flow control valve is additionally provided with the delivery pipe.
Using above structure, the flow of steam in delivery pipe is can adjust by flow control valve, it is easy to adjust.
The defeated steam turbine structure also includes water tank, delivery pump and water purifier, and water tank is fixed in frame, and water tank is by entering Water pipe is connected with the water inlet of steam generator, and water purifier and delivery pump are successively set in water inlet pipe.
When needing to supply water to steam generator, delivery pump is opened, delivery pump is conveyed the water in water tank by water inlet pipe Into steam generator, it is convenient to supply water.
The moving structure includes push-rod electric machine one, guide rail one and sliding block one, and guide rail one is horizontally fixed in casing, sliding block One is arranged on guide rail one, and push-rod electric machine one is fixed in casing, and the push rod of push-rod electric machine one is horizontally disposed with, push-rod electric machine one Push rod end is connected with sliding block one, and main steam header is fixed on sliding block one by mounting rod.
When needing to move back and forth main steam header, the push rod of control push-rod electric machine one moves back and forth, push-rod electric machine one Push rod band movable slider one moves back and forth along guide rail one, and sliding block one drives mounting rod to move back and forth, and mounting rod drives main steam header Move back and forth, main steam header can be moved back and forth.
The control structure that push-rod electric machine one can be controlled to act is provided with the casing, control structure includes travel switch First, travel switch two and controller, travel switch one are fixed on one end of guide rail one by spring one, and travel switch two passes through bullet Spring two is fixed on the other end of guide rail one, travel switch one, travel switch two and push-rod electric machine one by circuit with the control Device is connected.
Using above structure, the push rod band movable slider one of controller control push-rod electric machine one is moved forward, sliding block one and row Cheng Kaiguan mono- is in contact, and signal is passed to controller by travel switch one, and the push rod of controller control push-rod electric machine one, which drives, to be slided Block one is moved rearwards by, and sliding block one and travel switch two are contacted, and signal is passed to controller by travel switch two, and controller control is pushed away The push rod of bar motor one is moved forward, easy to control.
The cleaning machine that the water droplet on casing top can be purged is additionally provided with the frame, if cleaning machine includes Dry V-shaped weather board, weather board is arranged in casing, and some steam vents excessively, the connection of weather board lower end are further opened with weather board There is the drain bar taken the shape of the letter U.
Using above structure, the water droplet for forming casing top by weather board flows downward, from drain bar discharge, it is to avoid Water droplet drops on fabric, can fully meet rigors of the pattern-printing and dyeing to Steaming conditions.
The weather board includes plate body one and plate body two, and the upper end of plate body one and the upper end of plate body two pass through the connection of elasticity respectively Bar one is connected with the inwall on casing top, and the middle part of plate body one and the middle part of plate body two pass through spring three and the inwall on casing top respectively It is connected, the lower end of plate body one is connected with the lower end of plate body two by the connection strap two of elasticity;Wobble structure is additionally provided with casing, is shaken Structure includes push-rod electric machine two, guide rail two, sliding block two, vibrating motor one, water spilage tray, dividing plate one and dividing plate two, the level of guide rail two It is fixed in casing, and guide rail two is located above guide roller, sliding block two is arranged on guide rail two, and push-rod electric machine two is fixed on casing Outside, the push rod of push-rod electric machine two is horizontally disposed with, and the push rod end of push-rod electric machine two is extend into casing to be connected with sliding block two, water receiving Box is fixed on sliding block two, and water spilage tray one end is fixed with motor one, and the output shaft of motor one is horizontally disposed with, dividing plate one Lower end is connected with the output shaft of motor one, and the upper end of dividing plate one is water proof portion one, and the water spilage tray other end is fixed with motor Two, the output shaft of motor two is horizontally disposed with, and the lower end of dividing plate two is connected with the output shaft of motor two, and the upper end of dividing plate two is Water proof portion two, vibrating motor one is fixed in the middle part of water spilage tray by connecting rod, and the output shaft of vibrating motor one straight up, vibrates The output shaft end of motor one is connected with limited block, offered on limited block can by plate body one and plate body two it is spacing live it is spacing Groove.
Weather board includes plate body one and plate body two, and the upper end of plate body one and the upper end of plate body two pass through the connection strap one of elasticity respectively It is connected with the inwall on casing top, the middle part of plate body one and the middle part of plate body two pass through spring three and the inwall phase on casing top respectively Even, the lower end of plate body one is connected with the lower end of plate body two by the connection strap two of elasticity, using the structure, can make plate body one and plate body two It can move up and down;The push rod of control push-rod electric machine two moves back and forth, and the push rod of push-rod electric machine two band movable slider two is along guide rail Two move back and forth, and sliding block two drives water spilage tray to move back and forth, and are located at immediately below one of weather board, control motor One output shaft and the output shaft rotation of motor two, are swung up dividing plate one and dividing plate two, and dividing plate one is by outside plate body one Side is covered, and dividing plate two lives the outer side covers of plate body two, controls the output shaft up-down vibration of vibrating motor one, vibrating motor one Output shaft drives limiting plate up-down vibration, and limiting plate makes plate body one and the up-down vibration of plate body two, made on plate body one and plate body two Water droplet, which shakes, to be fallen in water spilage tray, and water removal is quick.
Flow-guiding structure is additionally provided with the casing, flow-guiding structure includes flexible deflector, push-rod electric machine three, determined Position bar, vibrating motor two and drainpipe, deflector are arranged in casing, and deflector is located between main steam header and guide roller, Some pod apertures are offered on deflector, the aperture ecto-entad of pod apertures diminishes successively, the section of pod apertures is led in horn-like Stream plate surrounding is connected by connecting rope with cabinet wall, and locating rod is fixed in casing, and push-rod electric machine three is fixed on the securing lever, Straight down, the push rod end of push-rod electric machine three is connected the push rod of push-rod electric machine three by first connecting rod with deflector middle part, is led Osculum is further opened with the middle part of stream plate, osculum is connected with drainpipe, and vibrating motor two is fixed on water conservancy diversion by second connecting rod In the middle part of plate.
Using above structure, the push rod of control push-rod electric machine three is moved down, and the push rod of push-rod electric machine three makes in deflector Portion is moved down, and forms concave inward structure, and the pod apertures for coordinating aperture ecto-entad to diminish successively can be such that casing enters on fabric Vapor (steam) velocity it is consistent, meanwhile, control the output shaft up-down vibration of vibrating motor two, the output shaft of vibrating motor two drives water conservancy diversion Plate up-down vibration, the water droplet on deflector is discharged from drainpipe, can be avoided the occurrence of because cabinet wall causes steam hysteresis quality The problem of, water conservancy diversion effect is good.
The exhaust ports are connected with heat recovery mechanism, heat recovery mechanism include collecting vessel, upper spacer, lower clapboard, Heat-exchange tube one and heat-exchange tube two, collecting vessel is fixed in frame, and upper spacer and lower clapboard are successively set in collecting vessel, and Upper spacer and lower clapboard will collect barrel cavity and be divided on upper heating chamber, middle temporary storage cavity, lower output cavity, upper spacer also that have can will be upper It is additionally provided with the connecting tube one that heating chamber is connected with middle temporary storage cavity, connecting tube one on water pump one and check valve one, lower clapboard Also have and be additionally provided with water pump two and check valve in the connecting tube two that middle temporary storage cavity can be connected with lower output cavity, connecting tube two Two, heat-exchange tube one is arranged in heating chamber, and the upper end of heat-exchange tube one is stretched out upper cavity and is connected by blast pipe with exhaust outlet It is logical, air exhauster is provided with blast pipe, the lower end of heat-exchange tube one is stretched out upper cavity and is connected with discharge tail pipe, heat-exchange tube two It is arranged in water tank, the upper end of heat-exchange tube two is connected by input pipe with lower output cavity, and circulating pump is provided with input pipe, heat Exchange the lower end of pipe two by efferent duct with upper heating chamber to be connected, check valve three is additionally provided with efferent duct.
Using above structure, the waste vapour in casing is transported in heat-exchange tube one by blast pipe, heat-exchange tube one will Liquid in upper heating chamber is heated, and the high-temp liquid after heating is transported in middle temporary storage cavity by connecting tube one and carried out temporarily Shi Cunfang, is transported in lower output cavity, open the circulation pump by connecting tube two, and high-temp liquid is transported into hot friendship by input pipe Change Guan Erzhong, heat exchange ring two is heated to the water in water tank, cryogenic liquid from efferent duct sends back to upper heating chamber so that Heat in waste vapour can be recycled, resource utilization is high.
Be further opened with adjustment apertures, adjustment apertures setting flexible sealing plate one on the upper spacer, it is described under every It is further opened with lower adjustment hole, lower adjustment hole setting flexible sealing plate two on plate, and the elasticity of sealing plate one is less than sealing The elasticity of plate two.
Using above structure, by sealing plate one and sealing plate two can make upper heating chamber, middle temporary storage cavity, lower output cavity body Product can be increased or be reduced as needed, so as to realize the reasonable utilization in space.
Compared with prior art, the printing technology of this polyester fabric has advantages below:Pass through slurrying, pre- place in the present invention The steps such as reason, stamp, fixation and cleaning, so that it may complete the stamp operation of polyester fabric, and polyester fabric is not easy to fade, Stamp firmness is high.
Brief description of the drawings
Fig. 1 is the planar structure schematic diagram of invention.
Fig. 2 is the planar structure schematic diagram that invention removes part.
Fig. 3 is the planar structure schematic diagram of flow-guiding structure in invention.
Fig. 4 is the planar structure schematic diagram of heat recovery mechanism in invention.
In figure, 1, frame;2nd, casing;3rd, guide roller;4th, water tank;5th, water purifier;6th, water inlet pipe;7th, delivery pump;8、 Steam generator;9th, aspiration pump;10th, flow control valve;11st, delivery pipe;12nd, controller;13rd, fog-spray nozzle;14th, steam looped pipeline; 15th, push-rod electric machine one;16th, spring two;17th, travel switch two;18th, guide rail one;19th, travel switch one;20th, spring one;21st, steam Vapour is responsible for;22nd, sliding block one;23rd, drain bar;24th, weather board;24a, plate body one;24b, plate body two;25th, dividing plate two;26th, drive Motor two;27th, water spilage tray;28th, sliding block two;29th, vibrating motor one;30th, limited block;31st, guide rail two;32nd, push-rod electric machine two; 33rd, motor one;34th, dividing plate one;35th, connection strap two;36th, spring three;37th, connection strap one;38th, connecting rope;39th, water conservancy diversion Plate;39a, pod apertures;41st, vibrating motor two;42nd, drainpipe;44th, push-rod electric machine three;45th, locating rod;46th, collecting vessel;46a、 Upper heating chamber;46b, middle temporary storage cavity;46c, lower output cavity;47th, sealing plate two;48th, check valve two;49th, connecting tube two;51st, water Pump two;52nd, lower clapboard;53rd, check valve one;54th, connecting tube one;55th, water pump one;56th, tail pipe is discharged;57th, heat-exchange tube one; 58th, air exhauster;59th, blast pipe;61st, check valve three;62nd, efferent duct;63rd, heat-exchange tube two;64th, upper spacer;65th, sealing plate One;66th, input pipe;67th, circulating pump.
Embodiment
The following is specific embodiment of the invention and with reference to accompanying drawing, technical scheme is further described, But the present invention is not limited to these embodiments.
The printing technology of this polyester fabric, specifically includes following steps:
A, slurrying:Take 1.4-2.6 parts of polyvinylpyrrolidone, 2-4 parts of disperse dyes, 3-5 parts of cosolvent, fatty alcohol polyoxy 40-50 parts of 1-3 parts of vinethene, 0.5-0.8 parts of bleeding agent, 0.8-1.6 parts of thickener and water, are made printing paste after stirring; In the present embodiment, take 1.8 parts of polyvinylpyrrolidone, 3 parts of disperse dyes, 4 parts of cosolvent, 2 parts of AEO, ooze Saturating 45 parts of 0.6 part of agent, 1.2 parts of thickener and water, are made printing paste after stirring;Disperse dyes, cosolvent, bleeding agent and thickening The existing auxiliary agent that agent can be bought using in the market;
B, pretreatment:The impurity on polyester fabric surface is removed by hot hair dryer, and the pre-heat treatment is carried out to it;
C, stamp:Stamp is carried out to polyester fabric by printing machine, printing temperature is 45-60 DEG C;In the present embodiment, lead to Cross printing machine and stamp is carried out to polyester fabric, printing temperature is 52 DEG C;
D, fixation:Steam fixation is carried out to polyester fabric by steam box, steam box temperature is 95-100 DEG C;In the present embodiment In, steam fixation is carried out to polyester fabric by steam box, steam box temperature is 98 DEG C;
E, cleaning:Polyester fabric is cleaned by rope form rinsing machine, the composition and content of cleaning fluid are:Connect two sulfurous 20-30 parts of sour sodium 2-4 parts, 2-3 parts of liquid caustic soda, 2-5 parts of sodium hydrosulfite and water;Washing temperature is 50-65 DEG C, and finished product is obtained after drying Polyester fabric;In the present embodiment, polyester fabric is cleaned by rope form rinsing machine, the composition and content of cleaning fluid are: 25 parts of 3 parts of sodium dithionite, 2 parts of liquid caustic soda, 4 parts of sodium hydrosulfite and water;Washing temperature is 55 DEG C, and the terylene of finished product is obtained after drying Fabric;The existing auxiliary agent that liquid caustic soda and sodium hydrosulfite can be bought using in the market.
Using the technique, pass through the steps such as slurrying, pretreatment, stamp, fixation and cleaning, so that it may complete the print of polyester fabric Operation is spent, and polyester fabric is not easy to fade, stamp firmness is high.
Mixing time in step a is 10-20min;In the present embodiment, the mixing time in step a is 16min.
The stamp time in step c is 24-28min;In the present embodiment, the stamp time in step c is 26min.
The steam fixation time in step d is 1-4min;In the present embodiment, the steam fixation time in step d is 2min。
Scavenging period in step e is 4-6min;In the present embodiment, the scavenging period in step e is 5min.
As Figure 1-Figure 4, the steam box in step d includes being provided with cubical casing 2, case in frame 1, frame 1 The one end of body 2 has an input port, and the other end of casing 2 has a delivery outlet, and the top of casing 2 has to be provided for pair in exhaust outlet, casing 2 Some guide rollers 3 that fabric is oriented to, in the present embodiment, the quantity of guide roller 3 is the six roots of sensation;Being provided with frame 1 can be right The defeated steam turbine structure of steam conveying is carried out in casing 2, defeated steam turbine structure includes steam generator 8, main steam header 21 and four steam pairs Pipe 14, the existing product that steam generator 8 can be bought using in the market;Main steam header 21 is horizontally set in casing 2, steam 21 one end are responsible for for blind end, the other end of main steam header 21 is gone out to steam mouth and be connected by delivery pipe 11 and steam generator 8, defeated Send and aspiration pump 9 is provided with pipe 11, and aspiration pump 9 goes out to steam mouth close to steam generator 8, the sidepiece of main steam header 21 is further opened with Some steam outlet ports, in the present embodiment, the quantity of steam outlet ports is eight;And steam outlet ports are upward, main steam header 21 can drive its moving structure moved back and forth to be connected with one;Four one end of steam looped pipeline 14 are separately positioned on the bottom of casing 2 Four apexes, the other end of steam looped pipeline 14 is connected through casing 2 with the middle part of delivery pipe 11;Steam looped pipeline 14 also connects on one end Be connected to fog-spray nozzle 13, and fog-spray nozzle 13 steam (vapor) outlet upward, using the structure, humidity when can solve to evaporate by fog-spray nozzle 13 It is low, the problem of temperature is high.
Flow control valve 10 is additionally provided with delivery pipe 11, using the structure, passes through the adjustable conveying of flow control valve 10 The flow of steam, easy to adjust in pipe 11.
Defeated steam turbine structure also includes water tank 4, delivery pump 7 and water purifier 5, and water purifier 5 can be bought using in the market The existing product arrived;Water tank 4 is fixed in frame 1, and the mode that water tank 4 is bolted is fixed in frame 1;Water tank 4 leads to The water inlet that water inlet pipe 6 is crossed with steam generator 8 is connected, and water purifier 5 and delivery pump 7 are successively set in water inlet pipe 6; Steam after being filtered by water purifier 5 will not block fog-spray nozzle 13.
Moving structure includes push-rod electric machine 1, guide rail 1 and sliding block 1, and guide rail 1 is horizontally fixed on casing 2 Interior, the mode that guide rail 1 is bolted is fixed in casing 2;Sliding block 1 is arranged on guide rail 1, push-rod electric machine One 15 are fixed in casing 2, and the mode that push-rod electric machine 1 is bolted is fixed in casing 2;Push-rod electric machine 1 Push rod is horizontally disposed with, and the push rod end of push-rod electric machine 1 is connected with sliding block 1, and the push rod end of push-rod electric machine 1 passes through Bolted mode is connected with sliding block 1;Main steam header 21 is fixed on sliding block 1 by mounting rod.
The control structure that push-rod electric machine 1 can be controlled to act is provided with casing 2, control structure includes travel switch one 19th, travel switch 2 17 and controller 12, travel switch 1 are fixed on one end of guide rail 1 by spring 1, and stroke is opened Close 2 17 other ends that guide rail 1 is fixed on by spring 2 16, travel switch 1, travel switch 2 17 and push-rod electric machine One 15 are connected by circuit with the controller 12, in the present embodiment, the monolithic that controller 12 can be bought using in the market Machine, single-chip microcomputer controls the program of travel switch and motor to be existing, and its program need not rearrange editor.
The cleaning machine that the water droplet on the top of casing 2 can be purged is additionally provided with frame 1, cleaning machine includes some V-shaped weather board 24, in the present embodiment, the quantity of weather board 24 is seven pieces;Weather board 24 is arranged in casing 2, water guide Some steam vents excessively are further opened with plate 24, in the present embodiment, the quantity for crossing steam vent is 30;The lower end of weather board 24 is connected with The drain bar 23 taken the shape of the letter U;Using the structure, the water droplet for forming the top of casing 2 by weather board 24 flows downward, from drain bar 23 discharges, it is to avoid water droplet drops on fabric, can fully meet rigors of the pattern-printing and dyeing to Steaming conditions.
Weather board 24 includes the 24a of the plate body one and 24b of plate body two, and the 24a upper ends of plate body one and the 24b upper ends of plate body two pass through respectively The connection strap 1 of elasticity is connected with the inwall on the top of casing 2, in the present embodiment, and connection strap 1 can be bought using in the market The current material arrived;Pass through spring 3 36 and the inwall phase on the top of casing 2 respectively in the middle part of the 24a of plate body one and in the middle part of the 24b of plate body two Even, the 24a lower ends of plate body one are connected with the 24b lower ends of plate body two by the connection strap 2 35 of elasticity, in the present embodiment, connection strap two 35 current materials that can be bought using in the market;Wobble structure is additionally provided with casing 2, wobble structure includes push-rod electric machine two 32nd, guide rail 2 31, sliding block 2 28, vibrating motor 1, water spilage tray 27, dividing plate 1 and dividing plate 2 25, the level of guide rail 2 31 are consolidated It is scheduled in casing 2, in the present embodiment, the mode that guide rail 2 31 is bolted is fixed in casing 2;And 2 31, guide rail In the top of guide roller 3, sliding block 2 28 is arranged on guide rail 2 31, and push-rod electric machine 2 32 is fixed on outside casing 2, in the present embodiment In, the mode that push-rod electric machine 2 32 is bolted is fixed on outside casing 2;The push rod of push-rod electric machine 2 32 is horizontally disposed with, and is pushed away The push rod end of bar motor 2 32 is extend into casing 2 to be connected with sliding block 2 28, and water spilage tray 27 is fixed on sliding block 2 28, at this In embodiment, the mode that water spilage tray 27 is bolted is fixed on sliding block 2 28;The one end of water spilage tray 27 is fixed with driving electricity Machine 1, the output shaft of motor 1 is horizontally disposed with, and the lower end of dividing plate 1 is connected with the output shaft of motor 1, every The upper end of plate 1 is water proof portion one, and the other end of water spilage tray 27 is fixed with motor 2 26, the output shaft water of motor 2 26 Flat to set, the lower end of dividing plate 2 25 is connected with the output shaft of motor 2 26, and the upper end of dividing plate 2 25 is water proof portion two, vibrating motor One 29 are fixed on the middle part of water spilage tray 27 by connecting rod, the output shaft of vibrating motor 1 straight up, vibrating motor 1 Output shaft end is connected with limited block 30, offered on limited block 30 can by the 24a of plate body one and the 24b of plate body two it is spacing live it is spacing Groove.
Weather board 24 includes the 24a of the plate body one and 24b of plate body two, and the 24a upper ends of plate body one and the 24b upper ends of plate body two pass through respectively The connection strap 1 of elasticity is connected with the inwall on the top of casing 2, and bullet is passed through respectively in the middle part of the 24a of plate body one and in the middle part of the 24b of plate body two Spring 3 36 is connected with the inwall on the top of casing 2, the connection strap 2 35 that the 24a lower ends of plate body one and the 24b lower ends of plate body two pass through elasticity It is connected, using the structure, the 24a of plate body one and the 24b of plate body two can be enable to move up and down;The push rod of push-rod electric machine 2 32 is controlled Return is dynamic, and the push rod band movable slider 2 28 of push-rod electric machine 2 32 moves back and forth along guide rail 2 31, and sliding block 2 28 drives water spilage tray 27 move back and forth, and are located at immediately below one of weather board 24, control the output shaft and motor of motor 1 2 26 output shaft rotation, is swung up dividing plate 1 and dividing plate 2 25, and dividing plate 1 lives the 24a outer side covers of plate body one, Dividing plate 2 25 lives the 24b outer side covers of plate body two, controls the output shaft up-down vibration of vibrating motor 1, vibrating motor 1 Output shaft drives limiting plate up-down vibration, and limiting plate makes the 24a of plate body one and the 24b up-down vibrations of plate body two, makes the 24a of plate body one and plate Water droplet on the 24b of body two, which shakes, to be fallen in water spilage tray 27, and water removal is quick.
Be additionally provided with flow-guiding structure in casing 2, flow-guiding structure include flexible deflector 39, push-rod electric machine 3 44, Locating rod 45, vibrating motor 2 41 and drainpipe 42, deflector 39 are arranged in casing 2, and deflector 39 is located at main steam header Between 21 and guide roller 3, some pod apertures 39a are offered on deflector 39, in the present embodiment, pod apertures 39a quantity is 80;Pod apertures 39a aperture ecto-entad diminishes successively, and pod apertures 39a section is in horn-like, and the surrounding of deflector 39 is led to Cross connecting rope 38 with the inwall of casing 2 to be connected, locating rod 45 is fixed in casing 2, in the present embodiment, and locating rod 45 passes through bolt The mode of connection is fixed in casing 2;Push-rod electric machine 3 44 is fixed in locating rod 45, in the present embodiment, push-rod electric machine three 44 modes being bolted are fixed in locating rod 45;The push rod of push-rod electric machine 3 44 straight down, push-rod electric machine 3 44 Push rod end be connected by the middle part of first connecting rod and deflector 39, the middle part of deflector 39 is further opened with osculum, osculum with Drainpipe 42 is connected, and vibrating motor 2 41 is fixed on the middle part of deflector 39 by second connecting rod;Using the structure, push rod is controlled The push rod of motor 3 44 is moved down, and the push rod of push-rod electric machine 3 44 moves down the middle part of deflector 39, forms concave inward structure, The pod apertures 39a for coordinating aperture ecto-entad to diminish successively, the vapor (steam) velocity that casing 2 can be made to enter on fabric is consistent, meanwhile, The output shaft up-down vibration of vibrating motor 2 41 is controlled, the output shaft of vibrating motor 2 41 drives the up-down vibration of deflector 39, will Water droplet on deflector 39 is discharged from drainpipe 42, can be avoided the occurrence of due to the problem of the inwall of casing 2 causes steam hysteresis quality, leading Flow effect good.
Exhaust ports are connected with heat recovery mechanism, and heat recovery mechanism includes collecting vessel 46, upper spacer 64, lower clapboard 52nd, heat-exchange tube 1 and heat-exchange tube 2 63, collecting vessel 46 are fixed in frame 1, and in the present embodiment, collecting vessel 46 passes through Bolted mode is fixed in frame 1;Upper spacer 64 and lower clapboard 52 are successively set in collecting vessel 46, and upper spacer 64 The inner chamber of collecting vessel 46 is divided on upper heating chamber 46a, middle temporary storage cavity 46b, lower output cavity 46c, upper spacer 64 also with lower clapboard 52 With the connecting tube 1 that upper heating chamber 46a can be connected with middle temporary storage cavity 46b, water pump one is additionally provided with connecting tube 1 55 and check valve 1, also there is the connecting tube two that middle temporary storage cavity 46b can be connected with lower output cavity 46c on lower clapboard 52 49, water pump 2 51 and check valve 2 48 are additionally provided with connecting tube 2 49, and heat-exchange tube 1 is arranged in heating chamber 46a, The upper end of heat-exchange tube 1 is stretched out upper cavity and is connected by blast pipe 59 with exhaust outlet, and air exhauster is provided with blast pipe 59 58, the lower end of heat-exchange tube 1 is stretched out upper cavity and is connected with discharge tail pipe 56, and heat-exchange tube 2 63 is arranged in water tank, and heat is handed over Change the upper end of pipe 2 63 by input pipe 66 with lower output cavity 46c to be connected, circulating pump 67, heat-exchange tube are provided with input pipe 66 2 63 lower ends are connected by efferent duct 62 with upper heating chamber 46a, and check valve 3 61 is additionally provided with efferent duct 62, using the knot Waste vapour in casing 2, is transported in heat-exchange tube 1 by structure by blast pipe 59, and heat-exchange tube 1 is by upper heating chamber 46a Interior liquid is heated, and the high-temp liquid after heating is transported in middle temporary storage cavity 46b by connecting tube 1 and carried out temporarily Storage, is transported in lower output cavity 46c, open the circulation pump 67 is defeated by high-temp liquid by input pipe 66 by connecting tube 2 49 It is sent in heat-exchange tube 2 63, heat exchange ring two is heated to the water in water tank, on cryogenic liquid is sent back to from efferent duct 62 In heating chamber 46a, so as to be recycled to the heat in waste vapour, resource utilization is high.
Be further opened with adjustment apertures, adjustment apertures setting flexible sealing plate 1 on upper spacer 64, it is described under every It is further opened with lower adjustment hole, lower adjustment hole setting flexible sealing plate 2 47 on plate 52, and sealing plate 1 is elastic small In the elasticity of sealing plate 2 47, in the present embodiment, the material of sealing plate 1 and sealing plate 2 47 is rubber;Using the knot Structure, upper heating chamber 46a, middle temporary storage cavity 46b, lower output cavity 46c volume energy can be made by sealing plate 1 and sealing plate 2 47 It is enough to be increased or reduced as needed, so as to realize the reasonable utilization in space.
The operation principle of steam box is as follows:Fabric is transported in casing 2, is wound on guide roller 3;Pass through delivery pump 7 Water in water tank 4 is transported in steam generator 8, steam generator 8 produces steam, steam is respectively delivered to by aspiration pump 9 In main steam header 21 and steam looped pipeline 14;The push rod of control push-rod electric machine 1 moves back and forth, the push rod band of push-rod electric machine 1 Movable slider 1 moves back and forth along guide rail 1, and sliding block 1 drives mounting rod to move back and forth, and mounting rod drives main steam header 21 move back and forth, and deliver a vapor in whole casing 2;Four tops of casing 2 can be delivered a vapor to by steam looped pipeline 14 At point, fabric can be made to be heated evenly during evaporating, it is ensured that the colour developing quality of fabric, evaporate effect good.

Claims (10)

1. a kind of printing technology of polyester fabric, it is characterised in that specifically include following steps:
A, slurrying:Take 1.4-2.6 parts of polyvinylpyrrolidone, 2-4 parts of disperse dyes, 3-5 parts of cosolvent, aliphatic alcohol polyethenoxy 40-50 parts of 1-3 parts of ether, 0.5-0.8 parts of bleeding agent, 0.8-1.6 parts of thickener and water, are made printing paste after stirring;
B, pretreatment:The impurity on polyester fabric surface is removed by hot hair dryer, and the pre-heat treatment is carried out to it;
C, stamp:Stamp is carried out to polyester fabric by printing machine, printing temperature is 45-60 DEG C;
D, fixation:Steam fixation is carried out to polyester fabric by steam box, steam box temperature is 95-100 DEG C;
E, cleaning:Polyester fabric is cleaned by rope form rinsing machine, the composition and content of cleaning fluid are:Sodium dithionite 20-30 parts of 2-4 parts, 2-3 parts of liquid caustic soda, 2-5 parts of sodium hydrosulfite and water;Washing temperature is 50-65 DEG C, and the terylene of finished product is obtained after drying Fabric.
2. the printing technology of polyester fabric according to claim 1, it is characterised in that the mixing time in the step a For 10-20min.
3. the printing technology of polyester fabric according to claim 1, it is characterised in that the stamp time in the step c For 24-28min.
4. the printing technology of polyester fabric according to claim 1, it is characterised in that the steam fixation in the step d Time is 1-4min.
5. the printing technology of polyester fabric according to claim 1, it is characterised in that the scavenging period in the step e For 4-6min.
6. the printing technology of polyester fabric according to claim 1, it is characterised in that the steam box in the step d includes It is provided with frame, frame in cubical casing, casing one end has input port, the casing other end has delivery outlet, casing Top has that be provided with some guide rollers for being provided for being oriented in exhaust outlet, casing to fabric, frame can be to casing The interior defeated steam turbine structure for carrying out steam conveying, defeated steam turbine structure includes steam generator, main steam header and four steam looped pipelines, steam master Pipe is horizontally set in casing, and main steam header one end is blind end, and the main steam header other end passes through delivery pipe and steam generator Go out to steam mouth and be connected, aspiration pump is provided with delivery pipe, and aspiration pump goes out to steam mouth, main steam header side close to steam generator Portion is further opened with some steam outlet ports, and steam outlet ports are upward, and main steam header and one can drive the movement that it moves back and forth Structure is connected;Four steam looped pipeline one end are separately positioned on four apexes of lower box, and the steam looped pipeline other end passes through case Body is connected with delivery pipe middle part.
7. the printing technology of polyester fabric according to claim 6, it is characterised in that the defeated steam turbine structure also includes water Case, delivery pump and water purifier, water tank are fixed in frame, and water tank is connected by water inlet pipe with the water inlet of steam generator Logical, water purifier and delivery pump are successively set in water inlet pipe.
8. the printing technology of polyester fabric according to claim 6, it is characterised in that the moving structure includes push rod electricity Machine one, guide rail one and sliding block one, guide rail one are horizontally fixed in casing, and sliding block one is arranged on guide rail one, and push-rod electric machine one is consolidated It is scheduled in casing, the push rod of push-rod electric machine one is horizontally disposed with, and the push rod end of push-rod electric machine one is connected with sliding block one, main steam header It is fixed on by mounting rod on sliding block one.
9. the printing technology of polyester fabric according to claim 6, it is characterised in that being additionally provided with the frame can be by The cleaning machine that the water droplet on casing top is purged, cleaning machine includes some V-shaped weather boards, and weather board is arranged on case In vivo, some steam vents excessively are further opened with weather board, weather board lower end is connected with the drain bar taken the shape of the letter U.
10. the printing technology of polyester fabric according to claim 9, it is characterised in that the weather board includes plate body one With plate body two, the upper end of plate body one and the upper end of plate body two are connected by the connection strap one of elasticity with the inwall on casing top respectively, plate The middle part of body one and the middle part of plate body two are connected by spring three with the inwall on casing top respectively, the lower end of plate body one and the lower end of plate body two It is connected by the connection strap two of elasticity;Be additionally provided with wobble structure on casing, wobble structure include push-rod electric machine two, guide rail two, Sliding block two, vibrating motor one, water spilage tray, dividing plate one and dividing plate two, guide rail two are horizontally fixed in casing, and guide rail two be located at lead Above to roller, sliding block two is arranged on guide rail two, and push-rod electric machine two fixes outside the enclosure, and the push rod level of push-rod electric machine two is set Put, the push rod end of push-rod electric machine two is extend into casing to be connected with sliding block two, and water spilage tray is fixed on sliding block two, water spilage tray one End is fixed with motor one, and the output shaft of motor one is horizontally disposed with, the output shaft of the lower end of dividing plate one and motor one It is connected, the upper end of dividing plate one is water proof portion one, the water spilage tray other end is fixed with motor two, the output shaft level of motor two Set, the lower end of dividing plate two is connected with the output shaft of motor two, the upper end of dividing plate two is water proof portion two, vibrating motor one passes through even Extension bar is fixed in the middle part of water spilage tray, the output shaft of vibrating motor one straight up, the output shaft end of vibrating motor one and spacing Block is connected, and being offered on limited block can be by the spacing stopper slot firmly of plate body one and plate body two.
CN201710628399.1A 2017-07-28 2017-07-28 A kind of printing technology of polyester fabric Active CN107287944B (en)

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CN115198540A (en) * 2021-04-12 2022-10-18 福建莱得化工科技有限公司 Dyeing process adopting liquid dye
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CN115198540A (en) * 2021-04-12 2022-10-18 福建莱得化工科技有限公司 Dyeing process adopting liquid dye
CN115198539A (en) * 2021-04-12 2022-10-18 福建莱得化工科技有限公司 Printing process based on liquid disperse dye

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CN108819472B (en) 2020-01-21

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Denomination of invention: Printing process of a polyester fabric

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