CN108625068A - A kind of water soft cotton knitted fabric processing dyeing apparatus and fabric processing method - Google Patents
A kind of water soft cotton knitted fabric processing dyeing apparatus and fabric processing method Download PDFInfo
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- CN108625068A CN108625068A CN201810390151.0A CN201810390151A CN108625068A CN 108625068 A CN108625068 A CN 108625068A CN 201810390151 A CN201810390151 A CN 201810390151A CN 108625068 A CN108625068 A CN 108625068A
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- 239000004744 fabric Substances 0.000 title claims abstract description 139
- 238000004043 dyeing Methods 0.000 title claims abstract description 79
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 64
- 238000012545 processing Methods 0.000 title claims abstract description 45
- 229920000742 Cotton Polymers 0.000 title claims abstract description 40
- 238000003672 processing method Methods 0.000 title claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 42
- 239000007788 liquid Substances 0.000 claims abstract description 41
- 230000003028 elevating effect Effects 0.000 claims abstract description 26
- 238000010438 heat treatment Methods 0.000 claims abstract description 26
- 239000011248 coating agent Substances 0.000 claims abstract description 22
- 238000000576 coating method Methods 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 11
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000003490 calendering Methods 0.000 claims abstract description 7
- 238000005406 washing Methods 0.000 claims abstract description 7
- 230000018044 dehydration Effects 0.000 claims abstract description 4
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 4
- 239000000975 dye Substances 0.000 claims description 35
- 239000003795 chemical substances by application Substances 0.000 claims description 20
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- 230000001681 protective effect Effects 0.000 claims description 9
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 6
- 238000009940 knitting Methods 0.000 claims description 5
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims description 4
- 229920003192 poly(bis maleimide) Polymers 0.000 claims description 4
- 108010059892 Cellulase Proteins 0.000 claims description 3
- 108090000790 Enzymes Proteins 0.000 claims description 3
- 102000004190 Enzymes Human genes 0.000 claims description 3
- 239000003513 alkali Substances 0.000 claims description 3
- 229910021529 ammonia Inorganic materials 0.000 claims description 3
- 230000000740 bleeding effect Effects 0.000 claims description 3
- 229940106157 cellulase Drugs 0.000 claims description 3
- 238000004132 cross linking Methods 0.000 claims description 3
- 229940088598 enzyme Drugs 0.000 claims description 3
- 238000009413 insulation Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 239000007800 oxidant agent Substances 0.000 claims description 3
- 230000001590 oxidative effect Effects 0.000 claims description 3
- 238000007493 shaping process Methods 0.000 claims description 3
- 239000003381 stabilizer Substances 0.000 claims description 3
- 238000010186 staining Methods 0.000 claims description 3
- 238000010792 warming Methods 0.000 claims description 3
- 239000004115 Sodium Silicate Substances 0.000 claims 1
- 230000001568 sexual effect Effects 0.000 claims 1
- 235000019795 sodium metasilicate Nutrition 0.000 claims 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims 1
- 229910052911 sodium silicate Inorganic materials 0.000 claims 1
- 230000002045 lasting effect Effects 0.000 abstract description 3
- 238000011084 recovery Methods 0.000 abstract description 3
- 238000004513 sizing Methods 0.000 abstract 1
- 238000004040 coloring Methods 0.000 description 6
- 238000010521 absorption reaction Methods 0.000 description 5
- 238000013461 design Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 238000004900 laundering Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007639 printing Methods 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- RMAQACBXLXPBSY-UHFFFAOYSA-N silicic acid Chemical compound O[Si](O)(O)O RMAQACBXLXPBSY-UHFFFAOYSA-N 0.000 description 2
- 235000012239 silicon dioxide Nutrition 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000010002 mechanical finishing Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/32—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of open-width materials backwards and forwards between beaming rollers during treatment; Jiggers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/22—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for heating
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/59—Polyamides; Polyimides
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/58—Material containing hydroxyl groups
- D06P3/60—Natural or regenerated cellulose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/02—After-treatment
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- General Chemical & Material Sciences (AREA)
- Coloring (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a kind of water soft cotton knitted fabric processing dyeing apparatus and fabric processing methods, including babinet, dyeing chamber and heating chamber are provided in the babinet, dyeing intracavitary is provided with the first roller and the second roller, it is respectively connected with motor on first roller and the second roller, the bottom of dyeing chamber is provided with bottom plate and outlet tube, it is evenly arranged with support roller on the top surface of bottom plate, it is provided with coating roll between first roller and the second roller, coating roll is fixedly connected on by supporting rod on elevating mechanism, and elevating mechanism is connected to the top of babinet by clamping positioning mechanism.Its processing method includes：It weaves, boil drift, bioenzyme washing, dyeing, excessively soft, dehydration, open-width, drying, the processing of padding finishing liquid, calendering, sizing and preshrunk.The fabric procedure of processing of the present invention is simple, highly practical, is greatly improved to the dimensional stability and recovery of fabric, and so that cotton knitted fabric is had, bright and clean, water is soft, shrink is small, cloth cover is smooth, washable and lasting for form.
Description
Technical field
The present invention relates to a kind of water soft cotton knitted fabric processing dyeing apparatus and fabric processing methods.
Background technology
Pure cotton knitting face fabric due to having the characteristics that comfortable and easy to wear, good air permeability, natural environmental-protective, all the time all by
Consumer's likes, becomes one of garment material the most popular, the most popular in the market.In order to meet market to high-grade pure
The demand of cotton face fabric, domestic and international producer has carried out a large amount of research for the superior processing of pure cotton knitting face fabric, from fabric
The various aspects such as feel, gloss, stability, functionality improve fabric class.It is main for the improved method of cotton fabrics feel
It can be classified as following several：The water flexibility of fabric is improved by using the yarn of spy's spinning, in particular by the cotton yarn of low twist；
Special feel is obtained by way of mechanical finishing；Improved with the processing method that chemical treatment is combined by being machined
The feel of pure cotton fabric.
Cotton fabrics in the prior art are uneven due to dyeing in dyeing course, are easy to influence the bright and clean of cotton fabrics
And feel, simultaneously because the time of dyeing is longer so that the process-cycle of entire fabric is elongated, influences the processing efficiency of fabric.
Invention content
Present invention aims at a kind of water soft cotton knitted fabric processing use is provided for deficiency of the prior art
The technical solution of dyeing apparatus and fabric processing method, the program improve the dye uniformity and coloring of fabric surface, by
Rotate in the first roller and the second roller and alternately and repeatedly, substantially reduce the time of dyeing, to the dimensional stability of fabric and
Recovery is greatly improved, and so that cotton knitted fabric is had, the feel bright and clean, water is soft, smooth, shrink is small, cloth cover is smooth, washable
And it is lasting for form, and there is excellent appearance after laundering.
In order to solve the above-mentioned technical problem, the present invention adopts the following technical scheme that：
A kind of water soft cotton knitted fabric processing dyeing apparatus, it is characterised in that：Including babinet, it is provided in the babinet
Chamber and heating chamber are dyed, heating chamber is located at the lower section of dyeing chamber, and dyeing intracavitary is provided with the first roller and the second roller, the first roller
It is respectively connected with motor on cylinder and the second roller, the first roller is oppositely oriented with the second roller, and the bottom for dyeing chamber is provided with bottom
Plate and outlet tube are evenly arranged with support roller on the top surface of bottom plate, coating roll are provided between the first roller and the second roller, contaminate
Color roller is fixedly connected on by supporting rod on elevating mechanism, and elevating mechanism is connected to the top of babinet by clamping positioning mechanism,
Steam pressurizer and steam pressurizer are provided on the top surface of babinet, steam pressurizer and steam pressurizer are located at clamping and positioning machine
The both sides of structure, steam pressurizer connect steam pressurizer by gas-guide tube, are provided with inlet tube on the top surface of babinet, inlet tube with
External equipment is connected to, and protective door is provided at left and right sides of babinet；By the design of the first roller and the second roller, can make to knit
Object moves while dyeing, the dye uniformity and coloring of fabric surface is improved, due to the first roller and the second roller
It alternately and repeatedly rotates, substantially reduces the time of dyeing, support roller and coating roll can squeeze fabric surface, improve
Fabric makes fabric surface dyeing evenly, reduction in the numbers of seconds, elevating mechanism can drive on coating roll to the degree of absorption of dyestuff
Lower movement adjusts the spacing between coating roll and support roller, and then adjusts the extruding degree of coating roll and fabric surface, and it is fixed to clamp
The installing and dismounting of elevating mechanism is then convenient in position mechanism, keeps elevating mechanism more stable and reliable during moving up and down, steam adds
Depressor and steam pressurizer can adjust the steam pressure size of dyeing intracavitary, improve the efficiency of dyeing, and protective door is convenient for contaminate
Fabric after color takes out, and is convenient for the disassembly, cleaning of the first roller, the second roller.
Further, battery pack and heating plate are provided in heating chamber, battery pack connects heating plate, heating plate point by conducting wire
Cloth can heat the dyestuff for dyeing intracavitary by heating plate, the temperature of dyestuff made to reach most on the bottom surface of dyeing chamber
Good coloring.
Further, help roll is provided between bottom plate and the first roller, the second roller, help roll is conducive to generate fabric
Tension, improves the contact area of dyestuff and fabric, while can ensure that fabric surface is fitted on the top surface of support roller, improves dye
The absorption efficiency of material.
Further, elevating mechanism includes locating piece and hydraulic cylinder, and hydraulic cylinder is solid by the first support plate and the second support plate
Surely it being connected on locating piece, the bottom of hydraulic cylinder connects lifter plate by piston rod, and the bottom end of lifter plate is fixedly connected with supporting rod,
The top of lifter plate is connected with U-shaped block by two guide rods disposed in parallel, and U-shaped block is located at the top of locating piece, and guide rod runs through
Locating piece drives piston rod movement by hydraulic cylinder, and then lifter plate is driven to move up and down, and realizes moving up and down for coating roll,
Guide rod and U-shaped block improve stability and reliability of the lifter plate during moving up and down, and prevent to deviate and influence to knit
The printing and dyeing effect of object.
Further, clamping positioning mechanism includes mounting plate, and the end face both sides of mounting plate are symmetrically arranged with cantilever, on cantilever
It is provided with knob, boosting block is connected on knob, is provided with baffle on the side of boosting block, vertical connection on the front end face of baffle
There is clamping plate, sliding block is fixedly connected on the rear end face of baffle, for sliding block mobile connection on sliding rail, sliding rail is fixedly connected on installation
On plate, by the design of knob, convenient for carrying out installing and dismounting to elevating mechanism, while the installation essence of elevating mechanism can be adjusted
Degree, clamping plate can be clamped fixation to locating piece.
Further, liquid level gauge is provided in babinet, liquid level gauge is used to measure the depth of dyeing intracavity liquid, dyestuff is enable to expire
The dyeing demand of sufficient fabric.
The method for processing water soft cotton knitted fabric with dyeing apparatus using a kind of such as above-mentioned water soft cotton knitted fabric processing,
It is characterized by comprising following steps：
1) it weaves：Cotton yarn is made into knitted double-sided fabric or facecloth with knitting machine；
2) drift is boiled：Fabric heat-insulation is impregnated into 60~90min, holding temperature is 85~100 DEG C, and is added to boil and floats compound help
Agent, 60~80 DEG C of hot water wash 3 times, then cold water is washed, drying, and the drift composite assistant that boils is oxidant PS, newborn lark, silicic acid
The mixture of sodium, bath raio 1:20；
3) bioenzyme washing：The fabric after drift will be boiled to carry out enzyme under the conditions of temperature is 45~55 DEG C with cellulase and wash, use
The pH value of solution is adjusted to 4.5~5 by acetic acid, bath raio 1:10, handle 30~40min；
4) it dyes；Fabric wrapping after bioenzyme washing is put into the dyeing intracavitary of dyeing apparatus on the first roller, and will
The other end of fabric bypasses after help roll on the second roller of dyeing intracavitary, protective door is closed, by inlet tube to dye
Color intracavitary is continuously injected into dyestuff, until liquid level is flushed with liquid level gauge, the valve being then shut off on inlet tube is passed through liquid through inlet tube
Ammonia or low alkali, then dyestuff is heated by heating plate, so that the temperature of dyestuff is located within the scope of set temperature, then opens and steam
Vapour pressurizer and steam pressurizer, make the steam pressure of dyeing intracavitary reach setting range, make support finally by elevating mechanism
Bar moves down, until being contacted with fabric side, starts the motor on the second roller, and fabric is made to be wound to second while dyeing
On roller, after the fabric warrping on the first roller is laid out, the motor on the second roller is closed, starts the motor on the first roller,
So that fabric is wound on the first roller from the second roller, move in circles, realizes the iterative staining to fabric；
5) excessively soft：Fabric is put into hermetically sealed can after dyeing, is 1 by the weight ratio of fabric and water：(6~12) into
Color fixing agent is first added in water, soft dose of water is added after running 10~20min, then be warming up to 40~50 DEG C, keeps the temperature 20~40min heel row
Water；
6) dehydration, open-width, drying：Cloth after the soft processing of water is dehydrated, open-width and drying processing, forming machine are dried
Temperature is 110~140 DEG C；
7) padding finishing liquid is handled：The processing of padding finishing liquid is that the hopper of forming machine is added in the padding finishing liquid that will have been configured
In, so that fabric is passed through the hopper and roll of forming machine with the speed of 18~30m/min, nip pressure is 3~6N/cm2, pad whole
Between the liquid carrying rate for managing cloth cover after liquid is handled is 65%~85%；
8) calendering：By padding finishing liquid treated band liquid cloth carry out calendering processing, temperature be 30~100 DEG C, pressure
For 60~200N, cloth feeding tension is 20~60N；
9) it shapes；Processing is carried out shaping to fabric on forming machine；
10) preshrunk：Preshrunk processing is carried out to fabric with routine techniques, finally obtains water soft cotton knitted fabric finished product.
Preferably, the color fixing agent that step 5) is crossed in soft process is aldehyde-free colour stabilizer, crosslinking color fixing agent or reactive dye color fixing
One kind in agent, soft dose of water are soft dose of organosilicon water or soft dose of PE water.
Further, the padding finishing liquid in step 7) is dissolved in water by following components and is formulated successively：Bismaleimide
Setting agent, RTM bimaleimide resin bases body, soft dose of organosilicon water and bleeding agent.
The present invention is by adopting the above-described technical solution, have the advantages that：
1, by the design of the first roller and the second roller, fabric can be made to be moved while dyeing, improve fabric table
The dye uniformity and coloring in face rotate due to the first roller and the second roller and alternately and repeatedly, substantially reduce dyeing
Time；
2, support roller and coating roll can squeeze fabric surface, improve fabric to the degree of absorption of dyestuff, make to knit
Object padding evenly, reduction in the numbers of seconds；
3, elevating mechanism can drive coating roll to move up and down, and adjust the spacing between coating roll and support roller, and then adjust
Save the extruding degree of coating roll and fabric surface；
4, clamping positioning mechanism then be convenient for elevating mechanism installing and dismounting, make elevating mechanism during moving up and down more
It is reliable and stable；
5, steam pressurizer and steam pressurizer can adjust the steam pressure size of dyeing intracavitary, improve the effect of dyeing
Rate；
6, fabric procedure of processing of the invention is simple, highly practical, and dimensional stability and recovery to fabric have very big
Improvement, so that cotton knitted fabric is had, bright and clean, water is soft, smooth feel, shrink is small, cloth cover is smooth, washable and lasting for form,
And there is excellent appearance after laundering, the fabric of processing has the characteristic of soft " the liquid cotton " of super water.
Description of the drawings：
The invention will be further described below in conjunction with the accompanying drawings：
Fig. 1 is dyeing apparatus in a kind of water soft cotton knitted fabric processing dyeing apparatus of the present invention and fabric processing method
Structural schematic diagram；
Fig. 2 is the structural schematic diagram of elevating mechanism in the present invention；
Fig. 3 is the structural schematic diagram of clamping positioning mechanism in the present invention.
In figure：1- babinets；2- dyes chamber；The first rollers of 3-；The second rollers of 4-；5- heating chambers；6- help rolls；7- bottom plates；
8- support rollers；9- outlet tubes；10- battery packs；11- heating plates；12- clamping positioning mechanisms；13- elevating mechanisms；14- supporting rods；
15- coating rolls；16- protective doors；17- steam pressurizers；18- steam pressurizers；19- inlet tubes；20- gas-guide tubes；21- is positioned
Block；22- hydraulic cylinders；The first support plates of 23-；The second support plates of 24-；25- lifter plates；26-U shape blocks；27- guide rods；28- is installed
Plate；29- cantilevers；30- knobs；31- boosting blocks；32- baffles；33- sliding blocks；34- sliding rails；35- clamping plates；36- liquid level gauges.
Specific implementation mode
As shown in Figure 1 to Figure 3, it is a kind of water soft cotton knitted fabric processing dyeing apparatus of the present invention, including babinet 1, institute
It states and is provided with dyeing chamber 2 and heating chamber 5 in babinet 1, heating chamber 5 is located at the lower section of dyeing chamber 2, and battery is provided in heating chamber 5
Group 10 and heating plate 11, battery pack 10 connect heating plate 11 by conducting wire, and heating plate 11 is distributed on the bottom surface of dyeing chamber 2, is led to
The dyestuff in dyeing chamber 2 can be heated by crossing heating plate 11, and the temperature of dyestuff is made to reach best coloring.
It is provided with the first roller 3 and the second roller 4 in dyeing chamber 2, electricity is respectively connected on the first roller 3 and the second roller 4
Machine, the first roller 3 is oppositely oriented with the second roller 4, and the bottom of dyeing chamber 2 is provided with bottom plate 7 and outlet tube 9, the top of bottom plate 7
It is evenly arranged with support roller 8 on face, help roll 6 is provided between bottom plate 7 and the first roller 3, the second roller 4, help roll 6 is advantageous
In generating tension to fabric, the contact area of dyestuff and fabric is improved, while can ensure that fabric surface is fitted in support roller 8
On top surface, the absorption efficiency of dyestuff is improved.
Coating roll 15 is provided between first roller 3 and the second roller 4, coating roll 15 is fixedly connected on by supporting rod 14
On elevating mechanism 13, elevating mechanism 13 includes locating piece 21 and hydraulic cylinder 22, and hydraulic cylinder 22 passes through the first support plate 23 and second
Support plate 24 is fixedly connected on locating piece 21, and the bottom of hydraulic cylinder 22 connects lifter plate 25 by piston rod, lifter plate 25
Bottom end is fixedly connected with supporting rod 14, and the top of lifter plate 25 is connected with U-shaped block 26, U-shaped by two guide rods 27 disposed in parallel
Block 26 is located at the top of locating piece 21, and guide rod 27 runs through locating piece 21, drives piston rod movement by hydraulic cylinder 22, and then drive
Lifter plate 25 moves up and down, and realizes moving up and down for coating roll 15, guide rod 27 and U-shaped block 26 improve lifter plate 25 and moved down upper
Stability and reliability during dynamic prevent the printing and dyeing effect for deviating and influencing fabric.
Elevating mechanism 13 is connected to the top of babinet 1 by clamping positioning mechanism 12, and clamping positioning mechanism 12 includes installation
The end face both sides of plate 28, mounting plate 28 are symmetrically arranged with cantilever 29, and knob 30 is both provided on cantilever 29, is connected on knob 30
Boosting block 31 is provided with baffle 32 on the side of boosting block 31, clamping plate 35, baffle is vertically connected on the front end face of baffle 32
Sliding block 33 is fixedly connected on 32 rear end face, for 33 mobile connection of sliding block on sliding rail 34, sliding rail 34 is fixedly connected on mounting plate
On 28, by the design of knob 30, convenient for carrying out installing and dismounting to elevating mechanism 13, while the peace of elevating mechanism 13 can be adjusted
Precision is filled, clamping plate 35 can be clamped fixation to locating piece 21.
Steam pressurizer 17 and steam pressurizer 18, steam pressurizer 17 and steam voltage stabilizing are provided on the top surface of babinet 1
Device 18 is located at the both sides of clamping positioning mechanism 12, and steam pressurizer 17 connects steam pressurizer 18 by gas-guide tube 20, babinet 1
Inlet tube 19 is provided on top surface, inlet tube 19 is connected to external equipment, and the left and right sides of babinet 1 is provided with protective door 16, case
Liquid level gauge 36 is provided in body 1, liquid level gauge 36 is used to measure the depth of liquid in dyeing chamber 2, dyestuff is enable to meet the dye of fabric
Color demand；By the design of the first roller 3 and the second roller 4, fabric can be made to be moved while dyeing, improve fabric surface
Dye uniformity and coloring, rotate due to the first roller 3 and the second roller 4 and alternately and repeatedly, substantially reduce dyeing
Time, support roller 8 and coating roll 15 can squeeze fabric surface, improve fabric to the degree of absorption of dyestuff, make to knit
Evenly, reduction in the numbers of seconds, elevating mechanism 13 can drive coating roll 15 to move up and down to object padding, adjust coating roll 15 with
Spacing between support roller 8, and then the extruding degree of coating roll 15 and fabric surface is adjusted, clamping positioning mechanism 12 is then convenient for rising
The installing and dismounting of descending mechanism 13 keeps elevating mechanism 13 more stable and reliable during moving up and down, steam pressurizer 17 and steaming
Vapour voltage-stablizer 18 can adjust the steam pressure size in dyeing chamber 2, the efficiency of dyeing be improved, after protective door 16 will be convenient for that will dye
Fabric take out, be convenient for the first roller 3, the second roller 4 disassembly, cleaning.
The method for processing water soft cotton knitted fabric with dyeing apparatus using a kind of such as above-mentioned water soft cotton knitted fabric processing,
Include the following steps：
1) it weaves：Cotton yarn is made into knitted double-sided fabric or facecloth with knitting machine；
2) drift is boiled：Fabric heat-insulation is impregnated into 60~90min, holding temperature is 85~100 DEG C, and is added to boil and floats compound help
Agent, 60~80 DEG C of hot water wash 3 times, then cold water is washed, drying, and the drift composite assistant that boils is oxidant PS, newborn lark, silicic acid
The mixture of sodium, bath raio 1:20；
3) bioenzyme washing：The fabric after drift will be boiled to carry out enzyme under the conditions of temperature is 45~55 DEG C with cellulase and wash, use
The pH value of solution is adjusted to 4.5~5 by acetic acid, bath raio 1:10, handle 30~40min；
4) it dyes；Fabric wrapping after bioenzyme washing is put on the first roller 3 in the dyeing chamber 2 of dyeing apparatus, and
By the other end of fabric around on the second roller 4 in dyeing chamber 2, closing protective door 16 passes through feed liquor after help roll 6
Pipe 19 is continuously injected into dyestuff into dyeing chamber 2, until liquid level is flushed with liquid level gauge 36, the valve being then shut off on inlet tube 19,
It is passed through liquefied ammonia or low alkali through inlet tube 19, then dyestuff is heated by heating plate 11, the temperature of dyestuff is made to be located at setting temperature
It spends in range, then opens steam pressurizer 17 and steam pressurizer 18, the steam pressure in dyeing chamber 2 is made to reach setting model
It encloses, so that supporting rod 14 is moved down finally by elevating mechanism 13, until being contacted with fabric side, start the electricity on the second roller 4
Machine makes fabric be wound on the second roller 4 while dyeing, after the fabric warrping on the first roller 3 is laid out, closes the second roller
Motor on cylinder 4 starts the motor on the first roller 3, so that fabric is wound on the first roller 3 from the second roller 4, recycle past
It is multiple, realize the iterative staining to fabric；
5) excessively soft：Fabric is put into hermetically sealed can after dyeing, is 1 by the weight ratio of fabric and water：(6~12) into
Color fixing agent is first added in water, soft dose of water is added after running 10~20min, then be warming up to 40~50 DEG C, keeps the temperature 20~40min heel row
Water, color fixing agent are one kind in aldehyde-free colour stabilizer, crosslinking color fixing agent or active dye fixing agent, and soft dose of water is soft dose of organosilicon water
Or soft dose of PE water；
6) dehydration, open-width, drying：Cloth after the soft processing of water is dehydrated, open-width and drying processing, forming machine are dried
Temperature is 110~140 DEG C；
7) padding finishing liquid is handled：The processing of padding finishing liquid is that the hopper of forming machine is added in the padding finishing liquid that will have been configured
In, so that fabric is passed through the hopper and roll of forming machine with the speed of 18~30m/min, nip pressure is 3~6N/cm2, pad whole
Manage liquid processing after cloth cover liquid carrying rate be 65%~85% between, padding finishing liquid be dissolved in successively by following components water prepare and
At：Bismaleimide setting agent, RTM bimaleimide resin bases body, soft dose of organosilicon water and bleeding agent；
8) calendering：By padding finishing liquid treated band liquid cloth carry out calendering processing, temperature be 30~100 DEG C, pressure
For 60~200N, cloth feeding tension is 20~60N；
9) it shapes；Processing is carried out shaping to fabric on forming machine；
10) preshrunk：Preshrunk processing is carried out to fabric with routine techniques, finally obtains water soft cotton knitted fabric finished product.
It these are only specific embodiments of the present invention, but the technical characteristic of the present invention is not limited thereto.It is any with this hair
Based on bright, for the technique effect for realizing essentially identical, made ground simple change, equivalent replacement or modification etc. are all covered
Among protection scope of the present invention.
Claims (9)
1. a kind of water soft cotton knitted fabric processing dyeing apparatus, it is characterised in that：It is arranged including babinet, in the babinet and has illicit sexual relations
Color chamber and heating chamber, the heating chamber are located at the lower section of the dyeing chamber, and the dyeing intracavitary is provided with the first roller and second
Motor, the rotation of first roller and second roller are respectively connected on roller, first roller and second roller
To on the contrary, it is described dyeing chamber bottom be provided with bottom plate and outlet tube, support roller, institute are evenly arranged on the top surface of the bottom plate
It states and is provided with coating roll between the first roller and second roller, the coating roll is fixedly connected on elevator by supporting rod
On structure, the elevating mechanism is connected to the top of the babinet by clamping positioning mechanism, is provided on the top surface of the babinet
Steam pressurizer and steam pressurizer, the steam pressurizer and the steam pressurizer are located at the two of the clamping positioning mechanism
Side, the steam pressurizer connect the steam pressurizer by gas-guide tube, and inlet tube, institute are provided on the top surface of the babinet
It states inlet tube to be connected to external equipment, protective door is provided at left and right sides of the babinet.
2. a kind of water soft cotton knitted fabric processing dyeing apparatus according to claim 1, it is characterised in that：The heating
Intracavitary is provided with battery pack and heating plate, and the battery pack connects the heating plate by conducting wire, and the heating plate is distributed in institute
On the bottom surface for stating dyeing chamber.
3. a kind of water soft cotton knitted fabric processing dyeing apparatus according to claim 1, it is characterised in that：The bottom plate
It is provided with help roll between first roller, second roller.
4. a kind of water soft cotton knitted fabric processing dyeing apparatus according to claim 1, it is characterised in that：The lifting
Mechanism includes locating piece and hydraulic cylinder, and the hydraulic cylinder is fixedly connected on the positioning by the first support plate and the second support plate
On block, the bottom of the hydraulic cylinder connects lifter plate by piston rod, and the bottom end of the lifter plate is fixedly connected with the supporting rod,
The top of the lifter plate is connected with U-shaped block by two guide rods disposed in parallel, and the U-shaped block is located at the upper of the locating piece
Side, the guide rod run through the locating piece.
5. a kind of water soft cotton knitted fabric processing dyeing apparatus according to claim 1, it is characterised in that：The clamping
Detent mechanism includes mounting plate, and the end face both sides of the mounting plate are symmetrically arranged with cantilever, and knob is both provided on the cantilever,
It is connected with boosting block on the knob, baffle is provided on the side of the boosting block, is vertically connected on the front end face of the baffle
It is connected to clamping plate, sliding block is fixedly connected on the rear end face of the baffle, the sliding block mobile connection is on sliding rail, the sliding rail
It is fixedly connected on the mounting plate.
6. a kind of water soft cotton knitted fabric processing dyeing apparatus according to claim 1, it is characterised in that：The babinet
Inside it is provided with liquid level gauge.
7. using a kind of water soft cotton knitted fabric processing dyeing apparatus processing water soft cotton knitted fabric as described in claim 1
Method, it is characterised in that include the following steps：
1) it weaves：Cotton yarn is made into knitted double-sided fabric or facecloth with knitting machine；
2) drift is boiled：Fabric heat-insulation is impregnated into 60~90min, holding temperature is 85~100 DEG C, and is added and boils drift composite assistant, 60
~80 DEG C of hot water wash 3 times, then cold water is washed, drying, it is described boil drift composite assistant be oxidant PS, newborn lark, sodium metasilicate
Mixture, bath raio 1:20；
3) bioenzyme washing：The fabric after drift will be boiled to carry out enzyme under the conditions of temperature is 45~55 DEG C with cellulase and wash, use acetic acid
The pH value of solution is adjusted to 4.5~5, bath raio 1:10, handle 30~40min；
4) it dyes；Fabric wrapping after bioenzyme washing is put into the dyeing intracavitary of dyeing apparatus on the first roller, and by fabric
The other end around on the second roller of dyeing intracavitary, closing protective door after help roll, by inlet tube to dyeing chamber
Inside be continuously injected into dyestuff, until liquid level flushes with liquid level gauge, the valve being then shut off on inlet tube, through inlet tube be passed through liquefied ammonia or
Low alkali, then dyestuff is heated by heating plate, so that the temperature of dyestuff is located within the scope of set temperature, then opens steam and add
Depressor and steam pressurizer make the steam pressure of dyeing intracavitary reach setting range, finally by elevating mechanism make supporting rod to
Lower movement starts the motor on the second roller until being contacted with fabric side, and fabric is made to be wound to the second roller while dyeing
On, after the fabric warrping on the first roller is laid out, the motor on the second roller is closed, starts the motor on the first roller, makes to knit
Object is wound to from the second roller on the first roller, is moved in circles, and realizes the iterative staining to fabric；
5) excessively soft：Fabric is put into hermetically sealed can after dyeing, is 1 by the weight ratio of fabric and water：(6~12) it intakes,
Color fixing agent is first added, soft dose of water is added after running 10~20min, then be warming up to 40~50 DEG C, is drained after keeping the temperature 20~40min；
6) dehydration, open-width, drying：Cloth after the soft processing of water is dehydrated, open-width and drying are processed, forming machine drying temperature
It is 110~140 DEG C；
7) padding finishing liquid is handled：The processing of padding finishing liquid is that the padding finishing liquid that will have been configured is added in the hopper of forming machine,
Fabric is set to pass through the hopper and roll of forming machine with the speed of 18~30m/min, nip pressure is 3~6N/cm2, padding finishing
Between the liquid carrying rate of cloth cover is 65%~85% after liquid processing；
8) calendering：By padding finishing liquid treated band liquid cloth carry out calendering processing, temperature be 30~100 DEG C, pressure 60
~200N, cloth feeding tension are 20~60N；
9) it shapes；Processing is carried out shaping to fabric on forming machine；
10) preshrunk：Preshrunk processing is carried out to fabric with routine techniques, finally obtains water soft cotton knitted fabric finished product.
8. a kind of processing method of water soft cotton knitted fabric according to claim 7, it is characterised in that：The excessively soft mistake of step 5)
The color fixing agent in journey is one kind in aldehyde-free colour stabilizer, crosslinking color fixing agent or active dye fixing agent, and soft dose of the water is
Soft dose of organosilicon water or soft dose of PE water.
9. a kind of processing method of water soft cotton knitted fabric according to claim 7, it is characterised in that：Institute in step 7)
It states padding finishing liquid water is dissolved in by following components successively and be formulated：Bismaleimide setting agent, RTM bismaleimide trees
Aliphatic radical body, soft dose of organosilicon water and bleeding agent.
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| CN201810390151.0A CN108625068B (en) | 2018-04-27 | 2018-04-27 | Dyeing device for processing water-soft cotton knitted fabric and fabric processing method |
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|---|---|---|---|
| CN201810390151.0A CN108625068B (en) | 2018-04-27 | 2018-04-27 | Dyeing device for processing water-soft cotton knitted fabric and fabric processing method |
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| CN108914451A (en) * | 2018-10-16 | 2018-11-30 | 曾俊杰 | A kind of textile printing and dyeing cloth dyeing apparatus |
| CN109097935A (en) * | 2018-10-29 | 2018-12-28 | 嘉兴市乔兰服饰有限公司 | A kind of cloth dyeing apparatus for garment production |
| CN110004619A (en) * | 2019-04-26 | 2019-07-12 | 山东沃源新型面料股份有限公司 | Alternately apply the device and method of finishing agent to textile |
| CN110485087A (en) * | 2019-08-30 | 2019-11-22 | 雷范清 | A kind of weaving wire rod compressed spring type oil filled equipment |
| CN111286861A (en) * | 2020-04-03 | 2020-06-16 | 红豆集团无锡红豆童装有限公司 | Processing method of water-soft cotton knitted fabric |
| CN111636163A (en) * | 2020-06-08 | 2020-09-08 | 重庆知翔科技有限公司 | High-color-fastness cotton cloth printing and dyeing process |
| CN112626755A (en) * | 2020-12-14 | 2021-04-09 | 汕头市盛强针织实业有限公司 | Dyeing and finishing device and dyeing and finishing method for processing unidirectional moisture-conducting knitted fabric |
| CN113337948A (en) * | 2021-06-07 | 2021-09-03 | 红豆集团无锡红豆童装有限公司 | Organic cotton denim with knitted fabric effect and preparation method thereof |
| CN113638156A (en) * | 2021-10-13 | 2021-11-12 | 南通文楠纺织有限公司 | Textile processing equipment |
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| CN113337948A (en) * | 2021-06-07 | 2021-09-03 | 红豆集团无锡红豆童装有限公司 | Organic cotton denim with knitted fabric effect and preparation method thereof |
| CN113638156A (en) * | 2021-10-13 | 2021-11-12 | 南通文楠纺织有限公司 | Textile processing equipment |
| CN113638156B (en) * | 2021-10-13 | 2021-12-10 | 南通文楠纺织有限公司 | Textile processing equipment |
| CN115262134A (en) * | 2022-07-28 | 2022-11-01 | 高梵(浙江)信息技术有限公司 | Fragrant down jacket fabric processing device and preparation method |
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