CN102965973B - Dope color paste pad dyeing technology for setting machine - Google Patents
Dope color paste pad dyeing technology for setting machine Download PDFInfo
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- CN102965973B CN102965973B CN201210467669.2A CN201210467669A CN102965973B CN 102965973 B CN102965973 B CN 102965973B CN 201210467669 A CN201210467669 A CN 201210467669A CN 102965973 B CN102965973 B CN 102965973B
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- 238000005516 engineering process Methods 0.000 title claims abstract description 23
- 238000009980 pad dyeing Methods 0.000 title claims abstract description 20
- 239000004744 fabric Substances 0.000 claims abstract description 40
- 238000000034 method Methods 0.000 claims abstract description 20
- 238000001035 drying Methods 0.000 claims abstract description 14
- 239000000463 material Substances 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 238000004040 coloring Methods 0.000 claims abstract 2
- 239000000049 pigment Substances 0.000 claims description 21
- 238000007639 printing Methods 0.000 claims description 21
- 238000000576 coating method Methods 0.000 claims description 13
- 239000000975 dye Substances 0.000 claims description 11
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 9
- 235000013409 condiments Nutrition 0.000 claims description 9
- 238000004043 dyeing Methods 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- 230000000740 bleeding effect Effects 0.000 claims description 6
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000004587 chromatography analysis Methods 0.000 claims description 5
- FFRBMBIXVSCUFS-UHFFFAOYSA-N 2,4-dinitro-1-naphthol Chemical compound C1=CC=C2C(O)=C([N+]([O-])=O)C=C([N+]([O-])=O)C2=C1 FFRBMBIXVSCUFS-UHFFFAOYSA-N 0.000 claims description 3
- 239000000428 dust Substances 0.000 claims description 3
- 238000004945 emulsification Methods 0.000 claims description 3
- 235000011194 food seasoning agent Nutrition 0.000 claims description 3
- 238000009472 formulation Methods 0.000 claims description 3
- 239000003292 glue Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 230000005622 photoelectricity Effects 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000005096 rolling process Methods 0.000 claims description 3
- 238000004513 sizing Methods 0.000 claims description 3
- 238000003756 stirring Methods 0.000 claims description 3
- 230000007704 transition Effects 0.000 claims description 3
- 238000005406 washing Methods 0.000 abstract description 11
- 239000003086 colorant Substances 0.000 abstract 1
- -1 deep color Substances 0.000 abstract 1
- 238000007599 discharging Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 abstract 1
- 230000007613 environmental effect Effects 0.000 abstract 1
- 238000003754 machining Methods 0.000 abstract 1
- 238000011017 operating method Methods 0.000 description 3
- 238000003287 bathing Methods 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 239000002932 luster Substances 0.000 description 2
- 239000003973 paint Substances 0.000 description 2
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 1
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 239000005864 Sulphur Substances 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- 239000000460 chlorine Substances 0.000 description 1
- 238000007728 cost analysis Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 238000009998 heat setting Methods 0.000 description 1
- 230000000215 hyperchromic effect Effects 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 239000000985 reactive dye Substances 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 210000002268 wool Anatomy 0.000 description 1
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Abstract
The invention provides a dope color paste pad dyeing technology for a setting machine, and the coloring is carried out by a bathing-padding method. The dope color paste pad dyeing technology comprises the following steps: cleaning a roller trough, adjusting materials, injecting materials, adjusting the pressure of a padder, discharging water out of the machine, adjusting the steam pressure of a drying cylinder, preheating the machine, hanging a guiding cloth, machining, detecting pressure points, starting working, baking, cooling, stopping working, and cleaning the machine. The dope color paste pad dyeing technology is changed in combination with the complex technology after the color register of the jean fabric garment wash, the jean fabric which is dyed by the dope color paste of the setting machine in a padding way does not need a long-time and complex water wash operation technology when being washed to be capable of obtaining a garment washing effect only by simply washing. The variety color of the fabric produced by the technology provided by the invention is bright-colored in colors, i.e. deep color, medium color and light color, particularly, the soft degree of the hand feel is not worse than the dye coloration, and a finished product is good in environmental protection.
Description
Technical field
The present invention is applicable to the hyperchromic of jean, it is to redye in the color of original fabric, be in jean innovation and development, to be worth strengthening the technique of promoting energy-saving and emission-reduction, also can adopt foam type processing simultaneously, be specifically related to a kind of setting machine pigment printing paste knot dyeing technology.
Background technology
The pad dyeing of setting machine pigment printing paste has that technique is simple, chromatogram is complete, applicability is strong, cost is low, economize and can economize on water, pollute little, the feature such as the good flow process of redying property is short.Can substantially reach the color after denim garment wash water by the jean after pad dyeing.
It and SULPHUR DYES and REACTIVE DYES chromatography are essentially different; Be embodied in:
(1) the wide chromatogram full dyeing of pigment printing paste pad dyeing colour gamut stability is high;
(2) after pigment printing paste pad dyeing, do not need again wash water to conserve water;
(3) pigment printing paste pad dyeing can improve the COLOR FASTNESS of cowboy's bipseudoindoxyl dye simultaneously;
(4) pigment printing paste pad dyeing can chlorine be floated, more oxytolerant floats to be combined with ready-made clothes washing technique and creates abundanter variation;
(5) pigment printing paste pad dyeing washing fastness can be adjusted pigment printing paste pad dyeing and is combined with ready-made clothes washing technique and creates abundanter variation.
Summary of the invention
The object of this invention is to provide a kind of setting machine pigment printing paste knot dyeing technology, the jean after the pad dyeing of setting machine pigment printing paste does not need to pass through the washing operating procedure of long-time complexity in the time of washing again, only needs simple washing, can obtain garment washed.
For achieving the above object, the technical solution used in the present invention is:
A kind of setting machine pigment printing paste knot dyeing technology, is characterized in that: adopt the method for rolling of bathing to paint, the steps include: cleaning roller hopper, condiment, material feeding, tune padding machine pressure, machine draining, adjust drying cylinder steam pressure, warm up machinery
,extension draws cloth, upper machine, inspection pressure point, starts working, bakes, cooling, end-of-job, cleaning robot; According to production technology advice note, clean seasoning bucket and material stock groove, prevent that other pollution sources from entering; According to pad dyeing chromatography production technology notice, condiment, concrete formulation for coating material and step are as follows: first in tank, add 53 kilograms of normal-temperature water, then add respectively aqueous coating glue AC-1047F:4.8 kilogram; Golden yellow Yellow. F-RRT ec
o: 0.048 kilogram; Reddish brown Wine.Red.ECO:0.108 kilogram; Softener A S-24F:1.8 kilogram; Bleeding agent PT-70N:0.06 kilogram; Emulsification bleeding agent PL-40N:0.18 kilogram; Be mixed in one; When condiment, adopting the motor speed of sizing mixing is 1200～1500 lifting mixers that turn, and mixing time is about 30min; Long-time stirring is at a high speed to allow the strand of pigment printing paste all open, and the raw material dye liquor mixing up is injected to hopper, ready for driving; Adjust padding machine coatings tank padding machine pressure spot, be controlled at 2.0Pa, note the dynamics of padding machine, poor appearance in too high too low dark and the shallow and limit that all can affect color; 20 ms/min of the coating speed of a motor vehicle, require cropping cloth 149～151 centimetres; Draining note temperature, adjusts air port; According to technological requirement to drying cylinder and baking oven draining after, and heat and reach requirement technique; The machine has two groups of 4 drying cylinders, heats that to be controlled at 4.0Pa be that the material below that dyes of having abdicated padding machine is dried as early as possible for front group, while going to rear group of drying cylinder, begins to cool down, and guarantees that the physical index of fabric prevents damage; The air outlet angle of 8 joint baking ovens is 2 °, and oven temperature is 150 ± 5 ℃, and 8 joint baking ovens can be adjusted temperature at any time according to different process; Cooled fabric carries baking oven to bake raising COLOR FASTNESS through cloth clamp; Carry out dye fabric panel surface attached to be rolled and be stained with thing removal work, in the time entering cloth, adopt and enter the hairbrush that cloth rolls against direction and add dust suction; Connect and draw cloth, guarantee margin to seam quality, drawing cloth can not be too narrow, and joint width section should be made bevel, makes photoelectricity can respond in time the smooth transition that puts in place; In process of production, when technical staff is seasonable, check that padding machine rolls a little, control poor in color limit, bake out temperature and the requirement of craft cloth width well
.
The complicated technology of the innovation of operating procedure of the present invention after in conjunction with jean garment wash chromatography changes, the jean of the present invention after the pad dyeing of setting machine pigment printing paste do not need to pass through the washing operating procedure of long-time complexity in the time of washing again, only need simple washing, can obtain garment washed.Dark by explained hereafter of the present invention fabric variety color out, in, shallow bright in luster; Particularly the soft degree of feel is no less than dyeing, and finished product environmental-protecting performance is good.By constantly exploitation and the improvement to pigment printing paste, the pad dyeing of setting machine pigment printing paste, from ecological protection to energy conservation, all meets the paces that the epoch advance, and meets sustainable development and eco-friendly clean requirement.
Operating technology technological cost analysis of the present invention is negotiated a price (take the damp star chemical industry of BASF Coatings and Shanghai as benchmark) in table 1
Accompanying drawing explanation
Fig. 1 is the flow chart that the present invention drives.
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the invention will be further described:
The present invention adopts the method for rolling of bathing that the Wuxi City dyeing machine ASMA503 of factory type heat setting machine carries out HY-6083-5-MR to paint, and the steps include: cleaning roller hopper, condiment, material feeding, tune padding machine pressure, machine draining, adjusts drying cylinder steam pressure, warms up machinery
,extension draws cloth, upper machine, inspection pressure point, starts working, bakes, cooling, end-of-job, cleaning robot.
preoperative preparation
1-1., according to production technology advice note, cleans seasoning bucket and material stock groove, prevents that other pollution sources from entering.
1-2. notifies according to pad dyeing chromatography production technology, condiment, and concrete formulation for coating material and step are as follows: first in tank, add 53 kilograms of normal-temperature water then to add respectively aqueous coating glue AC-1047F:4.8 kilogram, golden yellow Yellow. F-RRT ec
o: 0.048 kilogram, reddish brown
wine.Red.ECO: 0.108 kilogram, softener A S-24F:1.8 kilogram, bleeding agent PT-70N:0.06 kilogram, emulsification bleeding agent PL-40N:0.18 kilogram, be mixed in one, when condiment, should adopt the motor speed of sizing mixing is 1200～1500 lifting mixers that turn, and mixing time is about 30min.Long-time stirring is at a high speed to allow the strand of pigment printing paste all open, and the raw material dye liquor mixing up is injected to hopper, ready for driving.
1-3. adjusts padding machine coatings tank padding machine pressure spot, and (padding machine point is extremely important) at 2.0Pa, notes the dynamics of padding machine according to technology controlling and process, poor appearance in too high too low dark and the shallow and limit that all can affect color.20 ms/min of the coating speed of a motor vehicle, require cropping cloth 149～151 centimetres.
1-4. draining note temperature, adjusts air port.According to technological requirement to drying cylinder and baking oven draining after, and heat and reach requirement technique.The machine has two groups of (4) drying cylinders, and front group (1) is heated and is controlled at 4.0Pa is that the material below that dyes of having abdicated padding machine is dried as early as possible, while going to rear group of (2) drying cylinder, begins to cool down, and guarantees that the physical index of fabric prevents damage; 8 not 2 ° of joint baking oven air outlet angles, oven temperature is 150 ± 5 ℃.(8 joint baking ovens can be adjusted temperature at any time according to different process) cooled fabric carries baking oven to bake raising COLOR FASTNESS through cloth clamp.Concrete list is as table
2:
Embodiment of the present invention HY-6083-5-MR pad dyeing production technology is in table 2
1-5. carries out dye fabric panel surface attached to be rolled and is stained with thing (as first-class in flower knitting wool) removal work, and effective method is in the time entering cloth, adopt and enter the hairbrush that cloth rolls against direction and add dust suction.
1-6. connects and draws cloth, guarantees margin to seam quality.Drawing cloth can not be too narrow, and joint width section should be made bevel, makes photoelectricity can respond in time the smooth transition that puts in place.
2. drive.Fig. 1 is shown in technological process.
In process of production, when technical staff is seasonable, check that padding machine rolls a little, control the requirements such as poor in color limit, bake out temperature and craft cloth width well.
6. finished product
Dark by this explained hereafter fabric variety color out, in, shallow bright in luster; Particularly the soft degree of feel is no less than dyeing, and finished product environmental-protecting performance is good.
7. by constantly exploitation and the improvement to pigment printing paste, the pad dyeing of setting machine pigment printing paste, from ecological protection to energy conservation, all meets the paces that the epoch advance, and meets sustainable development and eco-friendly clean requirement.
Claims (1)
1.
a kind of setting machine pigment printing paste knot dyeing technology, it is characterized in that: adopt one to bathe one and roll method colouring, the steps include: cleaning roller hopper, condiment, material feeding, tune padding machine pressure, machine draining, adjust drying cylinder steam pressure, warm up machinery, hang draw cloth, upper machine, inspection pressure point, start working, bake, cooling, end-of-job, cleaning robot; According to production technology advice note, clean seasoning bucket and material stock groove, prevent that other pollution sources from entering; According to pad dyeing chromatography production technology notice, condiment, concrete formulation for coating material and step are as follows: first in tank, add 53 kilograms of normal-temperature water, then add respectively aqueous coating glue AC-1047F:4.8 kilogram; Golden yellow Yellow. F-RRT eco:0.048 kilogram; Reddish brown Wine.Red.ECO:0.108 kilogram; Softener A S-24F:1.8 kilogram; Bleeding agent PT-70N:0.06 kilogram; Emulsification bleeding agent PL-40N:0.18 kilogram; Be mixed in one; When condiment, adopting the motor speed of sizing mixing is 1200～1500 lifting mixers that turn, and mixing time is about 30min; Long-time stirring is at a high speed to allow the strand of pigment printing paste all open, and the raw material dye liquor mixing up is injected to hopper, ready for driving; Adjust padding machine coatings tank padding machine pressure spot, be controlled at 2.0Pa, note the dynamics of padding machine, poor appearance in too high too low dark and the shallow and limit that all can affect color; 20 ms/min of the coating speed of a motor vehicle, require cropping cloth 149～151 centimetres; Draining note temperature, adjusts air port; According to technological requirement to drying cylinder and baking oven draining after, and heat and reach requirement technique; The machine has two groups of 4 drying cylinders, heats that to be controlled at 4.0Pa be that the material below that dyes of having abdicated padding machine is dried as early as possible for front group, while going to rear group of drying cylinder, begins to cool down, and guarantees that the physical index of fabric prevents damage; 8 joint drying room baking oven air outlet angles are 2 °, and oven temperature is 150 ± 5 ℃, and 8 joint baking ovens can be adjusted temperature at any time according to different process; Cooled fabric carries baking oven to bake raising COLOR FASTNESS through cloth clamp; Carry out dye fabric panel surface attached to be rolled and be stained with thing removal work, in the time entering cloth, adopt and enter the hairbrush that cloth rolls against direction and add dust suction; Connect and draw cloth, guarantee margin to seam quality, drawing cloth can not be too narrow, and joint width section should be made bevel, makes photoelectricity can respond in time the smooth transition that puts in place; In process of production, when technical staff is seasonable, check that padding machine rolls a little, control poor in color limit, bake out temperature and the requirement of craft cloth width well.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210467669.2A CN102965973B (en) | 2012-11-19 | 2012-11-19 | Dope color paste pad dyeing technology for setting machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210467669.2A CN102965973B (en) | 2012-11-19 | 2012-11-19 | Dope color paste pad dyeing technology for setting machine |
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| Publication Number | Publication Date |
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| CN102965973A CN102965973A (en) | 2013-03-13 |
| CN102965973B true CN102965973B (en) | 2014-06-11 |
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| CN201210467669.2A Active CN102965973B (en) | 2012-11-19 | 2012-11-19 | Dope color paste pad dyeing technology for setting machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103556497A (en) * | 2013-10-15 | 2014-02-05 | 山东岱银纺织集团股份有限公司 | Dyeing method for multilevel-color jean yarns |
| CN108754946A (en) * | 2018-06-01 | 2018-11-06 | 江阴市傅博纺织有限公司 | The knitting colored imitative old fabric that can be changed colour according to wash water formula |
| CN109023642A (en) * | 2018-08-08 | 2018-12-18 | 康帝雅高档面料（苏州）有限公司 | The manufacturing process and application of imitative denim fabric |
| CN109355834A (en) * | 2018-10-11 | 2019-02-19 | 江苏康尼纺织品有限公司 | A kind of environment-friendly type lint cloth colouring method and its residual mill base treatment process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1936148A (en) * | 2006-10-18 | 2007-03-28 | 江南大学 | Fabric coating dyeing process |
| CN101509184A (en) * | 2009-03-20 | 2009-08-19 | 常州市东高染整有限公司 | Method of continuous pigment dyeing for fabric |
| CN101487175B (en) * | 2009-03-04 | 2010-06-09 | 常州市东高染整有限公司 | Continuous pigment dyeing pad dyer |
| CN102383302B (en) * | 2011-08-29 | 2013-08-07 | 江苏金辰针纺织有限公司 | Environment-friendly paint dyeing method |
-
2012
- 2012-11-19 CN CN201210467669.2A patent/CN102965973B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1936148A (en) * | 2006-10-18 | 2007-03-28 | 江南大学 | Fabric coating dyeing process |
| CN101487175B (en) * | 2009-03-04 | 2010-06-09 | 常州市东高染整有限公司 | Continuous pigment dyeing pad dyer |
| CN101509184A (en) * | 2009-03-20 | 2009-08-19 | 常州市东高染整有限公司 | Method of continuous pigment dyeing for fabric |
| CN102383302B (en) * | 2011-08-29 | 2013-08-07 | 江苏金辰针纺织有限公司 | Environment-friendly paint dyeing method |
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Denomination of invention: Dyeing process of coating paste for shaping machine Effective date of registration: 20231225 Granted publication date: 20140611 Pledgee: Rizhao Bank Co.,Ltd. Zaozhuang Shizhong Branch Pledgor: ZAOZHUANG HIYOUNG DYNASTY TEXTILE CO.,LTD. Registration number: Y2023980074122 |
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