CN101450687A - Move loading of general purpose type car engine cover, hinge installation equipment and production method - Google Patents
Move loading of general purpose type car engine cover, hinge installation equipment and production method Download PDFInfo
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- CN101450687A CN101450687A CNA2008102205439A CN200810220543A CN101450687A CN 101450687 A CN101450687 A CN 101450687A CN A2008102205439 A CNA2008102205439 A CN A2008102205439A CN 200810220543 A CN200810220543 A CN 200810220543A CN 101450687 A CN101450687 A CN 101450687A
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Abstract
The invention discloses a device for transferring and hinge mounting of a general automotive bonnet. The device comprises a transfer machine, a control device and a detection device, wherein the transfer machine comprises a bracket and a guide rail arranged on the bracket, a slide mechanism is arranged on the guide rail, a hinge mounting table and a servo motor used for controlling the operation of the slide mechanism are arranged on the slide mechanism; the control device is used for receiving inputted instructions of different models; according to the inputted instructions, the control device can send control commands to control the hinge mounting table to switch, clamp and loosen corresponding models, and can realize the accuracy adjustment of the direction of X, Y and Z in the process of mounting hinges; after mounting the hinges, according to the received inputted instructions, the control device sends control commands to the servo motor, and the servo motor controls the slide mechanism to move to an initial position; the detection device sends a detection signal to the control device when the detection device detects a workpiece on the hinge mounting table; and according to the detection signal, the control device sends the control command to the servo motor, and the servo motor controls the slide mechanism to move to a preset station.
Description
Technical field
The present invention relates to general purpose type car engine cover transfer, hinge erecting equipment and method.
Background technology
Existing car engine cover production process situation is:
1) drops into the side operation: manually behind the lining and outside plate combination with engine case, by power assistant arm workpiece is picked up and to stretch in the compression machine;
2) flanging operation: compression machine presses down and carries out flanging, and compression machine rises then;
3) output operation: output station personnel (1 people) pick up workpiece by power assistant arm and are placed on the desk that has set;
4) CO
2Welding sequence: other personnel (1 people) then carry out CO on desk
2Weld 2 points, the glue situation of overflowing is carried out the cross-check sum daub, and manually workpiece is moved to next hinge installation procedure;
5) hinge installation procedure: hinge installation personnel (2 people) is coated sealant on hinge, then workpiece moved on the special-purpose hinge adjusting device, and clamping work pieces, hold-down bolt is fastening then, and two people put into workpiece on the chassis then, and carry out exterior check.
Not general between each vehicle of hinge adjusting device, corresponding every kind of machine is wanted special-purpose adjusting device, and vehicle also needs to change the anchor clamps of corresponding vehicle when switching.
Available engine lid production model has following problem:
1, all work is by manually finishing (except the compression machine), and automatization level is low, arrive next operation again after can only an operation during personnel's operation finishing, and inter process can't the while, carry out operation synchronously.As CO
2Can not carry out the hinge erection work simultaneously on the welding sequence;
2, the whole circulation time long (contain the front and drop into part), reach 43.2 seconds/platform the soonest, s (16H) is only produced 1000, can't onlinely finish the production of SP spare, and production efficiency is low;
3, the hinge adjusting device on the operation is the tailored version anchor clamps, be the unit clamp that a kind of vehicle of every production just needs this kind vehicle, also will change cooresponding anchor clamps simultaneously when vehicle is switched, whenever newly-increased a kind of vehicle also needs to increase corresponding hinge adjusting device, its investment is bigger, and the anchor clamps storage area is many;
4, because all by manual work, the operating personnel is very near from the distance of compression machine, safety guarantee rate is low.
Summary of the invention
The objective of the invention is to overcome each vehicle hinge adjusting device of prior art not general, change vehicle and need change the loaded down with trivial details of adjusting device, the production cycle time is long, production efficiency is low, anchor clamps storage area is many, still adopt simple work-saving device to assist conveyance in the output operation, and can't carry out CO synchronously
2The problem of welding and hinge installation provides transfer, the hinge erecting equipment of the general purpose type car engine cover of one kind of multiple model car engine cover serializations, Flexible Production.
Another object of the present invention provides a kind of production method of general purpose type car engine cover.
For realizing above purpose, the present invention has taked following technical scheme: a kind of transfer of general purpose type car engine cover, hinge erecting equipment, include: the transfer machine, this transfer machine comprises support and is arranged at guide rail on the support, be provided with slide mechanism on described guide rail, described slide mechanism is provided with the hinge erecting bed and is used to control the servomotor of slide mechanism operation; Control setup, it is used to receive the different automobile types instruction of input, according to this input instruction output control command workpiece is transferred load to default station, with actions such as control hinge erecting bed carry out that corresponding vehicle is switched, clamps and unclamped, and the precision of X, Y when realizing that hinge is installed, Z direction is adjustable; When hinge installs, it sends control command according to the input instruction that receives to servomotor, and servomotor control slide mechanism runs to reference position; Detecting device when it is used on detecting the hinge erecting bed workpiece being arranged, sends detection signal to control setup, and described control setup sends control command according to this detection signal to servomotor, and servomotor control slide mechanism runs to default station automatically.
This transfer machine and hinge erecting bed make up and have realized the automatic conveyance of associating in conjunction with control setup (control setup can adopt PLC or other turn-key systems), accept the multiple vehicle engine case workpiece that carrying/clamping tool is moved over, the transplanter workpiece signal that detected on the throne, workpiece has been described, transplanter starts automatically, and on reposefully that workpiece transfer (or conveyance) is the extremely default operation post; Realized conllinear transfer (conveyance) function of multiple vehicle engine case; Consider the conllinear producing feasibility of multiple machine in the design of hinge erecting bed comprehensively, can finish the switching that various vehicles are produced; Realized that the co-linear hinge of multiple vehicle engine case on its body install (or adjust, in the L side), realized the CO of online multiple vehicle engine case on its body
2Welding (in the R side), and realized R side and L side hinge post while, operation on its body synchronously.
Described detecting device is to be arranged at workpiece on the described hinge erecting bed at bit switch.Mainly acting as of workpiece detector switch on the throne detects on the hinge erecting bed whether have workpiece, mainly adopt travel switch to realize, change the state of travel switch by the weight of workpiece, travel switch is designated as off-state when workpiece, travel switch is in on-state when no workpiece, thereby realize providing mandatory signal, so that the transfer machine is fully loaded with mobile (or output), stop and empty wagons moves actions such as (returning); In addition, it is a kind of employee's of guaranteeing operation safe device, after detecting its state on the throne and providing instruction, combines with the operation of employee's operation and to guarantee safe in operation.
Described slide mechanism includes a pair of slide block that is movably set between the described guide rail, between slide block, be erected with the drag chain support of ccontaining various connection signal wire (SW)s, described servomotor is arranged on one of them slide block, and the part that contacts with described guide rail at slide block is installed on gear, the tooth bar that is electrically connected with servomotor.The power that slide mechanism provides by servomotor is realized steady transfer (or conveyance), and servomotor can be realized accurate initial point and stop the location, and operate steadily in the transfer process; Gear, tooth bar connect for slide mechanism provides power, make the slip more convenient and quicker; Various connection signal wire (SW)s are arranged in the drag chain support, it is moved with slide mechanism, avoided cable to split off and twine.
Also be provided with by first pair of electro-optical tubes and second pair of electro-optical tubes safety detection zone that electro-optical tubes is formed in described default station both sides, described first pair of electro-optical tubes is used for the detecting operation personnel and has or not and cross the safety detection zone, and described second electro-optical tubes is used for the detecting operation personnel and has or not and enter the safety detection zone; Described first pair of electro-optical tubes is electrically connected with described control setup respectively with second pair of electro-optical tubes, when the detecting operation personnel cross the safety detection zone, described first pair of electro-optical tubes sends signal to control setup, and control setup sends danger signal to servomotor, makes servomotor out of service.Utilize the detection of electro-optical tubes only need respond to whether the someone passes the grating that constitutes between the electro-optical tubes, can induce whether the someone enters the safety detection zone, cost is low, and is simple in structure.
Described hinge erecting bed comprises pillar stiffener, is located at the erecting bed support on the pillar stiffener, and the hinge erecting bed is fixedly arranged on the described slide block by described pillar stiffener; The two ends of a side are provided with first fixing device that is electrically connected with control setup on described erecting bed support, and this first fixing device comprises interconnective clamp arm and clamps mouth, clamps in the mouth and be provided with the quick change socket; When described workpiece detects when on the hinge erecting bed workpiece being arranged at bit switch, workpiece sends detection signal at bit switch to control setup, and two clamp arms of described control setup control are clamping work pieces simultaneously; The two ends of opposite side are provided with the hinge erecting device on described erecting bed support, it comprises second fixing device that is electrically connected with control setup, the slide rail that is arranged on second fixing device bottom, described second fixing device is made up of interconnective clamp arm and clamping mouth, clamp in the mouth and be provided with the quick change socket, also include the quick change plug of a plurality of and described quick change socket coupling, realize general (switching) of each vehicle by changing the quick change plug, and control the cylinder that this clamp arm clamps hinge; Described slide rail is provided with a plurality of and different automobile types position location corresponding positioning hole, described control setup is according to the different automobile types instruction of input, control second fixing device and move to the positioning hole corresponding place, realize different automobile types directions X location, and realize the location of Y, Z direction by adjusting second fixing device 41.
The hinge erecting bed is placed on above the transplanter, is reference plane with the erecting bed support, sets up the plug seat of many places unified specification and standard on the reference plane, and by changing the switching that some simple connect-disconnect plugs realize that various vehicles are produced; Realize the location and the installation of hinge by the auxiliary device that increases the hinge installation, mode by connect-disconnect plug is common to full machine, two hinge fixing devices also adopt the form of clamping cylinder, at different vehicles, adopt the general and full machine of different connect-disconnect plugs.Realized the Flexible Production of manufacturing line, do not transformed (only need change locating piece get final product) or newly doing every kind of new model (equipment has been reserved with the interface of the new importing of expansion new car) that the situation of anchor clamps is common to existing volume production and will import from now on by changing quick change unplugg, locating piece, orienting lug and hinge fixing device.
Comprise on the described quick change plug and be used for described quick change socket bonded assembly clamp, be used to the back-up block of locating the locating piece of described clamp and being used to support described clamp and locating piece.By changing some simple connect-disconnect plugs, corresponding plug seat is sought unity of standard, and the clamping, location, the anchor plate that have various functions on the connect-disconnect plug are realized the switching that various vehicles are produced.
Described control setup is the PLC controller.The PLC controller can make things convenient at any time the different command of reading and writing, editing input, can make the control corresponding adjustment according to the demand of production scene.
The production method of the engine case of a kind of transfer of adopting general purpose type car engine cover, hinge erecting equipment includes and drops into side operation, flanging operation, output operation, and described output operation comprises the steps:
(1) will be positioned after the piece-holder on the transfer machine of door assembly with hinge and glass in right hand and left erecting bed;
(2) transplanter runs to default station;
(3) on default station, carry out hinge synchronously and install, be coated with sealant and CO
2Welding operation;
(4) will finish above-mentioned post-job engine case is transplanted on the chassis.
Between step (3), also include the safety detection step in above-mentioned steps (1).
Described safety detection zone step includes and is used for the detecting operation personnel and whether crosses the step whether safety zone and detecting operation personnel enter safety zone.By the safety detection step is set, but the personal safety of better protection operating personal reduces the generation of industrial accident.
The present invention compared with prior art has following advantage:
1, output work is finished by transfer, the hinge erecting equipment of carrying jig function, the automatization level height, can be simultaneously during the operating personal operation, synchronously finish CO2 welding and hinge erection work on an operation, 2 operations have been saved, and save conveyance operating personnel 1 people, thoroughly having changed each operation can only be the operation of advancing formula temporarily;
2, the whole circulation time short (contain the front and drop into part), reach 38.2 seconds/platform (can adjust speed according to different needs) the soonest, reduce operating personnel 4 people/2 classes simultaneously, s (16H) can be increased to 1100, can onlinely finish the production of SP spare, the production efficiency height;
3, hinge adjusting device on the operation is universal anchor clamps (realizing general by the connect-disconnect plug of changing different automobile types), promptly install at the hinge of the vehicle that realizes 4 kinds (or more than) on the same anchor clamps, and a kind of vehicle of every production only need just can realize the production of this kind vehicle by changing connect-disconnect plug, simultaneously, these anchor clamps are reserved with newly-increased vehicle expanding unit, newly-increased vehicle does not need to import new hinge adjusting device again, realized the online flexibility simultaneously of each vehicle, general production, save the investment that imports the corresponding unit clamp of each vehicle, reduced the storage area of unit clamp;
4, all by the mechanical automation operation, the operating personnel is far away from the distance in compression machine and robot motion zone, the safety guarantee rate height.
The invention provides manufacturing equipment automation that multiple car engine cover transfer and hinge install, that can realize the car engine cover that conllinear, the general manufacturing are dissimilar, realize Flexible Production, reduce operating personnel's labour intensity, reduce each vehicle unit clamp storage area, improve to produce and imitate and product quality, reduce production costs, guarantee production safety.
Description of drawings
Fig. 1 is transfer machine and hinge erecting bed package assembly front view;
Fig. 2 is transfer machine and hinge erecting bed package assembly birds-eye view;
Fig. 3 is transfer machine and hinge erecting bed package assembly lateral plan;
Fig. 4 is a transfer machine front view;
Fig. 5 is a transfer machine birds-eye view;
Fig. 6 is a hinge erecting bed configurational formula scheme drawing;
Fig. 7 is a hinge erecting device perspective view;
Fig. 8 is the embodiment workflow diagram;
Description of reference numerals: 1, the transfer machine, 11, support, 12, guide rail, 13, slide mechanism, 131, slide block, 132, the drag chain support, 133, tooth bar, 134, gear, 14, servomotor, 15, workpiece is at bit switch, and 2, the hinge erecting bed, 21, pillar stiffener, 22, the erecting bed support, 3, first fixing device, 31, clamp arm, 32, clamp mouth, 33, the quick change socket, 4, the hinge erecting device, 41, second fixing device, 412, clamp arm, 413, clamp mouth, 414, the quick change socket, 42, slide rail, 421, knock hole, 43, cylinder, 5, the quick change plug, 51, clamp, 52, locating piece, 53, back-up block, 6, the safety detection zone, 61, first pair of electro-optical tubes, 62, second pair of electro-optical tubes.
The specific embodiment
Below in conjunction with the drawings and specific embodiments content of the present invention is described in further details.
Embodiment:
See also Fig. 1 and Fig. 2, Fig. 4 and shown in Figure 5, a kind of transfer of general purpose type car engine cover, hinge erecting equipment, mainly constitute by the two large divisions, be respectively transfer machine 1 and hinge erecting bed 2) two parts, transfer machine 1 and hinge erecting bed 2 combination backs (by realizing rigid the connection), transfer machine 1 providing of equipment integral is provided is driven and realize transfer work, and hinge erecting bed 2 is realized online clamping detection and hinge erection work to various vehicle workpiece, specifically describes as follows:
Include: transfer machine 1, this transfer machine 1 comprise support 11 and are arranged at guide rail 12 on the support 11, are provided with slide mechanism 13 on guide rail 12, and slide mechanism 13 is provided with hinge erecting bed 2 and is used to control the servomotor 14 of slide mechanism operation; Control setup, it is used to receive the different automobile types instruction of input, according to this input instruction output control command workpiece is transferred load to default station, with actions such as control hinge erecting bed 2 carry out that corresponding vehicle is switched, clamps and unclamped; And the precision of X, Y when realizing that hinge is installed, Z direction is adjustable; When hinge installs, it sends control command according to the input instruction that receives to servomotor 14, and servomotor 14 control slide mechanisms 13 run to reference position; Detecting device when it is used on detecting hinge erecting bed 2 workpiece being arranged, sends detection signal to control setup, and control setup sends control command according to this detection signal to servomotor 14, and servomotor 14 control slide mechanisms 13 run to default station.
See also shown in Figure 3, slide mechanism 13 includes a pair of slide block 131 that is movably set between the guide rail 12, between slide block 131, be erected with the drag chain support 132 of ccontaining various connection signal wire (SW)s, servomotor 14 is arranged on one of them slide block, and the part that contacts with guide rail 12 at slide block 131 is installed on gear 134, the tooth bar 133 that is electrically connected with servomotor 14.
Also be provided with by first pair of electro-optical tubes 61 and second pair of electro-optical tubes safety detection zone 6 that electro-optical tubes 62 is formed in default station both sides, the first pair of electro-optical tubes 61 is used for the detecting operation personnel and has or not and cross safety detection zone 6, the second electro-optical tubess 62 and be used for the detecting operation personnel and have or not and enter safety detection zone 6; First pair of electro-optical tubes 61 is electrically connected with control setup respectively with second pair of electro-optical tubes 62, when the detecting operation personnel cross safety detection zone 6, the first pair of electro-optical tubes 61 sends signal to control setup, control setup sends danger signal to servomotor, make servomotor out of service, realize full automaticity by the PLC setting command.。
Detecting device in the present embodiment is to be arranged at workpiece on the hinge erecting bed at bit switch 15.
See also shown in Figure 6ly, hinge erecting bed 2 comprises pillar stiffener 21, is located at the erecting bed support 22 on the pillar stiffener 21, and hinge erecting bed 2 is fixedly arranged on the slide block 131 by pillar stiffener 21; The two ends of a side are provided with first fixing device 3 that is electrically connected with control setup on erecting bed support 22, this first fixing device 3 comprises interconnective clamp arm 31 and clamps mouth 32, clamp in the mouth 32 and be provided with quick change socket 33, when workpiece detects when on the hinge erecting bed 22 workpiece being arranged at bit switch 15, workpiece sends detection signal at bit switch 15 to control setup, two clamp arm 31 clamping work pieces of control setup control; The two ends of opposite side are provided with hinge erecting device 4 on erecting bed support 22, it comprises second fixing device 41 that is electrically connected with control setup, the slide rail 42 that is arranged on second fixing device, 41 bottoms, second fixing device 41 is made up of interconnective clamp arm 412 and clamping mouth 413, clamp in the mouth 413 and be provided with quick change socket 414, also include quick change plugs 5 a plurality of and quick change socket 414 couplings, realize general (switching) of each vehicle by changing quick change plug 5, and control the cylinder 43 that this clamp arm 412 clamps hinge; Slide rail 42 is provided with a plurality of and different automobile types position location corresponding positioning hole 421, control setup instructs by moving (by control setup automatic setting correspondence position) cylinder 6 and knock hole 421 also with behind locating dowel pin (the locating dowel pin position location is set according to the benchmark requirement of the various vehicles) locking positioning according to the different automobile types of input, then can realize directions X (the MAX scope: ± 250mm) precision (full accuracy: ± 0.1mm) adjust, (this part is fastening to be slotted eye with screw to second fixing device 41 by adjusting (increase or reduce), the hole be provided with bottom locating dowel pin as the location benchmark with) Y and Z direction (MAX scope: ± 5mm) pad (not shown in the way), just can realize Y and Z direction precision (full accuracy: ± 0.1mm), thereby according to different accuracy requirements, realize that various vehicle hinge setting accuracies are adjustable, wherein directions X is that Automatic Program is set, according to the different automobile types automatic compensation; Y and Z direction then generally do not adjust when vehicle is switched, and adopt manual setting to realize when precision is undesirable.
See also shown in Figure 7ly, comprise on the quick change plug 5 being used for quick change socket 414 bonded assembly clamps 51, being used to the back-up block 53 of locating the locating piece 52 of clamp 51 and being used to support clamp 51 and locating piece 52.
In the design of transfer machine and hinge erecting bed, consider the operating attitude of operating personal comprehensively, from alleviating working strength of workers, adopt driven by servomotor simultaneously, can reach stable transfer, the distance travelled 1100mm of being about of the slide mechanism of transfer machine (can increase and decrease length according to the actual requirements), be provided with travel switch and mechanical position limitation at transfer machine two ends, guarantee the safe operation of equipment.
The workflow of present embodiment is as follows: at first at HEM system (edge-coating system) bound edge, this HEM system is grouped into by bound edge compression machine, mould changing device (mould) and electric control part thereof, the main action of operation is: drop into the side robot and engine case is clamped and sends on the mold mould frame in the bound edge compression machine, framed sensed workpiece after, robot leaves to safety zone, the bound edge compression machine presses down, pressed the back to rise automatically, finish the outside plate of workpiece and inner panel and fasten, then come in gripping workpiece and workpiece put to the transfer machine of carrying jig function of output device people.Present embodiment comes holding workpiece to be placed on the hinge erecting bed of transfer machine by robot, certainly according to actual conditions, might not make of robot, the clamping tool that adopts other also is feasible, can accomplish as mechanical arm, the tight balancing device that installs of strap clamp etc., as long as workpiece can be put on the hinge erecting bed, and sense workpiece by detecting device and exist;
After the taping machine bound edge is finished, program by prior setting PLC is sent instruction, servomotor is accepted instruction back control slide mechanism makes the transfer machine move to the robot motion zone, this moment, the binding clasp of two workpiece was opened, robot takes out workpiece from taping machine, put on the hinge erecting bed, robot sends and leaves signal, two work-holding devices clamp automatically, the detection on the throne of transplanter workpiece has signal, workpiece has been described, robot leaves safety zone, and the slide mechanism of transfer machine stops after transferring load to default station operating area automatically according to the instruction of PLC automatically; The operating area is made of two pairs of electro-optical tubess, the grating that robot can not be crossed first pair of electro-optical tubes composition enters the operation task district, operating personal can only be crossed the grating that second electro-optical tubes is formed, the grating that can not cross first pair of electro-optical tubes composition carries out work, and operating personal enters the work area and carries out hinge installation and CO synchronously
2The welding operation program, but operating personal can only cross the grating that second electro-optical tubes forms and carry out work, whether the grating monitoring operating personal that the first pair of electro-optical tubes formed has crossed safety zone;
Be placed on the hinge erecting device at the L side operating personal of the presetting station hinge of gluing, press the button of cylinder 412 then, make the clamp arm 412 of hinge erecting device 4 clamp automatically, operating personal tightens hinged bolt; R side operating personal then carries out CO simultaneously
2Welding, hinge installation, CO after finishing
2Behind welding, the daub, the clamp arm 31 that R side employee operates first fixing device 3 makes two first fixing devices 3 open automatically, L side operating personal is pressed the button of cylinder 412 again, make the clamp arm 412 of hinge erecting device 4 open automatically, operating personal is removed the workpiece of finishing to chassis, operating personal is pressed starter button again, and slide mechanism is carrying the hinge erecting bed and moving to automatically on the robot in the operating space, and single circulation is finished.
Present embodiment also provides a kind of production method of engine case of transfer, hinge erecting equipment of general purpose type car engine cover, includes and drops into side operation, flanging operation, output operation, and the output operation comprises the steps:
(1) will be positioned after the piece-holder on the transfer machine of door assembly with hinge and glass in right hand and left erecting bed;
(2) transplanter runs to default station;
(3) on default station, carry out hinge synchronously and install, be coated with sealant and CO
2Welding operation;
(4) will finish above-mentioned post-job engine case is transplanted on the chassis.
Be useful on the detecting operation personnel and whether cross the safety detection step whether safety zone and detecting operation personnel enter safety zone to also including between the step (3) in above-mentioned steps (1).The specific implementation of this safety detection step visible above-mentioned first pair of electro-optical tubes and second pair of electro-optical tubes safety detection zone that electro-optical tubes is formed.
Above-listed detailed description is at the specifying of possible embodiments of the present invention, and this embodiment is not in order to limiting claim of the present invention, and the equivalence that all the present invention of disengaging do is implemented or change, all should be contained in the claim of this case.
Claims (10)
1, a kind of transfer of general purpose type car engine cover, hinge erecting equipment, it is characterized in that, include: transfer machine (1), this transfer machine (1) comprises support (11) and is arranged at guide rail (12) on the support (11), be provided with slide mechanism (13) on described guide rail (12), described slide mechanism (13) is provided with hinge erecting bed (2) and is used to control the servomotor (14) of slide mechanism operation;
Control setup, it is used to receive the different automobile types instruction of input, according to this input instruction output control command workpiece is transferred load to default station, control hinge erecting bed (2) carries out corresponding vehicle and switches, clamps and unclamp action, and the precision of X, Y when realizing that hinge is installed, Z direction is adjustable; When hinge installs, it sends control command according to the input instruction that receives to servomotor (14), and servomotor (14) control slide mechanism (13) runs to reference position;
Detecting device, when it is used on detecting hinge erecting bed (2) workpiece being arranged, send detection signal to control setup, described control setup sends control command according to this detection signal to servomotor (14), and servomotor (14) control slide mechanism (13) runs to default station.
2, the transfer of general purpose type car engine cover as claimed in claim 1, hinge erecting equipment is characterized in that: described detecting device is for being arranged at workpiece on the described hinge erecting bed (2) in bit switch (15).
3, the transfer of general purpose type car engine cover as claimed in claim 2, hinge erecting equipment, it is characterized in that: described slide mechanism (13) includes a pair of slide block (131) that is movably set between the described guide rail (12), between slide block (131), be erected with the drag chain support (132) of ccontaining various connection signal wire (SW)s, described servomotor (14) is arranged on one of them slide block, and the part that contacts with described guide rail (12) at slide block (131) is installed on gear (134), the tooth bar (133) that is electrically connected with servomotor (14).
4, the transfer of general purpose type car engine cover as claimed in claim 3, hinge erecting equipment, it is characterized in that: also be provided with the electro-optical tubes safety detection zone of forming by first pair of electro-optical tubes (61) and second pair of electro-optical tubes (62) (6) in described default station both sides, described first pair of electro-optical tubes (61) is used for the detecting operation personnel and has or not and cross the safety detection zone, and described second electro-optical tubes (62) is used for the detecting operation personnel and has or not and enter safety detection zone (6); Described first pair of electro-optical tubes (61) is electrically connected with described control setup respectively with second pair of electro-optical tubes (62), when the detecting operation personnel cross safety detection zone (6), described first pair of electro-optical tubes (61) sends signal to control setup, control setup sends danger signal to servomotor, makes servomotor out of service.
5, the transfer of general purpose type car engine cover as claimed in claim 4, hinge erecting equipment, it is characterized in that: described hinge erecting bed (2) comprises pillar stiffener (21), is located at the erecting bed support (22) on the pillar stiffener (21), and hinge erecting bed (2) is fixedly arranged on the described slide block (131) by described pillar stiffener (21);
Be provided with first fixing device (3) that is electrically connected with control setup at the two ends of the last side of described erecting bed support (22), this first fixing device (3) comprises interconnective clamp arm (31) and clamps mouthful (32), clamp in mouthful (32) and be provided with quick change socket (33)
When described workpiece detects when on the hinge erecting bed (2) workpiece being arranged at bit switch (15), workpiece sends detection signal at bit switch (15) to control setup, described control setup two clamp arms of control (31) are clamping work pieces simultaneously, and workpiece is transferred load on the default station automatically;
The two ends of going up opposite side at described erecting bed support (22) are provided with hinge erecting device (4), it comprises second fixing device (41) that is electrically connected with control setup, be arranged on the slide rail (42) of second fixing device (41) bottom, described second fixing device (41) is made up of interconnective clamp arm (412) and clamping mouthful (413), clamp in mouthful (413) and be provided with quick change socket (414), also include the quick change plug (5) of a plurality of and described quick change socket (414) coupling, realize the general of each vehicle by changing quick change plug (5), and control the cylinder (43) that this clamp arm (412) clamps hinge;
Described slide rail (42) is provided with a plurality of and different automobile types position location corresponding positioning hole (421), described control setup is according to the different automobile types instruction of input, controlling second fixing device (41) moves to positioning hole corresponding (421) and locates, realize different automobile types directions X location, and by adjusting the location that second fixing device (41) is realized Y, Z direction.
6, the transfer of general purpose type car engine cover as claimed in claim 5, hinge erecting equipment is characterized in that: comprise on the described quick change plug (5) being used for and described quick change socket (414) bonded assembly clamp (51), the back-up block (53) that is used to locate the locating piece (52) of described clamp (51) and is used to support described clamp (51) and locating piece (52).
7, the transfer of general purpose type car engine cover as claimed in claim 6, hinge erecting equipment is characterized in that: described control setup is the PLC controller, realizes full automaticity by the PLC setting command.
8, a kind of employing production method of the engine case of transfer, the hinge erecting equipment of general purpose type car engine cover according to claim 1 includes and drops into side operation, flanging operation, output operation, it is characterized in that described output operation comprises the steps:
(1) will be positioned after the piece-holder on the transfer machine of door assembly with hinge and glass in right hand and left erecting bed;
(2) transplanter runs to default station;
(3) on default station, carry out hinge synchronously and install, be coated with sealant and CO
2Welding operation;
(4) will finish above-mentioned post-job engine case is transplanted on the chassis.
9, the production method of general purpose type car engine cover as claimed in claim 8 is characterized in that: also include the safety detection step in above-mentioned steps (1) between step (3).
10, the production method of general purpose type car engine cover as claimed in claim 9 is characterized in that: described safety detection zone step includes and is used for the detecting operation personnel and whether crosses the step whether safety zone and detecting operation personnel enter safety zone.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102205439A CN101450687B (en) | 2008-12-29 | 2008-12-29 | Universal automobile engine cover transferring and hinge mounting equipment and production method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2008102205439A CN101450687B (en) | 2008-12-29 | 2008-12-29 | Universal automobile engine cover transferring and hinge mounting equipment and production method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101450687A true CN101450687A (en) | 2009-06-10 |
| CN101450687B CN101450687B (en) | 2010-11-17 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2008102205439A Active CN101450687B (en) | 2008-12-29 | 2008-12-29 | Universal automobile engine cover transferring and hinge mounting equipment and production method |
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| Country | Link |
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| CN (1) | CN101450687B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551830A (en) * | 2013-09-29 | 2014-02-05 | 韦文新 | Full-automatic offline framing system for side walls |
| CN106043500A (en) * | 2016-06-12 | 2016-10-26 | 江苏德川汇汽车科技有限公司 | Centering and fastening component for assembling front cover of automobile |
| CN106043501A (en) * | 2016-06-12 | 2016-10-26 | 江苏德川汇汽车科技有限公司 | Sample frame with elastic materials and used for assembling front cover of automobile |
| CN107264673A (en) * | 2016-04-06 | 2017-10-20 | 上汽通用五菱汽车股份有限公司 | A kind of full-automatic system and method for distinguishing vehicle and its Assembly part |
| CN107324161A (en) * | 2017-07-17 | 2017-11-07 | 天津帕比特科技有限公司 | A kind of wired Automatic Track Finding dolly |
| CN110376473A (en) * | 2019-07-16 | 2019-10-25 | 海尔智家股份有限公司 | Refrigerator detection equipment |
| CN111776111A (en) * | 2019-04-04 | 2020-10-16 | 上汽通用五菱汽车股份有限公司 | Car door hinge positioning fixture |
| CN112025367A (en) * | 2020-08-25 | 2020-12-04 | Tcl王牌电器(惠州)有限公司 | Move and carry mechanism and processing equipment |
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2008
- 2008-12-29 CN CN2008102205439A patent/CN101450687B/en active Active
Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103551830A (en) * | 2013-09-29 | 2014-02-05 | 韦文新 | Full-automatic offline framing system for side walls |
| CN103551830B (en) * | 2013-09-29 | 2017-01-25 | 韦文新 | Full-automatic offline framing system for side walls |
| CN107264673A (en) * | 2016-04-06 | 2017-10-20 | 上汽通用五菱汽车股份有限公司 | A kind of full-automatic system and method for distinguishing vehicle and its Assembly part |
| CN107264673B (en) * | 2016-04-06 | 2024-03-15 | 上汽通用五菱汽车股份有限公司 | Full-automatic vehicle type distinguishing and part assembling system and method thereof |
| CN106043500B (en) * | 2016-06-12 | 2018-02-02 | 江苏德川汇汽车科技有限公司 | A kind of front cover for vehicle installs centering fastener |
| CN106043501A (en) * | 2016-06-12 | 2016-10-26 | 江苏德川汇汽车科技有限公司 | Sample frame with elastic materials and used for assembling front cover of automobile |
| CN106043500A (en) * | 2016-06-12 | 2016-10-26 | 江苏德川汇汽车科技有限公司 | Centering and fastening component for assembling front cover of automobile |
| CN107324161A (en) * | 2017-07-17 | 2017-11-07 | 天津帕比特科技有限公司 | A kind of wired Automatic Track Finding dolly |
| CN107324161B (en) * | 2017-07-17 | 2023-10-10 | 天津帕比特科技有限公司 | Wired automatic trace-searching trolley |
| CN111776111A (en) * | 2019-04-04 | 2020-10-16 | 上汽通用五菱汽车股份有限公司 | Car door hinge positioning fixture |
| CN110376473A (en) * | 2019-07-16 | 2019-10-25 | 海尔智家股份有限公司 | Refrigerator detection equipment |
| CN112025367A (en) * | 2020-08-25 | 2020-12-04 | Tcl王牌电器(惠州)有限公司 | Move and carry mechanism and processing equipment |
| CN112025367B (en) * | 2020-08-25 | 2022-09-02 | Tcl王牌电器(惠州)有限公司 | Move and carry mechanism and processing equipment |
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|---|---|
| CN101450687B (en) | 2010-11-17 |
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