CN103551830A - Full-automatic offline framing system for side walls - Google Patents
Full-automatic offline framing system for side walls Download PDFInfo
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- CN103551830A CN103551830A CN201310472593.7A CN201310472593A CN103551830A CN 103551830 A CN103551830 A CN 103551830A CN 201310472593 A CN201310472593 A CN 201310472593A CN 103551830 A CN103551830 A CN 103551830A
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- gusset
- completes
- clamping device
- material frame
- framing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B62—LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
- B62D—MOTOR VEHICLES; TRAILERS
- B62D65/00—Designing, manufacturing, e.g. assembling, facilitating disassembly, or structurally modifying motor vehicles or trailers, not otherwise provided for
- B62D65/02—Joining sub-units or components to, or positioning sub-units or components with respect to, body shell or other sub-units or components
- B62D65/18—Transportation, conveyor or haulage systems specially adapted for motor vehicle or trailer assembly lines
Abstract
The invention discloses a full-automatic offline framing system for side walls, and belongs to equipment and a tool for manufacturing white bodies of vehicles. The full-automatic offline framing system has the advantages that actions and a stroke of the system are controlled in an advanced PLC (programmable logic control) mode, and stroke and action transmission of the system is carried out in a mechanical transmission mode implemented by worms, ropes, racks, hinges and the like, so that complete automation can be implemented, and shortcomings of low labor efficiency, high labor intensity, ergonomics damage, influence on quality levels of the white bodies of the vehicles and the like due to the fact that side walls of the vehicles are framed in an offline manner in a double-person hand lifting mode and the like can be overcome; at least three to six operators can be omitted for each 'three-shift' running production line of an enterprise, and the expenditure for the human resource cost such as payment and welfare for the operators can be saved, and accordingly the manufacturing cost of products can be greatly reduced; the full-automatic offline framing system is universally applicable to framing operation for side walls of vehicles such as van type commercial vehicles, business-purpose vehicles and limousines of optional vehicle manufacturing enterprises; the full-automatic offline framing system is advanced in technology, stable in work performance, wide in application range and excellent in performance, and is safe and reliable.
Description
Affiliated technical field
The invention belongs to equipment and tool that a kind of automobile body-in-white is manufactured.
Background technology
At present, minibus class van manufacturing enterprise (also referred to as gusset seam assembly, for convenience of describing, below is called gusset by unification for van gusset.) roll off the production line and frame up, have the more original double hand of employing to lift manually the mode of framing up and roll off the production line and frame up; Also having the cantilever of employing manipulator power-assisted mode to roll off the production line frames up, gusset is nearly hundred kilograms of weight, heavier parts, these two kinds modes that frame up all not only exist that efficiency is low and labour intensity large, human engineering injury etc. has a strong impact on the factor of employee's occupational safety and health; Also exist simultaneously and easily damage, touch the mass defect that recessed part etc. affects automobile body-in-white quality level.
Summary of the invention
In order to overcome double hand, lift manually the mode of framing up and roll off the production line and frame up and cantilever manipulator power-assisted mode rolls off the production line and frames up, have that efficiency is low and labour intensity large, human engineering injury etc. has a strong impact on the factor of employee's occupational safety and health; Also exist simultaneously and easily damage, touch the deficiency that recessed part etc. affects the mass defect etc. of automobile body-in-white quality level.The invention provides a kind of full-automatic gusset system of framing up that rolls off the production line, it adopts advanced PLC modern programming program to control action, the stroke of automatic mounting frame system, adopt the mechanical drive modes such as worm screw, strand cable or tooth bar to carry out stroke, the action transmission of automatic mounting frame system, its course of work has realized automation completely, eliminated double hand completely and lifted manually the mode of framing up and roll off the production line and frame up and cantilever manipulator power-assisted mode rolls off the production line and frames up, have that efficiency is low and labour intensity large, human engineering injury etc. has a strong impact on the factor of employee's occupational safety and health; Also exist simultaneously and easily damage, touch the deficiency that recessed part etc. affects the mass defect etc. of automobile body-in-white quality level.The total quality level of not only having guaranteed employee's employment security, health and automobile body-in-white, has further improved productive labor efficiency; This post that frames up can also be operated by the original double hand artificial mode of framing up of lifting two people's operations framing up or the cantilever manipulator power-assisted mode people who frames up of rolling off the production line of rolling off the production line simultaneously, be optimized for entirely unattended, on enterprise practical namely can every the every order of classes or grades at school of production line at least optimized the expenditure of the costs such as human resources such as an emolument to two operative employees, welfare; If production line belongs to " working in three shifts " operation, at least optimized the expenditure of 3 to 6 operative employees' the costs such as human resources such as emolument, welfare, greatly reduce the manufacturing cost of product.
Technical scheme
The technical solution adopted for the present invention to solve the technical problems is: the full-automatic gusset system of framing up that rolls off the production line is comprised of translation mechanism, clamping device, elevating mechanism, switching mechanism, five parts of material frame automatic mobile device, adopt advanced PLC modern programming program controlled mode with action, the stroke (comprising stroke mode, manner of execution, stroke distances etc.) of control system, adopt the mechanical drive modes such as worm screw, strand cable or tooth bar, hinge to carry out stroke, the action transmission of system.During work, people presses the start button of system, and the PLC Direction Center of system first translation mechanism, clamping device, switching mechanism, the elevating mechanism of instruction translation mechanism carrier system enters gusset spelling platform lifting gusset region, completes; PLC Direction Center instruction elevating mechanism decline clamping device makes clamping device enter clamping zone, completes; PLC Direction Center instruction clamping device stretches out supporting rod gusset is clamped, and completes; PLC Direction Center instruction elevating mechanism promotes and slings clamping device and gusset, completes; PLC Direction Center instruction translation mechanism carrying gusset moves to upset region, completes; PLC Direction Center instruction switching mechanism erects the gusset upset lying low, and completes; PLC Direction Center instruction clamping device is return lower supporting rod, completes; PLC Direction Center instruction translation mechanism is written into the corresponding material of material frame by upright gusset and places case, completes; The decline of PLC Direction Center instruction elevating mechanism is placed into the corresponding material placement of material frame case gusset and lays steadily, completes; PLC Direction Center instruction material frame automatic mobile device moves forward a material by material frame and places case, makes empty material placement case enter " loaded " position and waits for, completes; Upset region is got back in translation mechanism, clamping device, switching mechanism, the elevating mechanism translation of PLC Direction Center instruction translation mechanism carrying, completes; PLC Direction Center instruction clamping device is return supporting rod, completes; PLC Direction Center instruction switching mechanism for lying low, completes upright clamping device upset; System completes the roll off the production line overall process of the work of framing up of gusset, waits for that next round operative employee presses the start button of system again, and system will start again the work that frames up of a new round.Its course of work has realized automation completely, eliminated double hand completely and lifted manually the mode of framing up and roll off the production line and frame up and cantilever manipulator power-assisted mode rolls off the production line and frames up, have that efficiency is low and labour intensity large, human engineering injury etc. has a strong impact on the factor of employee's occupational safety and health; Also exist simultaneously and easily damage, touch the deficiency that recessed part etc. affects the mass defect etc. of automobile body-in-white quality level.The total quality level of not only having guaranteed employee's employment security, health and automobile body-in-white, has further improved productive labor efficiency; This post that frames up can also be operated by the original double hand artificial mode of framing up of lifting two people's operations framing up or the cantilever manipulator power-assisted mode people who frames up of rolling off the production line of rolling off the production line simultaneously, be optimized for entirely unattended, enterprise namely can every the every order of classes or grades at school of production line at least optimized the expenditure of the costs such as human resources such as an emolument to two operative employees, welfare; If production line belongs to " working in three shifts " operation, at least optimized the expenditure of 3 to 6 operative employees' the costs such as human resources such as emolument, welfare.
Beneficial effect
The invention has the beneficial effects as follows, use the full-automatic gusset system of framing up that rolls off the production line to carry out vehicle side and automatically frame up, its course of work has realized automation completely, eliminated double hand completely and lifted manually the mode of framing up and roll off the production line and frame up and cantilever manipulator power-assisted mode rolls off the production line and frames up, have that efficiency is low and labour intensity large, human engineering injury etc. has a strong impact on the factor of employee's occupational safety and health; Also exist simultaneously and easily damage, touch the deficiency that recessed part etc. affects the mass defect etc. of automobile body-in-white quality level.The total quality level of not only having guaranteed employee's employment security, health and automobile body-in-white, has further improved productive labor efficiency; This post that frames up can also be operated by the original double hand artificial mode of framing up of lifting two people's operations framing up or the cantilever manipulator power-assisted mode people who frames up of rolling off the production line of rolling off the production line simultaneously, be optimized for entirely unattended, on enterprise practical namely can every the every order of classes or grades at school of production line at least optimized the expenditure of the costs such as human resources such as an emolument to two operative employees, welfare; If production line belongs to " working in three shifts " operation, at least optimized the expenditure of 3 to 6 operative employees' the costs such as human resources such as emolument, welfare, greatly reduce the manufacturing cost of product.The present invention adopts advanced PLC modern programming program controlled mode with action, the stroke of control system, adopt the mechanical drive modes such as worm screw, strand cable or tooth bar, hinge to carry out stroke, the action transmission of system, the gusset that can generally be applicable to the commercial car, commercial vehicle, car etc. of any automobile manufacturing enterprise operation that frames up.Advanced technology, stable work in work, superior, easy and simple to handle, practical safety.
Accompanying drawing explanation
Below in conjunction with drawings and Examples, the present invention is further described.
Fig. 1 is the front view of translation mechanism of the present invention, clamping device, switching mechanism, elevating mechanism.
Fig. 2 is the top view of translation mechanism of the present invention, clamping device, switching mechanism, elevating mechanism.
Fig. 3 is the left view of translation mechanism of the present invention, clamping device, switching mechanism, elevating mechanism.
Fig. 4 is the front view of material frame automatic mobile device of the present invention.
Fig. 5 is the top view of material frame automatic mobile device of the present invention.
Fig. 6 is the left view of material frame automatic mobile device of the present invention.
Fig. 7 is the full-automatic gusset circuit diagram of system embodiment of framing up that rolls off the production line.
Fig. 8 is the full-automatic gusset vertical material view of system embodiment of framing up that rolls off the production line.
Fig. 9 is that the roll off the production line system embodiment gusset that frames up of full-automatic gusset enters the schematic diagram of frame direction.
Figure 10 is the full-automatic gusset schematic diagram of system material frame moving direction of framing up that rolls off the production line.
1. holders in figure, 2. translation stroke guide rail, 3. translation drive sprocket axle, 4. translation balancing axle, 5. translation mechanism motor, 6. main fixed mount, 7. lifting jack rod sleeve, 8. lifting motor, 9. lifting slide bar, 10. translation stroke guide rail, 11. clamping device upper left clamping heads, 12. clamping device upper left clamping worm screws, 13. clamping device upper left clamping motors, 14. clamping device upper right clamping heads, 15. clamping device upper right clamping worm screws, 16. clamping device travelling gears (19) drive and are in transmission connection, clamping device upper left clamping worm screw (12) is in transmission connection with clamping device upper left clamping head (11), clamping device upper left clamping motor (13) drives and is connected with clamping device upper left clamping worm screw (12), clamping device upper right clamping worm screw (15) is in transmission connection with clamping device upper right clamping head (14), clamping device upper right clamping motor (16) drives and is connected with clamping device upper right clamping worm screw (15), under clamping device, clamping clamping head (22) under worm screw (20) and clamping device is in transmission connection, under clamping device, clamp motor (21) and under clamping device, clamp worm screw (20) and drive and to be connected.
In Fig. 2, translation drive sprocket axle (3) translation balancing axle (4) rolls and is connected with translation stroke guide rail (2) translation stroke guide rail (10).
In Fig. 3, switching mechanism, clamping device travelling gear (19) are 1/4th gears.
In Fig. 4, material frame automatic mobile device main body case (25) is fixedly connected with by firm, material frame automatic mobile device worm screw (24) is connected with material frame automatic mobile device main body case (25) bearing, material frame automatic mobile device motor (26) drives and is connected with material frame automatic mobile device worm screw (24), material frame automatic mobile device worm screw (24) is in transmission connection with material frame automatic mobile device active sliding block (27), material frame automatic mobile device active sliding block (27) is connected with material frame automatic mobile device main body case (25) glade plane space, material frame automatic mobile device located lateral slide block (28) is connected with material frame automatic mobile device located lateral slide bar (29) glade plane space, firm being fixedly connected with of material frame automatic mobile device located lateral slide bar (29).
In Fig. 5, material frame automatic mobile device active sliding block material frame clamping screw (30) is connected with material frame automatic mobile device active sliding block (27) bolt tightening.
In Fig. 6, material frame automatic mobile device located lateral slide block (28) is a buckle structure device.
In circuit diagram embodiment illustrated in fig. 7, the stroke of translation mechanism, clamping device, elevating mechanism, switching mechanism, material frame automatic mobile device is provided with mistake proofing stopping means, Artificial Control handle (33) is in parallel with Programmable Logic Controller PLC (36), and Artificial Control handle (33) Programmable Logic Controller PLC (36) connects with power supply (35) with circuit general switch (34); Artificial Control handle (33) Programmable Logic Controller PLC (36)
In the embodiment shown in fig. 10, the moving direction of material frame (32) is to move forward and backward, and with respect to side wall parts (31), belongs to transverse shifting, material frame automatic mobile device active sliding block (27) is connected with the contact of material frame column (54) bolt-locking, material frame automatic mobile device located lateral slide block (28) is connected with the contact of material frame cross bar (55) buckle, side wall parts (31) material frame parts case deposit stable after, the roll off the production line Programmable Logic Controller PLC (36) of the system of framing up of full-automatic gusset just can instruction material frame automatic mobile device motor (26) drives material frame automatic mobile device worm screw (24) to drive material frame automatic mobile device active sliding block (27) to drag material frame (32) translation mechanism of a part case releasing side wall parts (31) to system that move ahead, clamping device, elevating mechanism, what switching mechanism translation was moved stops, make the translation mechanism of system, clamping device, elevating mechanism, switching mechanism can return to system upset region smoothly, it is the translation mechanism of system, clamping device, elevating mechanism, the initial operating position of switching mechanism, wait for roll off the production line the frame up work of next round to side wall parts, if material frame (32) is filled, must manually the material frame (32) of full material be shifted out to material position, frame automatic mobile device working region, the material frame automatic mobile device reset switch (38) of pressing again in Fig. 7 makes to expect that frame automatic mobile device motor (26) drives material frame automatic mobile device worm screw (24) to drive material frame automatic mobile device active sliding block (27) to be returned to the position that initially frames up, and put into new sky material frame, the work of framing up that full-automatic gusset rolls off the production line that the system of framing up just can allow and the gusset that can start a new round rolls off the production line.
Claims (8)
1. the full-automatic gusset system of framing up that rolls off the production line, by translation mechanism, clamping device, elevating mechanism, switching mechanism, material frame automatic mobile device forms, adopt PLC program control mode with the translation mechanism of control system, clamping device, elevating mechanism, switching mechanism, the action of material frame automatic mobile device etc., stroke (comprises stroke mode, manner of execution, stroke distances etc.), adopt electricity, water, gas, the power source drive motors such as hydraulic pressure, cylinder, the motive power equipment such as hydraulic cylinder drive worm screw, strand cable, tooth bar, the stroke of the drive apparatus executive systems such as hinge, action, it is characterized in that: the firm connection fixing base of translation mechanism, clamping device, elevating mechanism, the firm connection translation mechanism of switching mechanism, material frame automatic mobile device is by the associated translation mechanism of PLC control circuit, clamping device, elevating mechanism, switching mechanism, during work, people presses the start button of system, and translation mechanism, clamping device, switching mechanism, the elevating mechanism of the PLC Direction Center instruction translation mechanism carrier system of system enters gusset and spell platform lifting gusset region, completes, PLC Direction Center instruction elevating mechanism decline clamping device enters clamping device can clamping zone, completes, PLC Direction Center instruction clamping device stretches out supporting rod gusset is clamped, and completes: PLC Direction Center instruction elevating mechanism promotes and slings clamping device and gusset, completes, PLC Direction Center instruction translation mechanism carrying gusset moves to upset region, completes, PLC Direction Center instruction switching mechanism erects the gusset upset lying low, and completes, PLC Direction Center instruction clamping device is return lower supporting rod, completes, PLC Direction Center instruction translation mechanism is written into the corresponding material of material frame by upright gusset and places case, completes, the decline of PLC Direction Center instruction elevating mechanism is placed into the corresponding material placement of material frame case gusset and lays steadily, completes, PLC Direction Center instruction material frame automatic mobile device moves forward a material by material frame and places case, makes empty material placement case enter " loaded " position and waits for, completes, upset region is got back in PLC Direction Center instruction translation mechanism carrying translation mechanism, clamping device, switching mechanism, elevating mechanism translation, completes, PLC Direction Center instruction clamping device is return supporting rod, completes, PLC Direction Center instruction switching mechanism for lying low, completes upright clamping device upset, system completes the roll off the production line overall process of the work of framing up of gusset, waits for that people presses the start button of system again, and system will start again the work of framing up of automatically rolling off the production line of new round gusset.
2. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, it is characterized in that: the action of translation mechanism, clamping device, elevating mechanism, switching mechanism, material frame automatic mobile device, stroke (comprising stroke mode, manner of execution, stroke distances etc.) adopt Artificial Control, during work, people presses the button of system Artificial Control handle translation mechanism, translation mechanism carrying translation mechanism, clamping device, switching mechanism, elevating mechanism enter gusset and spell platform lifting gusset region, complete; People presses the button of system Artificial Control handle elevating mechanism, and elevating mechanism decline clamping device makes clamping device enter clamping zone, completes; People presses the button of system Artificial Control handle holding mechanism, and clamping device stretches out supporting rod gusset is clamped, and completes; People presses the button of system Artificial Control handle elevating mechanism, and elevating mechanism promotes and slings clamping device and gusset, completes; People presses the button of system Artificial Control handle translation mechanism, and translation mechanism carrying gusset moves to upset region, completes; People presses the button of system Artificial Control handle switching mechanism, and switching mechanism erects the gusset upset lying low, and completes; People presses the button of supporting rod under system Artificial Control handle holding mechanism, and clamping device is return lower supporting rod, completes; People presses the button of system Artificial Control handle translation mechanism, and translation mechanism is written into the corresponding material of material frame by upright gusset and places case, completes; People presses the button of system Artificial Control handle elevating mechanism, and elevating mechanism decline is placed into the corresponding material placement of material frame case gusset and lays steadily, completes; People presses the button of system Artificial Control handle material frame automatic mobile device, and material frame automatic mobile device moves forward a material by material frame and places case, makes empty material placement case enter " loaded " position and waits for, completes; People presses the button of system Artificial Control handle translation mechanism, and upset region is got back in translation mechanism carrying translation mechanism, clamping device, switching mechanism, elevating mechanism translation, completes; People presses the button of supporting rod on system Artificial Control handle holding mechanism, and clamping device is return supporting rod, completes; People presses the button of system Artificial Control handle switching mechanism, and switching mechanism for lying low, completes upright clamping device upset; System completes the roll off the production line overall process of the work of framing up of gusset, waits for that people presses the start button of system again, and system will start again the new round work of framing up of rolling off the production line.
3. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, is characterized in that: power source is any combination or the single kind of electricity, water, gas, hydraulic pressure etc.; Motive power equipment is any combination or the single kind of motor, cylinder, hydraulic cylinder etc.; Drive apparatus is any combination or the single kind of worm screw, strand cable, tooth bar, hinge etc.; Executive mode is that power source drives motive power equipment to drive drive apparatus, with action, the stroke of executive system translation mechanism, clamping device, elevating mechanism, switching mechanism, material frame automatic mobile device.
4. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, is characterized in that: Programmable Logic Controller (PLC) is controlled, any combination of manual operation handle button control is with action, the stroke of control system translation mechanism, clamping device, elevating mechanism, switching mechanism, material frame automatic mobile device etc.
5. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, it is characterized in that: gusset material frame is filled and manually the material of full material frameed shift behind discharging frame automatic mobile device operating position, personnel are by blanking frame automatic mobile device reset switch, even if the material frame active sliding block of material frame automatic mobile device material frame automatic mobile device is returned to the position that initially frames up, wait for that putting into new sky material frame starts the another work of framing up of taking turns.
6. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, is characterized in that: roll off the production line action, the stroke of translation mechanism, clamping device, elevating mechanism, switching mechanism, material frame automatic mobile device etc. of the system of framing up of full-automatic gusset arranges safety travel stopping means.
7. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, is characterized in that: material frame automatic mobile device arranges full frame error prevention device, and the material frame of full material does not shift out, and system can not be activated carries out work.
8. the full-automatic gusset according to claim 1 system of framing up that rolls off the production line, is characterized in that: translation mechanism, clamping device, elevating mechanism, switching mechanism and material frame automatic mobile device that full-automatic gusset rolls off the production line in the system of framing up are mutual firm integrated model devices that links together and be mutually related; The roll off the production line material frame automatic mobile device of the system of framing up of full-automatic gusset can be also an independent independent agency device arranging in addition with respect to roll off the production line translation mechanism, clamping device, elevating mechanism, the switching mechanism of the system of framing up of full-automatic gusset.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310472593.7A CN103551830B (en) | 2013-09-29 | 2013-09-29 | Full-automatic offline framing system for side walls |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310472593.7A CN103551830B (en) | 2013-09-29 | 2013-09-29 | Full-automatic offline framing system for side walls |
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| CN103551830A true CN103551830A (en) | 2014-02-05 |
| CN103551830B CN103551830B (en) | 2017-01-25 |
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| CN201310472593.7A Active CN103551830B (en) | 2013-09-29 | 2013-09-29 | Full-automatic offline framing system for side walls |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108213793A (en) * | 2018-03-26 | 2018-06-29 | 成都锐升科技有限责任公司 | Automotive back encloses assembly welding production line and rear side wall assembly welding method |
| CN115056894A (en) * | 2022-07-06 | 2022-09-16 | 江西五十铃汽车有限公司 | Vehicle body side wall conveying system and method |
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| CN108213793B (en) * | 2018-03-26 | 2023-06-16 | 成都锐升科技有限责任公司 | Automobile rear side wall assembly welding production line and rear side wall assembly welding method |
| CN115056894A (en) * | 2022-07-06 | 2022-09-16 | 江西五十铃汽车有限公司 | Vehicle body side wall conveying system and method |
| CN115056894B (en) * | 2022-07-06 | 2023-11-03 | 江西五十铃汽车有限公司 | Car body side wall conveying system and method |
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| CN103551830B (en) | 2017-01-25 |
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Effective date of registration: 20190529 Address after: 226000 Shuangmeng Village Group 14, Xianfeng Street, Tongzhou District, Nantong City, Jiangsu Province Patentee after: Nantong Huaneng New Materials Co., Ltd. Address before: 545007 East Body Workshop SIP of SAIC General Wuling Automobile Co., Ltd. No. 18 Hexi Road, Liuzhou City, Guangxi Zhuang Autonomous Region Patentee before: Wei Wenxin |