CN101405529B - 抗端部磨损的织物、该织物形成的保护套管及其构造方法 - Google Patents

抗端部磨损的织物、该织物形成的保护套管及其构造方法 Download PDF

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CN101405529B
CN101405529B CN2007800095993A CN200780009599A CN101405529B CN 101405529 B CN101405529 B CN 101405529B CN 2007800095993 A CN2007800095993 A CN 2007800095993A CN 200780009599 A CN200780009599 A CN 200780009599A CN 101405529 B CN101405529 B CN 101405529B
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filamentary
described method
sleeve pipe
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yarn fabric
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CN101405529A (zh
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蒂莫西·戴维·赛尔利斯
马修·雷·陶尔比
威廉·J·施雷普
菲利普·爱德华·马克斯
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Tenneco Co ltd
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    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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Abstract

本发明提供一种用于保护细长件的纺织套管及形成该织物基层的方法。该织物基层具有多个相互通过纺织、针织或辫织的纤维件。该基层的至少部份纤维件延伸到切边并由多组分材料制成，该材料包括第一聚合物芯和第二聚合物外鞘。该外鞘可热熔而该内芯可热定型。所述纤维件的外鞘在至少靠近切边的区域被热熔而使切边免于磨损或纤维件免于从基层散开。该芯被热成型为保护套管所需的形状。

Description

抗端部磨损的织物、该织物形成的保护套管及其构造方法
相关申请的交叉引用
本申请要求2006年1月19日申请的第60/760,057号美国临时专利申请的优先权，该申请的全部内容通过引用结合在本文中。
技术领域
本发明一般涉及纺织物及其构造方法，特别是涉及结合工程丝状塑胶材料类型的并加工成形为细长件保护套管的纺织物。
背景技术
汽车、工业、航空、航海和其他应用领域中，线束、软管、配管等等通常必须承受恶劣的环境条件。例如，车辆运行期间，线束会遭受到过热或振动的影响，这将损坏线束、削弱其功效并减少其使用寿命。普遍采用保护套管包裹线束来保护线束，使其不受这些恶劣环境的影响。这样的套管包括结合多个复丝和/或单丝的纺织基层，该复丝或单丝由工程塑胶材料制成，该工程塑胶材料可热定型形成大致管状、可用于包装的产品。当产品被切至适合长度时，靠近套管边缘(也就是，靠近端部或沿纵裂)的细丝会突伸、磨损和/或散落。磨损且突伸出的细丝除了在审美学上无法令人感到满意外，还会妨碍适当连接端部配件或与其配合件配合的能力，从而累及套管周围的配管、软管或线束。保护套管还可辫织或针织而成，最终以细长管状形式呈现出，并可包括复丝和/或单丝，当套管被切至适合长度时，这些复丝和/或单丝端部会产生磨损。
发明内容
一种用于保护导管、软管、线束等的细长保护纺织套管包括多个丝状件的织物基层和另一材料。所述基层可纺织、针织或辫织。所述基层的丝状件中至少部分丝状件延伸至断边并由多组分材料制成，该多组分材料包括第一聚合材料芯和第二聚合材料外鞘。外鞘热熔而内芯热定型。所述丝状件的外鞘至少在靠近所述断边的区域内热熔于另一材料上，以防止所述断边磨损或者丝状件和另一材料脱离所述基层；而所述芯热定型形成所述保护套管的所需形状。
根据一当前较佳结构，所述基层包括多个朝向第一方向的第一丝状件和多个朝向第二方向的第二丝状件，所述第二方向垂直所述第一方向。所述第一丝状件彼此分离间隔地设置，所述第二丝状件彼此分离间隔地设置。所述第一丝状件与所述第二丝状件交织以形成开放式网眼。多个无纺材料细长带在所述第一丝状件之间的空间内在所述第一方向上延伸并与第二丝状件交织。所述第二丝状件由包括可热定型塑料材料芯和可热熔塑料材料外鞘的多材质制成，其中，所述芯被加热成型以使所述基层具有管状套管形状，所述外鞘结合于所述基层的无纺材料细长带上。将所述外鞘结合于所述基层的无纺材料细长带上来支撑所述第二丝状件，防止其在基层边缘处磨损或者脱离该基层，特别是当基层被切至适合长度时。
根据另一当前较佳纺织套管结构，基层丝状件相互交织，其中该丝状件中至少部分丝状件是具有可热定型聚合材料芯和可热熔聚合材料外鞘的单丝。该单丝的外鞘沿至少部分所述套管相互热熔连接，优选邻近其相对端相互热熔连接，以防止套管在其端部磨损，特别是当该基层被切至适合长度时。
根据本发明的另一方面，提供一种方法用于形成纺织物。该方法包括：提供具有可热定型聚合材料芯和可热熔聚合材料外鞘的双材料丝状件和至少一个与所述丝状件相分离的材料，其中所述可热熔聚合材料与所述可热定型聚合材料不同。然后，将所述丝状件相互交织，并将至少部分所述双材料丝状件的外鞘热熔于所述至少一个材料上，该至少一个材料与所述可热定型聚合材料不同；而后将所述双材料丝状件的芯热定型为偏斜形状。
根据本发明的又一方面，提供一种方法用于构造用于保护细长件的细长纺织套筒，其中所述套管沿相对端之间的长度延伸。所述方法包括提供丝状件，该丝状件中至少部分丝状件是具有可热定型聚合材料芯和可热熔聚合材料外鞘的单丝。然后，将所述丝状件相互交织，并将所述外鞘中至少部分外鞘热熔于所述丝状件中另一部分丝状件上。
附图说明
为便于理解本发明的上述和其他方面、特征及优点，以下结合当前较佳和最佳实施例、所附权利要求以及附图对本发明进行详细描述，其中：
图1是根据当前较佳实施例的纺织物构造的管状套管的片断立体图。
图2是纺织物构造的另一管状套管的端视图。
图3是图1和图2中的纺织物的放大立体片断图。
图4是用于图1和图2中的纺织物结构中的多材质细丝的剖视图。
图5是根据另一当前较佳实施例的辫织纺织物构造的另一管状套管的立体图。
图6是根据另一当前较佳实施例构造的套管的示意性截面端视图。
图7是图6中的套管的具有纺织基层的多层材料的示意性部分截面侧视图。
图8是图7中的多层材料的纺织基层的示意性立体图。
图9是根据又一当前较佳实施例构造的套管的示意性截面端视图。
图10是图9中的套管的多层材料的示意性部分截面侧视图，展示了该套管的闭合机构。
具体实施例
更详细地参照附图，图1和图2举例说明了当前较佳实施例的保护纺织套管10、11。其中，套管10、11相似，但套管10的横截面大致呈圆柱状，而套管11的横截面大致呈椭圆状或扁平状。假设除了成品形状相似之外套管基本相同，故采用相同的参考数字标识其特征。套管10、11包括织物，也称为基层12，该基层具有可纺织或针织的交织纱。举例而言，并非限制，所示套管10、11是纺织而成的。最好如图3所示，基层12包括多个沿箭头16所示第一方向的第一丝状件14。对于纺织基层，箭头16对应经向，即对应沿套管10长度延伸的纵轴17。基层12包括多个沿箭头20所示第二方向的第二丝状件18。在纺织基层中，箭头20所示方向对应纬向，即对应套管10的宽度方向。第一丝状件14可与第二丝状件18交织，例如通过纺织相交织。在一个当前较佳实施例中，第一丝状件14中至少部分第一丝状件14与其他第一丝状件14中相邻近的第一丝状件14分离间隔，使得多个基本开放的空间22存在于相间隔的第一丝状纤维14中相邻近的第一丝状纤维14之间。举例说明，第一丝状件14可以以第一丝状件14的拉紧编织组24的方式设置，以便将多组第一丝状件14一个接一个排列，但相邻组由其间的开放空间22分隔开。第二丝状件18彼此间隔，从而形成第一和第二丝状件14、18的开放式网眼。
根据当前实施例，开放空间22由第三无纺材料细长带26填充。该细长带26可包含无纺涤纶、聚丙稀、尼龙、玻璃纤维、弹性体材料、泡沫材料等等。这里所示的细长带26，举例而言，交织或编织于第二丝状件18之间，在与第一丝状件14相同的方向上延伸。该细长带26可在相邻第一丝状件14之间的空间22的整个宽度上延伸。第一丝状件14可包括聚合物等材料形成的单丝和/或复丝纱。
纬向上的第二丝状件18优选多材质单丝。如图4示范性举例说明，第二丝状件18中至少部分第二丝状件具有芯/鞘式结构，包括由工程塑胶材料制成的芯28，该芯由与其采用不同塑胶材料制成的鞘30套装。受热时，制成鞘30的塑胶材料使得鞘30熔合或结合在无纺细长带26上。鞘30可由熔化温度低于内芯28的材料制成，例如聚丙稀、聚乙烯、涤纶等等。鞘30熔化并结合在无纺细长带26上将细长带26紧密结合至第二丝状件18。这一点起到将细长带26锁定于适当位置的作用，进一步防止第二丝状件18于基层12的断端32处磨损或脱离基层12。第二丝状件18跨越无纺细长带26整个宽度的熔合起到防止细长带26相对于第一丝状件14横向运动或成束的作用，从而无论用于无纺填料带26的宽度为多大，均可保持其拉紧编织结构。因此，根据套管预期的应用场合不同，细长带26在宽度上可从相对较窄变为相对较宽。
第二丝状件18的内芯28可由可热成型也称为可热定型工程塑胶材料，例如尼龙、PPS等，制成。该内芯28使得基层12能够热成型为自卷曲套管，套管10、11的对边33、35彼此相对重迭设置。对于热定型而成的内芯28，其为基层12提供具有弹性的弹性支撑，能够迫使套管10的边缘33、35打开以将细长件，例如线束37或其他细长物体，举例而言，引入套管的空腔内进行保护。将细长件37设于空腔中之后，套管10、11的边缘33、35在第二丝状件18的内芯28的闭合偏压力的作用下向闭合状态恢复。由于销30结合于无纺细长带26上，第二丝状件18不会相对细长带26滑动，因此该结合提高了内芯28所提供的旋度的紧密度和弹性。
另一当前较佳实施例的套管34结构如图5所示。与图1-2中的自卷曲套管不同，套管34为辫织或针织结构，具有沿其长度周向连续且闭合的管状壁39。该套管34同样使丝状件沿套管34修整后的相对端38、40的端部磨损最小或被防止。在本实施例中，圆形针织或辫织套管由多个独立的丝状件制成，这些丝状件中至少部分丝状件包含易产生端部磨损和/或切断后会散开的单丝工程塑胶材料。与第一实施例类似，套管34结合有至少某些多组分单丝36，这些单丝36具有与以上描述的以及图4中所示的芯/鞘式结构相同的芯/鞘式结构。在本实施例中，单丝36中至少部分在选定位置41，特别是靠近套管34的相对断端38、40处，自结合和/或结合至不同材料制成的相邻丝状件，从而防止单丝36磨损、散开和/或脱离套管34。同样，可对套管34进行修整而无需担心会损害其保护特性和/或使用寿命。
另一当前较佳实施例的套管50结构如图6所示。套管50具有构造为中心平纹棉麻织物层52的基层，优选附着有材料54、56的相对内、外层。最好如图8所示，基层52优选包括多个第一丝状件14和多个第二丝状件18，其中第一丝状件14朝向与套管50的长度相应的第一方向，第二丝状件18朝向与套管10宽度方向相应的第二方向。第一丝状件14可与第二丝状件18纺织在一起，或采用别的方式与第二丝状件18交织，如以上有关第一实施例的描述。第一丝状件14彼此间隔，以提供间隔的第一丝状件14中相邻第一丝状件14之间的多个通常开放的空间22。如图所示，第一丝状件14中至少部分第一丝状件14可以以拉紧编织组24的方式设置，其中该组24与相邻组之间由其间的开放空间22分隔开。第二丝状件18与第一丝状件14交织，从而为基层提供开放式网眼结构。第二丝状件18构造为具有可热定型内芯28和可热熔外鞘30，如上所述，如图4所示。
基层52具有相对侧面58、59，其中至少一层材料附着于侧面58或59上。在本实施例中，如图6和图7所示，基层52的一侧面58面对套管50的外表面60，并具有附着于其上的外层材料56以提供外表面60。材料56具有折射面62，因此，采用金属性的材料，例如箔材，或者金属化材料，例如，举例而言，金属化的聚酯薄膜。另一侧面59面对套管50的内表面64，具有附着于其上的内层材料54。内层材料54采用无纺绝缘材料，例如，聚酯、聚丙稀、尼龙、玻璃纤维、弹性体材料、聚合材料、泡沫材料等等。应当认识到，根据应用场合的不同，这些内层和外层材料54、56中任何一种材料均可附着于两侧面58、59，而并不需要相互结合。因此，基层52可具有附着于两侧面58、59的无纺材料54，或者附着于两侧面58、59的折射材料56。
将内、外层54、56附着于中心基层52上，内、外层54、56优选通过第二丝状件18的外鞘30热熔合于平纹棉麻织物层52的相对侧面58、59。该过程采用用于织造基层52的纺织机实现，以便交织基层52可退出纺织机，并且，例如通过在一对加热滚筒(图未示)之间热熔，直接结合内或外层54、56中至少之一层。此外，或者可在热熔位置，采用胶粘剂层66，例如压敏胶粘剂，举例说明，将内和/或外层54、56中任一层粘附于基层52上。该胶粘剂层66可为双面胶粘剂，并可按照如上所述的纺织机应用于基层52，或者，根据需要，采用独立加工过程实现。同样地，可先将内、外层54、56之一热熔于基层52上，随后可再通过胶粘剂层66将另一层粘附于基层52上。由此，允许根据需要通过单一操作或额外的独立操作将内、外层54、56附着于基层52上，从而提供加工过程的灵活性。
在将内、外层54、56附着于平纹棉麻织物层52的基础上，可根据应用场合的不同，将多层织物成型为所需的保护套管形状，例如大致圆柱状，如图6所示；或者，大致扁平状，如图2中的前述实施例所示。为使多层织物形成其成品形状，如果需要的话，可对织物进行切割，使其形成所需形状，例如通过相对滚筒之间的轧制处理，或其他成形加工和/或压制方法，其中，对第二丝状件18的内芯28加热，从而对内芯28进行热定型，由此对该多层织物进行热定型。由此形成保留热定型偏斜形状的多层织物，而且，该多层织物的对边沿套管的长度延伸，优选彼此相对重迭设置。在上述多个实施例中，随着第二丝状件18的外鞘30热熔于薄片状的内、外层54、56上，所得到的织物和套管可被切至不会招致端部磨损或具有另从多层织物分散出去的细丝的长度。
另一当前较佳实施例的套管70结构如图9所示。该套管70与图6所示套管50类似，具有与上述平纹棉麻织物层52相同构造的中心平纹棉麻织物层72，以便该平纹棉麻织物层或基层可通过双组分细丝热定型。基层72具有相对侧面74、75，但与前述实施例不同，仅一层，在此显示为外金属箔层76，附着于一侧面74上。因此，平纹面麻织物层72的另一侧面75仍保持暴露状态，从而使得成品套管的重量和厚度减小。如上所述，箔层76可通过热熔加工附着于基层72上，其中箔层76结合于用于形成基层72的单丝18的外部可热熔鞘30上。在将箔层76附着于基层72上的基础上，该基层可热定型为大致管状，以使套管70偏压形成自旋状。
为确保套管70保持包裹细长件的状态，可结合一附加闭合机构78以防止套管70不经意展开，从而为细长件提供附加保护。所提供的闭合机构78优选提供围绕套管70的周向连续箔层，从而增强该套管70的EMI防护性能。因此，该闭合机构78采用具有自胶粘表面80的箔层。所述自胶粘表面80的一部分84由防粘纸82部分覆盖，以防止该自胶粘表面80延伸超越套管70的边缘85而在将套管70安装于欲保护的细长件上之前被污染或粘至其他表面。自胶粘表面80的另一部分86设有从其去除的防粘纸82，使得暴露的胶粘剂能够粘结于箔层76的外表面87上。随着箔层闭合机构78延伸越过箔层76的边缘85，在采用套管70包裹细长件并去除防粘纸82的基础上，闭合箔78的自胶粘表面80可粘附于重迭套管边缘的外表面87上，从而将套管边缘相互重迭锁定。同样地，套管70具有周向连续的外箔面，以增强套管作用，从而提供对抗EMI的保护。
为进一步提高套管70的EMI屏蔽性能，可连接至少一条加蔽线88，用于与外箔层76导电通信。如图所示，例如通过铆钉连接件90，可将该加蔽线88固定于套管70的任何部分。此外，在将外箔层76热熔或附着于基层72的过程中，可将加蔽线88的一端结合在基层72和外箔层76之间，如图9中的一个例子所示。
很明显，根据以上描述可以对本发明做各种改变和修改。因此，可以理解，在所附权利要求的范围内，除上述特定实施例外，本发明可以以其他方式实施。

Claims (76)

1.一种纺织物，包括：
具有相互交织的丝状件的基层，所述丝状件中至少部分丝状件是具有可热定型聚合材料芯和可热熔聚合材料外鞘的单丝；
与所述基层相分离的材料；以及
其中所述单丝的外鞘热熔于所述材料上，所述单丝的芯热成型为偏斜形状。
2.根据权利要求1所述的纺织物，其特征在于，所述材料与所述丝状件交织。
3.根据权利要求2所述的纺织物，其特征在于，所述丝状件包括沿第一方向的第一丝状件和多个沿第二方向的第二丝状件，所述第二方向基本横穿所述第一方向。
4.根据权利要求3所述的纺织物，其特征在于，所述第一丝状件中至少部分第一丝状件彼此分离间隔地设置，以提供该第一丝状件之间的空间；所述材料具有多个无纺材料细长带，该细长带与所述第二丝状件在所述空间的至少部分空间中交织。
5.根据权利要求4所述的纺织物，其特征在于，所述偏斜形状是具有纵轴的管状套管，所述第一丝状件和所述无纺材料细长带基本沿所述轴延伸。
6.根据权利要求5所述的纺织物，其特征在于，所述第二丝状件中至少部分第二丝状件为所述单丝。
7.根据权利要求2所述的纺织物，其特征在于，所述基层是纺织的。
8.根据权利要求2所述的纺织物，其特征在于，所述基层是针织的。
9.根据权利要求1所述的纺织物，其特征在于，所述材料是无纺材料。 
10.根据权利要求9所述的纺织物，其特征在于，所述基层具有相对侧面，所述无纺材料热熔于所述侧面中一侧面上，所述纺织物进一步包括热熔于所述侧面中另一侧面上的另一无纺材料。
11.根据权利要求9所述的纺织物，其特征在于，所述基层具有相对侧面，所述无纺材料热熔于所述侧面中一侧面上，所述纺织物进一步包括结合于所述侧面中另一侧面上的折射材料。
12.根据权利要求11所述的纺织物，其特征在于，所述折射材料通过胶粘剂结合于所述侧面中的另一侧面上。
13.根据权利要求11所述的纺织物，其特征在于，所述折射材料是金属性的。
14.根据权利要求9所述的纺织物，其特征在于，所述无纺材料具有至少一个折射面。
15.根据权利要求14所述的纺织物，其特征在于，所述无纺材料与所述丝状件交织。
16.根据权利要求1所述的纺织物，其特征在于，所述材料包括至少一个折射面。
17.根据权利要求16所述的纺织物，其特征在于，所述基层具有相对侧面，所述材料热熔于所述相对侧面中一侧面上，所述折射面从所述相对侧面面向外部。
18.根据权利要求17所述的纺织物，其特征在于，所述折射面是金属箔。
19.根据权利要求17所述的纺织物，其特征在于，所述折射面是金属化材料。
20.根据权利要求18所述的纺织物，其特征在于，所述偏斜形状是具有对边的管状，所述纺织物进一步包括粘附于所述边并形成周向连续金属箔外层的金属箔带。
21.根据权利要求20所述的纺织物，其特征在于，进一步包括与所述金属箔外层导电通信的金属加蔽线。
22.根据权利要求18所述的纺织物，其特征在于，进一步包括 附着于所述相对侧面中另一侧面上的一无纺材料。
23.根据权利要求22所述的纺织物，其特征在于，所述偏斜形状是具有内、外表面的管状，所述金属箔形成所述外表面，所述无纺材料形成所述内表面。
24.一种用于保护细长件的纺织套管，包括：
具有相互交织的丝状件的基层，所述丝状件中至少一部分是具有可热定型聚合材料芯和可热熔聚合材料外鞘的单丝；所述外鞘中至少部分外鞘热熔于所述丝状件中另一部分丝状件上；所述套管进一步包括热熔于所述单丝的无纺材料。
25.根据权利要求24所述的套管，其特征在于，所述丝状件是辫织的。
26.根据权利要求24所述的套管，其特征在于，所述套管构造为具有在相对端之间延伸的连续圆筒壁。
27.根据权利要求26所述的套管，其特征在于，所述外鞘中至少部分外鞘相结合并彼此热熔。
28.根据权利要求27所述的套管，其特征在于，所述热熔的外鞘邻近所述相对端。
29.根据权利要求24所述的套管，其特征在于，所述芯热定型形成所述套管的偏斜形状。
30.根据权利要求24所述的套管，其特征在于，进一步包括结合至所述基层的折射材料。
31.根据权利要求30所述的套管，其特征在于，所述无纺材料形成该套管的内表面，所述折射材料形成该套管的外表面。
32.根据权利要求24所述的套管，其特征在于，所述套管包括具有沿其长度延伸的具有对边的壁，所述芯被热定型以使所述边偏压至彼此相对重迭。
33.根据权利要求32所述的套管，其特征在于，所述壁具有外表面和内表面，所述套管进一步包括附着于所述外表面的折射箔层。
34.根据权利要求33所述的套管，其特征在于，进一步包括金 属箔带，该金属箔带粘附于所述边之一上并具有防粘纸，该防粘纸覆盖用于连接所述边中另一边以形成周向连续金属箔外层的胶粘剂。
35.根据权利要求34所述的套管，其特征在于，进一步包括与所述金属箔外层导电通信的金属加蔽线。
36.根据权利要求24所述的套管，其特征在于，进一步包括热熔于所述单丝的折射材料。
37.一种形成纺织物的方法，包括：
提供具有可热定型聚合材料芯和可热熔聚合材料外鞘的双材料丝状件，所述可热熔聚合材料与所述可热定型聚合材料不同；
将所述丝状件交织；
提供至少一种与所述丝状件相分离的材料；
将所述外鞘热熔于所述至少一种材料上；以及
将所述芯热定型为偏斜形状。
38.根据权利要求37所述的方法，其特征在于，进一步包括：将所述至少一种材料与所述丝状件交织。
39.根据权利要求38所述的方法，其特征在于，进一步包括：用纺织方法实现所述交织。
40.根据权利要求38所述的方法，其特征在于，进一步包括：用辫织方法实现所述交织。
41.根据权利要求38所述的方法，其特征在于，进一步包括：所述至少一种材料是无纺材料。
42.根据权利要求38所述的方法，其特征在于，进一步包括：将第一方向上的至少部分所述丝状件与第二方向上的至少部分所述丝状件交织，所述第二方向基本横穿所述第一方向。
43.根据权利要求42所述的方法，其特征在于，进一步包括：彼此间隔地设置沿所述第一方向延伸的至少部分所述丝状件，从而提供该丝状件之间的空间；所述至少一种材料是多个无纺材料细长带，且该多个无纺材料细长带在沿所述第一方向延伸的所述丝状件之间的空间内在所述第一方向上延伸并与沿所述第二方向延伸的所述丝 状件交织。
44.根据权利要求43所述的方法，其特征在于，进一步包括：热定型所述偏斜形状，使其作为具有纵轴的管状套管，所述丝状件基本沿所述轴延伸。
45.根据权利要求37所述的方法，其特征在于，进一步包括：形成具有相对侧面的所述交织的丝状件，并在一个侧面上将所述至少一种材料热熔于所述外鞘上。
46.根据权利要求45所述的方法，其特征在于，进一步包括：提供一对片状的所述至少一种材料，并将所述片状材料中单独的一片热熔于所述相对侧面上。
47.根据权利要求46所述的方法，其特征在于，进一步包括：所述片状材料中至少一个片状材料为无纺材料。
48.根据权利要求47所述的方法，其特征在于，进一步包括：所述片状材料中至少一个片状材料为折射材料。
49.根据权利要求46所述的方法，其特征在于，进一步包括：所述片状材料中至少一个片状材料作为折射材料。
50.根据权利要求49所述的方法，其特征在于，进一步包括：将所述偏斜形状热定型为具有封闭空腔的细长保护套管，所述折射材料从该空腔面向外部。
51.根据权利要求50所述的方法，其特征在于，进一步包括：所述折射材料为箔。
52.根据权利要求45所述的方法，其特征在于，进一步包括：提供胶粘剂，并将与所述至少一种材料不同的另一材料粘附于相对所述至少一种材料的所述相对侧面中另一侧面上。
53.根据权利要求52所述的方法，其特征在于，进一步包括：在热熔步骤之后执行所述粘附步骤。
54.根据权利要求52所述的方法，其特征在于，进一步包括：所述至少一种材料为无纺材料、所述另一材料为折射材料。
55.根据权利要求54所述的方法，其特征在于，进一步包括： 将所述偏斜形状热定型为具有封闭空腔的细长保护套管，所述折射材料从该空腔面向外部。
56.根据权利要求45所述的方法，其特征在于，进一步包括：所述至少一种材料为金属箔。
57.根据权利要求56所述的方法，其特征在于，进一步包括：将所述偏斜形状热定型为细长保护套管，该细长保护套管具有沿其长度延伸的对边并形成封闭空腔，所述金属箔从该空腔面向外部。
58.根据权利要求57所述的方法，其特征在于，进一步包括：将金属箔带粘附于所述边之一上，并提供覆盖所述金属箔带胶粘剂部分的防粘纸，用于在去除后将所述金属箔带粘附于所述边中另一边上，以形成周向连续金属箔外层。
59.根据权利要求58所述的方法，其特征在于，进一步包括：连接与所述金属箔外层导电通信的金属加蔽线。
60.一种构造用于保护细长件的细长纺织套管的方法，所述套管沿相对端之间的长度延伸，所述方法包括：
提供丝状件，所述丝状件中至少部分丝状件是具有可热定型聚合材料芯和可热熔聚合材料外鞘的单丝；
将所述丝状件相互交织；
将所述外鞘中至少部分外鞘热熔于所述丝状件中另一部分丝状件上；将第一方向上的至少部分所述丝状件与第二方向上的至少部分所述丝状件交织，所述第二方向基本横穿所述第一方向；提供多个无纺材料细长带，并使该细长带在沿所述第二方向延伸的至少部分所述丝状件之间交织；以及
将所述外鞘中至少部分外鞘热熔于所述无纺材料细长带上。
61.根据权利要求60所述的方法，其特征在于，所述套管具有沿其长度延伸的对边，所述方法进一步包括热定型所述芯，使得所述边彼此相对重迭设置。
62.根据权利要求61所述的方法，其特征在于，所述重迭设置包括沿所述套管的长度延伸的重迭对边。 
63.根据权利要求60所述的方法，其特征在于，所述交织步骤进一步包括将所述丝状件相互辫织连接。
64.根据权利要求63所述的方法，其特征在于，所述辫织进一步包括圆形辫织，以形成具有周向连续壁的所述套管。
65.根据权利要求64所述的方法，其特征在于，所述热熔所述外鞘中至少部分外鞘包括将邻近所述相对端的外鞘相互热熔连接。
66.根据权利要求63所述的方法，其特征在于，所述交织步骤进一步包括将所述丝状件相互针织连接。
67.根据权利要求66所述的方法，其特征在于，所述辫织进一步包括圆形辫织，以形成具有周向连续壁的所述套管。
68.根据权利要求67所述的方法，其特征在于，所述交织丝状件具有对边，所述方法进一步包括热熔所述外鞘以将无纺材料结合于侧面中至少一个侧面上。
69.根据权利要求68所述的方法，其特征在于，进一步包括：将折射材料结合于所述侧面中另一侧面上。
70.根据权利要求68所述的方法，其特征在于，进一步包括：热定型所述芯以使所述套管偏压成成品形状。
71.根据权利要求69所述的方法，其特征在于，进一步包括：热定型所述芯以使所述套管偏压成成品形状。
72.根据权利要求60所述的方法，其特征在于，所述交织的丝状件包括相对侧面，所述方法进一步包括热熔所述外鞘，以将折射材料结合于至少一侧面上。
73.根据权利要求72所述的方法，其特征在于，进一步包括：热定型所述芯以使所述套管偏压成成品形状。
74.根据权利要求72所述的方法，其特征在于，进一步包括：所述折射材作为金属箔。
75.根据权利要求74所述的方法，其特征在于，进一步包括：设置金属加蔽线，使其与所述金属箔导电通信。
76.根据权利要求75所述的方法，其特征在于，进一步包括： 在热熔步骤过程中，将所述金属加蔽线的一端结合于所述金属箔和所述丝状件之间。 
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US8273429B2 (en) 2012-09-25
EP1974162B1 (en) 2019-07-31
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US8663766B2 (en) 2014-03-04
CN101405529A (zh) 2009-04-08
US20120315419A1 (en) 2012-12-13
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US20070166495A1 (en) 2007-07-19
KR20080081207A (ko) 2008-09-08

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