CN101336157A - 具有模内成型装饰件的成型制品 - Google Patents

具有模内成型装饰件的成型制品 Download PDF

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CN101336157A
CN101336157A CNA2006800523309A CN200680052330A CN101336157A CN 101336157 A CN101336157 A CN 101336157A CN A2006800523309 A CNA2006800523309 A CN A2006800523309A CN 200680052330 A CN200680052330 A CN 200680052330A CN 101336157 A CN101336157 A CN 101336157A
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clad material
decoration
moulded products
adhesive
mould
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N·R·史密斯
S·A·汉森
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Johnson Controls Technology Co
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Johnson Controls Technology Co
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/14778—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the article consisting of a material with particular properties, e.g. porous, brittle
    • B29C45/14811—Multilayered articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/02—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles
    • B29C43/18—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor of articles of definite length, i.e. discrete articles incorporating preformed parts or layers, e.g. compression moulding around inserts or for coating articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/16—Making multilayered or multicoloured articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/005—Manufacturers' emblems, name plates, bonnet ornaments, mascots or the like; Mounting means therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C45/1418—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure
    • B29C2045/14237—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity
    • B29C2045/14245—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles the inserts being deformed or preformed, e.g. by the injection pressure the inserts being deformed or preformed outside the mould or mould cavity using deforming or preforming means outside the mould cavity
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C2791/00—Shaping characteristics in general
    • B29C2791/001—Shaping in several steps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C51/00—Shaping by thermoforming, i.e. shaping sheets or sheet like preforms after heating, e.g. shaping sheets in matched moulds or by deep-drawing; Apparatus therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2023/00—Use of polyalkenes or derivatives thereof as moulding material
    • B29K2023/10—Polymers of propylene
    • B29K2023/12—PP, i.e. polypropylene
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2715/00—Condition, form or state of preformed parts, e.g. inserts
    • B29K2715/006—Glues or adhesives, e.g. hot melts or thermofusible adhesives
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3014—Door linings
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00—Other particular articles
    • B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005—Body finishings
    • B29L2031/3041—Trim panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R13/0256—Dashboard liners
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B60—VEHICLES IN GENERAL
    • B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
    • B60R13/00—Elements for body-finishing, identifying, or decorating; Arrangements or adaptations for advertising purposes
    • B60R13/02—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners
    • B60R2013/0281—Internal Trim mouldings ; Internal Ledges; Wall liners for passenger compartments; Roof liners made of a plurality of visible parts
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/24802—Discontinuous or differential coating, impregnation or bond [e.g., artwork, printing, retouched photograph, etc.]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00—Stock material or miscellaneous articles
    • Y10T428/31504—Composite [nonstructural laminate]
    • Y10T428/31855—Of addition polymer from unsaturated monomers
    • Y10T428/31938—Polymer of monoethylenically unsaturated hydrocarbon

Abstract

本发明公开了一种用于车辆内部的成型制品，如门饰板，包覆材料，其被构造成提供成型制品的A－侧的至少一部分；通过粘合剂与包覆材料结合的装饰件；以及基体，其成型在包覆材料后面并且被构造为对包覆材料提供结构支撑。装饰件可以为注射成型塑料材料。粘合剂包括压敏粘合剂。包覆材料和基体可包括用于供装饰件至少部分的位于其中的槽。

Description

具有模内成型装饰件的成型制品
相关申请交叉参考
本申请要求2005年12月22日申请的US临时申请No.60/752,834的优先权，其全部的内容在此引为参考。
技术领域
本申请一般来说涉及成型制品或组件的领域，其具有基体、包覆材料以及和包覆材料结合的装饰件。更具体的说，本发明涉及车辆修饰板，其具有成型基体、包覆材料和利用压敏粘合剂结合在包覆材料上的装饰件。
背景技术
提供具有粘结在已加热软化的刚性基体上的包覆材料层的层合板已经被公知。这种公知的包覆材料层包括装饰件，该装饰件通过装饰件上的凸起经过基体上的孔而结合，然后通过热叠合或者紧固件保持就位。但是，这种公知的方法在组装时要求额外的劳动和/或固定，并可能产生技术问题(例如，在装饰件和修饰板之间的裂缝，用户使用时的噪音，等等)，或者具有断裂的可能性。
因此，较为有利的是提供一种具有包覆材料的成型制品，其中一个或多个装饰件通过压敏粘合剂与包覆材料结合。还较为有利的是提供一种修饰板，其中装饰件位于包覆材料和/或基体上形成的槽中。为了提供一种可避免上述的以及其它问题的廉价、可靠并且被可被广为接受的模内装饰件，需对现有技术进行了很大的改进。
发明内容
根据一个实施例，本发明涉及一种用于车辆内部的成型制品，例如为门饰板，包括：包覆材料，其被构造为提供成型制品的A侧的至少一部分；通过粘合剂与包覆材料结合的装饰件；在包覆材料后面成型并且被构造为对包覆材料提供结构支撑的基体。装饰件可以被注射成型。粘合剂包括压敏粘合剂。包覆材料和基体可包括供装饰件至少部分位于其中的槽。
根据另一实施例，本发明涉及一种用于车辆内部的成型制品的制造方法，包括提供包覆材料和装饰件；通过粘合剂将装饰件加到包覆材料上；将包覆材料和装饰件放入模具内；以及将塑料树脂引入到模具中并成型基体。粘合剂可包括压敏粘合剂以使得引入塑料树脂的步骤包括凝固压敏粘合剂从而将装饰件粘结到包覆材料上。该方法还包括环绕装饰件在包覆材料和基体中形成孔穴。
附图说明
图1为具有门和仪表盘的车辆内部的部分透视图。
图2为加到包覆材料上的装饰件的部分截面视图。
图3为具有镶嵌在基体上形成的孔穴中的图2的装饰件的成型制品的部分截面视图。
图4和5为示例性的成型制品。
图6为模具和包覆材料的部分侧视图。
图7为模具和包覆材料以及形成基体的注射塑料树脂的部分侧视图。
图8为根据一示例性实施方式加到包覆材料上的装饰件的部分透视图。
图9为具有镶嵌在形成在基体上的孔穴中的图8的装饰件的成型制品的部分透视图。
具体实施方式
图1示出了车辆内部10的透视图(例如，乘客舱室)。示出的内部10包括门12和仪表盘14。门12和仪表盘14均包括由结合在用于结构支撑的基座(例如，刚性元件、基体等，将其称为基体20)上的板状材料(例如，柔性元件、外壳、片、箔、包覆材料，等，可将其称为包覆材料18)形成的外部修饰组件或者外部修饰板16。修饰板16还包括结合到包覆材料18上以提供所需装饰外观和/或功能的组件上的装饰件22。出于所公开的目的，还将进一步描述结合在门12上的修饰板16，但本领域技术人员应该理解的是，修饰板也可连接到仪表盘14或车辆内部其它表面上，或者用于其中面板要具有多个装饰件的其它应用上。
包覆材料18可由包括纤维(纺织、无纺等)织物、天然聚合物或类似物和它们的组合中的各种任意的材料和组分制成；并且可以具有多层(如，发泡层、外层、内侧、纱布层等。)
装饰件22设置或位于槽24(如孔穴、窝眼、凹口等)中，并且可以相对于包覆材料18的表面伸过或伸出槽24。例如，图8和9示出在基体成型前(图8)和成型后(图9)结合在包覆材料(乙烯树脂)上的装饰件(标志)。根据示例性实施例，装饰件22通过粘合剂26结合在包覆材料18上。根据优选实施例，粘合剂26为在后续的成型步骤(其将在下文中进一步解释)中凝固的压敏粘合剂。装饰件22可以包括各种任意的装饰外观，如成型、添加、提供、印刷、涂覆或者以其它方式设置在包覆材料18的侧面或表面上的颜色、纹理、图样、图像、标记、字体、样式或者它们的组合，包覆材料18最终至少部分地面对车辆内部10(如可视表面或“A-表面”)。
根据优选实施例，装饰件22包含柔性和/或可压缩材料。根据另一实施例，装饰件22包含注射成型塑料材料。根据另一实施例，装饰件包含顶罩涂覆聚氨酯。根据其它各种实施例，装饰件可以为用于设置在包覆材料的A-表面上的各种任意的柔性或刚性元件。
图6和7为根据示例性实施例的门饰板16的形成过程的部分示意图。图6示出了具有第一模具部件(以模腔30示出)和第二模具部件(以模芯32示出)的模具28。模具28打开时，包覆材料18被定位于模腔32和模芯32之间。根据示例性实施例，包覆材料18包括接受从模腔30延伸的凸起(如销34)的孔。通过这种定位，包覆材料悬挂在销34上。销34设计为当模具28关闭时和模芯32上的槽相配合。包覆材料18可通过各种技术定位于模具28中，例如机械手定位、人工定位、真空装置、粘合剂或类似技术。如图6所示，包覆材料18在放入模具28之前一般为平坦片材。根据优选实施例，包覆材料被热成形或者其它方式预先成型为所需形状，然后被放入模具中，通过其形状或销或类似物被定位。
根据优选实施例，装饰件22在放入用于成型基体20的成型工具之前被施加到包覆材料18上。模具28在包覆材料18的周围关闭(或部分关闭)(如通过将模具部件移向对方或将其中一个部件移向另一部件)，以使得在模芯32和模腔30之间具有空腔或缝隙。包覆材料18的定位和排列方向一般以模具部件形状为准。
图7中，熔融聚合物树脂接着被注射到在模芯32和包覆材料之间的缝隙中以形成基体20。当熔融塑料树脂填充该缝隙时，包覆材料18被压在模芯32的表面上，并且获得模芯32的表面形状(即修饰板16的最终所需形状)。包覆材料18通过塑料树脂的压力沿着装饰件22周围被施压(即，顺从)，并形成槽24。注射塑料的压力使得压敏粘合剂凝固，从而在装饰件22和包覆材料18之间形成较强的粘合。塑料树脂充分固化后，在释放注射压力后板16从模具28上脱除和/或从模具28上除去，装饰件22可以膨胀(如由可压缩材料制成时，其在成型过程中被压缩)，并回复到其预成型时的厚度。在塑料树脂注射时模具28中装饰件22的存在使得基体20在装饰件22周围成型，形成孔穴24。根据优选实施例，该过程可使用于已有的可适合于具有一些成型时带有装饰件的板或者成型时不带有装饰件的其它板的模具工具。
塑料树脂形成基体20以后，修饰板16可以经过各种任意的精整操作(如除去没有结合到基体上的包覆材料的任意部分(如含有孔的部分或条))，缠绕并且结合(如，通过紧固件、粘合剂、焊接、热叠合或类似方法)到基体的B表面上。
可以理解，本发明并不限制于在下文说明中提出的或图中解释的详细的结构和设置。本发明可以为其它实施例或者以各种方式进行实践或实施。描述在所公开内容中的成型制品可以在各种应用中使用，并且，一般可优选用于对于提供具有两个或多个区域或面积的不同装饰件的成型制品，这些装饰件被分配到板的特定区域。当成型制品为用于车辆的修饰板时，其适合用于车辆的内部乘客舱位，并可以门板、挡泥板、仪表盘、操作台、侧围装饰件、置顶内衬、遮日板或其它车辆组件或其部件的形式使用。虽然公开的实施例为车辆修饰板，如门板，但公开的实施例的特征同样可应用于其它应用，如其它面板、成型制品和组件，其它办公、家用或者教育、工业、商用或者消费产品，它们使用具有各种或不同装饰外观的局部面积或区域。也可以理解，这里使用的措词和术语是出于描述的需要，其不应被视为具有限定作用。如，词语“基体”、“包覆材料”和“装饰件”意为广泛的词语而非限制性的词语。这些组件可以用于各种产品和结构，本意并不限制在车辆上的应用。
一般，描述在所公开内容中的成型制品或组件为具有结合到包覆材料上的基体的成型制品，该包覆材料具有结合到包覆材料上的装饰件。在一个实施例中，成型制品被构造为用于车辆上的修饰板(例如，轿车、轻型货车、运动用途的车辆、卡车、公车、飞机、船只等的机动车辆)。从与包覆材料生产以及支撑包覆材料的基体的成型相关的生产效率(如节约、浪费等)来看，提供具有带装饰件的包覆材料的修饰板，适合于可用于各种车辆上的修饰板的各种装饰件。
另外，具体用来构成示例性的实施例的材料也是示例性的。如，注射成型聚丙烯是用制造基体的优选方法和材料，但是也可用其它材料，包括其它热塑性树脂如聚乙烯、丙烯腈丁二烯苯乙烯(“ABS”)、聚氨酯、尼龙、任意种类的均聚聚合物塑料、共聚塑料、具有专门添加剂的塑料、填充塑料等。也可用其它成型操作来成型这些组件，如注射压塑成型等。包覆材料优选为乙烯树脂构成，但是可由各种组分和材料构成，其包括纤维、布、天然材料(如皮革等)、织物(纺织布、无纺布、针织物等)、聚合物(如热塑性聚烯烃弹性体(TPO)，或由反应注射成型(RIM)形成的材料等)、弹性体或其类似物或它们的组合；并且，可以为多层(外层、内层、纱布层等)。
需要重点指出的是示出在优选的和其它例示性的实施例中的车辆修饰板的结构和布置仅仅为示例性的。该方法可用于制造具有多个装饰件的任意种类的修饰板，其中，装饰件可以提供为在修饰板上的任意的形状或构形。尽管在所公开内容中仅描述本发明的几个实施例，但本领域技术人员在参阅该公开内容后可以显然的明白在不脱离权利要求表明的主题实质的新颖的启示和优点下的许多可行的修改(如，对各个组件的大小、尺寸、结构、形状和比例，参数值，安装布置，使用材料、颜色、排列方向等进行的改变)。例如，示出的整体成型的组件可以由多个部件或组件构成，组件的位置可以相反或以其它方式改变，并且分离的组件的数量或者性质或者位置可改变或变化。应当指出，系统的元件和/或组件可以由能提供足够的强度和耐久性的各种任意的材料所构成，并可以各种任意的颜色、纹理和组合的形式出现。因此，所有这种修改均被包括在以所附权利要求限定的本发明范围内。任意过程或方法步骤的顺序或者程序可以根据可选的实施例进行改变或者重新排序。在权利要求中，装置加功能的语句覆盖在此描述的实现所述功能的所有结构，并且不仅为结构上的等同物而且为等同的结构。在不脱离表明在所附权利要求中的本发明主旨的条件下，可对于示例性的实施例作出在设计、操作条件和设置上的其它替换、修改、变化和省略。

Claims (20)

1.一种用于车辆内部的成型制品，包括：
包覆材料，其被构造为提供该成型制品的A-侧的至少一部分；
装饰件，其通过粘合剂与包覆材料结合；以及
基体，其成型在包覆材料后面并且被构造为对包覆材料提供结构支撑。
2.根据权利要求1所述的成型制品，其特征在于，所述装饰件可压缩。
3.根据权利要求1所述的成型制品，其特征在于，所述装饰件包括注射成型塑料。
4.根据权利要求1所述的成型制品，其特征在于，所述粘合剂包括压敏粘合剂。
5.根据权利要求1所述的成型制品，其特征在于，所述成型制品为门饰板。
6.根据权利要求1所述的成型制品，其特征在于，所述包覆材料和基体包括槽，并且，所述装饰件至少部分地位于所述槽中。
7.根据前述权利要求所述的成型制品，其特征在于，所述槽基本上和装饰件的周边相一致。
8.根据权利要求1所述的成型制品，其特征在于，所述基体为注射成型聚丙烯。
9.一种用于车辆内部的成型制品的制造方法，包括以下步骤：
提供包覆材料和装饰件；
通过粘合剂将装饰件施加到包覆材料上；
将包覆材料和装饰件定位在模具中；以及
将塑料树脂引入到模具中并成型基体。
10.根据权利要求9所述的方法，其特征在于，所述粘合剂包括压敏粘合剂，并且，引入塑料树脂的所述步骤包括凝固该压敏粘合剂从而将装饰件粘结到包覆材料上。
11.根据权利要求9所述的方法，其特征在于，还包括环绕装饰件在包覆材料和基体中形成孔穴。
12.根据权利要求9所述的方法，其特征在于，所述装饰件包括注射成型塑料。
13.根据权利要求9所述的方法，其特征在于，所述成型制品为门饰板。
14.根据权利要求9所述的方法，其特征在于，还包括步骤：
在将包覆材料和装饰件放置在模具中之前，将包覆材料热成型为所需要的形状。
15.一种成型制品的制造方法，包括以下步骤：
以所需形状预成型包覆材料；
将包覆材料和装饰件放置在模具中；以及
将热塑性树脂引入到模具中，从而成型基体并将装饰件粘结到包覆材料上。
16.根据权利要求15所述的方法，其特征在于，所述预成型包覆材料的步骤包括热成型包覆材料。
17.根据权利要求15所述的方法，其特征在于，还包括步骤：在将包覆材料和装饰件放置在模具中之前，用粘合剂将装饰件施加到包覆材料上。
18.根据权利要求17所述的方法，其特征在于，所述粘合剂包括压敏粘合剂。
19.根据权利要求15所述的方法，其特征在于，引入塑料树脂到模具中的所述步骤包括在包覆材料上形成基本上和装饰件周边相一致的槽。
20.根据权利要求15所述的方法，其特征在于，所述装饰件为注射成型塑料。
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