CN101250048B - Heat-proof insulation waterproof dry-mixed mortar and preparation thereof - Google Patents

Heat-proof insulation waterproof dry-mixed mortar and preparation thereof Download PDF

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Publication number
CN101250048B
CN101250048B CN2007100031739A CN200710003173A CN101250048B CN 101250048 B CN101250048 B CN 101250048B CN 2007100031739 A CN2007100031739 A CN 2007100031739A CN 200710003173 A CN200710003173 A CN 200710003173A CN 101250048 B CN101250048 B CN 101250048B
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weight percent
dry
mix
vinyl
stir
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CN2007100031739A
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CN101250048A (en
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陈雄载
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陈雄载
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/27Water resistance, e.g. waterproof or water-repellant materials
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/20Resistance against chemical, physical or biological attack
    • C04B2111/28Fire resistance, i.e. materials resistant to accidental fires or high temperatures

Abstract

A heat insulation waterproof dry-mixed mortar contains 25-30% of 32.5R common Portland cement, 15-18% of light calcium carbonate powder of 325 meshes, 0.08-0.1% of modified polypropylene staple, 2-3% of quartz powder of 80 meshes, 50-55% of vitreous micro bead, 0.3-0.4% of ethoxyl methyl cellulose ether, 0.8-1.2% of vinyl acetate-ethylene re-dispersible latex powder, 0.8-1.2% of vinyl chloride-ethylene-lauric acid vinyl ester re-dispersible latex powder and 0.3-0.4% of thixotropic lubricant. The preparation method comprises preparing materials, mixing, adding materials, mixing and generating,wherein the preparing material process comprises preparing each component as aforementioned percentage, to be arranged into a double worm cone mixer, mixing for 8-10min at normal temperature, mixing uniformly, adding water at the ratio of 1 (slurry): 0.7 (water), mixing and generating.

Description

Heat-proof insulation waterproof dry-mixed mortar and preparation method thereof
Technical field
The present invention relates to a kind of slurry that is applicable to building field and preparation method thereof, particularly heat-proof insulation waterproof dry-mixed mortar and preparation method thereof.
Background technology
Along with the raising of living standards of the people, share of market high-quality, the multifunction green building material product increases gradually, the diversification of production development trend, personalization, fashion-orientation, environment protection healthization.
For adapting to current social people's requirement; Various new decorative material for building are arisen at the historic moment; Each product all is the research and development point of self product with meeting the market requirement, and nature, graceful, tool personality elements have advantages such as cost is low, high efficiency, quality better simultaneously concurrently.
In building trade, people select product to consider from several aspects such as " quality is good ", " cost is low ", " environmental protection ", " practical ", " long service life ", " easy maintenances ".Therefore, enterprise is the demand that satisfies market, with the central factor of these several requirements as research and development of products, to improve from the competitive position in market economy.
In the prior art; The heat-proof insulation waterproof description of materials of body of wall is various, and heat-proof insulation waterproof lacquer, ceramic tile, heat-proof insulation waterproof dry-mixed mortar etc. are arranged, these products mostly with heat insulation, insulation or waterproof etc. as characteristics; But the water-resistant paint cost is high; And contain certain hazardous and noxious substances, construction is complicated, and work-ing life is short; Though and ceramic tile has certain heat-proof insulation waterproof effect, and good decorating effect, cost is higher, troublesome maintenance; And general heat-proof insulation waterproof dry-mixed mortar complex manufacturing technology: must be earlier that pulp preparation is good; Transport to suitable environment again, the slurry adaptive faculty of this method preparation is poor, can not handle flexibly according to the particular case of suitable environment; Transportation bothers, and can not satisfy the demands of different of suitable environment.In addition, existing heat-proof insulation waterproof dry-mixed mortar ubiquity has defectives such as certain hazardous and noxious substances or radiativity, chaps easily in use for some time, comes off with the back metope, and work-ing life is short; Be prone to environment is polluted, exist safety to fall into and suffer from; Also exist the engineering time long, long in time limit, cost is high; Defectives such as size performance is undesirable, and wind pressure resistant strength is low.
Summary of the invention
The objective of the invention is to overcome the defective of prior art; A kind of interior exterior wall that is used for is provided, manufacture craft is simple, rationally, wide, the environmental protection of suitable environment, safe in utilization, long service life, easy construction, the duration is short, size performance good, wind pressure resistant strength is high, fire-proof high-temperature resistant, heat-proof insulation waterproof dry-mixed mortar that cost is low and preparation method thereof.
The objective of the invention is to realize through following technical scheme:
Heat-proof insulation waterproof dry-mixed mortar, each compositions in weight percentage of said dry-mixed mortar composition material is respectively:
32.5R ordinary Portland cement 25~30%;
325 order light calcium carbonate powder 15~18%;
Modified polypropene staple 0.08~0.1%;
80 order silica powders 2~3%;
Glass bead 50~55%;
Hydroxyethylmethyl-cellulose ether 0.3~0.4%;
Vinyl-acetic ester-ethene redispersable latex powder 0.8~1.2%;
Vinyl chloride-ethylene-vinyl laurate redispersable latex powder 0.8~1.2%;
Thixotroping lubricant 0.3~0.4%.
The preparation method of heat-proof insulation waterproof dry-mixed mortar; Said preparation technology's flow process is: batching → stirring → reinforced → stirring → generation; Said proportioning process comprises: each compositions in weight percentage of raw material is configured, put into the duplex cone-type mixer, stir 8~10min at normal temperatures; It is mixed, promptly obtain the dry-mix material.
Said charging technology comprises: dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
Said generation technology comprises: at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5~6min; Leave standstill 5~6min subsequently; Restir 5~6min lets material stir, and processes finished product.
The present invention can reach following beneficial effect after adopting technique scheme:
1, preparation technology rationally, simply.The present invention is good with the dry-mix preparation of raw material at production plant, only needs dry powder sand material and water proportional mixing during site operation, and it is simple and convenient to construct, and helps guaranteeing the quality of product.
2, good product performance.Product performance of the present invention are stable, and it is little to be affected by the external environment, and do not chap when being applicable to metope, do not come off, environmentally safe, nothing person potential safety hazard.
3, reduced cost.Product of the present invention is convenient to construction, and the duration is short, has reduced labour intensity and construction cost, and cost descends about 15%.
4, has fire-proof function.When the present invention imposes on suitable environment, have the high flame retardant effect, the fire-proof high-temperature resistant function is remarkable.
5, improved quality product.The present invention compares with existing heat-proof insulation waterproof product, and at aspect of performance: ultimate compression strength has improved 200~300%, and cohesive strength has improved 100~200%.
6, water-repellancy is better.Product of the present invention is compared with existing adhesive powder-polystyrene granule thermal insulation mortar product, has water-repellancy, hydrophobic nature and watertightness, has solved the problem of existing adhesive powder-polystyrene granule thermal insulation mortar product suction.
7, alternative imported product.The present invention is identical with external like product on quality product, and result of use is also identical with external like product, so import substitutes fully, its cost can reduce about 50% than external imported product, has the vast market economic benefit.
Embodiment
Below in conjunction with specific embodiment the present invention is done further explain:
Embodiment 1
The 32.5R ordinary Portland cement of 25~30% weight percents, 325 order light calcium carbonate powder of 15~18% weight percents, the modified polypropene staple of 0.08~0.1% weight percent, 80 order silica powders of 2~3% weight percents, the glass bead of 50~55% weight percents, the hydroxyethylmethyl-cellulose ether of 0.3~0.4% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.8~1.2% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 0.8~1.2% weight percent, the thixotroping lubricant of 0.3~0.4% weight percent are configured; Put into the duplex cone-type mixer; Stir 8~10min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5~6min; Leave standstill 5~6min subsequently; Restir 5~6min lets material stir, and processes finished product.
Embodiment 2
The 32.5R ordinary Portland cement of 25% weight percent, 325 order light calcium carbonate powder of 15% weight percent, the modified polypropene staple of 0.1% weight percent, 80 order silica powders of 3% weight percent, the glass bead of 54% weight percent, the hydroxyethylmethyl-cellulose ether of 0.3% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.8% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.2% weight percent, the thixotroping lubricant of 0.4% weight percent are configured; Put into the duplex cone-type mixer; Stir 8min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5min; Leave standstill 5min subsequently; Restir 5min lets material stir, and processes finished product.
Embodiment 3
The 32.5R ordinary Portland cement of 26% weight percent, 325 order light calcium carbonate powder of 18% weight percent, the modified polypropene staple of 0.1% weight percent, 80 order silica powders of 3% weight percent, the glass bead of 50% weight percent, the hydroxyethylmethyl-cellulose ether of 0.3% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 1.2% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 0.8% weight percent, the thixotroping lubricant of 0.4% weight percent are configured; Put into the duplex cone-type mixer; Stir 10min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 6min; Leave standstill 6min subsequently; Restir 6min lets material stir, and processes finished product.
Embodiment 4
The 32.5R ordinary Portland cement of 27% weight percent, 325 order light calcium carbonate powder of 16% weight percent, the modified polypropene staple of 0.09% weight percent, 80 order silica powders of 2.1% weight percent, the glass bead of 52% weight percent, the hydroxyethylmethyl-cellulose ether of 0.33% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.9% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 0.9% weight percent, the thixotroping lubricant of 0.33% weight percent are configured; Put into the duplex cone-type mixer; Stir 8.5min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.2min; Leave standstill 5.5min subsequently; Restir 5.8min lets material stir, and processes finished product.
Embodiment 5
The 32.5R ordinary Portland cement of 26% weight percent, 325 order light calcium carbonate powder of 16% weight percent, the modified polypropene staple of 0.088% weight percent, 80 order silica powders of 2.3% weight percent, the glass bead of 53% weight percent, the hydroxyethylmethyl-cellulose ether of 0.35% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.9% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.0% weight percent, the thixotroping lubricant of 0.36% weight percent are configured; Put into the duplex cone-type mixer; Stir 9.2min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.5min; Leave standstill 5.6min subsequently; Restir 5.5min lets material stir, and processes finished product.
Embodiment 6
The 32.5R ordinary Portland cement of 26% weight percent, 325 order light calcium carbonate powder of 17% weight percent, the modified polypropene staple of 0.093% weight percent, 80 order silica powders of 2.6% weight percent, the glass bead of 51% weight percent, the hydroxyethylmethyl-cellulose ether of 0.38% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.95% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.1% weight percent, the thixotroping lubricant of 0.36% weight percent are configured; Put into the duplex cone-type mixer; Stir 8.6min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.4min; Leave standstill 5.2min subsequently; Restir 5.5min lets material stir, and processes finished product.
Embodiment 7
The 32.5R ordinary Portland cement of 28% weight percent, 325 order light calcium carbonate powder of 17% weight percent, the modified polypropene staple of 0.092% weight percent, 80 order silica powders of 2.1% weight percent, the glass bead of 50% weight percent, the hydroxyethylmethyl-cellulose ether of 0.35% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.96% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 0.96% weight percent, the thixotroping lubricant of 0.34% weight percent are configured; Put into the duplex cone-type mixer; Stir 9min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.7min; Leave standstill 5.8min subsequently; Restir 5.1min lets material stir, and processes finished product.
Embodiment 8
The 32.5R ordinary Portland cement of 26% weight percent, 325 order light calcium carbonate powder of 16% weight percent, the modified polypropene staple of 0.098% weight percent, 80 order silica powders of 2.6% weight percent, the glass bead of 51.5% weight percent, the hydroxyethylmethyl-cellulose ether of 0.36% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.98% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.18% weight percent, the thixotroping lubricant of 0.37% weight percent are configured; Put into the duplex cone-type mixer; Stir 9.3min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.7min; Leave standstill 5.2min subsequently; Restir 5.6min lets material stir, and processes finished product.
Embodiment 9
The 32.5R ordinary Portland cement of 28% weight percent, 325 order light calcium carbonate powder of 15.6% weight percent, the modified polypropene staple of 0.09% weight percent, 80 order silica powders of 2.6% weight percent, the glass bead of 50% weight percent, the hydroxyethylmethyl-cellulose ether of 0.35% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 1.05% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.13% weight percent, the thixotroping lubricant of 0.33% weight percent are configured; Put into the duplex cone-type mixer; Stir 9.6min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.2min; Leave standstill 5.1min subsequently; Restir 5.2min lets material stir, and processes finished product.
Embodiment 10
The 32.5R ordinary Portland cement of 25% weight percent, 325 order light calcium carbonate powder of 15% weight percent, the modified polypropene staple of 0.095% weight percent, 80 order silica powders of 2.4% weight percent, the glass bead of 54% weight percent, the hydroxyethylmethyl-cellulose ether of 0.37% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.94% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 0.87% weight percent, the thixotroping lubricant of 0.37% weight percent are configured; Put into the duplex cone-type mixer; Stir 8.8min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.9min; Leave standstill 5.2min subsequently; Restir 5.4min lets material stir, and processes finished product.
Embodiment 11
The 32.5R ordinary Portland cement of 25% weight percent, 325 order light calcium carbonate powder of 15.5% weight percent, the modified polypropene staple of 0.092% weight percent, 80 order silica powders of 2.2% weight percent, the glass bead of 53.5% weight percent, the hydroxyethylmethyl-cellulose ether of 0.35% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 1.08% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.02% weight percent, the thixotroping lubricant of 0.38% weight percent are configured; Put into the duplex cone-type mixer; Stir 8.7min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.6min; Leave standstill 5.8min subsequently; Restir 5.6min lets material stir, and processes finished product.
Embodiment 12
The 32.5R ordinary Portland cement of 25% weight percent, 325 order light calcium carbonate powder of 17% weight percent, the modified polypropene staple of 0.093% weight percent, 80 order silica powders of 2.8% weight percent, the glass bead of 52% weight percent, the hydroxyethylmethyl-cellulose ether of 0.4% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 1.01% weight percent, the vinyl chloride-ethylene-vinyl laurate redispersable latex powder of 1.1% weight percent, the thixotroping lubricant of 0.32% weight percent are configured; Put into the duplex cone-type mixer; Stir 9.8min at normal temperatures; It is mixed, promptly obtain the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio (weight ratio): dry-mix: water=1: 0.7.
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5.5min; Leave standstill 5.3min subsequently; Restir 5.5min lets material stir, and processes finished product.
Other technical process of the present invention can be adopted prior art.

Claims (1)

1. heat-proof insulation waterproof dry-mixed mortar, it is characterized in that: each compositions in weight percentage of said dry-mixed mortar composition material is respectively:
32.5R ordinary Portland cement 25~30%;
325 order light calcium carbonate powder 15~18%;
Modified polypropene staple 0.08~0.1%;
80 order silica powders 2~3%;
Glass bead 50~55%;
Hydroxyethylmethyl-cellulose ether 0.3~0.4%;
Vinyl-acetic ester-ethene redispersable latex powder 0.8~1.2%;
Vinyl chloride-ethylene-vinyl laurate redispersable latex powder 0.8~1.2%;
Thixotroping lubricant 0.3~0.4%;
The method for preparing heat-proof insulation waterproof dry-mixed mortar, preparation technology's flow process is:
32.5R ordinary Portland cement, 325 order light calcium carbonate powder of 15~18% weight percents, the modified polypropene staple of 0.08~0.1% weight percent, 80 order silica powders of 2~3% weight percents, the glass bead of 50~55% weight percents, the hydroxyethylmethyl-cellulose ether of 0.3~0.4% weight percent, the vinyl-acetic ester-ethene redispersable latex powder of 0.8~1.2% weight percent, 0.8~1.2% weight percent with 25~30% weight percents
The thixotroping lubricant of the vinyl chloride-ethylene of ratio-vinyl laurate redispersable latex powder, 0.3~0.4% weight percent configures, and puts into the duplex cone-type mixer, stirs 8~10min at normal temperatures, and it is mixed, and promptly obtains the dry-mix material; Then, dry-mix material of processing and water are got the raw materials ready in following ratio weight ratio: dry-mix: water=1:0.7;
At last, at normal temperatures, dry-mix is added in the rotary mixer, add entry more in proportion and stir 5~6min; Leave standstill 5~6min subsequently; Restir 5~6min lets material stir, and processes finished product.
CN2007100031739A 2007-02-25 2007-02-25 Heat-proof insulation waterproof dry-mixed mortar and preparation thereof CN101250048B (en)

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CN1544381A (en) * 2003-11-13 2004-11-10 同济大学 Environment-friendly type building water-proof heat-insulating mortar and its production method
CN1594194A (en) * 2004-07-16 2005-03-16 张志峰 Fiber-reinforced polymer modified crack resistant mortar

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Application publication date: 20080827

Assignee: Guangdong Sanfi Ceramics Group Co., Ltd.

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Denomination of invention: Heat-proof insulation waterproof dry-mixed mortar and preparation thereof

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