CN108821695A - The formula and its production technology of ash wall body plate - Google Patents
The formula and its production technology of ash wall body plate Download PDFInfo
- Publication number
- CN108821695A CN108821695A CN201810872595.8A CN201810872595A CN108821695A CN 108821695 A CN108821695 A CN 108821695A CN 201810872595 A CN201810872595 A CN 201810872595A CN 108821695 A CN108821695 A CN 108821695A
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- powder
- wall body
- body plate
- ash wall
- slurry
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
- C04B28/04—Portland cements
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Curing Cements, Concrete, And Artificial Stone (AREA)
Abstract
The invention discloses a kind of formula of ash wall body plate and its production technology, production technology includes industrial chemicals and solid powder containing liquid, is comprised the technical steps that：The industrial chemicals is placed in dispersion machine after fully dispersed dissolution by obtaining original solution after filter filtering and sending into storage barrel storage 2-3 hours, is then transferred to the aqueous solution after diluting and stir with water in dilution machine and is delivered in agitator；The solid powder, which is placed in batch mixer, to be mixed and is delivered to 2-5 minutes mixed powders of timing mixing in screw mixer by screw(-type) feeder after dedusting, then mixed powder is delivered in agitator, slurry is sufficiently stirred 10-20 minutes to obtain with aqueous solution；By the slurry slip casting in agitator into comb after successively carry out paving cloth, roll after be made semi-finished product, semi-finished product are placed at after standing 2-5 hours in the piler of curing room and are demoulded, finished product.Process of the present invention is reasonable, economic and environment-friendly pollution-free.
Description
Technical field
The present invention relates to a kind of process is reasonable, heat preservation, heat-insulated, sound insulation, waterproof, fire prevention, securely, environmentally friendly ash wall body plate is matched
Side and its production technology.
Background technique
Tradition finishing partition material is all using color steel plate, wooden splint, plasterboard, calcium silicate board with microporous, building-block, aerating coagulation
The construction such as cob brick, is unfavorable for the implementation of National Fire energy conservation and environmental protection policy, wooden splint cannot prevent fires, and seriously destroy forest.It is color
Core material foam inside steel plate is inflammable, and rock wool toxic dust is high, and the flue dust generated after burning contains smoke toxicity.Plasterboard can not be prevented
Water, soundproof effect is poor, and single-point hanging force is poor.Building block is constructed not environmentally, and human cost is high, and construction cost is high, generated building
Rubbish seriously affects the natural environment that people depend on for existence.
The material released currently on the market has fiber Thistle board, calcium silicate board, glass magnesium plate ﹑ hollow brick, cement partition plate etc..
For these materials for walls with flyash, gypsum, clinker, paper pulp etc. is primary raw material.Although however above-mentioned novel wall lightweight but anti-
Compressive Strength is low, tensile strength is weak, waterproof performance difference ﹑ anti-cracking performance and hanging ability are bad, high production cost, fireproof sound-insulation thermal insulation
The disadvantages of temp effect is poor, construction is also easy to produce a large amount of building wastes again.
Summary of the invention
It is an object of the present invention to overcome the drawbacks described above of the prior art, provide that a kind of process is reasonable, and heat preservation is heat-insulated, every
Sound, waterproof, fire prevention, securely, the formula and its production technology and Recipe of environmentally friendly ash wall body plate.
To achieve the above object, technical solution provided by the invention is as follows：
A kind of production technology of ash wall body plate is comprised the technical steps that including industrial chemicals and solid powder containing liquid：
The industrial chemicals is placed in dispersion machine after fully dispersed dissolution by obtaining original solution after filter filtering and sending to storage
It deposits in bucket and stores 2-3 hours, be then transferred to the aqueous solution after diluting and stir with water in dilution machine and be delivered in agitator；
The solid powder is placed in batch mixer and is delivered in screw mixer periodically after mixing and dedusting by screw(-type) feeder
Then mixed powder is delivered in agitator and is sufficiently stirred 10-20 minutes with aqueous solution by 2-5 minutes mixed powders of mixing
Obtain slurry；
By the slurry slip casting in agitator into comb after successively carry out paving cloth, roll after be made semi-finished product, semi-finished product are placed in
It is demoulded after standing 2-5 hours in the piler of curing room, finished product.
According to the above technical requirements, the solid-to-liquid ratio of mixed powder and aqueous solution in the agitator is 1:1.2.
According to the above technical requirements, the slurry will roll again after spreading cloth after the cutting of remaining slurry material, while rolling
Slurry in comb is shaken.
According to the above technical requirements, after the demoulding through detection defective products by by the process of Hui Mo reenter comb into
Row slip casting, paving cloth, roller compaction processes.
According to the above technical requirements, the curing room temperature is 21 DEG C -25 DEG C.
A kind of formula of ash wall body plate, is prepared by the raw material of following weight parts：
Industrial chemicals：Cellulose ether 3-10, redispersable latex powder 10-30, water-reducing agent 1.5-5.5, hydrophober 3-6, foaming agent
3-6, Adlerika 8-25, benzene sulfonic acid sodium salt 1-3, dry Lip river element 0.5-2；
Solid powder：Portland cement, flyash, foaming board waste material, granular polystyrene, foam glass waste powder, small particle pearl
Rock, magnesium powder, wherein：Portland cement, flyash, foaming board waste material, granular polystyrene, foam glass waste powder and small particle pearl
The sum of parts by weight of rock are 55-85, magnesium powder 4-8.
The portland cement, flyash, foaming board waste material, granular polystyrene, foam glass waste powder, small-size perlite
Weight ratio be 3:2:1:1:1:1.5.
According to the above technical requirements, the cellulose ether selects the hydroxyl of two kinds of models of Shandong Enrique Miguez Gómez Chemical Co., Ltd.
Propyl methocel 150000 and 200000S, redispersable latex powder can be again for a kind of VAC/VeoVa/EVA copolymerizing and blending
Dispersed rubber powder is purchased from Shandong Enrique Miguez Gómez Chemical Co., Ltd., model MS-6070N and MS-600.
According to the above technical requirements, the water-reducing agent selects the lignin sulfonic acid of Beijing lark prestige Science and Technology Ltd. production
Sodium or the naphthalene water reducer mother liquor of Jiangsu Nigao Science Co., Ltd's production, concentration 32%；The hydrophober selects U.S. Dao Kang
Peaceful organosilicon moisture repellent, model SHP50/SHP60.
According to the above technical requirements, the partial size of the granular polystyrene is 2-5mm, and foam glass waste powder is foam glass side
Horn scraps carry out multiple ball mill grinding by ball mill, until by the ball mill grinding of foam glass leftover bits to 80 μm of fineness.
Portland cement is cementitious material, and flyash is active blend, and foam board waste material, granular polystyrene, foam glass
Waste powder, small-size perlite, magnesium powder are light-weight aggregate, and addition cellulose ether makes it as water-keeping thickening component, its role is to
Can be swollen in slurry, generate bridging effect, and by the effect of the Molecular Adsorption of flyash by portland cement, magnesium powder particle,
Foaming board waste material, granular polystyrene, foam glass waste powder and small-size perlite link together, and guarantee that slurry mix is uniform；
Adding redispersable latex powder has adhesion strength extremely outstanding, improves the flexibility of slurry and has the longer open hour, assigns
The excellent alkali resistance of slurry improves adhesive binder, flexural strength, waterproofness, plasticity, the wear-resisting property of slurry；Addition
The molten fire line for increasing finished product of Adlerika, heat insulating ability, durability；Benzene sulfonic acid sodium salt improves slurry as surfactant
Mobility promotes the bonding force between various raw materials to enhance；Dry Lip river element, benzene sulfonic acid sodium salt can be attached to microparticle surfaces, increase and promoted
The functionality of synthetic material, and hydration reaction occurs therewith, a certain amount of gum material is generated, finished product wallboard strength and waterproof are improved
Fire retardant anticorrosion ability.
Usefulness of the present invention is：Process is reasonable, economic and environment-friendly pollution-free, utilizes magnesium powder, foaming board waste material, foam glass
The tailing waste things such as glass waste powder, turn waste into wealth, resource circulation utilization, meet environmental form strategic requirement, the present invention have it is high-strength,
The useless ecological environment-friendly type Multifucntional wall board of high-ductility, lightweight, energy conservation, emission reduction, benefit, be collection fire prevention, waterproof, heat preservation, every
The comprehensive functions such as heat, sound insulation, antidetonation, shock resistance, anti-aging are in the board of one；High performance-price ratio, raw material are extensive and low
Valence, production method quickly and efficiently, produce the useless energy-saving low-carbon of benefit, and Product Assembly is convenient, using safety durable, and have and do not get damp,
It is not aging, waterproof, shock resistance, sound-insulating and heat-insulating, not easy to crack, it recycles, is integrally formed after, inside and outside consistent, property
Can be balanced, long service life.
Detailed description of the invention
Fig. 1 is the flow diagram of wall board production technology of the present invention.
Specific embodiment
With reference to the accompanying drawing and preferred embodiment is further described with regard to technical solution of the present invention.
Embodiment one：
A kind of formula of ash wall body plate, is prepared by the raw material of following weight parts：
Industrial chemicals：3.5 parts of cellulose ether, 12 parts of redispersable latex powder, 1.8 parts of water-reducing agent, 3.2 parts of hydrophober, foaming agent
4.5 parts, 10 parts of Adlerika, 1.3 parts of benzene sulfonic acid sodium salt, 0.6 part of dry Lip river element；
Solid powder：21 parts of portland cement, 14 parts of flyash, foaming 7 parts of board waste material, 7 parts of granular polystyrene, foam glass waste material
7 parts of powder, 10.5 parts of small-size perlite, magnesium powder, wherein：Portland cement, flyash, foaming board waste material, granular polystyrene, foam
The sum of parts by weight of glass waste powder and small-size perlite be 55-85,8 parts of magnesium powder.
Specifically, the cellulose ether selects the hydroxypropyl methyl of two kinds of models of Shandong Enrique Miguez Gómez Chemical Co., Ltd. fine
150000 and 200000S of element is tieed up, redispersable latex powder is a kind of redispersible glue of VAC/VeoVa/EVA copolymerizing and blending
Powder is purchased from Shandong Enrique Miguez Gómez Chemical Co., Ltd., and model MS-6070N and MS-600, wherein VAC is vinyl acetate, VeoVa
It is vinyl acetate-ethylene copolymerization emulsions for branched higher fatty acids ethylene rouge, EVA.
The sodium lignin sulfonate or Jiangsu Buddhist nun's high-tech that the water-reducing agent selects Beijing lark prestige Science and Technology Ltd. to produce
The naphthalene water reducer mother liquor of Co., Ltd's production, concentration 32%；The hydrophober selects Dow corning organosilicon moisture repellent, type
Number be SHP50/SHP60.
The partial size of the granular polystyrene is 2-5mm, and foam glass waste powder is that foam glass leftover bits pass through ball mill
Carry out multiple ball mill grinding, until by the ball mill grinding of foam glass leftover bits to 80 μm of fineness.
As shown in Figure 1, a kind of production technology of ash wall body plate of the present invention, including industrial chemicals and solid containing liquid
Powder comprises the technical steps that：
The industrial chemicals is placed in dispersion machine after fully dispersed dissolution by obtaining original solution after pump to filter filtering and sending
It is stored 2 hours into storage barrel, is then transferred to the aqueous solution after diluting and stir with water in dilution machine and is delivered to agitator
In；
The solid powder is placed in batch mixer and is delivered in screw mixer periodically after mixing and dedusting by screw(-type) feeder
Then mixed powder is delivered in agitator and is sufficiently stirred 10 minutes and must starch with aqueous solution by 3 minutes mixed powders of mixing
Material；
By the slurry slip casting in agitator into comb after successively carry out paving cloth, slurry after spreading cloth by after the cutting of remaining slurry material again into
Row roll, the slurry in comb is shaken while rolling, be made semi-finished product, by semi-finished product be placed at 25 DEG C of constant temperature support
It protects in the piler in room after standing 2 hours and is demoulded, finished product.
Further, the solid-to-liquid ratio of the mixed powder in the agitator and aqueous solution is 1:1.2.
Further, after the demoulding through detection defective products by by the process of Hui Mo reenter comb progress slip casting,
Spread cloth, roller compaction processes.
Embodiment two：
A kind of formula of ash wall body plate, is prepared by the raw material of following weight parts：
Industrial chemicals：8.2 parts of cellulose ether, 22 parts of redispersable latex powder, 4.3 parts of water-reducing agent, 5.2 parts of hydrophober, foaming agent
5.7 parts, 19 parts of Adlerika, 2.6 parts of benzene sulfonic acid sodium salt, 1.7 parts of dry Lip river element；
Solid powder：24.9 parts of portland cement, 16.6 parts of flyash, foaming 8.3 parts of board waste material, 8.3 parts of granular polystyrene, foam
8.3 parts of glass waste powder, 12.45 parts of small-size perlite, magnesium powder 5.5.
More than, as preferred embodiment, portland cement is cementitious material, and flyash is active blend, foamed board
Waste material, granular polystyrene, foam glass waste powder, small-size perlite, magnesium powder are light-weight aggregate, and addition cellulose ether makes it as guarantor
Water thickens component, its role is to be swollen in slurry, generates bridging effect, and acting on by the Molecular Adsorption of flyash will
Portland cement, magnesium powder particle, foaming board waste material, granular polystyrene, foam glass waste powder and small-size perlite are connected to one
It rises, guarantees that slurry mix is uniform；Adding redispersable latex powder has adhesion strength extremely outstanding, improves the flexibility of slurry and has
The longer open hour assign slurry excellent alkali resistance, improve the adhesive binder of slurry, flexural strength, waterproofness, can
Plasticity, wear-resisting property；Add the molten fire line for increasing finished product of Adlerika, heat insulating ability, durability；Benzene sulfonic acid sodium salt is as surface
Activating agent improves the mobility of slurry, and the bonding force between various raw materials is promoted to enhance；Dry Lip river element, benzene sulfonic acid sodium salt can be attached to micro-
Grain surface, increases and is promoted the functionality of synthetic material, and hydration reaction occurs therewith, generates a certain amount of gum material, improves
Finished product wallboard strength and waterproof fireproofing anticorrosion ability.
Process of the present invention is reasonable, economic and environment-friendly pollution-free, utilizes the tails such as magnesium powder, foaming board waste material, foam glass waste powder
Mine waste, turns waste into wealth, resource circulation utilization, meets environmental form strategic requirement, and the present invention has high-strength, high-ductility, lightweight, section
The useless ecological environment-friendly type Multifucntional wall board of energy, emission reduction, benefit, be collection fire prevention, waterproof, heat preservation, heat-insulated, sound insulation, antidetonation,
The comprehensive functions such as shock resistance, anti-aging are in the board of one；High performance-price ratio, low price, production method are fast extensively for raw material
Prompt efficiently to produce the useless energy-saving low-carbon of benefit, Product Assembly is convenient, using safety durable, and have and do not get damp, not aging, it is waterproof,
It is shock resistance, sound-insulating and heat-insulating, not easy to crack, it recycles, is integrally formed after, inside and outside consistent, balancing performance, service life
It is long.
Above-described is only the principle of the present invention and preferred embodiment.It should be pointed out that the ordinary skill people of this field
For member, without departing from the principle of the present invention, moreover it is possible to make several variations and modifications, also should be regarded as belonging to the present invention
Protection scope.
Claims (10)
1. a kind of production technology of ash wall body plate, including industrial chemicals and solid powder containing liquid, it is characterised in that：Including as follows
Processing step：
The industrial chemicals is placed in dispersion machine after fully dispersed dissolution by obtaining original solution after filter filtering and sending to storage
It deposits in bucket and stores 2-3 hours, be then transferred to the aqueous solution after diluting and stir with water in dilution machine and be delivered in agitator；
The solid powder is placed in batch mixer and is delivered in screw mixer periodically after mixing and dedusting by screw(-type) feeder
Then mixed powder is delivered in agitator and is sufficiently stirred 10-20 minutes with aqueous solution by 2-5 minutes mixed powders of mixing
Obtain slurry；
By the slurry slip casting in agitator into comb after successively carry out paving cloth, roll after be made semi-finished product, semi-finished product are placed in
It is demoulded after standing 2-5 hours in the piler of curing room, finished product.
2. the production technology of ash wall body plate according to claim 1, it is characterised in that：Mixed powder in the agitator with
The solid-to-liquid ratio of aqueous solution is 1:1.2.
3. the production technology of ash wall body plate according to claim 1, it is characterised in that：The slurry is after spreading cloth by remaining slurry material
It is rolled after cutting, the slurry in comb is shaken again while rolling.
4. the production technology of ash wall body plate according to claim 1, it is characterised in that：It will through detection defective products after the demoulding
Comb, which is reentered, by the process of Hui Mo carries out slip casting, paving cloth, roller compaction processes.
5. the production technology of ash wall body plate according to claim 1, it is characterised in that：The curing room temperature is 21 DEG C -25
℃。
6. a kind of formula of ash wall body plate according to claim 1, it is characterised in that：By the raw material preparation of following weight parts
At：
Industrial chemicals：Cellulose ether 3-10, redispersable latex powder 10-30, water-reducing agent 1.5-5.5, hydrophober 3-6, foaming agent
3-6, Adlerika 8-25, benzene sulfonic acid sodium salt 1-3, dry Lip river element 0.5-2；
Solid powder：Portland cement, flyash, foaming board waste material, granular polystyrene, foam glass waste powder, small particle pearl
Rock, magnesium powder, wherein：Portland cement, flyash, foaming board waste material, granular polystyrene, foam glass waste powder and small particle pearl
The sum of parts by weight of rock are 55-85, magnesium powder 4-8.
7. the formula of ash wall body plate according to claim 6, it is characterised in that：The portland cement, flyash, foamed board
Waste material, granular polystyrene, foam glass waste powder, the weight ratio of small-size perlite are 3:2:1:1:1:1.5.
8. the formula of ash wall body plate according to claim 6, it is characterised in that：The cellulose ether selects Shandong Enrique Miguez Gómez
The hydroxypropyl methyl cellulose 150000 and 200000S of two kinds of models of work Co., Ltd, redispersable latex powder are one kind
The redispersible rubber powder of VAC/VeoVa/EVA copolymerizing and blending is purchased from Shandong Enrique Miguez Gómez Chemical Co., Ltd., model MS-
6070N and MS-600.
9. the formula of ash wall body plate according to claim 6, it is characterised in that：The water-reducing agent selects Beijing lark prestige scientific and technological
The sodium lignin sulfonate of Co., Ltd's production or the naphthalene water reducer mother liquor of Jiangsu Nigao Science Co., Ltd's production, concentration
32%；The hydrophober selects Dow corning organosilicon moisture repellent, model SHP50/SHP60.
10. the formula of ash wall body plate according to claim 6, it is characterised in that：The partial size of the granular polystyrene is 2-5mm,
Foam glass waste powder is that foam glass leftover bits by ball mill carry out multiple ball mill grinding, until by foam glass corner
Waste material ball mill grinding is to 80 μm of fineness.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201810872595.8A CN108821695A (en) | 2018-08-02 | 2018-08-02 | The formula and its production technology of ash wall body plate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810872595.8A CN108821695A (en) | 2018-08-02 | 2018-08-02 | The formula and its production technology of ash wall body plate |
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| CN108821695A true CN108821695A (en) | 2018-11-16 |
Family
ID=64152608
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|---|---|---|---|
| CN201810872595.8A Pending CN108821695A (en) | 2018-08-02 | 2018-08-02 | The formula and its production technology of ash wall body plate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109773486A (en) * | 2018-12-31 | 2019-05-21 | 深圳市合尔为科技有限公司 | A kind of automatic production line of wall assemblies |
| CN113235811A (en) * | 2021-07-12 | 2021-08-10 | 山东杨盟新材料科技有限公司 | Perlite heat-insulating wallboard and production line |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109773486A (en) * | 2018-12-31 | 2019-05-21 | 深圳市合尔为科技有限公司 | A kind of automatic production line of wall assemblies |
| CN109773486B (en) * | 2018-12-31 | 2024-03-26 | 深圳市合尔为科技有限公司 | Automatic production line of wall body subassembly |
| CN113235811A (en) * | 2021-07-12 | 2021-08-10 | 山东杨盟新材料科技有限公司 | Perlite heat-insulating wallboard and production line |
| CN113235811B (en) * | 2021-07-12 | 2021-12-07 | 巴音满达 | Perlite heat-insulating wallboard and production line |
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