CN100999048A - Automatic screw assembling machine - Google Patents
Automatic screw assembling machine Download PDFInfo
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- CN100999048A CN100999048A CN 200710066650 CN200710066650A CN100999048A CN 100999048 A CN100999048 A CN 100999048A CN 200710066650 CN200710066650 CN 200710066650 CN 200710066650 A CN200710066650 A CN 200710066650A CN 100999048 A CN100999048 A CN 100999048A
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Abstract
The present invention relates to an automatic screw-assembling machine. It includes the following several portions: microcomputer control system, screw feeding system, screw power system, screw fastening system and assembly line slide plate. Besides, said invention also provides the working principle of said automatic screw-assembling machine and its concrete operation method.
Description
Technical field:
The present invention relates to a kind of micro-processor controlled automatic screw assembling machine of being with, it is fastening that it is mainly used in the screw of auto parts machinery, and especially automobile is with the production of stacked switch.
Background technology:
In the prior art, fastening common by simple handwork as the screw of auto parts machinery, manufacture method falls behind, and efficient is low, poor reliability, and the quality instability, thus influence the assembling of automobile with stacked switch, increase the product cost of enterprise.
Summary of the invention:
Technical problem to be solved by this invention is to overcome above shortcomings in the prior art, and the micro-processor controlled automatic screw assembling machine of being with of a kind of efficient height, dependable performance is provided.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: this automatic screw assembling machine, its architectural feature is to be provided with Control System of Microcomputer, the screw feed mechanism, the screw actuating unit, the screw retention mechanism, the streamline slide plate, Control System of Microcomputer and screw feed mechanism, the screw actuating unit, the screw retention mechanism connects respectively, the screw feed mechanism is connected with the screw actuating unit, the screw actuating unit is connected with the screw retention mechanism, Control System of Microcomputer is used to control the operation of automatic screw assembling machine, the screw feed mechanism is used for the self-feeding of screw, the conveying that the screw actuating unit is used for screw puts in place, and the screw retention mechanism is used for the automatic assembling of screw.
Screw feed mechanism of the present invention is provided with the vibrating disk controller, the screw vibrating disk, the screw guide rail, the screw sorter, screw letter sorting cylinder, the air blowing magnetic valve, the letter sorting cylinder solenoid valve, the three linked piece source of the gas, the feeding speed vernier knob, vibrating disk feeding speed knob, the vibration indicator lamp, vibroswitch, vibrating disk controller power source switch, the vibrating disk support column, the vibrating disk controller is installed in the screw feed mechanism, the feeding speed vernier knob, vibrating disk feeding speed knob, the vibration indicator lamp, vibroswitch, vibrating disk controller power source switch is installed on the vibrating disk controller, the screw vibrating disk is installed on the vibrating disk support column and with the screw guide rail and is connected, the screw guide rail is connected with the screw sorter, screw sorter and screw letter sorting cylinder, the screw dynamic structure connects, the air blowing magnetic valve, the letter sorting cylinder solenoid valve is connected with the three linked piece source of the gas.
Screw actuating unit of the present invention is provided with the bracket height regulating handle, the location inductive switch, the actuating cylinder magnetic valve, the cross slide way support plate, y-axis stepper motor, the X-axis stepper motor, driven axle, bearing block, the longitudinal rail support plate, vertical fixed head, be with synchronously, synchronizing wheel, horizontal guide pillar, the screw detecting sensor that puts in place, the actuating unit fixed head, send the nail pipe, the bracket height regulating handle, the cross slide way support plate is installed on the actuating unit fixed head, the location inductive switch, the actuating cylinder magnetic valve, vertical fixed head, be with synchronously, synchronizing wheel, horizontal guide pillar, the longitudinal rail support plate is installed on the cross slide way support plate, y-axis stepper motor, the X-axis stepper motor, driven axle, bearing block is installed on vertical fixed head, send nail pipe to be connected with the screw sorter, screw puts that detecting sensor is installed on the cross slide way support plate in place and is connected with sending to follow closely to manage.
Screw retention mechanism of the present invention can be provided with the stroke adjustment nut, cylinder piston rod, actuating cylinder, reseting sensor, to level sensor, guide rail support plate up and down, guide pillar up and down, reseting pressuring spring, connecting rod, electric screw driver, the electric screw driver speed setting controller, driver bit, screwdriver is slide block fixedly, screw outlet coupling head, the stroke adjustment nut is installed on the cylinder piston rod and with actuating cylinder and is connected, reseting sensor, be installed on the actuating cylinder to level sensor, the guide rail support plate is connected with the screw dynamic structure up and down, actuating cylinder is provided with guide pillar up and down, screwdriver fixedly slide block is installed in up and down on the guide pillar, reseting pressuring spring is installed on the connecting rod, connecting rod, electric screw driver, screw outlet coupling head is installed in screwdriver fixedly on the slide block, driver bit is installed in the screw outlet coupling head, and the electric screw driver speed setting controller is installed on the actuating unit fixed head.
Control System of Microcomputer of the present invention is provided with stacked switch put in place inductive switch and buzzer, and whether the stacked switch inductive switch that puts in place is used to detect stacked switch and puts in place, and buzzer is used for screw and reports to the police automatically when not in place.
The present invention compared with prior art has the following advantages and effect: structural design is more reasonable, the automaticity height, improves work efficiency, steady quality, can reduce enterprise product cost.
Description of drawings:
Fig. 1 is the structural representation of the embodiment of the invention.
Fig. 2 is the structural representation of embodiment of the invention screw feed mechanism.
Fig. 3 is the structural representation of embodiment of the invention screw actuating unit.
Fig. 4 is the structural representation of embodiment of the invention screw retention mechanism.
Fig. 5 is the circuit diagram of the embodiment of the invention.
Fig. 6 is the Control System of Microcomputer schematic diagram of the embodiment of the invention.
Fig. 1～Fig. 6 description of reference numerals:
Screw feed mechanism 1, screw 2, screw vibrating disk 3, screw guide rail 4, screw sorter 5, screw letter sorting cylinder 6, air blowing magnetic valve 7, letter sorting cylinder solenoid valve 8, three linked piece source of the gas 9, feeding speed vernier knob 10, vibrating disk feeding speed knob 11, vibration indicator lamp 12, send nail pipe 13, vibroswitch 14, vibrating disk controller power source switch 15, vibrating disk controller 16, vibrating disk support column 17, electric screw driver power line 18, stroke adjustment nut 19, cylinder piston rod 20, actuating cylinder 21, reseting sensor 22, bracket height regulating handle 23, to level sensor 24, location inductive switch 25, actuating cylinder magnetic valve 26, cross slide way support plate 27, y-axis stepper motor 28-1, X-axis stepper motor 28-2, driven axle 29, bearing block 30, longitudinal rail support plate 31, vertical fixed head 32, the guide rail support plate 33 up and down, guide pillar 34 up and down, reseting pressuring spring 35, connecting rod 36, screw driver controller power line 37, electric screw driver speed setting controller 38, streamline slide plate 39, buzzer 40, the stacked switch inductive switch 41 that puts in place, stacked switch 42, Control System of Microcomputer 43, screw outlet coupling head 44, be with 45 synchronously, synchronizing wheel 46, horizontal guide pillar 47, the screw detecting sensor 48 that puts in place, driver bit 49, electric screw driver 50, screwdriver is slide block 51 fixedly, actuating unit fixed head 52, screw actuating unit 53, screw retention mechanism 54, the streamline slide plate arrives assigned address 55, the screwdriver signal 56 that puts in place that descends, screwdriver returns the signal 57 that puts in place, screw is by signal 58, X-axis zero signal 59, Y-axis zero signal 60, second on streamline slide plate is less than position signalling 61.
The specific embodiment:
Referring to Fig. 1～Fig. 6, the embodiment of the invention is a kind of is with micro-processor controlled automatic screw assembling machine to be provided with Control System of Microcomputer 43, screw feed mechanism 1, screw actuating unit 53, screw retention mechanism 54, streamline slide plate 39, Control System of Microcomputer 43 and screw feed mechanism 1, screw actuating unit 53, screw retention mechanism 54 connects respectively, screw feed mechanism 1 is connected with screw actuating unit 53, screw actuating unit 53 is connected with screw retention mechanism 54, Control System of Microcomputer 43 is used to control the operation of automatic screw assembling machine, screw feed mechanism 1 is used for the self-feeding of screw 2, the conveying that screw actuating unit 53 is used for screw 2 puts in place, screw retention mechanism 54 is used for the automatic assembling of screw 2, Control System of Microcomputer 43 is provided with stacked switch put in place inductive switch 41 and buzzer 40, whether the stacked switch inductive switch 41 that puts in place is used to detect stacked switch 42 and puts in place, and buzzer 40 is used for screw 2 and reports to the police automatically when not in place.
Embodiment of the invention screw feed mechanism 1 is provided with vibrating disk controller 16, screw vibrating disk 3, screw guide rail 4, screw sorter 5, screw letter sorting cylinder 6, air blowing magnetic valve 7, letter sorting cylinder solenoid valve 8, three linked piece source of the gas 9, feeding speed vernier knob 10, vibrating disk feeding speed knob 11, vibration indicator lamp 12, vibroswitch 14, vibrating disk controller power source switch 15, vibrating disk support column 17, vibrating disk controller 16 is installed in the screw feed mechanism 1, feeding speed vernier knob 10, vibrating disk feeding speed knob 11, vibration indicator lamp 12, vibroswitch 14, vibrating disk controller power source switch 15 is installed on the vibrating disk controller 16, screw vibrating disk 3 is installed on the vibrating disk support column 17 and with screw guide rail 4 and is connected, screw guide rail 4 is connected with screw sorter 5, screw sorter 5 and screw letter sorting cylinder 6, the nail pipe 13 that send of screw dynamic structure 53 connects, air blowing magnetic valve 7, letter sorting cylinder solenoid valve 8 is connected with three linked piece source of the gas 9, providing of source of the gas power is provided three linked piece source of the gas 9, and screw letter sorting cylinder 6 is used for screw 2 is sent into screw retention mechanism 54 operations.
Embodiment of the invention screw actuating unit 53 is provided with bracket height regulating handle 23, location inductive switch 25, actuating cylinder magnetic valve 26, cross slide way support plate 27, y-axis stepper motor 28-1, X-axis stepper motor 28-2, driven axle 29, bearing block 30, longitudinal rail support plate 31, vertical fixed head 32, be with 45 synchronously, synchronizing wheel 46, horizontal guide pillar 47, the screw detecting sensor 48 that puts in place, actuating unit fixed head 52, send nail pipe 13, bracket height regulating handle 23, cross slide way support plate 27 is installed on the actuating unit fixed head 52, location inductive switch 25, actuating cylinder magnetic valve 26, vertical fixed head 32, be with 45 synchronously, synchronizing wheel 46, horizontal guide pillar 47, longitudinal rail support plate 31 is installed on the cross slide way support plate 27, y-axis stepper motor 28-1, X-axis stepper motor 28-2, driven axle 29, bearing block 30 is installed on vertical fixed head 32, send nail pipe 13 to be connected with screw sorter 5, screw puts that detecting sensor 48 is installed on the cross slide way support plate 27 in place and manages 13 and be connected with sending to follow closely.
Embodiment of the invention screw retention mechanism 54 is provided with stroke adjustment nut 19, cylinder piston rod 20, actuating cylinder 21, reseting sensor 22, to level sensor 24, the guide rail support plate 33 up and down, guide pillar 34 up and down, reseting pressuring spring 35, connecting rod 36, electric screw driver 50, electric screw driver power line 18, electric screw driver speed setting controller 38, screw driver controller power line 37, driver bit 49, screwdriver is slide block 51 fixedly, screw outlet coupling head 44, stroke adjustment nut 19 is installed on the cylinder piston rod 20 and with actuating cylinder 21 and is connected, reseting sensor 22, be installed on the actuating cylinder 21 to level sensor 24, guide rail support plate 33 is connected with the longitudinal rail support plate 31 of screw dynamic structure 53 up and down, actuating cylinder 21 is provided with guide pillar 34 up and down, screwdriver fixedly slide block 51 is installed in up and down on the guide pillar 34, reseting pressuring spring 35 is installed on the connecting rod 36, connecting rod 36, electric screw driver 50, screw outlet coupling head 44 is installed in screwdriver fixedly on the slide block 51, electric screw driver power line 18 is connected with electric screw driver 50, driver bit 49 is installed in the screw outlet coupling head 44, and electric screw driver speed setting controller 38 is installed on the actuating unit fixed head 52.
The stacked switch of embodiment of the invention Control System of Microcomputer 43 inductive switch 41 that puts in place is installed in streamline slide plate 39 belows, on the stacked switch 42 installation assembly line slide plates 39, buzzer 40 is installed on the actuating unit fixed head 52, when screw puts detecting sensor 48 in place when not obtaining signal, buzzer 40 can be reported to the police automatically.
The groundwork flow process of the embodiment of the invention is as follows:
At first screw 2 is put into screw vibrating disk 3, open vibrating disk controller power source switch 15, open vibroswitch 14 again, vibration indicator lamp bright 12, screw 2 is arranged out through the 3 vibration letter sortings of screw vibrating disk, enters 5 preparation works of screw sorter by screw guide rail 4.Open microcomputer launch computer Control System of Microcomputer 43, confirm that whether coordinate position is in the zero-bit position of locating inductive switch 25, after confirming correctly, open three linked piece source of the gas 9 again, treat that the stacked switch 42 on the streamline slide plate 39 puts in place, put in place inductive switch 41 of stacked switch starts, Control System of Microcomputer 43 obtains signal, start stepper motor 28, screw outlet coupling head 44 is arrived coordinate position is set, start actuating cylinder magnetic valve 26, actuating cylinder 21 drives electric screw driver 50 descending putting in place, screw 2 is entered in the stacked switch 42, at this moment electric screw driver 50 starts automatically, driving driver bit 49 rotations screws in the stacked switch 42 screw 2 also fastening, at this moment obtain signal to level sensor 24, feed back to Control System of Microcomputer 43, Control System of Microcomputer 43 obtains signal, close actuating cylinder magnetic valve 26, actuating cylinder 21 resets, and reseting sensor 22 obtains signal, feeds back to Control System of Microcomputer 43, start letter sorting cylinder solenoid valve 8, screw letter sorting cylinder 6 work then sort out one with arranging good screw 2 in the screw vibrating disk 3, send in the nail pipe 13, start 7 work of air blowing magnetic valve then, blow by three linked piece source of the gas 9, screw 2 is delivered to screw outlet coupling head 44, at this moment detecting sensor 48 does not obtain signal if screw puts in place, buzzer 40 can be reported to the police automatically, obtain signal as the screw detecting sensor 48 that puts in place, then start y-axis stepper motor 28-1 and X-axis stepper motor 28-2, prepare to arrive the next coordinate position of setting, repeat above-mentioned work, finish up to work.
Claims (5)
1, a kind of automatic screw assembling machine, it is characterized in that: be provided with Control System of Microcomputer, the screw feed mechanism, the screw actuating unit, the screw retention mechanism, the streamline slide plate, Control System of Microcomputer and screw feed mechanism, the screw actuating unit, the screw retention mechanism connects respectively, the screw feed mechanism is connected with the screw actuating unit, the screw actuating unit is connected with the screw retention mechanism, Control System of Microcomputer is used to control the operation of automatic screw assembling machine, the screw feed mechanism is used for the self-feeding of screw, the conveying that the screw actuating unit is used for screw puts in place, and the screw retention mechanism is used for the automatic assembling of screw.
2, automatic screw assembling machine according to claim 1, it is characterized in that: described screw feed mechanism is provided with the vibrating disk controller, the screw vibrating disk, the screw guide rail, the screw sorter, screw letter sorting cylinder, the air blowing magnetic valve, the letter sorting cylinder solenoid valve, the three linked piece source of the gas, the feeding speed vernier knob, vibrating disk feeding speed knob, the vibration indicator lamp, vibroswitch, vibrating disk controller power source switch, the vibrating disk support column, the vibrating disk controller is installed in the screw feed mechanism, the feeding speed vernier knob, vibrating disk feeding speed knob, the vibration indicator lamp, vibroswitch, vibrating disk controller power source switch is installed on the vibrating disk controller, the screw vibrating disk is installed on the vibrating disk support column and with the screw guide rail and is connected, the screw guide rail is connected with the screw sorter, screw sorter and screw letter sorting cylinder, the screw dynamic structure connects, the air blowing magnetic valve, the letter sorting cylinder solenoid valve is connected with the three linked piece source of the gas.
3, automatic screw assembling machine according to claim 1, it is characterized in that: described screw actuating unit is provided with the bracket height regulating handle, the location inductive switch, the actuating cylinder magnetic valve, the cross slide way support plate, y-axis stepper motor, the X-axis stepper motor, driven axle, bearing block, the longitudinal rail support plate, vertical fixed head, be with synchronously, synchronizing wheel, horizontal guide pillar, the screw detecting sensor that puts in place, the actuating unit fixed head, send the nail pipe, the bracket height regulating handle, the cross slide way support plate is installed on the actuating unit fixed head, the location inductive switch, the actuating cylinder magnetic valve, vertical fixed head, be with synchronously, synchronizing wheel, horizontal guide pillar, the longitudinal rail support plate is installed on the cross slide way support plate, y-axis stepper motor, the X-axis stepper motor, driven axle, bearing block is installed on vertical fixed head, send nail pipe to be connected with the screw sorter, screw puts that detecting sensor is installed on the cross slide way support plate in place and is connected with sending to follow closely to manage.
4, automatic screw assembling machine according to claim 1, it is characterized in that: described screw retention mechanism can be provided with the stroke adjustment nut, cylinder piston rod, actuating cylinder, reseting sensor, to level sensor, guide rail support plate up and down, guide pillar up and down, reseting pressuring spring, connecting rod, electric screw driver, the electric screw driver speed setting controller, driver bit, screwdriver is slide block fixedly, screw outlet coupling head, the stroke adjustment nut is installed on the cylinder piston rod and with actuating cylinder and is connected, reseting sensor, be installed on the actuating cylinder to level sensor, the guide rail support plate is connected with the screw dynamic structure up and down, actuating cylinder is provided with guide pillar up and down, screwdriver fixedly slide block is installed in up and down on the guide pillar, reseting pressuring spring is installed on the connecting rod, connecting rod, electric screw driver, screw outlet coupling head is installed in screwdriver fixedly on the slide block, driver bit is installed in the screw outlet coupling head, and the electric screw driver speed setting controller is installed on the actuating unit fixed head.
5, automatic screw assembling machine according to claim 1, it is characterized in that: described Control System of Microcomputer is provided with stacked switch put in place inductive switch and buzzer, whether the stacked switch inductive switch that puts in place is used to detect stacked switch and puts in place, and buzzer is used for screw and reports to the police automatically when not in place.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100666506A CN100464943C (en) | 2007-01-09 | 2007-01-09 | Automatic screw assembling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNB2007100666506A CN100464943C (en) | 2007-01-09 | 2007-01-09 | Automatic screw assembling machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN100999048A true CN100999048A (en) | 2007-07-18 |
| CN100464943C CN100464943C (en) | 2009-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2007100666506A Expired - Fee Related CN100464943C (en) | 2007-01-09 | 2007-01-09 | Automatic screw assembling machine |
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| CN (1) | CN100464943C (en) |
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