CN100459394C - Control unit and compressor used thereby - Google Patents
Control unit and compressor used thereby Download PDFInfo
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- CN100459394C CN100459394C CNB2004100465772A CN200410046577A CN100459394C CN 100459394 C CN100459394 C CN 100459394C CN B2004100465772 A CNB2004100465772 A CN B2004100465772A CN 200410046577 A CN200410046577 A CN 200410046577A CN 100459394 C CN100459394 C CN 100459394C
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Abstract
The invention relates to a control unit composed of a frame body and loop components which form the driving loop part. The driving loop part comprises at least a converter loop part, an inverter loop part and a control loop part, the driving loop part is sealed within the frame body. A compressor comprises a main body part and the control unit. The main body part comprises a compression part used for compressing the refrigerant and a motor part used for driving the compression part. Both the compression part and the motor part are sealed. The driving loop of the control unit drives the motor part. The control unit is fixed on the main body part.
Description
Technical field
The present invention relates to control controlling and driving control unit partly, particularly, relate to the compressor control unit of driving compressor of the refrigerant compression usefulness of use in the air-condition freezing circulation by the inverter that uses AC power.Also relate to the compressor that one is installed this control unit in addition.
Background technology
The main flow of the compressor of home-use air-conditioning is the compressor by inverter control.The control unit of compressor and this compressor of control is installed on the outdoor unit that constitutes air conditioner, makes the freeze cycle running.
Figure 11 is the stereogram of the general configuration of the outdoor unit of the existing split type air conditioner of expression.Outdoor unit (hereinafter referred to as the unit) 100 is by compressor 110, and outdoor heat converter (hereinafter referred to as heat exchanger) 120 and forced draft fan 130 constitute.In compressor 110, the motor part (not illustrating among the figure) of compression mechanical part (not illustrating among the figure) and this compression mechanical part of driving is placed in the closed container.Heat exchanger 120 carries out the heat exchange of compressor 110 and ambient atmos.Forced draft fan 130 is sent the ambient atmos that is used for heat exchange.These structure members all are placed in the outer framework (not illustrating among the figure).The driving circuit units (hereinafter referred to as the loop) 140 that is used for the structure member of driver element 100 is configured in the upper space of unit 100, separates with compressor 110.
Figure 12 represents to be used to drive the driving loop diagram by the compressor of the air conditioner of inverter control.This loop is by commutating circuit 210, switch loop 230, and grid pumping circuit 240 and exerciser 250 constitute.Commutating circuit 210 will be for will exchange the transformer loop that source power supply 200 is transformed to direct current.Switch loop 230 is for being three-phase alternating current with DC converting, and driving is as the inverter loop of the motor 220 of the motor part of compressor 101.Grid pumping circuit 240 driving switch loops 230, exerciser 250 forms the power on signal in these loops of control.
Commutating circuit 210 is by reactor 260, compositions such as capacitor 270 and diode 280.Switch loop 230 is made of the switch element 290 that IGBT (Insulated Gate Bipor ModeTransistor) that can carry out switching at a high speed and power transistor etc. constitute.
As shown in figure 11, loop 140 is arranged with other driving element branches, is connected with these driving element distributions during assembling.On the other hand, in recent years, the compressor of inverter control is installed on the On-vehicle air conditioner,, compressor and compressor control circuit units is integral as with the size that reduces air conditioner and the purpose of weight reduction.This compressor is opened in 2002-174178 communique and the Te Kai 2003-13859 communique the spy and is described.
In recent years, home-use machine, particularly air conditioner etc. require small-sized and economize the energy.Therefore, same with the heat transfer area that increases the heat exchanger in the indoor unit, also require to increase the heat transfer area of the heat exchanger in outdoor unit, and reduce the size of outdoor unit.On the other hand, it is small-sized and performance good to require to be installed in compressor in the outdoor unit.In addition, also require in compressor, compressor main body and control unit to be integral, make the component parts size of compressor little, assemble easily during manufacturing.
For these requirements, as shown in figure 11, in the air conditioner that uses the compressor that adopts the inverter driving that exchanges source power supply, compressor main body and control unit branch are arranged.As mentioned above, the commutating circuit 210 that constitutes by transformer loop with control unit of compressor, the switch loop 230 that becomes inverter loop, drive loop 240 and calculation portion 250 constitutes.Therefore, the essential heat release area that increases in transformer loop and the inverter loop.In addition, owing to comprise that the loop 140 of this control unit independently is arranged on the outdoor unit 100, therefore, the volume that loop 140 occupies in outdoor unit 100 is big.Because like this, effective heat transfer area of heat exchanger 120 reduces, and performance is undermined.
On the other hand, under the situation of the inverter Driven Compressor of vehicle mounted, owing to directly use DC power supply, therefore, commutating circuit (transformer loop) needn't be set at compressor in control unit, therefore, compressor be reduced with the control unit size, be integral with compressor main body, can adorn onboard.Yet under the situation that compressor is done to be integral with control unit and compressor main body, the cooling of the heat generating components such as power loop parts in the control unit is insufficient.In order to cool off the heat generating components of control unit, utilize the method for compressor suction refrigerant, influential to the steady running of freeze cycle.In addition, the vibration of compressor can make the parts breakage.
Summary of the invention
Control unit of the present invention has framework and constitutes the circuit element that drives loop portion.Drive loop portion and comprise transformer loop portion, inverter loop portion and control loop portion at least, drive loop portion and be sealed in the framework, framework has top board and base plate, is provided with the breakthrough part that connects top board and base plate.Utilize this structure, the inverter driving of use interchange source power supply employs control unit and framework inside becomes one, and size is little, is the structure of waterproof leakproof with respect to the outside, therefore, and the reliability height of the circuit element in the control unit.
And compressor of the present invention has main part and above-mentioned control unit.Main part comprises the compression unit of compression refrigerant and the motor part of drive compression portion.Compression unit and motor part are airtight.The driving loop drive motor portion of portion of control unit.Control unit is fixed on the main part.The compressor of this structure as using the inverter compressor that exchanges source power supply, carries under the situation on the outdoor unit of air conditioner, can increase effective heat transfer area of outdoor heat converter, increases the air-conditioning ability.
Description of drawings
Fig. 1 is the plane graph of the compressor of embodiments of the present invention 1 with control unit;
Fig. 2 is the A-A sectional view of Fig. 1;
Fig. 3 is the plane graph of the compressor of embodiments of the present invention 2 with control unit;
Fig. 4 is the plane graph of the compressor of embodiments of the present invention 3 with control unit;
Fig. 5 is the plane graph of the compressor of embodiments of the present invention 4 with control unit;
Fig. 6 schematically shows compressor shown in Figure 5 plane graph with the board structure of the circuit element of control unit is installed;
Fig. 7 is the front view that schematically shows the compressor of embodiments of the present invention 5;
Fig. 8 A is the plane graph that is installed in the compressor usefulness control unit on the compressor shown in Figure 7;
Fig. 8 B is the decomposition view of the compressor shown in Fig. 8 A with control unit;
Fig. 9 A, Fig. 9 B are the plane graph of the compressor of embodiments of the present invention 6 with control unit;
Figure 10 A, Figure 10 B schematically show in embodiments of the present invention 7, compressor shown in Figure 7 are installed in the figure of the embodiment on the outdoor unit of air conditioner;
Figure 11 is the stereogram of the general configuration of the outdoor unit of the existing split type air conditioner of expression;
Figure 12 is the driving loop diagram that is used to drive by the compressor of inverter control.
Embodiment
Below, with reference to accompanying drawing, embodiments of the present invention are described.In each execution mode, the structure identical with the execution mode of front omitted its detailed description with identical symbolic representation.
(execution mode 1)
Fig. 1 is the plane graph of the compressor of embodiments of the present invention 1 with control unit, and Fig. 2 is its A-A sectional view.
Use in the control unit 1 at compressor, side plate 2, base plate 3 and top plate portion 4 form columnar framework 5, place the driving circuit element that is used for the drive controlling compressor in the inside of framework 5.Drive circuit element and roughly be divided into commutating circuit 6, switch loop 7, the piece of control loop 8 and placing.Commutating circuit 6 will be for will exchange the transformer loop that source power supply is transformed to direct current.Switch loop 7 is with the inverter loop of DC converting for exchanging.
Commutating circuit 6 comprises diode 10, capacitor 11 and reactor 12 etc.In addition, switch loop 7 comprises the driving loop 14 of carrying out the IGBT13 that switches at a high speed and driving its element etc.Control loop 8 comprises the control loop parts of control-signals generator 15 and microcomputer 16 etc.
The input terminal portion 17 of commercial ac power source is located on the side plate (side) 2 of framework 5 of commutating circuit 6 place parts.The output terminal part 18 that leads to the motor part of compressor is located on the side plate 2 of framework 5 of switch loop 7 place parts.
The framework 5 that columnar side plate 2, top plate portion 4 located in the above and base plate 3 constitute as closed container.The structure of framework 5 is waterproof antidrip, is airtight.In addition, with the central portion of control unit 1, the efferent duct breakthrough part 9 from the refrigerant output pipe of compressor starts connects connects top plate portions 4 from base plate 3 at compressor.Be side plate 2 at least in the framework 5, the pyroconductivity during preferably by 100 ℃ is 20k/Wm
-1K
-1Above material (for example metal material etc.) constitutes.As shown in Figure 2, being placed in the framework 5 each drives circuit element and is installed in and is planar configuration on the loop substrate (hereinafter referred to as substrate) 19 of the bottom of framework 5.Each splicing ear 20 that drives circuit element (hereinafter referred to as parts) is connected with substrate 19, is directly installed on the surface of substrate 19, with placement area and the placement volume that reduces parts.
The diode 10 of commutating circuit 6 and the heat generating components such as IGBT13 in switch loop 7 are in the face of side plate 2 configurations.Between side plate 2 and these heat generating components, place the heat conductor of making by the high material of above-mentioned pyroconductivity 21.Heat conductor 21 is by the high side plate 2 of pyroconductivity, with the heat that diode 10 and IGBT13 send, emits to the outside of framework 5.The high adhesive resin layer 22 of pyroconductivity is set, with bonding with these heat generating components on heat conductor 21.That is: diode 10 and IGBT13 and side plate 2 thermal.In the drawings, heat conductor 21 is provided with along side plate 2, but is not limited to this configuration.In heat conductor 21, can use as the copper of the high material of pyroconductivity or aluminium etc., 100 ℃ of following pyroconductivities at 20k/Wm
-1K
-1Above metal material, or the high resin material of pyroconductivity etc.Constituting under the situation of heat conductor 21 with resilient resin material,, adhesive resin layer 22 need not be set owing to can guarantee the cementability of heat generating components and heat conductor 21.In addition, on the resin and adhesive resin layer 22 that in heat conductor 21, uses, use the high material of thermal conductivity ratio moulded resin described later 23.Like this, the heat that diode 10 and IGBT13 are sent is emitted to the outside of framework 5 by the side plate 2 that pyroconductivity is high.
As shown in Figure 2, in the inside of framework 5, respectively between parts with resin 23 molds, in the insulation of guaranteeing between each parts, can guarantee vibration resistance and anti-moisture resistance etc.Drive circuit element owing to comprise commutating circuit 6 and the switch loop 7 that heating is big, and the little control loop 8 that generates heat, therefore, in each regional piece, can make resin 23 differences.Like this, can improve the reliability of each parts.That is: as all, the resin material mold that pyroconductivity is big.In addition, on commutating circuit 6 and border that switch loop 7 and control loop 8 are connected, can be with the pyroconductivity with thermal insulation low resin material mold forms heat insulation layer.The resin material that the replacement of air adiabatic layer has thermal insulation can also be set.In addition, utilize the resin bed that contains bubble also passable.The heat of heat generating components generation can not reach control loop 8 like this, can reduce the infringement of heat to control loop 8.Therefore, selection and the resin material that each piece and each parts adapt by fixing of control thermal discharge and parts, can make compressor control unit 1 compactness.
Like this, control unit and framework 5 are integral, and become the antidrip structure of airtight waterproof, therefore can improve the reliability of the parts in the control unit.
In addition, being configured in parts in the framework is casting resins and mold it is hereby ensured anti-insulating properties and vibration resistance.Even be directly installed on the vibration generation source of compressor etc., also can guarantee reliability.
In the present embodiment, each circuit element is placed on and is planar configuration on the substrate 19 of the bottom of framework 5.Because like this, after parts being installed on the substrate 19, be placed in the framework 5, by resin cast can be fixed parts, fixing top plate portion 4 again can easily assemble control unit afterwards.
(execution mode 2)
Fig. 3 is the plane graph of the compressor of embodiments of the present invention 2 with control unit.
The difference of present embodiment and execution mode 1 is the structure on every side of efferent duct breakthrough part 9.In the present embodiment, capacitor 24 is installed around efferent duct breakthrough part 9.Capacitor 24 is the stacked of the 24B of wound capacitor portion on bobbin 24A, the capacitor of hollow circle tube.Bobbin 24A utilizes efferent duct breakthrough part 9 and disposes.That is: bobbin 24A is set to it and connects the inner bottom surface of direction perpendicular to framework 5.Because like this, the capacitor 24 of high power capacity can effectively utilize the space in the framework 5, constitutes compactly.Therefore circuit element can be placed on compressor expeditiously with in the control unit 29, can effectively utilize the circuit element configuration space in the framework 5, and size is reduced.
In addition, in Fig. 3, with the capacitor of commutating circuit 6 be wound on efferent duct breakthrough part 6 around, form capacitor 24, yet, the reactor 12 of same commutating circuit 6 is formed around efferent duct breakthrough part 9.That is: can by the iron core of ring-type is inserted efferent duct breakthrough part 9 around, dispose by the iron core of ring-type and be wound on the reactor that the coil on this iron core constitutes.Adopt this structure, can form the reactor of high power capacity, parts can be placed on expeditiously compressor, can effectively utilize the component configuration space in the framework 5, size is reduced with in the control unit 29.
Can suitably select to utilize efferent duct to connect part 9 configuration capacitors, still dispose reactor, also can on the thickness direction of control unit 29, dispose the two.
(execution mode 3)
Fig. 4 is the plane graph of the compressor of embodiments of the present invention 3 with control unit.The compressor of present embodiment is with control unit 30, is on the lateral surface (outer peripheral face) of the side plate 2 of the framework 5 shown in execution mode 1 or the execution mode 2 a plurality of heat release fin (hereinafter referred to as fin) 31 to be set to constitute.Other structure member is identical with execution mode 1 or execution mode 2.
On the outer peripheral face of side plate 2, dispose a plurality of fin 31 with the spacing of regulation and the length of regulation.Fin 31 is made by big material of pyroconductivity (for example copper or aluminium) etc., and the corrosion resistance surface treatment is carried out on its surface.The method of these fin 31 usefulness machinery is imbedded on the outer peripheral face that is fixed on side plate 2, also can be with methods such as soldering or welding, also can be integral with side plate 2 by extrusion process etc.
As implementing described in the mode 1, be placed on circuit element in the framework 5 and be included in heat generating components in commutating circuit 6 and the switch loop 7.For compressor is stably worked with control unit, importantly the heat of sending to be shed to the outside expeditiously, do not make the influence of heat pass to other inner circuit elements simultaneously.In execution mode 1 and execution mode 2, these heat generating components towards side plate 2 configurations, are utilized the heat conductor 21 of the high material of pyroconductivity, to the external heat transfer heat release.In order to emit these heat expeditiously, must increase the heat transfer area of the outer peripheral face of side plate 2, or improve pyroconductivity.In the present embodiment, fin 31 is set on the outer peripheral face of side plate 2, increases heat transfer area.Like this, can promote heat release.In addition, when this compressor is installed in the top of compressor main body with control unit 30, preferably make the relation of overall dimension of the external diameter of these fin 31 and compressor main body the most suitable.Like this, utilize the free convection of the heat release generation of compressor, can promote convective heat transfer with fin 31.Fin 31 is arranged on all surfaces of outer peripheral face of side plate 2 also passable, is configured on the zone that disposes heat generating components also passablely selectively, is arranged on base plate 3 and the top plate portion 4 also passable.
Utilize this structure, can be expeditiously emit the heat that control unit 30 produces, control unit 30 sizes can be reduced, compactness, can make the circuit element steady operation, improve reliability to the outside.
(execution mode 4)
Fig. 5 is the plane graph of the compressor of embodiments of the present invention 4 with control unit.Fig. 6 is the plane graph that schematically shows the board structure of the circuit element that execution mode 4 is installed.
Compressor is made of the circuit element that execution mode 1～3 described framework 5 and configuration are placed on framework 5 inside with control unit 40.The difference of present embodiment and execution mode 1～3 is, at the configuration laying method of the circuit element of framework 5 inside and the used substrate and the constructive method of circuit element.
At first, the substrate that carries circuit element is described.As shown in Figure 6, the circuit element that the drive controlling compressor is used, the rigid substrates of being made by rigid materials such as epoxide resin materials (to call substrate in the following text) 41,42,43,44,45 constitutes with the flexible substrate (hereinafter referred to as substrate) 46 that substrate 41～45 is connected distribution.Substrate 41～45 constitutes the drive controlling loop of compressor respectively.For example, on substrate 41, form commutating circuit, on substrate 42, form the switch loop, on substrate 43,44, form control loop, on substrate 45, form and drive loop etc.The method for loading of circuit element on substrate 41～45 can adopt the method for parts of scolding tin fixed band terminal and the whole bag of tricks such as method of mounted on surface.Substrate 46 is made by having flexual material that can free flexing.
Fig. 5 represents substrate 41～45 and substrate 46 are placed on the state of framework 5 inside.By the loop substrate (hereinafter referred to as substrate) 47 that substrate 41～45 and substrate 46 constitute, flexing becomes scroll, is placed on framework 5 inside.In addition, become in flexing between the inboard and substrate 47 of substrate 47 of scroll, being provided with is stacked equally, but the big capacitor 48 of area.The substrate 41～45 that is connected with substrate 46 is in the face of side plate 2 configurations, and the diode that particularly constitutes commutating circuit contacts with the inner peripheral surface of side plate 2 with the heat generating components such as IGBT that constitute the switch loop.
In addition, as described in enforcement mode 2, reactor 12 is set around efferent duct breakthrough part 9, this reactor 12 has the coil 12B on every side that is wound on iron core 12A, and the perforation direction of iron core 12A is vertical with the inner bottom surface of framework 5.In addition, in the space of placing these circuit elements, resin material 49 molds with conducting heat make between the substrate 41～45 and do not conduct heat mutually.Particularly, on the inner peripheral surface of side plate 2, resin bed 50 molds that will make by thermal conductivity ratio resin material 49 high materials, the heat that substrate 41～45 is sent is emitted from side plate 2.In addition, in order to eliminate The noise, the control loop 44 that is carrying microcomputer etc. utilizes terminal 51 and side plate 2 ground connection, carries out shielding protection.
Like this, adopt present embodiment, substrate 47 comprises a plurality of rigid substrates 41～45 that carrying circuit element, with the flexible substrate 46 that substrate 41～45 is connected distribution.Therefore, when substrate being placed in the framework 5, do not have miscellaneous wiring operation, and whole base plate 47 can be placed on compactly in the framework 5.For substrate 47 flexings are become scroll, be configured in the framework 5, therefore to increase the taking in property in the framework 5, reduce the size of control unit 40.In addition, the heat generating components that is configured on the substrate 41～45 is contacted with the inner peripheral surface of side plate 2, improve the exothermicity of these parts, improve the reliability of circuit element.
In addition, become in flexing between the substrate 47 of scroll, can constitute the capacitor 48 of high power capacity compactly.And for example shown in Figure 4, by heat release fin 31 being arranged on the outer peripheral face of side plate 2, can further improve exothermicity.
(execution mode 5)
Fig. 7 is the front view that schematically shows the compressor of embodiments of the present invention 5.Fig. 8 A, Fig. 8 B is plane graph and the decomposition view of the compressor of lift-launch on same compressor with control unit.Compressor has main part 60 and compressor control unit (hereinafter referred to as control unit) 66.
In the inside of airtight main part 60, hold the configuration compression by the compression unit 62 of the refrigerant of refrigerant suction pipe 61 suctions and the motor part 63 of drive compression portion 62.The revolving force that motor part 63 produces is passed to compression unit 62 by rotating shaft (not illustrating among the figure), and the compression mechanical part (not illustrating among the figure) of compression unit 62 is rotated or reciprocating motion.Like this, refrigerant is compressed, and supplies with to freeze cycle from the refrigerant efferent duct 64 that is located at top.In addition, main part 60 utilizes pedestal 65 configuration to be fixed on the outdoor unit etc.
Here, control unit 66 is any one in the control unit 1,29,30,40 described in the above-mentioned execution mode 1～4, and the motor part 63 of main part 60 is carried out inverter control, can change rotation number.Therefore, be the transformer loop of control unit 66 at least, inverter loop and control loop constitute as described in the enforcement mode 1～4.
Shown in Fig. 8 A, preferably control unit 66 be through with refrigerant efferent duct 64 around space part 70 is set.Space part 70 connects control unit 66 in the short transverse of control unit 66, makes refrigerant efferent duct 64 and the circuit element thermal insulation that is configured in control unit 66 inside.That is: space part 70 is for being located at the breakthrough part ambient air insulation of efferent duct 64.In addition, shown in Fig. 8 B, at the commutating circuit 6 of control unit 66, at least one loop in switch loop 7 and the control loop 8 is provided with temperature detecting part 90, in order to detect the temperature of circuit element or substrate.These temperature are carried out FEEDBACK CONTROL to the running of main part 60, and control loop 8 controls are carried out the protection or the steady running of the circuit element in the control unit 66 from the refrigerant temperature of refrigerant efferent duct 64 outputs.
(execution mode 6)
Fig. 9 A, Fig. 9 B are the plane graph of the compressor of embodiments of the present invention 6 with control unit.Fig. 9 A is illustrated in the example of making groove on the control unit, and Fig. 9 B represents control unit is cut apart the example of formation.
Shown in Fig. 9 A, compressor has groove 72 with control unit (hereinafter referred to as the unit) 71.Because the width 79 of groove 72 is bigger than the external diameter of refrigerant efferent duct 64, so control unit 71 can load and unload on compressor main body slidably.Because like this, the maintainability of control unit 71 is good.In addition, by clamping groove 72, the big circuit element 73 of heating can be placed on a side, with need solar heat protection or the little circuit element 74 that generates heat be placed on opposite side.Like this, form heat insulating construction, the reliability of circuit element improves.
Fig. 9 B represents the line with the center by refrigerant efferent duct 64, control unit 79 is divided into two parts and the example that constitutes.Splicing ear 77 is electrically connected on the unit of cutting apart 75,76.It is little or need the control loop 8 of solar heat protection to place heating in unit 75; In unit 76, place big commutating circuit 6 of heating and switch loop 7 etc.Therefore, in the maintainability that improves control unit 71, the circuit element thermal insulation, the reliability of circuit element improves.Control unit 71 is divided into more than three parts also passable.
(execution mode 7)
Figure 10 A, Figure 10 B schematically show the embodiment of compressor lift-launch on the outdoor unit of air conditioner shown in Figure 7.Figure 10 A is the plane graph of outdoor unit, and Figure 10 B is a front view.Outdoor unit 80 is by externally mounted part 81, outdoor heat converter 82, and Air Blast fan 83, blower-use motor 84 constitutes as the horn mouth 89 and the compressor 85 of air-supply guider.Compressor 85 is by main part 86 and carry at an upper portion thereof the compressor that becomes one control unit 87 formations.
The outdoor unit 80 of present embodiment is the overall structure of compressor and the structure that drives circuit units with the difference of existing outdoor unit shown in Figure 11.That is: occupy the most compressor of driving loop apparatus control unit 87 small compact, integrally be installed in the top of main part 86.Therefore, can with in the existing driving loop apparatus, become effective heat transfer area as the zone of the non-effective heat transfer in the outdoor heat converter 82 of useless region 88, can increase the air-conditioning ability.
In addition, because in compressor 85, main part 86 and control unit 87 are integral, so the assembling raising during outdoor unit 80 assemblings.Again because in when maintenance, as a cell processing, so maintainability improves with compressor 85 and control unit 87.
In above-mentioned all execution modes, the structure that control unit is used as the compressor of split type air conditioner describes, but these structures can be applied in all control units of the inverter control of using AC power.For example, freezer and automatic vending machine or use the sweeper of motor and the compressor of other machines in also can use.In addition, though efferent duct breakthrough part and refrigerant efferent duct are located at framework and the center above the main part, be arranged on the excentral position also passable.Control unit be arranged on main part above, and the refrigerant efferent duct is arranged on the side of main part, control unit is configured on its side also passable.
As mentioned above, adopt the present invention, in the machine of the inverter control of using AC power, transformer loop at least, inverter loop and control loop can obtain the control unit of small compact.This control unit improves the reliability of circuit element, and action is stable.This structure is specially adapted to the compressor control unit, by on air conditioner, using, it is little to obtain size, economize the energy, make and the easy compressor of maintenance, in the outdoor unit of the air conditioner that carries this control unit, effective heat transfer area of outdoor heat converter is big, and the air-conditioning ability increases.
Claims (22)
1. a control unit is characterized by, and has:
Constitute the circuit element of the driving loop portion that comprises transformer loop, inverter loop and control loop; And
Seal the framework of described driving loop portion,
Described framework has top board and base plate, is provided with the breakthrough part that connects described top board and described base plate,
Comprise reactor in the portion of described driving loop, described reactor has the ring-type iron core and is wound on coil on the described iron core, and the perforation direction of described iron core is configured to that roughly the inner bottom surface with described framework is vertical, and described iron core inserts described breakthrough part.
2. a control unit is characterized by, and has:
Constitute the circuit element of the driving loop portion that comprises transformer loop, inverter loop and control loop; And
Seal the framework of described driving loop portion,
Described framework has top board and base plate, is provided with the breakthrough part that connects described top board and described base plate,
Described driving comprises capacitor in the loop, and this capacitor has bobbin and the stacked capacitor department that is wound on the described bobbin, and the perforation direction of described bobbin is configured to that roughly the inner bottom surface with described framework is vertical, and described bobbin inserts described breakthrough part.
3. control unit as claimed in claim 1 or 2 is characterized by, and also has to be filled in the described framework, with the resin of described circuit element mold.
4. control unit as claimed in claim 1 or 2 is characterized by, and also has the loop substrate that described circuit element planar configuration is carried.
5. control unit as claimed in claim 1 or 2 is characterized by, and also has loop substrate, and this loop substrate comprises a plurality of rigid substrates that carry described circuit element, with the flexible substrate that described each rigid substrates is connected distribution.
6. control unit as claimed in claim 5 is characterized by, and described loop substrate flexing becomes scroll, is configured in the framework.
7. control unit as claimed in claim 6 is characterized by, and in the portion of described driving loop, is included in the capacitor of the cascade type that disposes between the described loop substrate that is the scroll configuration.
8. control unit as claimed in claim 1 or 2 is characterized by, the sidepiece thermal of described transformer loop and described inverter loop portion and described framework.
9. control unit as claimed in claim 8 is characterized by, and also has the fin that is arranged on the described framework outside.
10. control unit as claimed in claim 1 or 2 is characterized by, and also has:
Be filled in first resin in the described framework; And
Be filled in second resin between the sidepiece of described transformer loop and described inverter loop portion and described framework, that described first resin of thermal conductivity ratio is big.
11. control unit as claimed in claim 1 or 2 is characterized by, and also has the heat insulation layer that is arranged between described control loop, described transformer loop portion and the described inverter loop portion.
12. control unit as claimed in claim 11 is characterized by, described heat insulation layer comprises air.
13. control unit as claimed in claim 1 or 2 is characterized by, described framework is made of electric conductor, also has the wiring part that makes described control loop and described framework short circuit.
14. control unit as claimed in claim 1 or 2 is characterized by, described control unit drive controlling compressor.
15. control unit as claimed in claim 1 or 2 is characterized by, air adiabatic portion is located at around the described breakthrough part.
16. control unit as claimed in claim 1 or 2 is characterized by, described framework is divided into two parts at least, comprises first framework and second framework.
17. control unit as claimed in claim 16 is characterized by, described transformer loop and described inverter loop are placed in described first framework, and described control loop is placed in described second framework.
18. a compressor is characterized by, and possesses:
Airtight main part and the control unit that is fixed on the described main part,
Described main part has the compression unit of compression refrigerant and drives the motor part of described compression unit,
Described control unit has and is located at outside the described main part, is used to drive circuit element described motor part, that constitute the driving loop portion that comprises transformer loop, inverter loop and control loop; And with the framework of described driving loop portion sealing,
The described framework of described control unit has top board and base plate, is provided with the breakthrough part that connects described top board and described base plate,
Described control unit is, in the portion of described driving loop, comprise reactor, described reactor has the ring-type iron core and is wound on coil on the described iron core, and the perforation direction of described iron core is configured to that roughly the inner bottom surface with described framework is vertical, and described iron core inserts described breakthrough part.
19. a compressor is characterized by, and possesses:
Airtight main part and the control unit that is fixed on the described main part,
Described main part has the compression unit of compression refrigerant and drives the motor part of described compression unit,
Described control unit has and is located at outside the described main part, is used to drive circuit element described motor part, that constitute the driving loop portion that comprises transformer loop, inverter loop and control loop; And with the framework of described driving loop portion sealing,
The described framework of described control unit has top board and base plate, is provided with the breakthrough part that connects described top board and described base plate,
Described control unit is, in described driving loop, comprise capacitor, this capacitor has bobbin and the stacked capacitor department that is wound on the described bobbin, and the perforation direction of described bobbin is configured to that roughly the inner bottom surface with described framework is vertical, and described bobbin inserts described breakthrough part.
20. as claim 18 or 19 described compressors, it is characterized by, described main part has from described main part and highlights, the refrigerant efferent duct that begins from described compression unit,
Described refrigerant efferent duct is located in the described breakthrough part, and described control unit is fixed on the described main part.
21. compressor as claimed in claim 20 is characterized by, and is provided with the groove that width is bigger than the external diameter of described refrigerant efferent duct and be communicated with described breakthrough part in described control unit.
22. as claim 18 or 19 described compressors, it is characterized by, at least one loop has temperature detecting part in described transformer loop, described inverter loop and the described control loop, and described control unit is controlled described main part according to the detected temperatures of described temperature detecting part.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003177992 | 2003-06-23 | ||
| JP2003177992A JP4033052B2 (en) | 2003-06-23 | 2003-06-23 | Control unit integrated compressor and air conditioner |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1574584A CN1574584A (en) | 2005-02-02 |
| CN100459394C true CN100459394C (en) | 2009-02-04 |
Family
ID=34179765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNB2004100465772A Expired - Fee Related CN100459394C (en) | 2003-06-23 | 2004-06-11 | Control unit and compressor used thereby |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP4033052B2 (en) |
| CN (1) | CN100459394C (en) |
Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5122778B2 (en) * | 2006-08-25 | 2013-01-16 | 株式会社日立メディコ | High voltage circuit and X-ray generator |
| JP2008061372A (en) * | 2006-08-31 | 2008-03-13 | Daikin Ind Ltd | Refrigerating device |
| JP5211544B2 (en) * | 2007-05-07 | 2013-06-12 | 日産自動車株式会社 | Semiconductor device |
| JP5246175B2 (en) * | 2009-09-28 | 2013-07-24 | パナソニック株式会社 | Inverter-integrated electric compressor |
| JP2013066322A (en) * | 2011-09-20 | 2013-04-11 | Panasonic Corp | Motor drive |
| JP5855899B2 (en) * | 2011-10-27 | 2016-02-09 | 日立オートモティブシステムズ株式会社 | DC-DC converter and power converter |
| CN104485803A (en) * | 2014-12-25 | 2015-04-01 | 三峡大学 | Heat-dissipation device for underwater power converter |
| JP6021047B1 (en) * | 2015-01-14 | 2016-11-02 | 株式会社安川電機 | motor |
| JP6647407B2 (en) * | 2016-08-04 | 2020-02-14 | 三菱電機株式会社 | Electric motors and air conditioners |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6112535A (en) * | 1995-04-25 | 2000-09-05 | General Electric Company | Compressor including a motor and motor control in the compressor housing and method of manufacture |
| JP2001045771A (en) * | 1999-07-30 | 2001-02-16 | Toshiba Kyaria Kk | Inverter control device and outdoor machine of air conditioner |
| CN1388320A (en) * | 1994-11-14 | 2003-01-01 | 三洋电机株式会社 | Closed electric compressor |
-
2003
- 2003-06-23 JP JP2003177992A patent/JP4033052B2/en not_active Expired - Fee Related
-
2004
- 2004-06-11 CN CNB2004100465772A patent/CN100459394C/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1388320A (en) * | 1994-11-14 | 2003-01-01 | 三洋电机株式会社 | Closed electric compressor |
| US6112535A (en) * | 1995-04-25 | 2000-09-05 | General Electric Company | Compressor including a motor and motor control in the compressor housing and method of manufacture |
| JP2001045771A (en) * | 1999-07-30 | 2001-02-16 | Toshiba Kyaria Kk | Inverter control device and outdoor machine of air conditioner |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1574584A (en) | 2005-02-02 |
| JP4033052B2 (en) | 2008-01-16 |
| JP2005020803A (en) | 2005-01-20 |
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