CN100337804C - Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement - Google Patents
Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement Download PDFInfo
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- CN100337804C CN100337804C CNB2004100139468A CN200410013946A CN100337804C CN 100337804 C CN100337804 C CN 100337804C CN B2004100139468 A CNB2004100139468 A CN B2004100139468A CN 200410013946 A CN200410013946 A CN 200410013946A CN 100337804 C CN100337804 C CN 100337804C
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- 239000003365 glass fiber Substances 0.000 title claims abstract description 106
- 238000005187 foaming Methods 0.000 title claims abstract description 85
- 239000004567 concrete Substances 0.000 title claims abstract description 68
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 56
- 238000010276 construction Methods 0.000 title claims description 14
- 239000010410 layer Substances 0.000 claims abstract description 63
- 239000000463 material Substances 0.000 claims abstract description 47
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- 239000010959 steel Substances 0.000 claims abstract description 46
- 239000002344 surface layer Substances 0.000 claims abstract description 40
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- 239000003795 chemical substances by application Substances 0.000 claims abstract description 18
- 239000000853 adhesive Substances 0.000 claims abstract description 17
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- 239000000835 fiber Substances 0.000 claims abstract description 11
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- 238000005253 cladding Methods 0.000 claims description 51
- 238000000034 method Methods 0.000 claims description 26
- 239000002002 slurry Substances 0.000 claims description 23
- 238000007667 floating Methods 0.000 claims description 21
- 239000006260 foam Substances 0.000 claims description 16
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 15
- 239000007921 spray Substances 0.000 claims description 12
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- 238000012423 maintenance Methods 0.000 claims description 7
- 239000002994 raw material Substances 0.000 claims description 7
- 239000002184 metal Substances 0.000 claims description 5
- 229920002472 Starch Polymers 0.000 claims description 4
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Abstract
The present invention relates to equipment and method for producing foaming concrete building wall board coated with glass fiber reinforced cement, particularly to production equipment and a production method for a building wall with glass fiber reinforced composite materials and the glass fiber reinforced cement. The production method comprises the following steps: spreading demoulding agents and adhesive and jetting premixing mortar of the glass fiber reinforced cement to form a reinforced layer of a surface-layer board and a side board; putting steel mesh or glass fiber mesh fabrics; putting a bearing steel framework; fixing an anchoring bolt of the steel framework on grids of materials of the reinforced layer; pouring foamed cement; trowelling the foamed cement and then solidifying; putting steel mesh or glass fiber mesh fabrics again; spreading a layer of fiber gypsum, then trowelling and calendering; curing, and withdrawing the molding board from the mould; cleaning the decorative surface layer on the surface; deep curing, and manufacturing finished products of building wall board. The production equipment comprises a combined mixing station, a combined operation vehicle working on surface layer and a combined operation vehicle for foaming, wherein the combined mixing station comprises a decorative material stirrer, a premixing material stirrer, a paste stirrer and a mold platform, and the combined operation vehicle working on surface layer is provided with a mechanical hand for material distribution.
Description
Technical field
What Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement of the present invention related to is a kind of production equipment and production method thereof of glass fiber reinforced cement GRC material building wall board, and the present invention is applicable to the manufacturing of the GRC building light-weight plate of the load-bearing of building inside and outside wall or non-load bearing wall, architectural decorative component, roof boarding and other suitable application area.
Background technology
Prior art, production equipment and method mostly are produces clay brick, cement block, air entrained concrete stripe board, the light porous stripe board of GRC, gypsum block and big plate, the goods that above equipment and technology is produced, relate to defectives such as destroying ecological resources, wall crazing, infiltration, and the ubiquity function of use is single, environmental suitability is not strong, efficiency of construction is low, and therefore existing production technology and equipment have significant limitation, are difficult to satisfy the requirement of current building trade to materials for wall.
Summary of the invention
The present invention is directed to above-mentioned weak point, a kind of Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement is provided is the production equipment and the method for the big plate of a kind of assembly type building light-weight; form the production technology of serializing, decorative, lightweight, high-strength, insulation, heat insulation, the glass fiber reinforced cement cladding foaming concrete building wall board preventing fires, be easy to construct, improve automation, complete set, seriation, the scale level of product.
Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement is to take following scheme to realize: glass fiber reinforced cement cladding foaming concrete building wall board comprises that relative glass fibre increases the cement surface layer, backing layer, and the side facing of connection surface layer and backing layer, what the outer surface layer of the glass fiber reinforced cement cladding foaming concrete building wall board that is constituted was close to the outer surface layer inboard is grid cloth, the internal structure of glass fiber reinforced cement cladding foaming concrete building wall board comprises the steel supporting frame and connects the steel crab-bolt of steel supporting frame and glass fiber reinforced cement superficial layer, the steel crab-bolt adopts the glass fiber reinforced cement ash cake to be connected with the glass fiber reinforced cement superficial layer, and the foaming concrete is filled within the outer surface layer.
The production method of glass fiber reinforced cement cladding foaming concrete building wall board:
1), in cleaning and assemble on the framed die-face and spray releasing agent;
2), spraying slow setting adhesive on the die-face that scribbles releasing agent of clearing up and assembling;
3), the powder material is decorated on the top layer or slurry is sprayed in the above-mentioned mould, and fixed by above-mentioned adhesive;
4), glaze fibre reinforced cement premix slurry, be sprayed in the above-mentioned mould, and decorate the bed of material with ground floor and combine, the premix slurry is made up of the clean sand of cement, short glass fiber, water, polymer emulsion;
5), and then lay metal or glass network on the pulp layer in mould, and compacting;
6), in mould, place to support the steel framework, and the crab-bolt on the steel framework is fixed on the capstock with grid with the glass fiber reinforced cement ash cake;
7), in mould filled and process cement, and floatingly thereupon, quiet stop, solidify;
8), put grid on foam water mud layer upper berth;
9), coated glass fiber reinforcement gypsum slurry or glass fiber reinforced cement mortar, and floating thereupon press polish, quietly stop, solidify;
10), the cladding of the glass fiber reinforced cement through solidifying foaming concrete building wall board, through the molding deburring;
11), wash away with press water and scrub-brush, stiff fully architectural surface is after washing away and removing shallow surface water mud, and the color grains aggregate manifests the decorative effect of design, excessively does solid part if having, and available strong acid liquid cleans, and reaches design effect;
12) clean out and to start shipment warehouse-in,, promptly make glass fiber reinforced cement cladding foaming concrete building wall board finished product through degree of depth maintenance.
The production equipment of glass fiber reinforced cement cladding foaming concrete building wall board:
This glass fiber reinforced cement cladding foaming concrete building wall board comprises the GRC surface layer of relative glass fiber reinforced cement, backing layer, the side facing that connects surface layer and backing layer, the outer surface layer of the glass fiber reinforced cement cladding foaming concrete building wall board that is constituted, what be close to the outer surface layer inboard is grid cloth, its internal structure of glass fiber reinforced cement cladding foaming concrete building wall board comprises the steel supporting frame and connects the steel crab-bolt of steel supporting frame and glass fiber reinforced cement superficial layer, steel crab-bolt one end is fixed on the steel supporting frame, the other end adopts the glass fiber reinforced cement ash cake to be connected with the glass fiber reinforced cement superficial layer, and the foaming concrete is filled within the outer surface layer.Glass fiber reinforced cement cladding foaming concrete building wall board production equipment comprises:
1, combination mixing plant, it is used for various raw materials are mixed suitable slurry by technological requirement, in order to the materials of supply combined facing layer operating vehicle and structure sheaf work in combination car, the combination mixing plant comprises to be decorated material mixer, premix mixer, starches mixer, raw material storage, loading hopper, elevator, mold platform, work track only;
2, combined facing layer operating vehicle:, the defeated batch can of releasing agent, the defeated batch can of adhesive, cloth manipulator, decorative fabric pump, premix pump, lapping machine, grid, floating roller are housed in order to the construction of the glass fiber reinforced cement surface material of finishing composite building board;
3, foaming work in combination car:, be equipped with clean pulp grinder, foaming machine, cement foamed machine, screw rod material distributing machine, lapping machine, grid, fibre stuff machine, floating roller in order to finish the production and construction of the glass fiber reinforced cement cladding foaming foam filled layer of the inner cement of concrete building wall board and the back side fiber pulp bed of material.
Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement has following advantage:
1, this equipment and production method, satisfied the production capacity of the multinomial functional requirement of product, with the decorative appearance surface layer lapping reinforcement of product, steel supporting frame, foamed cement fill, back layer is received concora crush light, on same production line, finish in the same secondary mould.
2, on the same same secondary mould of production line, suitably adjust the glass fiber reinforced cement cladding foaming concrete building wall board that the side mold deckle board gets final product any production plurality of specifications, this Apparatus and method for has showed the production performance of high flexible and interchangeability, the adjustability of part of appliance, single specification goods a large amount of processing losses have in use been avoided, when saving the product user cost, reduced the job site secondary operations and the building waste that brings thus to the pollution of environment.
3, integrate production equipment and form the circulation continuous productive process, production technology is compact to design in order, produces the running high efficient and flexible, and many interactive operations of work car are not disturbed mutually, and synchronization job production efficiency is high, saves the area and reduces investment outlay.
4, energy-conservation, the sound insulation of the sheet material that adopts present device and method to produce, lightweight, high-strength, decorative, big specification, dry construction, strong, the batch production large-scale production of assembling match ability meet the developing direction of materials for wall.
5, the glass fiber reinforced cement cladding foaming concrete building wall board of present device and method production is applicable to assembled house decorating wall, enclosure wall, gobo, heavy packages plate, is particularly useful for the inside and outside wall board of steel construction, frame structure, the application of roof boarding.
Description of drawings:
The invention will be further described below with reference to this accompanying drawing.
Fig. 1 is the glass fiber reinforced cement cladding foaming concrete building wall board structural representation that production equipment of the present invention and method are produced.
Fig. 2 is the floor map of Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement.
Fig. 3 A is the combined facing layer operating vehicle floor map of production equipment of the present invention.
Fig. 3 B is the combined facing layer operating vehicle side view of production equipment of the present invention.
Fig. 4 A is the foaming work in combination facing schematic diagram of production equipment of the present invention.
Fig. 4 B is the foaming work in combination car side view of production equipment of the present invention.
Number description:
1, glass fiber reinforced cement cladding foaming concrete building wall board, 2, surface layer, 3, backing layer, 4, side facing, 5, grid, 6, the steel supporting frame, 7, connect crab-bolt, 8, the glass fiber reinforced cement ash cake, 9, the foaming concrete, 10, mold platform, 11, releasing agent is failed batch can, 12, adhesive is failed batch can, 13, the cloth manipulator, 14, the decorative fabric pump, 15, the premix pump, 16, the lapping machine, 17, grid, 18, combined facing layer operating vehicle, 19, the work track, 20, floating roller, 21, foaming work in combination car, 22, clean pulp grinder, 23, foaming machine, 24, cement foamed machine, 25, the screw rod material distributing machine, 26, auxilliary net machine, 27, grid, 28, the fibre stuff machine, 29, floating roller, 30, decorate material mixer (plane), 31, premix mixer (plough formula), 32, clean slurry mixer (vertical), 33, former feed bin, 34, loading hopper, 35, elevator, 36, the combination mixing plant.
The specific embodiment:
With reference to accompanying drawing 1～4, glass fiber reinforced cement cladding foaming concrete building wall board production equipment:
This glass fiber reinforced cement cladding foaming concrete building wall board 1, the GRC surface layer 2 that comprises relative glass fiber reinforced cement, backing layer 3, and the side facing 4 of connection surface layer and backing layer, the outer surface layer of the glass fiber reinforced cement cladding foaming concrete building wall board that is constituted, what be close to the outer surface layer inboard is grid cloth 5, the internal structure of glass fiber reinforced cement cladding foaming concrete building wall board comprises steel supporting frame 6 and connects the steel crab-bolt 7 of steel supporting frame and GRC superficial layer, steel crab-bolt 7 adopts glass fiber reinforced cement ash cake 8 to be connected with the glass fiber reinforced cement superficial layer, and foaming concrete 9 is filled within the outer surface layer.Production equipment comprises:
1, combination mixing plant 36, it is used for various raw materials are stirred into the premix slurry in proportion.Materials in order to supply combined facing layer operating vehicle and structure sheaf work in combination car.Combination mixing plant 36 comprises to be decorated material mixer 30, premix mixer 31, starches mixer 32, former feed bin 33, loading hopper 34, elevator 35, mold platform 10, work track 19 only;
2, layer work in combination car: the defeated batch can 11 of releasing agent, the defeated batch can 12 of adhesive, cloth manipulator 13, decorative fabric pump 14, premix pump 15, lapping machine 16, grid 17, floating roller 20 are housed;
3, foaming work in combination car 21: be equipped with clean pulp grinder 22, foaming machine 23, cement foamed machine 24, screw rod material distributing machine 25, lapping machine 26, grid 27, fibre stuff machine 28, floating roller 29.
The production method of glass fiber reinforced cement cladding foaming concrete building wall board:
This glass fiber reinforced cement cladding foaming concrete building wall board comprises relative glass fiber reinforced cement surface layer 2, backing layer 3, and the side facing 4 of connection surface layer and backing layer, what the outer surface layer of the glass fiber reinforced cement cladding foaming concrete building wall board that is constituted was close to the outer surface layer inboard is grid cloth 5, the internal structure of glass fiber reinforced cement cladding foaming concrete building wall board comprises steel supporting frame 6 and connects the steel crab-bolt 7 of steel supporting frame and glass fiber reinforced cement superficial layer, steel crab-bolt 7 adopts glass fiber reinforced cement ash cake 8 to be connected with glass fiber reinforced cement superficial layer 2, and foaming concrete 9 is filled within the outer surface layer.
The production method of glass fiber reinforced cement cladding foaming concrete building wall board comprises:
1, in cleaning and assemble on the framed die-face and spray releasing agent;
2, spraying slow setting adhesive on the die-face that scribbles releasing agent of clearing up and assembling;
3, the top layer is decorated powder material or slurry and be sprayed in the above-mentioned mould, and fixed by above-mentioned adhesive;
4, dress GRC premix slurry is sprayed in the above-mentioned mould, and combines with the ground floor decoration bed of material, and the premix slurry is made up of cement, clean sand, short glass fiber, water, polymer emulsion;
5, and then lay metal or glass network on the premix pulp layer in mould, and compacting;
6, in mould, place to support the steel framework, and the crab-bolt on the steel framework is fixed on the capstock with grid with the glass fiber reinforced cement ash cake;
7, filling-foam cement in mould, and floatingly thereupon, quiet stop, solidify;
8, put grid on foam water mud layer upper berth;
9, coated glass fiber reinforcement gypsum slurry or glass fiber reinforced cement mortar, and floating thereupon press polish, quietly stop, solidify;
10, the cladding of the glass fiber reinforced cement through solidifying foaming concrete building wall board, molding, deburring;
11, wash away with press water and scrub-brush, not stiff fully decorative cover is after layer washes away and removes shallow superficial layer cement mortar, and the color grains aggregate manifests the decorative effect of design, excessively does solid part if having, and available strong acid liquid cleans, and reaches design effect;
12, clean out and can shift warehouse-in, through degree of depth maintenance, but just shipping is dispatched from the factory.So far produce promptly to accuse and finish.
In the scope that is no more than the mold platform maximum planes, can produce the glass fiber reinforced cement cladding foaming concrete building wall board of various difformities, size, and be not limited only to flat board by changing mould side plate arrangement position and combination multiple kinds of molds.
Decorative surface layer is decorated before powder or slurry spray, and the decorative effect of visual glass fiber reinforced cement cladding foaming concrete building wall board requires to implement or exempt above-mentioned (2), (3), (11) procedure.
Said method, the difference of visual glass fiber reinforced cement cladding foaming concrete building wall board purposes shape specification and intensity require to implement or exempt (5), (8) two procedures, or a procedure wherein.
Said method, the different requirements of visual glass fiber reinforced cement cladding foaming concrete building wall board purposes shape specification and intensity can be with the placement of (5), (8) two procedures metal or glass grid. and the position moves in the foam water mud layer.
Said method, the different requirements of visual glass fiber reinforced cement cladding foaming concrete building wall board purposes shape specification and intensity, can be with the placement of (5), (8) two procedures metal or glass grid. the position moves in the foam cement layer, can implement or exempt (6) one procedures.
With reference to accompanying drawing, the production method flow process of glass fiber reinforced cement cladding foaming concrete building wall board:
Production equipment and process thereof shown in Fig. 1-4, floor map system produces the preferred version (with reference to Fig. 1) of glass fiber reinforced cement cladding foaming concrete building wall board
This glass fiber reinforced cement cladding foaming concrete building wall board 1, comprise that relative glass fibre increases the glass fiber reinforced cement surface layer 2 of cement, backing layer 3, and the side facing 4 of connection surface layer and backing layer, the outer surface layer of the glass fiber reinforced cement cladding foaming concrete building wall board that is constituted, what be close to the outer surface layer inboard is grid cloth 5, the internal structure of glass fiber reinforced cement cladding foaming concrete building wall board comprises steel supporting frame 6 and connects the steel crab-bolt 7 of steel supporting frame and glass fiber reinforced cement superficial layer, steel crab-bolt 7 adopts glass fiber reinforced cement ash cake 8 to be connected with the glass fiber reinforced cement superficial layer.
1, preferred version shown in Figure 2 production equipment of the present invention and method thereof: raw material can be offered decoration material mixer 30 premix mixers 31 and clean slurry mixer 32 respectively through loading hopper 34 by raw material storage 33.
2, will mix by prescription and make ripe decoration material and premix and flow to combined facing layer operating vehicle 18 or decorate material pump 14 and premix pump 15 by elevator 35, combined facing layer operating vehicle moves to mold platform 10 top (see figure 3)s along track 19.
3, the defeated batch can 11 of releasing agent this moment flows to the cloth manipulator with releasing agent, and releasing agent is sprayed cloth in the mold platform 10 that installs frame.
4, following closely, the defeated batch can 12 of adhesive also sprays cloth on the working face of the mold platform 10 that scribble releasing agent by cloth manipulator 13 with adhesive with adhesive.
5, decorating material pump 14 will decorate material and be pumped to cloth manipulator 13 and will decorate and expect to spray wine on the adhesive aspect.
6, be that premix pump 15 is given cloth manipulator 13 with the premix pumping following closely, premix is sprayed on the decoration bed of material face of finishing one step ahead.
7, along with combined facing layer operating vehicle 18, follow procedure control moves ahead along track 19, and lapping machine 16 applies the grid shop on the premix charge level and quilt floating roller compaction following closely.
8, will support the steel framework this moment, be placed in by the scale position on the grid of auxilliary concora crush reality, to support the steel framework by hand and connect the end that crab-bolt is connected with grid and make real, support steel framework is linked together by the internal surface layer that crab-bolt and glass fiber reinforced cement clad the concrete building wall board that foams with the glass fiber reinforced cement ash cake.
9, will carry and next cement paste from clean slurry mixer 32 by the clean pulp grinder 22 that adds on the foaming work in combination car 21 subsequently, import screw rod material distributing machine 25 through in cement foamed machine 24, mixing the back with the foamed material of input from foaming machine 23, be filled in the mold platform, the floating roller that is followed up following closely is floating, quietly stops, solidifies.
10, treat that foam cement solidifies after, promptly on its aspect by auxilliary net machine 26 auxilliary deposited grids 27.
11, be sprinkled upon on grid 27 aspects by screw rod auxiliary material machine 25 cloth by the fibrous plaster slurry or the fibre cement slurry of fibre stuff machine 28 subsequently, and the floating roller 29 that is followed up subsequently is floating shortening.
12, wait to be cured to folding mould intensity, can roll over the mould molding, cleaning product burr.
13, do not do the product that surface decoration effect is handled, available scrub-brush plus-pressure water washes away, and the decorative outer surfaces of the glass fiber reinforced cement cladding foaming concrete building wall board 1 after the molding is until reaching the decoration design effect.
14, clean out after, plate is moved to the maintenance district, further deepen maintenance, product processing is so far just accused and is finished.
Glass fiber reinforced cement cladding foaming concrete building wall board production equipment is produced glass fiber reinforced cement cladding foaming concrete building wall board process:
1, will stir work station and starch premix in elevator is transported to the decorative fabric pump and premix pump of surface layer work car by decorative cover layered material, the glass fibre of product design formulated, this moment, combined facing layer operating vehicle began to move above mold platform along the work track.
2, at first be that the cloth manipulator will spray cloth on the working face of the mold platform of cleaning out and configure the mold side deckle board from the releasing agent that the defeated batch can of releasing agent is carried.
3, subsequently adhesive also by other cloth manipulator. the spray cloth on the releasing agent aspect of mould.
4, combined facing layer operating vehicle moves ahead slowly, decorates material pump machine this moment and operates thereupon, will decorate material and be delivered to the cloth manipulator, will decorate the material spray by the cloth manipulator and be distributed on the adhesive aspect of mould.
5, the work car is vertically advanced along track, and the cloth manipulator is operation laterally back and forth, on the decoration aspect of premix spray cloth in mould that this moment, manipulator was pumped to premix.
6, the lapping machine begins grid shop is applied on the premix aspect in mould, and floating roller is thereupon with grid and the slurry that formerly sprays cloth screeding and compaction in the lump.
7, at this moment the surface layer of a plate and side facing have sprayed cloth and have finished, grid is only strengthened the surface layer position, then be placed in prefabricated support steel framework on the grid aspect of mold platform by positioning requirements, before dress supported the steel framework, combined facing layer operating vehicle had moved to the top position of leaving this piece plate on the mold platform.
8, being fixed on an end that supports the connection crab-bolt on the steel framework is placed on the grid aspect of mold platform, use the glass fiber reinforced cement premix ash cake that to modulate this moment, make real on the grid aspect of crab-bolt contact, will support the steel framework and connect to one by crab-bolt and glass fiber reinforced cement cladding foaming concrete building wall board superficial layer.
9, supporting the cement foamed work in combination car in back, steel framework location brings into operation to the operating position, be installed in the foaming machine on this work car, clean pulp grinder has been equipped with the raw material of dosage, two machines start feed in cement foamed machine simultaneously, through mixing and stirring of cement foamed machine, foamed cement promptly from the discharging opening of cement foam machine toward screw rod lining machine in feed, pusher homocline through spiral screw rod, foamed cement discharges the foam water pug from the flash mouth of screw rod material distributing machine to mold platform, along with the foam water pug that moves ahead of the foaming work in combination car of constant speed operation, by lay and floating uniformly by floating roller thereafter.The work in combination car that foams this moment sails out of this piece cement plate position slowly.
10, after cement foamed material cloth finishes, need quiet stopping, treat that it solidifies after, the turn back position of the uncompleted foamed cement plate of this piece of foaming work in combination car.After arriving assigned address, the lapping prow applies the grid shop on the foam cement aspect earlier.
11, follow-up subsequently is that glass is strengthened gypsum slurry or the reinforced cementitious GRC slurry of glass, be delivered to the auxilliary cloth of screw rod material distributing machine by the fiber pulp batch can and finish, and floating subsequently roller, floating, compacting, the work in combination car that foams this moment sails out of this working position.
But 12, allow product further be cured to depanning intensity in mould, can roll over framed depanning, the product of depanning is through revising burr.
13, need do the product of surface decoration effect, available scrub-brush adds water and washes away, and after removing shallow superficial water mud, colored material aggregate manifests the decorative effect of designing requirement.
14, clean out after, the foamed cement plate is moved to the further degree of depth maintenance in maintenance district, product processing is so far promptly accused and is finished.
Claims (5)
1, a kind of glass fiber reinforced cement cladding foaming concrete building wall board, it is characterized in that this foaming concrete building wall board comprises that relative glass fibre increases the cement surface layer, backing layer, and the side facing of connection surface layer and backing layer, the outer surface layer of the glass fiber reinforced cement cladding foaming concrete building wall board that is constituted, what be close to the outer surface layer inboard is grid cloth, the internal structure of glass fiber reinforced cement cladding foaming concrete building wall board comprises the steel supporting frame and connects the steel crab-bolt of steel supporting frame and glass fiber reinforced cement superficial layer, the steel crab-bolt adopts the glass fiber reinforced cement ash cake to be connected with the glass fiber reinforced cement superficial layer, and the foaming concrete is filled within the outer surface layer.
2, the production method of the described glass fiber reinforced cement cladding of claim 1 foaming concrete building wall board is characterized in that production method comprises:
(1) in cleaning and assemble on the framed die-face and spray releasing agent;
(2) spraying slow setting adhesive on the die-face that scribbles releasing agent of clearing up and assembling;
(3) top layer is decorated powder material or slurry and be sprayed in the above-mentioned mould, and fixed by above-mentioned adhesive;
(4) glaze fibre reinforced cement premix slurry is sprayed in the above-mentioned mould, and combines with the ground floor decoration bed of material, and the premix slurry is made up of the clean sand of cement, short glass fiber, water, polymer emulsion;
(5) and then lay metal or glass network on the pulp layer in mould, and compacting;
(6) in mould, place to support the steel framework, and the crab-bolt on the steel framework is fixed on the capstock with grid with the glass fiber reinforced cement ash cake;
(7) filled and process cement in mould, and floatingly thereupon, quiet stop, solidify;
(8) put grid on foam water mud layer upper berth;
(9) coated glass fiber reinforcement gypsum slurry or glass fiber reinforced cement mortar, and floating thereupon press polish, quietly stop, solidify;
(10) cladding of the glass fiber reinforced cement through solidifying foaming concrete building wall board is through the molding deburring;
(11) wash away with press water and scrub-brush, fully stiff architectural surface is after washing away and removing shallow surface water mud, and the color grains aggregate manifests the decorative effect of design, excessively does solid part if having, and available strong acid liquid cleans, and reaches design effect;
(12) clean out and to start shipment warehouse-in,, promptly make glass fiber reinforced cement cladding foaming concrete building wall board finished product through degree of depth maintenance.
3, the production equipment of the described glass fiber reinforced cement cladding of claim 1 foaming concrete building wall board is characterized in that this production equipment comprises:
(1) combination mixing plant, it is used for various raw materials are mixed mixed slurry in proportion, in order to the materials of supply combined facing layer operating vehicle and structure sheaf work in combination car, the combination mixing plant comprises to be decorated material mixer, premix mixer, starches mixer, former feed bin, loading hopper, elevator, mold platform, work track only;
(2) combined facing layer operating vehicle:, the defeated batch can of releasing agent, the defeated batch can of adhesive, cloth manipulator, decorative fabric pump, premix pump, lapping machine, grid, floating roller are housed in order to finish the construction of composite building board surface material;
(3) foaming work in combination car:, be equipped with clean pulp grinder, foaming machine, cement machine, screw rod material distributing machine, lapping machine, grid, fibre stuff machine, floating roller in order to finish the production and construction of the foam filled layer of the inner cement of cladding foaming concrete building wall board and the back side fiber pulp bed of material.
4, the production equipment of glass fiber reinforced cement cladding foaming concrete building wall board according to claim 3, it is characterized in that mold platform can be the process of producing product of fixing, can execute at the volley by combined facing layer operating vehicle and foaming work in combination car and expect on mold platform, to finish production process, also can implement mold platform is the face top layer of track-movable, work in combination car and foaming work in combination car are fixed, and are accepted combined facing layer operating vehicle and the executing material of foaming work in combination car at the volley and are finished production process by mold platform.
5, the production equipment of glass fiber reinforced cement cladding foaming concrete building wall board according to claim 3, it is characterized in that the cloth manipulator is equipped with the pawl pincers of a plurality of follow procedure respectively control, the corresponding spray of configuration tool, the cloth process is finished in continuous in order or property running at interval.
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| CN1557618A (en) | 2004-12-29 |
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