CN106088452A - Exempt to fit up wallboard and preparation method thereof - Google Patents
Exempt to fit up wallboard and preparation method thereof Download PDFInfo
- Publication number
- CN106088452A CN106088452A CN201610526523.9A CN201610526523A CN106088452A CN 106088452 A CN106088452 A CN 106088452A CN 201610526523 A CN201610526523 A CN 201610526523A CN 106088452 A CN106088452 A CN 106088452A
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- China
- Prior art keywords
- concrete
- wallboard
- fit
- foamed
- manufacture method
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Classifications
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- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
- E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres
- E04C2/044—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres of concrete
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/46—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose specially adapted for making walls
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Finishing Walls (AREA)
Abstract
The invention provides one to exempt to fit up wallboard and preparation method thereof, the foamed concrete being stirred is imported framed；After the foaming of concrete to be foamed is stable, employing instrument is scraped repeatedly at concrete surface, and during scraping, bubble crushing forms protective layer at concrete surface；Concrete to be foamed is deviate from framed after solidifying completely, prepare and exempt to fit up wallboard.Use what manufacture method of the present invention obtained to exempt to fit up wallboard lightweight, sound insulation, insulation, Environmental-protection comprehensive performance is splendid, and surface has natural texture, and can increase different color, realize wallboard exempts from finishing, is reducing production cost, is solving loaded down with trivial details renovation process while improving product appearance.
Description
Technical field
The present invention relates to a kind of construction material, exempt to fit up wallboard and preparation method thereof particularly to one.
Background technology
Existing wallboard makes material mainly to be had following several: (1) cement foaming insulation board: be with normal silicate water
Mud, flyash, foaming agent, additive etc. are material, through being combined, stir, foaming, the lightweight balloon shape made of the technique such as cutting exhausted
Hot material, its prominent features is to form foaming at inside concrete, and this material only can be used in internal structure and can not expose.
(2) light-weight brick: typically refer to foamed bricks, normal indoor partition wall is all to use this brick, will not increase flooring and bear a heavy burden,
And soundproof effect is pretty good.Strength articles selects high-quality plate diamond spar, mullite to be aggregate, is complex as substrate with sillimanite, separately
Add specialist additive and a small amount of rare earth oxide is mixing, burn till through high-pressure molding, high temperature.Conventional lightweight insulating fire brick produces
Material has clayey, High-Alumina high-strength float bead brick, and low ferrum mullite, high alumina gather light insulating fire brick, kieselguhr insulating fire brick.
(3) calcium silicate board granular polystyrene composite sand wiched wall board is with granular polystyrene mortar as core, with calcium silicate board as face
Layer material, suitable adding coal ash, slag and additive, the novel high-grade light wall board material being composited.Product size is:
Long 2440mm, wide 610mm, thick 60-240mm.Two surface layers of this NEW TYPE OF COMPOSITE battenboard, by intensity water-fast calcium silicate board group
Becoming, water resistance is good；Core is that granular polystyrene adhesive mortar thermal and insulating performance is good；This product collection insulation, structure function
With water resistance in one, it is mainly used in the wall barrier of building.
But all there is certain defect in above-mentioned three kinds of materials, major defect is: above-mentioned material is all belonging to later stage needs
The material of finishing: cement foaming insulation board and can only be interlayer internal insulation, the loaded down with trivial details construction of follow-up renovation process is the most not convenient.Gently
Matter energy-saving brick with its distinctive loose structure, the performance such as fire-resistant, fire-retardant, acid and alkali-resistance having traditional ceramics product concurrently, density is little, every
Sound, the feature such as heat insulation, but the later stage need for surface and drape over one's shoulders ash or other process, construction also needs complicated technology.Granular polystyrene
Battenboard light composite energy-saving walling is that central filler light-weight filler is once using slim fibre cement or calcium silicate board as panel
The nonweight-bearing light composite board of one being compounded to form.This product has solid, lightweight, Bao Ti, intensity height, shock resistance, hangs
Extension power is strong, heat insulation, sound insulation, fire prevention, cutting waterproof, easy, can arbitrarily slot, and need not criticize shelves, dry other body of wall material such as operation, environmental protection
Expect incomparable comprehensive advantage.To reach to save the purpose of the energy.This will drive building industry from the wet construction fallen behind to elder generation
The dry construction entered strides forward, thus realize house parts produce industrialization, technical equipment modernization, large-scale production intensive, but
This material still needs to face finish, and cost is high.
Summary of the invention
The present invention is directed to disadvantage mentioned above, it is provided that one is exempted to fit up wallboard and preparation method thereof, to reach to produce lightweight,
Sound insulation, insulation, Environmental-protection comprehensive performance is splendid, and surface has natural texture, and can increase different color, really exempts from the wall of finishing
The purpose of plate.
For achieving the above object, the present invention takes following technical proposals to realize:
Exempting to fit up the manufacture method of wallboard, described manufacture method comprises the following steps:
Step a, makes framed according to design size, the described framed frame including base plate and having certain altitude；
Step b, uniformly introduces framed to setting height by the foamed concrete being stirred；
Step c, after the foaming of concrete to be foamed is stable, uses different instruments repeatedly to scrape at concrete surface, is scraping
During bubble crushing form protective layer at concrete surface；
Step d, concrete to be foamed is deviate from framed after solidifying completely, prepare and exempt to fit up wallboard.
Further, as one embodiment of the present invention, in one embodiment of the invention, the shape of described frame and
Size needs to arrange according to the connection between wallboard and column.
Further, as one embodiment of the present invention, in one embodiment of the invention, framed plate upper surface
It is provided with different textured patterns.
Further, as one embodiment of the present invention, in one embodiment of the invention, in step c, using work
Tool, before concrete surface is scraped repeatedly, sprinkles the pigment of different colours at concrete surface.
Instrument root further, as one embodiment of the present invention, in one embodiment of the invention, in step c
Different instruments is selected according to the surface effect exempting to fit up wallboard set.
Further, as one embodiment of the present invention, in one embodiment of the invention, in step c, concrete table
Thickness and the intensity of face protective layer are directly proportional to the number of times scraped.
Further, as one embodiment of the present invention, in one embodiment of the invention, described foamed concrete is
Chemical blowing concrete.
Further, as one embodiment of the present invention, in one embodiment of the invention, described chemical blowing coagulation
The upper surface of soil forms protective layer, and lower surface is additionally provided with one layer of physical blowing concrete.
Further, as one embodiment of the present invention, in one embodiment of the invention, described step b is: will stir
The mud of the expanded bead mixture reason foamed concrete mixed is poured into framed interior to predetermined thickness；By whole for the mud ram-jolt poured into
Flat；Reach certain condensation degree in mud, pour chemical blowing concrete into and realize being combined.
The present invention also provides for one and exempts to fit up wallboard, described in exempt to fit up wallboard and include foamed concrete body, and on body
The protective layer on surface, described protective layer is by foamed concrete through repeatedly scraping, and blibbing ruptures formation.
In a word, the invention have the benefit that the present invention utilizes concrete foaming Manufacturing Techniques, break through tradition coagulation
The production technology of soil Foam light partition board, by scraping at concrete surface, forms surface pattern skin texture the most smooth, intensity
Height, surface color and polish naturally can arbitrarily allocate demand tone exempt from fit up body of wall, and obtain exempt from fit up body of wall can directly contact
Skin, waterproof, insulation, ventilative, surface strength high combination property is excellent, and integrated cost is less than traditional handicraft body of wall, really
Realization is mounted directly, and finishing light wall material is exempted from without decorate in surface again.
Accompanying drawing explanation
Fig. 1 is the structural representation exempting to fit up body of wall in the embodiment of the present invention 1.
Fig. 2 is the structural representation exempting to fit up body of wall in the embodiment of the present invention 2.
Detailed description of the invention
Describe the present invention below in conjunction with specific embodiments and the drawings.
Embodiment 1
Fig. 1 is the structural representation exempting to fit up body of wall in the embodiment of the present invention 1.As it is shown in figure 1, exempt from described in the present embodiment
Finishing wallboard includes foamed concrete body 2, and the protective layer 1 of body upper surface.
And the preparation method exempting to fit up wallboard described in the present embodiment comprises the following steps:
First, make framed according to design size, the described framed frame including base plate and there is certain altitude.
The framed length and width of the present invention determine according to the height etc. of wallboard, and the height of framed frame is then by the thickness of wallboard
Determine.The shape and size of described frame need to arrange different shape and size according to the connection between wallboard from column.Mould
The inner surface of the frame of frame can also select different texture modelling pattern, so that the body of wall side of preparation directly has accordingly
Textured pattern.The upper surface of framed base plate can select different texture modelling pattern, so that the body of wall one side of preparation
Directly there is corresponding textured pattern.
Secondly the foamed concrete being stirred is uniformly introduced framed.
The foamed concrete of the present invention selects conventional foamed concrete to realize.And foamed concrete is according to its foaming side
Formula is different, is divided into physical blowing and chemical blowing, specific as follows:
Physical blowing: foaming agent is prepared as foam by plant equipment, then foam is joined be gelled material by cement based
Expect, gather materials, in admixture, additive and water finish mix slurry, blended stirring, moulding by casting, the heat preservation plate material of maintenance
(hereinafter referred to as cement insulation board).
Chemical blowing: foaming agent is added by cement-based gelling material, gather materials, admixture, additive and water finish mix
In slurry, blended stirring, cast so that it is made that slurry is internal produces sealed porosity in a mold by chemical reaction, through maintenance,
The heat preservation plate material of cutting.
In the present embodiment, the foamed concrete of the preferred chemical blowing of foamed concrete.The heat insulation effect of chemical blowing concrete
Fruit is optimal.
3rd, after the foaming of concrete to be foamed is stable, employing instrument is scraped repeatedly at concrete surface, during scraping
Bubble crushing forms protective layer at concrete surface.
Start to scrape after the foaming of described foamed concrete is relatively stable, and in the different condensation degree situation of foamed concrete
Lower beginning scrapes the surface effect difference exempting to fit up body of wall obtained, and in preferred embodiment, selects the condensation at foamed concrete
Degree is for starting to scrape in the case of 10%-50%.
At employing instrument before concrete surface is scraped repeatedly, sprinkle the pigment of different colours at concrete surface.Pigment
The metal dust with natural colour or the organic pigment can mixed homogeneously can be selected with concrete.The color of pigment and use
Amount selects according to actual needs.In the present embodiment, preferred pigment is iron powder.
The present invention scrapes instrument to fit up surface of wall effect according to exempting from of setting different and select different instruments.Implement
The instrument used in example is scraping article, for convenience of using, can arrange a long handle in the centre position of scraping article, for operator
Grip.According to different surface effects, scraping article is different from the contact surface shape of concrete surface.Such as, scraping article and concrete
Contact surface is plane, then the finishing surface of wall of exempting from prepared is plane.Scraping article and concrete surface contact surface are concaveconvex structure, then
The finishing surface of wall of exempting from prepared is rough.
Use scraping article repeatedly to scrape at concrete surface, laterally, longitudinally, oblique can form different textural effects.Coagulation
Soil blibbing scrape during constantly rupture, formed concrete surface protecting layer, the thickness of concrete surface protecting layer with
The number of times scraped is directly proportional.In the present embodiment, 2-5 scraping can form the surface layer of 2 millimeter thickness.Bubbles burst is formed
Sealer hardness strengthens.
Described scraping stops before concrete initial set.
Concrete to be foamed is deviate from framed after solidifying completely, prepare and exempt to fit up wallboard.Exempting from the present embodiment fits up wallboard
One side presets framed backplane pattern, another side by constantly scraping formation different surfaces skin texture, different surfaces color, and surface from
The most smooth.
Embodiment 2
Fig. 2 is the structural representation exempting to fit up body of wall in the embodiment of the present invention 2.As in figure 2 it is shown, exempt from described in the present embodiment
Finishing wallboard includes foamed concrete body 2, and the protective layer 1 of body upper surface, and the base below foamed concrete body 2
Body 3.
Wherein foamed concrete body 2 uses chemical blowing concrete, and matrix 3 selects physical blowing concrete.Chemistry
Foamed concrete good heat-insulation effect, and the moisture effect of physical blowing concrete is more preferable, and protective layer 1 intensity is high, and there is sky
So skin texture and color, triplicity realizes comprehensively exempting from finishing.
Concrete preparation method is: first, makes framed according to design size, described framed include base plate and has certain height
The frame of degree.
Then, the mud that the expanded bead mixture being stirred is managed foamed concrete is poured into framed interior to predetermined thickness；
The mud ram-jolt leveling that will pour into；Reach certain condensation degree in mud, pour chemical blowing concrete into and realize being combined.
3rd, after the foaming of concrete to be foamed is stable, employing instrument is scraped repeatedly at concrete surface, during scraping
Bubble crushing forms protective layer at concrete surface.
Concrete to be foamed is deviate from framed after solidifying completely, prepare and exempt to fit up wallboard.
Other parts in the present embodiment are all consistent with embodiment 1.
Although the present invention discloses as above with preferred embodiment, but the present invention is not limited to this.Any art technology
Personnel, without departing from the spirit and scope of the present invention, all can make various changes or modifications, and therefore protection scope of the present invention should
When being as the criterion with claim limited range.
Claims (10)
1. exempt to fit up the manufacture method of wallboard, it is characterised in that: described manufacture method comprises the following steps:
Step a, makes framed according to design size, the described framed frame including base plate and having certain altitude；
Step b, uniformly introduces framed to setting height by the foamed concrete being stirred；
Step c, after the foaming of concrete to be foamed is stable, uses different instruments repeatedly to scrape at concrete surface, in the mistake scraped
In journey, bubble crushing forms protective layer at concrete surface；
Step d, concrete to be foamed is deviate from framed after solidifying completely, prepare and exempt to fit up wallboard.
The manufacture method exempting to fit up wallboard the most according to claim 1, it is characterised in that the shape and size of described frame
Need to arrange according to the connection between wallboard and column.
The manufacture method exempting to fit up wallboard the most according to claim 1, it is characterised in that framed plate upper surface is provided with
Different textured patterns.
The manufacture method exempting to fit up wallboard the most according to claim 1, it is characterised in that in step c, exist at the instrument of employing
Before concrete surface is scraped repeatedly, sprinkle the pigment of different colours at concrete surface.
The manufacture method exempting to fit up wallboard the most according to claim 1, it is characterised in that the instrument in step c is according to setting
The fixed surface effect exempting to fit up wallboard selects different instruments.
The most according to claim 1 in the manufacture method exempting from finishing wallboard, it is characterised in that in step c, concrete surface
Thickness and the intensity of protective layer are directly proportional to the number of times scraped.
The manufacture method exempting to fit up wallboard the most according to claim 1, it is characterised in that described foamed concrete is chemistry
Foamed concrete.
The manufacture method exempting to fit up wallboard the most according to claim 7, it is characterised in that described chemical blowing concrete
Upper surface forms protective layer, and lower surface is additionally provided with one layer of physical blowing concrete.
The manufacture method exempting to fit up wallboard the most according to claim 8, it is characterised in that described step b is: will be stirred
Expanded bead mixture reason foamed concrete mud pour into framed in predetermined thickness；The mud ram-jolt leveling that will pour into；
Reach certain condensation degree in mud, pour chemical blowing concrete into and realize being combined.
10. one kind exempt from fit up wallboard, it is characterised in that described in exempt from fit up wallboard include foamed concrete body, and table on body
The protective layer in face, described protective layer is by foamed concrete through repeatedly scraping, and blibbing ruptures formation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610526523.9A CN106088452A (en) | 2016-07-01 | 2016-07-01 | Exempt to fit up wallboard and preparation method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610526523.9A CN106088452A (en) | 2016-07-01 | 2016-07-01 | Exempt to fit up wallboard and preparation method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106088452A true CN106088452A (en) | 2016-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610526523.9A Pending CN106088452A (en) | 2016-07-01 | 2016-07-01 | Exempt to fit up wallboard and preparation method thereof |
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| Country | Link |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106747113A (en) * | 2017-01-10 | 2017-05-31 | 中南大学 | Decoration integrated Light trabses based on foam cement and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1557618A (en) * | 2004-01-18 | 2004-12-29 | 熊吉如 | Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement |
| CN105089146A (en) * | 2015-08-17 | 2015-11-25 | 山东美森环保科技有限公司 | Plant integrated green building system and construction method thereof |
| CN105544780A (en) * | 2016-01-15 | 2016-05-04 | 山东乾元泽孚科技股份有限公司 | Production technology of modular heat insulation structure integrated wall |
-
2016
- 2016-07-01 CN CN201610526523.9A patent/CN106088452A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1557618A (en) * | 2004-01-18 | 2004-12-29 | 熊吉如 | Apparatus and method for producing foaming concrete construction wall plate coated by glass fiber reinforced cement |
| CN105089146A (en) * | 2015-08-17 | 2015-11-25 | 山东美森环保科技有限公司 | Plant integrated green building system and construction method thereof |
| CN105544780A (en) * | 2016-01-15 | 2016-05-04 | 山东乾元泽孚科技股份有限公司 | Production technology of modular heat insulation structure integrated wall |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106747113A (en) * | 2017-01-10 | 2017-05-31 | 中南大学 | Decoration integrated Light trabses based on foam cement and preparation method thereof |
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| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20161109 |