CA3089364C - Additively manufactured structure and method for making the same - Google Patents

Additively manufactured structure and method for making the same Download PDF

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Publication number
CA3089364C
CA3089364C CA3089364A CA3089364A CA3089364C CA 3089364 C CA3089364 C CA 3089364C CA 3089364 A CA3089364 A CA 3089364A CA 3089364 A CA3089364 A CA 3089364A CA 3089364 C CA3089364 C CA 3089364C
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CA
Canada
Prior art keywords
layer structure
forming
support structure
layer
support
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Active
Application number
CA3089364A
Other languages
English (en)
French (fr)
Other versions
CA3089364A1 (en
Inventor
David RIHA
Alexis FIECHTER
Robert BEDSOLE
Charles Hill
Timofei Novikov
Kyle ROWE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Local Motors IP LLC
Original Assignee
Local Motors IP LLC
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Local Motors IP LLC filed Critical Local Motors IP LLC
Publication of CA3089364A1 publication Critical patent/CA3089364A1/en
Application granted granted Critical
Publication of CA3089364C publication Critical patent/CA3089364C/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/118Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using filamentary material being melted, e.g. fused deposition modelling [FDM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/106Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material
    • B29C64/112Processes of additive manufacturing using only liquids or viscous materials, e.g. depositing a continuous bead of viscous material using individual droplets, e.g. from jetting heads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/10Processes of additive manufacturing
    • B29C64/188Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control
    • B29C64/194Processes of additive manufacturing involving additional operations performed on the added layers, e.g. smoothing, grinding or thickness control during lay-up
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/205Means for applying layers
    • B29C64/209Heads; Nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/20Apparatus for additive manufacturing; Details thereof or accessories therefor
    • B29C64/245Platforms or substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/364Conditioning of environment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/30Auxiliary operations or equipment
    • B29C64/386Data acquisition or data processing for additive manufacturing
    • B29C64/393Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C64/00Additive manufacturing, i.e. manufacturing of three-dimensional [3D] objects by additive deposition, additive agglomeration or additive layering, e.g. by 3D printing, stereolithography or selective laser sintering
    • B29C64/40Structures for supporting 3D objects during manufacture and intended to be sacrificed after completion thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y30/00Apparatus for additive manufacturing; Details thereof or accessories therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y50/00Data acquisition or data processing for additive manufacturing
    • B33Y50/02Data acquisition or data processing for additive manufacturing for controlling or regulating additive manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62DMOTOR VEHICLES; TRAILERS
    • B62D29/00Superstructures, understructures, or sub-units thereof, characterised by the material thereof
    • B62D29/04Superstructures, understructures, or sub-units thereof, characterised by the material thereof predominantly of synthetic material
    • B62D29/041Understructures
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3005Body finishings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29LINDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
    • B29L2031/00Other particular articles
    • B29L2031/30Vehicles, e.g. ships or aircraft, or body parts thereof
    • B29L2031/3044Bumpers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Optics & Photonics (AREA)
  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Toxicology (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Transportation (AREA)
  • Printing Plates And Materials Therefor (AREA)
CA3089364A 2018-01-23 2019-01-23 Additively manufactured structure and method for making the same Active CA3089364C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
US201862620891P 2018-01-23 2018-01-23
US62/620,891 2018-01-23
PCT/US2019/014792 WO2019147700A1 (en) 2018-01-23 2019-01-23 Additively manufactured structure and method for making the same

Publications (2)

Publication Number Publication Date
CA3089364A1 CA3089364A1 (en) 2019-08-01
CA3089364C true CA3089364C (en) 2022-11-22

Family

ID=65352185

Family Applications (1)

Application Number Title Priority Date Filing Date
CA3089364A Active CA3089364C (en) 2018-01-23 2019-01-23 Additively manufactured structure and method for making the same

Country Status (9)

Country Link
US (1) US11584065B2 (enExample)
EP (2) EP3964351A1 (enExample)
JP (2) JP2021511990A (enExample)
KR (1) KR20200118819A (enExample)
CN (1) CN111989211A (enExample)
CA (1) CA3089364C (enExample)
DK (1) DK3743262T3 (enExample)
MX (1) MX2020007791A (enExample)
WO (1) WO2019147700A1 (enExample)

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US11731342B2 (en) 2018-04-23 2023-08-22 Rapidflight Holdings, Llc Additively manufactured structure and method for making the same
CA3096488A1 (en) 2018-04-23 2019-10-31 Local Motors IP, LLC Method and apparatus for additive manufacturing
CN112236289B (zh) * 2018-05-22 2023-02-21 曼特尔公司 用于自动工具路径生成的方法和系统
KR102035454B1 (ko) * 2019-04-24 2019-10-22 전자부품연구원 양자화 오류 문제를 해결하기 위한 3d 프린팅 슬라이싱 방법
WO2021029868A1 (en) 2019-08-12 2021-02-18 Local Motors IP, LLC Additively manufactured structure and method for making the same
US11813790B2 (en) * 2019-08-12 2023-11-14 Rapidflight Holdings, Llc Additively manufactured structure and method for making the same
CN110605391B (zh) * 2019-09-09 2021-08-27 江西宝航新材料有限公司 一种壶形薄壁件的3d打印增材制造方法
JP2022549914A (ja) * 2019-09-30 2022-11-29 エボルブ アディティブ ソリューションズ, インコーポレイテッド 表面仕上げが改善された付加製造システム及び方法
CN111361152B (zh) * 2020-04-07 2025-04-22 上海市机械施工集团有限公司 适用于3d打印的平台装置及其上层打印板的制造工艺
DE102020209968A1 (de) 2020-08-06 2022-02-10 Robert Bosch Gesellschaft mit beschränkter Haftung Verfahren zur Herstellung einer elektrischen und einer mechanischen Verbindung
DE102020209967A1 (de) 2020-08-06 2022-02-10 Robert Bosch Gesellschaft mit beschränkter Haftung Verfahren zur Herstellung eines Gehäuses eines Energiewandlers
JP7534636B2 (ja) * 2021-01-29 2024-08-15 キョーラク株式会社 造形物の製造方法
JP2023069753A (ja) * 2021-11-08 2023-05-18 株式会社大林組 構造物及び構造物の形成方法
DE102021133967A1 (de) * 2021-12-21 2023-06-22 REHAU Industries SE & Co. KG Verfahren zur Herstellung eines Bauteils im Wege der additiven Fertigung
CN114559660B (zh) * 2022-03-01 2023-06-30 深圳市创想三维科技股份有限公司 模型支撑点设置方法、装置、电子设备及可读存储介质
US11981460B2 (en) * 2022-05-13 2024-05-14 Firestorm Labs, Inc. Mission-adaptable aerial vehicle and methods for in-field assembly and use
DE102022121548A1 (de) * 2022-08-25 2024-03-07 Tesa Se Verfahren zum Drucken von dreidimensionalen Strukturen mit verringertem Aufarbeitungsaufwand
WO2025193944A1 (en) 2024-03-13 2025-09-18 Firestorm Labs, Inc. Additive manufactured integral fastening system for mission adaptable unmanned aerial vehicles

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Also Published As

Publication number Publication date
US20190224909A1 (en) 2019-07-25
MX2020007791A (es) 2020-11-11
CA3089364A1 (en) 2019-08-01
WO2019147700A1 (en) 2019-08-01
US11584065B2 (en) 2023-02-21
KR20200118819A (ko) 2020-10-16
JP2021511990A (ja) 2021-05-13
DK3743262T3 (da) 2022-02-21
EP3743262A1 (en) 2020-12-02
CN111989211A (zh) 2020-11-24
EP3743262B1 (en) 2021-12-01
EP3964351A1 (en) 2022-03-09
JP2023011787A (ja) 2023-01-24

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