CA3076177A1 - Thermally fixable textile fabric - Google Patents
Thermally fixable textile fabric Download PDFInfo
- Publication number
- CA3076177A1 CA3076177A1 CA3076177A CA3076177A CA3076177A1 CA 3076177 A1 CA3076177 A1 CA 3076177A1 CA 3076177 A CA3076177 A CA 3076177A CA 3076177 A CA3076177 A CA 3076177A CA 3076177 A1 CA3076177 A1 CA 3076177A1
- Authority
- CA
- Canada
- Prior art keywords
- textile fabric
- support material
- fabric
- flock fibers
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Abandoned
Links
- 239000004744 fabric Substances 0.000 title claims abstract description 102
- 239000004753 textile Substances 0.000 title claims abstract description 73
- 239000000835 fiber Substances 0.000 claims abstract description 108
- 244000144992 flock Species 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 63
- 239000004745 nonwoven fabric Substances 0.000 claims abstract description 29
- 239000004831 Hot glue Substances 0.000 claims abstract description 23
- 239000000853 adhesive Substances 0.000 claims description 47
- 230000001070 adhesive effect Effects 0.000 claims description 47
- 238000000034 method Methods 0.000 claims description 22
- 239000004814 polyurethane Substances 0.000 claims description 14
- 229920000728 polyester Polymers 0.000 claims description 12
- 229920002635 polyurethane Polymers 0.000 claims description 12
- 239000004952 Polyamide Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 10
- 229920002647 polyamide Polymers 0.000 claims description 10
- -1 copolyamides Polymers 0.000 claims description 8
- 229920001169 thermoplastic Polymers 0.000 claims description 7
- 239000004698 Polyethylene Substances 0.000 claims description 4
- 239000004743 Polypropylene Substances 0.000 claims description 4
- 229920013640 amorphous poly alpha olefin Polymers 0.000 claims description 4
- BFMKFCLXZSUVPI-UHFFFAOYSA-N ethyl but-3-enoate Chemical compound CCOC(=O)CC=C BFMKFCLXZSUVPI-UHFFFAOYSA-N 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 229920000573 polyethylene Polymers 0.000 claims description 4
- 229920001577 copolymer Polymers 0.000 claims description 3
- 238000011144 upstream manufacturing Methods 0.000 claims description 3
- 229920001634 Copolyester Polymers 0.000 claims description 2
- 230000001788 irregular Effects 0.000 claims description 2
- 229920001155 polypropylene Polymers 0.000 claims description 2
- 239000010410 layer Substances 0.000 description 15
- 239000012948 isocyanate Substances 0.000 description 11
- 239000011248 coating agent Substances 0.000 description 10
- 238000000576 coating method Methods 0.000 description 10
- 150000002513 isocyanates Chemical class 0.000 description 10
- 229920001971 elastomer Polymers 0.000 description 7
- 229920000098 polyolefin Polymers 0.000 description 6
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 5
- 239000000806 elastomer Substances 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229920000058 polyacrylate Polymers 0.000 description 5
- 229920002689 polyvinyl acetate Polymers 0.000 description 5
- 239000004416 thermosoftening plastic Substances 0.000 description 5
- 239000004971 Cross linker Substances 0.000 description 4
- 239000003431 cross linking reagent Substances 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 4
- 239000012943 hotmelt Substances 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- 238000007639 printing Methods 0.000 description 4
- 239000000758 substrate Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 229920000297 Rayon Polymers 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 229920001296 polysiloxane Polymers 0.000 description 3
- 239000011118 polyvinyl acetate Substances 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920002725 thermoplastic elastomer Polymers 0.000 description 3
- 230000004580 weight loss Effects 0.000 description 3
- 210000002268 wool Anatomy 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000004433 Thermoplastic polyurethane Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 239000002981 blocking agent Substances 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 238000004132 cross linking Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000005684 electric field Effects 0.000 description 2
- JBKVHLHDHHXQEQ-UHFFFAOYSA-N epsilon-caprolactam Chemical compound O=C1CCCCCN1 JBKVHLHDHHXQEQ-UHFFFAOYSA-N 0.000 description 2
- 239000010985 leather Substances 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 239000000047 product Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000005060 rubber Substances 0.000 description 2
- 238000007650 screen-printing Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229920002994 synthetic fiber Polymers 0.000 description 2
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 2
- 150000003672 ureas Chemical class 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- WHIVNJATOVLWBW-PLNGDYQASA-N (nz)-n-butan-2-ylidenehydroxylamine Chemical compound CC\C(C)=N/O WHIVNJATOVLWBW-PLNGDYQASA-N 0.000 description 1
- WDJHALXBUFZDSR-UHFFFAOYSA-N Acetoacetic acid Natural products CC(=O)CC(O)=O WDJHALXBUFZDSR-UHFFFAOYSA-N 0.000 description 1
- IYXGSMUGOJNHAZ-UHFFFAOYSA-N Ethyl malonate Chemical compound CCOC(=O)CC(=O)OCC IYXGSMUGOJNHAZ-UHFFFAOYSA-N 0.000 description 1
- 208000032843 Hemorrhage Diseases 0.000 description 1
- 229920000433 Lyocell Polymers 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 150000003926 acrylamides Chemical class 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 239000002390 adhesive tape Substances 0.000 description 1
- 238000004887 air purification Methods 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 150000001541 aziridines Chemical class 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 208000034158 bleeding Diseases 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 235000013877 carbamide Nutrition 0.000 description 1
- OWIUPIRUAQMTTK-UHFFFAOYSA-N carbazic acid Chemical class NNC(O)=O OWIUPIRUAQMTTK-UHFFFAOYSA-N 0.000 description 1
- 150000001720 carbohydrates Chemical class 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 229920006018 co-polyamide Polymers 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- WOWBFOBYOAGEEA-UHFFFAOYSA-N diafenthiuron Chemical compound CC(C)C1=C(NC(=S)NC(C)(C)C)C(C(C)C)=CC(OC=2C=CC=CC=2)=C1 WOWBFOBYOAGEEA-UHFFFAOYSA-N 0.000 description 1
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000013013 elastic material Substances 0.000 description 1
- 239000013536 elastomeric material Substances 0.000 description 1
- 150000002118 epoxides Chemical class 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 125000004836 hexamethylene group Chemical group [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 1
- 150000002429 hydrazines Chemical class 0.000 description 1
- 238000007654 immersion Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000002649 leather substitute Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 231100000252 nontoxic Toxicity 0.000 description 1
- 230000003000 nontoxic effect Effects 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- 150000002918 oxazolines Chemical class 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 150000002989 phenols Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000029058 respiratory gaseous exchange Effects 0.000 description 1
- 238000010022 rotary screen printing Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 150000003673 urethanes Chemical class 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41F—GARMENT FASTENINGS; SUSPENDERS
- A41F9/00—Belts, girdles, or waistbands for trousers or skirts
- A41F9/02—Expansible or adjustable belts or girdles ; Adjustable fasteners comprising a track and a slide member
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/20—Adhesives in the form of films or foils characterised by their carriers
- C09J7/21—Paper; Textile fabrics
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/02—Linings
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D31/00—Materials specially adapted for outerwear
- A41D31/02—Layered materials
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/10—Removing layers, or parts of layers, mechanically or chemically
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/06—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer characterised by a fibrous or filamentary layer mechanically connected, e.g. by needling to another layer, e.g. of fibres, of paper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
- B32B5/265—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer
- B32B5/266—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers
- B32B5/268—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers characterised by at least one non-woven fabric layer that is a melt-blown fabric
- B32B5/269—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary characterised by one fibrous or filamentary layer being a non-woven fabric layer next to one or more non-woven fabric layers characterised by at least one non-woven fabric layer that is a melt-blown fabric characterised by at least one non-woven fabric layer that is a melt-blown fabric next to a non-woven fabric layer that is a spunbonded fabric
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
- B32B7/04—Interconnection of layers
- B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
- B32B7/14—Interconnection of layers using interposed adhesives or interposed materials with bonding properties applied in spaced arrangements, e.g. in stripes
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J177/00—Adhesives based on polyamides obtained by reactions forming a carboxylic amide link in the main chain; Adhesives based on derivatives of such polymers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/30—Adhesives in the form of films or foils characterised by the adhesive composition
- C09J7/35—Heat-activated
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/4358—Polyurethanes
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/587—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives characterised by the bonding agents used
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/60—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently
- D04H1/62—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in dry state, e.g. thermo-activatable agents in solid or molten state, and heat being applied subsequently at spaced points or locations
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H11/00—Non-woven pile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M17/00—Producing multi-layer textile fabrics
- D06M17/04—Producing multi-layer textile fabrics by applying synthetic resins as adhesives
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0011—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using non-woven fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/004—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using flocked webs or pile fabrics upon which a resin is applied; Teasing, raising web before resin application
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0086—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique
- D06N3/0095—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the application technique by inversion technique; by transfer processes
- D06N3/0097—Release surface, e.g. separation sheets; Silicone papers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0097—Web coated with fibres, e.g. flocked
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41B—SHIRTS; UNDERWEAR; BABY LINEN; HANDKERCHIEFS
- A41B9/00—Undergarments
- A41B9/14—Waistbands forming part of the undergarments; Closures therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0292—Polyurethane fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2305/00—Condition, form or state of the layers or laminate
- B32B2305/10—Fibres of continuous length
- B32B2305/20—Fibres of continuous length in the form of a non-woven mat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/70—Other properties
- B32B2307/724—Permeability to gases, adsorption
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/14—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers
- B32B37/24—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the properties of the layers with at least one layer not being coherent before laminating, e.g. made up from granular material sprinkled onto a substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2400/00—Presence of inorganic and organic materials
- C09J2400/20—Presence of organic materials
- C09J2400/26—Presence of textile or fabric
- C09J2400/263—Presence of textile or fabric in the substrate
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2477/00—Presence of polyamide
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/10—Clothing
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/60—Nonwoven fabric [i.e., nonwoven strand or fiber material]
- Y10T442/681—Spun-bonded nonwoven fabric
Abstract
The invention relates to a thermally fixable textile fabric (1), in particular usable as a fixable inlay fabric, lining fabric and/or outer fabric in the textile industry, comprising a support material (2) based on a meltblown fiber nonwoven fabric, wherein the support material (2) has on one side flock fibers (3) and, on the side facing away from the flock fibers (3), a hot-melt adhesive (4).
Description
Thermally fixable textile fabric Field of the Invention The invention relates to a thermally fixable textile fabric, in particular usable as a fixable inlay fabric, lining fabric and/or outer fabric in the textile industry. The textile fabric is distinguished by a very pleasant surface feel and, at the same time, can be produced with low thickness and high elasticity. The invention further relates to the production of the textile fabric and to its use as an inlay fabric, lining fabric and/or outer fabric for textiles.
Background of the Invention Inlay fabrics are the invisible skeleton of clothing.
They ensure a correct fit and optimal wearing comfort.
They aid in processibility, increase the functionality, and stabilize clothing. Besides clothing, these functions can find use in technical textile applications such as, for example, the furniture, upholstery and home textiles industry.
Lining fabrics are fabrics which are used as lining for textiles, for instances garments or leather goods. A
lining is defined, in textile engineering, as a textile fabric that is fastened by sewing, stitching and/or thermal fixing to the inner sides of textiles. A lining thus constitutes the inner, body-facing fabric layer of clothing. Lining can have the function of making the inner side of a garment more durable, more comfortable and/or warmer, or, perhaps, more decorative. Moreover, the clothing lining has in many cases also a fashionable aspect. Apart from in garments, textile
Background of the Invention Inlay fabrics are the invisible skeleton of clothing.
They ensure a correct fit and optimal wearing comfort.
They aid in processibility, increase the functionality, and stabilize clothing. Besides clothing, these functions can find use in technical textile applications such as, for example, the furniture, upholstery and home textiles industry.
Lining fabrics are fabrics which are used as lining for textiles, for instances garments or leather goods. A
lining is defined, in textile engineering, as a textile fabric that is fastened by sewing, stitching and/or thermal fixing to the inner sides of textiles. A lining thus constitutes the inner, body-facing fabric layer of clothing. Lining can have the function of making the inner side of a garment more durable, more comfortable and/or warmer, or, perhaps, more decorative. Moreover, the clothing lining has in many cases also a fashionable aspect. Apart from in garments, textile
- 2 -lining is also used in hats, cases, handbags and other containers.
Outer fabrics are fabrics which are used as an externally visible outer fabric layer of textiles.
Advantageous property profiles for inlay fabrics, lining fabrics and outer fabrics are, according to application, softness, resilience, feel, wash resistance and care durability and/or sufficient wear resistance during use. The abovementioned materials generally consist of nonwoven fabrics, woven fabrics, knitted fabrics, or comparable textile fabrics. In particular, inlay fabrics are generally provided with an adhesive substance, whereby the inlay can be bonded to an outer fabric, generally thermally by heat and/or pressure (fixing inlay). The inlay is thus laminated onto an outer fabric. Said various textile fabrics have different property profiles, according to the manufacturing process. Woven fabrics consist of threads/yarns in the warp and weft directions, knitted fabrics consist of threads/yarns which are connected via a knit weave to form a textile fabric. Nonwoven fabrics consist of single fibers, which are laid to form a fibrous web and which are mechanically, chemically or thermally bonded.
At present, thin, transparent, flexible or open outer fabrics, above all in ladies' outer clothing and sportswear, constitute a trend in the clothing industry. Fabrics which are very light and open in their structure are well suited to supporting such outer fabrics.
If elastic outer fabrics are used or if garments are intended to be equipped with elastic properties, then the use of elastic textile fabrics is of advantage.
Outer fabrics are fabrics which are used as an externally visible outer fabric layer of textiles.
Advantageous property profiles for inlay fabrics, lining fabrics and outer fabrics are, according to application, softness, resilience, feel, wash resistance and care durability and/or sufficient wear resistance during use. The abovementioned materials generally consist of nonwoven fabrics, woven fabrics, knitted fabrics, or comparable textile fabrics. In particular, inlay fabrics are generally provided with an adhesive substance, whereby the inlay can be bonded to an outer fabric, generally thermally by heat and/or pressure (fixing inlay). The inlay is thus laminated onto an outer fabric. Said various textile fabrics have different property profiles, according to the manufacturing process. Woven fabrics consist of threads/yarns in the warp and weft directions, knitted fabrics consist of threads/yarns which are connected via a knit weave to form a textile fabric. Nonwoven fabrics consist of single fibers, which are laid to form a fibrous web and which are mechanically, chemically or thermally bonded.
At present, thin, transparent, flexible or open outer fabrics, above all in ladies' outer clothing and sportswear, constitute a trend in the clothing industry. Fabrics which are very light and open in their structure are well suited to supporting such outer fabrics.
If elastic outer fabrics are used or if garments are intended to be equipped with elastic properties, then the use of elastic textile fabrics is of advantage.
- 3 -US 8323764 B2 describes a stretchable workpiece, comprising: (a) a porous or microporous woven layer of partially connected droplets of an elastic elastomeric material, wherein the layer has an inner and outer surface; and (b) loose fibers, which are partially embedded in a surface of the layer. Production is realized by the use of a former (a special tool or some other device for the forming of articles or forming material.
The described workpiece is an elastic material which is flocked on both sides and exists in flat or 3D form and the structure of which is defined by the used former.
For its production, a complex process and sophisticated equipment is necessary, i.e. a specific former must be used, as well as a special layer on which the flock fibers are temporarily fixed until the elastomer is applied. Furthermore, the use of the former is necessary in order to produce the elastically flocked surface or coating. In this product, breathability is achieved by spraying of elastomer droplets, wherein the interspaces between these droplets serve as pores and ensure breathability. This means that only a part of the flock fibers which are fixed on the gel/aqueous solution remains in the end product, which results in a higher waste rate. Furthermore, a porosity and breathability with sprayed elastomer droplets is only possible if the thickness of this elastomer coating is very small. This results in a very low mechanical strength of the material. In addition, in the flocking of a 3D shape, for example in concave parts, no uniformly dense flocking can be achieved.
US 9596897 B2 describes a waistband for an article of clothing, comprising an elastic base layer, an elastic mounting layer, and a flocking which is applied to the
The described workpiece is an elastic material which is flocked on both sides and exists in flat or 3D form and the structure of which is defined by the used former.
For its production, a complex process and sophisticated equipment is necessary, i.e. a specific former must be used, as well as a special layer on which the flock fibers are temporarily fixed until the elastomer is applied. Furthermore, the use of the former is necessary in order to produce the elastically flocked surface or coating. In this product, breathability is achieved by spraying of elastomer droplets, wherein the interspaces between these droplets serve as pores and ensure breathability. This means that only a part of the flock fibers which are fixed on the gel/aqueous solution remains in the end product, which results in a higher waste rate. Furthermore, a porosity and breathability with sprayed elastomer droplets is only possible if the thickness of this elastomer coating is very small. This results in a very low mechanical strength of the material. In addition, in the flocking of a 3D shape, for example in concave parts, no uniformly dense flocking can be achieved.
US 9596897 B2 describes a waistband for an article of clothing, comprising an elastic base layer, an elastic mounting layer, and a flocking which is applied to the
- 4 -surface of the mounting layer. The described waistband has the following drawbacks: an "elastic adhesive tape"
(mounting layer 40) is used to support the garment in the waist region (base layer 30), or an elastic knitted fabric, which is sewn or bonded to the base layer 30 with hot-melt film. It is proposed that an adhesive layer 50 is connected both to the base layer 30 and to the mounting layer 40 by pressure (40-60 psi) for 20 to 30 seconds, and heat (150-170 F/66-77 C). With such a low bonding temperature, it is impossible to iron or wash the garment, even just at 60 C. It is also proposed that the band 11 and the base layer 30 are fastened by seams to the clothing body (18), which precludes the possibility of fastening the flocked surface directly to the body of the garment.
US 20090271914 Al describes a garment comprising support bands which are made of an elastomeric adhesive and are flocked with one end of the flock fibers which are embedded in the elastomeric adhesive. Furthermore, a method for producing garments with flock fibers, which are produced using electrostatic or mechanical devices, is described. The main drawback of the method consists in the fact that the clothing manufacturer must acquire the necessary technology/equipment and expertise, for instance in the fields of adhesive screen printing, adhesive spray guns, application of the flock material, air purification/filtering, thermal adhesive drying or curing, in order to be able to perform a direct flocking of the garments after the cutting.
It is desirable to at least partially eliminate the abovementioned drawbacks.
Summary of the Invention
(mounting layer 40) is used to support the garment in the waist region (base layer 30), or an elastic knitted fabric, which is sewn or bonded to the base layer 30 with hot-melt film. It is proposed that an adhesive layer 50 is connected both to the base layer 30 and to the mounting layer 40 by pressure (40-60 psi) for 20 to 30 seconds, and heat (150-170 F/66-77 C). With such a low bonding temperature, it is impossible to iron or wash the garment, even just at 60 C. It is also proposed that the band 11 and the base layer 30 are fastened by seams to the clothing body (18), which precludes the possibility of fastening the flocked surface directly to the body of the garment.
US 20090271914 Al describes a garment comprising support bands which are made of an elastomeric adhesive and are flocked with one end of the flock fibers which are embedded in the elastomeric adhesive. Furthermore, a method for producing garments with flock fibers, which are produced using electrostatic or mechanical devices, is described. The main drawback of the method consists in the fact that the clothing manufacturer must acquire the necessary technology/equipment and expertise, for instance in the fields of adhesive screen printing, adhesive spray guns, application of the flock material, air purification/filtering, thermal adhesive drying or curing, in order to be able to perform a direct flocking of the garments after the cutting.
It is desirable to at least partially eliminate the abovementioned drawbacks.
Summary of the Invention
- 5 -In one aspect, the present invention provides a thermally fixable textile fabric, in particular usable as a fixable inlay fabric, lining fabric and/or outer fabric in the textile industry, comprising a support material based on a meltblown fiber nonwoven fabric, wherein the support material has on one side flock fibers and, on the side facing away from the flock fibers, a hot-melt adhesive.
An advantage of the textile fabric according to one aspect of the invention is that it can be easily produced in the form of sheeting comprising flock fibers. In a preferred embodiment of the invention, the textile fabric is hence configured as sheeting. A
fundamental advantage over clothing which has been flocked in the ready-made state is that it enables the clothing manufacturer to use flocked sheeting to create flocked fiber surfaces on a garment merely by cutting and fusion, without having to employ sophisticated flocking technologies.
It is further advantageous that the breathability can be easily achieved by using different degrees of density of the meltblown fiber nonwoven fabric. In the following described flocking process, the adhesive can then be applied to the meltblown fibers, whereby the regions between them remain free and can serve as breathing (air-permeable) pores.
According to the invention, the textile fabric has a support material based on a meltblown fiber nonwoven fabric. The term "based (on)" here signifies at least 90% by weight, related to the total weight of the support material. By the term "meltblown fibers" are understood, according to the invention, fibers that are produced by extrusion of a molten thermoplastic material, through a multiplicity of fine, usually
An advantage of the textile fabric according to one aspect of the invention is that it can be easily produced in the form of sheeting comprising flock fibers. In a preferred embodiment of the invention, the textile fabric is hence configured as sheeting. A
fundamental advantage over clothing which has been flocked in the ready-made state is that it enables the clothing manufacturer to use flocked sheeting to create flocked fiber surfaces on a garment merely by cutting and fusion, without having to employ sophisticated flocking technologies.
It is further advantageous that the breathability can be easily achieved by using different degrees of density of the meltblown fiber nonwoven fabric. In the following described flocking process, the adhesive can then be applied to the meltblown fibers, whereby the regions between them remain free and can serve as breathing (air-permeable) pores.
According to the invention, the textile fabric has a support material based on a meltblown fiber nonwoven fabric. The term "based (on)" here signifies at least 90% by weight, related to the total weight of the support material. By the term "meltblown fibers" are understood, according to the invention, fibers that are produced by extrusion of a molten thermoplastic material, through a multiplicity of fine, usually
- 6 -circularly configured nozzle capillaries, as molten fibers into a high-velocity gas (for instance air).
Through this procedure, the diameter of the fibers is reduced. After this, the meltblown fibers are carried by high-velocity gas stream and deposited on a collecting surface in order to form a meltblown fiber nonwoven fabric from randomly distributed fibers. The melt-blowing method is well known and described in various patents and publications, for instance NRL-Bericht 4364, "Herstellung von superfeinen organischen Fasern" [NRL Report 4364, "Production of superfine organic fibers"] by V.A. Wendt, E.L. Boone and C.D.
Fluharty; NRL-Bericht 5265, "Eine verbesserte Vorrichtung fur die Bildung von superfeinen Thermoplastic Fibers" [NRL Report 5265 "An improved device for the formation of superfine thermoplastic fibers], by K.D. Lawrence, R.T. Lukas, and J.A. Junge:
and US Patent No. 3,849,241, granted on 19th. November 1974 to Buntin, et al.
A further advantage of a meltblown fiber nonwoven fabric is that, due to the many fine fibers, the bonding of an adhesive is markedly better than in conventional nonwoven fabrics.
In a preferred embodiment of the invention, the meltblown fibers are formed of polymers, selected from the group consisting of: polyesters, polyolefins, polyamides, polyacrylates, polyvinyl acetates and polyurethanes, copolymers and/or mixtures hereof.
Particularly preferred in this context are polyurethanes, since these have particularly high elasticity. Likewise preferred are thermoplastic elastomers, in particular thermoplastic elastomeric polyesters, polyolef ins and/or polyurethanes.
Thermoplastic elastomers (TPE, occasionally also termed elastoplasts) are plastics which at room temperature
Through this procedure, the diameter of the fibers is reduced. After this, the meltblown fibers are carried by high-velocity gas stream and deposited on a collecting surface in order to form a meltblown fiber nonwoven fabric from randomly distributed fibers. The melt-blowing method is well known and described in various patents and publications, for instance NRL-Bericht 4364, "Herstellung von superfeinen organischen Fasern" [NRL Report 4364, "Production of superfine organic fibers"] by V.A. Wendt, E.L. Boone and C.D.
Fluharty; NRL-Bericht 5265, "Eine verbesserte Vorrichtung fur die Bildung von superfeinen Thermoplastic Fibers" [NRL Report 5265 "An improved device for the formation of superfine thermoplastic fibers], by K.D. Lawrence, R.T. Lukas, and J.A. Junge:
and US Patent No. 3,849,241, granted on 19th. November 1974 to Buntin, et al.
A further advantage of a meltblown fiber nonwoven fabric is that, due to the many fine fibers, the bonding of an adhesive is markedly better than in conventional nonwoven fabrics.
In a preferred embodiment of the invention, the meltblown fibers are formed of polymers, selected from the group consisting of: polyesters, polyolefins, polyamides, polyacrylates, polyvinyl acetates and polyurethanes, copolymers and/or mixtures hereof.
Particularly preferred in this context are polyurethanes, since these have particularly high elasticity. Likewise preferred are thermoplastic elastomers, in particular thermoplastic elastomeric polyesters, polyolef ins and/or polyurethanes.
Thermoplastic elastomers (TPE, occasionally also termed elastoplasts) are plastics which at room temperature
- 7 -behave comparably to the traditional elastomers, yet, under the supply of heat, are able to be plastically deformed and thus display thermoplastic behavior.
In another preferred embodiment of the invention, the meltblown fibers have a fiber linear density of 0.2-5 dtex, preferably of 0.5-3 dtex, in particular of 0.5-2 dtex.
The component of meltblown fibers in the textile fabric preferably amounts to 10% by weight, yet more preferredly from 20% by weight to 60% by weight, in particular from 25% by weight to 55% by weight, respectively related to the total weight of the textile fabric.
According to the invention, the support material has on one side flock fibers. Flock fibers are fibers of small length, which, in the form of loose fibers, are applied to a substrate, here the support material. Depending on fiber thickness and length, a velvety-soft to hard-abrasive surface can be created in accordance with the desired function, visual appearance or surface feel.
The flock fibers can be formed of any natural or synthetic material. Synthetic materials preferably comprise nylon, polyamide, polyester, for instance terephthalate polymers, and natural materials such as cotton, silk, viscose and/or wool.
The length of the flock fibers can be varied according to requirement. Preferably, the flock fibers have a length ranging from 0.3 mm to 1.5 mm, more preferably from 0.4 mm to 0.75 mm, in particular from 0.4 to 0.6 mm.
The linear density of the flock fibers can likewise be varied according to requirement. Preferably, the flock
In another preferred embodiment of the invention, the meltblown fibers have a fiber linear density of 0.2-5 dtex, preferably of 0.5-3 dtex, in particular of 0.5-2 dtex.
The component of meltblown fibers in the textile fabric preferably amounts to 10% by weight, yet more preferredly from 20% by weight to 60% by weight, in particular from 25% by weight to 55% by weight, respectively related to the total weight of the textile fabric.
According to the invention, the support material has on one side flock fibers. Flock fibers are fibers of small length, which, in the form of loose fibers, are applied to a substrate, here the support material. Depending on fiber thickness and length, a velvety-soft to hard-abrasive surface can be created in accordance with the desired function, visual appearance or surface feel.
The flock fibers can be formed of any natural or synthetic material. Synthetic materials preferably comprise nylon, polyamide, polyester, for instance terephthalate polymers, and natural materials such as cotton, silk, viscose and/or wool.
The length of the flock fibers can be varied according to requirement. Preferably, the flock fibers have a length ranging from 0.3 mm to 1.5 mm, more preferably from 0.4 mm to 0.75 mm, in particular from 0.4 to 0.6 mm.
The linear density of the flock fibers can likewise be varied according to requirement. Preferably, the flock
- 8 fibers have a linear density ranging from 0.5 dtex to 3 dtex, more preferably from 0.9 dtex to 1.7 dtex, in particular from 0.9 dtex to 1.3 dtex.
In addition, the flock fibers can be linear or non-linear. Thus the flock fibers can, for instance, be rolled, crimped and/or bent. Preferably, the flock fibers stand substantially perpendicular to the support material. Alternatively, they can also, however, be disposed in randomly oriented, angled-off and/or substantially parallel arrangement. The fibers used for the flocking can be produced by cutting of filaments to a desired length. The fiber ends created by the cutting can be smooth or unsmooth, for instance jagged.
Preferably, the flock fibers are fixed onto the support material by means of an adhesive. Suitable adhesives are, for instance, acrylate-based, polyurethane-based, silicone-based and/or rubber-based adhesives. By the term "based (on)" should here be understood a component of at least 50% by weight. According to the invention, acrylate-based, polyurethane-based and/or silicone-based adhesives are particularly preferred.
Expediently, the adhesive is a curable adhesive.
In a preferred embodiment, the adhesive has a cross-linking agent. Preferredly, the adhesive in the textile fabric is cross-linked by the cross-linking agent. A
preferred cross-linking agent is a "blocked isocyanate". The term "blocked isocyanate" describes, in accordance with its conventional meaning, the fact that the isocyanate, when brought into contact with the adhesive, exists as an addition compound with a blocking agent, in particular alcohols (urethanes) and/or amines (ureas). At higher temperatures, this addition compound can re-release the isocyanate,
In addition, the flock fibers can be linear or non-linear. Thus the flock fibers can, for instance, be rolled, crimped and/or bent. Preferably, the flock fibers stand substantially perpendicular to the support material. Alternatively, they can also, however, be disposed in randomly oriented, angled-off and/or substantially parallel arrangement. The fibers used for the flocking can be produced by cutting of filaments to a desired length. The fiber ends created by the cutting can be smooth or unsmooth, for instance jagged.
Preferably, the flock fibers are fixed onto the support material by means of an adhesive. Suitable adhesives are, for instance, acrylate-based, polyurethane-based, silicone-based and/or rubber-based adhesives. By the term "based (on)" should here be understood a component of at least 50% by weight. According to the invention, acrylate-based, polyurethane-based and/or silicone-based adhesives are particularly preferred.
Expediently, the adhesive is a curable adhesive.
In a preferred embodiment, the adhesive has a cross-linking agent. Preferredly, the adhesive in the textile fabric is cross-linked by the cross-linking agent. A
preferred cross-linking agent is a "blocked isocyanate". The term "blocked isocyanate" describes, in accordance with its conventional meaning, the fact that the isocyanate, when brought into contact with the adhesive, exists as an addition compound with a blocking agent, in particular alcohols (urethanes) and/or amines (ureas). At higher temperatures, this addition compound can re-release the isocyanate,
- 9 -whereby the cross-linking of the adhesive can be initiated.
Through the use of the blocked isocyanate, the time of the cross-linkage can be purposefully set. This can prevent a cross-linkage from occurring already during the coating operation, which could lead to irregularities in the coating. Through the use of a blocked isocyanate, a tailor-made degree of cross-linkage can also be set. This results in an improved quality of the adhesive.
According to the invention, particularly preferred blocking agents are selected from the group consisting of 3,5 dimethyl pirazole (DMP), acetoacetic acid, malonic ester, butanone oxime, secondary amines, caprolactam, phenols, alcohols and mixtures hereof.
Quite particularly preferred is in this context DMP, since this gives rise to an excellent cross-linkage of the polymers, is non-toxic and deblocks already at low temperatures, around 120 C to 130 C.
The isocyanate can exist in blocked form in one or more isocyanate groups.
In one embodiment, the adhesive is cross-linked only by means of isocyanate. It is also conceivable, however, that the adhesive, alternatively or additionally to the isocyanate, is cross-linked by means of other cross-linking agents, for example aziridines, polyisocyanates, carbodimides, saccharides, acrylamides, epoxides, amines, oxazolines, urea derivatives, hydrazines and/or carbonic acid hydrazides. Preference is for thermally cross-linked adhesives. These have an advantage over moisture cross-linked adhesives, since the cross-linkage can be purposefully controlled.
Through the use of the blocked isocyanate, the time of the cross-linkage can be purposefully set. This can prevent a cross-linkage from occurring already during the coating operation, which could lead to irregularities in the coating. Through the use of a blocked isocyanate, a tailor-made degree of cross-linkage can also be set. This results in an improved quality of the adhesive.
According to the invention, particularly preferred blocking agents are selected from the group consisting of 3,5 dimethyl pirazole (DMP), acetoacetic acid, malonic ester, butanone oxime, secondary amines, caprolactam, phenols, alcohols and mixtures hereof.
Quite particularly preferred is in this context DMP, since this gives rise to an excellent cross-linkage of the polymers, is non-toxic and deblocks already at low temperatures, around 120 C to 130 C.
The isocyanate can exist in blocked form in one or more isocyanate groups.
In one embodiment, the adhesive is cross-linked only by means of isocyanate. It is also conceivable, however, that the adhesive, alternatively or additionally to the isocyanate, is cross-linked by means of other cross-linking agents, for example aziridines, polyisocyanates, carbodimides, saccharides, acrylamides, epoxides, amines, oxazolines, urea derivatives, hydrazines and/or carbonic acid hydrazides. Preference is for thermally cross-linked adhesives. These have an advantage over moisture cross-linked adhesives, since the cross-linkage can be purposefully controlled.
- 10 -In a particularly preferred embodiment, the textile fabric has a meltblown fiber nonwoven fabric based on thermoplastic TPU, polyester, polyamide, polyacrylate, polyvinyl acetate, polyolefins, cotton, wool, viscose, lyocell in combination with flock fibers based on polyamide, polyester, polyacrylate, polyvinyl acetate, polyolefins, cotton, silk, wool and/or viscose, with a hot-melt adhesive based on polyamide, polyester, polyolefins, polyacrylates, polyvinyl acetates or polyurethanes, and with a cross-linked adhesive based on polyacrylate, polyurethane, polyvinyl acetate, rubber and/or silicone.
"Based (on)" here respectively means a weight component of more than 50% by weight.
In order to obtain a good elasticity (elongation) of the textile fabric, it is of advantage if the elastic recovery of the adhesive is no less than the elastic recovery of the support material.
In a preferred embodiment, the textile fabric according to the invention has an elasticity, measured according to DIN EN ISO 13934-1 at a force of 3N, in at least one direction, of at least 2%, for instance of 2% to 50%, yet more preferredly of 10% to 20%.
In a preferred embodiment, the textile fabric according to the invention has a permanent elongation, measured according to DIN 53 835, in at least one direction, of at least 0.1%, for instance of 2% to 20%, yet more preferredly of 1% to 5%.
The flock fibers can cover the support material fully or merely in part. If a merely partial coverage of the support material obtains, the flock fibers can form a
"Based (on)" here respectively means a weight component of more than 50% by weight.
In order to obtain a good elasticity (elongation) of the textile fabric, it is of advantage if the elastic recovery of the adhesive is no less than the elastic recovery of the support material.
In a preferred embodiment, the textile fabric according to the invention has an elasticity, measured according to DIN EN ISO 13934-1 at a force of 3N, in at least one direction, of at least 2%, for instance of 2% to 50%, yet more preferredly of 10% to 20%.
In a preferred embodiment, the textile fabric according to the invention has a permanent elongation, measured according to DIN 53 835, in at least one direction, of at least 0.1%, for instance of 2% to 20%, yet more preferredly of 1% to 5%.
The flock fibers can cover the support material fully or merely in part. If a merely partial coverage of the support material obtains, the flock fibers can form a
- 11 -regular or an irregular pattern. One advantage of a merely partial coverage of the support material is that the air permeability or breathability of the textile fabric can be easily set. Furthermore, it also enables a purposeful setting of modulus and elongation behavior.
In one embodiment of the invention, the textile fabric has a breathability, measured according to DIN EN ISO
9237 at 100 Pa, of more than 20 1/m2s, for instance of 20 1/m2s to 2000 1/m2s. In other embodiments, it can be desirable if the breathability is lower, for instance less than 20 1/m2s, yet more preferredly less than 10 1/m2s, even more preferredly less than 5 1/m2s, and in particular around 0 1/m2s.
The application of the flock fibers to the support material can be realized with various methods, for instance by electrostatic and/or mechanical flocking.
According to the invention, preference is for electrostatic flocking. This is well known and uses loose flock fibers, which are applied in an electric field to the support material coated with an adhesive.
According to the invention, the support material has on the side facing away from the flock fibers a hot-melt adhesive. Hot-melt adhesives, also termed hot glues or hotmelts, have long been known. In general, by these are understood solvent-free products which are applied in the molten state to an adhesive surface, rapidly harden upon cooling, and hence rapidly build up strength. According to the invention, preferredly thermoplastic polymers, such as polyamides (PA), copolyamides, polyesters (PES), copolyesters, ethyl vinyl acetate (EVA), and copolymers thereof (EVAC), polyolefins, in particular polyethylene (PE),
In one embodiment of the invention, the textile fabric has a breathability, measured according to DIN EN ISO
9237 at 100 Pa, of more than 20 1/m2s, for instance of 20 1/m2s to 2000 1/m2s. In other embodiments, it can be desirable if the breathability is lower, for instance less than 20 1/m2s, yet more preferredly less than 10 1/m2s, even more preferredly less than 5 1/m2s, and in particular around 0 1/m2s.
The application of the flock fibers to the support material can be realized with various methods, for instance by electrostatic and/or mechanical flocking.
According to the invention, preference is for electrostatic flocking. This is well known and uses loose flock fibers, which are applied in an electric field to the support material coated with an adhesive.
According to the invention, the support material has on the side facing away from the flock fibers a hot-melt adhesive. Hot-melt adhesives, also termed hot glues or hotmelts, have long been known. In general, by these are understood solvent-free products which are applied in the molten state to an adhesive surface, rapidly harden upon cooling, and hence rapidly build up strength. According to the invention, preferredly thermoplastic polymers, such as polyamides (PA), copolyamides, polyesters (PES), copolyesters, ethyl vinyl acetate (EVA), and copolymers thereof (EVAC), polyolefins, in particular polyethylene (PE),
- 12 -polypropylene (PP), amorphous polyalphaolefins (APAO), polyurethanes(PU), and mixtures hereof, are used as hot-melt adhesives. According to the invention, co-polyamides, co-polyesters and polyurethanes are particularly preferred.
The adhesive effect of holt-melt adhesives is essentially based on the fact that they are able to be reversibly melted and, as liquid melt, due to their reduced viscosity resulting from the melting operation, are capable of cross-linking the surface to be bonded and thereby form an adhesion to this. As a consequence of the subsequent cooling, the hot-melt adhesive rehardens to a solid, which solid has a high cohesion and, in this way, establishes the connection to the adhesive surface. After the bonding has taken place, the viscoelastic polymers ensure that the adhesion is maintained also after the cooling operation, with their volume changes and the therewith associated build-up of mechanical stresses. The developed cohesion imparts the bonding forces between the substrates.
In one embodiment, the hot-melt adhesives are used in powder form. The size of the particles is oriented to the area to be printed, for instance to the desired size of a bond point. In the case of a dot pattern, the particle diameter can vary between >0 pm and 500 pm. In principle, the particle size of the hot-melt adhesive is not uniform, but follows a distribution, i.e. a range of particle size is always present. Expediently, the particle size is tailored to the desired application volume, dot size and dot distribution.
Hot-melt adhesives in powder form can be applied by means of scattering application, which, in particular, for the bonding of porous substrates, is expedient for the production of altogether breathable textile
The adhesive effect of holt-melt adhesives is essentially based on the fact that they are able to be reversibly melted and, as liquid melt, due to their reduced viscosity resulting from the melting operation, are capable of cross-linking the surface to be bonded and thereby form an adhesion to this. As a consequence of the subsequent cooling, the hot-melt adhesive rehardens to a solid, which solid has a high cohesion and, in this way, establishes the connection to the adhesive surface. After the bonding has taken place, the viscoelastic polymers ensure that the adhesion is maintained also after the cooling operation, with their volume changes and the therewith associated build-up of mechanical stresses. The developed cohesion imparts the bonding forces between the substrates.
In one embodiment, the hot-melt adhesives are used in powder form. The size of the particles is oriented to the area to be printed, for instance to the desired size of a bond point. In the case of a dot pattern, the particle diameter can vary between >0 pm and 500 pm. In principle, the particle size of the hot-melt adhesive is not uniform, but follows a distribution, i.e. a range of particle size is always present. Expediently, the particle size is tailored to the desired application volume, dot size and dot distribution.
Hot-melt adhesives in powder form can be applied by means of scattering application, which, in particular, for the bonding of porous substrates, is expedient for the production of altogether breathable textile
- 13 -composites. A further advantage of scattering application is that it is a simple application method for large-scale applications. Since thermoactivated powders, for instance of polyamides, polyesters or polyurethanes, are adhesive already at low temperatures, they are suitable for gentle lamination of heat-sensitive substrates, for example high-value textiles. By virtue of good flow characteristics in the activated state, a good connection is established even at low pressure and with short pressing time;
nevertheless, the risk of bleeding into the fabric remains low.
The hot-melt adhesive can also be applied to the meltblown fiber nonwoven fabric by means of paste printing, double-dot and hot-metal processes. According to the invention, the past printing process is particularly preferred, since feel and elasticity are hereby maintained particularly well.
Due to the use of a meltblown fiber nonwoven fabric as the base material, the areal weight of the textile fabric according to the invention can be set very low.
Areal weights, measured according to DIN EN 29073, ranging from 10 g/m2 to 400 g/m2, preferably from 25 g/m2 to 200 g/m2, and in particular from 30 g/m2 to 100 g/m2, have proved expedient for many applications.
Further preferably, the textile fabric has a thickness, according to DIN EN ISO 9073-2, of 0.5 mm to 1.6 mm, preferably of 0.5 mm to 0.9 mm.
Further preferably, the textile fabric has a modulus, measured according to DIN 53 835 at an elongation of 25%, of less than 20 N, for instance of 1 N to 20 N, preferably of 2 N to 10 N. The comparatively low modulus of the textile fabric is advantageous, since
nevertheless, the risk of bleeding into the fabric remains low.
The hot-melt adhesive can also be applied to the meltblown fiber nonwoven fabric by means of paste printing, double-dot and hot-metal processes. According to the invention, the past printing process is particularly preferred, since feel and elasticity are hereby maintained particularly well.
Due to the use of a meltblown fiber nonwoven fabric as the base material, the areal weight of the textile fabric according to the invention can be set very low.
Areal weights, measured according to DIN EN 29073, ranging from 10 g/m2 to 400 g/m2, preferably from 25 g/m2 to 200 g/m2, and in particular from 30 g/m2 to 100 g/m2, have proved expedient for many applications.
Further preferably, the textile fabric has a thickness, according to DIN EN ISO 9073-2, of 0.5 mm to 1.6 mm, preferably of 0.5 mm to 0.9 mm.
Further preferably, the textile fabric has a modulus, measured according to DIN 53 835 at an elongation of 25%, of less than 20 N, for instance of 1 N to 20 N, preferably of 2 N to 10 N. The comparatively low modulus of the textile fabric is advantageous, since
- 14 -the fabric is able to stretch without great application of force and thus adapts perfectly to the body contours.
Due to its specific properties, the textile fabric is eminently suitable as a fixable inlay fabric, lining fabric and/or outer fabric in the textile industry.
Preferred inlay fabrics for combination with the meltblown fiber nonwoven fabric according to the invention are selected from knitted or woven elastic fabrics, from natural or synthetic yarns, or combinations hereof. These fabrics can also comprise highly elastic yarns. Preferred lining fabrics for combination with the meltblown fiber nonwoven fabric according to the invention are selected from elastic real leather of animal origin or artificial leather.
Preferred outer fabrics for combination with the meltblown fiber nonwoven fabric according to the invention are selected from laminated nonwoven fabric or loose membranes.
The invention also relates in one aspect to a method for producing a thermally fixable textile fabric according to the invention, comprising the following steps:
A) provision of a support material based on a meltblown fiber nonwoven fabric;
B) application of flock fibers to one side of the support material;
C) application of a hot-melt adhesive to that side of the support material that is facing away from the flock fibers.
One advantage of the method according to the invention is that the meltblown fiber nonwoven fabric can be
Due to its specific properties, the textile fabric is eminently suitable as a fixable inlay fabric, lining fabric and/or outer fabric in the textile industry.
Preferred inlay fabrics for combination with the meltblown fiber nonwoven fabric according to the invention are selected from knitted or woven elastic fabrics, from natural or synthetic yarns, or combinations hereof. These fabrics can also comprise highly elastic yarns. Preferred lining fabrics for combination with the meltblown fiber nonwoven fabric according to the invention are selected from elastic real leather of animal origin or artificial leather.
Preferred outer fabrics for combination with the meltblown fiber nonwoven fabric according to the invention are selected from laminated nonwoven fabric or loose membranes.
The invention also relates in one aspect to a method for producing a thermally fixable textile fabric according to the invention, comprising the following steps:
A) provision of a support material based on a meltblown fiber nonwoven fabric;
B) application of flock fibers to one side of the support material;
C) application of a hot-melt adhesive to that side of the support material that is facing away from the flock fibers.
One advantage of the method according to the invention is that the meltblown fiber nonwoven fabric can be
- 15 -flocked in the unformed, i.e. flat state. The maximum flock fiber density can hereby be achieved.
The provision of the support material in step A) can be realized by meltblowing of a nonwoven fabric raw material, preferably polyurethane. In a preferred embodiment, the support material is formed on an auxiliary support, for instance a spunbond nonwoven fabric, whereby a higher stability and easier reprocessibility is conferred to it. Preferably, the provision of the support material consequently comprises the fixing thereof on an auxiliary support.
In one embodiment of the invention, the application of flock fibers to one side of the support material is subsequently realized in step B). Preferably, the application of the flock fibers comprises the upstream step of applying an adhesive.
According to the invention, electrostatic flocking is preferred. The flock fibers are here applied in an electric field to the adhesive-coated support material.
If an auxiliary support is used, then adhesive and flock fibers are applied to that side of the support material that is facing away from the auxiliary support. The application of the adhesive can be realized by screen printing, spray gun or immersion bath. The surface of the support material is preferably smooth or only very slightly embossed or grooved. The field lines ensure that the flock fibers orient themselves at a desired angle, preferably vertically, and thus create an even, textile surface. Subsequently, the adhesive can be cured and the flocking anchored.
Excess and unbonded flock fibers can be removed by vacuum.
The provision of the support material in step A) can be realized by meltblowing of a nonwoven fabric raw material, preferably polyurethane. In a preferred embodiment, the support material is formed on an auxiliary support, for instance a spunbond nonwoven fabric, whereby a higher stability and easier reprocessibility is conferred to it. Preferably, the provision of the support material consequently comprises the fixing thereof on an auxiliary support.
In one embodiment of the invention, the application of flock fibers to one side of the support material is subsequently realized in step B). Preferably, the application of the flock fibers comprises the upstream step of applying an adhesive.
According to the invention, electrostatic flocking is preferred. The flock fibers are here applied in an electric field to the adhesive-coated support material.
If an auxiliary support is used, then adhesive and flock fibers are applied to that side of the support material that is facing away from the auxiliary support. The application of the adhesive can be realized by screen printing, spray gun or immersion bath. The surface of the support material is preferably smooth or only very slightly embossed or grooved. The field lines ensure that the flock fibers orient themselves at a desired angle, preferably vertically, and thus create an even, textile surface. Subsequently, the adhesive can be cured and the flocking anchored.
Excess and unbonded flock fibers can be removed by vacuum.
- 16 -Likewise conceivable is a mechanical flocking for fastening of the flock fibers. For this, the support material provided with the adhesive can be guided over a series of, preferably polygonal, rollers, which quickly set said support material into vibrations. This vibration can propel the flock fibers into the adhesive.
Following the flocking, the auxiliary support, where used, can be removed and, after this, a hot-melt adhesive can be applied to that side of the support material that is facing away from the flock fibers (method step C). The hot-melt adhesive can be applied to the meltblown fiber nonwoven fabric by means of paste printing, double-dot, scattering and hotmelt methods. According to the invention, the paste printing method is particularly preferred.
In an alternative embodiment of the invention, method step C) is performed prior to method step B).
The invention consequently relates to a method for producing a thermally fixable textile fabric, comprising the following steps:
A') provision of a support material based on a meltblown fiber nonwoven fabric;
B') application of a hot-melt adhesive to one side of the support material;
C') application of flock fibers to that side of the support material that is facing away from the hot-melt adhesive.
In a preferred embodiment, the support material is formed on an auxiliary support, for instance a spunbond nonwoven fabric. If an auxiliary support is used, then the hot-melt adhesive is applied to that side of the
Following the flocking, the auxiliary support, where used, can be removed and, after this, a hot-melt adhesive can be applied to that side of the support material that is facing away from the flock fibers (method step C). The hot-melt adhesive can be applied to the meltblown fiber nonwoven fabric by means of paste printing, double-dot, scattering and hotmelt methods. According to the invention, the paste printing method is particularly preferred.
In an alternative embodiment of the invention, method step C) is performed prior to method step B).
The invention consequently relates to a method for producing a thermally fixable textile fabric, comprising the following steps:
A') provision of a support material based on a meltblown fiber nonwoven fabric;
B') application of a hot-melt adhesive to one side of the support material;
C') application of flock fibers to that side of the support material that is facing away from the hot-melt adhesive.
In a preferred embodiment, the support material is formed on an auxiliary support, for instance a spunbond nonwoven fabric. If an auxiliary support is used, then the hot-melt adhesive is applied to that side of the
- 17 -support material that is facing away from the auxiliary support, and said support material is removed again prior to the application of the flock fibers.
In this method variant too, the application of the flock fibers preferably comprises the upstream step of applying an adhesive.
Brief Description of the Figures Figure 1: textile fabric having a full-face flock fiber coating, Figure 2: textile fabric having a patterned flock fiber coating, Figure 3: photo of the surface of a textile fabric having a patterned flock fiber coating.
Detailed Description Figure 1 shows a thermally fixable textile fabric 1 according to the invention, having a full-surface flock fiber coating. The textile fabric comprises a support material 2 based on a meltblown fiber nonwoven fabric, wherein the support material 2 has on one side flock fibers 3 applied over the whole of the surface and, on that side facing away from the flock fibers 3, a hot-melt adhesive 4. The flock fibers 3 are here fixed on the support material 2 by means of an adhesive 5.
Figure 2 shows a thermally fixable textile fabric 1 according to the invention, having a patterned flock fiber coating. The textile fabric comprises a support material 2 based on a meltblown fiber nonwoven fabric, wherein the support material 2 has on one side flock fibers 3 applied in the form of a pattern and, on the side facing away from the flock fibers 3, a hot-melt
In this method variant too, the application of the flock fibers preferably comprises the upstream step of applying an adhesive.
Brief Description of the Figures Figure 1: textile fabric having a full-face flock fiber coating, Figure 2: textile fabric having a patterned flock fiber coating, Figure 3: photo of the surface of a textile fabric having a patterned flock fiber coating.
Detailed Description Figure 1 shows a thermally fixable textile fabric 1 according to the invention, having a full-surface flock fiber coating. The textile fabric comprises a support material 2 based on a meltblown fiber nonwoven fabric, wherein the support material 2 has on one side flock fibers 3 applied over the whole of the surface and, on that side facing away from the flock fibers 3, a hot-melt adhesive 4. The flock fibers 3 are here fixed on the support material 2 by means of an adhesive 5.
Figure 2 shows a thermally fixable textile fabric 1 according to the invention, having a patterned flock fiber coating. The textile fabric comprises a support material 2 based on a meltblown fiber nonwoven fabric, wherein the support material 2 has on one side flock fibers 3 applied in the form of a pattern and, on the side facing away from the flock fibers 3, a hot-melt
- 18 -adhesive 4. The flock fibers 3 are here fixed on the support material 2 by means of an adhesive 5.
Figure 3 shows a photo of the surface of a textile fabric 1 having a patterned flock fiber coating.
Examples Various textile fabrics in accordance with the invention have been made. For this purpose, a support material based on a meltblown fiber nonwoven fabric, comprising a thermoplastic polyurethane having a weight of 75 g/m2 was provided. The support material was produced by means of meltblown technology, and flock fibers (PA6.6, length 0.4mm; linear density (yarn count) 0.9 dtex) were applied on one side of the support material. The flock fibers were fixed by means of various adhesives to the support material. Various adhesives, as shown in the following table, were used. Subsequently, a hot melt adhesive based on copolyamide, in the form of an aqueous dispersion, was applied to the side of the support material opposite from the side having the flock fibres, by means of a rotary screen printing process.
The following table shows the properties of the obtained textile fabrics:
Table 1 Permanent Example Adhesive Elasticity Elongation Wash Resistance Result 1 Type 1 goodt 2 Type 2 ** ** good 3 Type3.1 ** *** ** very good 4 Type 3.2 *** ** *** vesygimd
Figure 3 shows a photo of the surface of a textile fabric 1 having a patterned flock fiber coating.
Examples Various textile fabrics in accordance with the invention have been made. For this purpose, a support material based on a meltblown fiber nonwoven fabric, comprising a thermoplastic polyurethane having a weight of 75 g/m2 was provided. The support material was produced by means of meltblown technology, and flock fibers (PA6.6, length 0.4mm; linear density (yarn count) 0.9 dtex) were applied on one side of the support material. The flock fibers were fixed by means of various adhesives to the support material. Various adhesives, as shown in the following table, were used. Subsequently, a hot melt adhesive based on copolyamide, in the form of an aqueous dispersion, was applied to the side of the support material opposite from the side having the flock fibres, by means of a rotary screen printing process.
The following table shows the properties of the obtained textile fabrics:
Table 1 Permanent Example Adhesive Elasticity Elongation Wash Resistance Result 1 Type 1 goodt 2 Type 2 ** ** good 3 Type3.1 ** *** ** very good 4 Type 3.2 *** ** *** vesygimd
- 19 -Explanation of Table 1 1. Adhesive Type 1: Water-based acrylate system without crosslinker Type 2: Water-based acrylate system with blocked isocyanate crosslinker (requires a de-blocking temperature of >140 C) Type 3.1: Acrylate-based water-based system with HDI
(hexamethylene diisocyante)-trimer-isocyanate crosslinker (requires a de-blocking temperature of <120 C) Type 3.2: water-based PU-System with crosslinker (requires a de-blocking temperature of <120 C) 2. Elasticity Elasticity was measured according to DIN EN IS013934-1:2013. The values obtained are as follows:
25% elongation at a tensile force of 15 N to 20 N
** 25% elongation at a tensile force of 10 N to 15 N
*** 25% elongation at a tensile force of less than 10 N
3. Permanent elongation The permanent elongation was measured according to DIN
53835. The values obtained are as follows:
permanent elongation <3%
** permanent elongation 3-4%
*** permanent elongation 5%
4. Wash resistance The wash resistance was measured according to DIN EN ISO
6330:2012. The values obtained are as follows:
(hexamethylene diisocyante)-trimer-isocyanate crosslinker (requires a de-blocking temperature of <120 C) Type 3.2: water-based PU-System with crosslinker (requires a de-blocking temperature of <120 C) 2. Elasticity Elasticity was measured according to DIN EN IS013934-1:2013. The values obtained are as follows:
25% elongation at a tensile force of 15 N to 20 N
** 25% elongation at a tensile force of 10 N to 15 N
*** 25% elongation at a tensile force of less than 10 N
3. Permanent elongation The permanent elongation was measured according to DIN
53835. The values obtained are as follows:
permanent elongation <3%
** permanent elongation 3-4%
*** permanent elongation 5%
4. Wash resistance The wash resistance was measured according to DIN EN ISO
6330:2012. The values obtained are as follows:
- 20 -* weight loss after 10 washes = 6-7 wt.%
** weight loss after 10 washes = 3-5 wt.%
*** weight loss after 10 washes = less than 3 wt.%
** weight loss after 10 washes = 3-5 wt.%
*** weight loss after 10 washes = less than 3 wt.%
Claims (21)
1. A thermally fixable textile fabric, comprising a support material based on a meltblown fiber nonwoven fabric, wherein the support material has .cndot. on one side, flock fibers, and .cndot. on the side facing away from the flock fibers, a hot-melt adhesive.
2. The textile fabric as claimed in claim 1, configured as a sheeting.
3. The textile fabric as claimed in claim 1 or 2, comprising a breathability, measured according to DIN EN ISO 9237 at 100 Pa, of more than 20 1/m2s.
4. The textile fabric as claimed in claim 1, 2, or 3, comprising a breathability, measured according to DIN EN ISO 9237 at 100 Pa, of 20 1/m2s to 2000 1/m2s.
5. The textile fabric as claimed in any one of claims 1 to 4, comprising a breathability, measured according to DIN EN ISO 9237 at 100 Pa, of less than 1/m2s.
6. The textile fabric as claimed in any one of claims 1 to 5, comprising an elasticity, measured according to DIN EN ISO 13934-1 at a force of 3N, in at least one direction, of at least 2%.
7. The textile fabric as claimed in any one of claims 1 to 6, wherein the hot-melt adhesive is selected from the group consisting of thermoplastic polymers.
8. The textile fabric as claimed claim 7, wherein the hot-melt adhesive is selected from the group consisting of polyamides (PA), copolyamides, polyesters (PES), copolyesters, ethyl vinyl acetate (EVA) and copolymers thereof (EVAC), polyethylene (PE), polypropylene (PP), amorphous polyalphaolefins (APAO), polyurethanes(PU), and mixtures thereof.
9. The textile fabric as claimed in any one of claims 1 to 8, wherein the flock fibers are fixed on the support material by means of an adhesive.
10. The textile fabric as claimed in any one of claims 1 to 9, wherein the flock fibers only partially cover the support material.
11. The textile fabric as claimed in any one of claims 1 to 9, wherein the flock fibers only partially cover the support material, forming a regular or an irregular pattern.
12. The textile fabric as claimed in any one of claims 1 to 11, comprising an areal weight, measured according to DIN EN 29073, ranging from 10 g/m2 to 400 g/m2.
13. The textile fabric as claimed in any one of claims 1 to 12, comprising a thickness, according to DIN
EN ISO 9073-2, of 0.5 mm to 1.6 mm.
EN ISO 9073-2, of 0.5 mm to 1.6 mm.
14. The textile fabric as claimed in any one of claims 1 to 13, comprising a modulus, measured according to DIN 53 835 at an elongation of 25%, of less than 20 N.
15. The textile fabric as claimed in any one of claims 1 to 14, for use as a fixable inlay fabric, lining fabric , outer fabric, or combination thereof, in the textile industry.
16. A method for producing the textile fabric as defined in any one of claims 1 to 15, comprising the following steps:
A) providing a support material based on a meltblown fiber nonwoven fabric having a first and second side;
B) applying flock fibers to the first side of the support material;
C) applying a hot-melt adhesive to the second side of the support material, which second side is facing away from the first side having the flock fibers.
A) providing a support material based on a meltblown fiber nonwoven fabric having a first and second side;
B) applying flock fibers to the first side of the support material;
C) applying a hot-melt adhesive to the second side of the support material, which second side is facing away from the first side having the flock fibers.
17. The method as claimed in claim 16, wherein providing the support material in step A) comprises the fixing thereof on an auxiliary support, and wherein the auxiliary support is removed from the support material after applying the flock fibers in step B).
18. The method as claimed in claim 16 or 17, wherein the auxiliary support is a spunbond nonwoven fabric.
19. The method as claimed in any one of claims 16 to 18, wherein applying the flock fibers in step B) comprises an upstream step of applying an adhesive.
20. The method as claimed in any one of claims 16 to 19, wherein step C) is performed prior to step B).
21. The method as claimed in any one of claims 16 to 19, wherein step B) is performed prior to step C).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE102019106995.5 | 2019-03-19 | ||
DE102019106995.5A DE102019106995A1 (en) | 2019-03-19 | 2019-03-19 | Thermally fixable textile fabric |
Publications (1)
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CA3076177A1 true CA3076177A1 (en) | 2020-09-19 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CA3076177A Abandoned CA3076177A1 (en) | 2019-03-19 | 2020-03-18 | Thermally fixable textile fabric |
Country Status (8)
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US (1) | US20200297054A1 (en) |
EP (1) | EP3715516A1 (en) |
JP (1) | JP6993451B2 (en) |
KR (1) | KR20200111629A (en) |
CN (1) | CN111732905A (en) |
BR (1) | BR102020004758A2 (en) |
CA (1) | CA3076177A1 (en) |
DE (1) | DE102019106995A1 (en) |
Families Citing this family (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113462304A (en) | 2020-03-31 | 2021-10-01 | 科德宝两合公司 | Thermoformable decorative material |
CN112176528B (en) * | 2020-10-19 | 2021-12-10 | 江苏金材科技有限公司 | Hydrophobic melt-blown fabric and preparation method thereof |
KR102359758B1 (en) * | 2021-11-02 | 2022-02-09 | 주식회사 유한인터텍 | Reactively thermal extrusion-molded article of flocking fabric, flocking fabric containing the same, and Manufacturing method thereof |
WO2023118181A1 (en) | 2021-12-21 | 2023-06-29 | Rhenoflex Gmbh | Reinforcing material for textiles |
DE102022105897A1 (en) | 2022-03-14 | 2023-09-14 | Carl Freudenberg Kg | Thermally fixable fabric with biodegradable adhesive |
Family Cites Families (18)
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US3849241A (en) * | 1968-12-23 | 1974-11-19 | Exxon Research Engineering Co | Non-woven mats by melt blowing |
JPS5815467Y2 (en) * | 1978-03-30 | 1983-03-29 | 日本バイリ−ン株式会社 | heat adhesive cloth |
DE3021039A1 (en) * | 1980-06-03 | 1981-12-10 | Kufner Textilwerke KG, 8000 München | INSERTS FOR CLOTHING AND METHOD FOR THE PRODUCTION THEREOF |
DE3133690A1 (en) * | 1981-08-26 | 1983-03-17 | Henschke & Co Hänsel-Roßhaar, 5860 Iserlohn | Interlining for garments |
JPH021305A (en) * | 1988-06-08 | 1990-01-05 | Sanei Chem Kk | Fabric for heat adhesion flocking |
US5021288A (en) * | 1990-01-04 | 1991-06-04 | The Dow Chemical Company | Microfibers of syndiotactic vinyl aromatic polymers, nonwoven mats of the microfibers |
JPH05195401A (en) * | 1992-01-16 | 1993-08-03 | Kuraray Co Ltd | Bondable padding cloth of nonwoven fabric |
CN1483096A (en) * | 2000-12-22 | 2004-03-17 | 三井化学株式会社 | Melt-blown nonwoven fabric |
JP3801913B2 (en) | 2000-12-22 | 2006-07-26 | 三井化学株式会社 | Melt blown nonwoven fabric |
FR2846202A1 (en) * | 2002-10-23 | 2004-04-30 | Proline Textile | Fire-resistant and impermeable textile material has network of flocked fibres to create air spaces for insulation |
US7901740B2 (en) | 2004-11-05 | 2011-03-08 | Tamicare Ltd. | Methods to produce stretchable products |
CN100531803C (en) * | 2007-01-15 | 2009-08-26 | 浙江理工大学 | Bamboo carbon fiber electrostatic flocked fabric capable of purifying air and its production method |
CN101849057B (en) * | 2007-11-09 | 2014-01-15 | 卡尔·弗罗伊登伯格公司 | Thermofusible textile fabric |
DE102009010995B4 (en) * | 2008-04-30 | 2013-10-24 | Carl Freudenberg Kg | Thermally fixable fabric |
US20090271914A1 (en) | 2008-05-02 | 2009-11-05 | Ntt New Textile Technologies Gmbh | Flocked elastomeric coated garments |
US9596897B2 (en) | 2013-01-28 | 2017-03-21 | Nike, Inc. | Flocked waistband |
CN104943290B (en) * | 2015-05-18 | 2017-11-03 | 武汉纺织大学 | A kind of high-elastic sound-absorbing and flame-retardant melt-blowing nonwoven of electrostatic spinning formula and its manufacture method |
DE102017001102A1 (en) * | 2017-02-07 | 2018-08-09 | Carl Freudenberg Kg | Bi-elastic down density nonwoven insert |
-
2019
- 2019-03-19 DE DE102019106995.5A patent/DE102019106995A1/en not_active Ceased
-
2020
- 2020-03-05 EP EP20161238.9A patent/EP3715516A1/en not_active Withdrawn
- 2020-03-10 BR BR102020004758-2A patent/BR102020004758A2/en not_active IP Right Cessation
- 2020-03-10 KR KR1020200029591A patent/KR20200111629A/en active IP Right Grant
- 2020-03-18 CN CN202010192490.5A patent/CN111732905A/en active Pending
- 2020-03-18 JP JP2020047183A patent/JP6993451B2/en active Active
- 2020-03-18 CA CA3076177A patent/CA3076177A1/en not_active Abandoned
- 2020-03-18 US US16/822,055 patent/US20200297054A1/en not_active Abandoned
Also Published As
Publication number | Publication date |
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CN111732905A (en) | 2020-10-02 |
US20200297054A1 (en) | 2020-09-24 |
JP2020152109A (en) | 2020-09-24 |
JP6993451B2 (en) | 2022-01-13 |
DE102019106995A1 (en) | 2020-09-24 |
KR20200111629A (en) | 2020-09-29 |
BR102020004758A2 (en) | 2020-10-06 |
EP3715516A1 (en) | 2020-09-30 |
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