CA2919137C - Facing system - Google Patents
Facing system Download PDFInfo
- Publication number
- CA2919137C CA2919137C CA2919137A CA2919137A CA2919137C CA 2919137 C CA2919137 C CA 2919137C CA 2919137 A CA2919137 A CA 2919137A CA 2919137 A CA2919137 A CA 2919137A CA 2919137 C CA2919137 C CA 2919137C
- Authority
- CA
- Canada
- Prior art keywords
- facing
- insulation
- onto
- panels
- building
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000009413 insulation Methods 0.000 claims abstract description 22
- 239000000758 substrate Substances 0.000 claims abstract description 6
- 238000005553 drilling Methods 0.000 claims description 2
- 239000004575 stone Substances 0.000 description 6
- 239000000463 material Substances 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000009833 condensation Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0801—Separate fastening elements
- E04F13/0803—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements
- E04F13/081—Separate fastening elements with load-supporting elongated furring elements between wall and covering elements with additional fastening elements between furring elements and covering elements
- E04F13/083—Hooking means on the back side of the covering elements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
- E04F13/0878—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer the basic insulating layer comprising mutual alignment or interlocking means
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/0889—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements characterised by the joints between neighbouring elements, e.g. with joint fillings or with tongue and groove connections
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
- E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
- E04F13/14—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass
- E04F13/144—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements stone or stone-like materials, e.g. ceramics concrete; of glass or with an outer layer of stone or stone-like materials or glass with an outer layer of marble or other natural stone
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F13/00—Coverings or linings, e.g. for walls or ceilings
- E04F13/007—Outer coverings for walls with ventilating means
Landscapes
- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Building Environments (AREA)
- Finishing Walls (AREA)
Abstract
An insulated facing system, suitable for application to a wide variety of building façade substrates, in both new build and retro-fit situations. It is a simple to install and cost effective lightweight facing system, with rebate edged insulation attached to facing panels by back site anchors, and fixed to building facades by a clip and horizontal rail system.
The system provides excellent whole life costings and seamless architectural detailing.
The system provides excellent whole life costings and seamless architectural detailing.
Description
FACING SYSTEM
Kirk ThermalWall (TM) is an insulated facing system suitable for application onto a variety of building façade substrates, in both new build and retro-fit situations.
Kirk ThermalWall (TM) has been developed to provide a highly energy efficient, simple to install and cost effective facing system, with excellent whole life costing. If a facing panel of natural stone is used, the highest levels of durability and weathering for building facades are provided, which based on the lifespan seen historically for natural stone buildings is expected to be 100's of years when the system is applied correctly.
Kirk ThermalWall (TM) also has very high sustainability credentials when stone facing panels are used, on account of the extremely long expected service life, the very low embodied CO2 of it's components and the ability to successfully de-fit, upgrade and re-fit the system.
The Kirk ThermalWall (TM) insulated facing system can be applied successfully to most building façade types, including render/concrete block, timber frame and steel frame. A
wide variety of panel types, finish types, panel shapes and sizes are available to suit contemporary and traditional architectural styles. Once applied the system provides high levels of energy efficiency and if natural stone panels are used gives the appearance of a building constructed from solid stone, by adopting high quality detailing at corners, openings, etc. The system is highly relevant towards helping meet new energy performance requirements due to be introduced in 2013 and 2016, and via it's contribution to insulating value can reduce the costs of for example timber kits to meet new building standards.
Kirk ThermalWall (TM) offers significant possibilities at relatively low cost, to improve the appearance, thermal performance and lifespan of both existing and new buildings.
Brief Description of the Drawings The brief description of the accompanying drawings has been included to comply with paragraph 80(1)(e) of the Canadian Patent Rules.
Fig. 1 Facing System Overview Front elevation drawing of Kirk Thermalwall panel consisting of facing (stone or other material) with two layers of rigid insulation mechanically held onto the back also shown in plan and section views.
Fig. 2 Back Site Anchors (BSA) Side view of back site anchors used with stainless steel threaded rods and clips to secure two layers of rigid insulation onto panel backs. The view at the top shows a screw thread and the view at the bottom a back site anchor and undercut hole.
Fig. 3 Clip and Horizontal Rail Profile Traces The clip side profile is shown to the left and horizontal rail side profile to the right.
Fig. 4 Clip and Horizontal Rail Profile Traces This drawing shows how the clip profile shown on the right fits into the horizontal rail profile shown on the left.
Kirk ThermalWall Insulated Facing System - Description The present invention relates to an insulation backed facing system as set out in the claims. An embodiment will now be described.
Kirk Thermal Wall (TM) comprises thin facing panels, fixed mechanically using back site anchors (BSA) to a rigid insulation panel of varying thickness depending upon the building facade substrate character and desired U value (Figures. land 2).
These rigid insulation panels are rebated along all edges to provide rigidity and prevent inwards/outwards movements once in place, and are oversized all round relative to the facing panel to create the desired horizontal and vertical joint spacing.
Overlap of the rebated edges on the insulation also helps prevent moisture ingress via the joints, which can either be left open or filled with a suitable pointing medium as required.
The system is fixed mechanically without the need for adhesives, cements or resins, except for pointing, and can therefore within reason be installed independently of weather conditions. It is recommended that weep holes are installed at the base of wall sections to allow any moisture which may penetrate the system, or condensation which develops on the back of the insulation layer, to drain away. The facing panels may have a thickness in the range 8-30mm.
Kirk ThermalWall (TM) is secured to building façades via a clip/horizontal rail system (Figures 3-4). Clips are attached by nuts/washers onto the stems of back site anchors at points on the back of each panel. These clips in turn hook onto continuous horizontal rails, fixed accurately by laser profile onto the building façade. Oversized fixing holes in the clips allow small amounts of up/down and side to side movement, whilst shimming of the clips and horizontal rails can provide a similar amount of inwards/outwards movement. The clips are held in place by a nut/washer onto the threaded stem of the back site anchors secured into the back of panels. Additional security can be provided as required by installing self-drilling screws through the top of the clips into the horizontal rails. For very uneven substrates requiring a greater degree of in/out adjustment, a bracket/vertical back rail system, such as an L shaped back bracket system, is available.
Thermal bridging effects can be minimised where required by applying a thermal break against the face of the building, behind the continuous horizontal fixing rails.
Once fixed in place, the standard clip/horizontal rail system leaves a cavity behind the back of the insulation panel. The system can be supplied in a variety of panel sizes to suit the intended application, either with or without false joints. Special L
shaped corner/ingo panels are also available, with thicker panel material and a consequently reduced insulation thickness in these areas. Similarly, cills, lintols, string and band courses can be supplied to any design profile, faced with material of suitable thickness to suit the design.
The Kirk Thermal Wall (TM) insulation backed facing system, is fully demountable, upgradeable and able to be subsequently re-fixed, subject to the replacement of any failed or damaged fastening components.
Fig. 1 System Components 1 ¨ Facing Panel
Kirk ThermalWall (TM) is an insulated facing system suitable for application onto a variety of building façade substrates, in both new build and retro-fit situations.
Kirk ThermalWall (TM) has been developed to provide a highly energy efficient, simple to install and cost effective facing system, with excellent whole life costing. If a facing panel of natural stone is used, the highest levels of durability and weathering for building facades are provided, which based on the lifespan seen historically for natural stone buildings is expected to be 100's of years when the system is applied correctly.
Kirk ThermalWall (TM) also has very high sustainability credentials when stone facing panels are used, on account of the extremely long expected service life, the very low embodied CO2 of it's components and the ability to successfully de-fit, upgrade and re-fit the system.
The Kirk ThermalWall (TM) insulated facing system can be applied successfully to most building façade types, including render/concrete block, timber frame and steel frame. A
wide variety of panel types, finish types, panel shapes and sizes are available to suit contemporary and traditional architectural styles. Once applied the system provides high levels of energy efficiency and if natural stone panels are used gives the appearance of a building constructed from solid stone, by adopting high quality detailing at corners, openings, etc. The system is highly relevant towards helping meet new energy performance requirements due to be introduced in 2013 and 2016, and via it's contribution to insulating value can reduce the costs of for example timber kits to meet new building standards.
Kirk ThermalWall (TM) offers significant possibilities at relatively low cost, to improve the appearance, thermal performance and lifespan of both existing and new buildings.
Brief Description of the Drawings The brief description of the accompanying drawings has been included to comply with paragraph 80(1)(e) of the Canadian Patent Rules.
Fig. 1 Facing System Overview Front elevation drawing of Kirk Thermalwall panel consisting of facing (stone or other material) with two layers of rigid insulation mechanically held onto the back also shown in plan and section views.
Fig. 2 Back Site Anchors (BSA) Side view of back site anchors used with stainless steel threaded rods and clips to secure two layers of rigid insulation onto panel backs. The view at the top shows a screw thread and the view at the bottom a back site anchor and undercut hole.
Fig. 3 Clip and Horizontal Rail Profile Traces The clip side profile is shown to the left and horizontal rail side profile to the right.
Fig. 4 Clip and Horizontal Rail Profile Traces This drawing shows how the clip profile shown on the right fits into the horizontal rail profile shown on the left.
Kirk ThermalWall Insulated Facing System - Description The present invention relates to an insulation backed facing system as set out in the claims. An embodiment will now be described.
Kirk Thermal Wall (TM) comprises thin facing panels, fixed mechanically using back site anchors (BSA) to a rigid insulation panel of varying thickness depending upon the building facade substrate character and desired U value (Figures. land 2).
These rigid insulation panels are rebated along all edges to provide rigidity and prevent inwards/outwards movements once in place, and are oversized all round relative to the facing panel to create the desired horizontal and vertical joint spacing.
Overlap of the rebated edges on the insulation also helps prevent moisture ingress via the joints, which can either be left open or filled with a suitable pointing medium as required.
The system is fixed mechanically without the need for adhesives, cements or resins, except for pointing, and can therefore within reason be installed independently of weather conditions. It is recommended that weep holes are installed at the base of wall sections to allow any moisture which may penetrate the system, or condensation which develops on the back of the insulation layer, to drain away. The facing panels may have a thickness in the range 8-30mm.
Kirk ThermalWall (TM) is secured to building façades via a clip/horizontal rail system (Figures 3-4). Clips are attached by nuts/washers onto the stems of back site anchors at points on the back of each panel. These clips in turn hook onto continuous horizontal rails, fixed accurately by laser profile onto the building façade. Oversized fixing holes in the clips allow small amounts of up/down and side to side movement, whilst shimming of the clips and horizontal rails can provide a similar amount of inwards/outwards movement. The clips are held in place by a nut/washer onto the threaded stem of the back site anchors secured into the back of panels. Additional security can be provided as required by installing self-drilling screws through the top of the clips into the horizontal rails. For very uneven substrates requiring a greater degree of in/out adjustment, a bracket/vertical back rail system, such as an L shaped back bracket system, is available.
Thermal bridging effects can be minimised where required by applying a thermal break against the face of the building, behind the continuous horizontal fixing rails.
Once fixed in place, the standard clip/horizontal rail system leaves a cavity behind the back of the insulation panel. The system can be supplied in a variety of panel sizes to suit the intended application, either with or without false joints. Special L
shaped corner/ingo panels are also available, with thicker panel material and a consequently reduced insulation thickness in these areas. Similarly, cills, lintols, string and band courses can be supplied to any design profile, faced with material of suitable thickness to suit the design.
The Kirk Thermal Wall (TM) insulation backed facing system, is fully demountable, upgradeable and able to be subsequently re-fixed, subject to the replacement of any failed or damaged fastening components.
Fig. 1 System Components 1 ¨ Facing Panel
2 ¨ Back Site Anchor
3 ¨ Rebated Insulation Panel
4 ¨ Clip ¨ Continuous Rail 6¨ Connecting Rod 7 ¨ Nut & Washer Fig. 2 Note back site anchor (BSA) is tightened into undercut hole drilled into panel back.
Claims (7)
1) An insulation backed facing system comprising facing panels held onto rebate edged rigid external grade insulation via back site anchors inserted in undercut holes drilled in the back of the facing panels and clips, which in turn are used to fix the panel onto a continuous horizontal rail held in place by expanding bolts or self-drilling screws onto the building facade substrate.
2) An insulation backed facing system according to claim 1, where facing panels have a thickness in the range 8-30mm.
3) An insulation backed facing system according to claim 1, where the clips provide up/down and side/side movement, and are held by a nut/washer onto the threaded stem of the back site anchors secured into the back of the panels.
4) An insulation backed facing system according to claim 1, in which continuous horizontal rails can be adjusted inwards/outwards by small amounts using shims, or by larger amounts on uneven substrates by an L shaped back bracket system.
5) An insulation backed facing system according to claim 1, in which the external grade insulation attached via back site anchors onto a facing panels is oversized to yield the desired joint spacing and rebate edged to provide a weathertight, structurally secure and stable insulating layer onto the building facade.
6) An insulation backed facing system according to claim 1, in which the thickness of the external grade insulating layer attached to facing panels can be varied to increase/decrease desired U values to optimum levels depending upon building energy performance requirements.
7) An insulation backed facing system according to claim 1, in which a cavity formed behind the external grade insulation layer against the building facade structure, can be ventilated via weep type vents to prevent moisture ingress into the building.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| GBGB1314022.3A GB201314022D0 (en) | 2013-08-06 | 2013-08-06 | Facing system |
| GB1314022.3 | 2013-08-06 | ||
| PCT/GB2014/052247 WO2015019052A1 (en) | 2013-08-06 | 2014-07-23 | Facing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CA2919137A1 CA2919137A1 (en) | 2015-02-12 |
| CA2919137C true CA2919137C (en) | 2019-04-09 |
Family
ID=49224202
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA2919137A Active CA2919137C (en) | 2013-08-06 | 2014-07-23 | Facing system |
Country Status (4)
| Country | Link |
|---|---|
| CA (1) | CA2919137C (en) |
| DE (1) | DE112014003654B4 (en) |
| GB (2) | GB201314022D0 (en) |
| WO (1) | WO2015019052A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109098380B (en) * | 2018-08-10 | 2020-03-31 | 辰航新材料科技有限公司 | Stone honeycomb core composite board |
| CN112211336A (en) * | 2020-11-11 | 2021-01-12 | 安徽省浦菲尔建材有限公司 | Metal curtain wall board convenient to installation |
Family Cites Families (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3621635A (en) * | 1970-03-02 | 1971-11-23 | Cement Enamel Dev Inc | Panel wall |
| CH524024A (en) | 1971-05-04 | 1972-06-15 | Keller & Cie Ag | Insulated wall, in particular the exterior wall of a building, a process for its production and a cladding panel for carrying out the process |
| DE3108274A1 (en) | 1981-03-05 | 1982-09-16 | Fritz 6103 Griesheim Bausch | PANEL SCREEN |
| FR2512094A1 (en) * | 1981-08-27 | 1983-03-04 | Miplacol | Prefabricated panel for dressing building facades - has thermally insulating inner layer and outer protective layer with recessed part receiving fixing screw |
| FR2520408A1 (en) * | 1982-01-22 | 1983-07-29 | Smac Acieroid | EXTERNAL INSULATION ELEMENT AND CLOTHING USING SUCH ELEMENTS |
| FR2544766B1 (en) * | 1983-04-20 | 1985-12-13 | Grp Francais Construction | PREFABRICATED EXTERIOR THERMAL INSULATION PANEL, METHODS OF MANUFACTURE THEREOF, AND DEVICE FOR FIXING SAME |
| FR2548711B1 (en) * | 1983-07-07 | 1986-06-20 | Saint Gobain Isover | EXTERIOR FACADE INSULATION PANEL |
| FR2589906B1 (en) * | 1985-06-12 | 1989-04-07 | Guerin Gabriel | CLADDING PLATE WITH CELLULAR MATERIAL INSULATION LAYER AND METHOD OF LAYING THE SAME. |
| GB8716459D0 (en) * | 1987-07-13 | 1987-08-19 | Blacker I | Cladding system |
| DE3907510A1 (en) | 1989-01-09 | 1990-09-13 | Albert Kubbutat | HOLDING DEVICE FOR FASTENING FACADE PANELS |
| DE29602472U1 (en) | 1996-02-13 | 1997-06-19 | Houben, Dietmar, 42107 Wuppertal | Fastening device for facade panels |
| CH690588A5 (en) * | 1996-03-22 | 2000-10-31 | Eternit Ag | Suspension device for plates, particularly facade plates of, for example, fiber cement comprises two identical cooperating holding strips |
| DE19934451A1 (en) * | 1999-07-26 | 2001-10-31 | Sobisiak Bianka P | Compound suspended facade plate for rear ventilated facade cover systems, comprises thin natural stone plate with treated surface, and carrier plate joined by means of organically treated adhesive |
| DE20104307U1 (en) | 2001-03-13 | 2001-09-06 | Shiny G&M Associated Co., Ltd., Taipeh/T'ai-pei | Expansion screw |
| EP1298265A1 (en) | 2001-09-27 | 2003-04-02 | Inveco SRL | Attachment device for composite panels |
| WO2008122194A1 (en) | 2007-04-10 | 2008-10-16 | Zongliang Xu | A building panel |
| DE102007052407B4 (en) * | 2007-10-31 | 2012-11-15 | Sto Ag | Facade system for covering a building |
| DE102009030636A1 (en) * | 2009-06-25 | 2011-01-05 | Sto Ag | Holding device for a facade system |
-
2013
- 2013-08-06 GB GBGB1314022.3A patent/GB201314022D0/en not_active Ceased
-
2014
- 2014-04-10 GB GB1406463.8A patent/GB2517013B/en active Active
- 2014-07-23 CA CA2919137A patent/CA2919137C/en active Active
- 2014-07-23 WO PCT/GB2014/052247 patent/WO2015019052A1/en active Application Filing
- 2014-07-23 DE DE112014003654.4T patent/DE112014003654B4/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| WO2015019052A1 (en) | 2015-02-12 |
| CA2919137A1 (en) | 2015-02-12 |
| DE112014003654T5 (en) | 2016-04-21 |
| GB2517013A (en) | 2015-02-11 |
| GB201314022D0 (en) | 2013-09-18 |
| GB2517013B (en) | 2015-07-22 |
| DE112014003654B4 (en) | 2024-09-19 |
| GB201406463D0 (en) | 2014-05-28 |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| EEER | Examination request |
Effective date: 20170329 |
|
| MKLA | Lapsed |
Effective date: 20220301 |
|
| MKLC | Lapsed (correction) |
Effective date: 20240212 |