CA2435686A1 - A process for the manufacturing of joining profiles - Google Patents

A process for the manufacturing of joining profiles Download PDF

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Publication number
CA2435686A1
CA2435686A1 CA002435686A CA2435686A CA2435686A1 CA 2435686 A1 CA2435686 A1 CA 2435686A1 CA 002435686 A CA002435686 A CA 002435686A CA 2435686 A CA2435686 A CA 2435686A CA 2435686 A1 CA2435686 A1 CA 2435686A1
Authority
CA
Canada
Prior art keywords
broaching
process according
tool
edges
milling
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CA002435686A
Other languages
French (fr)
Other versions
CA2435686C (en
Inventor
Ola Olofsson
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unilin Nordic AB
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Publication of CA2435686A1 publication Critical patent/CA2435686A1/en
Application granted granted Critical
Publication of CA2435686C publication Critical patent/CA2435686C/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
    • B23D37/00—Broaching machines or broaching devices
    • B23D37/02—Broaching machines with horizontally-arranged working tools
    • B23D37/04—Broaching machines with horizontally-arranged working tools for broaching inner surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00—Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • B27F1/02—Making tongues or grooves, of indefinite length
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34—Auxiliary operations
    • B29C44/58—Moulds
    • B29C44/582—Moulds for making undercut articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/0012—Combinations of extrusion moulding with other shaping operations combined with shaping by internal pressure generated in the material, e.g. foaming
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001—Combinations of extrusion moulding with other shaping operations
    • B29C48/0022—Combinations of extrusion moulding with other shaping operations combined with cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12—Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00—General aspects of processes or apparatus for joining preformed parts
    • B29C66/01—General aspects dealing with the joint area or with the area to be joined
    • B29C66/02—Preparation of the material, in the area to be joined, prior to joining or welding
    • B29C66/022—Mechanical pre-treatments, e.g. reshaping
    • B29C66/0224—Mechanical pre-treatments, e.g. reshaping with removal of material
    • B29C66/02245—Abrading, e.g. grinding, sanding, sandblasting or scraping
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2105/00—Condition, form or state of moulded material or of the material to be shaped
    • B29K2105/04—Condition, form or state of moulded material or of the material to be shaped cellular or porous
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/01—Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0107—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges
    • E04F2201/0115—Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges with snap action of the edge connectors
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/04—Other details of tongues or grooves
    • E04F2201/044—Other details of tongues or grooves with tongues or grooves comprising elements which are not manufactured in one piece with the sheets, plates or panels but which are permanently fixedly connected to the sheets, plates or panels, e.g. at the factory
    • E04F2201/049—Other details of tongues or grooves with tongues or grooves comprising elements which are not manufactured in one piece with the sheets, plates or panels but which are permanently fixedly connected to the sheets, plates or panels, e.g. at the factory wherein the elements are made of organic plastics with or without reinforcements or filling materials
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00—Joining sheets or plates or panels
    • E04F2201/05—Separate connectors or inserts, e.g. pegs, pins, keys or strips
    • E04F2201/0523—Separate tongues; Interlocking keys, e.g. joining mouldings of circular, square or rectangular shape
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49995—Shaping one-piece blank by removing material
    • Y10T29/49996—Successive distinct removal operations
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/51—Plural diverse manufacturing apparatus including means for metal shaping or assembling
    • Y10T29/5136—Separate tool stations for selective or successive operation on work
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00—Gear cutting, milling, or planing
    • Y10T409/30—Milling
    • Y10T409/303976—Milling with means to control temperature or lubricate
    • Y10T409/304032—Cutter or work
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00—Gear cutting, milling, or planing
    • Y10T409/30—Milling
    • Y10T409/304536—Milling including means to infeed work to cutter
    • Y10T409/304648—Milling including means to infeed work to cutter with control means energized in response to activator stimulated by condition sensor
    • Y10T409/304704—In response to cutter or cutter carriage
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00—Gear cutting, milling, or planing
    • Y10T409/40—Broaching
    • Y10T409/400175—Process
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T409/00—Gear cutting, milling, or planing
    • Y10T409/40—Broaching
    • Y10T409/40035—Broaching with control means energized in response to activator stimulated by condition sensor

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Structural Engineering (AREA)
  • Civil Engineering (AREA)
  • Forests & Forestry (AREA)
  • Milling Processes (AREA)
  • Connection Of Plates (AREA)
  • Milling, Broaching, Filing, Reaming, And Others (AREA)
  • Component Parts Of Construction Machinery (AREA)
  • Joining Of Building Structures In Genera (AREA)
  • Auxiliary Devices For Machine Tools (AREA)
  • Pressure Welding/Diffusion-Bonding (AREA)

Abstract

A process for the manufacturing of longitudinal profiles such and tongue and groove on boards wherein the process includes the steps; a) Moulding a substantial part of the profile cross-section by means of milling with a milling tool. b) Fine moulding undercuts in at least the groove of the board by means of broaching utilising at least one broaching tool.

Claims (18)

1. A process for the manufacturing of longitudinal profiles (2) such and tongue (2') and groove (2") on boards (1) wherein the process includes the steps, a) moulding a substantial part of the profile (2) cross-section by means of milling with a milling tool, b) fine moulding undercuts (20) in at least the groove (2') of the board (1) by means of broaching utilising at least one broaching tool (3).
2. A process according to claim 1 wherein the milling tool is adjustably fixed in a conveying machine, which machine feeds the boards (1) past the milling tool during the milling operation.
3. A process according to claim 2 wherein the broaching tool (3) is adjustably fixed in the conveying machine, which machine feeds the board past the broaching tool (3).
4. A process according to claim 1 wherein the process further comprises the step coating of the milled profile section before the fine moulding by broaching.
5. A process according to claim 4 wherein the coating process comprises wax or oil.
6. A process according to claim 4 wherein the coating process comprises a polymeric material such as a thermoplastic polyolefin.
7. A process according to claim 4 wherein the coating process comprises a lacquer such as a UV-curing lacquer.
8. A process according to any of the claims 1 - 3 wherein the broaching tool (3) comprises broaching edges (31), a broaching body (32) and a broaching clamp.
9. A process according to claim 8 wherein the broaching body (32) is provided with internal cooling channels for a cooling media, the cooling media being selected from the group consisting of a gas and a liquid.
10. A process according to claim 9 wherein the broaching body (32) is provided with a temperature sensor used for guiding the cooling.
11. A process according to claim 10 wherein the temperature sensor is an infrared sensor directed towards one or more broaching edges (31).
12. A process according to claim 10 wherein the temperature sensor is a conductive sensor attached to the broaching body (32).
13. A process according to claim 8 wherein the broaching tool (3) is provided with at least one nozzle for blowing air on the broaching edges (31).
14. A process according to claim 8 wherein the broaching tool (3) is provided with an air and dust evacuation duct which evacuates dust and particles from the broaching edges (31).
15. A process according to claim 13 wherein the broaching tool (3) further is provided with an air and dust evacuation duct which evacuates dust and particles from the broaching edges (31).
16. A process according to claim 13 wherein the air blown on the broaching edges (31) pulsates for better cleaning of the broaching edges (31).
17. A process according to claim 8 wherein the front edge portions (31') of the broaching edges (31) are concave.
18. A process according to claim 8 wherein the side edge (31") portions of the broaching edges (31) are concave.
CA002435686A 2001-01-31 2002-01-24 A process for the manufacturing of joining profiles Expired - Lifetime CA2435686C (en)

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
SE0100276-5 2001-01-31
SE0100276A SE520084C2 (en) 2001-01-31 2001-01-31 Procedure for making merge profiles
PCT/SE2002/000093 WO2002060691A1 (en) 2001-01-31 2002-01-24 A process for the manufacturing of joining profiles

Publications (2)

Publication Number Publication Date
CA2435686A1 true CA2435686A1 (en) 2002-08-08
CA2435686C CA2435686C (en) 2009-11-10

Family

ID=29546586

Family Applications (1)

Application Number Title Priority Date Filing Date
CA002435686A Expired - Lifetime CA2435686C (en) 2001-01-31 2002-01-24 A process for the manufacturing of joining profiles

Country Status (14)

Country Link
US (2) US6681820B2 (en)
EP (1) EP1368185B1 (en)
CN (1) CN1289273C (en)
AR (1) AR032530A1 (en)
AT (1) ATE364497T1 (en)
CA (1) CA2435686C (en)
DE (1) DE60220646T2 (en)
DK (1) DK1368185T3 (en)
ES (1) ES2287258T3 (en)
MY (1) MY129718A (en)
PT (1) PT1368185E (en)
SE (1) SE520084C2 (en)
TW (1) TW579326B (en)
WO (1) WO2002060691A1 (en)

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EP1368185B1 (en) 2007-06-13
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US20030140478A1 (en) 2003-07-31
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MY129718A (en) 2007-04-30
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US6681820B2 (en) 2004-01-27
US8312686B2 (en) 2012-11-20
US20040250914A1 (en) 2004-12-16
SE0100276L (en) 2002-08-01
ATE364497T1 (en) 2007-07-15
DE60220646D1 (en) 2007-07-26
PT1368185E (en) 2007-06-29
SE520084C2 (en) 2003-05-20
CN1289273C (en) 2006-12-13
AR032530A1 (en) 2003-11-12
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WO2002060691A1 (en) 2002-08-08
CN1489511A (en) 2004-04-14

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