CN103358405B - Method and cutter for machining man-made jade floor - Google Patents

Method and cutter for machining man-made jade floor Download PDF

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Publication number
CN103358405B
CN103358405B CN201210102028.7A CN201210102028A CN103358405B CN 103358405 B CN103358405 B CN 103358405B CN 201210102028 A CN201210102028 A CN 201210102028A CN 103358405 B CN103358405 B CN 103358405B
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floor
jade
processing
station
artificial
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CN201210102028.7A
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Chinese (zh)
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CN103358405A (en
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刘晓明
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深圳市鑫运祥精密刀具有限公司
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Abstract

本发明一种人造玉石地板的加工方法及加工刀具。 Processing method and processing tool according to the present invention, one kind of artificial jade floor. 采用人造玉石地板的加工刀具加工地板的槽边;采用人造玉石地板的加工刀具加工地板榫边;一种人造玉石地板的加工刀具为盘铣刀具,刀头为金刚石复合片;刀头焊接在刀体上。 Jade tank using artificial floor machining tool machining the floor side; machining tool machining using artificial flooring tongue jade floor side; jade floor an artificial disc milling cutter for the machining tool, the tip of PDC; welding head the cutter body. 本发明的优点是用金刚石刀具加工玉石地板尺寸准确,刀具使用寿命长,生产效率高。 Advantage of the invention is to use diamond machining tool jade floor accurate size, long tool life and high productivity.

Description

一种人造玉石地板的加工方法及加工刀具 Jade processing method for an artificial floor and cutting tools

技术领域 FIELD

[0001] 本发明涉及一种人造玉石地板的加工方法及加工刀具。 [0001] The present invention relates to an artificial floor jade processing method and processing tool. 属于石材加工技术领域。 It belongs to the field of stone processing technology.

背景技术 Background technique

[0002] 人造玉石的密度、硬度基本与天然大理石和天然花岗石一样,属于比较难以加工的石材。 [0002] Artificial jade density, hardness substantially the same as natural marble and natural granite, stone are more difficult to process. 通常这些石材成型加工都是采用金刚石砂轮磨削加工方式。 Generally these are based on forming a diamond stone grinding wheel mode. 人造玉石地板(如图1)的加工,以前也是采用金刚石砂轮磨削,这种方式批量加工地板,金刚石砂轮使用寿命短,损耗极大,且不易保证地板尺寸精度。 Artificial jade floor (FIG. 1) of the processing, before the diamond grinding wheel is employed, batch processing in this way the floor, diamond grinding wheel life is short, great loss, and difficult to guarantee the dimensional accuracy of the floor. 生产地板周期长,效率极低,生产成本也高。 Floor production cycle is long, low efficiency, high production costs. 对于批量生产的地板采用磨削加工方式,无法满足市场的需求。 For mass production of flooring grinding mode, unable to meet the needs of the market. 用金刚石刀具切削加工方式加工玉石地板可解决以上问题。 Cutting mode processing jade floors to resolve the above problems with a diamond cutter.

发明内容 SUMMARY

[0003] 为了克服现有技术的不足,本发明提供一种人造玉石地板的加工方法及加工刀具。 [0003] In order to overcome the deficiencies of the prior art, the present invention provides an artificial floor jade processing method and processing tool.

[0004] 一种人造玉石地板的加工方法;含有以下步骤; [0004] A method of processing an artificial jade floor; comprising the steps of;

[0005] 步骤1、采用人造玉石地板的加工刀具加工地板的槽边; [0005] Step 1, using an artificial floor jade floor grooving machining tool side;

[0006] 第一工位是开槽预切和槽的内倒角加工; [0006] The first station is pre-cut and grooved inner chamfering groove;

[0007] 第二、三工位是地板槽的半精加工; [0007] Second, the three-position slot is semi-finished floor;

[0008] 第四工位是地板槽的精加工; [0008] The fourth station is the groove floor finish;

[0009] 第五工位是两把组合倒角刀加工地板上、下面倒角; [0009] The fifth station is the combination of two chamfering processing on the floor, below the chamfer;

[0010] 第六工位是两把组合精修刀对地板槽边配合端面进行精修加工,至此玉石地板槽边加工完成。 [0010] The sixth station is a combination of two of the floor finishing knife edge grooves with the end face finishing process, thus jade the finished floor edge of the groove.

[0011] 步骤2、采用人造玉石地板的加工刀具加工地板榫边; [0011] Step 2, using artificial floor jade floor tenon machining tool machining edge;

[0012] 第一工位是两把组合预切刀进行预切开榫加工; [0012] The first station is a combination of two pre-cut pre-tenon cutter processing;

[0013] 第二、三工位是两把组合刀进行地板榫的开榫半精加工; [0013] Second, the three-position is a combination of two floor knife tenon tenoning semi-finishing;

[0014] 第四工位是三把组合刀进行地板榫头倒角及开榫的半精加工; [0014] The fourth station is a combination of three knife floor and tenon tenoning chamfered semi-finish;

[0015] 第五工位是两把组合倒角刀进行地板上、下面倒角加工; [0015] The fifth station is the combination of two chamfered knife on the floor, following chamfering;

[0016] 第六工位是地板榫边的配合端面的精修加工,至此玉石地板榫边加工完成。 [0016] The sixth processing station is a refinement of the mating end of the tongue side of the floor, the floor tenon jade far side processing is completed.

[0017] 在每个工位的刀轴上装相应的金刚石铣刀,加工玉石地板的刀具转速2500-3000转/分,进刀速度2.0-3.0米/分,用水进行冷却。 [0017] The respective diamond cutter mounted in each tool station of the shaft, the floor tool speed processing jade 2500-3000 rev / min, a feed rate of 2.0-3.0 m / min, and cooling water.

[0018] —种人造玉石地板的加工刀具;为盘铣刀具,刀头为金刚石复合片,刀头焊接在刀体上。 [0018] - Artificial jade species floor machining tool; as a disc milling cutter, the tip of a diamond composite sheet welded blade tip.

[0019] 本发明的优点是克服以往石材加工只能采用磨削加工的技术偏见,使得用金刚石刀具切削加工石材地板成为可能,可以加工多种石材,如人造玉石、水磨石、合成石等石材地板,取得良好的技术效果;用金刚石刀具加工玉石地板尺寸准确,刀具使用寿命长,生产效率高。 [0019] The advantage of the present invention to overcome the conventional grinding stone machining using only technical prejudice, that the cutting tool with a diamond stone floors becomes possible, a variety of stone working, such as artificial jade, terrazzo, synthetic stones and other stone floors and achieved good technical results; using a diamond cutting tools jade floor size is accurate, long tool life, high production efficiency.

附图说明 BRIEF DESCRIPTION

[0020] 当结合附图考虑时,通过参照下面的详细描述,能够更完整更好地理解本发明以及容易得知其中许多伴随的优点,但此处所说明的附图用来提供对本发明的进一步理解,构成本发明的一部分,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定,如图其中: [0020] when considered in conjunction with the accompanying drawings, by reference to the following detailed description can be more complete and better understanding of the present invention wherein the readily know many advantages attendant, the drawings herein are used to provide further explanation of the present invention. understood that constitute part of the invention, exemplary embodiments of the present invention are used to explain the present invention without unduly limiting the present invention, wherein FIG:

[0021 ] 图1为人造玉石地板示意图。 [0021] FIG. 1 is a schematic view of an artificial jade floor.

[0022] 图2为人造玉石地板槽边加工示意图。 [0022] FIG. 2 is a side groove flooring artificial jade processing FIG.

[0023] 图3为人造玉石地板榫边加工示意图。 [0023] FIG. 3 is a schematic view of an artificial jade processing tenon floor side.

[0024] 图4为人造玉石地板金刚石刀具示意图。 [0024] FIG. 4 is a schematic view of an artificial diamond cutter jade floor.

[0025] 图5为人造玉石地板金刚石刀具示意图。 [0025] FIG. 5 is a schematic view of an artificial diamond cutter jade floor.

[0026] 图6为人造玉石地板金刚石刀具示意图。 [0026] FIG. 6 is a schematic view of an artificial diamond cutter jade floor.

[0027] 下面结合附图和实施例对本发明进一步说明。 Figures and examples further illustrate the present invention [0027] The following binding.

具体实施方式 Detailed ways

[0028] 显然,本领域技术人员基于本发明的宗旨所做的许多修改和变化属于本发明的保护范围。 [0028] Obviously, many modifications and variations of skill in the art based on the gist of the present invention is made to fall within the scope of the present invention.

[0029] 实施例1:如图1至图6所示, [0029] Example 1: As shown in FIGS. 1 to 6,

[0030] 用金刚石刀具加工玉石地板的生产设备为专用的加工生产线,一台加工设备有六个加工工位。 [0030] Cutter jade floor with a diamond special production equipment for the processing line, a machining device has six processing stations. 在每个工位的刀轴上装相应的金刚石铣刀,加工玉石地板的刀具转速2500-3000转/分,进刀速度2.0-3.0米/分,用水进行冷却。 Diamond cutter mounted on a respective knife shaft for each station, the floor tool speed processing jade 2500-3000 rev / min, a feed rate of 2.0-3.0 m / min, and cooling water. 先加工地板的槽边(如图2所示),再加工地板榫边(如图3所示) First processing tank side of the floor (Figure 2), then the processing tenon floor side (FIG. 3)

[0031] 加工玉石地板槽边的第一工位101是开槽预切和槽的内倒角加工;第二工位102、第三工位103是地板槽的半精加工;第四工位104是地板槽的精加工;第五工位105是两把组合倒角刀加工地板上、下面倒角;第六工位106是两把组合精修刀对地板槽边配合端面进行精修加工,至此玉石地板槽边加工完成。 [0031] The first processing station jade floor grooved edge of the groove 101 is pre-cut and chamfered inner groove; a second station 102, third station 103 is a semi-finished slot floor; fourth station groove 104 is finished floor; fifth station 105 is a combination of the two chamfering processing floor, below the chamfer; and a sixth station 106 is a combination of two of the floor finishing knife edge grooves with the end face finishing process , bringing the jade floor groove edge processing is completed.

[0032] 加工玉石地板榫边的第一工位107是两把组合预切刀进行预切开榫加工;第二工位108、第三工位109是两把组合刀进行地板榫的开榫半精加工;第四工位110是三把组合刀进行地板榫头倒角及开榫的半精加工;第五工位111是两把组合倒角刀进行地板上、下面倒角加工;第六工位112是地板榫边的配合端面的精修加工,至此玉石地板榫边加工完成。 [0032] The first processing station 107 side of the tenon jade floor are two pre-combination processing tenon cutter for precutting; a second station 108, third station 109 is a combination of two floor knife tongue tenoning semi-finishing; fourth station 110 is a combination of three semi-finishing blade chamfering and tenon tenoning floor; a fifth station 111 is a combination of two chamfered knife on the floor, following chamfering; sixth station 112 is processed with the finishing floor tenon end face side, far side of the finished tenon jade floor.

[0033] 如图4、图5所示;加工玉石地板的金刚石刀为盘铣刀具,刀体I材料采用普通碳钢,刀头2材料用与石油勘探钻头上一样的金刚石复合片。 [0033] FIG. 4, FIG. 5; processed jade floor diamond cutter disc milling cutter, cutter body material I using ordinary carbon steel, the same material the cutter head 2 and the petroleum bit PDC. 刀头2用银焊牢固地焊接在刀体I上。 2 with a silver soldering tip fixedly welded to the cutter body I. 刀具2刀口切削角度:前角为负前角,后角为第一和第二两个后角。 The cutting edge angle of the tool 2: rake angle is negative rake angle, relief angle for the first and second relief angle. 刀具2刃口形状,根据地板3的形状和地板加工工艺,设计成平刃,圆弧刃等成型刀刃。 2 blade edge forming tool shape according to the shape of the floor and the floor 3 of the process, designed to be flat blade, and the like of the corner edge. 刀具2在加工地板3时,用水进行冷却。 The processing tool 2 in the floor 3, with water cooling.

[0034] 用金刚石地板刀加工玉石地板,如图6所示,可用组合地板刀进行加工,组合地板刀是将两把地板刀4、5或三把地板刀组合用螺栓6锁定在一起,可同时加工几个面。 [0034] The processing with a diamond knife floor jade floor, shown in Figure 6, the floor tool can be used in combination processing, the combination of two floor floor knife is a knife blade 5, or a combination of three floors are locked together by a bolt 6, while several surface machining.

[0035] 并可通过增减垫片7来调节两刀之间的组合尺寸,从而加工不同尺寸地板3。 [0035] The composition can be adjusted by increasing or decreasing the size of the spacer between the two knives 7, whereby the processing floor 3 of different sizes.

[0036] 如上所述,对本发明的实施例进行了详细地说明,但是只要实质上没有脱离本发明的发明点及效果可以有很多的变形,这对本领域的技术人员来说是显而易见的。 [0036] As described above, embodiments of the present invention has been described in detail, but as long as not departing from the essence and effects of the present invention may have many modifications which will be apparent to those skilled in the art. 因此,这样的变形例也全部包含在本发明的保护范围之内。 Accordingly, all such modifications are also included within the scope of the present invention.

Claims (2)

1.一种人造玉石地板的加工方法,其特征在于含有以下步骤; 步骤1、采用人造玉石地板的加工刀具加工地板的槽边; 第一工位是开槽预切和槽的内倒角加工; 第二、三工位是地板槽的半精加工; 第四工位是地板槽的精加工; 第五工位是两把组合倒角刀加工地板上、下面倒角; 第六工位是两把组合精修刀对地板槽边配合端面进行精修加工,至此玉石地板槽边加工完成; 步骤2、采用人造玉石地板的加工刀具加工地板榫边; 第一工位是两把组合预切刀进行预切开榫加工; 第二、三工位是两把组合刀进行地板榫的开榫半精加工; 第四工位是三把组合刀进行地板榫头倒角及开榫的半精加工; 第五工位是两把组合倒角刀进行地板上、下面倒角加工; 第六工位是地板榫边的配合端面的精修加工,至此玉石地板榫边加工完成。 A method of processing an artificial jade floor, characterized by comprising the following steps; step 1, jade artificial floor groove machining tool machining the floor side; the first station is pre-cut and chamfered slot groove machining ; second, three-position is a semi-finished slot floor; fourth station is finished floor groove; fifth station is a combination of the two chamfering processing floor, below the chamfer; sixth station is two finishing compositions knife edge grooves with the end face of the floor finishing processing, thus jade the finished floor edge of the groove; step 2, using artificial floor jade floor tenon machining tool machining edge; a first station is a combination of two pre-cut knife precut tongue processing; and a second, three-position is a combination of two floor knife tenon tenoning semi-finishing; fourth station is a combination of three knife floor tenon chamfered semi-finish and tenoning ; fifth station is a combination of two chamfered knife on the floor, following chamfering; sixth processing station is a refinement of the mating end of the tongue side of the floor, the floor tenon jade far side processing is completed.
2.根据权利要求1所述的一种人造玉石地板的加工方法,其特征在于加工玉石地板的刀具转速2500-3000转/分,进刀速度2.0-3.0米/分,用水进行冷却。 2. A method of processing an artificial jade floor according to claim 1, characterized in that the floor tool speed processing jade 2500-3000 rev / min, a feed rate of 2.0-3.0 m / min, and cooling water.
CN201210102028.7A 2012-04-09 2012-04-09 Method and cutter for machining man-made jade floor CN103358405B (en)

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US4484560A (en) * 1982-07-13 1984-11-27 Asahi Diamond Industrial Co., Ltd. Diamond segmented saw blade
JP4520542B2 (en) * 1998-07-28 2010-08-04 旭化成建材株式会社 Lightweight cellular concrete processing method
CN1484727A (en) * 2001-01-12 2004-03-24 凡林奇铝业有限公司 Floorboard and locking system
CN1489511A (en) * 2001-01-31 2004-04-14 佩尔戈(欧洲)股份公司 Process for mannfacturing joining profiles
CN2472895Y (en) * 2001-04-04 2002-01-23 威海威硬工具有限公司 Diamond knife set for working composite floor
CN2633542Y (en) * 2003-08-11 2004-08-18 张小成 Processing cutter for composite wood floor tenon and slot
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