CA1336442C - Water-permeable cement concrete pavement - Google Patents

Water-permeable cement concrete pavement

Info

Publication number
CA1336442C
CA1336442C CA000600987A CA600987A CA1336442C CA 1336442 C CA1336442 C CA 1336442C CA 000600987 A CA000600987 A CA 000600987A CA 600987 A CA600987 A CA 600987A CA 1336442 C CA1336442 C CA 1336442C
Authority
CA
Canada
Prior art keywords
water
cement
cement concrete
concrete pavement
pavement
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CA000600987A
Other languages
French (fr)
Inventor
Toetsu Yamato
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sato Road Co Ltd
Original Assignee
Sato Road Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sato Road Co Ltd filed Critical Sato Road Co Ltd
Application granted granted Critical
Publication of CA1336442C publication Critical patent/CA1336442C/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B14/00Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • C04B28/04Portland cements
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C11/00Details of pavings
    • E01C11/22Gutters; Kerbs ; Surface drainage of streets, roads or like traffic areas
    • E01C11/224Surface drainage of streets
    • E01C11/225Paving specially adapted for through-the-surfacing drainage, e.g. perforated, porous; Preformed paving elements comprising, or adapted to form, passageways for carrying off drainage
    • E01C11/226Coherent pavings
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C7/00Coherent pavings made in situ
    • E01C7/08Coherent pavings made in situ made of road-metal and binders
    • E01C7/10Coherent pavings made in situ made of road-metal and binders of road-metal and cement or like binders
    • E01C7/14Concrete paving
    • E01C7/142Mixtures or their components, e.g. aggregate
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/00474Uses not provided for elsewhere in C04B2111/00
    • C04B2111/0075Uses not provided for elsewhere in C04B2111/00 for road construction

Abstract

Disclosed is a cement concrete pavement composed of a hardened cement concrete mixture in which 300 - 400 kg of portland cement, 0.08 - 0.04 weight portions of binder and 0.3 - 0.45 weight portions of water relative to 1 weight portion of the cement, and an aggregate composed of sand and No. 7 crushed stone at a weight ratio within a range of from 5:95 to 20:80 are substantially uniformly distributed pervolume of 1 m3 of the hardened cement concrete mixture, and in which a cement mortar portion adhering to a surface of the aggregate in a surface of the hardened cement concrete mixture is removed.

Description

13364~2 The present invention relates to a cement concrete pavement which is so excellent in water-permeability that inl~rce~lion of water into the ground surface which has become a serious problem particularly in towns and cities can be s~lcces~fully avoided.

As the recent tendency of ur~ni7~tinn has progressed, the harmful influences of the urbanization have become remarkable in various fields.

Rain water which could permeate into the ground is now plt;vell~d from permto~ting into the ground and from being held in the ground by asphalt pavements, concrete pavements, various bllil(lings, and so on. Of those harmful influences of the urbanization, particularly the condition of such an impe liment of rain water permeation/holding into/in the ground has become a serious problem more and moreas the urbanization has progressed. That is, as the ground surface into which rain water can perm~t~ decreases, underground water decreases immediately so that theground subsides, the growth of trees becomes slow, or the ecology or or~ni~m~ inthe ground changes. Further, because of the above-mentioned decrease of water-permeable ground surface and difficulty in water holding in the vicinity of the ground surface, when rain falls concentratedly in short time even though the total rainfall is not large, rivers overflow or trafflc networks are disrupted and serious social problem is caused.

In a point of view different from the ro~t;going one, particularly recently, it has become aesthetically desirable to color sidewalks, public squares, etc.

At present, the method in which various pigments are mixed into asphalt or cement concrete in advance and such a mixture is kneaded when it is to be used or the method in which various pigment~ are sprayed onto a pavement surface are the main current in pavement coloring.

In view of the above-mentioned water-permeability and water-holding p-upelly, the realization of pavement excellent in water-permeability and water-holding property . ~

has been earnestly required and there has been proposed water-permeable asphalt to satisfy the requirement. However, the water-permeable asphalt is not always satisfactory because the water-permeability and water-holding plupelly thereof are not so excellent as they are expected, the asphalt is melted by slm~hine to cause loading to make the water-permeability more deteriorate, and time aging of strength of the asphalt is remarkable. Accordingly, water-permeable concrete using cement concrete has attracted attention, and provision of practical water-permeable concrete excellent in water-permeability and water-holding plupelly is expected.

Further, in view of coloring a pavement, such methods of pavement coloring as described above provide artificial visual feeling unlike natural colors and therefore it cannot but to say that those methods are successful in providing the Çolt;goillg "charm".

It is therefore an object of the present invention to elimin~tP the defects in the prior art as described above.

As the result of earnest investigation, the inventor of this application has succeeded in realization of a cement concrete pavement which is excellent in water-permeability and water-holding property and which is provided with naturalcolors, elimin~ting foregoing disadvantages in the prior art.

That is, according to the present invention, the cement concrete pavement is composed of a hardened cement concrete mixture in which 300 - 400 kg of portland cement, 0.008 - 0.04 weight portions of binder and 0.3 - 0.45 weight portions of water relative to 1 weight portion of the cement, and an aggregate compûsed of sand and No. 7 crushed stone at a weight ratio within a range of from 5: 95 to 20: 80 are subst~nti~lly uniformly distributed per volume of 1 m3 of the hardened cement concrete mixture, and in which a cement mortar portion ~flhering to a surface of the aggregate in a surface of the hardened cement concrete mixture is removed.

It is particularly preferable for the water-permeable cement concrete pavement to select the ratio of the sand to the No. 7 crushed stone to be within a range of from lO: 90 to 15: 85, because with the ratio in this range, the resulting strength is suitable for a vehicle traffic pavement and the water-permeability can be secured to a required extent.

Further, it is preferable to select the binder to be 0.015 - 0.03 weight portions relative to 1 weight portion of the cement or to select the water to be 0.35 - 0.40 weight portions relative 1 weight portion of the cement. The quantity of the binder t;senl~ the quantity of solid portion of resin in emulsion.

Further, in balance between strength and permeability, it is preferable to use the cement by an amount within a range of from 320 - 370 kg per 1 m3 of the water-permeable cement concrete.

According to the present invention, in an area of pavement on a sidewalk, a public square, or the like, an agglega~ exposed on the surface of the pavement exhibits a natural colour held by the aggregate per se through shot blasting tre~tm~nt, to thereby give aesthetic appeal unlike the co-lvel lional colored pavement which has given artificial visual feeling.

Further, because of the foregoing configuration, the water-permeable cement concrete pavement according to the present invention shows the same water-holding plopelly as that exhibited by ordinary soil in rain fall and realiæs rapid water-permeation which cannot be compared with the co-lv~ntional asphalt pavement or the conventional cement concrete pavement, while the water-permeable cement concretepavement according to the present invention has sufficiently large strength for practical use. In the cement concrete pavement according to the present invention, it is possible to obtain the rate of water permeation of the order of 10-l- 104 cm/sec, typically, of the order of 10-l - 10-3 cm/sec.

-~r The water-permeable cement concrete pavement according to the present invention is remarkably different from the conventional water-permeable asphalt pavement in that in the former, no loading is generated, time again is gentle, no melting is caused under the condition of a high ~~ ture, and so on.

Moreover, the water-permeable cement concrete pavement according to the present invention has eY~ee~ingly high voids of 10 - 30% in spite of its strength. As a result, even if fine earth and sand or the like are accumulated on the surface of the concrete pavement, the earth and sand can be passed through the voids when rain falls so that the pavement is cleaned without causing any loading.

The water-permeable cement concrete pavement according to the present invention has strength which is sufflcient for practical use while the pavement has the large voids and sufflcient water-permeability as described above. The compression strength of the concrete pavement is 200 - 300 kg/cm2 (the strength after 4 week~s curing in constant-l~lllpel~ture water of 20C), and the flexural strength thereof is 20 - 30 kg/cm2 (the strength after 4 weeks curing in constant-~lll~l~ur~ water of 20C).

The water-permeable cement concrete pavement according to the present invention is produced in the process comprising the steps of: kne~-ling, per lm3 of a cement concrete Illi~Ul'e, 300 - 400 kg of portland cement, 0.008 - 0.04 weight portions (solid portions) of binder and 0.3 - 0.45 weight portions of water relative to 1 portion of the cement, and an aggregate forming the balance being composed of sand and No. 7 crushed stone at the ratio within a range of S: 95 to 20: 80 by weight to thereby obtain a cement concrete mixture; pouring or injecting the thus obtained cement concrete mixture into a mold; hardening the cement concrete mixture to thereby form a concrete pavement; and washing the surface of the concrete pavement to remove cement mortar portions ~(lhering to the aggregate surface in the concrete pavement surface by using a grinding/sweeping machine (commonly-called a shot blasting machine).

i~

In the aggregate according to the present invention, it is necessary to select the weight ratio of the sand to the No.7 crushed stone to be within a range of from 5: 95 to 20: 80. The ratio of 5: 95 is suitable to produce a concrete pavement for sidewalk, while the ratio more than 10: 90 is suitable to produce a concrete pavement for light traffic. A part of the aggl~ale, preferably, 10 - 30 weight percent of the agglc~ale~ may be substituted by No.6 crushed stone having a particle size of 13 - 5 mm. In this case, there is a disadvantage in that the external appearance of the concrete pavement becomes poor because the large-sized No.6 crushed stone co-exists with the No.7 crushed stone, although there is an advantage in that the strength of the concrete pavement is increased to a certain extent.

The ~luanli~y of the portland cement is selected to be 300 - 400 kg, preferably,320 - 370 kg, per 1 m3 of the whole cement concrete ~ lu-~ including water. Binder is added by 0.008 - 0.040 weight portions, preferably, 0.015 - 0.03 weight portions, relative to 1 weight portion of the cement. As the binder, it is possible to use any binder which is known as a general additive to cement mortar. That is, natural or synthetic rubber, for example, SBR, NBR, acryl resin, epoxy resin, and the like, may be used as the binder. Generally, the binder is added in the form of emulsion. For example, when an SBR latex binder (JSR TOMAC SUPER, produced by Japan Synthetic Rubber Co., Ltd.: solid portion of 0.45%) available on the market is used by a quantity within the foregoing range, the flexural strength can be improved by about 10 - 60%. If the quantity of the binder exceeds the range, however, the water-permeability is undesirably considerably reduced.

The quantity of water is selected to be 0.30 - 0.45 weight portions, preferably,0.35 - 0.40 weight portions, relative to 1 weight portion of the cement. The water-permeability is poor if the quantity of water ~Y-~eeds the upper limit of the range, and on the contrary, sufficient knea~ling cannot be performed if the quantity of water is decreased beyond the lower limit of the range.

As the shot blasting m~tPri~l to be used for grinding/sweeping, for example, spherical iron (having a diameter not larger than about 2 mm) or sand (such as silica ~.

1336~2 sand or the like having a diameter not larger than 0.6 mm) is used. The shot blasting m~tPri~l is caused to collide with the cement concrete surface by using a grinder/sweeping machine to thereby remove cement mortar portions adhering to the aggl~gale.

Claims (5)

1. A cement concrete pavement composed of a hardened cement concrete mixturein which 300 - 400 kg of portland cement, 0.008 - 0.04 weight portions of binder and 0.3 - 0.45 weight portions of water relative to 1 weight portion of said cement, and an aggregate composed of sand and No.7 crushed stone at a weight ratio within a range of from 5:95 to 20:80 are substantially uniformly distributed per volume of 1m3 of said hardened cement concrete mixture, and in which a cement mortar portion adhering to a surface of said aggregate in a surface of said hardened cement concrete mixture is removed.
2. A cement concrete pavement according to Claim 1, in which said ratio of said sand to said No.7 crushed stone is selected to be within a range of from 10:90 to 15:85.
3. A cement concrete pavement according to Claim 1, in which the quantity of said binder is selected to be 0.015 - 0.03 weight portions relative to 1 weight portion of said cement.
4. A cement concrete pavement according to Claim 1, in which the quantity of said water is selected to be 0.35 - 0.40 weight portions relative to 1 weight portion of said cement.
5. A cement concrete pavement according to Claim 1, in which said cement is used within a range of from 320 kg to 370 kg per 1m3 of said cement concrete mixture.
CA000600987A 1988-12-08 1989-05-29 Water-permeable cement concrete pavement Expired - Fee Related CA1336442C (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP63-308729 1988-12-08
JP63308729A JPH02157302A (en) 1988-12-08 1988-12-08 Permeable cement concrete board

Publications (1)

Publication Number Publication Date
CA1336442C true CA1336442C (en) 1995-07-25

Family

ID=17984584

Family Applications (1)

Application Number Title Priority Date Filing Date
CA000600987A Expired - Fee Related CA1336442C (en) 1988-12-08 1989-05-29 Water-permeable cement concrete pavement

Country Status (9)

Country Link
JP (1) JPH02157302A (en)
KR (1) KR970001244B1 (en)
CN (1) CN1043357A (en)
CA (1) CA1336442C (en)
DE (1) DE3920746A1 (en)
FR (1) FR2640296B1 (en)
GB (1) GB2225780B (en)
HK (1) HK27393A (en)
SG (1) SG132392G (en)

Families Citing this family (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2529801B2 (en) * 1992-03-11 1996-09-04 佐藤道路株式会社 Method for manufacturing improved permeable concrete pavement
KR20000073416A (en) * 1999-05-10 2000-12-05 배춘섭 High effectiveness perveative water nature polimer concrete parement &execution method.
KR100360452B1 (en) * 2001-12-31 2002-11-13 화남산업 주식회사 Permeable Concrete using impacting aggregate
EP1489057A1 (en) * 2003-06-20 2004-12-22 Global Engineering and Trade S.r.L. Concrete for paving
CN100453734C (en) * 2003-11-26 2009-01-21 上海市政工程设计研究院 Plant macadam pavement and its construction method
CN100532721C (en) * 2005-01-06 2009-08-26 崔仙鎔 High-performance water permeating and draining concrete pavement
CN103981783A (en) * 2014-04-29 2014-08-13 中国建筑股份有限公司 Stone texture imitating permeable concrete prefabricated brick and preparation method thereof
CN104452506A (en) * 2014-10-13 2015-03-25 敬启培 Method for constructing consolid road
CN113845346B (en) * 2021-10-28 2022-12-23 北华大学 High-water-permeability concrete combined with acrylic acid and preparation method thereof

Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB402811A (en) * 1932-06-07 1933-12-07 Norman Swindin Improvements in or relating to road making
GB792557A (en) * 1955-02-18 1958-03-26 Albert Ernest Horatio Dussek Concrete-like substances
GB788985A (en) * 1956-05-16 1958-01-08 Sverre Jystad Improvements in and relating to casting concrete
GB1258041A (en) * 1967-10-07 1971-12-22
CH569151A5 (en) * 1972-10-02 1975-11-14 Welty Lloyd G High friction self-draining structure - having solid base layer and resin bonded particulate upper layer
CA1239774A (en) * 1983-05-10 1988-08-02 Sato Road Co., Ltd. Process of producing water permeable cement concrete constructions
JPH0799002B2 (en) * 1983-05-10 1995-10-25 佐藤道路株式会社 Method for manufacturing permeable cement concrete construct
JPS61196004A (en) * 1985-02-26 1986-08-30 千代田技研工業株式会社 Method and apparatus for laying pavement block
DE3630825A1 (en) * 1985-09-12 1987-03-19 Weitz Betonwerk Kleinwallstadt Stone block
DE3542369A1 (en) * 1985-11-30 1987-06-04 Braas & Co Gmbh METHOD FOR THE PRODUCTION OF CONCRETE ROOFS WITH A NATURALLY RAW SURFACE

Also Published As

Publication number Publication date
SG132392G (en) 1993-03-12
DE3920746A1 (en) 1990-06-13
KR900009474A (en) 1990-07-04
GB2225780A (en) 1990-06-13
JPH02157302A (en) 1990-06-18
HK27393A (en) 1993-04-02
GB2225780B (en) 1992-08-26
FR2640296A1 (en) 1990-06-15
GB8922470D0 (en) 1989-11-22
CN1043357A (en) 1990-06-27
FR2640296B1 (en) 1993-04-16
KR970001244B1 (en) 1997-02-04

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