CA1142839A - Method and apparatus for epitaxial solidification - Google Patents
Method and apparatus for epitaxial solidificationInfo
- Publication number
- CA1142839A CA1142839A CA000340560A CA340560A CA1142839A CA 1142839 A CA1142839 A CA 1142839A CA 000340560 A CA000340560 A CA 000340560A CA 340560 A CA340560 A CA 340560A CA 1142839 A CA1142839 A CA 1142839A
- Authority
- CA
- Canada
- Prior art keywords
- seed
- cavity
- mold
- chill plate
- molten metal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000007711 solidification Methods 0.000 title claims abstract description 19
- 230000008023 solidification Effects 0.000 title claims abstract description 19
- 239000002184 metal Substances 0.000 claims abstract description 78
- 229910052751 metal Inorganic materials 0.000 claims abstract description 78
- 239000007858 starting material Substances 0.000 claims abstract description 49
- 230000004888 barrier function Effects 0.000 claims abstract description 8
- 238000005266 casting Methods 0.000 claims description 26
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000011109 contamination Methods 0.000 claims description 4
- 230000008018 melting Effects 0.000 claims description 4
- 238000002844 melting Methods 0.000 claims description 4
- 150000002739 metals Chemical class 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 2
- 239000013078 crystal Substances 0.000 description 24
- 238000004519 manufacturing process Methods 0.000 description 15
- 239000000463 material Substances 0.000 description 7
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 6
- 229910000601 superalloy Inorganic materials 0.000 description 4
- 241001282736 Oriens Species 0.000 description 3
- 230000009471 action Effects 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
- 239000000956 alloy Substances 0.000 description 3
- 239000000919 ceramic Substances 0.000 description 3
- 229910052759 nickel Inorganic materials 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000011005 laboratory method Methods 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 230000000284 resting effect Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000518994 Conta Species 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- 229910052770 Uranium Inorganic materials 0.000 description 1
- 238000005162 X-ray Laue diffraction Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000002425 crystallisation Methods 0.000 description 1
- 230000008025 crystallization Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010891 electric arc Methods 0.000 description 1
- 238000000407 epitaxy Methods 0.000 description 1
- 238000005530 etching Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 238000005058 metal casting Methods 0.000 description 1
- 238000009740 moulding (composite fabrication) Methods 0.000 description 1
- 238000010899 nucleation Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004781 supercooling Methods 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 238000009834 vaporization Methods 0.000 description 1
- 230000008016 vaporization Effects 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B11/00—Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
- C30B11/14—Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method characterised by the seed, e.g. its crystallographic orientation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D27/00—Treating the metal in the mould while it is molten or ductile ; Pressure or vacuum casting
- B22D27/04—Influencing the temperature of the metal, e.g. by heating or cooling the mould
- B22D27/045—Directionally solidified castings
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B11/00—Single-crystal growth by normal freezing or freezing under temperature gradient, e.g. Bridgman-Stockbarger method
-
- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/10—Inorganic compounds or compositions
- C30B29/52—Alloys
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Crystallography & Structural Chemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Inorganic Chemistry (AREA)
- Crystals, And After-Treatments Of Crystals (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Liquid Deposition Of Substances Of Which Semiconductor Devices Are Composed (AREA)
- Manufacture And Refinement Of Metals (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US96913078A | 1978-12-13 | 1978-12-13 | |
| US969,130 | 1978-12-13 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CA1142839A true CA1142839A (en) | 1983-03-15 |
Family
ID=25515222
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CA000340560A Expired CA1142839A (en) | 1978-12-13 | 1979-11-23 | Method and apparatus for epitaxial solidification |
Country Status (14)
| Country | Link |
|---|---|
| JP (1) | JPS5581064A (ja) |
| BE (1) | BE880402A (ja) |
| BR (1) | BR7908118A (ja) |
| CA (1) | CA1142839A (ja) |
| CH (1) | CH644408A5 (ja) |
| DE (1) | DE2949446A1 (ja) |
| DK (1) | DK158629C (ja) |
| FR (1) | FR2444092A1 (ja) |
| GB (1) | GB2037200B (ja) |
| IL (1) | IL58882A (ja) |
| IT (1) | IT1127731B (ja) |
| NL (1) | NL185271C (ja) |
| NO (1) | NO794028L (ja) |
| SE (1) | SE7910137L (ja) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111364096A (zh) * | 2020-03-30 | 2020-07-03 | 上海交通大学 | 基底触发单晶高温合金定向凝固工艺 |
Families Citing this family (28)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4289570A (en) * | 1978-12-13 | 1981-09-15 | United Technologies Corporation | Seed and method for epitaxial solidification |
| IL65014A0 (en) * | 1981-03-02 | 1982-04-30 | Trw Inc | Method of casting an article |
| FR2734187A1 (fr) * | 1981-09-25 | 1996-11-22 | Snecma | Procede de fabrication d'aubes monocristallines |
| GB2110299A (en) * | 1981-11-03 | 1983-06-15 | Rolls Royce | I.C. engine poppet valve |
| US4605452A (en) * | 1981-12-14 | 1986-08-12 | United Technologies Corporation | Single crystal articles having controlled secondary crystallographic orientation |
| US4475582A (en) * | 1982-01-27 | 1984-10-09 | United Technologies Corporation | Casting a metal single crystal article using a seed crystal and a helix |
| US4412577A (en) * | 1982-01-27 | 1983-11-01 | United Technologies Corporation | Control of seed melt-back during directional solidification of metals |
| US4580613A (en) * | 1982-08-05 | 1986-04-08 | Howmet Turbine Components Corporation | Method and mold for casting articles having a predetermined crystalline orientation |
| US4612969A (en) * | 1983-04-27 | 1986-09-23 | Howmet Turbine Components Corporation | Method of and apparatus for casting articles with predetermined crystalline orientation |
| EP0171343A1 (en) * | 1984-05-11 | 1986-02-12 | United Technologies Corporation | Polygon cross section seed for directional solidification |
| GB2212890B (en) * | 1984-07-04 | 1989-11-22 | Wisotzki Juergen | Funnel-shaped or shell-shaped insert for hollow charges and a process and a mould for producing it. |
| US5061154A (en) * | 1989-12-11 | 1991-10-29 | Allied-Signal Inc. | Radial turbine rotor with improved saddle life |
| DE4039808C1 (ja) * | 1990-12-13 | 1992-01-02 | Mtu Muenchen Gmbh | |
| US5304039A (en) * | 1992-07-30 | 1994-04-19 | General Electric Company | Method for providing an extension on an end of an article and extended article |
| US5291937A (en) * | 1992-07-30 | 1994-03-08 | General Electric Company | Method for providing an extension on an end of an article having internal passageways |
| DE19526344C1 (de) * | 1995-07-19 | 1996-08-08 | Mtu Muenchen Gmbh | Bauteil mit Hohlräumen für Turbotriebwerke aus gerichtet erstarrten Metallegierungen mit Kolumnarstruktur |
| DE19611866A1 (de) * | 1996-03-26 | 1997-10-02 | Lyulka Saturn Inc | Gießform zur Herstellung eines einkristallinen Erzeugnisses |
| US6103993A (en) * | 1996-07-10 | 2000-08-15 | Mtu Motoren-Und Turbinen-Union Munchen Gmbh | Hollow rotor blade of columnar structure having a single crystal column in which a series of holes are laser drilled |
| US6932145B2 (en) | 1998-11-20 | 2005-08-23 | Rolls-Royce Corporation | Method and apparatus for production of a cast component |
| US7418993B2 (en) | 1998-11-20 | 2008-09-02 | Rolls-Royce Corporation | Method and apparatus for production of a cast component |
| US6497272B1 (en) | 1999-10-14 | 2002-12-24 | Howmet Research Corporation | Single crystal casting mold |
| DE10033688B4 (de) * | 2000-07-11 | 2008-04-24 | Alstom Technology Ltd. | Verfahren zur Herstellung von gerichtet erstarrten Gussteilen |
| US7575038B2 (en) | 2001-06-11 | 2009-08-18 | Howmet Research Corporation | Single crystal seed |
| US20050211408A1 (en) * | 2004-03-25 | 2005-09-29 | Bullied Steven J | Single crystal investment cast components and methods of making same |
| CN1332070C (zh) * | 2004-12-24 | 2007-08-15 | 中国科学院金属研究所 | 一种籽晶法定向凝固起始端结构及其应用 |
| US11198175B2 (en) | 2019-10-04 | 2021-12-14 | Raytheon Technologies Corporation | Arcuate seed casting method |
| US11377753B2 (en) * | 2019-10-04 | 2022-07-05 | Raytheon Technologies Corporation | Arcuate seed casting method |
| US11383295B2 (en) | 2019-10-04 | 2022-07-12 | Raytheon Technologies Corporation | Arcuate seed casting method |
Family Cites Families (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1793672A (en) * | 1926-02-16 | 1931-02-24 | Percy W Bridgman | Crystals and their manufacture |
| BE542375A (ja) * | 1954-10-28 | |||
| NL136758C (ja) * | 1963-10-21 | 1900-01-01 | ||
| US3494709A (en) * | 1965-05-27 | 1970-02-10 | United Aircraft Corp | Single crystal metallic part |
| US3598169A (en) * | 1969-03-13 | 1971-08-10 | United Aircraft Corp | Method and apparatus for casting directionally solidified discs and the like |
| US3759310A (en) * | 1971-08-30 | 1973-09-18 | United Aircraft Corp | Nsumable electrode method and apparatus for providing single crystal castings using a co |
| US3763926A (en) * | 1971-09-15 | 1973-10-09 | United Aircraft Corp | Apparatus for casting of directionally solidified articles |
| US3857436A (en) * | 1973-02-13 | 1974-12-31 | D Petrov | Method and apparatus for manufacturing monocrystalline articles |
| US3895672A (en) * | 1973-12-26 | 1975-07-22 | United Aircraft Corp | Integrated furnace method and apparatus for the continuous production of individual castings |
| US4015657A (en) * | 1975-09-03 | 1977-04-05 | Dmitry Andreevich Petrov | Device for making single-crystal products |
-
1979
- 1979-11-23 CA CA000340560A patent/CA1142839A/en not_active Expired
- 1979-12-03 BE BE0/198402A patent/BE880402A/fr not_active IP Right Cessation
- 1979-12-04 IL IL58882A patent/IL58882A/xx unknown
- 1979-12-05 NL NLAANVRAGE7908785,A patent/NL185271C/xx not_active IP Right Cessation
- 1979-12-06 FR FR7930535A patent/FR2444092A1/fr active Granted
- 1979-12-06 GB GB7942220A patent/GB2037200B/en not_active Expired
- 1979-12-07 CH CH1086879A patent/CH644408A5/de not_active IP Right Cessation
- 1979-12-08 DE DE19792949446 patent/DE2949446A1/de active Granted
- 1979-12-10 SE SE7910137A patent/SE7910137L/xx not_active Application Discontinuation
- 1979-12-11 NO NO794028A patent/NO794028L/no unknown
- 1979-12-12 DK DK529479A patent/DK158629C/da not_active IP Right Cessation
- 1979-12-12 BR BR7908118A patent/BR7908118A/pt unknown
- 1979-12-13 JP JP16265279A patent/JPS5581064A/ja active Granted
- 1979-12-17 IT IT28074/79A patent/IT1127731B/it active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111364096A (zh) * | 2020-03-30 | 2020-07-03 | 上海交通大学 | 基底触发单晶高温合金定向凝固工艺 |
| CN111364096B (zh) * | 2020-03-30 | 2021-01-22 | 上海交通大学 | 基底触发单晶高温合金定向凝固工艺 |
| WO2021196713A1 (zh) * | 2020-03-30 | 2021-10-07 | 上海交通大学 | 基底触发单晶高温合金定向凝固工艺 |
Also Published As
| Publication number | Publication date |
|---|---|
| BR7908118A (pt) | 1980-07-29 |
| DK529479A (da) | 1980-06-14 |
| NL185271C (nl) | 1990-03-01 |
| FR2444092A1 (fr) | 1980-07-11 |
| NO794028L (no) | 1980-06-16 |
| DK158629B (da) | 1990-06-25 |
| JPS5581064A (en) | 1980-06-18 |
| IT1127731B (it) | 1986-05-21 |
| GB2037200A (en) | 1980-07-09 |
| IL58882A0 (en) | 1980-03-31 |
| CH644408A5 (de) | 1984-07-31 |
| SE7910137L (sv) | 1980-06-14 |
| FR2444092B1 (ja) | 1984-05-11 |
| IT7928074A0 (it) | 1979-12-17 |
| JPS6358669B2 (ja) | 1988-11-16 |
| DE2949446C2 (ja) | 1989-01-26 |
| GB2037200B (en) | 1983-02-09 |
| NL185271B (nl) | 1989-10-02 |
| DK158629C (da) | 1990-11-26 |
| IL58882A (en) | 1982-12-31 |
| BE880402A (fr) | 1980-04-01 |
| DE2949446A1 (de) | 1980-06-26 |
| NL7908785A (nl) | 1980-06-17 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA1142839A (en) | Method and apparatus for epitaxial solidification | |
| US4714101A (en) | Method and apparatus for epitaxial solidification | |
| US7204294B2 (en) | Casting method | |
| EP0087379B1 (en) | Casting a metal single crystal article using a seed crystal and a helix | |
| US4412577A (en) | Control of seed melt-back during directional solidification of metals | |
| US4469161A (en) | Method of and mould for making a cast single crystal | |
| JPH0255144B2 (ja) | ||
| US4289570A (en) | Seed and method for epitaxial solidification | |
| US4609029A (en) | Method of reducing casting time | |
| EP0127552B1 (en) | Casting of articles with predetermined crystalline orientation | |
| EP0038660B1 (en) | Casting method | |
| US4468281A (en) | Silicon ribbon growth wheel and method for heat flow control therein | |
| EP0059550B1 (en) | Method of casting | |
| JP2003311390A (ja) | 鋳造物の製造装置 | |
| JPH04231170A (ja) | プラットホームを有する超合金製タービンエンジン羽根を単結晶凝固により鋳造するための鋳型 | |
| JP3674736B2 (ja) | 板状単結晶の製造方法 | |
| JP3775776B2 (ja) | 単結晶の製造方法 | |
| JPS61215212A (ja) | 多結晶シリコンウエハの製造方法 | |
| JPS61275189A (ja) | 板状単結晶の連続製造法 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| MKEX | Expiry |