CA1140162A - High-temperature treatment of hydrocarbon-containing materials - Google Patents

High-temperature treatment of hydrocarbon-containing materials

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Publication number
CA1140162A
CA1140162A CA000366750A CA366750A CA1140162A CA 1140162 A CA1140162 A CA 1140162A CA 000366750 A CA000366750 A CA 000366750A CA 366750 A CA366750 A CA 366750A CA 1140162 A CA1140162 A CA 1140162A
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CA
Canada
Prior art keywords
hydrocarbon
member selected
chromium
alloys
nickel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
CA000366750A
Other languages
French (fr)
Inventor
Keizo Konoki
Keiichi Shibata
Takanobu Shinohara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Engineering Corp
Original Assignee
Toyo Engineering Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Engineering Corp filed Critical Toyo Engineering Corp
Application granted granted Critical
Publication of CA1140162A publication Critical patent/CA1140162A/en
Expired legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/0006Controlling or regulating processes
    • B01J19/002Avoiding undesirable reactions or side-effects, e.g. avoiding explosions, or improving the yield by suppressing side-reactions
    • B01J19/0026Avoiding carbon deposits
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B3/00Hydrogen; Gaseous mixtures containing hydrogen; Separation of hydrogen from mixtures containing it; Purification of hydrogen
    • C01B3/02Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen
    • C01B3/32Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air
    • C01B3/34Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents
    • C01B3/36Production of hydrogen or of gaseous mixtures containing a substantial proportion of hydrogen by reaction of gaseous or liquid organic compounds with gasifying agents, e.g. water, carbon dioxide, air by reaction of hydrocarbons with gasifying agents using oxygen or mixtures containing oxygen as gasifying agents
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G49/00Treatment of hydrocarbon oils, in the presence of hydrogen or hydrogen-generating compounds, not provided for in a single one of groups C10G45/02, C10G45/32, C10G45/44, C10G45/58 or C10G47/00
    • C10G49/005Inhibiting corrosion in hydrotreatment processes
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
    • C10G9/16Preventing or removing incrustation
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G9/00Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils
    • C10G9/14Thermal non-catalytic cracking, in the absence of hydrogen, of hydrocarbon oils in pipes or coils with or without auxiliary means, e.g. digesters, soaking drums, expansion means
    • C10G9/18Apparatus
    • C10G9/20Tube furnaces
    • C10G9/203Tube furnaces chemical composition of the tubes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • F28F19/02Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings
    • F28F19/06Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers by using coatings, e.g. vitreous or enamel coatings of metal
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10GCRACKING HYDROCARBON OILS; PRODUCTION OF LIQUID HYDROCARBON MIXTURES, e.g. BY DESTRUCTIVE HYDROGENATION, OLIGOMERISATION, POLYMERISATION; RECOVERY OF HYDROCARBON OILS FROM OIL-SHALE, OIL-SAND, OR GASES; REFINING MIXTURES MAINLY CONSISTING OF HYDROCARBONS; REFORMING OF NAPHTHA; MINERAL WAXES
    • C10G2300/00Aspects relating to hydrocarbon processing covered by groups C10G1/00 - C10G99/00
    • C10G2300/40Characteristics of the process deviating from typical ways of processing
    • C10G2300/4075Limiting deterioration of equipment

Abstract

Abstract In the treatment of a hydrocarbon-containing material at temperatures of 500°C or above in an apparatus made of a nickel-containing heat-resistant steel, the surfaces of the apparatus that are exposed to the hydrocarbon-containing material are coated with a member selected from nickel-free metals, nickel-free alloys, nickel-free oxides or nitrides, and silicon carbides, whereby the deposition of carbon on those surface is prevented.

Description

¦ SPECIFICATION

Title of the Invention:
I
¦ High-temperature Treatment of Hydrocarbon-¦ containing Materials ¦ Background of the Invention:
I
1. Field of the Invention:
This invention relates to improvements in a process wherein a hydrocarbon, a mixture of a hydrocarbon and steam and/or an oxygen-containing gas, or a mixture of a hydro-carbon and at least one member selected from hydrogen, carbon monoxide and carbon dioxide is subjected to a chemical reaction, such as thermal cracking, steam reforming, partial oxidation, etc., or other high-temperature treatments. Such materials to be treated will hereinafter be referred to simply as hydrocarbon-containing materials.
2. Description of the Prior Art:
In these days, ethylene, hydrogen, or a mixture of hydrogen and carbon oxides is produced on a large scale by subjecting a hydrocarbon-containing material to thermal cracking, steam reforming and/or partial oxidation at high temperature and high pressure in the presence or absence of a catalyst. During such chemical reactions and before or after them, the hydrocarbon-containing material being handled is exposed to high temperature. Thus, its hydrocarbon component undergoes thermal decomposition, which results in a deposition of solid carbon. Since this solid carbon tends to accumulate on the surfaces of the reactor and other .. -1- ' ll 114~162 apparatus that are exposed to the hot gas, it is necessary to shut down the production system and remove the deposit-ed solid carbon for the purpose of minimizing its accumula-tion.
As the structural material of apparatus for handling a hydrocarbon-containing material at high tempera-ture, nickel-containing steels which can retain sufficient strength even under such high-temperature conditions are used in most cases. The present inventors have found that the above-described deposition of solid carbon is promoted by the catalytic action of the nickel contained in these steels.
Summary of the Invention It is an object of an aspect of the present invention to provide a method of handling a hydrocarbon-containing material at high te~.perature without causing any substantial degree of carbon deposition.
It is an object of an aspect of the present invention to provide a process for the high-temperature treatment of a hydrocarbon-containing material in which the apparatus made of a nickel-containing metallic material and used for handling the hydrocarbon-containing material at high temperature can be prevented from becoming brittle owing to the occurrence of carburization.
According to one aspect of this invention there is provided in a process for treating a hydrocarbon-containing material at temperaturesof 500C or above in an apparatus made of a nickel-containing heat-resistant steel, said hydrocarbon-containing material being select-ed from the group consisting of a hydrocarbon, a mixture of a hydrocarbon and at least one member selected from steam and an oxygen-containing gas, and a mixture of a hydrocarbon and at least one member selected from hydrogen, carbon monoxide, carbon dioxide and olefins, the improve-ment which comprises coating the surfaces of said apparatusthat are exposed to said hydrocarbon-containing material, with la) a member selected from titanium, cobalt, chromium, iron and alloys thereof;
(b) a member selected from titanium, cobalt, chromium, iron and alloys thereof containing aluminum or aluminum and silicon;
(c) a steel not containing nickel;

(d) an alloy steel containing aluminum or aluminum and silicon and not containing nickel;

(e) a member selected from alloys of titanium and niobium and alloys of copper and chromium; or (f) a member selected from alumina, titania, silica, sili-con carbide, silicon nitride, boron nitride and chromia.
According to another aspect of this invention there is provided in a process for reacting a hydrocarbon with steam and/or an oxygen~containing gas at high pressure in a reactor made of a nickel-containing heat-resistant steel to produce a gaseous mixture containing hydrogen and carbon monoxide, the improvement which comprises coating the surfaces of said reactor that are exposed to said hydrocarbon, with (a) a member selected from titanium, cobalt, chromium, iron and alloys thereof;

il~U16Z

b) a member selected from titanium, cobalt, chromium, iron and alloys thereof containing aluminum or aluminum and silicon;
Ic) a steel not containing nicXel;
Id) an alloy steel containing aluminum or aluminum and silicon and not containing nickel;
(e) a member selected from alloys and titanium and niobium and alloys of copper and chromium; or (f) a member selected from alumina, titania, silica, silicon carbide, silicon nitride, boron nitride and chromia.

Detailed Description of the Invention In the practice of the present invention, any of the coating materials belonging to the aforesaid categories (a) to (f) may be used to coat the surfaces of the apparatus that are exposed to the hydrocarbon-containing material to be treated. These coating materials are more specifically explained in the following.
Among the metallic materials belonging to the category (a), typical examples of the alloys of iron and -3a-il4U16Z

chromium are an iron-chromium alloy containing 17 to 19% by weight of chromium and 0 3% by weight of carbon, and an iron-chromium alloy containing 26 to 28% by weight of chromium and 0.1% by weight of carbon.
Typical examples of the alloys belonging to the category ~b) are a titanium-aluminum alloy containing 6% by weight of aluminum and a Ti-Al-Zr-V alloy containing 6% by weight of aluminum, 4% by weight of zirconium, and 1% by weight of vanadium.
A typical example of the alloys belonging to the category ~d) is an Fe-Cr-Al-Si alloy containing 23% by weight of chromium, 1.5% by weight of aluminum, and 1.5% by weight of silicon.
The alloys of titanium and niobium belonging to the category ~e) may consist of 91 to 99% by weight of titanium, 1 to 3% by weight of niobium, and O to 2% by weight each of other components such as zirconium, aluminum and tantalum.
The alloys of copper and chromium belonging to the category (e) may consist of 95 to 99% by weight of copper, 1 to 3% by weight of chromium, and O to 2% by weight of other components such as beryllium.
No particular limitation is placed on the method by which the surfaces of the apparatus that are exposed to the hydrocarbon-containing material is coated with a met~llic material belonging to any of the aforesaid categories (a) to (e). However, this coating is usually accomplished by the so-called casting method in which a melt of the metallic material is poured over the surfaces to be covered of the structural material previously formed into tubes, plates or other members; the method in which a means for producing high '' , temperatures, such as acetylene burner, electric arc, etc., is ¦ used to cause a melt of the metallic material to adhere to the surfaces to be covered of the structural material; the method in which a melt of the metallic material is sprayed and deposited on the surfaces to be covered of the structural material as in the flame spraying or the plasma jet process;
the chemical vapor deposition method in which a vapor of a i metallic compound is contacted with the surfaces to be coated of the structural material and subjected to a chemical reaction to deposit the metal thereon; the physical vapor deposition method in which a vapor of a metal or its compound is lj ionized in a high vacuum, and the resulting ions are supplied ¦1, with kinetic energy in an electric field and then led into a plasma or other space where they are directly deposited on i the surfaces to be coated of the structural material or Il subjected to a chemical reaction to deposit ~ the metal !l thereon; or the so-called cladding method in which tubes, plates or other members are separately fabricated of the metallic material and bonded to the surfaces to be coated of the previously shaped structural material by the application l of pressure.
When the members coated with a metallic material belonging to any of the aforesaid categories ~a) to ~e) are I used at high temperature, a slight degree of interdiffusion or mixing of components occurs between the nickel-containing structural material and the coating material. It is desirable, therefore, that the coating material has a thickness of not less than 100 microns so as to w~thstand a long-term service.

I
The resulting shaped and coated structural material may further be subjected to bending, tube-expanding, welding and other working operations to fabricate an apparatus or its parts having any desired shapes. However, if the structural material is in the form of castings it is desireble not to subject the covered structural material to bending, tube-expanding, or other working operations.
The method of coating the structural material with a non-metallic material belonging to the aforesaid category (f) depends on the type of the non-metallic material.
~ A) If the non-metallic material is an oxide, the coating can be accomplished by the so-called spraying method in which the oxide is melted and sprayed on the surfaces to be coated of the structural material as in the flame spraying or the plasma jet process; or the so-called baking method in which a suspension of the oxide is applied to the surfaces to be coated of the structural material and then baked at high temperature. In the latter case, however, it is desirable to bake the oxide in combination with a mixture consisting of varying proportions of oxides selected from silica, alumina, boron oxide, calcium oxide, zinc oxide, barium oxide, l zirconium oxide and the like, for the purpose of reducing the ¦ melting temperature of the oxide to lower than that of the structural material and thereby preventing melting or alteration of the structural material. Nevertheless, the temperature at which the coated structural material obtained by this baking method can be used is limited to the melting temperautre of the covering layer.
I
l - 6 -.

114~)162 (B) If the non-metallic material is silicon carbide, silicon nitride or boron nitride, the coating can be accomplished by the method in which a melt or solution of a compound containing silicon-to-carbon, nitrogen-to-boron or nitrogen-to-silicon bonds is applied to the surfaces to be coated of the structural material and then subjected to a chemical reaction in air or an inert gas at high temperature to deposit the desired compound thereon; the above-described spraying method in which a powder or rod of silicon carbide, boron nitride or silicon nitride is melted and sprayed on the surfaces to be coated of the structural material according to the plasma jet process; the above-described chemical vapor deposition method; or the above-described physical vapor deposition method.
~ here the surfaces to be coated of the structural material aforesaid category ~f), the structural material may be in the form of tubes, plates or any other members, as is the case with the metallic materials belonging to the aforesaid categories (a) to (e). When such a non-metallic material is used, a coating layer having a thickness of not less than 10 microns is required. However, the thickness of the coating layer is desirably not greater than 1 millimeter.
This is because, when an apparatus having a unduly thick coating layer is subjected to a heating step or the like, the coating layer not only reduces the overall coefficient of heat transfer to interfere with the flow of heat therethrough but also is liable to spall off owing to the difference in thermal expan on coefficient between he structural material and the I

il4V16Z

coating material.
Among various members made of the above-described structural material and coated with the above-described coating material, tubes are particularly important because they are often used as reactors, heat exchangers and the li~e and, therefore, have abundant opportunities of being exposed to a hot hydrocarbon-containing material. Accordingly, depending on the pathway by which a hydrocarbon-containing material flows through a reactor or heat exchanger, it may often be necessary to coat not only one surface of the tube but both surfaces thereof.
No particular limitation is placed on the hydrocarbon which is treated in the practice of the present invention.
Specific examples of the hydrocarbon can range from hydrocarbons having a small number of carbon atoms, such as methane, ethane, etc., to hydrocarbons having a large number of carbon atoms, such as heavy oil obtained as a distillate by subjecting reduced crude to vacuum distillation Generally speaking, the hydrocarbon which is treated in the practice of the present invention has an H/C atomic ratio of 2.0 to 4Ø The present invention is significantly effective when it is applied to the treatment of the aforesaid heavy oil.
The above-described hydrocarbon may be used alone in the form of a gas or liquid. Alternatively, it may be used in admixture with steam and/or an oxygen-containing gas, or in admixture with hydrogen, carbon monoxide, carbon dioxide and/or olefins (they may represent a product gas obtained by treating a hydrocarbon or a mixture of a hydrocarbon and steam 114V~62 I

and/or an oxygen-containing gas). The content of the hydrocarbon in such mixtures are usually in the range of 10 to 60% by weight.
The term "treat" as used herein means not only to subject a hydrocarbon-containing material to a chemical reaction such as thermal cracking, steam reforming, partial oxidation, etc., but also to handle a feed stream and a product stream before and after this chemical reaction.
In the practice of the present invention, the hydrocarbon-containing material is treated at temperatures of 500C or above. Moreover, this treatment is preferably carried out at a pressure of 6 to 100 kg/cm2G. As the structural material of apparatus for treatment under such severe conditions, nickel-containing materials such as nickel-containing heat-resistant steels are used in ordinary cases.
In accordance with one feature of the present invention, when a hydrocarbon-containing material is treated at temperatures of 500C or above and especially when it is subjected to a chemical reaction, such as thermal cracking, steam reforming, partial oxidation, etc., in the presence or absence of a catalyst, the deposition and accumulation of solid carbon on the surfaces of the reactor that are exposed to the hydrocarbon-containing material can be decreased significantly. If the deposited and accumulated solid carbon is left as it is, it interferes with the passage of a fluid containing the hydrocarbon and causes an increase in pressure loss. Moreover, in cases where it is necessary to remove or supply the heat of reaction for the purpose of effecting the 11~0~L62 aforesaid chemical reaction, the deposited and accumulated solid carbon also causes a marked decrease in overall coefficient of heat transfer and thus makes it difficult to continue the operation. As a countermeasure, therefore, it is necessary to shut down the large-scale system at regular intervals and remove the deposited carbon by any of the well- `
known means. If the present invention is applied, the frequency of this carbon-removing operation can be reduced to 2/3 less of that required in the prior art.
Another feature of the present invention is that the carburization of the nickel-containing structural material can be diminished greatly. It is well known that, when a carbon steel or an alloy steel containing nickel, chromium, iron and the like are exposed to carbon-containing substances, such as hydrocarbons, carbon oxides, etc., at temperatures of 700C or above, the so-called carburi~ation phenomenon occurs. That is, their carbon component infiltrates and diffuses into the microstructure of the steel and thereby reduces its strength to such a degree that the steel is no longer fit for use. It is said that such carburization is not only due to the infiltration and diffusion of the deposited carbon into the microstructure of the steel but also attributable to the presence of a gaseous carbon-containing substance. Thus, the present invention makes it possible to prolong the service lives of members, such as reactor tubes, pipings, etc~, which would otherwise have to be replaced at intervals of 2 or 3 years.
The present invention can produce marked effects when . '~

il40~62 it is applied to parts, members or apparatus made of a nickel-containing heat-resistant steel and used at temperatures of 500C or above and specifically to the surfaces thereof that are exposed to a stream of hydrocarbon-containing material.
Although these parts, members and apparatus may have any desired shapes, tubular members used as reactors are particularly important. This is because, in the reactor, the stream of hydrocarbon-containing material usually reaches a maximum temperature, the deposition of carbon is most likely to occur owing to the necessity of removing or supplying a large amount of reaction heat, and the reduction in overall coefficient of heat transfer caused by the deposited carbon leads to the greatest trouble.
The present invention is further illustrated by the following examples. However, these examples,are not to be construed to limit the scope of the invention.

Example Ethane was subjected to steam cracking in reactor tubes having an inner diameter of 27 mm and a length of 800 mm.
These reactor tubes were made of a nickel-containing steel (Fe-20% Ni-25% alloy) and had their inner surface covered with the respective covering materials shown in Table 1.
The ratio of ethane to steam was 7 : 3 and the reactor tube was maintained at a temperature of 700C or 1,100C by external heating. After the operation was continued for 10 hours at a pressure of 1 kg/cm2G and at a feed rate of 100 cc/min, the conditions of carbon deposition on theinside surface of the reactor tube were examined. The results th`us obtained are il4V162 i~
summarized in Table 1.

Table 1 I Coating Material on Inside Surface of Reactor Tube and Conditions of Carbon Deposition ~ I
Test Coating Material Testing Conditions of Carbon Deposition Tube on Inside Surface Temper- on Inside Surface of Tube No. of Tubeature . _ (C)Amount Deposited _. _ (mgicm /10 hr) Form 1 Chromium1,000 1.0 Filmy 1!2 Fe-28%Cr Alloy1,000 2.i Filmy 1!3 Ti-6%Al Alloy 700 0.3 Sootlike 4 1.5%Si Alloyl,DOO 2.1 Filmy . 5 Ti-2%Nb Alloy 700 0.3 Sootlike 6 Cu-1%Cr Ailoy 700 < 0.1 Sootlike 7 Alumina1,000 2.0 Filmy 8 Titania1,000 1.4 Filmy 9 Silica 1,000 1.6 Filmy Silicon Carbide1,000 1.2 Filmy ~,11 Silicon Nitride1,000 1.4 Filmy !!12 Boron Nitride1,000 1.4 Pilmy 13 Chromia1,000 1.0 Filmy 14 None 1,000 -3.4 .~ilmy ~1 !
! l As is evident from the data shown in Table 1, a considerable degree of carbon deposition was noted on the uncovered inside surface of a tube made of a nickel-containing steel, even in the case of steam cracking of ethane which is a i light hydrocarbon. This carbon deposition was decreased to a ;¦ substantial degree by coating that surface with a nickel-free Il metallic or non-metalllc material. Among others, chromium, ¦l a titanium-niobium alloy and a copper-chromium alloy were found to be particularly excellent coating materials.

Claims (3)

What is claimed is:
1. In a process for treating a hydrocarbon-containing material at temperatures of 500°C or above in an apparatus made of a nickel-containing heat-resistant steel, said hydrocarbon-containing material being selected from the group consisting of a hydrocarbon, a mixture of a hydrocarbon and at least one member selected from steam and an oxygen-containing gas, and a mixture of a hydrocarbon and at least one member selected from hydrogen, carbon monoxide, carbon dioxide and olefine, the improvement which comprises coating the surfaces of said apparatus that are exposed to said hydrocarbon-containing material, with (a) a member selected from titanium, cobalt, chromium, iron and alloys thereof;
(b) a member selected from titanium, cobalt, chromium, iron and alloys thereof containing aluminum or aluminum and silicon;
(c) a steel not containing nickel;
(d) an alloy steel containing aluminum or aluminum and silicon and not containing nickel;
(e) a member selected from alloys of titanium and niobium and alloys of copper and chromium; or (f) a member selected from alumina, titania, silica, silicon carbide, silicon nitride, boron nitride and chromia.
2. In a process for reacting a hydrocarbon with steam and/or an oxygen-containing gas at high pressure in a reactor made of a nickel-containing heat-resistant steel to produce a gaseous mixture containing hydrogen and carbon monoxide, the improvement which comprises coating the surfaces of said reactor that are exposed to said hydrocarbon, with (a) a member selected from titanium, cobalt, chromium, iron and alloys thereof;
(b) a member selected from titanium, cobalt, chromium, iron and alloys thereof containing aluminum or aluminum and silicon;
(c) a steel not containing nickel;
(d) an alloy steel containing aluminum or aluminum and silicon and not containing nickel;
(e) a member selected from alloys of titanium and niobium and alloys of copper and chromium; or (f) a member selected from alumina, titania, silica, silicon carbide, silicon nitride, boron nitride and chromia.
3. A process as claimed in claim 2 wherein the surfaces of said reactor that are exposed to said hydrocarbon are coated with a member selected from chromium, a titanium-niobium alloy and a copper-chromium alloy.
CA000366750A 1979-12-13 1980-12-12 High-temperature treatment of hydrocarbon-containing materials Expired CA1140162A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP160810/1979 1979-12-13
JP16081079A JPS5684789A (en) 1979-12-13 1979-12-13 High-temperature treatment of hydrocarbon-containing material

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CA1140162A true CA1140162A (en) 1983-01-25

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JP (1) JPS5684789A (en)
AU (1) AU6536780A (en)
BR (1) BR8008164A (en)
CA (1) CA1140162A (en)
CS (1) CS226024B2 (en)
DD (1) DD155140A5 (en)
DE (1) DE3046412A1 (en)
FR (1) FR2472035A1 (en)
GB (1) GB2066696A (en)
IN (1) IN153575B (en)
PL (1) PL130430B1 (en)

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AU6536780A (en) 1981-06-18
IN153575B (en) 1984-07-28
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DD155140A5 (en) 1982-05-19
PL130430B1 (en) 1984-08-31
FR2472035A1 (en) 1981-06-26
GB2066696A (en) 1981-07-15
PL228425A1 (en) 1981-08-07
JPS5684789A (en) 1981-07-10
FR2472035B1 (en) 1984-04-27

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