AU2020217321B1 - An automatic multi-material sample press - Google Patents

An automatic multi-material sample press Download PDF

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Publication number
AU2020217321B1
AU2020217321B1 AU2020217321A AU2020217321A AU2020217321B1 AU 2020217321 B1 AU2020217321 B1 AU 2020217321B1 AU 2020217321 A AU2020217321 A AU 2020217321A AU 2020217321 A AU2020217321 A AU 2020217321A AU 2020217321 B1 AU2020217321 B1 AU 2020217321B1
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Prior art keywords
sample
ring
assembly
station
cup
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AU2020217321A
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Yihai Cheng
Qiuye Li
Haijian Shao
Ru YIN
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Asm Technology Pty Ltd
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Asm Tech Pty Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • G01N35/025Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations having a carousel or turntable for reaction cells or cuvettes
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/286Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q involving mechanical work, e.g. chopping, disintegrating, compacting, homogenising
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/0099Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor comprising robots or similar manipulators
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • G01N35/04Details of the conveyor system
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/10Devices for transferring samples or any liquids to, in, or from, the analysis apparatus, e.g. suction devices, injection devices
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N2035/00178Special arrangements of analysers
    • G01N2035/00188Special arrangements of analysers the analyte being in the solid state
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • G01N35/02Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor using a plurality of sample containers moved by a conveyor system past one or more treatment or analysis stations
    • G01N35/04Details of the conveyor system
    • G01N2035/0401Sample carriers, cuvettes or reaction vessels
    • G01N2035/0418Plate elements with several rows of samples
    • G01N2035/0422Plate elements with several rows of samples carried on a linear conveyor
    • G01N2035/0424Two or more linear conveyors

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  • Chemical & Material Sciences (AREA)
  • General Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Robotics (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

OF THE DISCLOSURE The present invention relates to an automatic multi-material sample press, which belongs to the technical field of metallurgical testing equipment. The machine comprises a sample cup conveying assembly and a sample output conveying assembly which is arranged on one side of a workbench, a turntable assembly which is arranged in the center of the workbench, and a pelletizing assembly, a ring grabbing assembly and a liftable filler feeding assembly which surround the turntable assembly. According to the present invention, not only all units of the equipment are integrated, occupying a small area and facilitating maintenance and debugging, but rapid switching is made possible, which is beneficial to ensuring the state of samples and creating good conditions for the subsequent testing and inspection; in addition, the rotating tower provides convenience for setting multiple quantitative distribution devices as needed, so that the equipment has ideal adaptability, and can automatically complete the preparation operation before the testing of multiple kinds of samples and multiple continuous samples.

Description

AN AUTOMATIC MULTI-MATERIAL SAMPLE PRESS BACKGROUND OF THE INVENTION
[0001] 1. Technical Field
[0002] The present disclosure relates to a distribution and storage device, and
more specifically, to an automatic multi-material sample press, which belongs to the
technical field of metallurgical testing equipment.
[0003] 2. Description of Related Art
[0004] A series of preparation operations before testing, such as sample delivery,
quantification, sample preparation, and output, need to be done for sample testing in
metallurgy and other industries. For a long time, such operations have been done with the
help of independent units, and the transfer between them relies on manpower, which is not
only inefficient and poor in safety, but also affect the accuracy of testing results.
[0005] The Chinese patent application with an application No. of 201810906838.5
discloses an automatic testing system for metallurgical samples. It comprises a set of air
conveyance receiving cabinets connected with each device in the sampling field
respectively through conveying channels, wherein the air conveyance receiving cabinets
are arranged in a circular arc, the center of the circular arc is provided with a first
manipulator, one side of the which being farthest from the air conveyance receiving
cabinet set, is provided with a grinding and pelletizing integrated machine, and a sample
placement table is arranged between one end of the air conveyance receiving cabinet set
and the adjacent end of the grinding and pelletizing integrated machine, thus forming a
C-shaped layout semi-enclosing the first manipulator; a second manipulator and a
packaging device beside the second manipulator are arranged on the side of the grinding
and pelletizing integrated machine away from the first transposition manipulator, and a
detection instrument is arranged on the side of the second transposition manipulator away from the grinding and pelletizing integrated machine.
[0006] Although the technical solution realizes the automation of the whole
process from sample preparation to obtaining of testing results, with a significantly
improved efficiency compared with the previous ones, and an ensured accuracy of the
testing result, its practice shows the following obvious defects of the technical solution: 1)
It relies on robots to complete the switching between the units of equipment, which not
only occupies a large area but also is not convenient for equipment maintenance and
debugging; 2) It can only be applied to a single variety of samples, with poor adaptability.
[0007] It is against this background and the problems and difficulties associated
therewith that the present invention has been developed.
BRIEF SUMMARY OF THE INVENTION
[0008] In one aspect there is provided an automatic multi-material sample press
comprising a sample cup conveying assembly and a sample output conveying assembly
which is arranged on one side of a workbench, a turntable assembly which is arranged in
the center of the workbench, and a pelletizing assembly, a ring grabbing assembly and a
liftable filler feeding assembly which surround the turntable assembly;
the turntable assembly is provided with a rotating tower driven by a vertical rotating
shaft, and at least one quantitative distribution device and a sample output suction cup
which can rotate up and down around a horizontal shaft are arranged on the periphery of
the rotating tower; the quantitative distribution device comprises a feeding funnel
matching a sample cup and a leakage hole capable of opening and closing quantitative
discharging control, and has a feeding station with the feeding funnel below it and a
distribution station with the leakage hole below it;
the sample cup conveying assembly comprises a sample cup lifting device which can reciprocate along the length direction; The sample cup lifting device has a lifting station which is below the quantitative distribution device and aligned with the feeding funnel when reaching the inner end in the length direction; the ring grabbing assembly comprises a sample ring air claw installed at the cantilever end of the vertical shaft rotating arm, and the sample ring air claw has a ring release station after the ring is taken; the pelletizing assembly comprises an upper pressing head and a lower pressing head which can move relative to each other and also comprises a swing arm installed with a sample holder at the extending end. The swingarm has a ring receiving station for positioning the sample holder below the ring release station of the sample ring air claw, a material receiving station below the distribution station and a pelletizing station between the upper pressing head and the lower pressing head; and the filler feeding assembly is positioned below the distribution station. The sample output suction cup has a sample taking station where the suction cup is above the pelletizing station and a sample output station located at the inner end of the sample output conveying assembly.
[0009] In this way, as long as the sequence of actions of each assembly is
coordinated, the following actions can be realized:
When the rotating tower drives the quantitative distribution device to turn to the
feeding station, the rotation up and down of the horizontal shaft of the device makes the
feeding funnel below; then, the sample cup lifting device of the sample cup conveying
assembly sends the sample cup to below the quantitative distribution device and aligns it
with the feeding funnel, and then jacks up and inserts the sample cup into the feeding
funnel;
The rotating tower rotates again to make the quantitative distribution device rotate to
the distribution station, and at the same time, the horizontal shaft of the device rotates up and down to make the leakage hole below; the swing arm of the pelletizing assembly rotates to the ring receiving station to receive the sample ring grabbed by the ring grabbing assembly, and then rotates to the material receiving station below the distribution station; the filler feeding assembly rises to make the sample ring fit the leakage hole; and the leakage hole is opened in a controlled manner to perform quantitative discharging;
After receiving the material, the swing arm of the pelletizing assembly rotates to the
pelletizing station between the upper and lower pressing heads. Once the upper and lower
pressing heads separate after closing and pelletizing, the sample output suction cup on the
rotating tower assembly rotates to the sample taking station and sucks up the sample ring
pressed, and reaches the sample output station at the inner end of the sample output
conveying assembly after the rotating tower rotates again so that the sample ring pressed
falls on the sample output conveying assembly for output.
[0010] In one aspect, not only all units of the equipment are integrated, occupying
a small area and facilitating maintenance and debugging, but rapid switching is made
possible, which is beneficial to ensuring the state of samples and creating good conditions
for the subsequent testing and inspection; in addition, the rotating tower provides
convenience for setting multiple quantitative distribution devices as needed, so that the
equipment has ideal adaptability, and can automatically complete the preparation
operation before the testing of multiple kinds of samples and multiple continuous samples.
[0011] In one form, the press further comprises a ring-lifting assembly which can
jack the sample ring out of the ring cylinder to a ring supply station, and the ring supply
station is located on the turning radius of the rotating arm of the ring grabbing assembly;
the sample ring air claw of the ring grabbing assembly has a ring taking station
corresponding to the ring supply station. Therefore, as long as the whole stack of sample
rings is put into the ring cylinder, the rings can be supplied one by one as needed, so as to
facilitate subsequent automatic operation and further improve the automation degree.
[0012] In one form, the press further comprises a purging assembly and a dust
removal assembly, and the quantitative distribution device also has a cleaning station with
a leakage hole above it and a feeding funnel below it; the purging assembly has a liftable
purging downward opening above the leakage hole; and the dust removal assembly has a
liftable dust suction pipe below the feeding funnel. Therefore, after quantitative
distribution, the sample cup and sample ring can be taken away, the purging downward
opening can be lowered, the dust suction pipe can be raised, and the leakage hole can be
opened to automatically clean the quantitative distribution device by simultaneously
purging the leakage hole and sucking dust from the feeding funnel, thus laying a good
foundation for the subsequent work.
[0013] In one form, the press further comprises a wiping assembly, and the swing
arm of the pelletizing assembly also has a wiping station below the wiping assembly. In
this way, the sample holder can be wiped automatically when needed.
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0014] The present invention will be detailed hereinafter in conjunction with the
attached drawings.
[0015] FIG. 1 is a schematic diagram of a three-dimensional structure of one
embodiment of the present invention.
[0016] FIG. 2-1 is a schematic diagram of the three-dimensional structure of FIG. 1
with the upper cover removed.
[0017] FIG. 2-2 is another perspective schematic diagram of the three-dimensional
structure of FIG. 1 with all covers removed.
[0018] FIG. 3 is a schematic diagram of the three-dimensional structure of the
turntable assembly in FIG. 1.
[0019] FIG. 3-1 is a schematic diagram of the three-dimensional structure of the quantitative distribution device in FIG. 3.
[0020] FIG. 3-2 is a sectional structural schematic diagram of the quantitative
distribution device in FIG. 3.
[0021] FIG. 4 is a schematic diagram of the three-dimensional structure of the
sample cup conveying assembly in FIG. 1.
[0022] FIG. 5 is a schematic diagram of the three-dimensional structure of the ring
grabbing assembly in FIG. 1.
[0023] FIG. 6 is a schematic diagram of the three-dimensional structure of the
pelletizing assembly in FIG. 1.
[0024] FIG. 7 is a schematic diagram of the three-dimensional structure of the
filler feeding assembly in FIG. 1.
[0025] FIG. 8 is a schematic diagram of the three-dimensional structure of the
sample output assembly in FIG. 1.
[0026] FIG. 9 is a schematic diagram of the three-dimensional structure of the
ring-lifting assembly in FIG. 1.
[0027] FIG. 10 is a schematic diagram of the three-dimensional structure of the
purging assembly in FIG. 1.
[0028] FIG. 11 is a schematic diagram of the three-dimensional structure of the
dust removal assembly in FIG. 1.
[0029] FIG. 12 is a schematic diagram of the three-dimensional structure of the
wiping assembly in FIG. 1.
[0030] FIG. 13, FIG. 14, FIG. 15, and FIG. 16 are schematic diagrams of the swing
arm of the pelletizing assembly as shown in the embodiment of FIG. 1 in the ring
receiving station, the material receiving station, the pelletizing station, and the wiping
station respectively.
DETAILED DESCRIPTION OF THE INVENTION
[0031] Embodiment I
The basic structure of the automatic multi-material sample press of this embodiment
is shown in FIG. 1, FIG. 2-1 and FIG. 2-2. One side of the workbench 1 is provided with a
sample cup conveying assembly 7 and a sample output conveying assembly 9 which are
parallel to each other, and are used for connecting with the robot which transfers the
sample cup containing the sample to be tested and the sample ring pressed. After lifting
the upper cover 1-1 of the workbench, you can see that the center of the workbench 1 is
provided with a turntable assembly 2, as well as a pelletizing assembly 3, a wiping
assembly 5, a ring-lifting assembly 4, a ring grabbing assembly 6, a purging assembly 10,
a dust removal assembly 11 and a liftable filler feeding assembly 8 which surround the
turntable assembly 2.
[0032] The specific structure of the turntable assembly 2 is shown in FIG. 3. The
tower bottom 2-1 fixed on the workbench 1 is provided with an octagonal rotating tower
2-4 driven by a vertical rotating shaft driven by a rotating tower motor 2-6. Four
quantitative distribution devices 2-5 which can be rotated up and down around a
horizontal axis are evenly distributed around the periphery of the rotating tower, and a
sample output suction cup 2-2 located at the lower end of a lifting cylinder 2-3 at the front
end of the extension arm is also installed between the two quantitative distribution devices.
The sample output suction cup 2-2 is controlled by the transposition of the rotating tower
and has a sample taking station where the suction cup is located above the pelletizing
station and a sample output station located at the inner end of the sample output conveying
assembly 9.
[0033] Although we can refer to the prior art publications such as the raw material
quantitative distribution device with the application number of CN01267187.8, the
logistics line quantitative distribution device with the application number of
CN201821730061.3, and the granular product packaging quantitative distribution
mechanism with the application number of CN201720785052.3 for the quantitative
distribution device, the quantitative distribution device 2-5 of the powder sample in this
embodiment is an innovative structure of those shown in FIG. 3-1 and FIG. 2-2, including
the shell D-5 which is driven by a rotating cylinder D-8 to rotate around a horizontal axis.
The rotating cylinder D-8 is installed on the rotating tower 2-4, one side of the shell D-5 is
installed with a pneumatic vibration device D-2 (commonly known as air hammer), and
within its vertical central hole D-5-1 is provided with a feeding funnel D-1 to form a
vertical moving pair with the shell. The inner wall of the feeding funnel D-1 is mirror
polished. The upper inner diameter of the feeding funnel D-1 is adapted to the outer
diameter of the material cup D-6, so as to seal the inserted material cup D-6. Two outer
sides are respectively provided with cup clamping cylinders D-7, and the horizontal
telescopic ends of the cup clamping cylinders D-7 are provided with inner plugs D-7-1
adapted to the positioning grooves of the material cup D-6 so that the inserted material cup
D-6 can be pneumatically positioned and clamped reliably. The lower end of the central
hole D-5-1 of the feeding funnel D-1 is tapered to form a funnel mouth, which is provided
with a cross rib D-1-1, and the center of the cross rib D-1-1 is provided with a valve stem
D-4 extending downwards. The lower part of the shell D-5 is provided with a pair of
lifting cylinders D-3, and the upper ends of the lifting pistons D-3-1 of the lifting cylinders
D-3 are fixedly connected with the excircle at the lower tapered part of the central hole
D-5-1 of the feeding funnel D-1 through an upper seat plate D-9. The lower end of the
shell D-5 is provided with a quantitation head D-11 with a transition arc to form a tapered
leakage hole D-11-1. The lower end of the valve stem D-4 is in the shape of an expanding
frustum, which is adapted to the leakage hole D-11-1, with its maximum outer diameter
smaller than the maximum inner diameter of the leakage hole D-11-1, so that the leakage
hole D-11-1 can be blocked when descending as shown in FIG. 3-2.
[0034] The central hole D-5-1 of the feeding funnel D-1 is hermetically connected
with the quantitation head D-11 through the elastic silicone tube D-10, and the connection
is reinforced by fasteners such as hoops to form a flexible connection channel.
[0035] During operation, the rotating cylinder drives the shell to the feeding
station with the feeding funnel at the bottom and the quantitation head at the top. After
inserting the cup containing samples from bottom to top, the cup clamping cylinder acts to
clamp the cup. Then, the rotating cylinder is used again to drive the shell to the
distribution station with the feeding funnel at the top and the quantitation head at the
bottom. After placing a material receiving test device such as a sample ring below it, start
the lifting cylinders. When the lifting piston is in the raised position, the valve stem is
lifted to open the leakage hole, and the quantitation head is opened to discharge materials.
When the discharge amount reaches a preset amount, the lifting cylinders fall in time, the
valve stem of the lifting piston is in a lowered position to close the leakage hole, and the
quantitation head is closed. Finally, the rotating cylinder drives the shell again to make the
feeding funnel face down and the quantitation head faces up, and the excess powder
returns to the material cup. When the cup clamping cylinder is released, the material cup
can be removed from the quantitative distribution device, and the filled sample ring can be
sent to press the sample. With the help of a flexible channel structure and the lifting
control of lifting cylinders, quantitative sample distribution can be realized conveniently
and reliably, ensuring sealing, no material leakage, and no pollution; besides, after one
quantitative sample distribution, redundant samples can be directly returned to the
material cup, so that the same sample can be quantitatively distributed for multiple times,
thus realizing the integrated design of quantitative acquisition and residual material return.
[0036] The specific structure of the sample cup conveying assembly 7 is shown in
FIG. 4. The cantilever cup feeding rail 7-3 is supported on the chassis 7-1. The sample cup
lifting device capable of reciprocating along the length direction includes a cup feeding block 7-4 with a sample cup table 7-5 installed at the top. The cup feeding block 7-4 can not only be driven to move along the cup feeding rail 7-3 but also jack up the cup under the action of the cup jacking cylinder 7-2. When the sample cup lifting device reaches the inner end in the length direction of the cup feeding rail 7-3, it is located at the lifting station below the quantitative distribution device 2-5 and aligned with the feeding funnel
D-1. At this time, the cup jacking cylinder 7-2 can jack up the sample cup containing the
sample from bottom to top and insert it into the feeding funnel D-1. Moreover, the sample
cup conveying assembly 7 can also convey the cut in the opposite direction as needed,
return and output the sample cup containing excess samples which are then transferred by
the robot for temporary storage.
[0037] The structure of the ring grabbing assembly 6 is shown in FIG. 5. The upper
end of the vertical shaft 6-2 of the bottom rotating cylinder 6-1 is connected with a
rotating arm 6-3, and the cantilever end of the rotating arm 6-3 is provided with a
downward sample ring air claw 6-5 (DHDS-32-A purchased from Germany FESTO)
which has a ring taking station and a ring release station on the same arc.
[0038] The pelletizing assembly 3 can be of the prior art structures such as the
laboratory grinding and pelletizing integrated machine with the application number of
CN201720137476.9, a multi-functional laboratory slag sample preparation, and pelletizing
device and an integrated machine with the application number of CN201710013812.3. In
this embodiment, as shown in FIG. 6, the lower part of the base 3-8 of the pelletizing
assembly 3 is provided with a lower pressing head 3-7, and the upper part is provided with
an upper pressing head 3-1 located at the lower end of the downward pressing cylinder 3-3.
Under the driving action of the downward pressing cylinder 3-3, the upper pressing head
3-1 can move downward relative to the lower pressing head 3-7, and a dust suction nozzle
3-2 is installed above the lower pressing head 3-7, which can suck away the dust
overflowing during sample pressing. In addition, one side of the upper part of the base 3-8 is also hinged with a swing arm 3-5 through a vertical electric rotating shaft 3-4, and the extending end of the swing arm is installed with a sample holder 3-6 for positioning the sample ring. Driven by the electric rotating shaft 3-4, the swing arm 3-5 can be switched as needed among the ring receiving station (see FIG. 13) where the sample holder 3-6 is at the ring release station of the sample ring air claw, the material receiving station (see FIG.
14) below the distribution station of the quantitative distribution device, the pelletizing
station (see FIG. 15) between the upper pressing head and the lower pressing head, and the
wiping station (see FIG. 16).
[0039] As shown in FIG. 7, the filler feeding assembly 8 includes a liftable ring
holder 8-1 which is installed under the distribution station of the quantitative distribution
device through a frame body 8-2. The ring holder 8-1 is driven by a holder cylinder 8-3 so
that it can hold up and press the sample ring against the leakage hole after a sample ring is
placed under the leakage hole of the quantitative device, thus avoiding material leakage.
After the quantitation head is opened for discharging, the ring holder 8-1 is lowered so as
to remove the sample ring.
[0040] As shown in FIG. 8, the sample output conveying assembly 9 has a
cantilever sample output rail 9-2 supported on a strut 9-1, and the upper surface of the
sample output rail 9-2 bears a sample supporting slide block 9-3. Because the sample
output suction cup has a sample taking station where the suction cup is located above the
pelletizing station and a sample output station located at the inner end of the sample output
conveying assembly, the pressed sample ring can be transferred to the sample output
conveying assembly 9, and then transferred to the robot by the sample output conveying
assembly 9.
[0041] The function of the ring-lifting assembly 4 is to jack out a group of sample
rings one by one, which is convenient for the ring grabbing assembly 6 to grab. Its
structure is shown in FIG. 9: A ring transferring platform 4-3 is installed on the bottom support 4-4, one end of the ring transferring platform 4-3 is provided with a ring cylinder
4-2 for placing a whole stack of sample rings 4-1 and the other end is provided with a ring
outlet 4-5, and the lower part of the ring outlet 4-5 is provided with a ring-jacking cylinder.
Because the ring-lifting assembly 4 is located on the turning radius of the rotating arm of
the ring grabbing assembly 6, determining the ring supply station, and the sample ring air
claw of the ring grabbing assembly has a ring taking station corresponding to the ring
supply station. Therefore, as long as the whole stack of sample rings is put into the ring
cylinder, the sample rings can be sent out from the ring outlet to be grabbed as needed, and
subsequent operations can be automatically carried out.
[0042] The purging assembly 10 and the dust removal assembly 11 are arranged in
pairs respectively above and below the cleaning station of the quantitative distribution
device with a leakage hole above it and a feeding funnel below it. As shown in FIG. 10,
the purging assembly 10 has a liftable purging downward opening 10-2 located above the
leakage hole, and the purging downward opening 10-2 is arranged at one end of the lifting
device 10-1 so that it can be lowered to the leakage hole at the upper position as needed.
The dust removal assembly 11 has a dust suction pipe 11-2 located below the feeding
funnel, and the dust suction pipe 11-2 is fixed on the liftable slide block 11-1 so that after
the quantitative distribution is completed and the sample cup and sample ring are taken
away, the purging downward opening can be lowered, the dust suction pipe can be raised,
the leakage hole can be opened, to automatically clean the quantitative distribution device
by purging and sucking.
[0043] The wiping assembly 5 can be of the prior art such as the board surface
wiping device with the application number of CN 201910384053.0, or as shown in FIG.
12, arranged corresponding to the wiping station of the swing arm of the pelletizing
assembly, and the upper part of its mounting plate C-1 is provided with a driven reel C-3
for placing the dust-free paper roll C-2, and the driven reel C-3 is provided with a retaining piece C-3-1 through a locking device C-3-2, so as to prevent the deviation of the paper tape. An inverted pyramid winding wheelset is installed below the driven reel C-3, in which the upper left and right rubber-covered rollers with bearings C-4 and C-5 are tangent to the lower polyurethane pressing roller C-6 respectively. A wiping unit C-7 is installed below the winding wheelset through a lifting cylinder C-7-1 located at the rear side of the mounting plate C-1. The wiping unit C-7 consists of a flat-bottomed wiping block C-7-2 and guide rods C-8 located on the two sides of the wiping block. The wiping block C-7-2 and the mounting plate C-1 form a vertical moving pair, which can be lifted as needed under the driving of the cylinder. A driving reel C-9 is installed near one side of the wiping unit C-7. The mounting plate C-1 is also provided with a meter counter C-10, and the sensing wheel of the meter counter C-10 is tangent to the steering rod C-11 installed on the winding path. When in use, the sample holder to be wiped moves to below the wiping assembly, the wiping block is driven to descend to fit the sample holder, and the motor drives the driving reel to pull out the dust-free cloth for wiping, and until the meter counter detects that the pull-out length of the paper tape reaches the set value, a stop signal is sent to stop the motor, thus ending the automatic wiping of the sample holder.
[0044] The automatic sample pressing process of the automatic multi-material
sample press in this embodiment is as follows: 1) Put the sample cup on the sample cup
conveying assembly and input the sample cup type of the material to be tested to the
control system of the sample press; 2) When the control system determines the
quantitative distribution device corresponding to the material and controls the rotating
tower to drive the quantitative distribution device to the feeding station, the horizontal axis
of the quantitative distribution device is rotated up and down to make the feeding funnel
below; then, the sample cup lifting device of the sample cup conveying assembly sends
the sample cup to below the quantitative distribution device and aligns it with the feeding
funnel, and then jacks up and inserts the sample cup into the feeding funnel; 3) the rotating tower rotates again to rotate the quantitative distribution device to the distribution station, and at the same time, the horizontal shaft of the quantitative distribution device rotates up and down to make the leakage hole below; the ring-lifting assembly jacks the sample ring out of the ring cylinder to the ring supply station, and the sample ring air claw of the ring grabbing assembly transfers the sample ring from the ring supply station to the ring taking station; the swing arm of the pelletizing assembly rotates to the ring receiving station to receive the sample ring grabbed by the ring grabbing assembly, and then rotates to the material receiving station below the distribution station; the filler feeding assembly rises to make the sample ring fit the leakage hole; and the leakage hole is opened in a controlled manner to perform quantitative discharging; 4) After receiving the material, the swing arm of the pelletizing assembly rotates to the pelletizing station between the upper and lower pressing heads. Once the upper and lower pressing heads separate after closing and pelletizing, the sample output suction cup on the rotating tower assembly rotates to the sample taking station and sucks up the sample ring pressed, and reaches the sample output station at the inner end of the sample output conveying assembly after the rotating tower rotates again so that the sample ring pressed falls on the sample output conveying assembly for output; 5) After the sample preparation is completed, the sample cup is output along the original path, and taken away by the robot or manually; 6) Finally, the quantitative distribution device is purged and cleaned at the cleaning station, and the sample holder of the pelletizing assembly is wiped and cleaned at the wiping station.
[0045] When this embodiment is adopted, continuous input of multiple sample
cups and continuous input of various kinds of materials can be tailor-made according to
the above process and actual production requirements, thus meeting the requirements of
all actual process flows.
[0046] Experiments show that this embodiment has the following obvious
advantages: 1) Automatic integrated operation, and less dependence on robots, which avoids the influence of human factors on testing results; 2) A specific quantitation assembly is selected for samples of the same kind. After sample preparation, there are multiple cleaning methods such as scraping, wiping, purging and vacuum suction, which effectively avoids cross-contamination between samples and ensures the accuracy of testing results; 3) It can automatically complete all preparations before the testing of multiple kinds of samples and multiple continuous samples, with ideal adaptability.
[0047] In addition to the embodiments above, the present invention can have other
embodiments. Any technical solution formed by equivalent substitution or equivalent
transformation falls within the protection scope claimed by the present invention.
[0048] Advantageously, the present disclosure provides an automatic
multi-material sample press that can automatically complete the whole process from
sample feeding, quantification, sample preparation to sample output, to efficiently,
accurately, and safely complete the preparations before testing of metallurgical test
samples.
[0049] It will be understood that the terms "comprise" and "include" and any of
their derivatives (eg comprises, comprising, includes, including) as used in this
specification is to be taken to be inclusive of features to which the term refers, and is not
meant to exclude the presence of any additional features unless otherwise stated or implied
[0050] The reference to any prior art in this specification is not, and should not be
taken as, an acknowledgement or any form of suggestion that such prior art forms part of the
common general knowledge.
[0051] It will be appreciated by those skilled in the art that the disclosure is not
restricted in its use to the particular application or applications described. Neither is the
present disclosure restricted in its preferred embodiment with regard to the particular elements and/or features described or depicted herein. It will be appreciated that the disclosure is not limited to the embodiment or embodiments disclosed, but is capable of numerous rearrangements, modifications and substitutions without departing from the scope as set forth and defined by the following claims.

Claims (12)

What is claimed is:
1. An automatic multi-material sample press comprising a sample cup conveying
assembly and a sample output conveying assembly which are arranged on one side of a
workbench, a turntable assembly which is arranged in the center of the workbench, a
pelletizing assembly, a ring grabbing assembly and a liftable filler feeding assembly which
surround the turntable assembly, wherein:
the turntable assembly is provided with a rotating tower driven by a vertical rotating
shaft, and at least one quantitative distribution device and a sample output suction cup
which can rotate up and down around a horizontal shaft are arranged on the periphery of
the rotating tower; the quantitative distribution device comprises a feeding funnel
matching a sample cup and a leakage hole capable of opening and closing quantitative
discharging control and has a feeding station with the feeding funnel below and a
distribution station with the leakage hole below;
the sample cup conveying assembly comprises a sample cup lifting device which can
reciprocate along the length direction; the sample cup lifting device has a lifting station
which is below the quantitative distribution device and aligned with the feeding funnel
when it reaches the inner end in the length direction;
the ring grabbing assembly comprises a sample ring air claw installed at the cantilever
end of the vertical shaft rotating arm, and the sample ring air claw has a ring release
station after the ring is taken;
the pelletizing assembly comprises an upper pressing head and a lower pressing head
which can move relative to each other and also comprises a swing arm installed with a
sample holder at the extended end. The swingarm at least has a ring receiving station for
positioning the sample holder under the ring release station of the sample ring air claw, a
material receiving station under the distribution station and a pelletizing station between the upper pressing head and the lower pressing head; and the filler feeding assembly is positioned below the distribution station; and the sample output suction cup has a sample taking station where the suction cup is above the pelletizing station and a sample output station located at the inner end of the sample output conveying assembly.
2. The automatic multi-material sample press as claimed in Claim 1, further
comprising a ring-lifting assembly which can jack the sample ring out of the ring cylinder
to a ring supply station, and the ring supply station is located on the turning radius of the
rotating arm of the ring grabbing assembly; the sample ring air claw of the ring grabbing
assembly has a ring taking station corresponding to the ring supply station.
3. The automatic multi-material sample press as claimed in Claim 2, further
comprising a purging assembly and a dust removal assembly, and the quantitative
distribution device also has a cleaning station with a leakage hole above it and a feeding
funnel below it; the purging assembly has a liftable purging downward opening above the
leakage hole; and the dust removal assembly has a liftable dust suction pipe below the
feeding funnel.
4. The automatic multi-material sample press as claimed in Claim 3, further
comprising a wiping assembly, and the swing arm of the pelletizing assembly also has a
wiping station located below the wiping assembly.
5. The automatic multi-material sample press as claimed in Claim 4, wherein the lower
part of the base of the pelletizing assembly is provided with a lower pressing head, and the
upper part is provided with an upper pressing head located at the lower end of the
downward pressing cylinder; one side of the upper part of the base is hinged with a swing
arm through a vertical electric rotating shaft, and the extending end of the swing arm is
installed with a sample holder; the swing arm has a ring receiving station for positioning
the sample holder below the ring release station of the sample ring air claw, a material receiving station below the distribution station of the quantitative distribution device, a pelletizing station between the upper pressing head and the lower pressing head and a wiping station.
6. The automatic multi-material sample press as claimed in any one of Claims 1 to 5,
wherein the rotating tower is octagonal with four quantitative distribution devices evenly
distributed on the periphery, and a sample output suction cup located at the lower end of
the lifting cylinder at the front end of the extension arm is installed between the two
quantitative distribution devices.
7. The automatic multi-material sample press as claimed in Claim 6, wherein the
quantitative distribution device comprises a shell which is driven by the rotating cylinder
to rotate around a horizontal axis, a feeding funnel is installed in the vertical central hole
of the shell to form a vertical moving pair with the shell; the two outer sides of the upper
part of the feeding funnel are respectively provided with cup clamping cylinders, and the
inner diameter of the upper part is adapted to the outer diameter of the material cup; the
lower end of the central hole of the feeding funnel is tapered to form a funnel mouth, and
the center of the funnel mouth is provided with a valve rod extending downwards; the
lower part of the shell is provided with a pair of lifting cylinders, and the upper ends of the
lifting pistons of the lifting cylinders are fixedly connected with the excircle at the tapered
position of the lower part of the central hole of the feeding funnel; the lower end of the
shell is provided with a quantitation head forming a tapered leakage hole; the central hole
of the feeding funnel is hermetically connected with the quantitation head through an
elastic tube to form a flexible connection channel.
8. The automatic multi-material sample press as claimed in Claim 7, wherein the
cantilever cup feeding rail of the sample cup conveying assembly is supported on the
chassis, and the sample cup lifting device comprises a cup feeding block with a sample
cup table at the top.
9. The automatic multi-material sample press as claimed in Claim 8, wherein the upper
end of the vertical shaft of the bottom rotating cylinder of the ring grabbing assembly is
connected with a rotating arm, and the cantilever end of the rotating arm is provided with
a downward sample ring air claw which has a ring taking station and a ring release station
on the same arc.
10. The automatic multi-material sample press as claimed in Claim 2, wherein a ring
shifting platform is installed on the bottom support of the ring-lifting assembly, one end of
the ring shifting platform is provided with a ring cylinder for placing the whole stack of
sample rings at one end, and a ring outlet at the other end; The lower part of the ring outlet
is provided with a ring jacking cylinder.
11. The automatic multi-material sample press as claimed in Claim 3, wherein the
wiping assembly is arranged corresponding to the wiping station of the swing arm of the
pelletizing assembly, and the upper part of the mounting plate is provided with a driven
reel for placing a dust-free paper roll; an inverted pyramid winding wheelset is arranged
below the driven reel, wherein the upper left and right rubber-covered rollers are tangent
to the lower pressing roller respectively; a wiping unit is arranged below the winding
wheelset through a lifting cylinder, the wiping unit consists of a flat-bottomed wiping
block and guide rods respectively positioned on the two sides of the wiping block, and the
wiping block and the mounting plate form a vertical moving pair.
12. The automatic multi-material sample press as claimed in Claim 11, wherein a
driving reel is installed near one side of the wiping unit, a meter counter is installed on the
mounting plate, and the sensing wheel of the meter counter is tangent to the steering rod
installed on the winding path.
AU2020217321A 2020-07-09 2020-08-10 An automatic multi-material sample press Active AU2020217321B1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202010656093.9A CN111693350A (en) 2020-07-09 2020-07-09 Automatic many materials sample pressing machine
CN202010656093.9 2020-07-09

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Publication Number Publication Date
AU2020217321B1 true AU2020217321B1 (en) 2021-07-01

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CN114803614B (en) * 2022-06-20 2022-09-06 浙江恒达仪器仪表股份有限公司 Full-automatic pretreatment device of aerosol sampling filter membrane

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CN208929716U (en) * 2018-09-14 2019-06-04 武汉钢铁有限公司 Columnar metal sample automatic preparation system

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