AU2018311605B2 - Multi-grade seed cotton heavy impurity cleaning and separating device - Google Patents
Multi-grade seed cotton heavy impurity cleaning and separating device Download PDFInfo
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- AU2018311605B2 AU2018311605B2 AU2018311605A AU2018311605A AU2018311605B2 AU 2018311605 B2 AU2018311605 B2 AU 2018311605B2 AU 2018311605 A AU2018311605 A AU 2018311605A AU 2018311605 A AU2018311605 A AU 2018311605A AU 2018311605 B2 AU2018311605 B2 AU 2018311605B2
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- Australia
- Prior art keywords
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- heavy impurity
- cotton
- impurity
- seed cotton
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B15/00—Combinations of apparatus for separating solids from solids by dry methods applicable to bulk material, e.g. loose articles fit to be handled like bulk material
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/66—Disintegrating fibre-containing textile articles to obtain fibres for re-use
Abstract
A multi-grade seed cotton heavy impurity cleaning and separating device, being mounted at an output end of a picking platform of a cotton picker. A seed cotton flow picked by the cotton picker is conveyed by means of the picking platform to the multi-grade seed cotton heavy impurity cleaning and separating device. The multi-grade seed cotton heavy impurity cleaning and separating device basically comprises a succession of elongated panels arranged in a layered structure and comprises a first-grade heavy impurity removing mechanism, a second-grade heavy impurity recycling mechanism, a third-grade heavy impurity recycling mechanism and a pipeline connecting the above three mechanisms. Said multi-grade seed cotton heavy impurity cleaning and separating device adopts multi-grade sequential cleaning, achieving a high impurity cleaning rate and a low seed cotton loss, reducing secondary impurities mixed with the seed cotton in the cleaning process, realizing graded recycling of cotton bolls and branches, reducing the cotton fiber dyed during the follow-up cotton boll processing, improving the work efficiency of an onboard seed cotton pre-processing machine.
Description
Field of the Invention
The invention relates to a multi-grade seed cotton heavy impurity cleaning and separating device, and belongs to the technical field of cotton processing machinery.
Background of the Invention
At present, cotton harvesters manufactured by the Deer Corporation and Case Corporation in the U.S. represent the mechanical cotton harvesting technology on a word-class advanced level and typically include traditional cotton harvesters and selective cotton harvesters. On the basis of absorbing foreign advanced technologies, horizontal spindle-type cotton pickers having the advantages of high production efficiency and low impurity rate have been demonstratively promoted in the Xinjiang Corps of China. However, such cotton pickers are not suitable for inland high cotton plants growing at a high density and inland planting technologies and thus cannot be popularized nationwide. Traditional cotton pickers represented by brush roll-type cotton pickers and finger brush-type cotton pickers have the superiority of higher cost performance thanks to their wide application range, low production, usage and maintenance cost and high harvest rate.
In the process of picking cotton, traditional cotton harvesters pick cotton bolls, boll shells and seed cotton at the same time, and processing procedures of removing bolls, boll shells and crushed leaves are mechanically completed in the subsequent stage. Impurities in seed cotton are removed by a principle that large and heavy impurities are removed first and then small and light impurities are removed. Thus, heavy impurity removal is the first most important procedure during seed cotton cleaning.
According to existing traditional cotton pickers, a boll outlet is formed at a seed cotton outlet of a picking platform, and cotton bolls fall onto fields by means of the difference in specific gravity of materials. For example, Chinese Utility Model Patent Application No. 201420224961.6 discloses a cotton boll separation and conveying device which is mounted at the seed cotton outlet of the picking platform, wherein a flow of seed cotton is raised by a cotton raising roller, the seed cotton and cotton bolls are layered by positive-pressure air and gravity, and the cotton bolls on the lower layer enter a cotton boll recovery system via the boll outlet and are finally conveyed into a boll collection box. However, when a large quantity of cotton bolls are recovered, positive-pressure guide air may be formed at the boll outlet, and part of the seed cotton is directly discharged out of the boll outlet, which results in the loss of the seed cotton.
In view of this, Chinese Invention Patent Application No. 201510124608.X provides a high-efficiency low-loss seed cotton boll removal conveying device which replaces positive-pressure air separation with negative-pressure suction separation, so that the loss of seed cotton is significantly reduced, and the recovery rate of cotton bolls is increased. However, in the picking process of the cotton picker, due to the unevenness of the fields, soil hilling may be caused if the picking height is too low and leads to failure to discharge, immature shriveled bolls failing to be separated are mixed into a pre-processor on the cotton picker and may lead to the negative influences of dyeing of the seed cotton, quality reduction of the seed cotton and low impurity removal efficiency.
It can thus be seen that the heavy impurity removal technology still remains simplex and traditional and cannot fulfill a desired removal effect due to soil heeling, incomplete removal of cotton bolls and dyeing of the seed cotton under the variable condition of fields.
Summary of the Invention
The technical issue to be settled by the invention is to overcome the defects of the prior art by providing a multi-grade seed cotton heavy impurity cleaning and separating device, which is able to adapt to various working conditions and has a good effect. The technical solution provided by the invention to settle the above-mentioned technical issue is as follows: the multi-grade seed cotton heavy impurity cleaning and separating device is mounted at a discharging end, from which a flow of picked seed cotton is conveyed to the multi-grade seed cotton heavy impurity cleaning and separating device, of a picking platform of a cotton picker, is of a strip-shaped sequential layered structure on the whole, and sequentially comprises a first-stage heavy impurity removal mechanism, a second-stage heavy impurity recovery mechanism, a third-stage heavy impurity recovery mechanism and a pipeline connected between the three mechanisms, wherein the first-stage impurity removal mechanism comprises a cotton raising roller located at the front end of the first-stage heavy impurity removal mechanism, a first-stage arc guide plate, and a first-stage heavy impurity separation opening, the first-stage arc guide plate is located below the cotton raising roller and is an elastomer element which is bent rightwards and upwards, and the first-stage heavy impurity separation opening is located at the tail end of the first-stage arc guide plate;
The second-stage heavy impurity recovery mechanism comprises an air jet device at the upper end and an anti-winding heavy impurity recovery assembly, wherein the heavy impurity recovery assembly comprises a second-stage heavy impurity separation opening, a boll-collection belt conveyor, a second-stage guide plate, and a boll collection box, wherein the second-stage heavy impurity separation opening is located at the tail end of the second-stage guide plate which inclines backwards and upwards, an adjustment plate of the first-stage heavy impurity separation opening is hinged to the front end of the second-stage guide plate and is used for opening/closing the first-stage heavy impurity separation opening, and the boll-collection belt conveyor is located below the second-stage heavy impurity separation opening and has a tail end connected to the boll collection box;
The third-stage heavy impurity recovery mechanism comprises a tangent guide grating mounted at the upper end of the pipeline, an impurity discharging element, an air feeder, a third-stage guide plate, a guide hood located at the tail end of the third-stage guide plate, and a three-stage heavy impurity collector located at the tail end of the pipeline, wherein the impurity discharging element is located at the upper end of the rear portion of the third-stage heavy impurity collector, is used for regulating the impurity discharge quantity, and is an impurity discharging damper, and the head end of the third-stage guide plate is located at the second-stage heavy impurity separation opening and forms the second-stage heavy impurity separation opening together with the tail end of the second-stage guide plate.
As an improvement of the above technical solution, a cotton raising roller body is a cylindrical or polygon column.
As an improvement of the above technical solution, linear or arc spike-like teeth are uniformly distributed on the surface of the cotton raising roller in the axial direction.
As an improvement of the above technical solution, the boll-collection belt conveyor is of a belt type or a scraper plate type, is hinged to a front axle of the cotton picker, and floats with rising and falling of the picking platform. As an improvement of the above technical solution, the impurity discharging element is an impurity discharging damper.
As an improvement of the above technical solution, the tangent guide grating is a grating bar and/or a porous plate and has a circular or polygonal section.
By adoption of the above technical solution, the invention has the following beneficial effects: multi-stage sequential heavy impurity removal is adopted, so that the impurity removal rate is high, the seed cotton loss is low, and secondary impurities generated in the impurity removal process are reduced. Traditional mechanical cleaning is replaced with air cleaning, so that damage to cotton fibers is reduced, and the quality of seed cotton is not reduced. Staged recovery of cotton bolls and branches is achieved, subsequent cleaning work of the seed cotton is reduced, the working efficiency of a seed cotton pre-processor on the cotton picker is improved, and economic benefits of cotton planters are increased. The tangent guide grating of the device has the function of removing part of cotton leaves and dust. In addition, the first-stage arc guide plate and the first-stage heavy impurity separation opening are configured, and the first-stage arc guide plate is an elastomer element which is bent rightwards and upwards, so that when the feed quantity is too large, overload protection can be fulfilled for adjustment and buffering, and damage is avoided.
Brief Description of the Drawings
The invention is further described below in combination with the accompanying drawings. FIG. 1 is a structural diagram of a multi-grade seed cotton heavy impurity cleaning and separating device in one embodiment of the invention. FIG. 2 is a side view of a boll-connection belt conveyor in the embodiment of the invention. FIG. 3 is a sectional view of a tangent guide grating in the embodiment of the invention. Reference Signs: 1, cotton raising roller; 2, first-stage arc guide plate; 3, adjustment plate; 4, air jet device; 5, second-stage guide plate; 6, third-stage guide plate; 7, boll-collection belt conveyor; 7-1, annular belt; 7-2, scraper plate; 8, boll collection box; 9, tangent guide grating; 9-1, grating bar; 9-2, porous plate; 10, guide hood; 11, air feeder; 12, third-stage heavy impurity collector; 13, impurity discharging damper.
Detailed Description of the Invention
As shown in FIG. 1, FIG. 2 and FIG. 3, a multi-grade seed cotton heavy impurity cleaning and separating device in this embodiment is mounted at a discharging end, from which a flow of picked seed cotton is conveyed to the multi-grade seed cotton heavy impurity cleaning and separating device, of a picking platform of a cotton picker. The multi-grade seed cotton heavy impurity cleaning and separating device is of a strip-shaped sequential layered structure on the whole and sequentially comprises a first-stage heavy impurity removal mechanism, a second-stage heavy impurity recovery mechanism, a third-stage heavy impurity recovery mechanism and a pipeline connected between the three mechanisms; the first-stage heavy impurity removal mechanism comprises a cotton raising roller 1 located at the front end of the first-stage heavy impurity removal mechanism, a first-stage arc guide plate 2, and a first-stage heavy impurity separation opening, wherein the first-stage arc guide plate 2 is located below the cotton raising roller 1 and is an elastomer element which is bent rightwards and upwards, and the first-stage heavy impurity separation opening is located at the tail end of the first-stage arc guide plate 2;
The second-stage heavy impurity recovery mechanism comprises an air jet device 4 at the upper end and an anti-winding heavy impurity recovery assembly, wherein the heavy impurity recovery assembly comprises a second-stage heavy impurity separation opening, a boll-collection belt conveyor 7, a second-stage guide plate 5, and a boll collection box 8; the second-stage heavy impurity separation opening is located at the tail end of the second-stage guide plate 5 which inclines backwards and upwards; an adjustment plate 3 of the first-stage heavy impurity separation opening is hinged to the front end of the second-stage guide plate 5 and is used for opening/closing the first-stage heavy impurity separation opening; and the boll-collection belt conveyor 7 is located below the second-stage heavy impurity separation opening, and the tail end of the boll-collection belt conveyor 7 is connected to the boll collection box 8;
The third-stage heavy impurity recovery mechanism comprises a tangent guide grating 9 mounted at the upper end of the pipeline, an impurity discharging element, an air feeder 11, a third-stage guide plate 6, a guide hood 10 located at the tail end of the third-stage guide plate 6, and a three-stage heavy impurity collector 12 located at the tail end of the pipeline, wherein the impurity discharging element is located at the upper end of the rear portion of the third-stage heavy impurity collector 12, is used for regulating the impurity discharge quantity, and is an impurity discharging damper 13, and the head end of the third-stage guide plate 6 is located at the second-stage heavy impurity separation opening and forms the second-stage heavy impurity separation opening together with the tail end of the second-stage guide plate 5.
In this embodiment, a cotton raising roller 1 body is a cylindrical or polygonal column, or other available column structures, and linear or arc spike-like teeth are uniformly distributed on the surface of the column structure of the cotton raising roller 1.
In this embodiment, the boll-collection belt conveyor 7 is hinged to a front axle of the cotton picker, floats with rising or falling of the picking platform and comprises an annular belt 7-1 and scraper plates 7-2 on the annular belt 7-1.
In this embodiment, the tangent guide grating 9 is a grating bar 9-1, or a porous plate 9-2, or the combination of the grating bar 9-land the porous plate 9-2 and has a circular or polygonal section.
In this embodiment, a flow of seed cotton picked by the cotton picker is conveyed to the multi-grade seed cotton heavy impurity cleaning and separating device through the picking platform and enters the cotton raising roller 1 which rotates anticlockwise, and the seed cotton flow can be rapidly dispersed after being thrown and knocked by the cotton raising roller 1 and moves backwards and upwards; the picking platform may collide with the uneven earth surface in the picking process and collects a small quantity of heavy impurities such as soil and stone, and these heavy impurities will be discharged via the first-stage heavy impurity separation opening first; cotton bolls which have a large size and a small weight against soil and stone will pass over the first-stage heavy impurity separation opening to reach the second-stage heavy impurity separation opening to be discharged to fall onto the boll-collection belt conveyor 7; light seed cotton moves upwards along the inner wall of the pipeline under the negative-pressure suction effect of the air jet device 4; the seed cotton flow is delivered by the air pressure to reach a position above the three-stage heavy impurity collector 12, at this moment, the light seed cotton is guided to enter the seed cotton pre-processor on the cotton picker along the tangent guide grating 9, and heavy immature shriveled bolls and a small quantity of branches are blocked by the impurity discharging damper 13 to move downwards to the three-stage heavy impurity collector 12; and a small quantity of simple seed cotton grains will be recovered under the effect of air supplied by the air feeder 11 below the third-stage heavy impurity collector 12 to be conveyed into the seed cotton flow again, so that seed cotton with an extremely low heavy impurity rate is obtained. As can be seen from the structural cooperation of all parts, small simple seed cotton grains are brought back into the seed cotton flow again instead of being carried out with the heavy impurities, so that the cleaning efficiency is significantly improved, and waste is reduced.
The invention is not limited to the above embodiment, and all technical solutions obtained by equivalent substitution should fall within the protection scope of the invention.
Claims (6)
1. A multi-grade seed cotton heavy impurity cleaning and separating device, being mounted at a discharging end, from which a flow of picked seed cotton is conveyed to the multi-grade seed cotton heavy impurity cleaning and separating device, of a picking platform of a cotton picker, being of a strip-shaped sequential layered structure on the whole, and sequentially comprising a first-stage heavy impurity removal mechanism, a second-stage heavy impurity recovery mechanism, a third-stage heavy impurity recovery mechanism and a pipeline connected between the three mechanisms, wherein the first-stage impurity removal mechanism comprises a cotton raising roller located at a front end of the first-stage heavy impurity removal mechanism, a first-stage arc guide plate, and a first-stage heavy impurity separation opening, the first-stage arc guide plate is located below the cotton raising roller and is an elastomer element which is bent rightwards and upwards, and the first-stage heavy impurity separation opening is located at a tail end of the first-stage arc guide plate;
the second-stage heavy impurity recovery mechanism comprises an air jet device at an upper end and an anti-winding heavy impurity recovery assembly, wherein the heavy impurity recovery assembly comprises a second-stage heavy impurity separation opening, a boll-collection belt conveyor, a second-stage guide plate, and a boll collection box; the second-stage heavy impurity separation opening is located at a tail end of the second-stage guide plate which inclines backwards and upwards; an adjustment plate of the first-stage heavy impurity separation opening is hinged to a front end of the second-stage guide plate and is used for opening/closing the first-stage heavy impurity separation opening; and the boll-collection belt conveyor is located below the second-stage heavy impurity separation opening and has a tail end connected to the boll collection box; and
the third-stage heavy impurity recovery mechanism comprises a tangent guide grating mounted at an upper end of the pipeline, an impurity discharging element, an air feeder, a third-stage guide plate, a guide hood located at a tail end of the third-stage guide plate, and a three-stage heavy impurity collector located at a tail end of the pipeline, wherein the impurity discharging element is located at an upper end of a rear portion of the third-stage heavy impurity collector, is used for regulating an impurity discharge quantity, and is an impurity discharging damper, and a head end of the third-stage guide plate is located at the second-stage heavy impurity separation opening and forms the second-stage heavy impurity separation opening together with the tail end of the second-stage guide plate.
2. The multi-grade seed cotton heavy impurity cleaning and separating device according to Claim 1, wherein a cotton raising roller body is a cylindrical or polygon column.
3. The multi-grade seed cotton heavy impurity cleaning and separating device according to Claim 1 or 2, wherein linear or arc spike-like teeth are uniformly distributed on a surface of the cotton raising roller in an axial direction.
4. The multi-grade seed cotton heavy impurity cleaning and separating device according to Claim 1, wherein the boll-collection belt conveyor is of a belt type or a scraper plate type, is hinged to a front axle of the cotton picker, and floats with rising and falling of the picking platform.
5. The multi-grade seed cotton heavy impurity cleaning and separating device according to Claim 1, wherein the impurity discharging element is an impurity discharging damper.
6. The multi-grade seed cotton heavy impurity cleaning and separating device according to Claim 1, wherein the tangent guide grating is a grating bar and/or a porous plate and has a circular or polygonal section.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710636799.7 | 2017-07-31 | ||
| CN201710636799.7A CN107243459B (en) | 2017-07-31 | 2017-07-31 | Multistage seed cotton heavy impurity cleaning device |
| PCT/CN2018/083055 WO2019024537A1 (en) | 2017-07-31 | 2018-04-13 | Multi-grade seed cotton heavy impurity cleaning and separating device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| AU2018311605A1 AU2018311605A1 (en) | 2020-02-06 |
| AU2018311605B2 true AU2018311605B2 (en) | 2020-12-03 |
Family
ID=60011946
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| AU2018311605A Ceased AU2018311605B2 (en) | 2017-07-31 | 2018-04-13 | Multi-grade seed cotton heavy impurity cleaning and separating device |
Country Status (4)
| Country | Link |
|---|---|
| CN (1) | CN107243459B (en) |
| AU (1) | AU2018311605B2 (en) |
| EA (1) | EA038144B1 (en) |
| WO (1) | WO2019024537A1 (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107243459B (en) * | 2017-07-31 | 2023-04-25 | 农业部南京农业机械化研究所 | Multistage seed cotton heavy impurity cleaning device |
| CN107685029B (en) * | 2017-10-19 | 2023-07-28 | 农业部南京农业机械化研究所 | Uniform flow type seed cotton gas-impurity separation device |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8407975B2 (en) * | 2009-05-22 | 2013-04-02 | James A. Bell | Cotton air harvester |
Family Cites Families (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH702443A1 (en) * | 2009-12-17 | 2011-06-30 | Rieter Ag Maschf | Cleaning device for fiber flocks. |
| CN202565755U (en) * | 2012-02-17 | 2012-12-05 | 农业部南京农业机械化研究所 | Self-propelled multi-finger cotton picker |
| CN103741268A (en) * | 2013-11-29 | 2014-04-23 | 吴江市大业丝绸整理有限公司 | Device for cleaning up hybrid fibers |
| CN203814213U (en) * | 2014-05-15 | 2014-09-10 | 杨帆 | Novel cotton picker |
| CN104357960A (en) * | 2014-10-25 | 2015-02-18 | 全椒县新宇棉制品有限公司 | Improved airflow type lint cleaning machine |
| CN204550836U (en) * | 2015-03-26 | 2015-08-12 | 庄薇 | A kind of opener |
| CN105794402B (en) * | 2016-03-17 | 2023-08-22 | 农业部南京农业机械化研究所 | Anti-winding cotton feeding device assisting pneumatic cotton boll sorting |
| CN107243459B (en) * | 2017-07-31 | 2023-04-25 | 农业部南京农业机械化研究所 | Multistage seed cotton heavy impurity cleaning device |
| CN207170269U (en) * | 2017-07-31 | 2018-04-03 | 农业部南京农业机械化研究所 | A kind of miscellaneous sorting device of multistage seed cotton heavy |
-
2017
- 2017-07-31 CN CN201710636799.7A patent/CN107243459B/en active Active
-
2018
- 2018-04-13 WO PCT/CN2018/083055 patent/WO2019024537A1/en active Application Filing
- 2018-04-13 AU AU2018311605A patent/AU2018311605B2/en not_active Ceased
- 2018-04-13 EA EA202090079A patent/EA038144B1/en unknown
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8407975B2 (en) * | 2009-05-22 | 2013-04-02 | James A. Bell | Cotton air harvester |
Also Published As
| Publication number | Publication date |
|---|---|
| WO2019024537A1 (en) | 2019-02-07 |
| EA038144B1 (en) | 2021-07-13 |
| CN107243459B (en) | 2023-04-25 |
| EA202090079A1 (en) | 2020-04-13 |
| CN107243459A (en) | 2017-10-13 |
| AU2018311605A1 (en) | 2020-02-06 |
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| FGA | Letters patent sealed or granted (standard patent) | ||
| MK14 | Patent ceased section 143(a) (annual fees not paid) or expired |