EP2471635B1 - Method of slicing food - Google Patents
Method of slicing food Download PDFInfo
- Publication number
- EP2471635B1 EP2471635B1 EP12001764.5A EP12001764A EP2471635B1 EP 2471635 B1 EP2471635 B1 EP 2471635B1 EP 12001764 A EP12001764 A EP 12001764A EP 2471635 B1 EP2471635 B1 EP 2471635B1
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- European Patent Office
- Prior art keywords
- cutting
- food
- knife
- blade
- sensor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/0006—Cutting members therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/007—Control means comprising cameras, vision or image processing systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/0006—Means for guiding the cutter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
- B26D7/2635—Means for adjusting the position of the cutting member for circular cutters
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D2210/00—Machines or methods used for cutting special materials
- B26D2210/02—Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
- B26D2210/08—Idle cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/30—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
- B26D5/32—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier with the record carrier formed by the work itself
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D5/20—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed
- B26D5/30—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier
- B26D5/34—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting with interrelated action between the cutting member and work feed having the cutting member controlled by scanning a record carrier scanning being effected by a photosensitive device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/08—Means for treating work or cutting member to facilitate cutting
- B26D7/12—Means for treating work or cutting member to facilitate cutting by sharpening the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/30—Means for performing other operations combined with cutting for weighing cut product
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/04—Processes
- Y10T83/0448—With subsequent handling [i.e., of product]
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T83/00—Cutting
- Y10T83/929—Tool or tool with support
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- Engineering & Computer Science (AREA)
- Forests & Forestry (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Computer Vision & Pattern Recognition (AREA)
- Processing Of Meat And Fish (AREA)
- Food-Manufacturing Devices (AREA)
- Control And Other Processes For Unpacking Of Materials (AREA)
- Mechanical Treatment Of Semiconductor (AREA)
- Formation And Processing Of Food Products (AREA)
- Dairy Products (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Confectionery (AREA)
- General Preparation And Processing Of Foods (AREA)
- Preparation Of Fruits And Vegetables (AREA)
- Coloring Foods And Improving Nutritive Qualities (AREA)
- Details Of Cutting Devices (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
Die vorliegende Erfindung betrifft ein Verfahren zum Abtrennen von Lebensmittelscheiben von mindestens einem Lebensmittelriegel mit einem rotierenden Messer, bei der der Lebensmittelriegel mit mindestens einem Transportmittel in Richtung des Messers transportierbar ist.The present invention relates to a method for separating food slices from at least one food bar with a rotating knife, in which the food bar with at least one transport in the direction of the knife is transportable.
Das gattungsgemäße Verfahren, die Vorrichtung sowie das Messer sind von Hochleistungsaufschneidemaschinen bekannt, wie sie beispielsweise in der
Es war deshalb die Aufgabe der vorliegenden Erfindung ein Verfahren und eine Vorrichtung zur Verfügung zu stellen, die die Nachteile des Standes der Technik nicht aufweist.It was therefore the object of the present invention to provide a method and a device which does not have the disadvantages of the prior art.
Gelöst wird die Aufgabe mit Verfahren nach Anspruch 1.The problem is solved by the method according to
Bei dem erfindungsgemäßen Verfahren werden stangenförmige oder anders geformte Lebensmittel, beispielsweise Wurst, Käse, Schinken oder dergleichen mit einer sehr hohen Schneidleistung in Scheiben geschnitten. Dabei wird beispielsweise die Lebensmittelstange mittels eines geregelten Antriebs durch eine ortsfeste Schneidebene, in der der Schnitt durch ein schnell bewegtes, in der Regel rotierendes Messer erfolgt, transportiert. Die Scheibenstärke ergibt sich aus der Vorschubstrecke des Lebensmittelriegels zwischen zwei Schnitten. Demnach erfolgt bei einer konstanten Messergeschwindigkeit die Regelung der Scheibenstärke über die Vorschubgeschwindigkeit des Lebensmittelriegels. Die geschnittenen Scheiben werden in der Regel mit konstanter Scheibenzahl zu Portionen zusammengefasst und verpackt. Für die Portionierung wird vorzugsweise das Messer aus der Schneidebene heraus bewegt und/oder das aufzuschneidende Lebensmittel zurückgezogen.In the method according to the invention rod-shaped or otherwise shaped food, such as sausage, cheese, ham or the like are cut into slices with a very high cutting performance. This is for example the food bar by means of a regulated drive through a stationary cutting plane, in which the cut is made by a rapidly moving, usually rotating knife transported. The slice thickness results from the feed distance of the food bar between two cuts. Accordingly, at a constant blade speed, the regulation of the slice thickness is performed via the feed rate of the food bar. The cut slices are usually combined into portions with constant number of plates and packaged. For the portioning, the knife is preferably moved out of the cutting plane and / or the food to be sliced is withdrawn.
Weiterhin erfindungsgemäß wird der Vorrichtung mindestens ein Produktsensor, der mindestens einen Parameter des Lebensmittelriegels ermittelt, zugeordnet, dessen Signal zur Überwachung und/oder Einstellung der Vorrichtung oder des Aufschneidevorgangs verwendet wird.Furthermore, according to the invention, the device is assigned at least one product sensor which determines at least one parameter of the food bar, the signal of which is used to monitor and / or adjust the device or the slicing process.
Ein vorzugsweise vorhandener Schwingungssensor kann entweder direkt an der Vorrichtung angeordnet werden und nimmt somit deren Schwingungen direkt auf und/oder er wird in der Nähe angeordnet und nimmt Schwingungen der Luft auf, die von der Vorrichtung angeregt wird. Bei dem Schwingungssensor kann es sich demnach beispielsweise um einen Piezosensor oder um ein Mikrophon.A preferably present vibration sensor can either be placed directly on the device and thus absorbs its vibrations directly and / or it is placed in the vicinity and absorbs vibrations of the air, which is excited by the device. The vibration sensor may therefore be, for example, a piezoelectric sensor or a microphone.
Weiterhin erfindungsgemäß wird mit einem Produktsensor mindestens ein Parameter ermittelt. Bei dem Produktsensor kann es sich um eine Kamera handeln, die Wellen des für das menschliche Auge sichtbaren Lichtes, ultraviolette Strahlung und/oder Infrarotstrahlung aufnehmen kann. Mit dieser Kamera kann zum einen festgestellt werden um was für ein Lebensmittelprodukt es sich handelt und/oder zum anderen welche Temperatur es aufweist. Bei dem Sensor kann es sich aber auch um einen einfachen Temperatursensor handeln. Weiterhin kann es sich bei dem Sensor um einen Sensor handeln, der mechanische Eigenschaften des Produktes aufnimmt. Der Sensor kann im Eingangs-, im Aufschneidebereich und stromabwärts des Messers angeordnet werden. Eine Messung stromabwärts des Messers hat den Vorteil, dass auch Werte, wie beispielsweise die Temperatur oder mechanische Werte im Kern des aufzuschneidenden Produktes ermittelt werden können.Furthermore, according to the invention, at least one parameter is determined with a product sensor. The product sensor may be a camera that can pick up waves of visible light, ultraviolet radiation and / or infrared radiation to the human eye. On the one hand, this camera can be used to determine what kind of food product it is and / or, second, what temperature it has. The sensor may also be a simple temperature sensor. Furthermore, the sensor may be a sensor which receives mechanical properties of the product. The sensor can be placed in the entrance, in the slicing area and downstream of the knife. A measurement downstream of the knife has the advantage that values such as the temperature or mechanical values in the core of the product to be sliced can also be determined.
Das Signal des Schwingungssensors und/oderdes Produktsensors wird an eine Auswerteeinheit weitergeben, das deren Signal auswertet.The signal of the vibration sensor and / or the product sensor is passed on to an evaluation unit, which evaluates their signal.
Beispielsweise kann dieses Signal zur Ermittlung des Verschleißes von Teilen, wie beispielsweise einem Lager und sonstigen bewegten Teilen herangezogen werden. Basierend auf dieser Analyse kann ein proaktives Servicekonzept erstellt werden, bei dem beispielsweise ein möglichst günstiger Wartungstermin festgelegt und/oder die benötigten Teile online bestellt werden.For example, this signal can be used to determine the wear of parts such as a bearing and other moving parts. Based on this analysis, a proactive service concept can be created in which, for example, the lowest possible maintenance date is determined and / or the required parts are ordered online.
Weiterhin kann der Schwingungssensor zur Einstellung des Schneidspaltes herangezogen werden. Der Schneidspalt ist der Spalt zwischen dem Messer und einer Schneidleiste. Durch Verstellung des Messers und/oder der Schneidkante kann die Größe dieses Spaltes verändert werden. Prinzipiell sollte, für ein optimales Schneidergebnis, der Schneidspalt so klein wie möglich sein, wobei das Messer die Schneidleiste, bei dessen Rotation, nicht berühren sollte. Das Messer und/oder die Schneidleiste können nun solange aufeinander zubewegt werden, bis sie sich berühren oder fast berühren, wodurch sich die Schwingungen, die der Sensor misst verändern. Die Auswerteeinheit weiß dann, dass der Schneidspalt sehr klein oder zu gering ist. Vorzugsweise wird der Spalt dann wieder um ein vorgegebenes Maß vergrößert werden. Diese Einstellung des Schneidspalts wird vorzugsweise unter Betriebsbedingungen, bei der gewählten Schneidleistung durchgeführt. Vorzugsweise erfolgt sie nach dem das Messer zur Erzeugung eines Leerschnitts von der Schneidleiste weg- und wieder zurückbewegt worden ist. Durch die Höhe der Drehzahl des Messers, durch Temperatureinflüsse, durch die Art des aufzuschneidenden Lebensmittels und/oder durch Verschleiß verändert sich die Form des Messers und damit die Größe des Schneidspaltes während des Aufschneidens. Mit dem Signal des Schwingungssensors ist es möglich diesen Schneidspalt während des Aufschneidens eines Lebensmittels zu überprüfen und gegebenenfalls neu einzustellen und diese Einstellung beliebig oft zu wiederholen, ohne dass der Schneidvorgang unterbrochen werden muss.Furthermore, the vibration sensor can be used to adjust the cutting gap. The cutting gap is the gap between the knife and a cutter bar. By adjusting the blade and / or the cutting edge, the size of this gap can be changed. In principle, for an optimum cutting result, the cutting gap should be as small as possible, and the blade should not touch the cutting edge when it is rotating. The knife and / or cutter bar can now be moved towards each other until they touch or almost touch, thereby changing the vibrations that the sensor measures. The evaluation unit then knows that the cutting gap is very small or too small. Preferably, the gap is then increased again by a predetermined amount. This adjustment of the cutting gap is preferably carried out under operating conditions at the selected cutting performance. Preferably, it is done after the knife has been moved away from the cutting bar and back to produce a blank. The height of the blade's rotational speed, the effects of temperature, the type of food to be sliced, and / or wear alter the shape of the blade and therefore the size of the cutting gap during slicing. With the signal of the vibration sensor, it is possible to check this cutting gap during the slicing of a food and optionally reset and repeat this setting as often as desired without the cutting process must be interrupted.
Weiterhin bevorzugt wird mit dem Schwingungssensoren der Grad der Abstumpfung des Messers ermittelt. Je nach Schärfegrad des Messers ändert sich das Schwingungsverhalten der Aufschneidevorrichtung und/oder die Geräuschentwicklung beim Schneiden der Lebensmittelprodukte. Beispielsweise durch einen Vergleich mit hinterlegten Schwingungsprofilen kann die Auswertevorrichtung ermitteln, wie scharf das Messer noch ist und welche Standzeit es noch hat, bevor es ausgewechselt werden muss und dadurch vorzugsweise eine proaktive Messerwechselstrategie erstellen. Dadurch wird die Standzeit während des Auswechselns reduziert.Further preferably, the degree of blunting of the blade is determined with the vibration sensors. This changes depending on the severity of the knife Vibration behavior of the slicer and / or the noise when cutting the food products. For example, by comparison with stored vibration profiles, the evaluation device can determine how sharp the knife is still and what life it still has before it must be replaced and thereby preferably create a proactive blade switching strategy. This reduces the service life during replacement.
Bei dem erfindungsgemäßen Verfahren ermittelt der Produktsensor die Temperatur des Produktes. Basierend auf diesen Messungen wird die Drehzahl des Messers und vorzugsweisedie Vorschubgeschwindigkeit des Lebensmittelriegels, der Schneidspalt, die Bewegung des Ablagetischs, die Axialbewegung des Messers oder des Rotors zur Erzeugung eines Leerschnitts, die Produktlage quer zur Vorschubrichtung und/oder die X-Y-Ausrichtung des Schneidkopfes eingestellt. Die Messung und die Einstellung erfolgen vorzugsweise automatisch, so dass Bedienfehler zumindest reduziert werden. Beispielsweise kann bei gefrorenen Produkten die Drehzahl des Messers reduziert werden, um zu verhindern, dass die abgeschnittenen Produkte eine unerwünschte Flugbahn haben.In the method according to the invention, the product sensor determines the temperature of the product. Based on these measurements, the speed of the knife, and preferably the feed rate of the food bar, the cutting gap, the movement of the tray table, the axial movement of the blade or rotor to create a blank, the product position transverse to the feed direction and / or the XY orientation of the cutter head are adjusted , The measurement and the adjustment preferably take place automatically, so that operating errors are at least reduced. For example, with frozen products, the speed of the blade can be reduced to prevent the cut-off products from having an undesirable trajectory.
Die abgeschnittenen Lebensmittelscheiben fallen in der Regel auf einen Ablagetisch, auf dem entsprechende Portionen gebildet werden. Durch bestimmte Bewegungen dieses Ablagetisches können unterschiedlich ausgebildete Portionen, beispielsweise geschindelte Portionen erzeugt werden. Die Bewegung dieses Tisches kann nun abhängig von dem Signal eines Sensors gesteuert werden, da sich der Ablageort in Abhängigkeit von beispielsweise Produktparametern wie Temperatur ändert.The cut food slices usually fall on a storage table on which appropriate portions are formed. By certain movements of this tray table differently shaped portions, such as shingled portions can be generated. The movement of this table can now be controlled depending on the signal of a sensor, since the storage location changes depending on, for example, product parameters such as temperature.
Vorzugsweise werden mehrere Lebensmittelriegel gleichzeitig aufgeschnitten.Preferably, several food bars are cut simultaneously.
Im Folgenden wird die Erfindung anhang der Figuren erläutert. Diese Erläuterungen sind lediglich beispielhaft und schränken den allgemeinen Erfindungsgedanken nicht ein. Die Erläuterungen gelten für alle Erfindungsgegenstände gleichermaßen.In the following the invention will be explained in the appendix of the figures. These explanations are merely exemplary and do not limit the general inventive concept. The explanations apply equally to all subjects of the invention.
Die Vorrichtung 5 kann mindestens einen Schwingungssensor (nicht dargestellt) und/oder mindestens ein Produktsensor 13, der mindestens einen Parameter des Lebensmittelriegels ermittelt, aufweisen. Das Signal mindestens einer dieser Sensoren wird zur Überwachung und/oder Einstellung der Vorrichtung oder des Aufschneidevorgangs verwendet.The
Der Schwingungssensor wird entweder direkt an der Vorrichtung angeordnet und nimmt somit deren Schwingungen direkt auf und/oder er wird in der Nähe angeordnet und nimmt Schwingungen der Luft auf, die von der Vorrichtung angeregt wird. Bei dem Schwingungssensor kann es sich demnach beispielsweise um einen Piezosensor oder um ein Mikrophon.The vibration sensor is either placed directly on the device and thus absorbs its vibrations directly and / or it is placed in the vicinity and absorbs vibrations of the air, which is excited by the device. The vibration sensor may therefore be, for example, a piezoelectric sensor or a microphone.
Der Schwingungssensor misst die Frequenz und die Amplitude der auftretenden Schwingungen.The vibration sensor measures the frequency and the amplitude of the vibrations occurring.
Mit dem Produktsensor 13 wird mindestens ein Parameter ermittelt. In dem vorliegenden Fall handelt es sich um eine Kamera, die Wellen des für das menschliche Auge sichtbaren Lichtes, ultraviolette Strahlung und/oder Infrarotstrahlung aufnehmen und verarbeiten kann. Der Fachmann versteht, dass es bei bestimmten Anwendungen jedoch auch sinnvoll sein kann, die Wellenlänge des beobachteten Lichtes zu filtern. Mit dieser Kamera kann zum einen festgestellt werden, um was für ein Lebensmittelprodukt es sich handelt und/oder zum anderen welche Temperatur es aufweist. Bei dem Sensor kann es sich auch um einen Sensor handeln, der mechanische Eigenschaften des Produktes aufnimmt. Der Sensor kann im Eingangs-, im Aufschneidebereich und stromabwärts des Messers angeordnet werden. Bei der Darstellung gemäß
Das Signal des Schwingungssensors und/oder des Produktsensors wird an eine Auswerteeinheit weitergeben, das deren Signal auswertet. Eine Auswertung kann beispielsweise durch einen Vergleich der gemessenen Frequenzen und Amplituden der Schwingungen mit hinterlegten Werten erfolgen, um Veränderungen festzustellen. Dadurch lässt sich Verschleißes von Teilen, wie beispielsweise einem Lager und sonstigen bewegten Teilen ermitteln.The signal of the vibration sensor and / or the product sensor is passed on to an evaluation unit, which evaluates their signal. For example, an evaluation can be made by comparing the measured frequencies and amplitudes of the oscillations with stored values in order to determine changes. As a result, wear of parts, such as a warehouse and other moving parts can be determined.
Weiterhin kann der Schwingungssensor zur Einstellung des Schneidspaltes herangezogen werden. Der Schneidspalt ist der Spalt zwischen dem Messer 11 und einer Schneidleiste 1. Durch Verstellung des Messers 11 und/oder der Schneidkante 1 kann die Größe dieses Spaltes verändert werden. Prinzipiell sollte, für ein optimales Schneidergebnis, der Schneidspalt so klein wie möglich sein, wobei das Messer die Schneidleiste, bei dessen Rotation, nicht berühren sollte. Das Messer und/oder die Schneidleiste können nun, bei sich drehendem Messer 11, solange aufeinander zubewegt werden, bis sie sich berühren oder fast berühren, wodurch sich die Schwingungen, die der Sensor misst, verändern. Insbesondere bei einer Berührung von Messer 11 und Schneidleiste 1 wird es zu einer Geräuschentwicklung kommen, die der Schwingungssensor misst. Die Auswerteeinheit weiß dann, dass der Schneidspalt sehr klein oder zu gering ist. Vorzugsweise wird der Spalt dann wieder um ein vorgegebenes Maß vergrößert, indem die Schneidleiste und oder das Messer voneinander weg bewegt werden. Diese Einstellung des Schneidspalts wird vorzugsweise unter Betriebsbedingungen, bei der gewählten Schneidleistung (Nenndrehzahl) durchgeführt. Vorzugsweise erfolgt sie nachdem das Messer zur Erzeugung eines Leerschnitts von der Schneidleiste 1 weg- und wieder zurückbewegt worden ist. Durch die Höhe der Drehzahl des Messers, durch Temperatureinflüsse, durch die Art des aufzuschneidenden Lebensmittels und/oder durch Verschleiß verändert sich die Form des Messers und damit die Größe des Schneidspaltes während des Aufschneidens. Mit dem Signal des Schwingungssensors ist es möglich diesen Schneidspalt während des Aufschneidens eines Lebensmittels zu überprüfen und gegebenenfalls neu einzustellen und diese Einstellung beliebig oft zu wiederholen, ohne dass der Schneidvorgang unterbrochen oder die Drehzahl des Messers reduziert werden muss.Furthermore, the vibration sensor can be used to adjust the cutting gap. The cutting gap is the gap between the
Weiterhin bevorzugt wird mit den Schwingungssensoren der Grad der Abstumpfung des Messers ermittelt. Je nach Schärfegrad des Messers ändert sich das Schwingungsverhalten der Aufschneidevorrichtung und/oder die Geräuschentwicklung beim Schneiden der Lebensmittelprodukte. Beispielsweise durch einen Vergleich mit hinterlegten Schwingungsprofilen kann die Auswertevorrichtung ermitteln, wie scharf das Messer noch ist und welche Standzeit es noch hat, bevor es ausgewechselt werden muss und dadurch vorzugsweise eine proaktive Messerwechselstrategie erstellen. Dadurch wird die Stillstandszeit während des Auswechselns reduziert.Further preferably, the degree of blunting of the blade is determined with the vibration sensors. Depending on the severity of the knife, the vibration behavior of the slicer and / or the noise during cutting of the food products changes. For example, by comparison with stored vibration profiles, the evaluation device can determine how sharp the knife is still and what life it has before it must be replaced, and thus preferably one Create a proactive blade change strategy. This reduces the downtime during replacement.
Weiterhin erfolgt die Einstellung mindestens eines Maschinenparameters in Abhängigkeit von dem Signal des Produktsensors 13 Beispielsweise ermittelt der Produktsensor die Art des Produktes und/oder dessen Temperatur. Basierend auf dieser Messung wird beispielsweise die Drehzahl des Messers 11, die Vorschubgeschwindigkeit des Lebensmittelriegels 2, der Schneidspalt, die Bewegung des Ablagetischs und/oder die X-Y-Ausrichtung des Schneidkopfes 10 eingestellt. Die Messung und die Einstellung erfolgen vorzugsweise automatisch, so dass Bedienfehler zumindest reduziert werden. Beispielsweise kann bei gefrorenen Produkten die Drehzahl des Messers reduziert werden, um zu verhindern, dass die abgeschnittenen Produkte eine unerwünschte Flugbahn haben.Furthermore, the setting of at least one machine parameter takes place as a function of the signal of the product sensor 13. For example, the product sensor determines the type of product and / or its temperature. Based on this measurement, for example, the rotational speed of the
- 11
- Schneidkante, SchneidleisteCutting edge, cutting bar
- 22
- LebensmittelriegelFood bar
- 33
- FreinehmungFreinehmung
- 44
- Transportmittel, TraktionsbandMeans of transport, traction belt
- 55
- Aufschneidevorrichtungslicing
- 66
- Schneidebenecutting plane
- 77
- Ausnehmungrecess
- 88th
- Befestigungsmittelfastener
- 99
- Schneidecutting edge
- 1010
- Schneidkopfcutting head
- 1111
- Messerknife
- 1212
- LebensmittelscheibeFood plate
- 1313
- Produktsensorproduct sensor
- 1414
- Produkttrasseproduct line
- 1515
- --
- 1616
- --
- 1717
- dem Messer abgewandtes Ende des Produktriegelsthe knife end facing away from the product label
- 1818
- Greifergrab
Claims (6)
- Method for slicing a food bar (2) using a device which has a rotating blade (11) and at least one transport means (4, 18), in which the food bar is placed into an advancing line (14) and is transported by the transport means (4, 18) in the direction of the blade (11) and, in the process, is sliced, wherein the device is assigned at least one product sensor which determines at least one parameter of the food bar and the signal from which is used for monitoring and/or adjusting the device or the slicing operation, characterized in that the parameter is the temperature of the product and the rotational speed of the blade is adjusted on the basis of this measurement.
- Method according to one of the preceding claims, characterized in that the device has a cutting strip (1), and the cutting gap between the blade (11) and the cutting strip (1) is adjusted with the assistance of the product sensor.
- Method according to Claim 2, characterized in that the cutting gap is implemented at the particular rotational cutting speed.
- Method according to one of the preceding claims, characterized in that, in order to form a portion, at least one unproductive cut is executed, and in that the cutting gap is adjusted after an unproductive cut.
- Method according to one of the preceding claims, characterized in that the bluntness of the blade (11) is determined with the product sensor.
- Method according to one of the preceding claims, characterized in that a plurality of food bars are sliced simultaneously.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
EP12174769.5A EP2508310B1 (en) | 2008-04-18 | 2009-04-17 | Method and device for cutting food |
PL12001764T PL2471635T3 (en) | 2008-04-18 | 2009-04-17 | Method of slicing food |
DK12174769.5T DK2508310T3 (en) | 2008-04-18 | 2009-04-17 | Process for cutting food |
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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DE200810019776 DE102008019776A1 (en) | 2008-04-18 | 2008-04-18 | Method, device and knife for slicing food |
EP09753594.2A EP2279064B2 (en) | 2008-04-18 | 2009-04-17 | Method for slicing foodstuff |
Related Parent Applications (3)
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EP09753594.2A Division EP2279064B2 (en) | 2008-04-18 | 2009-04-17 | Method for slicing foodstuff |
EP09753594.2A Division-Into EP2279064B2 (en) | 2008-04-18 | 2009-04-17 | Method for slicing foodstuff |
EP09753594.2 Division | 2009-04-17 |
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EP12174769.5A Division-Into EP2508310B1 (en) | 2008-04-18 | 2009-04-17 | Method and device for cutting food |
EP12174769.5A Division EP2508310B1 (en) | 2008-04-18 | 2009-04-17 | Method and device for cutting food |
Publications (2)
Publication Number | Publication Date |
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EP2471635A1 EP2471635A1 (en) | 2012-07-04 |
EP2471635B1 true EP2471635B1 (en) | 2015-11-04 |
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ID=40887075
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Application Number | Title | Priority Date | Filing Date |
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EP12001764.5A Active EP2471635B1 (en) | 2008-04-18 | 2009-04-17 | Method of slicing food |
EP20110008345 Active EP2425940B1 (en) | 2008-04-18 | 2009-04-17 | Blade for cutting food |
EP09753594.2A Active EP2279064B2 (en) | 2008-04-18 | 2009-04-17 | Method for slicing foodstuff |
EP12174769.5A Active EP2508310B1 (en) | 2008-04-18 | 2009-04-17 | Method and device for cutting food |
Family Applications After (3)
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EP20110008345 Active EP2425940B1 (en) | 2008-04-18 | 2009-04-17 | Blade for cutting food |
EP09753594.2A Active EP2279064B2 (en) | 2008-04-18 | 2009-04-17 | Method for slicing foodstuff |
EP12174769.5A Active EP2508310B1 (en) | 2008-04-18 | 2009-04-17 | Method and device for cutting food |
Country Status (10)
Country | Link |
---|---|
US (2) | US20110296964A1 (en) |
EP (4) | EP2471635B1 (en) |
AT (1) | ATE552948T1 (en) |
DE (1) | DE102008019776A1 (en) |
DK (2) | DK2508310T3 (en) |
ES (4) | ES2614183T3 (en) |
HU (2) | HUE033040T2 (en) |
PL (4) | PL2279064T5 (en) |
PT (1) | PT2508310T (en) |
WO (1) | WO2009143939A2 (en) |
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- 2009-04-17 EP EP12001764.5A patent/EP2471635B1/en active Active
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- 2009-04-17 US US12/988,027 patent/US20110296964A1/en not_active Abandoned
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- 2009-04-17 DK DK12174769.5T patent/DK2508310T3/en active
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- 2009-04-17 HU HUE12174769A patent/HUE033040T2/en unknown
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- 2009-04-17 ES ES11008345.8T patent/ES2515340T3/en active Active
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- 2009-04-17 EP EP09753594.2A patent/EP2279064B2/en active Active
- 2009-04-17 WO PCT/EP2009/002828 patent/WO2009143939A2/en active Application Filing
- 2009-04-17 ES ES12001764.5T patent/ES2561880T3/en active Active
- 2009-04-17 DK DK12001764.5T patent/DK2471635T3/en active
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WO2009143939A3 (en) | 2010-02-04 |
EP2508310B1 (en) | 2016-11-02 |
ES2385777T3 (en) | 2012-07-31 |
DK2471635T3 (en) | 2016-02-15 |
PL2425940T3 (en) | 2015-04-30 |
US20110296964A1 (en) | 2011-12-08 |
ES2515340T3 (en) | 2014-10-29 |
EP2471635A1 (en) | 2012-07-04 |
PT2508310T (en) | 2017-01-31 |
PL2471635T3 (en) | 2016-04-29 |
WO2009143939A2 (en) | 2009-12-03 |
HUE027473T2 (en) | 2016-09-28 |
US20140090535A1 (en) | 2014-04-03 |
ES2385777T5 (en) | 2015-08-19 |
EP2425940B1 (en) | 2014-07-30 |
EP2279064B1 (en) | 2012-04-11 |
PL2279064T3 (en) | 2012-11-30 |
DE102008019776A1 (en) | 2009-10-22 |
ES2561880T3 (en) | 2016-03-01 |
ATE552948T1 (en) | 2012-04-15 |
EP2425940A1 (en) | 2012-03-07 |
PL2279064T5 (en) | 2018-08-31 |
US9272428B2 (en) | 2016-03-01 |
EP2279064B2 (en) | 2015-04-29 |
PL2508310T3 (en) | 2017-04-28 |
EP2279064A2 (en) | 2011-02-02 |
HUE033040T2 (en) | 2017-11-28 |
ES2614183T3 (en) | 2017-05-30 |
EP2508310A1 (en) | 2012-10-10 |
DK2508310T3 (en) | 2017-02-13 |
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