WO2025232003A1 - 电池包 - Google Patents
电池包Info
- Publication number
- WO2025232003A1 WO2025232003A1 PCT/CN2024/108482 CN2024108482W WO2025232003A1 WO 2025232003 A1 WO2025232003 A1 WO 2025232003A1 CN 2024108482 W CN2024108482 W CN 2024108482W WO 2025232003 A1 WO2025232003 A1 WO 2025232003A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- plate
- flow channel
- battery pack
- cooling
- battery
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/61—Types of temperature control
- H01M10/613—Cooling or keeping cold
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/62—Heating or cooling; Temperature control specially adapted for specific applications
- H01M10/627—Stationary installations, e.g. power plant buffering or backup power supplies
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/64—Heating or cooling; Temperature control characterised by the shape of the cells
- H01M10/647—Prismatic or flat cells, e.g. pouch cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
- H01M10/6555—Rods or plates arranged between the cells
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
- H01M10/6557—Solid parts with flow channel passages or pipes for heat exchange arranged between the cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/656—Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
- H01M10/6567—Liquids
- H01M10/6568—Liquids characterised by flow circuits, e.g. loops, located externally to the cells or cell casings
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- This application relates to the field of energy storage product technology, specifically to a battery pack.
- brackets are usually used to separate the modules, and a cold plate is placed at the bottom for each layer.
- this arrangement increases the thickness of the battery pack, resulting in low space utilization.
- the related technology discloses an integrated battery assembly with a double-layer module, in which multiple cell modules are distributed in two layers, and a water-cooling plate assembly is set between the two layers of cell modules.
- the water-cooling plate assembly cools down the two layers of cell modules, which can reduce the thickness of the battery pack and improve the space utilization of the battery pack.
- one flow channel inside the water-cooled plate assembly cools both the upper and lower cell modules at the same time, resulting in poor cooling effect. After long-term operation, the cell modules may experience thermal runaway due to slow cooling speed, which will shorten the service life of the battery pack.
- This application provides a battery pack, the battery pack comprising:
- At least two layers of battery cell modules At least two layers of battery cell modules
- a liquid cooling assembly is provided between two adjacent layers of the battery cell module.
- the liquid cooling assembly includes a first plate, a second plate, and a third plate.
- the second plate is located between the first plate and the third plate.
- a first cooling channel is formed between the first plate and the second plate, and a second cooling channel is formed between the second plate and the third plate.
- the first cooling channel and the second cooling channel may be connected or not connected.
- This application provides a battery pack comprising at least two layers of cell modules.
- a liquid cooling assembly is disposed between adjacent cell modules, which simultaneously dissipates heat and cools the adjacent cell modules, eliminating the need for supports between adjacent modules. This reduces the thickness dimension of the battery pack and improves space utilization.
- a first cooling channel is defined between the first and second plates of the liquid cooling assembly, and a second cooling channel is defined between the second and third plates. Coolant is circulated through the first and second cooling channels to specifically cool and dissipate heat from the adjacent cell modules. Compared to cooling two adjacent cell modules simultaneously through a single cooling channel, this method effectively improves the cooling effect of multi-layer cell modules, prevents thermal runaway and other hazards due to slow cooling, and extends the battery pack's lifespan.
- Figure 1 is a first exploded view of the battery pack provided in a specific embodiment of this application.
- Figure 2 is a second exploded view of the battery pack provided in a specific embodiment of this application.
- Figure 3 is a cross-sectional view of the liquid cooling assembly provided in a specific embodiment of this application.
- Figure 4 is a partial view of Figure 3.
- Figure 5 is a first exploded view of the liquid cooling assembly provided in a specific embodiment of this application.
- Figure 6 is a second exploded view of the liquid cooling assembly provided in a specific embodiment of this application.
- Figure 7 is a first view of the second plate of the liquid cooling assembly provided in a specific embodiment of this application.
- Figure 8 is a second view of the second plate of the liquid cooling assembly provided in a specific embodiment of this application.
- Figure 9 is a first exploded view of the main housing and battery cell module provided in a specific embodiment of this application.
- Figure 10 is a second exploded view of the main housing and battery cell module provided in a specific embodiment of this application.
- Figure 11 is a magnified view of part A in Figure 2.
- Battery cell module 1. Battery cell module; 2. Liquid cooling assembly; 3. First thermally conductive structural adhesive; 4. Second thermally conductive structural adhesive; 5. Frame assembly; 6. Pressure strip; 7. First adhesive layer; 8. Second adhesive layer;
- Battery cell 111. Casing; 112. Terminal;
- the terms "connected,” “linked,” and “fixed” should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
- the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, “above,” “over,” and “on top” of the second feature includes the first feature being directly above or diagonally above the second feature, where the first feature is at a higher horizontal level than the second feature. “Below,” “below,” and “under” the second feature includes the first feature being directly below or diagonally below the second feature, where the first feature is at a lower horizontal level than the second feature.
- the terms “upper,” “lower,” “left,” “right,” “front,” and “rear,” etc. refer to the orientation or positional relationship shown in the accompanying drawings. They are used for ease of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this application. Furthermore, the terms “first” and “second” are used for distinction in description and have no special meaning.
- This embodiment provides a battery pack, as shown in Figures 1 and 2, which are exploded views of the battery pack.
- This battery pack reduces the thickness dimension, improving space utilization, while also enhancing the cooling effect of the multi-layer cell module 1. This prevents thermal runaway and other hazards caused by slow cooling of the cell module 1, thus extending the battery pack's lifespan.
- the battery pack includes at least two layers of cell modules 1, such as two-layer, three-layer, four-layer, or more layers of cell modules 1.
- Each layer of cell modules 1 includes one or more cell modules 1.
- each layer of cell modules 1 includes four cell modules 1 distributed in a 2 ⁇ 2 matrix, and each cell module 1 includes multiple cells 11.
- the distribution of each layer of cell modules 1 can be selected according to design requirements and is not limited to a 2 ⁇ 2 matrix distribution, such as a 2 ⁇ 3 or 3 ⁇ 3 matrix distribution.
- a liquid cooling component 2 is provided between each pair of adjacent cell modules 1. This liquid cooling component 2 can simultaneously dissipate heat and cool the two adjacent cell modules 1, eliminating the need for a support bracket between adjacent modules, thus reducing the thickness dimension of the battery pack and improving the space utilization of the battery pack.
- the liquid cooling assembly 2 includes a first plate 21, a second plate 22, and a third plate 23 stacked sequentially.
- the second plate 22 is located between the first plate 21 and the third plate 23, and the first plate 21, the second plate 22, and the third plate 23 are connected as a single unit.
- a first cooling channel 24 is formed between the first plate 21 and the second plate 22, and a second cooling channel 25 is formed between the second plate 22 and the third plate 23. Coolant is continuously circulated within the first cooling channel 24 and the second cooling channel 25 to achieve cooling and temperature reduction.
- a first cooling channel 24 is defined between the first plate 21 and the second plate 22, and a second cooling channel 25 is defined between the second plate 22 and the third plate 23.
- the first cooling channel 24 and the second cooling channel 25 are respectively used to cool and dissipate heat for the two adjacent layers of battery cell modules 1.
- the cooling and dissipation effect of the multi-layer battery cell module 1 can be effectively improved, so that the battery cells 11 in the battery cell module 1 can work in a suitable temperature environment, prevent the battery cell module 1 from thermal runaway and other dangers due to slow cooling, and extend the service life of the battery pack.
- first plate 21 and the second plate 22, as well as the second plate 22 and the third plate 23, are welded together, which can improve the stability and sealing of the connection.
- the first cooling channel 24 and the second cooling channel 25 are connected, and the coolant inlet is fixedly disposed on the first plate 21 to directly communicate with the first cooling channel 24; alternatively, the coolant inlet is fixedly disposed on the third plate 23 to directly communicate with the second cooling channel 25.
- a connecting port is provided between the first cooling channel 24 and the second cooling channel 25, which is disposed on the second plate 22. The coolant input through this inlet can flow through the first cooling channel 24 and the second cooling channel 25, thereby achieving cooling for the two adjacent layers of battery cell modules 1 while saving on the number of components, reducing space occupation, and lowering costs.
- first cooling channel 24 and the second cooling channel 25 may not be connected.
- an inlet for introducing coolant and an outlet for discharging coolant need to be provided separately on the first plate 21 and the third plate 23, respectively.
- the first cooling channel 24 and the second cooling channel 25 are independent of each other, and the internal coolants are not connected.
- the side of the first plate 21 facing away from the second plate 22 is a plane, which is configured to contact one layer of cell module 1; the side of the third plate 23 facing away from the second plate 22 is also a plane, which is configured to contact another layer of cell module 1.
- both the first plate 21 and the third plate 23 are flat plates.
- the second plate 22 has a first flow channel 221 and a second flow channel 222 on its two sides, respectively.
- the inner wall of the first flow channel 221 and the first plate 21 form a first cooling channel 24, and the second flow channel 222 and the third plate 23 form a second cooling channel 25. Since both the first plate 21 and the third plate 23 are flat plates, both sides are planar, facilitating contact with the battery cell module 1.
- liquid cooling assembly 2 only one second plate 22 needs to have the first flow channel 221 and the second flow channel 222 respectively provided; the other two plates (the first plate 21 and the third plate 23) are both planar, thus defining the first cooling channel 24 and the second cooling channel 25, simplifying the processing steps and improving processing efficiency.
- a first convex bulge 223 and a second convex bulge 224 are respectively provided on both sides of the second plate 22.
- the first convex bulge 223 and the second flow channel groove 222 are located on the same side of the second plate 22, and the second convex bulge 224 and the first flow channel groove 221 are also located on the same side of the second plate 22.
- the first flow channel groove 221 is formed on the side of the first convex bulge 223 facing away from the second flow channel groove 222, and the second flow channel groove 222 is formed on the side of the second convex bulge 224 facing away from the first flow channel groove 221.
- the second plate 22 is integrally stamped.
- the stamping die is adapted to the shape and size of the first flow channel 221 and the second flow channel 222.
- the first flow channel 221, the second flow channel 222, the first convex 223 and the second convex 224 can be formed by stamping in one step, which is simple.
- first convex 223 and the first flow channel 221 have the same shape
- second convex 224 and the second flow channel 222 have the same shape.
- the second flow channel 222 can be formed on its back side
- the first convex 223 is formed
- the first flow channel 221 can be formed on its back side.
- At least one of the first cooling channel 24 and the second cooling channel 25 is a serpentine channel, which can increase the flow time of the coolant in it, so that the coolant can fully contact the battery cell module 1 and improve the cooling effect.
- the first flow channel 221 extends in a serpentine shape, and correspondingly, the first convex hull 223 also extends in a serpentine shape.
- the second convex hull 224 surrounds the outside of the first flow channel 221, and the second flow channel 222 surrounds the outside of the first convex hull 223.
- the first convex 223 is in sealed contact with the third plate 23, and the second convex 224 is in sealed contact with the first plate 21, so that the coolant in the first cooling channel 24 and the second cooling channel 25 flows along a defined path.
- flow channels may be provided on the first plate 21 and the third plate 23.
- the side of the first plate 21 facing the cell module 1 is flat, and a third flow channel groove is provided on the side of the first plate 21 facing the second plate 22.
- the inner wall of the third flow channel groove and the second plate 22 form a first cooling flow channel 24.
- the side of the third plate 23 facing the cell module 1 is flat, and a fourth flow channel groove is provided on the side of the third plate 23 facing the second plate 22.
- the inner wall of the fourth flow channel groove and the second plate 22 form a second cooling flow channel 25.
- the second plate 22 may be a flat plate, and the two sides of the flat plate define the first cooling flow channel 24 and the second cooling flow channel 25 with the first plate 21 and the third plate 23, respectively.
- the second plate 22 can also be a flow channel plate, with a fifth flow channel groove and a sixth flow channel groove respectively provided on both sides.
- the inner wall of the third flow channel groove on the first plate 21 and the inner wall of the fifth flow channel groove on the second plate 22 together form the first cooling flow channel 24, and the fourth flow channel groove on the third plate 23 and the sixth flow channel groove on the second plate 22 together form the second cooling flow channel 25.
- the battery cell 11 includes a housing 111 and terminals 112, with the terminals 112 disposed on the housing 111.
- the battery cell module 1 has two layers, and the two layers of the battery cell module 1 are arranged mirror-symmetrically relative to the liquid cooling component 2.
- the terminals 112 are located on the side of the housing 111 facing away from the liquid cooling component 2. Therefore, the side of the housing 111 without the terminals 112 is in direct planar contact with the liquid cooling component 2, increasing the contact area, improving heat dissipation, and helping to maintain the temperature consistency of multiple battery cells 11.
- two battery cell modules 1 are arranged vertically, with the upper battery cell module 1 having the terminal 112 facing upwards and the lower battery cell module 1 having the terminal 112 facing downwards.
- a first thermally conductive structural adhesive 3 is provided between the first plate 21 and the upper battery cell module 1. Specifically, the first plate 21 is bonded and fixed to the outer shell 111 of the upper battery cell 11 using the first thermally conductive structural adhesive 3.
- a second thermally conductive structural adhesive 4 is provided between the second plate 22 and the battery cell module 1. Specifically, the third plate 23 is bonded to the outer shell 111 of the lower battery cell 11 using the second thermally conductive structural adhesive 4.
- the first thermally conductive structural adhesive 3 and the second thermally conductive structural adhesive 4 can quickly and firmly fix the liquid cooling component 2 to the upper and lower battery cell modules 1.
- the first thermally conductive structural adhesive 3 and the second thermally conductive structural adhesive 4 have good thermal conductivity, which can improve the heat exchange efficiency between the liquid cooling component 2 and the upper and lower battery cell modules 1, and improve the cooling effect.
- both the first thermally conductive structural adhesive 3 and the second thermally conductive structural adhesive 4 are two-component polyurethane thermally conductive structural adhesives, which have high strength, high bonding firmness, and excellent thermal conductivity.
- the battery pack also includes a frame assembly 5, which includes a main housing 51 and partition beams 52.
- the main housing 51 has a cavity, and a liquid cooling assembly 2 is connected to the inner wall of the main housing 51.
- the liquid cooling assembly 2 can be fixedly connected to the main housing 51 by welding, riveting, or bolting.
- the liquid cooling assembly 2 divides the cavity into upper and lower receiving chambers, and each receiving chamber holds one layer of battery cell modules 1. That is, the upper and lower layers of battery cell modules 1 are correspondingly placed in the upper and lower receiving chambers.
- each receiving chamber is provided with one or more partition beams 52, which divide the receiving chamber into multiple module chambers 510.
- a single layer of battery cell modules 1 includes multiple battery cell modules 1, which are placed one-to-one in the multiple module chambers 510.
- the partition beam 52 separates the cell modules 1, preventing short circuits between two cell modules 1. Furthermore, in the event of thermal runaway in one cell module 1, it provides effective isolation, preventing the runaway from spreading to other cell modules 1. Additionally, the partition beam 52 limits the position of the cell modules 1, ensuring the stability and safety of the cells 11 within the battery pack.
- the partition beam 52 is an expansion beam used in the battery industry.
- the expansion beam is fixed to the main housing 51 by welding, riveting, or bolting.
- each receiving chamber is provided with four partition beams 52, which are arranged in a " ⁇ " (king) shape to divide the chamber into four module chambers 510.
- Each layer of cell module 1 includes four cell modules 1, which are placed in the four module chambers 510 in a one-to-one correspondence.
- first thermally conductive structural adhesives 3 are provided on the upper layer, and each cell module 1 on the upper layer is bonded to the corresponding module cavity 510 by one first thermally conductive structural adhesive 3;
- second thermally conductive structural adhesives 4 are provided on the lower layer, and each cell module 1 on the lower layer is bonded to the corresponding module cavity 510 by one second thermally conductive structural adhesive 4.
- the frame assembly 5 also includes two covers 53, which are detachably fastened to the openings of the two receiving chambers.
- the two covers 53 serve as the upper cover and the bottom plate, respectively.
- the battery pack also includes a pressure strip 6, which presses and secures the battery cell 11 within the module chamber 510.
- both ends of the pressure strip 6 are connected to the main housing 51, and the pressure strip 6 presses against the side of the outer shell 111 of the battery cell 11 facing away from the bottom wall of the module chamber 510.
- the two ends of the pressure strip 6 are connected to the main housing 51, thereby pressing the battery cell module 1 firmly within the module chamber 510 and preventing the battery cell module 1 from shifting within the main housing.
- the pressure strip 6 is higher than the terminal post 112 provided on the outer shell 111. After the cover 53 is fastened to the main housing 51, it presses against the pressure strip 6 without pressing against the terminal post 112, which improves the stability of the pressure strip 6, thereby improving the stability and safety of the battery cell 11 within the battery pack.
- the two ends of the pressure strip 6 are connected to the main housing 51 by welding, riveting, or threading, as long as a stable connection between the pressure strip 6 and the main housing 51 can be achieved.
- the two ends of the pressure strip 6 can be connected to the partition beam 52 provided inside the main housing 51, or the two ends of the pressure strip 6 can also be connected to the inner wall of the main housing 51.
- both ends of the outer casing of the battery cell 11 are pressed and fixed by the pressure strip 6, so that the battery cell 11 is subjected to balanced force and ensures the stability and safety of the battery cell 11 in the battery pack.
- the cover 53 and the main housing 51 can be connected by fasteners such as screws or bolts to ensure a secure connection between the cover 53 and the main housing 51 without loosening. Moreover, when a fault occurs inside the battery pack, it is convenient to disassemble the cover 53 for repair.
- the pressure strip 6 is provided with a material reduction cavity 61, which can reduce the amount of material used and reduce costs while ensuring strength and rigidity.
- each battery cell module 1 includes two rows of battery cells 11.
- three pressure strips 6 are provided corresponding to the two rows of battery cells 11, including two side pressure strips and one middle pressure strip.
- Each of the two rows of battery cells 11 has a side pressure strip on its shoulder away from each other, and the middle pressure strip presses against the shoulders of the two rows of battery cells 11 close to each other.
- the side pressure strip has a material reduction cavity 61.
- the width of the middle pressure strip is greater than the width of the side pressure strip, and it has two material reduction cavities 61.
- the two material reduction cavities 61 are separated by a spacer.
- a first adhesive layer 7 is sandwiched between the pressure strip 6 and the outer casing 111; a second adhesive layer 8 is sandwiched between the pressure strip 6 and the cover 53.
- the first adhesive layer 7 and the second adhesive layer 8 achieve bonding between the pressure strip 6 and the cover 53 and the outer casing 111 of the cell 11, resulting in faster assembly efficiency and improved battery pack production speed.
- the first adhesive layer 7 and the second adhesive layer 8 are exemplarily polyurethane structural adhesives.
- the pressure strip 6 can be made of an insulating material, such as plastic, which has good insulation properties.
- the pressure strip 6 can include a metal strip and insulating films disposed on both sides of the metal strip, which can provide insulation while having high strength.
- the cover 53, pressure strip 6, cell module 1, and liquid cooling component 2 are sequentially bonded and connected to form a whole battery pack, resulting in high assembly efficiency and high overall rigidity. Furthermore, by eliminating the support bracket for the cell module 1, and using a single liquid cooling component 2 to simultaneously cool both the upper and lower cell modules 1, the overall pack structure is simplified, space utilization is improved, and the overall battery capacity can be increased, thus extending the driving range.
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
本申请提供一种电池包,包括至少两层电芯模组和液冷组件。相邻两层电芯模组之间均设置有液冷组件,液冷组件包括第一板、第二板和第三板,第二板位于第一板和第三板之间,第一板和第二板之间形成第一冷却流道,第二板和第三板之间形成第二冷却流道,第一冷却流道和第二冷却流道之间连通或者不连通。
Description
本申请要求在2024年5月9日提交中国专利局、申请号为2024210025292
的中国专利申请的优先权,以上申请的全部内容通过引用结合在本申请中。
本申请涉及储能产品技术领域,具体涉及一种电池包。
为提高电池包的电容量,通常在电池包内布置多个电芯模组,多个电芯模组可分层布置,以合理利用电池包内部空间。对于多层电芯模组,通常采用支架将模组隔开,且针对每层电芯模组均在底部设置一层冷板,但这种布置方式会增加电池包在厚度方向上的尺寸,电池包空间利用率低。
相关技术公开一种双层模组的集成化电池总成,多个电芯模组呈上下两层分布,两层电芯模组之间设置有水冷板总成,通过该水冷板总成为上下两层电芯模组进行冷却降温,能缩减电池包的厚度,提高电池包的空间利用率。
但上述方案存在以下缺陷:水冷板总成内部的一个流道同时为上下两层电芯模组降温,冷却降温效果较差,电芯模组长时间运行后很可能由于冷却速度慢而引发热失控,缩短电池包的使用寿命。
因此,亟需一种新的电池包,以解决现有技术中存在的上述问题。
本申请提供了一种电池包,电池包包括:
至少两层电芯模组;
液冷组件,相邻两层所述电芯模组之间均设置有所述液冷组件,所述液冷组件包括第一板、第二板和第三板,所述第二板位于所述第一板和所述第三板之间,所述第一板和所述第二板之间形成第一冷却流道,所述第二板和所述第三板之间形成第二冷却流道;
所述第一冷却流道和所述第二冷却流道之间连通或者不连通。
本申请提供一种电池包,包括至少两层电芯模组,相邻两层电芯模组之间设置有液冷组件,通过该液冷组件同时为相邻的两层电芯模组散热降温,无需在相邻模组之间设置设置为支撑电芯模组的支架,能缩减电池包厚度方向尺寸,提高电池包空间利用率。液冷组件的第一板和第二板之间限定出第一冷却流道,第二板和第三板之间限定出第二冷却流道,第一冷却流道和第二冷却流道内设置为通入冷却液,分别针对性地为相邻的两层电芯模组降温散热,相比于通过一个冷却流道同时为相邻两层电芯模组冷却降温的方式,能有效提高多层电芯模组的冷却降温效果,防止电芯模组由于冷却较慢而发生热失控等危险,延长电池包的使用寿命。
图1是本申请具体实施方式提供的电池包的第一分解视图。
图2是本申请具体实施方式提供的电池包的第二分解视图。
图3是本申请具体实施方式提供的液冷组件的截面视图。
图4是图3的局部视图。
图5是本申请具体实施方式提供的液冷组件的第一分解视图。
图6是本申请具体实施方式提供的液冷组件的第二分解视图。
图7是本申请具体实施方式提供的液冷组件的第二板的第一视图。
图8是本申请具体实施方式提供的液冷组件的第二板的第二视图。
图9是本申请具体实施方式提供的主壳体与电芯模组的第一分解视图。
图10是本申请具体实施方式提供的主壳体与电芯模组的第二分解视图。
图11是图2中A处的局部放大图。
附图标记说明:
1、电芯模组;2、液冷组件;3、第一导热结构胶;4、第二导热结构胶;5、壳架组件;6、压条;7、第一胶层;8、第二胶层;
11、电芯;111、外壳;112、极柱;
21、第一板;22、第二板;23、第三板;24、第一冷却流道;25、第二冷
却流道;
221、第一流道槽;222、第二流道槽;223、第一凸包;224、第二凸包;
51、主壳体;52、分隔梁;53、盖体;
510、模组腔室;
61、减料腔。
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可视具体情况理解上述术语在本申请中的具体含义。
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,第一特征水平高度小于第二特征。
在本实施例的描述中,术语“上”、“下”、“左”、“右”、“前”、“后”等方位或位置关系为基于附图所示的方位或位置关系,是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”用于在描述上加以区分,并没有特殊的含义。
本实施例提供一种电池包,如图1和图2所示,为该电池包的分解视图。该电池包在缩减电池包厚度方向尺寸,提高电池包空间利用率的同时,能够提高多层电芯模组1的冷却降温效果,防止电芯模组1由于冷却较慢而发生热失控等危险,延长电池包的使用寿命。
该电池包包括至少两层电芯模组1,例如两层、三层、四层以及更多层数的电芯模组1。每层电芯模组1包括一个或者多个电芯模组1,具体到图1和图2中,每层电芯模组1包括2×2矩阵分布的四个电芯模组1,每个电芯模组1均包括多个电芯11。其他实施例中,每层电芯模组1的分布可根据设计要求选定,不仅限于2×2矩阵分布的形式,比如为2×3、3×3矩阵分布。
每相邻两层电芯模组1之间均设置有液冷组件2。通过该液冷组件2同时为相邻的两层电芯模组1散热降温,无需在相邻模组之间设置设置为支撑电芯模组1的支架,能缩减电池包厚度方向尺寸,提高电池包空间利用率。
参见图3、图4以及图5,液冷组件2包括依次叠设的第一板21、第二板22和第三板23,第二板22位于第一板21和第三板23之间,且第一板21、第二板22以及第三板23连接为一体。第一板21和第二板22之间形成第一冷却流道24,第二板22和第三板23之间形成第二冷却流道25。第一冷却流道24和第二冷却流道25内设置为通入不断循环流动的冷却液,实现冷却降温。
在两层电芯模组1之间的液冷组件2中,其第一板21和第二板22之间限定出第一冷却流道24,第二板22和第三板23之间限定出第二冷却流道25,第一冷却流道24和第二冷却流道25分别针对性地为相邻的两层电芯模组1降温散热,相比于通过一个冷却流道同时为相邻两层电芯模组1冷却降温的方式,能有效提高多层电芯模组1的冷却降温效果,使电芯模组1中的电芯11能在适宜温度环境下工作,防止电芯模组1由于冷却较慢而发生热失控等危险,延长电池包的使用寿命。
示例性地,第一板21和第二板22之间、以及第二板22和第三板23之间均为焊接连接,可提高连接稳固性和密封性。
一些实施例中,第一冷却流道24和第二冷却流道25之间连通,冷却液的进液口固定设置于第一板21上,以与第一冷却流道24直接连通,或者,冷却液的进液口固定设置在第三板23上,以与第二冷却流道25直接连通。第一冷却流道24和第二冷却流道25之间设置有连通口,该连通口设置于第二板22上。通过该进液口输入的冷却液,能流经第一冷却流道24和第二冷却流道25,在实现为相邻两层电芯模组1降温的同时,能节省部件数量,减少占用空间,降低成本。
另一些实施例中,第一冷却流道24和第二冷却流道25之间也可以不连通。此时需要单独在第一板21和第三板23上均设置一个设置为引入冷却液的进液口和设置为引出冷却液的出液口,第一冷却流道24和第二冷却流道25相互独立,内部冷却液不相通。
在一些实施例中,第一板21背向第二板22的一侧面为平面,该平面设置为与一层电芯模组1接触;第三板23背向第二板22的一侧面也为平面,该平面设置为与另一层电芯模组1接触。将液冷组件2与电芯模组1接触的一面设置为平面,能够提高电池包内部电芯模组1与液冷组件2之间的相对稳定性,同时使液冷组件2与电芯模组1之间具有足够的接触面积,提高散热效果。
具体到本实施例中的图5和图6,第一板21和第三板23均为平板,结合图7和图8,第二板22的两侧分别设置有第一流道槽221和第二流道槽222。第一流道槽221的内壁和第一板21围设形成第一冷却流道24,第二流道槽222和第三板23之间围设形成第二冷却流道25。由于第一板21和第三板23均为平板,因此其两侧面均为平面,易于与电芯模组1接触,而且,该液冷组件2中仅需要在一个第二板22上分别设置第一流道槽221和第二流道槽222,其余的两个板(第一板21和第三板23)均设置为平面,即可限定出第一冷却流道24和第二冷却流道25,简化加工工序,提高加工效率。
参见图7和图8,第二板22的两侧分别凸设有第一凸包223和第二凸包224,第一凸包223和第二流道槽222设于第二板22的同一侧面,第二凸包224和第一流道槽221设于第二板22的同一侧面。第一凸包223背向第二流道槽222的一侧围设形成的第一流道槽221,第二凸包224背向第一流道槽221的一侧围设形成的第二流道槽222。即,第二板22上凸设形成第一凸包223的同时,在第一凸包223的背面形成凹槽,该凹槽即为第一流道槽221。第二板22上凸设形成第二凸包224的同时,在第二凸包224的背面形成凹槽,该凹槽即为第二流道槽222。具体地,本实施例中的第二板22一体冲压成型,冲压模具与第一流道槽221和第二流道槽222的形状和尺寸相适配,可通过一次冲压成型出的第一流道槽221、第二流道槽222、第一凸包223以及第二凸包224,工序简便。
可以理解,第一凸包223和第一流道槽221的形状一致,第二凸包224和第二流道槽222的形状一致。第二凸包224成型时,其背面即可形成第二流道槽222,第一凸包223成型时,其背面即可形成第一流道槽221。
本实施例中,第一冷却流道24和第二冷却流道25中的至少一者为蛇形流道,能提高冷却液在其内的流动时间,使得冷却液与电芯模组1充分接触,提高冷却效果。
具体到图7和图8,第一流道槽221呈蛇形延伸,相应地,第一凸包223也呈蛇形延伸。第二凸包224围设在第一流道槽221外部,第二流道槽222围设在第一凸包223外部。
结合图4、图5以及图6,第一凸包223与第三板23密封接触,第二凸包224与第一板21密封接触,使第一冷却流道24和第二冷却流道25内的冷却液以限定的路径流动。
在另一可选的实施例中,可在第一板21和第三板23上设置流道。具体地,第一板21面向电芯模组1的一面为平面,第一板21面向第二板22的一侧设置有第三流道槽,第三流道槽的内壁和第二板22之间围设形成第一冷却流道24。第三板23面向电芯模组1的一面为平面,第三板23面向第二板22的一侧设置有第四流道槽,第四流道槽的内壁和第二板22之间围设形成第二冷却流道25。在一些实施例中,第二板22此时可以为平板,该平板的两侧面分别与第一板21和第三板23限定出第一冷却流道24和第二冷却流道25。或者,第二板22也可以为流道板,其两侧分别设置有第五流道槽和第六流道槽,第一板21上的第三流道槽的内壁和第二板22上的第五流道槽的内壁共同围设出第一冷却流道24,第三板23上的第四流道槽和第二板22上的第六流道槽共同围设出第二冷却流道25。
参见图9和图10,电芯11包括外壳111和极柱112,极柱112设于外壳111上。本实施例中,电芯模组1设置有两层,且两层电芯模组1中相对液冷组件2镜像对称设置,极柱112位于外壳111背向液冷组件2的一侧。因此,外壳111未设置极柱112的一侧直接与液冷组件2之间平面接触,提高接触面积,散热效果更好,有利于保持多个电芯11的温度一致性。
示例性地,两层电芯模组1上下分布,上层电芯模组1的摆放方式为极柱112朝上,下层电芯模组1的摆放方式为极柱112朝下,如此,使得上层电芯模组1中电芯11的外壳111与第一板21之间平面接触,下层电芯模组1中电芯11的外壳111与第三板23之间平面接触。
在一些实施例中,第一板21和上层的电芯模组1之间设置有第一导热结构胶3,具体地,第一板21与上层的电芯11的外壳111之间通过第一导热结构胶3粘接固定。第二板22和电芯模组1之间设置有第二导热结构胶4,具体地,第三板23与下层的电芯11的外壳111之间通过第二导热结构胶4粘接。一方面,通过第一导热结构胶3和第二导热结构胶4能快速实现液冷组件2与上下两层电芯模组1之间的固定,且固定牢固度高;另一方面,第一导热结构胶3和第二导热结构胶4具备良好的导热性能,能提高液冷组件2与上下两层电芯模组1之间的换热效率,提高冷却降温效果。
示例性地,第一导热结构胶3和第二导热结构胶4均为双组份聚胺酯导热结构胶,其强度较高,粘接牢固度高,导热性能优良。
参见图1、图2、图9以及图10,电池包还包括壳架组件5,壳架组件5包括主壳体51和分隔梁52。主壳体51具有空腔,液冷组件2连接于主壳体51的内壁,具体地,液冷组件2可以通过焊接或者铆接或者螺栓连接的方式和主壳体51固定连接。液冷组件2将空腔分隔为上下两个容纳腔室,每个容纳腔室内放置一层电芯模组1。即,上下两层电芯模组1对应置于上下两个容纳腔室内。在一些实施例中,每个容纳腔室内均设置有一个或多个分隔梁52,分隔梁52将容纳腔室分隔为多个模组腔室510,单层电芯模组1包括多个电芯模组1,该多个电芯模组1一一对应地放置于多个模组腔室510内。分隔梁52的设置能将电芯模组1之间分隔开,防止两个电芯模组1之间短路,以及,在其中一个电芯模组1热失控时,能起到较好的隔离作用,防止蔓延至其他电芯模组1内。另外,分隔梁52能够限定电芯模组1的位置,确保电芯11在电池包中的稳定性和安全性。
本实施例中,分隔梁52为电池领域中的膨胀梁。膨胀梁与主壳体51之间通过焊接或者铆接或者螺栓连接的方式进行固定。
示例性地,参见图9和图10,容纳腔室内均设置有四个分隔梁52,四个分隔梁52呈王字型设置,以分隔成四个模组腔室510。每层电芯模组1包括四个电芯模组1,该四个电芯模组1一一对应地放置于四个模组腔室510内。
相应地,上层设置四个第一导热结构胶3,上层的每个电芯模组1通过一个第一导热结构胶3粘接在对应的模组腔室510内;下层设置四个第二导热结构胶4,下层的每个电芯模组1通过一个第二导热结构胶4粘接在对应的模组腔室510内。
参见图1和图2,壳架组件5还包括两个盖体53,两个盖体53分别可拆卸地扣合于两个容纳腔室的腔口。当两层电池模组上下分布时,两个盖体53分别为上盖和底板。
继续参见图1和图2,电池包还包括压条6,压条6能将电芯11压紧固定在模组腔室510内。具体地,压条6的两端与主壳体51连接,且压条6压紧于电芯11的外壳111背向模组腔室510底壁的一侧。电芯模组1放置于模组腔室510内部后,将压条6的两端与主壳体51连接,从而将电芯模组1压紧在模组腔室510内,避免电芯模组1在主壳体内发生窜动。压条6高于外壳111上设置的极柱112,盖体53在扣合到主壳体51上后压紧于压条6上,而不会压到极柱112上,能提高压条6的稳固性,进而提高电芯11在电池包内的稳固性和安全性。
在一些实施例中,压条6的两端与主壳体51之间为焊接或者铆接或者螺纹连接等,只要能实现压条6与主壳体51之间的稳固连接即可。
在一些实施例中,压条6的两端可以连接在主壳体51内设置的分隔梁52上,或者,压条6的两端也可以连接在主壳体51的内壁上。
参见图11,电芯11的外壳的两端均通过压条6压紧固定,使电芯11受力均衡,确保电芯11在电池包内的稳固性和安全性。
在一些实施例中,盖体53与主壳体51之间可以使用螺钉或者螺栓等紧固件螺纹连接,确保盖体53与主壳体51之间稳固连接不松脱,而且,当电池包内部发生故障时,方便拆卸盖体53进行检修。
在一些实施例中,参见图11,压条6上设置有减料腔61,在保证强度和刚度的同时能减少材料用量,降低成本。
示例性地,每个电芯模组1包括两列电芯11,参见图11,对应该两列电芯11设置有三个压条6,包括两个侧压条和一个中间压条,两列电芯11远离彼此的肩部各自设置一个侧压条,中间压条同时压紧在两列电芯11靠近彼此的肩部上。侧压条设置一个减料腔61,中间压条的宽度大于侧压条的宽度,其设置两个减料腔61,两个减料腔61之间通过隔条隔开。
在一些实施例中,压条6与外壳111之间夹设有第一胶层7;压条6与盖体53之间夹设有第二胶层8。通过第一胶层7和第二胶层8实现压条6与盖体53和电芯11外壳111之间的粘接,组装效率较快,能提高电池包的生产速度。
第一胶层7和第二胶层8示例性为聚氨酯结构胶。
示例性地,压条6可以为绝缘材质制成,例如塑料等,具备较好的绝缘作用。或者,压条6可以包括金属条以及设置于金属条两侧的绝缘膜,在具备较高强度的同时能起到绝缘作用。
本实施例中,盖体53、压条6、电芯模组1、液冷组件2之间依次粘接链接,使电池包形成一个整体,组装效率高,整包刚度较高。而且,由于取消了设置为支撑电芯模组1的支架,通过一个液冷组件2同时为上下两层电芯模组1降温,简化了整包结构,提升了整包的空间利用率,可增加整包电量,提升续航里程。
Claims (15)
- 电池包,包括:至少两层电芯模组(1);液冷组件(2),相邻两层所述电芯模组(1)之间均设置有所述液冷组件(2),所述液冷组件(2)包括第一板(21)、第二板(22)和第三板(23),所述第二板(22)位于所述第一板(21)和所述第三板(23)之间,所述第一板(21)和所述第二板(22)之间形成第一冷却流道(24),所述第二板(22)和所述第三板(23)之间形成第二冷却流道(25);所述第一冷却流道(24)和所述第二冷却流道(25)之间连通或者不连通。
- 根据权利要求1所述的电池包,其中,所述第一板(21)背向所述第二板(22)的一侧面为平面;和/或,所述第三板(23)背向所述第二板(22)的一侧面为平面。
- 根据权利要求2所述的电池包,其中,所述第一板(21)和所述第三板(23)均为平板,所述第二板(22)的两侧分别设置有第一流道槽(221)和第二流道槽(222),所述第一流道槽(221)的内壁和所述第一板(21)围设形成所述第一冷却流道(24),所述第二流道槽(222)和所述第三板(23)之间围设形成所述第二冷却流道(25)。
- 根据权利要求3所述的电池包,其中,所述第二板(22)的两侧分别凸设有第一凸包(223)和第二凸包(224),所述第一凸包(223)和所述第二流道槽(222)设于所述第二板(22)的同一侧面,所述第二凸包(224)和所述第一流道槽(221)设于所述第二板(22)的同一侧面;所述第一凸包(223)背向所述第二流道槽(222)的一侧围设形成所述第一流道槽(221),所述第二凸包(224)背向所述第一流道槽(221)的一侧围设形成所述第二流道槽(222)。
- 根据权利要求4所述的电池包,其中,所述第一凸包(223)与所述第三板(23)密封接触,所述第二凸包224与所述第一板21密封接触。
- 根据权利要求2所述的电池包,其中,所述第一板(21)面向所述第二板(22)的一侧设置有第三流道槽,所述第三流道槽的内壁和所述第二板(22)之间围设形成所述第一冷却流道(24);和/或,所述第三板(23)面向所述第二板(22)的一侧设置有第四流道槽,所述第四流道槽的内壁和所述第二板(22)之间围设形成所述第二冷却流道(25)。
- 根据权利要求1所述的电池包,其中,所述第一冷却流道(24)和所述第二冷却流道(25)中的至少一者为蛇形流道。
- 根据权利要求1-7任一项所述的电池包,其中,所述第一板(21)和所述电芯模组(1)之间设置有第一导热结构胶(3);和/或,所述第二板(22)和所述电芯模组(1)之间设置有第二导热结构胶(4)。
- 根据权利要求8所述的电池包,其中,所述第一导热结构胶(3)和所述第二导热结构胶(4)均包括双组份聚胺酯导热结构胶。
- 根据权利要求1-7任一项所述的电池包,其中,所述电芯模组(1)设置有两层,且两层所述电芯模组(1)相对所述液冷组件(2)镜像对称设置,所述电芯模组(1)包括多个电芯(11),所述电芯(11)包括外壳(111)和极柱(112),所述极柱(112)位于所述外壳(111)背向所述液冷组件(2)的一侧。
- 根据权利要求10所述的电池包,所述电池包还包括壳架组件(5),所述壳架组件(5)包括主壳体(51)和分隔梁(52);所述主壳体(51)具有空腔,所述液冷组件(2)连接于所述主壳体(51)的内壁,且所述液冷组件(2)将所述空腔分隔为两个容纳腔室,每个所述容纳腔室内放置一层所述电芯模组(1);每个所述容纳腔室内均设置有一个或多个分隔梁(52),所述分隔梁(52)将所述容纳腔室分隔为多个模组腔室(510),单层所述电芯模组(1)包括多个所述电芯模组(1),多个所述电芯模组(1)一一对应地放置于多个所述模组腔室(510)内。
- 根据权利要求11所述的电池包,所述壳架组件(5)还包括两个盖体(53),两个所述盖体(53)分别可拆卸地扣合于两个所述容纳腔室的腔口;所述电池包还包括压条(6),所述压条(6)的两端与所述主壳体(51)连接,且所述压条(6)压紧于所述外壳(111)背向所述模组腔室(510)底壁的一侧,所述压条(6)高于所述极柱(112),所述盖体(53)压紧于所述压条(6)上。
- 根据权利要求12所述的电池包,其中,所述压条(6)上设置有减料腔(61)。
- 根据权利要求12所述的电池包,其中,所述压条(6)与所述外壳(111)之间夹设有第一胶层(7);和/或,所述压条(6)与所述盖体(53)之间夹设有第二胶层(8)。
- 根据权利要求12所述的电池包,其中,所述盖体(53)、压条(6)、电芯模组(1)、液冷组件(2)之间依次粘接链接。
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| KR1020240147177A KR20250162293A (ko) | 2024-05-09 | 2024-10-25 | 전지 팩 |
| US18/974,864 US20250349930A1 (en) | 2024-05-09 | 2024-12-10 | Battery pack |
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| CN210272607U (zh) * | 2019-08-20 | 2020-04-07 | 豫新汽车热管理科技有限公司 | 一种双平面冷却的液冷板 |
| CN112216902A (zh) * | 2020-11-03 | 2021-01-12 | 浙江银轮机械股份有限公司 | 冷却装置及电池包和车辆 |
| CN214505645U (zh) * | 2021-03-29 | 2021-10-26 | 蜂巢能源科技有限公司 | 用于电池包的冷却板、电池包以及车辆 |
| CN218769769U (zh) * | 2022-12-16 | 2023-03-28 | 湖北亿纬动力有限公司 | 液冷板、电池模组以及电池包 |
| CN219066967U (zh) * | 2022-11-25 | 2023-05-23 | 湖北亿纬动力有限公司 | 一种具有嵌套流道的液冷板、电池模组及电池包 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN210272607U (zh) * | 2019-08-20 | 2020-04-07 | 豫新汽车热管理科技有限公司 | 一种双平面冷却的液冷板 |
| CN112216902A (zh) * | 2020-11-03 | 2021-01-12 | 浙江银轮机械股份有限公司 | 冷却装置及电池包和车辆 |
| CN214505645U (zh) * | 2021-03-29 | 2021-10-26 | 蜂巢能源科技有限公司 | 用于电池包的冷却板、电池包以及车辆 |
| CN219066967U (zh) * | 2022-11-25 | 2023-05-23 | 湖北亿纬动力有限公司 | 一种具有嵌套流道的液冷板、电池模组及电池包 |
| CN218769769U (zh) * | 2022-12-16 | 2023-03-28 | 湖北亿纬动力有限公司 | 液冷板、电池模组以及电池包 |
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