WO2025010682A1 - 下塑胶、端盖组件、储能装置及用电设备 - Google Patents
下塑胶、端盖组件、储能装置及用电设备 Download PDFInfo
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- WO2025010682A1 WO2025010682A1 PCT/CN2023/107085 CN2023107085W WO2025010682A1 WO 2025010682 A1 WO2025010682 A1 WO 2025010682A1 CN 2023107085 W CN2023107085 W CN 2023107085W WO 2025010682 A1 WO2025010682 A1 WO 2025010682A1
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- WIPO (PCT)
- Prior art keywords
- lower plastic
- groove
- ejector
- along
- sub
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/50—Current conducting connections for cells or batteries
- H01M50/572—Means for preventing undesired use or discharge
- H01M50/584—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
- H01M50/59—Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
- H01M50/593—Spacers; Insulating plates
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the field of energy storage technology, and in particular to a lower plastic, an end cover assembly, an energy storage device and an electrical equipment.
- a secondary battery also known as a rechargeable battery or storage battery, refers to a battery that can be used continuously by recharging the active material after the battery is discharged.
- the recyclable nature of secondary batteries has made them gradually become the main power source for electrical equipment.
- people have higher and higher requirements for their performance in various aspects, especially for the energy density per unit volume of the battery.
- the thickness of the battery's end cap assembly is an important parameter that affects the energy density per unit volume of the battery. If the end cap assembly is too thick, the energy density per unit volume of the battery will be reduced.
- the current end cap assembly includes a lower plastic for insulation between the top cover and the pole.
- the lower plastic In order to increase the energy density per unit volume of the battery, the lower plastic is usually designed to be very thin.
- the existing lower plastic has a large molding shrinkage rate of the material itself (for example, polyethylene has a molding shrinkage rate between 1.5% and 3.6%).
- the existing molding process does not design the flow channel for the special structure of the thin sheet-like lower plastic.
- the lower plastic molding process is prone to warping or breaking due to uneven filling and increased internal stress.
- the production yield of the lower plastic cannot be further improved, which has become one of the constraints for reducing the production cost of secondary batteries.
- the present application provides a lower plastic, an end cover assembly, an energy storage device and an electrical equipment, which can ensure the structural strength of the lower plastic and improve the production yield of the lower plastic.
- the present application provides a lower plastic for an energy storage device, wherein the lower plastic comprises a lower plastic body, wherein the lower plastic body comprises a first surface and a second surface, wherein the first surface and the second surface are arranged in opposite directions along a thickness direction of the lower plastic;
- the lower plastic body is provided with a convex block, a first convex block and a second convex block, the convex block, the first convex block and the second convex block are all convexly arranged on the second surface, along the length direction of the lower plastic, the first convex block and the second convex block are respectively located at opposite ends of the lower plastic body, and the first convex block and the second convex block are both extended along the width direction of the lower plastic, the convex block is located between the first convex block and the second convex block, and is spaced apart from the first convex block and the second convex block, and the convex block extends along the width direction of the lower plastic;
- the convex block includes a first side surface, the first protrusion includes a third side surface, the second protrusion includes a fifth side surface, the first side surface, the third side surface, and the fifth side surface are located on the same side in the width direction of the lower plastic, and the first side surface, the third side surface, and the fifth side surface each have an injection molding portion.
- the lower plastic is provided with a through groove, and the through groove includes a groove side wall protruding from the second surface;
- the lower plastic is also provided with an explosion-proof fence, which is arranged in the through groove and connected to the end of the groove side wall facing away from the first surface.
- the explosion-proof fence includes a plurality of first ribs and a plurality of second ribs.
- the plurality of first ribs extend along the width direction of the lower plastic and are connected to the groove side walls of the through groove, and the plurality of second ribs extend along the length direction of the lower plastic and are connected to the groove side walls of the through groove.
- the plurality of first ribs are cross-connected with the plurality of second ribs.
- the first surface has a plurality of first ejector pins, and the plurality of first ejector pins are symmetrical with respect to a central axis, and the central axis is a straight line extending along a length direction of the lower plastic and located in the middle of a width direction of the lower plastic.
- the plurality of first ejector pin portions are located on opposite sides of the central axis, and the plurality of first ejector pin portions are symmetrical with respect to the central axis.
- the central axis has the first ejector portion, and the first ejector portion on the central axis is symmetrical with respect to the central axis.
- the lower plastic is provided with a first groove, the first groove is formed by being recessed from the first surface toward the first protrusion, and the first groove includes a first bottom wall and a first side wall and a second side wall that are oppositely arranged along the length direction of the lower plastic;
- the lower plastic is provided with a second groove, the second groove is formed by being recessed from the first surface toward the second protrusion, and the second groove includes a second bottom wall and a third side wall and a fourth side wall which are arranged opposite to each other along the length direction of the lower plastic;
- the first bottom wall and the second bottom wall are provided with a plurality of second ejector pins, and the plurality of second ejector pins are symmetrical in pairs relative to the central axis.
- the first groove has a plurality of first guide grooves, the plurality of first guide grooves are arranged in sequence along the width direction of the lower plastic, the volumes of the plurality of first guide grooves are equal, the length dimension of each first guide groove along the width direction of the lower plastic is 12.00 mm-16.00 mm, and the width dimension of each first guide groove along the length direction of the lower plastic is 7.00 mm-11.00 mm;
- the second groove has several second guide grooves, which are arranged in sequence along the width direction of the lower plastic.
- the volumes of the several second guide grooves are equal.
- the length dimension of each second guide groove is 12.00mm-14.00mm, and along the length direction of the lower plastic, the width dimension of each second guide groove is 7.00mm-11.00mm.
- the pushing surface of each of the first ejector pin portions is circular
- the pushing surface of each of the second ejector pin portions is circular
- the radius of the pushing surface of each of the first ejector pin portions is greater than the radius of the pushing surface of each of the second ejector pin portions.
- the radius of the pushing surface of the second ejector portion ranges from 1.5 mm to 3.0 mm.
- the first groove includes two end walls arranged opposite to each other along the width direction of the lower plastic, the number of the first guide grooves is four, each of the first guide grooves has a second ejector portion, and along the width direction of the lower plastic, the second ejector portions in the two first guide grooves located on the outer sides are respectively close to the two end walls of the first groove, and the second ejector portions in the two first guide grooves located in the middle are respectively located on opposite sides of the central axis and are adjacent to each other, and the second ejector portions in the four first guide grooves are all close to the side walls of the first groove and are arranged at intervals along the length direction of the first groove.
- a distance between the second ejector pin portion in each of the first guide grooves and any groove wall of the first guide groove is greater than or equal to 0.55 mm.
- the second groove includes two end walls arranged opposite to each other along the width direction of the lower plastic, the number of the second guide grooves is four, each of the second guide grooves has a second ejector portion, and along the width direction of the lower plastic, the second ejector portions in the two second guide grooves located on the outer sides are respectively close to the two end walls of the second groove, and the second ejector portions in the two second guide grooves located in the middle are respectively located on opposite sides of the central axis and are adjacent to each other, and the second ejector portions in the four second guide grooves are all close to the side walls of the second groove and are arranged at intervals along the length direction of the second groove.
- a distance between the second ejector pin portion in each of the second guide grooves and any groove wall of the second guide groove is greater than or equal to 0.55 mm.
- a plurality of third ejector pins are provided at the intersections of a plurality of the first ribs and a plurality of the second ribs, and the plurality of third ejector pins are symmetrical in pairs with respect to the central axis.
- the pushing surfaces of the plurality of third ejector pins are circular, and the radius of the pushing surface of each of the first ejector pins is greater than the radius of the pushing surface of each of the third ejector pins.
- the through groove includes a first sub-groove and two second sub-grooves, and along the width direction of the lower plastic, the two second sub-grooves are respectively located on opposite sides of the first sub-groove, and the two second sub-grooves are respectively connected to the first sub-groove;
- the width of the first sub-grooves is greater than the width of each of the second sub-grooves.
- the present application provides an end cap assembly, comprising an end cap and a lower plastic as described above, wherein the end cap is provided with an explosion-proof valve;
- the lower plastic is provided with a through groove, and the through groove includes a first sub-groove and two second sub-grooves.
- the two second sub-grooves are respectively located on opposite sides of the first sub-groove, and the two second sub-grooves are respectively connected to the first sub-groove;
- the lower plastic is mounted on the surface of the end cover, and the first surface of the lower plastic faces the end cover.
- the orthographic projection of the explosion-proof valve falls into the orthographic projection of the first sub-groove.
- the present application provides an energy storage device, comprising a shell, an electrode assembly and an end cap assembly as described above, wherein the shell has an opening, the shell is provided with a receiving cavity, the electrode assembly is received in the receiving cavity, and the end cap assembly covers the opening.
- the present application provides an electrical device, comprising the energy storage device as described above, wherein the energy storage device is used to store electrical energy.
- the present application makes the injection molding part be located on the surface of the same side of the lower plastic along the width direction of the lower plastic, where the protrusion, the first protrusion and the second protrusion are located.
- the molten plastic liquid can be injected from the positions of the three injection molding parts at the same time, thereby accelerating the speed at which the molten plastic liquid fills the mold cavity, shortening the injection molding time of the lower plastic, and improving the production efficiency of the lower plastic.
- the protrusion is located in the middle position of the lower plastic, the first protrusion and the second protrusion are respectively located at the opposite ends of the lower plastic, and the protrusion, the first protrusion and the second protrusion are three three-dimensional structures convexly arranged on the lower plastic body, and the flow channel of each three-dimensional structure is connected to the flow channel of the lower plastic body to form a roughly "Z"-shaped flow channel, and the "Z"-shaped flow channel has two right-angle corners, and the structure is simple.
- the extension direction of the bump, the first protrusion, and the second protrusion are all consistent with the flow direction of the initially injected high-speed molten plastic liquid.
- the molten plastic liquid is injected at high speed from the positions of the three injection molding parts, so that the molten plastic liquid can quickly fill the right-angle corner of the flow channel, avoiding the formation of vortices at the right-angle corner, thereby avoiding reducing the structural strength of the lower plastic corresponding to the right-angle corner.
- the flow rate is slow, and the large-surface mold cavity of the lower plastic body can be filled more evenly, thereby improving the production yield of the lower plastic.
- FIG1 is a diagram of an application scenario of an energy storage device provided in an embodiment of the present application.
- FIG2 is a schematic diagram of the structure of the energy storage device shown in FIG1 ;
- FIG3 is an exploded schematic diagram of the end cover assembly of the energy storage device shown in FIG2 ;
- FIG4 is a schematic diagram of the structure of the end cover shown in FIG3;
- FIG5 is a schematic structural diagram of the end cover shown in FIG4 from another angle
- FIG6 is a schematic diagram of the structure of the lower plastic shown in FIG3 ;
- FIG7 is a schematic diagram of the structure of the lower plastic shown in FIG6 at a second angle
- FIG8a is a schematic diagram of the structure of the lower plastic shown in FIG6 at a third angle, showing all ejector pins;
- FIG8 b is a schematic diagram of the structure of the lower plastic shown in FIG6 at a third angle, wherein the first ejector pin portion is ignored;
- FIG9 is a partial cross-sectional structural diagram of the lower plastic shown in FIG6 ;
- FIG. 10 is a schematic diagram of the assembly structure of the end cover and the lower plastic shown in FIG. 4 .
- the main way to generate green electricity is to develop green energy such as photovoltaics and wind power to replace fossil energy.
- the generation of green electricity generally relies on photovoltaics, wind power, water potential, etc., while wind and solar energy generally have strong intermittent and volatile problems, which will cause instability in the power grid, insufficient electricity during peak hours, too much electricity during low hours, and unstable voltage will also cause damage to electricity.
- this solution provides an energy storage device, which has a group of chemical batteries in it.
- the chemical elements in the chemical batteries are mainly used as energy storage media.
- the charging and discharging process is accompanied by chemical reactions or changes in the energy storage media.
- the electricity generated by wind and solar energy is stored in chemical batteries.
- the use of external electricity reaches its peak, the stored electricity is released for use, or transferred to places where electricity is scarce for use.
- energy storage i.e. energy storage
- (wind and solar) power generation side energy storage grid side energy storage
- base station side energy storage base station side energy storage
- user side energy storage The corresponding types of energy storage devices include:
- FIG. 1 is an application scenario diagram of the energy storage device provided in the embodiment of the present application.
- the energy storage device provided in the embodiment of the present application is applied to an energy storage system 5000, and the energy storage system 5000 includes a first power conversion device 4100 (photovoltaic panel), a second power conversion device 4200 (wind turbine), a first power user 3000 (grid), a second power user 2000 (base station) and an energy storage device 1000.
- the energy storage system 5000 also includes an energy storage cabinet, and the energy storage device 1000 is installed in the energy storage cabinet, which can be installed outdoors.
- the first power conversion device 4100 can convert solar energy into electrical energy during the period of low electricity prices, and the energy storage device 1000 is used to store the electrical energy and supply the first power user 3000 or the second power user 2000 during peak electricity consumption, or to supply power when the first power user 3000 or the second power user 2000 is powered off/power outage.
- the second power conversion device 4200 can convert wind energy into electric energy, and the energy storage device 1000 is used to store the electric energy and supply it to the first power device 3000 or the second power device 2000 during peak power consumption, or to supply power when the first power device 3000 or the second power device 2000 is powered off/out of power.
- the transmission of electric energy can be carried out using a high-voltage cable.
- first electric device 3000, the second electric device 2000 and other devices including energy storage devices can be understood as electric devices.
- the energy storage device 1000 may include but is not limited to a single cell, a battery module, a battery pack, a battery system, etc.
- the actual application form of the energy storage device 1000 provided in the embodiment of the present application may be but is not limited to the listed products, and may also be other application forms.
- the embodiment of the present application does not strictly limit the application form of the energy storage device 1000.
- the embodiment of the present application only takes the energy storage device 1000 as a multi-core battery as an example for explanation.
- FIG. 2 is a schematic diagram of the structure of the energy storage device shown in FIG. 1.
- the energy storage device 1000 includes a shell (not shown), an end cap assembly 100, and an electrode assembly 200.
- the shell has an opening, and the shell is provided with a receiving cavity, and the electrode assembly 200 is received in the receiving cavity.
- the end cap assembly 100 covers the opening, and the shell wraps around and around the bottom of the electrode assembly 200, and the shell is sealed and connected to the end cap assembly 100.
- the outer side of the electrode assembly 200 is also coated with an insulating film (not shown) to protect the electrode core and prevent the electrode core from being scratched.
- the insulating film is coated on the outer surface of the electrode assembly 200, and the side of the insulating film is hot-melt bonded to the end cap assembly 100.
- the length direction of the end cap assembly 100 shown in FIG2 is defined as the X-axis direction
- the width direction of the end cap assembly 100 is defined as the Y-axis direction
- the thickness direction of the end cap assembly 100 is defined as the Z-axis direction.
- the X-axis direction, the Y-axis direction, and the Z-axis direction are perpendicular to each other.
- the directional terms such as “upper” and “lower” mentioned in the description of the embodiment of the present application are described based on the directional terms shown in FIG2 of the specification, with the positive direction of the Z-axis being "upper” and the negative direction of the Z-axis being “lower”, which does not constitute a limitation on the energy storage device 1000 in the actual application scenario.
- the "same”, “equal” or “parallel” used in the following text are all allowed to have a certain tolerance.
- the end cap assembly 100 includes a lower plastic 10 and an end cap 40, and the lower plastic 10 is installed on the end cap 40.
- the end cap 40 in this embodiment is a bare aluminum part, and the lower plastic 10 is made of plastic material and is insulated.
- the end cap assembly 100 also includes an upper plastic assembly 50, a pressing sheet assembly 60 and an electrode column 70. Specifically, the end cap 40 and the lower plastic 10 are stacked, and the lower plastic 10 is used to insulate the end cap 40 and the electrode assembly 200.
- the upper plastic assembly 50 and the end cap 40 are stacked, and the upper plastic assembly 50 is located on the side of the end cap 40 away from the lower plastic 10.
- the electrode column 70 includes a positive electrode column 71 and a negative electrode column 72.
- the upper plastic assembly 50 includes a first upper plastic 51 and a second upper plastic 52, which are arranged side by side at both ends of the end cap 40 along the length direction (X-axis direction) of the end cap assembly 100.
- the first upper plastic 51 and the second upper plastic 52 are both provided with through holes, which are respectively used for the positive pole 71 and the negative pole 72 to pass through.
- the positive pole 71 and the negative pole 72 are covered with a sealing ring 80.
- the pressing plate assembly 60 includes a first pressing plate 61 and a second pressing plate 62, which are stacked on the side of the upper plastic assembly 50 away from the end cap 40, and are fixedly connected to the first upper plastic 51 and the second upper plastic 52, respectively.
- Figure 4 is a schematic diagram of the structure of the end cover shown in Figure 3
- Figure 5 is a schematic diagram of the structure of the end cover shown in Figure 4 from another angle.
- the end cover 40 includes an end cover body 41 and an explosion-proof valve 42.
- the end cover body 41 is provided with a first through hole 44, a second through hole 45 and a liquid injection hole 46.
- the first through hole 44, the liquid injection hole 46, the explosion-proof valve 42 and the second through hole 45 are arranged in sequence.
- the end cover body 41 is a long thin plate, which includes a front side 411 and a back side 412 arranged opposite to the front side 411.
- a welding groove 418 is also provided in the middle of the end cover body 41, which passes through the back side 412 and the front side 411, and the welding groove 418 is located between the first through hole 44 and the second through hole 45.
- the explosion-proof valve 42 is accommodated in the welding groove 418 and welded to the groove wall of the welding groove 418. When the internal pressure of the energy storage device 1000 is too high, the explosion-proof valve 42 will automatically open to release the pressure to prevent an explosion.
- first through hole 44 and the second through hole 45 are respectively provided at opposite ends of the end cover body 41, and penetrate the front surface 411 and the back surface 412.
- first through hole 44 and the second through hole 45 are respectively used for the positive pole 71 and the negative pole 72 of the energy storage device 1000 to pass through.
- first through hole 44 can also be used for the negative pole 72 to pass through
- second through hole 45 can also be used for the positive pole 71 to pass through.
- the injection hole 46 is disposed between the first through hole 44 and the explosion-proof valve 42 . During the injection process of the energy storage device 1000 , electrolyte is injected into the energy storage device 1000 through the injection hole 46 on the end cover 40 .
- Figure 6 is a schematic diagram of the structure of the lower plastic shown in Figure 3
- Figure 7 is a schematic diagram of the structure of the lower plastic shown in Figure 6 at a second angle.
- the lower plastic 10 includes a lower plastic body 11.
- the lower plastic body 11 is generally a rectangular thin plate, which includes a first surface 111, a second surface 112, a third surface 118 and a fourth surface 119.
- the first surface 111 and the second surface 112 are arranged in reverse; along the width direction (Y-axis direction) of the lower plastic 10, the third surface 118 and the fourth surface 119 are arranged in reverse, and the third surface 118 and the fourth surface 119 are connected between the first surface 111 and the second surface 112.
- the lower plastic body 11 is further provided with a first pole through hole 113, a liquid injection through hole 114 and a second pole through hole 115.
- first pole through hole 113, the liquid injection through hole 114 and the second pole through hole 115 are sequentially provided on the lower plastic body 11.
- the first pole through hole 113 is a square through hole.
- the first pole through hole 113 passes through the first surface 111 and the second surface 112.
- the first pole through hole 113 is used for the positive pole 71 to pass through.
- the first pole through hole 113 can also be used for the negative pole 72 to pass through.
- the second pole through hole 115 is a square through hole. Along the length direction of the lower plastic 10 (X-axis direction), the second pole through hole 115 is located at one end of the lower plastic body 11 away from the first pole through hole 113. The second pole through hole 115 passes through the first surface 111 and the second surface 112. The second pole through hole 115 is used for the negative pole 72 to pass through. In other embodiments, the second pole through hole 115 can also be used for the positive pole 71 to pass through.
- the injection hole 114 penetrates the first surface 111 and the second surface 112 of the lower plastic body 11.
- the injection hole 114 is located on the side of the first pole hole 113, and is used to cooperate with the injection hole 46 to allow electrolyte to pass through and flow into the electrode assembly 200.
- the lower plastic body 11 is further provided with a through groove 12.
- the through groove 12 is located in the middle of the lower plastic body 11.
- the through groove 12 passes through the first surface 111 and the second surface 112.
- the through groove 12 includes a first sub-groove 121 and two second sub-grooves 122.
- the first sub-groove 121 includes a first wall 1211 and a second wall 1212 that are arranged opposite to each other.
- the first wall 1211 includes a first sub-wall 1211a and two second sub-walls 1211b.
- the first sub-wall 1211a extends along the width direction (Y-axis direction) of the lower plastic 10.
- the two second sub-walls 1211b are respectively located on opposite sides of the first sub-wall 1211a and connected to the first sub-wall 1211a.
- the two second sub-walls 1211b are arc-shaped and bend back to the first wall 1211 and the second wall 1212.
- the second wall 1212 includes a third sub-wall 1212a and two fourth sub-walls 1212b.
- the third sub-wall 1212a extends along the width direction (Y-axis direction) of the lower plastic 10.
- the two fourth sub-walls 1212b are respectively located on opposite sides of the third sub-wall 1212a and connected to the third sub-wall 1212a.
- the two fourth sub-walls 1212b are arc-shaped and bend away from the first wall 1211 and the second wall 1212.
- the first sub-wall 1211a and the third sub-wall 1212a are arranged oppositely and in parallel (a certain process tolerance is allowed), and the two second sub-walls 1211b and the two fourth sub-walls 1212b are arranged oppositely.
- the overall outline of the first sub-groove 121 is an "elliptical track" shape.
- the two second sub-grooves 122 are both rectangular through-grooves.
- the two second sub-grooves 122 each include a third wall 1221 and a fourth wall 1222 that are arranged opposite to each other.
- the third wall 1221 and the fourth wall 1222 are arranged in parallel (a certain process tolerance is allowed), and both extend along the width direction (Y-axis direction) of the lower plastic 10.
- the two second sub-grooves 122 also include a fifth wall 1223, which extends along the length direction (X-axis direction) of the lower plastic 10 and is connected between the third wall 1221 and the fourth wall 1222.
- the first sub-groove 121 is located in the middle position, and the two second sub-grooves 122 are respectively located on opposite sides of the first sub-groove 121 and are both connected to the first sub-groove 121.
- the two second sub-walls 1211b are respectively connected to the first sub-wall 1211a and the third walls 1221 of the two second sub-grooves 122, and the first sub-wall 1211a, the two second sub-walls 1211b and the two third walls 1221 together constitute the first groove side wall of the through groove 12.
- the two fourth sub-walls 1212b are respectively connected to the third sub-wall 1212a and the fourth walls 1222 of the two second sub-grooves 122, and the third sub-wall 1212a, the two fourth sub-walls 1212b and the two fourth walls 1222 together constitute the second groove side wall of the through groove 12.
- the fifth walls 1223 of the two second sub-grooves 122 are arranged opposite to each other, and the two fifth walls 1223 are respectively equivalent to the third groove side wall and the fourth groove side wall of the through groove 12.
- the distance between the first sub-wall 1211a and the third sub-wall 1212a is greater than the distance between the third wall 1221 and the fourth wall 1222, which is equivalent to that the width dimension of the first sub-groove 121 is greater than the width dimension of the second sub-groove 122.
- the cross-sectional area of the first sub-groove 121 is greater than the cross-sectional area of the two second sub-grooves 122.
- the through groove 12 is used to pass the pressurized gas generated in the electrode assembly 200 to the explosion-proof valve 42.
- the cross-sectional area of the first sub-groove 121 is larger than the cross-sectional area of the two second sub-grooves 122, which helps the gas generated in the electrode assembly 200 to flow to the explosion-proof valve 42, so as to facilitate the opening of the explosion-proof valve 42.
- the thickness of the position where the through groove 12 is provided in the lower plastic 10 is greater than the thickness of other positions.
- the through groove 12 is recessed from the first surface 111 of the lower plastic body 11 to the second surface 112 and a protrusion 13 is formed on the second surface 112.
- the through groove 12 penetrates the first surface 111 and the protrusion 13 at the same time, and the groove side wall of the through groove 12 includes the first surface 111 and the second surface 112.
- the protrusion 13 includes a first side surface 131 and a second side surface 132 disposed opposite to each other.
- the lower plastic 10 further includes an explosion-proof fence 14, which is a grid-shaped thin plate.
- the explosion-proof fence 14 is installed in the through groove 12 and is connected to the end of the groove side wall protruding from the second surface 112 of the through groove 12. In the thickness direction (Z-axis direction) of the lower plastic 10, the explosion-proof fence 14 covers the through groove 12.
- the explosion-proof fence 14 includes a plurality of first ribs 141 and a plurality of second ribs 142.
- the plurality of first ribs 141 are arranged side by side and spaced apart along the length direction (X-axis direction) of the lower plastic 10, and each first rib 141 extends along the width direction (Y-axis direction) of the lower plastic 10.
- the plurality of first ribs 141 include a first sub-rib 1411, and the first sub-rib 1411 connects two fifth walls 1223, which is equivalent to connecting the third groove side wall and the fourth groove side wall of the through groove 12; the plurality of first ribs 141 include a second sub-rib 1412, and the second sub-rib 1412 connects two second sub-walls 1211b; the plurality of first ribs 141 include a third sub-rib 1413, and the third sub-rib 1413 connects two fourth sub-walls 1212b.
- the number of the first ribs 141 is 3.
- second ribs 142 are arranged side by side and at intervals along the width direction (Y-axis direction) of the lower plastic 10, and each second rib 142 connects the first groove side wall and the second groove side wall of the through groove 12.
- two second ribs 142 among several second ribs 142 connect the third wall 1221 and the fourth wall 1222 of a second sub-groove 122;
- two second ribs 142 among several second ribs 142 connect the third wall 1221 and the fourth wall 1222 of another second sub-groove 122;
- five second ribs 142 among several second ribs 142 connect the first wall 1211 and the second wall 1212 of the first sub-groove 121.
- the number of second ribs 142 is 9.
- the first sub-rib 1411, the second sub-rib 1412, the third sub-rib 1413 and several second ribs 142 form a grid-like explosion-proof fence 14.
- the tabs or blue films are prone to breakage and produce fragments.
- the explosion-proof fence 14 By arranging the explosion-proof fence 14 in the through groove 12, it is possible to prevent the tabs or blue film fragments from floating to the bottom of the explosion-proof valve 42, blocking the gas passage, and thus causing explosion-proof failure, and it is also possible to prevent the tabs from directly contacting the explosion-proof valve 42.
- the cross arrangement of the plurality of first ribs 141 and the plurality of second ribs 142 can enhance the structural strength of the explosion-proof fence 14.
- the lower plastic 10 further includes a first protrusion 15 and a second protrusion 16.
- the first protrusion 15 and the second protrusion 16 are convexly arranged on the second surface 112 of the lower plastic body 11, and are located at opposite ends of the lower plastic 10 along the length direction (X-axis direction).
- the first protrusion 15 is arranged adjacent to the first pole through hole 113, and the first protrusion 15 is located on the side of the first pole through hole 113 that is away from the through groove 12.
- the second protrusion 16 is arranged adjacent to the second pole through hole 115, and the second protrusion 16 is located on the side of the second pole through hole 115 that is away from the through groove 12.
- the first protrusion 15 is in a rectangular block shape and extends along the width direction (Y-axis direction) of the lower plastic 10.
- one side of the first protrusion 15 is flush with the end edge of the lower plastic body 11, and along the width direction (Y-axis direction) of the lower plastic 10, the two ends of the first protrusion 15 are flush with the two side edges of the lower plastic body 11.
- the length dimension of the first protrusion 15 is the same as the width dimension of the lower plastic body 11.
- the first protrusion 15 includes a third side surface 151 and a fourth side surface 152 that are arranged opposite to each other.
- a first groove 17 is provided in the area corresponding to the first surface 111 of the lower plastic body 11 and the first protrusion 15.
- the first groove 17 is recessed from the first surface 111 along the thickness direction (Z-axis direction) of the lower plastic 10 into the first protrusion 15.
- the first groove 17 includes a first bottom wall 171 and a first side wall 172 and a second side wall 173 that are relatively arranged along the length direction (X-axis direction) of the lower plastic 10.
- the first groove 17 also includes two end walls that are relatively arranged along the width direction (Y-axis direction) of the lower plastic 10.
- the first groove 17 is provided in the corresponding area of the first protrusion 15 to ensure the depth of the first groove 17, which can save the material of the lower plastic 10 and is conducive to saving manufacturing costs, and can also reduce the weight of the lower plastic 10, which is conducive to the lightweight design of the energy storage device 1000.
- the orthographic projection of the first groove 17 completely coincides with the orthographic projection of the first protrusion 15, or the orthographic projection of the first groove 17 is within the orthographic projection area of the first protrusion 15; it can be understood that the first The contour of the groove 17 is the same as or similar to the outer contour of the first protrusion 15 .
- first reinforcing ribs 174 are provided in the first groove 17, and the several first reinforcing ribs 174 are convexly arranged on the first bottom wall 171 and connected between the first side wall 172 and the second side wall 173; along the width direction of the lower plastic 10 (Y-axis direction), the several first reinforcing ribs 174 are arranged at intervals, and the first groove 17 is divided into several first guide grooves 175. Along the width direction of the lower plastic 10, the several first guide grooves 175 are arranged in sequence. Several first reinforcing ribs 174 can enhance the strength of the first groove 17.
- the number of the first reinforcing ribs 174 is 3, and the three first reinforcing ribs 174 divide the first groove 17 into four first guide grooves 175 of equal volume.
- the groove wall of the first guide groove 175 is actually formed by the side wall of the first groove 17, the end wall of the first groove 17 and the several first reinforcing ribs 174.
- the distance between the first side wall 172 and the second side wall 173 is 7.00mm-11.00mm, specifically, the distance between the first side wall 172 and the second side wall 173 is 9.22mm
- the width dimension of the first guide groove 175 is 7.00mm-11.00mm, specifically, the width dimension of the first guide groove 175 is 9.22mm
- the distance between two adjacent first reinforcing ribs 174 is 12.00mm-16.00mm, specifically, the distance between two adjacent first reinforcing ribs 174 is 14.72mm
- the length dimension of the first guide groove 175 is 12.00mm-16.00mm, specifically, the length dimension of the first guide groove 175 is 14.72mm.
- the lower plastic 10 is also provided with a plurality of first guide holes 178, which are provided on the first bottom wall 171 of the first groove 17, and the first guide holes 178 penetrate the first protrusion 15 and the first surface 111 along the thickness direction (Z-axis direction) of the lower plastic 10, that is, in the thickness direction (Z-axis direction) of the lower plastic 10, each first guide hole 178 penetrates the bottom wall of the first groove 17.
- the plurality of first guide holes 178 are arranged at intervals along the length direction of the first groove 17. Specifically, in the present embodiment, the first guide holes 178 are arranged in the first guide groove 175; the number of the first guide holes 178 is 4, and each first guide groove 175 is provided with a first guide hole 178.
- the first guide hole 178 can guide the electrolyte splashed from the injection through hole 114 to the space between the end cover 40 and the first surface 111 of the lower plastic 10, through the first groove 17, through several first guide holes 178, and then through the first guide holes 178 back to the electrode assembly 200, so as to realize the reflux and reuse of the electrolyte, so as to prevent the electrolyte from being retained between the end cover 40 and the first surface 111 of the lower plastic 10, avoid the accumulation of liquid on the first surface 111 of the lower plastic 10 and the first groove 17, and improve the wettability of the electrode assembly 200.
- the second protrusion 16 is in a rectangular block shape and extends along the width direction (Y-axis direction) of the lower plastic 10.
- one side of the second protrusion 16 is flush with the end edge of the lower plastic body 11, and along the width direction (Y-axis direction) of the lower plastic 10, the two ends of the second protrusion 16 are flush with the two side edges of the lower plastic body 11.
- the length dimension of the second protrusion 16 is the same as the width dimension of the lower plastic body 11.
- the second protrusion 16 includes a fifth side surface 161 and a sixth side surface 162 that are disposed opposite to each other.
- a second groove 18 is provided in the area corresponding to the first surface 111 of the lower plastic body 11 and the second protrusion 16, and the second groove 18 is recessed from the first surface 111 along the thickness direction (Z-axis direction) of the lower plastic 10 into the second protrusion 16.
- the second groove 18 includes a second bottom wall 181 and a third side wall 182 and a fourth side wall 183 that are relatively arranged along the length direction (X-axis direction) of the lower plastic 10.
- the second groove 18 also includes two end walls that are relatively arranged along the width direction (Y-axis direction) of the lower plastic 10.
- the second groove 18 is provided in the corresponding area of the second protrusion 16 to ensure the depth of the second groove 18, which can save the material of the lower plastic 10 and is conducive to saving manufacturing costs, and can also reduce the weight of the lower plastic 10, which is conducive to the lightweight design of the energy storage device 1000.
- the orthographic projection of the second groove 18 completely coincides with the orthographic projection of the second protrusion 16 , or the orthographic projection of the second groove 18 is within the orthographic projection area of the second protrusion 16 ; it can be understood that the contour of the second groove 18 is the same as or similar to the outer contour of the second protrusion 16 .
- the second groove 18 is provided with a plurality of second reinforcing ribs 184, which are protruding from the second bottom wall 181 and connected between the third side wall 182 and the fourth side wall 183; along the width direction (Y-axis direction) of the lower plastic 10, the plurality of second reinforcing ribs 184 are provided.
- the second reinforcing ribs 184 are arranged at intervals and divide the second groove 18 into several second guide grooves 185. Along the width direction of the lower plastic 10, several second guide grooves 185 are arranged in sequence. Several second reinforcing ribs 184 can enhance the strength of the second groove 18.
- the number of second reinforcing ribs 184 is 3, and the three second reinforcing ribs 184 divide the second groove 18 into four second guide grooves 185 of equal volume.
- the groove wall of the second guide groove 185 is actually formed by the side wall of the second groove 18, the end wall of the second groove 18 and several second reinforcing ribs 184.
- the distance between the third side wall 182 and the fourth side wall 183 is 7.00mm-11.00mm, specifically, the distance between the third side wall 182 and the fourth side wall 183 is 9.22mm
- the width dimension of the second guide groove 185 is 7.00mm-11.00mm, specifically, the width dimension of the second guide groove 185 is 9.22mm
- the distance between two adjacent second reinforcing ribs 184 is 12.00mm-16.00mm, specifically, the distance between two adjacent second reinforcing ribs 184 is 14.72mm
- the length dimension of the second guide groove 185 is 12.00mm-16.00mm, specifically, the length dimension of the second guide groove 185 is 14.72mm.
- the lower plastic 10 is also provided with a plurality of second guide holes 188, which are provided on the second bottom wall 181 of the second groove 18, and the second guide holes 188 penetrate the second protrusion 16 and the first surface 111 along the thickness direction (Z-axis direction) of the lower plastic 10, that is, in the thickness direction of the lower plastic 10, each second guide hole 188 penetrates the bottom wall of the second groove 18.
- the plurality of second guide holes 188 are arranged at intervals along the length direction of the second groove 18. Specifically, in this embodiment, the second guide holes 188 are arranged in the second guide groove 185; the number of the second guide holes 188 is 4, and each second guide groove 185 is provided with a second guide hole 188.
- the second guide holes 188 can guide the electrolyte splashed from the injection through hole 114 to the space between the end cover 40 and the first surface 111 of the lower plastic 10, through the second groove 18, through several second guide holes 188, and then through the second guide holes 188 back to the electrode assembly 200, so as to realize the reflux and reuse of the electrolyte, prevent the electrolyte from being retained between the end cover 40 and the first surface 111 of the lower plastic 10, avoid the accumulation of liquid on the first surface 111 of the lower plastic 10 and the second groove 18, and improve the wettability of the electrode assembly 200.
- the lower plastic 10 is made by an injection molding process. During the injection molding, a molten plastic liquid melted at a high temperature is injected into the mold cavity of the mold through the injection port of the mold (not shown). After the molten plastic liquid fills the mold cavity, the temperature of the high-temperature molten plastic liquid is lowered so that the molten plastic liquid solidifies and forms, and then demolding is performed to obtain the lower plastic 10.
- the surface of the lower plastic 10 forms an injection molding part. On the one hand, from the perspective of the mold, the injection molding part corresponds to the position of the injection molding port of the mold. On the other hand, from the perspective of the lower plastic 10, the injection molding part is a certain position on the outer surface of the lower plastic 10.
- the injection molding part can be a protrusion, a groove or a plane.
- the lower plastic 10 has a plurality of injection molding parts 19.
- the plurality of injection molding parts 19 are distributed on the convex block 13, the first protrusion 15 and the second protrusion 16, and are respectively located on one side of the convex block 13, the first protrusion 15 and the second protrusion 16 along the width direction (Y-axis direction) of the lower plastic 10.
- the first protrusion 15 and the second protrusion 16 are respectively located at opposite ends of the lower plastic body 11, and the convex block 13 is located between the first protrusion 15 and the second protrusion 16, and is spaced apart from the first protrusion 15 and the second protrusion 16.
- the convex block 13 includes a first side surface 131, the first protrusion 15 includes a third side surface 151, and the second protrusion 16 includes a fifth side surface 161.
- the first side surface 131, the third side surface 151, and the fifth side surface 161 are located on the same side of the width direction (Y-axis direction) of the lower plastic 10.
- the first side surface 131, the third side surface 151, and the fifth side surface 161 are coplanar with the third surface 118.
- An injection molding portion 19 is provided on the first side surface 131, the third side surface 151, and the fifth side surface 161 of the lower plastic 10.
- the number of the injection molding parts 19 is three, and they are respectively located on the first side surface 131 of the convex block 13, the third side surface 151 of the first protrusion 15, and the fifth side surface 161 of the second protrusion 16.
- the injection molding part 19 can be located on the second side surface 132 of the protrusion 13 , the fourth side surface 152 of the first protrusion 15 , and the sixth side surface 162 of the second protrusion 16 , respectively, as long as the injection molding part 19 is located on the same side of the width direction (Y-axis direction) of the lower plastic 10 .
- molten plastic can be injected from the three injection molding parts 19 at the same time, so as to speed up the speed of the molten plastic filling the mold cavity, shorten the injection molding time of the lower plastic 10, and improve the production efficiency of the lower plastic 10.
- the protrusion 13 is located in the middle of the lower plastic 10
- the first protrusion 15 and the second protrusion 16 are respectively located at opposite ends of the lower plastic 10. Injecting molten plastic from the three injection molding parts 19 can make the molten plastic evenly fill the mold cavity, thereby improving the production yield of the lower plastic 10.
- the first protrusion 15, the convex block 13 and the second protrusion 16 are all three-dimensional structures convexly arranged on the second surface 112 of the lower plastic body 11.
- the molten plastic liquid is injected from the three injection molding parts 19.
- the molten plastic liquid flows along the thickness direction of the lower plastic 10 in the flow channels of the three three-dimensional structures, and then flows into the large surface mold cavity of the lower plastic body 11; on the other side of the lower plastic 10 opposite to the three injection molding parts 19 in the width direction (Y-axis direction), the molten plastic liquid enters the flow channels of the three three-dimensional structures from the large surface mold cavity of the lower plastic body 11; therefore, the flow channel of each three-dimensional structure is connected with the flow channel of the lower plastic body 11 to form a roughly "Z"-shaped flow channel, and the "Z"-shaped flow channel has two right-angle corners, and the structure is simple.
- the extension direction of the first protrusion 15, the convex block 13 and the second protrusion 16 are all consistent with the flow direction of the highly molten plastic liquid initially injected.
- the molten plastic liquid is injected at high speed from the positions of the three injection molding parts 19, so that the molten plastic liquid can quickly fill the right-angle corner, avoid the formation of vortex at the right-angle corner, and thus avoid reducing the structural strength of the corresponding right-angle corner position on the lower plastic body 11.
- the flow rate is slow, and the large surface mold cavity of the lower plastic body 11 can be filled more evenly, thereby improving the production yield of the lower plastic 10.
- the molten plastic When the molten plastic is injected into the mold, since the injection portion 19 is located on the same side of the width direction (Y-axis direction) of the lower plastic 10, the molten plastic will flow along the width direction (Y-axis direction) of the lower plastic 10, that is, along the extension direction of the first rib 141.
- the first rib 141 is relatively long, and the extension direction of the first rib 141 is consistent with the flow direction of the initially injected molten plastic, so the process of the molten plastic filling the flow channel of the first rib 141 is smoother and more uniform.
- the portion of the second rib 142 between two adjacent first ribs 141 is formed by the molten plastic liquid in the flow channels of the two adjacent first ribs 141 being split and laterally turned into the flow channels of the second rib 142 and then merged. Since the portion of the second rib 142 between the two adjacent first ribs 141 is shorter, the molten plastic liquid in the flow channels of the two adjacent first ribs 141 can be quickly merged in the flow channel of the second rib 142 after being split, thereby avoiding the molten plastic liquid flow rate to decrease, forming a weld mark at the confluence, reducing the structural strength of the second rib 142, and further reducing the structural strength of the explosion-proof fence 14.
- the first sub-rib 1411 connects the third groove side wall and the fourth groove side wall of the through groove 12, and the molten plastic liquid is injected through the position of the injection molding part 19 on the protrusion 13.
- the molten plastic liquid can directly flow from the flow channel corresponding to the first sub-rib 1411 in the mold along the width direction (Y-axis direction) of the lower plastic 10.
- the length of the first sub-rib 1411 is close to the width of the lower plastic 10.
- Figure 8a is a schematic diagram of the third angle structure of the lower plastic shown in Figure 6, in which all ejector parts are shown.
- Figure 8b is a schematic diagram of the third angle structure of the lower plastic shown in Figure 6, in which the first ejector part is ignored.
- the lower plastic 10 is provided with a plurality of first ejector parts S1, a plurality of second ejector parts S2 and a plurality of third ejector parts S3.
- the plurality of first ejector parts S1 are symmetrical relative to the central axis A
- the plurality of second ejector parts S2 are symmetrical relative to the central axis A
- the plurality of third ejector parts S3 are symmetrical relative to the central axis A.
- the plurality of ejector parts are the positions where the ejector (not shown) abuts after the lower plastic 10 is formed in the mold, so as to push the formed lower plastic out of the mold for demolding.
- the central axis A is a straight line extending along the length direction (X-axis direction) of the lower plastic 10 and located in the middle of the width direction (Y-axis direction) of the lower plastic 10.
- the central axis A is a virtual line set for the convenience of expression, and is not a line actually existing on the lower plastic 10.
- the ejector pin portion is the final product structure of the lower plastic 10, which is formed by the ejector pin to the lower plastic.
- the first surface 111 of the plastic body 11 is formed by applying an ejection force.
- the lower plastic 10 may not be formed with an ejector pin.
- a structure with an ejector pin may be provided before demolding, that is, when the ejector pin has not yet contacted the lower plastic 10, a structure with an ejector pin is formed on the lower plastic 10.
- first ejector parts S1 are located on the first surface 111 of the lower plastic body 11. Multiple first ejector parts S1 are divided into multiple groups, which can be called first ejector part groups. Each first ejector part group has one or two first ejector parts S1. When the first ejector part group has only one first ejector part S1, the only first ejector part S1 is located on the central axis A; when the first ejector part group has two first ejector parts S1, the two first ejector parts S1 are directly opposite to each other in the width direction of the lower plastic 10 (Y-axis direction) and are symmetrical relative to the central axis A.
- first ejector part groups are arranged at intervals in the length direction of the lower plastic 10 (X-axis direction). It is equivalent to having a first ejector part S1 on the central axis A, and the first ejector part S1 on the central axis A is symmetrical relative to the central axis A; along the width direction of the lower plastic 10, there are also first ejector parts S1 on both sides of the central axis A, and the first ejector parts S1 on both sides of the central axis A are symmetrical relative to the central axis A.
- facing means that the line connecting the center points of the two is parallel to the corresponding direction.
- the line connecting the centers of the two first ejector parts S1 is parallel to the width direction (Y-axis direction) of the lower plastic 10.
- the line connecting the centers of the two first ejector parts S1 is parallel to the length direction (X-axis direction) of the lower plastic 10.
- the plurality of first ejector parts S1 are divided into eight first ejector part groups.
- the first ejector parts S1 in the first group S1.1 are close to the first pole through hole 113 and are spaced apart from the first pole through hole 113 in the width direction (Y-axis direction) of the lower plastic 10.
- the first ejector parts S1 in the second group S1.2 are located on the central axis A and on the side of the first pole through hole 113 facing away from the first groove 17.
- the first ejector parts S1 in the third group S1.3 are close to the central axis A and on the side of the first wall 1211.
- the first ejector parts S1 in the fourth group S1.4 are close to the edge of the lower plastic body 11 and on the side of the third wall 1221.
- the first ejector parts S1 in the fifth group S1.5 are close to the edge of the lower plastic body 11 and on the side of the fourth wall 1222.
- the first ejector parts S1 in the sixth group S1.6 are close to the central axis A and on the side of the second wall 1212.
- the first ejector pin S1 in the seventh group S1.7 is located on the central axis A and on the side of the second pole through hole 115 facing away from the second groove 18.
- the first ejector pin S1 in the eighth group S1.8 is close to the second pole through hole 115 and is spaced apart from the second pole through hole 115 in the width direction (Y-axis direction) of the lower plastic 10.
- the first ejector portions S1 in the above-mentioned eight first ejector portion groups are arranged at intervals along the length direction (X-axis direction) of the lower plastic 10, wherein the first ejector portion S1 in the first group S1.1 and the first ejector portion S1 in the eighth group S1.8 are opposite to each other in the length direction (X-axis direction) of the lower plastic 10; the first ejector portion S1 in the second group S1.2 and the first ejector portion S1 in the seventh group S1.7 are opposite to each other in the length direction (X-axis direction) of the lower plastic 10; the first ejector portion S1 in the third group S1.3 and the first ejector portion S1 in the sixth group S1.6 are opposite to each other in the length direction (X-axis direction) of the lower plastic 10; the first ejector portion S1 in the fourth group S1.4 and the first ejector portion S1 in the fifth group S1.5 are opposite to each other in the length direction (X-axis direction
- the first ejector pins S1 in each group are symmetrical with respect to the central axis A, and the plurality of first ejector pins S1 are evenly distributed, so that when the ejector pin contacts the positions of the plurality of first ejector pins S1 on the first surface 111, a uniform ejection force can be applied to the first surface 111 of the lower plastic 10, thereby improving the uniformity of demolding the lower plastic 10 and further improving the output yield of the lower plastic 10.
- the plurality of groups of first ejector pins S1 may not have a positive relationship in the length direction (X-axis direction) of the lower plastic 10.
- the multiple ejector pins are synchronously contacted with the positions of the multiple first ejector pin portions S1 on the first surface 111 of the lower plastic body 11 and move synchronously, so that the first surface 111 is simultaneously subjected to the ejection force of the ejector pins, and the force is relatively uniform, which can avoid the problem of deformation of the lower plastic 10 caused by uneven ejection force, and is conducive to improving the uniformity of demolding the lower plastic 10, and further improving the injection molding yield of the lower plastic 10.
- the first ejector pin S1 is shaped like a crater.
- the first ejector portion S1 includes a push surface S11, which is a surface formed by the middle portion of the first ejector portion S1 being recessed into the first surface 111.
- the push surface S11 faces the first surface 111.
- the push surface S11 is circular.
- the pressure of the ejector acts on the first surface 111, which will push the plastic out of the depression, and the plastic on the outside of the ejector is squeezed by the plastic of the recessed part, and will rise from the outer periphery of the ejector, thus forming the first ejector portion S1 in the shape of a crater. It can be understood that when the ejector contacts the first surface 111 and applies an ejection force, the ejector contacts the push surface S11.
- the shapes of the second ejector portion S2 and the third ejector portion S3 are similar to those of the first ejector portion S1, and are also crater-shaped.
- the push surfaces of the second ejector portion S2 and the third ejector portion S3 are also circular, which will not be described in detail in the following text.
- the crater shape of the first ejector portion S1 is slightly concave relative to the first surface 111, and the depth of the concave is negligible compared to the thickness of the lower plastic body 11 (the dimension of the lower plastic body 11 in the Z-axis direction), and the specific depth of the concave is not limited.
- the edge of the crater shape is also slightly convex relative to the first surface 111, and the height of the convexity is negligible compared to the thickness of the lower plastic body 11, and the specific height of the convexity is not limited. In this way, the setting of the first ejector portion S1 does not have an adverse effect on the structural strength of the lower plastic body 11, nor does it affect the function of the lower plastic 10.
- the plurality of second ejector pins S2 are located on the first bottom wall 171 of the first groove 17 and the second bottom wall 181 of the second groove 18 .
- the plurality of second ejector parts S2 are divided into a plurality of groups, which can be referred to as second ejector part groups.
- Each second ejector part group has two second ejector parts S2, and the two second ejector parts S2 are opposite to each other in the width direction (Y-axis direction) of the lower plastic 10 and are symmetrical with respect to the central axis A.
- the push surface of the second ejector part S2 is circular, and the radius of the push surface of the second ejector part S2 is smaller than the radius of the push surface of the first ejector part S1. In this embodiment, the radius range of the second ejector part S2 is 1.5 mm-3.0 mm.
- Each first guide groove 175 has a second ejector portion S2.
- the second ejector portions S2 in the two first guide grooves 175 located on the outside are respectively close to the two end walls of the first groove 17, and the second ejector portions S2 in the two first guide grooves 175 located in the middle are respectively located on the opposite sides of the central axis A and are adjacently arranged.
- the second ejector portions S2 in the four first guide grooves 175 are all close to the side walls of the first groove 17 and are arranged at intervals along the length direction of the first groove 17. Specifically, in this embodiment, the second ejector portion S2 in each first guide groove 175 is close to the first side wall 172.
- the second ejector portion S2 in each first guide groove 175 is located at the vertex position.
- Each second guide groove 185 has a second ejector portion S2.
- the second ejector parts S2 in the two second guide grooves 185 located on the outside are respectively close to the two end walls of the second groove 18, and the second ejector parts S2 in the two second guide grooves 185 located in the middle are respectively located on the opposite sides of the central axis A and are adjacently arranged.
- the second ejector parts S2 in the four second guide grooves 185 are all close to the side walls of the second groove 18 and are arranged at intervals along the length direction of the second groove 18. Specifically, in this embodiment, the second ejector parts S2 in each second guide groove 185 are close to the third side wall 182.
- the second ejector parts S2 in each second guide groove 185 are located at the vertex position.
- the mold for injection molding of the first protrusion 15 and the second protrusion 16 is a metal protrusion, and a driving structure is set in the metal protrusion to drive the ejector to be pushed out. Therefore, the metal protrusion needs to occupy a certain space.
- the second ejector driving structure can be given space; at the same time, the mold assembly for injection molding of the lower plastic 10 can be designed to be smaller, so that the number of lower plastics 10 injected at one time is greater.
- the plurality of second ejector pins S2 are divided into four second ejector pin groups.
- the second ejector pins S2 in the first group S2.1 are located in the first guide groove 175 on the outer side of the lower plastic 10 and at the connection between the end wall of the first groove 17 and the first side wall 172, that is, the second ejector pins S2 in the first group S2.1 are close to The end wall of the first groove 17.
- the second ejector portion S2 in the first group S2.1 is close to the first side wall 172.
- the second ejector portion S2 in the second group S2.2 is located in the first guide groove 175 in the middle of the lower plastic 10 and close to the central axis A; along the length direction (Y-axis direction) of the lower plastic 10, the second ejector portion S2 in the second group S2.2 is close to the first side wall 172.
- the second ejector portion S2 in the third group S2.3 is located in the second guide groove 185 on the outer side of the lower plastic 10 and is located at the connection between the end wall of the second groove 18 and the third side wall 182.
- the second ejector pin portions S2 in the fourth group S2.4 are located in the second guide groove 185 in the middle of the lower plastic 10 and close to the central axis A; along the length direction (Y-axis direction) of the lower plastic 10 , the second ejector pin portions S2 in the fourth group S2.4 are close to the third side wall 182 .
- the second ejector parts S2 in the first group S2.1 and the second ejector parts S2 in the third group S2.3 are directly opposite to each other in the length direction (X-axis direction) of the lower plastic 10; the second ejector parts S2 in the second group S2.2 and the second ejector parts S2 in the fourth group S2.4 are directly opposite to each other in the length direction (X-axis direction) of the lower plastic 10.
- the second ejector parts S2 in each group are symmetrical with respect to the central axis A, and the plurality of second ejector parts S2 are evenly distributed, so that when the ejector contacts the positions of the plurality of second ejector parts S2 on the first bottom wall 171 and the second bottom wall 181, a uniform ejection force can be applied to the first bottom wall 171 and the second bottom wall 181 of the lower plastic 10, thereby improving the uniformity of demolding the first protrusion 15 and the second protrusion 16 of the lower plastic 10, and further improving the output yield of the lower plastic 10.
- the plurality of groups of second ejector parts S2 may not have a directly opposite relationship in the length direction (X-axis direction) of the lower plastic 10.
- the second ejector portion S2 in each first guide groove 175 is located at the vertex position of the first guide groove 175, and the distance between the second ejector portion S2 and any one of the groove walls of the first guide groove 175 is greater than or equal to 0.55 mm.
- the second ejector portion S2 in each second guide groove 185 is located at the vertex position of the second guide groove 185, and the distance between the second ejector portion S2 and any one of the side walls of the second guide groove 185 is greater than or equal to 0.55 mm; when using the ejector pin for demoulding, the ejector pin is prevented from being too close to the groove wall of the first guide groove 175 and the second guide groove 185, and the ejector pin interferes with the flow channel formed by the groove wall.
- the ejector pin When the lower plastic 10 is demolded by the ejector pin, the ejector pin simultaneously contacts the positions of the multiple first ejector pin portions S1 on the first surface 111 of the lower plastic 10 and the positions of the multiple second ejector pin portions S2 on the first bottom wall 171 and the second bottom wall 181, which is conducive to demolding the lower plastic body 11, the first protrusion 15 and the second protrusion 16 at the same time, improving the demolding uniformity of the lower plastic 10, and further improving the demolding yield of the lower plastic 10.
- the radius of the push surface S11 of the first ejector pin portion S1 is greater than the radius of the push surface of the second ejector pin portion S2, and the end area of the ejector pin in contact with the first surface 111 of the lower plastic body 11 is larger, thereby increasing the contact area between the ejector pin and the first surface 111, and improving the demolding uniformity.
- a plurality of third ejector pins S3 are located on the explosion-proof fence 14 , and are located at the intersection of the first rib 141 and the second rib 142 .
- the plurality of third ejector pins S3 are divided into a plurality of groups, which can be referred to as third ejector pin groups.
- Each third ejector pin group has two third ejector pins S3, and the two third ejector pins S3 are directly opposite to each other in the width direction (Y-axis direction) of the lower plastic 10 and are symmetrical with respect to the central axis A.
- the push surface of the third ejector pin S3 is circular, and the radius of the push surface of the third ejector pin S3 is smaller than the radius of the push surface S11 of the first ejector pin S1.
- a plurality of third ejector portions S3 are divided into three third ejector portion groups.
- the third ejector portion S3 in the first group S3.1 is located at the cross-connection between the second sub-rib 1412 and the second rib 142.
- the third ejector portion S3 in the second group S3.2 is located in the second sub-groove 122 and on the first sub-rib 1411.
- the third ejector portion S3 in the third group S3.3 is located at the cross-connection between the third sub-rib 1413 and the second rib 142.
- the three third ejector portions S3 on one side of the central axis A form a triangle, and the three third ejector portions S3 can serve to uniformly demold the explosion-proof fence 14.
- Figure 10 is a schematic diagram of the assembly structure of the end cap and the lower plastic shown in Figure 4.
- the lower plastic 10 is stacked on the end cap 40, and the first surface 111 of the lower plastic 10 is opposite to and in contact with the back surface 412 of the end cap 40.
- the first pole through hole 113 of the lower plastic 10 is coaxially arranged with the first through hole 44 of the end cover 40 and is interconnected.
- the injection through hole 114 of the lower plastic 10 is coaxially arranged with the injection hole 46 of the end cover 40 and is interconnected, and the explosion-proof fence 14 of the lower plastic 10 is arranged opposite to the explosion-proof valve 42 of the end cover 40.
- the orthographic projection of the explosion-proof valve 42 falls into the orthographic projection of the first sub-groove 121.
- the cross-sectional area of the first sub-groove 121 is greater than the cross-sectional area of the two second sub-grooves 122, which helps the gas generated in the electrode assembly 200 to flow to the explosion-proof valve 42, so as to facilitate the opening of the explosion-proof valve 42.
- the area of the through groove 12 can be increased, and the flow area of the pressurized gas to the explosion-proof valve 42 can be increased.
- the tabs or blue membranes are prone to rupture and produce fragments.
- the explosion-proof fence 14 can prevent the tabs or blue membrane fragments from floating to the bottom of the explosion-proof valve 42 and blocking the gas passage, thereby causing explosion-proof failure. It can also prevent the tabs from directly contacting the explosion-proof valve 42 and causing a short circuit.
- the side of the insulating film is bonded to the end cap assembly 100. Specifically, the side of the insulating film is hot-melt bonded to the opposite sides of the protrusion 13 of the lower plastic 10 along the width direction (Y-axis direction) of the lower plastic 10. The setting of the protrusion 13 facilitates the fixed connection between the insulating film and the lower plastic 10, ensuring the insulation between the electrode assembly 200 and the end cap 40.
- the insulating film will pull the protrusion 13 of the lower plastic 10 toward the direction close to the electrode assembly 200, so that the middle part of the lower plastic 10 is bent and deformed, thereby forming a gas passage between the two second sub-grooves 122 of the lower plastic 10 and the end cap 40, so that the gas reaching the second sub-grooves 122 from the electrode assembly 200 can reach the explosion-proof valve 42 of the end cap 40 through the gas passage, which helps the gas in the electrode assembly 200 reach the explosion-proof valve 42.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Sealing Battery Cases Or Jackets (AREA)
Abstract
Description
5000-储能系统,4100-第一电能转换装置,4200-第二电能转换装置,3000-第一用电设备,
2000-第二用电设备,1000-储能装置,100-端盖组件,200-电极组件,10-下塑胶,40-端盖,50-上塑胶组件,60-压片组件,70-电极极柱,71-正极极柱,72-负极极柱,51-第一上塑胶,52-第二上塑胶,80-密封圈,61-第一压片,62-第二压片,41-端盖本体,42-防爆阀,44-第一通孔,45-第二通孔,46-注液孔,411-正面,412-背面,418-焊接槽,11-下塑胶本体,111-第一表面,112-第二表面,113-第一极柱通孔,114-注液通孔,115-第二极柱通孔,118-第三表面,119-第四表面,12-通槽,121-第一子槽,122-第二子槽,1211-第一壁,1212-第二壁,1211a-第一子壁,1211b-第二子壁,1212a-第三子壁,1212b-第四子壁,1221-第三壁,1222-第四壁,1223-第五壁,13-凸块,131-第一侧面,132-第二侧面,14-防爆栅栏,141-第一筋条,142-第二筋条,1411-第一子筋条,1412-第二子筋条,1413-第三子筋条,15-第一凸起,16-第二凸起,151-第三侧面,152-第四侧面,17-第一凹槽,171-第一底壁,172-第一侧壁,173-第二侧壁,174-第一加强筋,175-第一导流槽,178-第一导流孔,161-第五侧面,162-第六侧面,18-第二凹槽,181-第二底壁,182-第三侧壁,183-第四侧壁,184-第二加强筋,185-第二导流槽,188-第二导流孔,19-注塑部,S1-第一顶针部,S11-抵推面,S2-第二顶针部,S3-第三顶针部,A-中轴线。
Claims (19)
- 一种下塑胶,用于储能装置,其中,所述下塑胶包括下塑胶本体,所述下塑胶本体包括第一表面和第二表面,所述第一表面和所述第二表面沿所述下塑胶厚度方向背向设置;所述下塑胶本体上设有凸块、第一凸起和第二凸起,所述凸块、所述第一凸起和所述第二凸起均凸设于所述第二表面,沿所述下塑胶长度方向,所述第一凸起和所述第二凸起分别位于所述下塑胶本体的相对两端,且所述第一凸起和所述第二凸起均沿着所述下塑胶宽度方向延伸,所述凸块位于所述第一凸起和所述第二凸起之间,且与所述第一凸起、所述第二凸起间隔设置,所述凸块沿着所述下塑胶宽度方向延伸;所述凸块包括第一侧面,所述第一凸起包括第三侧面,所述第二凸起包括第五侧面,所述第一侧面、所述第三侧面、所述第五侧面位于所述下塑胶宽度方向的同一侧,所述第一侧面、所述第三侧面和所述第五侧面均具有一个注塑部。
- 根据权利要求1所述的下塑胶,其中,所述下塑胶设有通槽,所述通槽包括凸出所述第二表面的槽侧壁;所述下塑胶还设有防爆栅栏,所述防爆栅栏设于所述通槽内且与所述槽侧壁背向所述第一表面的端部连接,所述防爆栅栏包括数个第一筋条和数个第二筋条,数个所述第一筋条沿所述下塑胶宽度方向延伸且连接所述通槽的槽侧壁,数个所述第二筋条沿所述下塑胶长度方向延伸且连接所述通槽的槽侧壁,数个所述第一筋条与数个所述第二筋条交叉连接。
- 根据权利要求2所述的下塑胶,其中,所述第一表面具有多个第一顶针部,多个所述第一顶针部相对中轴线对称,所述中轴线为沿所述下塑胶长度方向延伸且位于所述下塑胶宽度方向的中部的直线。
- 根据权利要求3所述的下塑胶,其中,沿所述下塑胶宽度方向,多个所述第一顶针部位于所述中轴线相对两侧,多个所述第一顶针部相对所述中轴线两两对称。
- 根据权利要求3所述的下塑胶,其中,所述中轴线上具有所述第一顶针部,所述中轴线上的所述第一顶针部相对所述中轴线对称。
- 根据权利要求3所述的下塑胶,其中,所述下塑胶设有第一凹槽,所述第一凹槽自所述第一表面向所述第一凸起内凹陷形成,所述第一凹槽包括第一底壁和沿所述下塑胶长度方向相对设置的第一侧壁和第二侧壁;所述下塑胶设有第二凹槽,所述第二凹槽自所述第一表面向所述第二凸起内凹陷形成,所述第二凹槽包括第二底壁和沿所述下塑胶长度方向相对设置的第三侧壁和第四侧壁;所述第一底壁和所述第二底壁设有多个第二顶针部,多个所述第二顶针部相对所述中轴线两两对称。
- 根据权利要求6所述的下塑胶,其中,所述第一凹槽内具有数个第一导流槽,数个所述第一导流槽沿所述下塑胶宽度方向依次排列,数个所述第一导流槽的体积相等,沿所述下塑胶宽度方向,每个所述第一导流槽的长度尺寸为12.00mm-16.00mm,沿所述下塑胶长度方 向,每个所述第一导流槽的宽度尺寸为7.00mm-11.00mm;所述第二凹槽内具有数个第二导流槽,数个所述第二导流槽沿所述下塑胶宽度方向依次排列,数个所述第二导流槽的体积相等,沿所述下塑胶宽度方向,每个所述第二导流槽的长度尺寸为12.00mm-14.00mm,沿所述下塑胶长度方向,每个所述第二导流槽的宽度尺寸为7.00mm-11.00mm。
- 根据权利要求6所述的下塑胶,其中,每个所述第一顶针部的抵推面为圆形,每个所述第二顶针部的抵推面为圆形,每个所述第一顶针部的抵推面的半径大于每个所述第二顶针部的抵推面的半径。
- 根据权利要求8所述的下塑胶,其中,所述第二顶针部的抵推面的半径范围为1.5mm-3.0mm。
- 根据权利要求7所述的下塑胶,其中,所述第一凹槽包括沿所述下塑胶宽度方向相对设置的两个端壁,所述第一导流槽的数量为四个,每个所述第一导流槽中具有一个所述第二顶针部,沿所述下塑胶宽度方向,位于外侧的两个所述第一导流槽中的所述第二顶针部分别靠近所述第一凹槽的两个所述端壁,位于中间的两个所述第一导流槽中的所述第二顶针部分别位于所述中轴线相对两侧,且相邻设置,四个所述第一导流槽中的所述第二顶针部均靠近所述第一凹槽的侧壁,且沿着所述第一凹槽长度方向间隔排列。
- 根据权利要求10所述的下塑胶,其中,每个所述第一导流槽内的所述第二顶针部与所述第一导流槽的任意一个槽壁之间的距离大于或等于0.55mm。
- 根据权利要求7所述的下塑胶,其中,所述第二凹槽包括沿所述下塑胶宽度方向相对设置的两个端壁,所述第二导流槽的数量为四个,每个所述第二导流槽中具有一个所述第二顶针部,沿所述下塑胶宽度方向,位于外侧的两个所述第二导流槽中的所述第二顶针部分别靠近所述第二凹槽的两个所述端壁,位于中间的两个所述第二导流槽中的所述第二顶针部分别位于所述中轴线相对两侧,且相邻设置,四个所述第二导流槽中的所述第二顶针部均靠近所述第二凹槽的侧壁,且沿着所述第二凹槽长度方向间隔排列。
- 根据权利要求12所述的下塑胶,其中,每个所述第二导流槽内的所述第二顶针部与所述第二导流槽的任意一个槽壁之间的距离大于或等于0.55mm。
- 根据权利要求3所述的下塑胶,其中,数个所述第一筋条和数个所述第二筋条的交叉连接处具有多个第三顶针部,多个所述第三顶针部相对所述中轴线两两对称。
- 根据权利要求14所述的下塑胶,其中,多个所述第三顶针部的抵推面为圆形,每个所述第一顶针部的抵推面的半径大于每个所述第三顶针部的抵推面的半径。
- 根据权利要求2所述的下塑胶,其中,所述通槽包括第一子槽和两个第二子槽,沿所述下塑胶宽度方向,两个所述第二子槽分别位于所述第一子槽的相对两侧,且两个第二子槽 分别与所述第一子槽相互连通;沿所述下塑胶长度方向,所述第一子槽的宽度尺寸大于每个所述第二子槽的宽度尺寸。
- 一种端盖组件,其中,包括端盖和如权利要求1-16任一项所述的下塑胶,所述端盖设有防爆阀;所述下塑胶设有通槽,所述通槽包括第一子槽和两个第二子槽,沿所述下塑胶宽度方向,两个所述第二子槽分别位于所述第一子槽的相对两侧,且两个第二子槽分别与所述第一子槽相互连通;所述下塑胶装于所述端盖的表面,且所述下塑胶的第一表面朝向所述端盖,沿所述端盖组件厚度方向,所述防爆阀的正投影落入所述第一子槽的正投影内。
- 一种储能装置,其中,包括壳体、电极组件和如权利要求17所述的端盖组件,所述壳体具有开口,所述壳体设有容纳腔,所述电极组件容纳于所述容纳腔内,所述端盖组件覆盖所述开口。
- 一种用电设备,其中,包括如权利要求18所述的储能装置,所述储能装置用于储存电能。
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| PCT/CN2023/107085 WO2025010682A1 (zh) | 2023-07-12 | 2023-07-12 | 下塑胶、端盖组件、储能装置及用电设备 |
| EP23944702.2A EP4734276A1 (en) | 2023-07-12 | 2023-07-12 | Lower plastic part, end cover assembly, energy storage apparatus, and electrical device |
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| Application Number | Priority Date | Filing Date | Title |
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| PCT/CN2023/107085 WO2025010682A1 (zh) | 2023-07-12 | 2023-07-12 | 下塑胶、端盖组件、储能装置及用电设备 |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022156090A1 (zh) * | 2021-01-20 | 2022-07-28 | 江苏正力新能电池技术有限公司 | 一种动力电池顶盖结构及动力电池 |
| CN115588817A (zh) * | 2022-11-11 | 2023-01-10 | 深圳海润新能源科技有限公司 | 下塑胶件、顶盖组件、储能装置及用电设备 |
| CN115863864A (zh) * | 2023-02-09 | 2023-03-28 | 深圳海润新能源科技有限公司 | 下塑胶组件、储能装置及用电设备 |
| CN115939692A (zh) * | 2023-02-09 | 2023-04-07 | 深圳海润新能源科技有限公司 | 下塑胶组件、端盖组件、储能装置及用电设备 |
| CN116404321A (zh) * | 2023-05-31 | 2023-07-07 | 深圳海辰储能控制技术有限公司 | 下塑胶、端盖组件、储能装置及用电设备 |
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2023
- 2023-07-12 WO PCT/CN2023/107085 patent/WO2025010682A1/zh active Pending
- 2023-07-12 EP EP23944702.2A patent/EP4734276A1/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2022156090A1 (zh) * | 2021-01-20 | 2022-07-28 | 江苏正力新能电池技术有限公司 | 一种动力电池顶盖结构及动力电池 |
| CN115588817A (zh) * | 2022-11-11 | 2023-01-10 | 深圳海润新能源科技有限公司 | 下塑胶件、顶盖组件、储能装置及用电设备 |
| CN115863864A (zh) * | 2023-02-09 | 2023-03-28 | 深圳海润新能源科技有限公司 | 下塑胶组件、储能装置及用电设备 |
| CN115939692A (zh) * | 2023-02-09 | 2023-04-07 | 深圳海润新能源科技有限公司 | 下塑胶组件、端盖组件、储能装置及用电设备 |
| CN116404321A (zh) * | 2023-05-31 | 2023-07-07 | 深圳海辰储能控制技术有限公司 | 下塑胶、端盖组件、储能装置及用电设备 |
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