WO2024131969A1 - 一种连接器组件 - Google Patents

一种连接器组件 Download PDF

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Publication number
WO2024131969A1
WO2024131969A1 PCT/CN2023/141185 CN2023141185W WO2024131969A1 WO 2024131969 A1 WO2024131969 A1 WO 2024131969A1 CN 2023141185 W CN2023141185 W CN 2023141185W WO 2024131969 A1 WO2024131969 A1 WO 2024131969A1
Authority
WO
WIPO (PCT)
Prior art keywords
cylindrical body
conductor
assembly according
connector assembly
electrical connector
Prior art date
Application number
PCT/CN2023/141185
Other languages
English (en)
French (fr)
Inventor
王超
Original Assignee
长春捷翼汽车科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 长春捷翼汽车科技股份有限公司 filed Critical 长春捷翼汽车科技股份有限公司
Publication of WO2024131969A1 publication Critical patent/WO2024131969A1/zh

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/62Means for facilitating engagement or disengagement of coupling parts or for holding them in engagement
    • H01R13/639Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R13/00Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
    • H01R13/46Bases; Cases
    • H01R13/52Dustproof, splashproof, drip-proof, waterproof, or flameproof cases
    • H01R13/5202Sealing means between parts of housing or between housing part and a wall, e.g. sealing rings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R24/00Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure
    • H01R24/005Two-part coupling devices, or either of their cooperating parts, characterised by their overall structure requiring successive relative motions to complete the coupling, e.g. bayonet type

Definitions

  • the present application relates to the technical field of electrical connection, and in particular to a connector assembly.
  • the connector In actual installation, the connector must be implemented according to different usage scenarios. When connecting the circuits on both sides of the mounting base, it is necessary to connect the circuits one by one, which is very cumbersome, cannot be integrated, and has low assembly efficiency. In addition, in many cases where the insulating part is installed first and then the conductor is installed in the insulating part, a separate connection structure needs to be provided for the insulating part, which not only wastes man-hours, but also increases manufacturing costs and causes a waste of funds. Therefore, a new solution is urgently needed in the prior art to solve the above problems.
  • the present application aims to solve the technical problems in the prior art that battery packs cannot be integrated and have low assembly efficiency, and provides a connector assembly.
  • a connector assembly comprising:
  • a first electrical connector having a connecting base and a first butt end arranged at one side of the connecting base, the first butt end having at least one first cylindrical body passing through the connecting base, and a first conductor being arranged in the first cylindrical body;
  • a first butt-jointed electrical connector the first butt-jointed connector is electrically connected to the first butt end, the first butt-jointed electrical connector has a second cylindrical body matching with at least one first cylindrical body, and a second conductor is disposed in the second cylindrical body;
  • the butt end of the first cylindrical body is divided into a plurality of elastic sheets by axial slots, and the inner wall of the second cylindrical body has protrusions matching the elastic sheets;
  • the first conductor is at least partially disposed in the first cylindrical body
  • the second conductor is at least partially disposed in the second cylindrical body
  • the second conductor is electrically connected to the first conductor
  • connection base further has a second butt end arranged opposite to the first butt end, the second butt end is used for electrically connecting to a second butt electrical connector, and the second butt electrical connector is different from the first butt electrical connector.
  • each elastic sheet and each protrusion have an overlapping region, and the area of the overlapping region is at least 28%-98% of the surface area of the elastic sheet or the protrusion.
  • the first butted electrical connector further comprises a flat belt having an inserting section, the side wall of the second cylindrical body is provided with an inserting slot, and the inserting section is at least partially inserted into the inserting slot to form the second conductor.
  • the flat belt further comprises a transmission section connected to the plug-in section, one of the plug-in section and the transmission section is made of copper, the other is made of aluminum, and there is a copper-aluminum eutectic between the plug-in section and the transmission section.
  • At least one bend is provided on the transmission section.
  • the ratio of the unfolded length of the curved portion to the straight-line distance between the two ends of the curved portion is 1:0.05-1:0.98.
  • the surface of the flat strip has a coating
  • the material of the coating is one of gold, silver, copper, nickel, titanium, tin, aluminum, cadmium, zirconium, chromium, cobalt, manganese, zinc, phosphorus, tellurium, beryllium, tin-lead alloy, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, graphene silver or silver-gold-zirconium alloy.
  • the material and/or thickness of the coating on the plug-in section and the transmission section are inconsistent.
  • the inner diameter of the first cylindrical body gradually decreases in a direction toward the first mating electrical connector.
  • the first conductor passes through the first cylindrical body, and the maximum outer diameter of the first conductor is greater than the minimum inner diameter of the elastic sheet in a natural state.
  • first cylindrical bodies and corresponding first conductors there are multiple first cylindrical bodies and corresponding first conductors, and at least two first conductors are exposed outside the first cylindrical body at different lengths.
  • a sealing structure abutting against the mounting base is provided on the first electrical connector.
  • a screw is further included, the first conductor has an axial threaded hole, the second conductor is provided with an axial through hole, and the screw passes through the through hole and is threadedly connected with the threaded hole.
  • the second conductor has a through hole for accommodating the screw to pass through, and the ratio of the cross-sectional area of the through hole to the cross-sectional area of the screw is 1:1-2.2:1.
  • a nut is provided on a side of the screw located at the second conductor, and an insulating washer is provided on the nut.
  • first cylindrical bodies there are at least two first cylindrical bodies on the first electrical connector, and the ratio of the distance between two adjacent first cylindrical bodies to the diameter of the first cylindrical body is greater than or equal to 1:0.72.
  • a coating is provided on the first conductor, and a material of the coating is one of nickel, cadmium, manganese, zirconium, cobalt, tin, titanium, chromium, gold, silver, zinc, tin-lead alloy, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy.
  • the first conductor is stamped.
  • the first electrical connector is provided with honeycomb-shaped reinforcing ribs.
  • a buffer structure is provided on the first butting electrical connector.
  • the first mating electrical connector has a receiving cavity
  • the second cylindrical body is arranged in the receiving cavity
  • the receiving cavity has a bell mouth on one side close to the mounting surface.
  • the device is easy to operate and has an assembled structure, which is convenient for disassembly, maintenance and repair.
  • the first electrical connector and the first docking electrical connector can be fixed by the cooperation of the elastic sheet and the protrusion, so as to avoid the situation that shaking during operation affects the conductive effect.
  • the insulating pad can prevent water vapor and dust from entering the interior, thereby ensuring the conductivity and avoiding the possibility of short circuit.
  • the second cylindrical body is plugged into the first cylindrical body, and the protrusion in the second cylindrical body can squeeze the elastic sheet, so that the first cylindrical body and the second cylindrical body are connected and tightened. In this way, during installation, the second cylindrical body can be plugged into the first cylindrical body first, and it can be completed without other parts.
  • FIG1 is a front view of a connector assembly of the present application.
  • FIG2 is a schematic structural diagram of a first electrical connector of a connector assembly of the present application.
  • FIG3 is a schematic structural diagram of a second cylindrical portion and a flat belt of a connector assembly of the present application
  • FIG4 is a schematic structural diagram of a second connector of a connector assembly of the present application.
  • FIG. 5 is a schematic structural diagram of a second mating electrical connector of a connector assembly of the present application.
  • FIG. 6 is a schematic diagram of a bend in which the ratio of the unfolded length of the bend to the straight-line distance between the two ends of the bend is 1:0.05.
  • FIG. 7 is a schematic diagram of a bend in which the ratio of the unfolded length of the bend to the straight-line distance between the two ends of the bend is 1:0.98.
  • first electrical connector 2. first cylindrical body; 21. slot; 3. elastic sheet; 4. first conductor; 5. second cylindrical body; 51. protrusion; 7, second conductor; 71, through hole; 701, flat belt; 702, plug-in section; 703, transmission section; 7011, bending section; 8. Sealing structure; 9. Screw; 10. First butt-jointed electrical connector; 11. Buffer structure; 12. Second butt-jointed electrical connector; 13. Fixed end; 14. Electrical connection end; 15. Connecting portion; 100, mounting surface; 101, accommodating cavity; 102, bell mouth.
  • a connector assembly includes: a first electrical connector 1, the first electrical connector 1 having a connection base and a first butt end arranged at one side of the connection base, the first butt end having at least one first cylindrical body passing through the connection base, and a first conductor 4 being arranged in the first cylindrical body;
  • a first butt-jointed electrical connector 10 the first butt-jointed connector being electrically connected to the first butt end, the first butt-jointed electrical connector 10 having a second cylindrical body 5 matching with at least one first cylindrical body 2, a second conductor 7 being disposed in the second cylindrical body 5;
  • the butt end of the first cylindrical body 2 is divided by an axial slot 21 to form a plurality of elastic sheets 3, and the inner wall of the second cylindrical body 5 has a protrusion 51 matching the elastic sheet 3;
  • the first conductor 4 is at least partially disposed in the first cylindrical body 2
  • the second conductor 7 is at least partially disposed in the second cylindrical body 5
  • the second conductor 7 is electrically connected to the first conductor 4 .
  • the first electrical connector 1 is used to electrically connect with the circuits on both sides, or the docking electrical connectors on both sides.
  • the first conductor 4 is installed in the first cylindrical body 2 in the first electrical connector 1.
  • the elastic sheet 3 on the first cylindrical body 2 has a clamping effect.
  • the second cylindrical body 5 is plugged into the first cylindrical body 2.
  • the protrusion 51 in the second cylindrical body 5 can squeeze the elastic sheet 3, so that the first cylindrical body 2 and the second cylindrical body 5 are tightly connected. In this way, when installing, the second cylindrical body 5 can be plugged into the first cylindrical body 2 first, and it can be completed without other parts, and then the second conductor 7 is connected to the second cylindrical body 5, so as to meet different assembly environments.
  • the protrusion 51 can also increase the friction between the second cylindrical body 5 and the first cylindrical body 2 and prevent slipping.
  • the first conductor 4 and the second conductor 7 are in contact and electrically connected.
  • the first electrical connector 1 is installed as an integral structure on the mounting surface 100.
  • Each second cylindrical body 5 of the plug end can be connected separately, or multiple second cylindrical bodies 5 can be installed as a whole and then plugged into the first electrical connector 1.
  • connection base further has a second butt end opposite to the first butt end, and the second butt end is used to electrically connect to a second butt electrical connector 12 , which is different from the first butt electrical connector 10 .
  • the second docking electrical connector 12 can be connected to an external battery pack, and includes a connecting portion 15, a fixed end 13 and an electrical connection end 14.
  • the second docking electrical connector 12 is electrically connected to the first electrical connector 1 through the fixed end 13 for conduction, and then transmitted to the electrical connection end 14 through the connecting portion 15 to form a passage, so that the first electrical connector 1 can work smoothly.
  • the electrical connection end 14 can be connected to a cable, and the cable can be connected to the same or different electrical devices.
  • each elastic sheet 3 and each protrusion 51 have an overlapping region, and the area of the overlapping region is at least 28%-98% of the surface area of the elastic sheet 3 or the protrusion 51 .
  • the inventors prepared 10 groups of docking samples with different overlapping areas (the overlapping area during docking is changed by changing the size of the elastic sheet 3 and the protrusion 51). Generally, the plug-in force is greater than 7N and is qualified.
  • Table 1 The test results are shown in Table 1.
  • the first mating electrical connector 10 further includes a flat belt 701 having an inserting section 702 .
  • the side wall of the second cylindrical body 5 is provided with an inserting slot, and the inserting section 702 is at least partially inserted into the inserting slot to form the second conductor 7 .
  • the flat belt 701 is inserted into the inside of the plug-in slot, connected and electrically connected to the first conductor 4 through the screw 9. Since it is inserted into the plug-in slot through the side wall, it is convenient to pull the flat belt during work, the quality is guaranteed, and the waste of space is also reduced.
  • the flat belt 701 also includes a transmission section 703 connected to the plug-in section 702 , one of the plug-in section 702 and the transmission section 703 is made of copper, and the other is made of aluminum, and there is a copper-aluminum eutectic between the plug-in section 702 and the transmission section 703 .
  • the material of the plug-in section 702 is copper
  • the material of the transmission section 703 is aluminum
  • the material of the plug section 702 is copper, which satisfies the requirements that the conductor should have high electrical conductivity, sufficient mechanical properties, chemical stability, easy processing, good welding performance, etc. Copper has excellent physical and chemical properties, excellent electrical and thermal conductivity, and high corrosion resistance to air and water.
  • the material of the transmission section 703 is aluminum, and the conductivity of aluminum is second only to silver and copper. Although its conductivity is only 2/3 of that of copper, its density is only 1/3 of that of copper. Therefore, to transmit the same amount of electricity, the weight of the aluminum wire is only half of that of the copper wire, which can achieve lightweight and low cost.
  • the oxide film on the surface of aluminum is not only corrosion-resistant, but also has a certain insulation property, so aluminum is widely used in the electrical manufacturing industry, the wire and cable industry, and the radio industry.
  • the copper-aluminum eutectic between the plug section 702 and the transmission section 703 allows the two to be well fused and connected together to achieve electrical connection.
  • At least one curved portion 7011 is provided on the transmission section 703 .
  • the ratio of the unfolded length of the curved portion 7011 to the straight-line distance between two ends of the curved portion 7011 is 1:0.23-1:0.98.
  • the unfolded length of the bending portion 7011 is L2, and the straight-line distance between the two ends of the bending portion 7011 is L1.
  • Figure 6 is a schematic diagram of L2:L1 being 1:0.05. At this time, the bending degree reaches the maximum. If the bending continues, there is a risk of not being able to connect the conductive parts at both ends.
  • Figure 7 is a schematic diagram of L2:L1 being 1:0.98. At this time, the bending degree is small, resulting in a smaller energy absorption capacity. If the bending degree is smaller than this degree, the problem of being unable to absorb energy will occur.
  • the coating on the flat belt 701 can extend its service life.
  • Coating setting method The coating is set by electroplating, chemical plating, magnetron sputtering or vacuum plating.
  • the electroplating method is the process of plating a thin layer of other metals or alloys on certain metal surfaces using the principle of electrolysis.
  • the magnetron sputtering method uses the interaction between the magnetic field and the electric field to make the electrons run in a spiral shape near the target surface, thereby increasing the probability of electrons hitting the argon gas to produce ions.
  • the generated ions hit the target surface under the action of the electric field and sputter out the target material.
  • the vacuum plating method is to deposit various metal and non-metal films on the surface of plastic parts through distillation or sputtering under vacuum conditions.
  • the material and/or thickness of the coating on the plug section 702 and the transmission section 703 are different.
  • the inner diameter of the first cylindrical body 2 gradually decreases in a direction toward the first mating electrical connector 10 .
  • the inner diameter of the first cylindrical body 2 gradually decreases from the fixed end 13 close to the mounting base to the free end on the other side of the mounting base.
  • the first cylindrical body 2 gradually reduces its radius from the fixed end 13 of the base of the first electrical connector 1 to the end away from it, which can ensure the firmness of the fixation of the first conductor 4 and avoid unstable conductivity or other dangerous problems caused by rotation during operation.
  • the first conductor 4 passes through the first cylindrical body 2 , and the maximum outer diameter of the first conductor 4 is greater than the minimum inner diameter of the elastic sheet 3 in a natural state.
  • the diameter of the first conductor 4 is larger than that of the first cylindrical body 2, which will expand the elastic sheet 3.
  • the elastic sheet 3 has a greater clamping force on the first conductor 4, ensuring that it will not rotate during electrical connection, thereby ensuring safety. After the elastic sheet 3 is expanded, the connection between the first cylindrical body 2 and the second cylindrical body 5 is also more secure.
  • first cylindrical bodies 2 and corresponding first conductors 4 there are multiple first cylindrical bodies 2 and corresponding first conductors 4 , and at least two first conductors 4 are exposed outside the first cylindrical body 2 with different lengths.
  • the first conductor 4 is inserted into the interior of the first cylindrical body 2, so the number is corresponding.
  • the number of the first conductors 4 is multiple, so the number of the first cylindrical body 2 corresponds to the number of the first conductors 4.
  • the length of the first conductor 4 exposed outside the first cylindrical body 2 is different, which can adapt to different working environments.
  • a sealing structure 8 abutting against the mounting base is disposed on the first electrical connector 1, as shown in FIG2 .
  • the sealing structure 8 is used to prevent water vapor and dust during installation, so as to prevent water vapor or dust from entering the installation surface 100 along the outer wall of the first cylindrical body 2, thereby affecting the conductive performance and even causing a short circuit.
  • a screw 9 is further included.
  • the first conductor 4 has an axial threaded hole.
  • the second conductor 7 is provided with an axial through hole 71.
  • the screw 9 passes through the through hole 71 and is threadedly connected with the threaded hole.
  • the screw 9 is screwed to the threaded hole.
  • the nail 9 first passes through the second conductor 7 and is screwed to the first conductor 4 .
  • the second conductor 7 has a through hole 71 for accommodating the screw 9 to pass through, and the ratio of the cross-sectional area of the through hole 71 to the cross-sectional area of the screw 9 is 1:1-2.2:1.
  • the cross-sectional area of the through hole 71 is 1:1 with the cross-sectional area of the screw 9.
  • the screw cannot shake in the through hole 71.
  • the precision of the threaded hole or through hole 71 on the first conductor 4 and the second conductor 7 is required. If the ratio of the cross-sectional area of the through hole 71 to the cross-sectional area of the screw 9 is too large, the surface area of the second conductor 7 is insufficient, which will affect the conductivity after it is connected with the first conductor 4.
  • the inventor conducted an experiment.
  • test method is to select the same first conductor 4 and different second conductors 7, each second conductor 7 has a different size of through hole 71, and measure the conductivity after the first conductor 4 is connected with different second conductors 7.
  • the conductivity is less than 99% and is unqualified. The results are shown in Table 3.
  • the ratio of the cross-sectional area of the through hole 71 to the cross-sectional area of the screw 9 is 1:1-2.2:1.
  • a nut is provided on the screw 9 at one side of the second conductor 7 , and an insulating washer is provided on the nut.
  • the insulating pad plays an insulating role, and the nut is easy to operate manually and can be screwed quickly without tools.
  • first cylindrical bodies 2 there are at least two first cylindrical bodies 2 on the first electrical connector 1, and the ratio of the distance between two adjacent first cylindrical bodies 2 to the diameter of the first cylindrical body 2 is greater than or equal to 1:0.72.
  • first cylindrical bodies 2 there are multiple first cylindrical bodies 2 on the first electrical connector 1, and the ratio of the distance between two adjacent first cylindrical bodies 2 to the diameter of the first cylindrical body 2 is 1:0.72, which is the minimum distance for connecting external terminals or cables. Therefore, the ratio of the distance between two adjacent first cylindrical bodies 2 to the diameter of the first cylindrical body 2 is greater than or equal to 1:0.72, which does not affect the use and installation.
  • a coating is provided on the first conductor 4, and a material of the coating is one of nickel, cadmium, manganese, zirconium, cobalt, tin, titanium, chromium, gold, silver, zinc, tin-lead alloy, silver-antimony alloy, palladium, palladium-nickel alloy, graphite silver, graphene silver and silver-gold-zirconium alloy.
  • the plating layer on the first conductor 4 can extend the service life of the first conductor 4 .
  • the first conductor 4 formed by integral stamping is relatively strong, easy to use, does not require installation, can be mass-produced, and saves manpower.
  • the first electrical connector 1 is provided with honeycomb-shaped reinforcing ribs.
  • the honeycomb-shaped reinforcement ribs protect the first cylindrical body 2 to prevent collision and reduce the impact force generated by the collision on the first cylindrical body 2.
  • the electrical connector 1 is damaged.
  • a second connector 10 is further included, and at least one second cylindrical body 5 is disposed on the second connector 10 .
  • the second cylindrical body 5 is mounted on the second connector 10.
  • the second connector 10 can complete the plugging of multiple second cylindrical bodies 5 with the first electrical connector 1, which is convenient and quick.
  • a buffer structure 11 is provided on the first butted electrical connector 10. As shown in FIG. 4 ,
  • the buffer structure 11 on the second connector 10 has a protective function and plays a buffering role during the plugging process.
  • the second connector 10 has a receiving cavity 101
  • the second cylindrical body 5 is disposed in the receiving cavity 101
  • a side of the receiving cavity 101 close to the mounting surface 100 has a bell mouth 102 .
  • the side of the mounting surface 100 facing the second connector 10 has a plug-in structure with the second connector 10, and the plug-in structure can be installed in the accommodating cavity 101 of the second connector 10.
  • Setting the edge of the accommodating cavity 101 as a bell mouth 102 is beneficial for smoothly plugging the second connector with the plug-in structure of the mounting surface 100 in the event of manufacturing errors.

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  • Connector Housings Or Holding Contact Members (AREA)

Abstract

一种连接器组件,包括第一电连接器和第一对接电连接器,第一电连接器具有连接基体和设置于连接基体一侧的第一对接端,第一对接端具有至少一个穿过连接基体的第一筒状体,第一筒状体内设置有第一导体;第一对接电连接器与第一对接端电连接,第一对接电连接器具有与至少一个第一筒状体匹配的第二筒状体,第二筒状体内设置有第二导体;第一筒状体的对接端被轴向开槽分割形成多个弹性片,第二筒状体的内壁具有与弹性片匹配的凸起;第一导体至少部分设置在第一筒状体内,第二导体至少部分设置在第二筒状体内,第二导体与第一导体电连接。本连接器组件便于拆卸保养和维修,通过弹性片和凸起的配合可以实现两个电连接器稳定的电连接。

Description

一种连接器组件
相关申请
本申请要求于2022年12月24日递交的申请号为202211669414.4的中国专利申请的优先权,并引用上述专利申请公开的内容作为本申请的一部分。
技术领域
本申请涉及电连接技术领域,特别涉及一种连接器组件。
背景技术
随着新能源汽车领域的发展,高压电连接器在汽车上应用的比例越来越高,电动汽车得到了越来越广泛的发展。动力电池系统是电动汽车构成的重要组成部分。连接器作为动力电池系统的关键使用部件,担当着连接设备,传输高压电、大电流的主要职责。随着连接器在高压电能传输上的广泛应用,其安全性、可靠性也越来越受到关注,而整个电流的回路的保护也变得越来越重要,随着电路的越来越复杂,电连接器的需求也越来迫切。
连接器在实际安装中要根据不同的使用场景具体实施,在对安装基体两侧的电路进行连接时,需要逐一电路进行连接,非常繁琐,无法实现集成化,组装效率低。此外在很多先安装绝缘件再在绝缘件内安装导体的情况中,需要给绝缘件设置单独的连接结构,不但浪费工时,而且导致制造成本增加,造成资金的浪费,因此,现有技术中亟需一种新的方案来解决上述问题。
发明内容
本申请要解决现有技术中的电池包无法实现集成一体化,组装效率低的技术问题,提供了一种连接器组件。
为了解决上述技术问题,本申请的技术方案具体如下:
一种连接器组件,包括:
第一电连接器,第一电连接器具有连接基体和设置于连接基体一侧的第一对接端,第一对接端具有至少一个穿过连接基体的第一筒状体,第一筒状体内设置有第一导体;
第一对接电连接器,第一对接连接器与第一对接端电连接,第一对接电连接器具有与至少一个第一筒状体匹配的第二筒状体,第二筒状体内设置有第二导体;
第一筒状体的对接端被轴向开槽分割形成多个弹性片,第二筒状体的内壁具有与弹性片匹配的凸起;
第一导体至少部分设置在第一筒状体内,第二导体至少部分设置在第二筒状体内,第二导体与第一导体电连接。
优选地,连接基体还具有与第一对接端相反设置的第二对接端,第二对接端用于电连接第二对接电连接器,第二对接电连接器不同于第一对接电连接器。
优选地,每一弹性片和每一凸起具有重叠区域,重叠区域的面积至少为弹性片或者凸起的表面积的28%-98%。
优选地,第一对接电连接器还包括扁带,扁带具有插接段,第二筒状体的侧壁设置有插接槽,插接段至少部分插入插接槽形成第二导体。
优选地,扁带还包括与插接段连接的传输段,插接段和传输段中的一者的材质为铜,另一者的材质为铝,插接段和传输段之间具有铜铝共熔体。
优选地,传输段上设置有至少一个弯曲部。
优选地,弯曲部的展开长度与弯曲部两端之间的直线距离的比为1:0.05-1:0.98。
优选地,扁带的表面具有镀层,镀层的材质为金、银、铜、镍、钛、锡、铝、镉、锆、铬、钴、锰、锌、磷、碲、铍、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银或银金锆合金中的一种。
优选地,插接段和传输段上的镀层的材质和/或厚度不一致。
优选地,第一筒状体的内径沿朝向第一对接电连接器的方向逐渐减小。
优选地,第一导体穿过第一筒状体,且第一导体的最大外径大于弹性片自然状态下的最小内径。
优选地,第一筒状体与对应的第一导体数量为多个,至少有两个第一导体露出在第一筒状体之外的长度不同。
优选地,第一电连接器上设置有与安装基体抵接的密封结构。
优选地,还包括螺钉,第一导体具有轴向螺纹孔,第二导体设置轴向通孔,螺钉穿过通孔与螺纹孔螺接。
优选地,第二导体具有容纳螺钉穿过的通孔,通孔的横截面积与螺钉的横截面积的比为1:1-2.2:1。
优选地,螺钉在位于第二导体的一侧设置螺帽,螺帽上具有绝缘垫。
优选地,第一电连接器上第一筒状体的数量至少有两个,两个相邻第一筒状体的距离与第一筒状体的直径的比大于等于1:0.72。
优选地,第一导体上设有镀层,镀层的材质为镍、镉、锰、锆、钴、锡、钛、铬、金、银、锌、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银和银金锆合金中的一种。
优选地,第一导体为冲压成型。
优选地,第一电连接器上设有蜂窝状的加强筋。
优选地,第一对接电连接器上设置有缓冲结构。
优选地,第一对接电连接器具有容置腔,第二筒状体设置在容置腔内,容置腔靠近安装面的一侧具有喇叭口。
本申请具有以下的有益效果:
本装置操作简单,组装式结构,便于拆卸保养和维修,通过弹性片与凸起的配合可以对第一电连接器与第一对接电连接器进行固定,避免在工作时候出现晃动影响导电效果的情况,同时绝缘垫可以防止水汽和灰尘进入内部,保证了导电率和避免了短路发生的可能性。第二筒状体与第一筒状体插接,第二筒状体内的凸起能够挤压弹性片,从而使第一筒状体和第二筒状体连接紧固。这样在安装时,可以先将第二筒状体插接在第一筒状体上,无需其他零件即可完成。
附图说明
下面结合附图和具体实施方式对本申请作进一步详细说明。
图1为本申请一种连接器组件的正视图;
图2为本申请一种连接器组件的第一电连接器的结构示意图;
图3为本申请一种连接器组件的第二筒状部及扁带的结构示意图;
图4为本申请一种连接器组件的第二连接器的结构示意图;
图5为本申请一种连接器组件的第二对接电连接器的结构示意图。
图6为弯曲部的展开长度与弯曲部两端之间的直线距离的比为1:0.05的弯折示意图。
图7为弯曲部的展开长度与弯曲部两端之间的直线距离的比为1:0.98的弯折示意图。
图中的附图标记表示为:
1、第一电连接器;2、第一筒状体;21、开槽;3、弹性片;4、第一导体;5、第二筒状
体;51-凸起;
7、第二导体;71、通孔;701、扁带;702、插接段;703、传输段;7011、弯曲部;
8、密封结构;9、螺钉;10、第一对接电连接器;11、缓冲结构;12、第二对接电连接
器;13、固定端;14、电连接端;15、连接部;
100、安装面、101、容置腔;102、喇叭口。
具体实施方式
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
请参阅图1-图5,一种连接器组件,包括:第一电连接器1,第一电连接器1具有连接基体和设置于连接基体一侧的第一对接端,第一对接端具有至少一个穿过连接基体的第一筒状体,第一筒状体内设置有第一导体4;
第一对接电连接器10,第一对接连接器与第一对接端电连接,第一对接电连接器10具有与至少一个第一筒状体2匹配的第二筒状体5,第二筒状体5内设置有第二导体7;
第一筒状体2的对接端被轴向开槽21分割形成多个弹性片3,第二筒状体5的内壁具有与弹性片3匹配的凸起51;
第一导体4至少部分设置在第一筒状体2内,第二导体7至少部分设置在第二筒状体5内,第二导体7与第一导体4电连接。
第一电连接器1用于与两侧的电路,或者两侧的对接电连接器电连接,首先第一导体4安装在第一电连接器1内的第一筒状体2内,第一筒状体2上的弹性片3具有夹紧作用,第二筒状体5与第一筒状体2插接,第二筒状体5内的凸起51能够挤压弹性片3,从而使第一筒状体2和第二筒状体5紧固连接。这样在安装时,可以先将第二筒状体5插接在第一筒状体2上,无需其他零件即可完成,再将第二导体7与第二筒状体5连接,从而满足不同的装配环境,此外,凸起51还可以起到增大第二筒状体5与第一筒状体2摩擦力以及防滑的作用。在第一筒状体2和第二筒状体5插接时,第一导体4与第二导体7相接触进行电连接。
在一些实施例中,第一电连接器1作为一个整体结构安装在安装面100上。对插端的第二筒状体5每个可以单独连接,也可以多个第二筒状体5集中一体安装完成后和第一电连接器1插接。
在一实施方式中,连接基体还具有与第一对接端相反设置的第二对接端,第二对接端用于电连接第二对接电连接器12,第二对接电连接器12不同于第一对接电连接器10。
第二对接电连接器12可与外部电池包连接,其包括连接部15、固定端13和电连接端14,第二对接电连接器12通过固定端13与第一电连接器1电连接进行导通,随后通过连接部15进行传递至电连接端14形成通路,从而让第一电连接器1能顺利的进行工作。
在一些实施例中,电连接端14可以连接线缆,线缆可以连接相同或不同的用电器件。
在一些实施例中,每一弹性片3和每一凸起51具有重叠区域,重叠区域的面积至少为弹性片3或者凸起51的表面积的28%-98%。
发明人为了验证弹性片3和凸起51的重叠区域的面积对第一电连接器1和第一对接电连接器10之间连接稳定性和插拔力的影响,制作10组具有不同重叠区域(通过改变弹性片3和凸起51的大小来改变对接时的重叠区域的面积)的对接样件。通常情况下,插拔力大于7N为合格,测试结果如下表1。
表1,弹性片3与凸起51的重叠区域的面积占弹性片3的百分比是否影响连接的稳定性:
从表1中可以看出,弹性片3与凸起51的重叠区域的面积占弹性片3的百分比小于28%时,插拔力小于7N,两者之间的连接明显松动,为不合格;弹性片3与凸起51的重叠区域的面积占弹性片3的百分比达到98%之后,插拔力没有明显提升。因此,发明人将弹性片3与凸起51的重叠区域的面积占弹性片3或凸起51的比值限定为28%-98%。当然可以理解,该比值达到100%也是允许的,这样,无需限制弹性片3和凸起51之间的插接位置,满足该两者完全重叠即可。
在一实施方式中,第一对接电连接器10还包括扁带701,扁带701具有插接段702,第二筒状体5的侧壁设置有插接槽,插接段702至少部分插入插接槽形成第二导体7。
扁带701插接在插接槽的内部,通过螺钉9与第一导体4连接且电连接,由于是通过侧壁插入到插接槽,同时便于工作时拉扯扁带,质量有保证,同时也减少了空间的浪费。
在一些实施例中,扁带701还包括与插接段702连接的传输段703,插接段702和传输段703中的一者的材质为铜,另一者的材质为铝,插接段702和传输段703之间具有铜铝共熔体。
优选地,在本实施例中,插接段702的材质为铜,传输段703的材质为铝,插接段702和传输段703之间具有铜铝共熔体。
插接段702的材质为铜满足导体应具有较高的电导率、足够的力学性能、耐化学稳定性以及便于加工、焊接性能好等特性的要求。铜有优异的物理化学性能,铜导电性、导热性极佳,铜对大气和水的抗腐蚀能力也很高。
传输段703的材质为铝,铝的导电性仅次于银、铜,虽然它的导电率只有铜的2/3,但密度只有铜的1/3,所以输送同量的电,铝线的质量只有铜线的一半,可实现轻量化而且成本低。铝表面的氧化膜不仅有耐腐蚀的能力,而且有一定的绝缘性,所以铝在电器制造工业、电线电缆工业和无线电工业中有广泛的用途。插接段702和传输段703之间具有铜铝共熔体可以让二者很好的融合连接在一起实现电连接。
在一实施方式中,传输段703上设置有至少一个弯曲部7011。
在一实施方式中,弯曲部7011的展开长度与弯曲部7011两端之间的直线距离的比为1:0.23-1:0.98。
发明人为了选用不同的弯曲部7011的展开长度与弯曲部7011两端之间的直线距离的比的传输段703连接两端导电件,来测试比值是否能吸能以及是否可以保证连接到两端的导电件实现电连接,测试结果如表2所示。
表2,不同比值是否吸能及是否可以保证连接到两端的导电件实现电连接:
从表2可知,弯曲部7011的展开长度与弯曲部7011两端之间的直线距离的比大于1:0.05的时候,两端太近距离不够,无法连接到两端的到导电件;弯曲部7011的展开长度与弯曲部7011两端之间的直线距离的比小于1:0.98的时候,无法吸能;只有在比为1:0.05-1:0.98区间的时候,既可以吸能又可以实现电连接,因此发明人选取了最适合的弯曲部7011的展开长度与弯曲部7011两端的直线距离的比为1:0.05-1:0.98。
如图6和图7所示,弯曲部7011的展开长度为L2,弯曲部7011两端之间的直线距离为L1,图6为L2:L1为1:0.05的示意图,此时折弯程度达到最大,继续折弯则有无法连接其两端导电部的风险,图7为L2:L1为1:0.98的示意图,此时折弯程度较小,导致吸能的能力也较小,如果折弯程度比此程度更小,则将出现无法吸能的问题。
在一实施方式中,扁带701的表面尤其是插接段702的表面具有镀层,镀层的材质为金、银、铜、镍、钛、锡、铝、镉、锆、铬、钴、锰、锌、磷、碲、铍、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银或银金锆合金中的一种。
扁带701上的镀层,能够延长其的使用寿命。
镀层设置方式:镀层采用电镀、化学镀、磁控溅射或者真空镀的方式设置。
电镀方法,就是利用电解原理在某些金属表面上镀上一薄层其它金属或合金的过程。
化学镀方法,是在金属的催化作用下,通过可控制的氧化还原反应产生金属的沉积过程。
磁控溅射方法,是利用磁场与电场交互作用,使电子在靶表面附近成螺旋状运行,从而增大电子撞击氩气产生离子的概率。所产生的离子在电场作用下撞向靶面从而溅射出靶材。
真空镀方法,是采用在真空条件下,通过蒸馏或溅射等方式在塑件表面沉积各种金属和非金属薄膜。
在一实施方式中,插接段702和传输段703上的镀层的材质和/或厚度不一致。
由此,可以根据实际需要达到不同的厚度,达到不同的耐磨或者耐用效果,从而避免资源的浪费,减少了生产不必要的损失。
在一实施方式中,第一筒状体2的内径沿朝向第一对接电连接器10的方向逐渐减小。
第一筒状体2的内径自与靠近安装基体的固定端13至相对安装基体另一侧的自由端逐渐减小,第一筒状体2自与第一电连接器1的基体的固定端13向远离的一端逐渐的缩小半径,可以保证对第一导体4固定的牢固程度,避免工作时转动导致的导电不稳或者出现其他危险问题。
在一实施方式中,第一导体4穿过第一筒状体2,且第一导体4的最大外径大于弹性片3自然状态下的最小内径。
第一导体4的直径大于第一筒状体2的直接,会把弹性片3撑开,弹性片3对第一导体4的夹紧力更大,保证了电连时不会转动,从而保证了安全性。撑开弹性片3后,第一筒状体2与第二筒状体5的连接也更牢固。
在一实施方式中,第一筒状体2与对应的第一导体4数量为多个,至少有两个第一导体4露出在第一筒状体2之外的长度不同。
第一导体4是插入到第一筒状体2的内部,因此数量是对应的,第一导体4的数量为多个,因此第一筒状体2的输数量与第一导体4对应为多个,第一导体4第一导体4露出在第一筒状体2之外的长度不同,可以适应不同的工作环境。
在一实施方式中,第一电连接器1上设置有与安装基体抵接的密封结构8。如图2所示。
密封结构8用于安装时起到防水汽和防尘的作用,避免水汽或灰尘沿第一筒状体2的外壁进入安装面100内部,影响导电性能甚至造成短路发生危险。
在一实施方式中,还包括螺钉9,第一导体4具有轴向螺纹孔,第二导体7设置轴向通孔71,螺钉9穿过通孔71与螺纹孔螺接。
为了让第一导体4与第二导体7更好的固定和导电,因此通过螺钉9与螺纹孔螺接,螺 钉9首先穿过第二导体7与第一导体4螺接。
在一实施方式中,第二导体7具有容纳螺钉9穿过的通孔71,通孔71的横截面积与螺钉9的横截面积的比为1:1-2.2:1。
通孔71的横截面积与螺钉9的横截面接为1:1,螺杆无法在通孔71中晃动,需要第一导体4与第二导体7上螺纹孔或者通孔71的精准度,如果通孔71的横截面积与螺钉9的横截面积的比过大的话,则第二导体7的表面积不足,会影响其与第一导体4连接后的导电率,为了寻找合适的通孔71的横截面积与螺钉9的横截面积的比,发明人进行了试验,试验方法为选择相同的第一导体4和不同的第二导体7,每个第二导体7的通孔71大小不同,测量第一导体4与不同第二导体7连接后的导电率,导电率小于99%为不合格。结果如表3所示。
表3:通孔71的横截面积与螺钉9的横截面积的比为对导电率的影响
如表3所示,通孔71的横截面积与螺钉9的横截面积的比大于2.2:1后,导电率小于99%,为不合格。因此,发明人优选通孔71的横截面积与螺钉9的横截面积的比为1:1-2.2:1。
在一实施方式中,螺钉9在位于第二导体7的一侧设置螺帽,螺帽上具有绝缘垫。
绝缘垫起到绝缘的作用,通过螺帽便于手动操作,快速拧动,无需工具。
在一实施方式中,第一电连接器1上第一筒状体2的数量至少有两个,两个相邻第一筒状体2的距离与第一筒状体2的直径的比大于等于1:0.72。
第一电连接器1上的第一筒状体2的数量为多个,两个相邻第一筒状体2的距离与第一筒状体2的直径的比为1:0.72为最小的连接外部端子或者线缆的距离,因此两个相邻第一筒状体2的距离与第一筒状体2的直径的比大于等于1:0.72,不影响使用安装。
在一实施方式中,第一导体4上设有镀层,镀层的材质为镍、镉、锰、锆、钴、锡、钛、铬、金、银、锌、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银和银金锆合金中的一种。
第一导体4上的镀层,能够延长第一导体4的使用寿命。
在一实施方式中,第一导体4为冲压成型。
一体冲压成型的第一导体4较为牢固,使用方便,无需安装,可以批量生产,节省人力。
在一实施方式中,第一电连接器1上设有蜂窝状的加强筋。
蜂窝状的加强筋对第一筒状体2进行防护,防止磕碰,减少磕碰时产生的冲击力对第一 电连接器1造成损伤。
在一实施方式中,还包括第二连接器10,至少一个第二筒状体5设置在第二连接器10上。
如图4所示,第二筒状体5安装在第二连接器10上,第二筒状体5的数量为多个,便于第二筒状体5工作过程中固定,避免在工作时产生晃动,影响导电效果。第二连接器10能够完成多个第二筒状体5与第一电连接器1的插接,方便快捷。
在一实施方式中,第一对接电连接器10上设置有缓冲结构11。如图4所示,
第二连接器10上的缓冲结构11起到保护的功能,在插接的过程中起到缓冲的作用。
在一实施方式中,第二连接器10具有容置腔101,第二筒状体5设置在容置腔101内,容置腔101靠近安装面100的一侧具有喇叭口102。
在一些安装环境中,安装面100朝向第二连接器10的一侧具有与第二连接器10的插接结构,插接结构能够对配的安装在第二连接器10的容置腔101内,将容置腔101的边缘设置为喇叭口102有利于在出现制造误差的情况下依然能够将第二连接器顺利的与安装面100的插接结构插接。
显然,上述实施例仅仅是为清楚地说明所作的举例,而并非对实施方式的限定。对于所属领域的普通技术人员来说,在上述说明的基础上还可以做出其它不同形式的变化或变动。这里无需也无法对所有的实施方式予以穷举。而由此所引伸出的显而易见的变化或变动仍处于本申请创造的保护范围之中。

Claims (22)

  1. 一种连接器组件,其特征在于,包括:
    第一电连接器,所述第一电连接器具有连接基体和设置于所述连接基体一侧的第一对接端,所述第一对接端具有至少一个穿过所述连接基体的第一筒状体,所述第一筒状体内设置有第一导体;
    第一对接电连接器,所述第一对接连接器与所述第一对接端电连接,所述第一对接电连接器具有与至少一个所述第一筒状体匹配的第二筒状体,所述第二筒状体内设置有第二导体;
    所述第一筒状体的对接端被轴向开槽分割形成多个弹性片,所述第二筒状体的内壁具有与所述弹性片匹配的凸起;
    所述第一导体至少部分设置在所述第一筒状体内,所述第二导体至少部分设置在所述第二筒状体内,所述第二导体与所述第一导体电连接。
  2. 根据权利要求1所述的一种连接器组件,其特征在于,所述连接基体还具有与所述第一对接端相反设置的第二对接端,所述第二对接端用于电连接第二对接电连接器,所述第二对接电连接器不同于所述第一对接电连接器。
  3. 根据权利要求1所述的一种连接器组件,其特征在于,每一所述弹性片和每一所述凸起具有重叠区域,所述重叠区域的面积至少为所述弹性片或者所述凸起的表面积的28%-98%。
  4. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一对接电连接器还包括扁带,所述扁带具有插接段,所述第二筒状体的侧壁设置有插接槽,所述插接段至少部分插入所述插接槽形成所述第二导体。
  5. 根据权利要求4所述的一种连接器组件,其特征在于,所述扁带还包括与所述插接段连接的传输段,所述插接段和所述传输段中的一者的材质为铜,另一者的材质为铝,所述插接段和所述传输段之间具有铜铝共熔体。
  6. 根据权利要求5所述的一种连接器组件,其特征在于,所述传输段上设置有至少一个弯曲部。
  7. 根据权利要求6所述的一种连接器组件,其特征在于,所述弯曲部的展开长度与弯曲部两端之间的直线距离的比为1:0.05-1:0.98。
  8. 根据权利要求5所述的一种连接器组件,其特征在于,所述扁带的表面具有镀层,所述镀层的材质为金、银、铜、镍、钛、锡、铝、镉、锆、铬、钴、锰、锌、磷、碲、铍、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银或银金锆合金中的一种。
  9. 根据权利要求8所述的一种连接器组件,其特征在于,所述插接段和所述传输段上的 所述镀层的材质和/或厚度不一致。
  10. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一筒状体的内径沿朝向所述第一对接电连接器的方向逐渐减小。
  11. 根据权利要求10所述的一种连接器组件,其特征在于,所述第一导体穿过所述第一筒状体,且所述第一导体的最大外径大于所述弹性片自然状态下的最小内径。
  12. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一筒状体与对应的所述第一导体数量为多个,至少有两个所述第一导体露出在所述第一筒状体之外的长度不同。
  13. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一电连接器上设置有与所述连接基体抵接的密封结构。
  14. 根据权利要求1所述的一种连接器组件,其特征在于,还包括螺钉,所述第一导体具有轴向螺纹孔,所述第二导体设置轴向通孔,所述螺钉穿过所述通孔与所述螺纹孔螺接。
  15. 根据权利要求14所述的一种连接器组件,其特征在于,所述第二导体具有容纳所述螺钉穿过的通孔,所述通孔的横截面积与所述螺钉的横截面积的比为1:1-2.2:1。
  16. 根据权利要求14所述的一种连接器组件,其特征在于,所述螺钉在位于所述第二导体的一侧设置螺帽,所述螺帽上具有绝缘垫。
  17. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一电连接器上第一筒状体的数量至少有两个,两个相邻第一筒状体的距离与所述第一筒状体的直径的比大于等于1:0.72。
  18. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一导体上设有镀层,所述镀层的材质为镍、镉、锰、锆、钴、锡、钛、铬、金、银、锌、锡铅合金、银锑合金、钯、钯镍合金、石墨银、石墨烯银和银金锆合金中的一种。
  19. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一导体为冲压成型。
  20. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一电连接器上设有蜂窝状的加强筋。
  21. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一对接电连接器上设置有缓冲结构。
  22. 根据权利要求1所述的一种连接器组件,其特征在于,所述第一对接电连接器具有容置腔,所述第二筒状体设置在所述容置腔内,所述容置腔靠近安装面的一侧具有喇叭口。
PCT/CN2023/141185 2022-12-24 2023-12-22 一种连接器组件 WO2024131969A1 (zh)

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