WO2024120510A1 - 一种纸筒和丝线抽取设备 - Google Patents

一种纸筒和丝线抽取设备 Download PDF

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Publication number
WO2024120510A1
WO2024120510A1 PCT/CN2023/137355 CN2023137355W WO2024120510A1 WO 2024120510 A1 WO2024120510 A1 WO 2024120510A1 CN 2023137355 W CN2023137355 W CN 2023137355W WO 2024120510 A1 WO2024120510 A1 WO 2024120510A1
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WIPO (PCT)
Prior art keywords
paper tube
cylinder
fixed
wire
seat
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PCT/CN2023/137355
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English (en)
French (fr)
Inventor
姚单
潘永华
杜木伟
梁为
赵通
刘炯
曹雪祥
苗纯正
Original Assignee
中船重工(重庆)西南装备研究院有限公司
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Publication of WO2024120510A1 publication Critical patent/WO2024120510A1/zh

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  • the invention relates to the technical field of glass fiber production, in particular to a paper tube and thread extraction device.
  • the paper tube On the glass fiber production line, after the glass fiber yarns are wound into yarn rolls, the paper tube needs to be pulled out from the yarn roll to reuse the paper tube and remove the loose yarns inside the yarn roll and the yarns remaining on the paper tube after the paper tube is pulled out.
  • the process of pulling out paper tubes and yarns is manually operated and has not been automated.
  • the technical problem to be solved by this patent application is how to provide a paper roll and silk thread extraction device that is highly automated, easy to use, and highly stable.
  • the present invention adopts the following technical solutions:
  • a paper tube and silk thread extraction device comprises a frame, on which a yarn roll positioning mechanism, a paper tube extraction mechanism, a silk thread extraction and cutting mechanism and a paper tube packing mechanism are installed, and a paper tube shelf is arranged on one side of the frame;
  • a double-speed chain conveyor is installed on the frame, a pallet is placed on the double-speed chain of the double-speed chain conveyor, and the yarn roll is placed on the pallet.
  • a blocking cylinder for blocking the pallet is installed on the frame, and the piston rod of the blocking cylinder is arranged upward and a blocking wheel is installed through a wheel frame; the yarn roll positioning mechanism is used to clamp and position the yarn roll; the paper tube extraction mechanism is used to extract the paper tube in the yarn roll, the silk thread extraction and shearing mechanism is used to gather, shear and peel the silk thread, and the paper tube packing mechanism is used to place the paper tube in the packing position on the paper tube shelf.
  • the yarn roll positioning mechanism comprises a positioning base, and the positioning base is connected to the machine through a positioning bracket.
  • the frame is fixedly connected, two groups of positioning linear guides are fixedly installed on the positioning base, and a movable support is slidably matched on the positioning linear guide.
  • Two movable supports are provided, and a V-shaped clamp is fixedly installed opposite the movable support.
  • a swivel arm is rotatably provided on the positioning base, and the swivel arm is located between the two groups of positioning linear guides.
  • Two clamping cylinders are also fixedly installed on the positioning base, and the piston rods of the clamping cylinders are fixedly connected to the movable support. It also includes two connecting rods, and the ends of the connecting rods are respectively connected to the swivel arm and the movable support through joint bearings.
  • the paper tube extraction mechanism includes a first mounting seat fixedly mounted on the frame, a first linear guide rail is fixedly mounted on the first mounting seat, a first transmission box is slidably fitted on the first linear guide rail, a transfer cylinder is installed on the first mounting seat, the output shaft of the transfer cylinder is fixedly connected to the first transmission box, a first motor is fixedly mounted on the outer side of the first transmission box, a first transmission column is connected in the first transmission box through a second linear guide rail, the output shaft of the first motor passes through the first transmission box through a reducer and is fixed with a first gear, a first rack that can mesh with the first gear is fixed on the first transmission column, a first mounting plate is fixed on the lower end of the first transmission column, a paper tube internal support mechanism and a paper tube clamping mechanism are fixed downwardly on the first mounting plate, and a paper tube peeling mechanism is also installed on the first transmission column.
  • the paper tube internal support mechanism includes two support plates, the lower end of the first mounting plate is connected to the two support plates through a cross roller slide, the first mounting plate is fixed with two internal support cylinders through an internal support bracket downward, and the piston rod of the internal support cylinder is fixedly connected to the support plate;
  • the paper tube clamping mechanism has two pneumatic fingers, the first mounting plate is fixed with two clamping cylinders through a clamping bracket downward, and the piston rod of the clamping cylinder is fixedly connected to the pneumatic fingers.
  • the paper roll peeling mechanism includes a connecting plate fixedly mounted on the upper end of the first transmission column, a second transmission box is fixedly mounted on the connecting plate downward, a second motor is fixedly mounted on the outer side of the second transmission box, a second transmission column is connected to the second transmission box through a third linear guide rail, and an output of the second motor
  • the shaft passes through the second transmission box via a reducer to fix a second gear
  • the second transmission column is fixed with a second rack that can mesh with the second gear
  • the lower end of the second transmission column is downwardly fixed with two stripping plates through a second connecting seat
  • the stripping plates are equipped with a wire hook structure.
  • the wire hooking structure includes a wire hooking seat fixedly connected to the stripping plate, a wire hooking arm is installed on the wire hooking seat through a first rotating axis, a fastening screw is installed on the wire hooking seat opposite to the wire hooking arm, a compression spring is sleeved on the outer side of the fastening screw, a baffle is installed on the wire hooking arm through a second rotating axis, a wire hooking wheel is installed on the wire hooking arm through a third rotating axis, the baffle is U-shaped and the outer end length is greater than the inner end length.
  • the wire extraction and shearing mechanism includes a wire gathering structure, a wire winding structure, a wire shearing structure and a wire stripping structure;
  • the wire gathering structure includes a wire gathering cylinder, which is fixedly connected to the frame through a wire gathering cylinder bracket, and the piston rod of the wire gathering cylinder is fixed with a vertical plate, and the upper and lower ends of the vertical plate are fixedly installed with wire gathering arms, and the wire gathering arms have a V-shaped opening;
  • the wire winding structure includes a rotating cylinder, which is fixedly connected to the frame through a rotating cylinder bracket, and the rotating cylinder is connected to a rotating seat, and a bidirectional clamping cylinder is fixed on the rotating seat, and a clamping block is fixed to the piston rod of the bidirectional clamping cylinder, and the rotating seat is fixed with a third motor through a rotating motor bracket, and the third motor
  • a template is fixed by a coupling, and two winding rod seats are installed on the template through a fourth linear guide rail, and a
  • the frame is fixed with an inclined guide plate facing the waste box.
  • the paper tube packing mechanism includes a three-axis module, an execution seat is fixed to the execution end of the three-axis module, a visual system is installed on the execution seat, a push block is installed at the lower end of the execution seat through the fifth linear guide rail, a rack is fixed to the lower end of the push block, a linear cylinder is fixed to the lower end of the execution seat, the piston rod of the linear cylinder is fixedly connected to the push block, a gear is installed on the execution seat through a gear shaft, the gear is meshed with the rack, and a paper tube positioning structure and a push tube structure are installed at the other end of the gear shaft.
  • the push cylinder structure includes a longitudinal push cylinder fixedly installed on the paper tube positioning seat, the piston rod of the longitudinal push cylinder is fixed with a transverse push cylinder, the piston rod of the transverse push cylinder is fixed with a push plate, a push cylinder is fixed on the paper tube positioning seat, the piston rod of the push cylinder cylinder is fixed with a push cylinder plate, and the push cylinder plate and the support plate are staggered.
  • the present invention can imitate the manual extraction action, has a reasonable and scientific structural design, can realize the separation of the paper tube and the yarn roll and install the paper tube on the paper tube shelf through this mechanism, and can remove the loose silk threads inside the yarn roll and the silk threads remaining on the paper tube after the paper tube is extracted.
  • the present invention has good application prospects and can be extended to other glass fiber product lines.
  • FIG. 1 is a schematic structural diagram of a paper tube and a thread extraction device according to the present invention.
  • FIG. 2 is a schematic diagram of FIG. 1 from another perspective.
  • FIG. 3 is a schematic diagram of a yarn roll positioning mechanism.
  • FIG. 4 is a schematic diagram of a paper tube extraction mechanism.
  • FIG. 5 is an enlarged view of point A in FIG. 4 .
  • FIG. 6 is a schematic diagram of the wire hooking structure after the wire hooking seat is removed.
  • FIG. 7 is a schematic diagram of FIG. 6 from another perspective.
  • FIG. 8 is a schematic diagram of a wire gathering structure.
  • FIG. 9 is a schematic diagram of a wire winding structure.
  • FIG. 10 is a schematic diagram of a wire shearing structure.
  • FIG. 11 is a schematic diagram of a wire stripping structure.
  • FIG. 12 is a schematic diagram of a paper tube packing mechanism.
  • FIG. 13 is a schematic diagram of another orientation of FIG. 12 after the three-axis module is removed.
  • FIG. 14 is a schematic diagram showing the state in which the paper tube clamping mechanism drives the paper tube to be retracted.
  • FIG. 15 is a schematic diagram showing a state in which the inner supporting mechanism of the paper tube supports the paper tube.
  • a paper tube and thread extraction device includes a frame 1, on which a There are a yarn roll positioning mechanism 2, a paper tube extraction mechanism 3, a silk thread extraction and cutting mechanism and a paper tube packing mechanism 4, and a paper tube shelf 5 is arranged on one side of the frame;
  • a double-speed chain conveyor 6 is installed on the frame, a pallet 7 is placed on the double-speed chain of the double-speed chain conveyor, and a yarn roll 8 is placed on the pallet.
  • a blocking cylinder for blocking the pallet is installed on the frame, and the piston rod of the blocking cylinder is set upward and a blocking wheel is installed through the wheel frame; the yarn roll positioning mechanism is used to clamp and position the yarn roll; the paper tube extraction mechanism is used to extract the paper tube 9 in the yarn roll, the silk thread extraction and shearing mechanism is used to gather, shear and peel the silk thread, and the paper tube packing mechanism is used to place the paper tube in the packing position on the paper tube shelf.
  • the pallet is driven to a predetermined position by a double-speed chain conveyor, the piston rod of the blocking cylinder extends upward, and the pallet is blocked by a blocking wheel.
  • the yarn roll positioning mechanism is used to position the yarn roll, and the paper tube in the yarn roll is extracted by a paper tube extraction mechanism.
  • the silk threads between the yarn roll and the paper tube are gathered, sheared, and peeled off by a silk thread extraction and shearing mechanism, and finally, the paper tube is placed in a packing position on the paper tube shelf by a paper tube packing mechanism.
  • the whole process is automated, which can improve the automation level of the whole production process to a greater extent.
  • the manual extraction action is simulated, and the structural design is reasonable and scientific.
  • the paper tube and the yarn roll can be peeled off and the paper tube can be loaded onto the paper tube shelf by this mechanism, and the loose silk threads on the inside of the yarn roll and the silk threads remaining on the paper tube after the paper tube is extracted can be removed.
  • the present invention has good application prospects and can be extended to other glass fiber product lines.
  • the yarn roll positioning mechanism includes a positioning base 10, which is fixedly connected to the frame through a positioning bracket, and two sets of positioning linear guide rails 11 are fixedly installed on the positioning base, and a movable support 12 is slidably matched on the positioning linear guide rail, and two movable supports are provided, and a V-shaped clamping block 13 is fixedly installed opposite the movable support, and a rotating arm 14 is rotatably provided on the positioning base, and the rotating arm is located between the two sets of positioning linear guide rails.
  • Two clamping cylinders 15 are also fixedly installed on the positioning base, and the clamping
  • the piston rod of the clamping cylinder is fixedly connected to the mobile support, and also includes two connecting rods 16, the ends of which are respectively connected to the rotating arm and the mobile support through joint bearings.
  • the clamping cylinder drives the two mobile supports to move along the positioning linear guide rail, and the stability is improved by the rotating arm and the connecting rod, so that the mobile support can better drive the V-shaped clamp block to move and clamp the yarn roll.
  • the paper tube extraction mechanism includes a first mounting seat 17 fixedly mounted on the frame, a first linear guide 18 fixedly mounted on the first mounting seat, a first transmission box 19 slidably matched on the first linear guide, a transfer cylinder 20 installed on the first mounting seat, the output shaft of the transfer cylinder is fixedly connected to the first transmission box, a first motor 21 is fixedly mounted on the outer side of the first transmission box, a first transmission column 22 is connected to the first transmission box through a second linear guide, the output shaft of the first motor passes through the first transmission box through a reducer and is fixed with a first gear, a first rack that can mesh with the first gear is fixed on the first transmission column, a first mounting plate 23 is fixed at the lower end of the first transmission column, a paper tube internal support mechanism and a paper tube clamping mechanism are fixed downward on the first mounting plate, and a paper tube stripping mechanism is also installed on the first transmission column.
  • the first motor drives the first transmission column to move up and down under the guidance of the second linear guide through the meshing of the first gear and the first rack, thereby driving the paper tube internal support mechanism, the paper tube clamping mechanism and the paper tube stripping mechanism to move up and down.
  • the transfer cylinder can drive the first mounting seat to move.
  • the paper tube internal support mechanism includes two support plates 25, the lower end of the first mounting plate is connected to the two support plates through a cross roller slide, the first mounting plate is fixed with two internal support cylinders 26 through an internal support bracket, and the piston rod of the internal support cylinder is fixedly connected to the support plate;
  • the paper tube clamping mechanism has two pneumatic fingers 27, the first mounting plate is fixed with two clamping cylinders 28 through a clamping bracket, and the piston rod of the clamping cylinder is fixedly connected to the pneumatic fingers.
  • the pneumatic fingers clamp the two sides of the upper end of the paper tube, and under the action of the clamping cylinder, the upper end of the paper tube is driven to move inward, so as to realize the partial peeling of the yarn roll at the upper end of the paper tube.
  • the paper roll peeling mechanism includes a connecting plate fixedly mounted on the upper end of the first transmission column. 29, the connecting plate is fixed with a second transmission box 30 downward, a second motor 31 is fixedly installed on the outer side of the second transmission box, a second transmission column 32 is connected to the second transmission box through a third linear guide, the output shaft of the second motor passes through the second transmission box through a reducer and is fixed with a second gear, a second rack that can mesh with the second gear is fixed on the second transmission column, and two stripping plates 33 are fixed downward at the lower end of the second transmission column through a second connecting seat, and a wire hooking structure is installed on the stripping plate.
  • the second motor drives the second transmission column to rise and fall under the guidance of the third linear guide through the meshing of the second gear and the second rack, thereby driving the stripping plate to be inserted between the paper tube and the yarn roll, so that the paper tube and the yarn roll are stripped, and then, when the second guide column is reset, the wire hooking structure brings out the silk thread inside the yarn roll.
  • the wire hooking structure includes a wire hooking seat 34 fixedly connected to the stripping plate, a wire hooking arm 36 is installed on the wire hooking seat through a first rotating shaft 35, a fastening screw 37 is installed on the wire hooking seat opposite to the wire hooking arm, a compression spring 38 is sleeved on the outer side of the fastening screw, a baffle 39 is installed on the wire hooking arm through a second rotating shaft, and a wire hooking wheel 40 is installed on the wire hooking arm through a third rotating shaft, and the baffle is U-shaped and the outer end length is greater than the inner end length.
  • the arrangement of the compression spring enables the wire hooking wheel to retract inward to avoid interference when the stripping plate moves downward, and when the stripping plate moves upward, the wire hooking wheel hooks the silk thread, and under the action of the baffle, the wire hooking wheel is prevented from rotating downward, and the silk thread can be better brought upward.
  • the stripping plate moves downward, it rotates counterclockwise against the inner side of the yarn roll, and the wire hooking wheel does not hook the wire; when the stripping plate moves upward, under the action of the baffle, the wire hooking wheel cannot rotate clockwise, and under the action of the compression spring, the wire hooking wheel hooks the wire.
  • the wire extraction and shearing mechanism includes a wire gathering structure, a wire winding structure, a wire shearing structure and a wire stripping structure;
  • the wire gathering structure includes a wire gathering cylinder 41, which is fixedly connected to the frame through a wire gathering cylinder bracket, and the piston rod of the wire gathering cylinder is fixed with a vertical plate 42, and the upper and lower ends of the vertical plate are fixedly installed with a wire gathering arm 43, and the wire gathering arm has a V-shaped opening;
  • the wire winding structure includes a rotating cylinder 44, which is fixedly connected to the frame through a rotating cylinder bracket, and the rotating cylinder is connected to a rotating seat 45, on which a bidirectional clamping cylinder 46 is fixed, and a clamping block 47 is fixed to the piston rod of the bidirectional clamping cylinder, and the rotating seat is fixed with a third motor 48 through a rotating motor bracket, and the third motor is fixed with a template 49 through a coupling, and two winding rod seats 50 are installed on the template through
  • the wire gathering cylinder drives the wire gathering arm to move, pushing the silk thread between the paper tube and the yarn roll to between the two winding rods, and the third motor drives the template to rotate, so that the silk thread is wound on the winding rod.
  • the shearing cylinder drives the pneumatic scissors to extend, and the pneumatic scissors cut the silk thread.
  • the rotating cylinder rotates 90 degrees so that the winding rod is opposite to the stripping rod.
  • the stripping cylinder drives the stripping rod to move, and the lifting cylinder drives the stripping rod to descend.
  • the two-way clamping cylinder contracts, driving the two winding rods closer to each other, and the stripping cylinder drives the stripping rod to move, and the wire stripping rod is used to strip the silk thread into the waste box.
  • the frame is fixed with an inclined guide plate 60 facing the waste box, so as to facilitate the silk thread to enter the waste box better.
  • the paper tube packing mechanism includes a three-axis module 61, the execution end of the three-axis module An execution seat 62 is fixed, and a visual system 63 is installed on the execution seat.
  • a push block is installed at the lower end of the execution seat through the fifth linear guide rail, and a rack 64 is fixed at the lower end of the push block.
  • a linear cylinder 65 is fixed at the lower end of the execution seat, and the piston rod of the linear cylinder is fixedly connected to the push block.
  • the execution seat is installed with a gear 66 through a gear shaft, and the gear is meshed with the rack.
  • the other end of the gear shaft is installed with a paper tube positioning structure and a push tube structure.
  • the three-axis module is an existing structure, and the paper tube positioning structure is used to position the paper tube, and the push tube structure places the paper tube in the packing position of the paper tube shelf.
  • the visual system can perform visual recognition, and the linear cylinder drives the push block to move. Under the meshing action of the gear and the rack, it can drive the paper tube positioning structure and the push tube structure to rotate 90 degrees.
  • the paper tube positioning structure includes a paper tube positioning seat 67, the paper tube positioning seat is fixedly connected to the gear shaft, a support rod cylinder 68 is fixed on the paper tube positioning seat, the piston rod of the support rod cylinder is fixed to the support rod seat, a support rod 69 is fixed on the paper tube positioning seat and the support rod seat, and a support plate 70 is fixed at the lower end of the support rod; the paper tube is placed on the support plate, and the two support rods are driven to move outward by the support rod cylinder to support and position the paper tube;
  • the push cylinder structure includes a longitudinal push cylinder 71 fixedly mounted on the paper tube positioning seat, a transverse push cylinder 72 fixed to the piston rod of the longitudinal push cylinder, a push plate 73 fixed to the piston rod of the transverse push cylinder, a push cylinder 74 fixed to the paper tube positioning seat, a push cylinder plate 75 fixed to the piston rod of the push cylinder, and the push cylinder plate and the support plate are arranged alternately.
  • the longitudinal push cylinder extends the transverse push cylinder, and after it is in place, the transverse push cylinder extends to push the paper tube part between the two paper tube positioning tubes installed last time, and avoids and positions the paper tube installed last time. After that, the push cylinder extends and pushes the paper tube to the paper tube shelf. After the paper tube is packed, the visual system confirms the next packing position of the paper tube shelf. After the action is completed, the carton packing mechanism is reset.
  • the yarn roll is placed on the pallet and runs to the predetermined position on the double-speed chain.
  • the blocking cylinder extends out to block the pallet, and the yarn roll positioning mechanism positions the yarn roll;
  • the paper tube clamping mechanism drives the first transmission column to extend downward to the top of the yarn roll through the rotation of the first motor, and the finger structure is activated to retract and clamp the paper tube;
  • the clamping cylinder retracts to partially peel off the yarn roll from the upper end of the paper tube
  • the paper tube peeling mechanism drives the second transmission column to extend downward along the direction of the partially peeled area of the paper tube and the yarn roll through the rotation of the second motor, so that the peeling plate can peel the paper tube and the yarn roll again until the bottom of the yarn roll. After the action is completed, the paper tube peeling mechanism is reset, and the wire hook structure installed on the peeling mechanism moves upward to bring out the silk thread inside the yarn roll;
  • the first motor rotates to drive the first transmission column to retract upward, and drives the paper tube clamping mechanism to lift the paper tube upward to the specified position; at this time, the wire hooking wheel on the wire hooking structure has wire hanging on it, and the paper tube may also be entangled with wire (whether there is wire on the paper tube does not affect the extraction of wire);
  • the inner supporting mechanism of the paper tube extends to support the inner wall of the paper tube, and the clamping mechanism of the paper tube opens.
  • the wire gathering structure extends, and the wire gathering structure pushes the silk thread between the inner side of the yarn roll and the wire hook wheel into the two winding rods in the silk thread winding machine structure (the two winding rods are horizontal to the ground), and the silk thread winding structure drives the winding rods to wind the silk thread through the rotation of the third motor;
  • the shearing cylinder drives the pneumatic scissors to extend, and after reaching the position, the pneumatic scissors close to cut the silk thread between the winding rod and the inner side of the yarn roll, and after the silk thread is cut, the shearing cylinder retracts, the pneumatic scissors open, and the wire gathering structure is reset;
  • the silk thread winding structure rotates 90 degrees counterclockwise to the silk thread stripping structure through the rotating cylinder; the two-way clamping cylinder
  • the transfer cylinder retracts to drive the paper tube inner support mechanism to transfer the paper tube to the position just above the paper tube positioning structure.
  • the paper tube inner support mechanism retracts, the paper tube falls onto the paper tube positioning structure, and the transfer mechanism extends and resets.
  • the strut cylinder opens to make the two struts tighten the paper tube
  • the linear cylinder retracts and drives the gear through the rack to rotate the paper tube positioning structure 90 degrees counterclockwise, aligning the struts at both ends of the paper tube with the direction of the paper tube shelf, and the three-axis module moves the paper tube positioning structure and aligns it to the packing position on the paper tube shelf that has been confirmed by the visual system
  • the two struts on the paper tube positioning mechanism are in the same position as the two corresponding paper tube positioning tubes on the paper tube shelf
  • the longitudinal push cylinder in the push tube structure drives the transverse push cylinder to extend, and after it is in place, the transverse push cylinder extends to push the paper tube part between the two paper tube positioning tubes installed last time (the paper tube is tough, and it is not in a tightened state after being installed in the two paper tube positioning tubes, but is slightly elliptical), avoids and positions the paper tube installed last time, and then the push tube cylinder extends to

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  • Engineering & Computer Science (AREA)
  • Replacement Of Web Rolls (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)

Abstract

本发明涉及一种纸筒和丝线抽取设备,包括机架,所述机架上安装有纱卷定位机构、纸筒抽取机构、丝线抽取和剪切机构以及纸筒装箱机构,所述机架一侧设置有纸筒货架;所述机架上安装有倍速链输送机,所述倍速链输送机的倍速链上放置有托盘,纱卷放置在托盘上,所述机架上安装有用于对托盘进行阻挡的阻挡气缸,阻挡气缸的活塞杆向上设置且通过轮架安装有阻挡轮;所述纱卷定位机构用于对纱卷进行夹紧定位;所述纸筒抽取机构用于将纱卷内的纸筒抽出,所述丝线抽取和剪切机构用于将丝线进行拢线、剪切以及剥离,所述纸筒装箱机构用于将纸筒放置在纸筒货架上的装箱位置。本发明具有自动化程度高,便于使用,稳定性高的优点。

Description

一种纸筒和丝线抽取设备 技术领域
本发明涉及玻纤生产技术领域,特别是涉及一种纸筒和丝线抽取设备。
背景技术
玻纤生产线上,玻璃纤维丝线缠绕成纱卷后,需要将纸筒从纱卷里抽出,以对纸筒进行重复利用,并将抽取纸筒后纱卷内侧松散的丝线和残留在纸筒上的丝线去除。目前在玻纤行业,抽取纸筒和丝线工序为人工操作,未能实现自动化。
发明内容
针对上述现有技术的不足,本专利申请所要解决的技术问题是如何提供一种自动化程度高,便于使用,稳定性高的纸筒和丝线抽取设备。
为了解决上述技术问题,本发明采用了如下的技术方案:
一种纸筒和丝线抽取设备,包括机架,所述机架上安装有纱卷定位机构、纸筒抽取机构、丝线抽取和剪切机构以及纸筒装箱机构,所述机架一侧设置有纸筒货架;
所述机架上安装有倍速链输送机,所述倍速链输送机的倍速链上放置有托盘,纱卷放置在托盘上,所述机架上安装有用于对托盘进行阻挡的阻挡气缸,阻挡气缸的活塞杆向上设置且通过轮架安装有阻挡轮;所述纱卷定位机构用于对纱卷进行夹紧定位;所述纸筒抽取机构用于将纱卷内的纸筒抽出,所述丝线抽取和剪切机构用于将丝线进行拢线、剪切以及剥离,所述纸筒装箱机构用于将纸筒放置在纸筒货架上的装箱位置。
其中,所述纱卷定位机构包括定位底座,所述定位底座通过定位支架与机 架固定连接,所述定位底座上固定安装有两组定位直线导轨,所述定位直线导轨上滑动配合有移动支座,所述移动支座设置有两个,所述移动支座正对固定安装有v型夹块,所述定位底座上转动有转臂,转臂位于两组定位直线导轨之间,所述定位底座上还固定安装有两个夹紧气缸,所述夹紧气缸的活塞杆与移动支座固定连接,还包括两根连杆,所述连杆的端部分别通过关节轴承与转臂和移动支座连接。
其中,所述纸筒抽取机构包括固定安装在机架上的第一安装座,所述第一安装座上固定安装有第一直线导轨,所述第一直线导轨上滑动配合有第一传动箱,所述第一安装座上安装有移载气缸,所述移载气缸的输出轴与第一传动箱固定连接,所述第一传动箱的外侧固定安装有第一电机,所述第一传动箱内通过第二直线导轨连接有第一传动柱,所述第一电机的输出轴通过减速机穿过第一传动箱固定有第一齿轮,所述第一传动柱上固定有能够与第一齿轮啮合的第一齿条,所述第一传动柱的下端固定有第一安装板,所述第一安装板向下固定有纸筒内撑机构和纸筒夹紧机构,所述第一传动柱上还安装有纸筒剥离机构。
其中,所述纸筒内撑机构包括两个撑板,所述第一安装板的下端通过交叉滚子滑台与两个撑板连接,所述第一安装板向下通过内撑支架固定有两个内撑气缸,所述内撑气缸的活塞杆与撑板固定连接;所述纸筒夹紧机构两个气动手指,所述第一安装板向下通过夹紧支架固定有两个夹紧气缸,所述夹紧气缸的活塞杆与气动手指固定连接。
其中,所述纸筒剥离机构包括固定安装在第一传动柱上端的连接板,所述连接板向下固定有第二传动箱,所述第二传动箱的外侧固定安装有第二电机,所述第二传动箱内通过第三直线导轨连接有第二传动柱,所述第二电机的输出 轴通过减速机穿过第二传动箱固定有第二齿轮,所述第二传动柱上固定有能够与第二齿轮啮合的第二齿条,所述第二传动柱的下端向下通过第二连接座固定有两个剥离板,所述剥离板上安装有勾丝结构。
其中,所述勾丝结构包括与剥离板固定连接的勾丝座,所述勾丝座上通过第一旋转轴安装有勾丝臂,所述勾丝座正对勾丝臂安装有紧固螺钉,所述紧固螺钉的外侧套接有压缩弹簧,所述勾丝臂上通过第二旋转轴安装有挡片,所述勾丝臂上通过第三旋转轴安装有勾丝轮,所述挡片呈U形且外端长度大于内端长度。
其中,所述丝线抽取和剪切机构包括拢线结构、丝线缠绕结构、丝线剪切结构和丝线剥离结构;所述拢线结构包括拢线气缸,所述拢线气缸通过拢线气缸支架与机架固定连接,所述拢线气缸的活塞杆固定有竖板,所述竖板的上端和下端均固定安装有拢线臂,所述拢线臂具有V形的开口;所述丝线缠绕结构包括旋转气缸,所述旋转气缸通过旋转气缸支架与机架固定连接,所述旋转气缸连接有旋转座,所述旋转座上固定有双向夹紧气缸,所述双向夹紧气缸的活塞杆固定有夹紧块,所述旋转座通过旋转电机支架固定有第三电机,所述第三电机通过联轴器固定有模板,所述模板上通过第四直线导轨安装有两个缠绕杆座,所述缠绕杆座之间安装有模具弹簧,所述模板的两端均固定有两个限位杆,所述限位杆正对固定有滑杆,所述缠绕杆座与滑杆滑动配合,所述模具弹簧位于滑杆的外侧,所述缠绕杆座上固定有缠绕杆,所述夹紧块正对缠绕杆座设置,所述缠绕杆与拢线臂正对设置;所述丝线剪切结构包括包括剪切气缸,所述剪切气缸通过剪切气缸支架固定安装在机架上,所述剪切气缸的活塞杆固定有剪刀座,所述剪刀座上固定有气动剪刀;所述丝线剥离结构升降气缸,所述升降 气缸与通过升降气缸支架与机架固定连接,所述升降气缸的活塞杆向下固定有剥线气缸,所述剥线气缸的活塞杆通过剥线座固定有剥线杆;所述剥线结构的下方设置有废料箱。
其中,所述机架正对废料箱固定有倾斜设置的导板。
其中,所述纸筒装箱机构包括三轴模组,所述三轴模组的执行端固定有执行座,所述执行座上安装有视觉系统,所述执行座的下端通过第五直线导轨安装有推块,所述推块的下端固定有齿条,所述执行座的下端固定有直线气缸,所述直线气缸的活塞杆与推块固定连接,所述执行座通过齿轮轴安装有齿轮,所述齿轮与齿条啮合,所述齿轮轴的另一端安装有纸筒定位结构和推筒结构。
其中,所述纸筒定位结构包括纸筒定位座,所述纸筒定位座与齿轮轴固定连接,所述纸筒定位座上固定有撑杆气缸,所述撑杆气缸的活塞杆固定有撑杆座,所述纸筒定位座和撑杆座上固定有撑杆,所述撑杆的下端固定有支撑板;
所述推筒结构包括固定安装在所述纸筒定位座上的纵推气缸,所述纵推气缸的活塞杆固定有横推气缸,所述横推气缸的活塞杆固定有推板,所述纸筒定位座上固定有推筒气缸,所述推筒气缸的活塞杆固定有推筒板,所述推筒板与支撑板交错设置。
综上,本发明能够模仿人工抽取动作,结构设计合理科学,能够通过本机构实现纸筒和纱卷剥离并将纸筒装到纸筒货架上,以及将抽取纸筒后纱卷内侧松散的丝线和残留在纸筒上的丝线去除。本发明具有良好的应用前景,可推广至其他玻纤产品线。
附图说明:
图1为本发明所述的一种纸筒和丝线抽取设备的结构示意图。
图2为图1另一个方位的示意图。
图3为纱卷定位机构的示意图。
图4为纸筒抽取机构的示意图。
图5为图4中A处放大图。
图6为勾丝结构去掉勾丝座之后的示意图。
图7为图6另一个方位的示意图。
图8为拢线结构的示意图。
图9为丝线缠绕结构的示意图。
图10为丝线剪切结构的示意图。
图11为丝线剥离结构的示意图。
图12为纸筒装箱机构的示意图。
图13为图12去掉三轴模组之后的另一个方位的示意图。
图14为纸筒夹紧机构带动纸筒内收的状态示意图。
图15为纸筒内撑机构撑开纸筒的状态示意图。
具体实施方式
下面结合附图对本发明作进一步的详细说明。在本发明的描述中,需要理解的是,方位词如“上、下”和“顶、底”等所指示的方位或位置关系通常是基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,在未作相反说明的情况下,这些方位词并不指示和暗示所指的装置或元件必须具有特定的方位或者以特定的方位构造和操作,因此不能理解为对本发明保护范围的限制;方位词“内、外”是指相对于各部件本身的轮廓的内外。
如图1-15所示,一种纸筒和丝线抽取设备,包括机架1,所述机架上安装 有纱卷定位机构2、纸筒抽取机构3、丝线抽取和剪切机构以及纸筒装箱机构4,所述机架一侧设置有纸筒货架5;
所述机架上安装有倍速链输送机6,所述倍速链输送机的倍速链上放置有托盘7,纱卷8放置在托盘上,所述机架上安装有用于对托盘进行阻挡的阻挡气缸,阻挡气缸的活塞杆向上设置且通过轮架安装有阻挡轮;所述纱卷定位机构用于对纱卷进行夹紧定位;所述纸筒抽取机构用于将纱卷内的纸筒9抽出,所述丝线抽取和剪切机构用于将丝线进行拢线、剪切以及剥离,所述纸筒装箱机构用于将纸筒放置在纸筒货架上的装箱位置。
这样,通过倍速链输送机带动托盘运行到既定位置,阻挡气缸的活塞杆向上伸出,通过阻挡轮对托盘进行阻挡,之后利用纱卷定位机构对纱卷的位置进行定位,利用纸筒抽取机构将纱卷内的纸筒抽出,通过丝线抽取和剪切机构将纱卷和纸筒之间的丝线进行拢线、剪切以及剥离,最后通过纸筒装箱机构将纸筒放置在纸筒货架上的装箱位置。整个过程自动化进行,可以更大程度的提高整个生产过程的自动化程度。模仿人工抽取动作,结构设计合理科学,能够通过本机构实现纸筒和纱卷剥离并将纸筒装到纸筒货架上,以及将抽取纸筒后纱卷内侧松散的丝线和残留在纸筒上的丝线去除。本发明具有良好的应用前景,可推广至其他玻纤产品线。
本实施例中,所述纱卷定位机构包括定位底座10,所述定位底座通过定位支架与机架固定连接,所述定位底座上固定安装有两组定位直线导轨11,所述定位直线导轨上滑动配合有移动支座12,所述移动支座设置有两个,所述移动支座正对固定安装有v型夹块13,所述定位底座上转动有转臂14,转臂位于两组定位直线导轨之间,所述定位底座上还固定安装有两个夹紧气缸15,所述夹 紧气缸的活塞杆与移动支座固定连接,还包括两根连杆16,所述连杆的端部分别通过关节轴承与转臂和移动支座连接。夹紧气缸带动两个移动支座沿定位直线导轨移动,通过转臂和连杆提高稳定性,使得移动支座更好的带动v型夹块移动,对纱卷进行夹持。
本实施例中,所述纸筒抽取机构包括固定安装在机架上的第一安装座17,所述第一安装座上固定安装有第一直线导轨18,所述第一直线导轨上滑动配合有第一传动箱19,所述第一安装座上安装有移载气缸20,所述移载气缸的输出轴与第一传动箱固定连接,所述第一传动箱的外侧固定安装有第一电机21,所述第一传动箱内通过第二直线导轨连接有第一传动柱22,所述第一电机的输出轴通过减速机穿过第一传动箱固定有第一齿轮,所述第一传动柱上固定有能够与第一齿轮啮合的第一齿条,所述第一传动柱的下端固定有第一安装板23,所述第一安装板向下固定有纸筒内撑机构和纸筒夹紧机构,所述第一传动柱上还安装有纸筒剥离机构。第一电机通过第一齿轮和第一齿条啮合带动第一传动柱在第二直线导轨的导向作用下进行升降,进而带动纸筒内撑机构、纸筒夹紧机构以及纸筒剥离机构进行升降。移载气缸能够带动第一安装座移动。
本实施例中,所述纸筒内撑机构包括两个撑板25,所述第一安装板的下端通过交叉滚子滑台与两个撑板连接,所述第一安装板向下通过内撑支架固定有两个内撑气缸26,所述内撑气缸的活塞杆与撑板固定连接;所述纸筒夹紧机构两个气动手指27,所述第一安装板向下通过夹紧支架固定有两个夹紧气缸28,所述夹紧气缸的活塞杆与气动手指固定连接。气动手指夹持纸筒的上端两侧,在夹紧气缸的作用下带动纸筒的上端向内运动,实现纸筒上端局部剥离纱卷。
本实施例中,所述纸筒剥离机构包括固定安装在第一传动柱上端的连接板 29,所述连接板向下固定有第二传动箱30,所述第二传动箱的外侧固定安装有第二电机31,所述第二传动箱内通过第三直线导轨连接有第二传动柱32,所述第二电机的输出轴通过减速机穿过第二传动箱固定有第二齿轮,所述第二传动柱上固定有能够与第二齿轮啮合的第二齿条,所述第二传动柱的下端向下通过第二连接座固定有两个剥离板33,所述剥离板上安装有勾丝结构。第二电机通过第二齿轮与第二齿条啮合带动第二传动柱在第三直线导轨的导向作用下进行升降,进而带动剥离板插入纸筒与纱卷之间,使得纸筒与纱卷剥离,之后,第二导向柱复位时,勾丝结构将纱卷内侧的丝线带出。
本实施例中,所述勾丝结构包括与剥离板固定连接的勾丝座34,所述勾丝座上通过第一旋转轴35安装有勾丝臂36,所述勾丝座正对勾丝臂安装有紧固螺钉37,所述紧固螺钉的外侧套接有压缩弹簧38,所述勾丝臂上通过第二旋转轴安装有挡片39,所述勾丝臂上通过第三旋转轴安装有勾丝轮40,所述挡片呈U形且外端长度大于内端长度。压缩弹簧的设置,使得在剥离板向下运动时,勾丝轮能够向内收,避免干涉,当剥离板向上运动时,勾丝轮钩住丝线,在挡片的作用下,避免勾丝轮向下转动,能够更好的将丝线向上带出。剥离板向下运动时贴着纱卷内侧逆时针旋转,此时勾丝轮不勾丝;剥离板向上运动时,在挡片的作用下,勾丝轮不能顺时针旋转,且在压缩弹簧的作用下,此时勾丝轮勾丝。
本实施例中,所述丝线抽取和剪切机构包括拢线结构、丝线缠绕结构、丝线剪切结构和丝线剥离结构;所述拢线结构包括拢线气缸41,所述拢线气缸通过拢线气缸支架与机架固定连接,所述拢线气缸的活塞杆固定有竖板42,所述竖板的上端和下端均固定安装有拢线臂43,所述拢线臂具有V形的开口;所述 丝线缠绕结构包括旋转气缸44,所述旋转气缸通过旋转气缸支架与机架固定连接,所述旋转气缸连接有旋转座45,所述旋转座上固定有双向夹紧气缸46,所述双向夹紧气缸的活塞杆固定有夹紧块47,所述旋转座通过旋转电机支架固定有第三电机48,所述第三电机通过联轴器固定有模板49,所述模板上通过第四直线导轨安装有两个缠绕杆座50,所述缠绕杆座之间安装有模具弹簧51,所述模板的两端均固定有两个限位杆52,所述限位杆正对固定有滑杆,所述缠绕杆座与滑杆滑动配合,所述模具弹簧位于滑杆的外侧,所述缠绕杆座上固定有缠绕杆53,所述夹紧块正对缠绕杆座设置,所述缠绕杆与拢线臂正对设置;所述丝线剪切结构包括包括剪切气缸54,所述剪切气缸通过剪切气缸支架固定安装在机架上,所述剪切气缸的活塞杆固定有剪刀座,所述剪刀座上固定有气动剪刀55;所述丝线剥离结构升降气缸56,所述升降气缸与通过升降气缸支架与机架固定连接,所述升降气缸的活塞杆向下固定有剥线气缸57,所述剥线气缸的活塞杆通过剥线座固定有剥线杆58;所述剥线结构的下方设置有废料箱59。
这样,拢线气缸带动拢线臂移动,将纸筒与纱卷之间的丝线推送至两个缠绕杆之间,第三电机带动模板旋转,使得丝线缠绕在缠绕杆上,当缠绕到指定时间后,且两个缠绕杆与地面水平,剪切气缸带动气动剪刀伸出,气动剪刀对丝线进行剪切,旋转气缸旋转90度,使得缠绕杆正对剥线杆,剥线气缸带动剥线杆移动,升降气缸带动剥线杆下降,同时双向夹紧气缸收缩,带动两个缠绕杆相互靠近,剥线气缸带动剥线杆移动,利用剥线杆将丝线剥下至废料箱。
本实施例中,所述机架正对废料箱固定有倾斜设置的导板60。便于丝线更好的进入废料箱。
本实施例中,所述纸筒装箱机构包括三轴模组61,所述三轴模组的执行端 固定有执行座62,所述执行座上安装有视觉系统63,所述执行座的下端通过第五直线导轨安装有推块,所述推块的下端固定有齿条64,所述执行座的下端固定有直线气缸65,所述直线气缸的活塞杆与推块固定连接,所述执行座通过齿轮轴安装有齿轮66,所述齿轮与齿条啮合,所述齿轮轴的另一端安装有纸筒定位结构和推筒结构。三轴模组为现有结构,利用纸筒定位结构对纸筒进行定位,推筒结构将纸筒放置在纸筒货架的装箱位置。视觉系统能进行视觉识别,直线气缸带动推块移动,在齿轮和齿条的啮合作用下,能够带动纸筒定位结构和推筒结构旋转90度。
本实施例中,所述纸筒定位结构包括纸筒定位座67,所述纸筒定位座与齿轮轴固定连接,所述纸筒定位座上固定有撑杆气缸68,所述撑杆气缸的活塞杆固定有撑杆座,所述纸筒定位座和撑杆座上固定有撑杆69,所述撑杆的下端固定有支撑板70;纸筒放置在支撑板上,通过撑杆气缸,带动两个撑杆向外移动,对纸筒进行支撑定位;
所述推筒结构包括固定安装在所述纸筒定位座上的纵推气缸71,所述纵推气缸的活塞杆固定有横推气缸72,所述横推气缸的活塞杆固定有推板73,所述纸筒定位座上固定有推筒气缸74,所述推筒气缸的活塞杆固定有推筒板75,所述推筒板与支撑板交错设置。纵推气缸将横推气缸伸出,到位后,横推气缸伸出将上一次装好的两个纸筒定位管中间的纸筒部分推进,对上一次装好的纸筒进行避让定位,之后,推筒气缸伸出,将纸筒推送至纸筒货架上,完成纸筒装箱后,视觉系统对纸筒货架进行下一次装箱位置确认,动作完成后,纸箱装箱机构复位。
具体使用时,包括以下步骤:
1.纱卷放在托盘上运行,托盘在倍速链上运行到既定位置,阻挡气缸伸出阻挡托盘,纱卷定位机构对纱卷进行定位;
2.纸筒夹紧机构通过第一电机旋转带动第一传动柱向下伸出至纱卷正上方,启动手指构缩回夹紧纸筒;
3.夹紧气缸缩回使纸筒上端局部剥离纱卷;
4.纸筒剥离机构通过第二电机旋转带动第二传动柱向下沿纸筒和纱卷已局部剥离区域方向伸出,使得剥离板直至纱卷底部将纸筒和纱卷再次剥离,动作完成后纸筒剥离机构复位,安装在剥离机构上的勾丝结构向上运动时将纱卷内侧丝线带出;
5.第一电机旋转带动第一传动柱向上缩回,带动纸筒夹紧机构将纸筒向上提至指定位置;此时,勾丝结构上的勾丝轮有挂丝线,纸筒上也有可能缠绕丝线(纸筒上有无丝线不影响丝线抽取);
6.纸筒内撑机构伸出撑住纸筒内壁,纸筒夹紧机构打开,此时,拢线结构伸出,拢线结构把纱卷内侧和勾丝轮之间的丝线推送到丝线缠绕机结构中的两个缠绕杆内(两个缠绕杆与地面水平),丝线缠绕结构通过第三电机旋转带动缠绕杆缠丝;当缠丝到指定时间后停止,且两个缠绕杆与地面水平,剪切气缸带动气动剪刀伸出,到位后气动剪刀闭合将缠绕杆与纱卷内侧之间的丝线剪断,丝线剪断后剪切气缸缩回,气动剪刀打开,拢线结构复位;丝线缠绕结构通过旋转气缸逆时针转动90度至丝线剥离结构处;双向夹紧气缸缩回夹紧缠绕杆两端内收使缠绕在缠绕杆上的丝线由紧绷状态变为松弛状态,丝线剥离结构水平伸出,通过升降气缸的活塞杆伸出,剥线杆竖直向下伸出,丝线剥离结构水平缩回剥离丝线,丝线掉落到废料箱里,动作完成后复位;
7.丝线抽取和剪切完成后,移载气缸缩回带动纸筒内撑机构将纸筒移载至纸筒定位结构正上方位置,纸筒内撑机构缩回,纸筒掉落到纸筒定位结构上,移载机构伸出复位。
8.此时,撑杆气缸打开使两个撑杆将纸筒绷紧,直线气缸缩回经齿条带动齿轮将纸筒定位结构逆时针转动90度,将纸筒两端的撑杆对准纸筒货架方向,三轴模组将纸筒定位结构移动并对准至纸筒货架上经视觉系统确认过的装箱位置;此时,纸筒定位机构上的两个撑杆与纸筒货架上相对应的两个纸筒定位管位置一致;推筒结构中的纵推气缸带动横推气缸伸出,到位后横推气缸伸出将上一次装好的两个纸筒定位管中间的纸筒部分推紧(纸筒有韧性,装到两个纸筒定位管后并非绷紧状态,呈微椭圆状),对上一次装好的纸筒进行避让定位,然后再由推筒气缸伸出将纸筒推送至纸筒货架上,完成纸筒装箱后,视觉系统对纸筒货架进行下一次装箱位置确认,动作完成后纸筒装箱系统复位。
最后应说明的是:本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等统计数的范围之内,则本发明也意图包含这些改动和变型。

Claims (10)

  1. 一种纸筒和丝线抽取设备,其特征在于,包括机架,所述机架上安装有纱卷定位机构、纸筒抽取机构、丝线抽取和剪切机构以及纸筒装箱机构,所述机架一侧设置有纸筒货架;
    所述机架上安装有倍速链输送机,所述倍速链输送机的倍速链上放置有托盘,纱卷放置在托盘上,所述机架上安装有用于对托盘进行阻挡的阻挡气缸,阻挡气缸的活塞杆向上设置且通过轮架安装有阻挡轮;所述纱卷定位机构用于对纱卷进行夹紧定位;所述纸筒抽取机构用于将纱卷内的纸筒抽出,所述丝线抽取和剪切机构用于将丝线进行拢线、剪切以及剥离,所述纸筒装箱机构用于将纸筒放置在纸筒货架上的装箱位置。
  2. 根据权利要求1所述的一种纸筒和丝线抽取设备,其特征在于,所述纱卷定位机构包括定位底座,所述定位底座通过定位支架与机架固定连接,所述定位底座上固定安装有两组定位直线导轨,所述定位直线导轨上滑动配合有移动支座,所述移动支座设置有两个,所述移动支座正对固定安装有v型夹块,所述定位底座上转动有转臂,转臂位于两组定位直线导轨之间,所述定位底座上还固定安装有两个夹紧气缸,所述夹紧气缸的活塞杆与移动支座固定连接,还包括两根连杆,所述连杆的端部分别通过关节轴承与转臂和移动支座连接。
  3. 根据权利要求2所述的一种纸筒和丝线抽取设备,其特征在于,所述纸筒抽取机构包括固定安装在机架上的第一安装座,所述第一安装座上固定安装有第一直线导轨,所述第一直线导轨上滑动配合有第一传动箱,所述第一安装座上安装有移载气缸,所述移载气缸的输出轴与第一传动箱固定连接,所述第一传动箱的外侧固定安装有第一电机,所述第一传动箱内通过第二直线导轨连接有第一传动柱,所述第一电机的输出轴通过减速机穿过第一传动箱固定有第 一齿轮,所述第一传动柱上固定有能够与第一齿轮啮合的第一齿条,所述第一传动柱的下端固定有第一安装板,所述第一安装板向下固定有纸筒内撑机构和纸筒夹紧机构,所述第一传动柱上还安装有纸筒剥离机构。
  4. 根据权利要求3所述的一种纸筒和丝线抽取设备,其特征在于,所述纸筒内撑机构包括两个撑板,所述第一安装板的下端通过交叉滚子滑台与两个撑板连接,所述第一安装板向下通过内撑支架固定有两个内撑气缸,所述内撑气缸的活塞杆与撑板固定连接;所述纸筒夹紧机构两个气动手指,所述第一安装板向下通过夹紧支架固定有两个夹紧气缸,所述夹紧气缸的活塞杆与气动手指固定连接。
  5. 根据权利要求3所述的一种纸筒和丝线抽取设备,其特征在于,所述纸筒剥离机构包括固定安装在第一传动柱上端的连接板,所述连接板向下固定有第二传动箱,所述第二传动箱的外侧固定安装有第二电机,所述第二传动箱内通过第三直线导轨连接有第二传动柱,所述第二电机的输出轴通过减速机穿过第二传动箱固定有第二齿轮,所述第二传动柱上固定有能够与第二齿轮啮合的第二齿条,所述第二传动柱的下端向下通过第二连接座固定有两个剥离板,所述剥离板上安装有勾丝结构。
  6. 根据权利要求5所述的一种纸筒和丝线抽取设备,其特征在于,所述勾丝结构包括与剥离板固定连接的勾丝座,所述勾丝座上通过第一旋转轴安装有勾丝臂,所述勾丝座正对勾丝臂安装有紧固螺钉,所述紧固螺钉的外侧套接有压缩弹簧,所述勾丝臂上通过第二旋转轴安装有挡片,所述勾丝臂上通过第三旋转轴安装有勾丝轮,所述挡片呈U形且外端长度大于内端长度。
  7. 根据权利要求1所述的一种纸筒和丝线抽取设备,其特征在于,所述丝 线抽取和剪切机构包括拢线结构、丝线缠绕结构、丝线剪切结构和丝线剥离结构;所述拢线结构包括拢线气缸,所述拢线气缸通过拢线气缸支架与机架固定连接,所述拢线气缸的活塞杆固定有竖板,所述竖板的上端和下端均固定安装有拢线臂,所述拢线臂具有V形的开口;所述丝线缠绕结构包括旋转气缸,所述旋转气缸通过旋转气缸支架与机架固定连接,所述旋转气缸连接有旋转座,所述旋转座上固定有双向夹紧气缸,所述双向夹紧气缸的活塞杆固定有夹紧块,所述旋转座通过旋转电机支架固定有第三电机,所述第三电机通过联轴器固定有模板,所述模板上通过第四直线导轨安装有两个缠绕杆座,所述缠绕杆座之间安装有模具弹簧,所述模板的两端均固定有两个限位杆,所述限位杆正对固定有滑杆,所述缠绕杆座与滑杆滑动配合,所述模具弹簧位于滑杆的外侧,所述缠绕杆座上固定有缠绕杆,所述夹紧块正对缠绕杆座设置,所述缠绕杆与拢线臂正对设置;所述丝线剪切结构包括包括剪切气缸,所述剪切气缸通过剪切气缸支架固定安装在机架上,所述剪切气缸的活塞杆固定有剪刀座,所述剪刀座上固定有气动剪刀;所述丝线剥离结构升降气缸,所述升降气缸与通过升降气缸支架与机架固定连接,所述升降气缸的活塞杆向下固定有剥线气缸,所述剥线气缸的活塞杆通过剥线座固定有剥线杆;所述剥线结构的下方设置有废料箱。
  8. 根据权利要求3所述的一种纸筒和丝线抽取设备,其特征在于,所述机架正对废料箱固定有倾斜设置的导板。
  9. 根据权利要求1所述的一种纸筒和丝线抽取设备,其特征在于,所述纸筒装箱机构包括三轴模组,所述三轴模组的执行端固定有执行座,所述执行座上安装有视觉系统,所述执行座的下端通过第五直线导轨安装有推块,所述推 块的下端固定有齿条,所述执行座的下端固定有直线气缸,所述直线气缸的活塞杆与推块固定连接,所述执行座通过齿轮轴安装有齿轮,所述齿轮与齿条啮合,所述齿轮轴的另一端安装有纸筒定位结构和推筒结构。
  10. 根据权利要求1所述的一种纸筒和丝线抽取设备,其特征在于,所述纸筒定位结构包括纸筒定位座,所述纸筒定位座与齿轮轴固定连接,所述纸筒定位座上固定有撑杆气缸,所述撑杆气缸的活塞杆固定有撑杆座,所述纸筒定位座和撑杆座上固定有撑杆,所述撑杆的下端固定有支撑板;
    所述推筒结构包括固定安装在所述纸筒定位座上的纵推气缸,所述纵推气缸的活塞杆固定有横推气缸,所述横推气缸的活塞杆固定有推板,所述纸筒定位座上固定有推筒气缸,所述推筒气缸的活塞杆固定有推筒板,所述推筒板与支撑板交错设置。
PCT/CN2023/137355 2022-12-09 2023-12-08 一种纸筒和丝线抽取设备 WO2024120510A1 (zh)

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CN116281430B (zh) * 2023-05-26 2023-08-22 江苏金顺自动化科技有限公司 一种全自动抽纸筒设备

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