WO2024093612A1 - 电池解锁装置及换电平台 - Google Patents

电池解锁装置及换电平台 Download PDF

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Publication number
WO2024093612A1
WO2024093612A1 PCT/CN2023/123367 CN2023123367W WO2024093612A1 WO 2024093612 A1 WO2024093612 A1 WO 2024093612A1 CN 2023123367 W CN2023123367 W CN 2023123367W WO 2024093612 A1 WO2024093612 A1 WO 2024093612A1
Authority
WO
WIPO (PCT)
Prior art keywords
sleeve
battery
rotating seat
centering
unlocking device
Prior art date
Application number
PCT/CN2023/123367
Other languages
English (en)
French (fr)
Inventor
曹宇
王水利
孙杉
关呈军
李继明
刘鹤
朱志远
胥明华
康会敏
韩春虎
王永辉
赵岩飞
张伟
杨小伟
Original Assignee
蓝谷智慧(北京)能源科技有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 蓝谷智慧(北京)能源科技有限公司 filed Critical 蓝谷智慧(北京)能源科技有限公司
Publication of WO2024093612A1 publication Critical patent/WO2024093612A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/80Exchanging energy storage elements, e.g. removable batteries
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60SSERVICING, CLEANING, REPAIRING, SUPPORTING, LIFTING, OR MANOEUVRING OF VEHICLES, NOT OTHERWISE PROVIDED FOR
    • B60S5/00Servicing, maintaining, repairing, or refitting of vehicles
    • B60S5/06Supplying batteries to, or removing batteries from, vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the present application relates to the field of battery unlocking manufacturing technology, and in particular to a battery unlocking device and a battery replacement platform having the battery unlocking device.
  • the battery pack quick unlocking device in the current battery swap station works under the premise that the vehicle body has been positioned.
  • the processing tolerance of the power battery causes the battery unlocking device and the power battery to be out of axial alignment when connected, which causes the battery unlocking device to vibrate when working, thus causing the failure of battery replacement.
  • the vibration will also damage the battery unlocking device, posing a safety hazard. Therefore, there is room for improvement.
  • the present application aims to solve at least one of the technical problems existing in the prior art.
  • one purpose of the present application is to propose a battery unlocking device to solve the problem that the lock body and the battery unlocking device are not coaxial and generate vibration, resulting in reduced efficiency and damage to the mechanism.
  • the battery unlocking device of the embodiment of the present application includes: a rotating seat, the rotating seat is connected to the driving part by power, the rotating seat is provided with a conical return groove; a sleeve, the sleeve is floatingly supported on the rotating seat and cooperates with the rotating seat in circumferential transmission, the sleeve is provided with an elastic member and a return ball, the opening width of the conical return groove is greater than the diameter of the return ball, and at least part of the return ball is located in the conical return groove, the return ball and the elastic member are arranged opposite to each other in the axial direction of the sleeve.
  • An unlocking part is movably mounted on the sleeve along the axial direction of the sleeve, and the elastic member is elastically pressed between the unlocking part and the return ball to pre-tighten the unlocking part in the direction away from the rotating seat and pre-tighten the return ball toward the middle of the conical return groove.
  • the centering ball can move in the conical centering groove to make the sleeve float in the XY plane, thereby ensuring the centering of the sleeve and solving the problem of the lock body and the battery unlocking device being out of coaxiality.
  • an installation cavity is formed in the sleeve, the installation cavity is open at the first end of the sleeve and a centering hole is provided at the second end of the sleeve, the unlocking portion is slidably matched with the first end, the elastic member is installed in the installation cavity, and the centering ball is located in the centering hole.
  • a movable pressing piece is provided in the installation cavity, and the pressing piece is located between the elastic member and the centering ball.
  • the elastic member is constructed as a spring, and the axis of the elastic member coincides with the axis of the sleeve, and the center of the centering ball is located on the straight line where the axis of the sleeve is located, and the axis of the conical centering groove coincides with the axis of the rotating seat.
  • the battery unlocking device of the embodiment of the present application also includes: a cover plate, the rotating seat is provided with a accommodating cavity, the sleeve is installed in the accommodating cavity, the outer peripheral wall of the sleeve is provided with a supporting plate, the cover plate is connected to the rotating seat, and the supporting plate is floatingly supported between the rotating seat and the cover plate.
  • the accommodating cavity is provided with a floating adjustment ring, the floating adjustment ring is sleeved outside the shaft sleeve, a first floating ball is provided inside the floating adjustment ring, the diameter of the first floating ball is larger than the axial thickness of the floating adjustment ring and is respectively supported on the support plate and the inner bottom wall of the rotating seat.
  • a first limit transmission part is provided on one side of the floating adjustment ring, and the first limit transmission part cooperates with the circumferential limit of the rotating seat.
  • a second limit transmission part is provided on the other side of the floating adjustment ring, and the second limit transmission part cooperates with the circumferential limit of the support plate.
  • a rolling ring sleeved on the shaft sleeve is further provided between the cover plate and the support plate, and a second floating ball is provided in the rolling ring.
  • the diameter of the second floating ball is larger than the axial thickness of the rolling ring and is supported on the cover plate and the support plate respectively.
  • the unlocking part includes a square shaft and a sleeve, the square shaft is movably connected to the sleeve, the sleeve is detachably connected to one end of the square shaft away from the sleeve, and the elastic member elastically presses against the square shaft.
  • the square shaft is provided with an elongated hole
  • the shaft sleeve is provided with a first limiting hole which penetrates radially
  • a limiting pin which is provided inside the shaft sleeve and passes through the elongated hole and the first limiting hole.
  • a connecting section is provided at one end of the square shaft away from the sleeve, and the sleeve is provided with a connecting cavity open along the axial direction.
  • the connecting section extends into the connecting cavity and cooperates with a connecting pin passing through the sleeve.
  • the driving part is detachably connected to the rotating seat via a connecting piece.
  • This application also proposes a battery replacement platform.
  • a battery unlocking device as described above is provided.
  • the battery replacement platform and the above-mentioned battery unlocking device have the same advantages as the prior art, which will not be repeated here.
  • FIG1 is a schematic structural diagram of a battery unlocking device according to an embodiment of the present application.
  • FIG2 is a schematic structural diagram of a battery unlocking device (from another perspective) according to an embodiment of the present application
  • FIG3 is a cross-sectional view of a portion of the structure of a battery unlocking device according to an embodiment of the present application
  • FIG4 is an exploded view of the structure of a battery unlocking device according to an embodiment of the present application.
  • FIG5 is a schematic structural diagram of a sleeve according to an embodiment of the present application.
  • FIG6 is a schematic structural diagram of a square shaft according to an embodiment of the present application.
  • FIG7 is a schematic structural diagram of a shaft sleeve according to an embodiment of the present application.
  • FIG8 is a schematic structural diagram of a shaft sleeve (from another perspective) according to an embodiment of the present application.
  • FIG9 is a schematic structural diagram of a rotating base according to an embodiment of the present application.
  • FIG10 is a cross-sectional view of a rotating seat according to an embodiment of the present application.
  • FIG11 is a schematic structural diagram of a floating adjustment ring according to an embodiment of the present application.
  • FIG12 is a schematic diagram of the structure of a rolling ring according to an embodiment of the present application.
  • FIG. 13 is a schematic structural diagram of a driving unit according to an embodiment of the present application.
  • Battery unlocking device 100 Rotating seat 1, conical centering groove 11, accommodating cavity 12, second matching hole 121, first clamping groove 122, second mounting hole 13, Bushing 2, elastic member 21, centering ball 22, mounting cavity 23, centering hole 24, pressing sheet 25, support plate 26, second clamping groove 261, third limiting transmission part 262, first limiting hole 27, limiting pin 29, Unlocking part 3, square shaft 31, long hole 311, connecting section 312, first pin hole 3121, sleeve 32, connecting cavity 321, The second limiting hole 322, the connecting pin 324, Driving unit 4, third mounting hole 41, second mounting cavity 42, cover plate 5, first mounting hole 51, Floating adjustment ring 6 , first matching hole 61 , first floating ball 62 , first position limiting transmission part 63 , second position limiting transmission part 64 , rolling ring 7 , third matching hole 71 , second floating ball 72 , third clamping groove 73 .
  • the battery unlocking device 100 includes: a rotating seat 1, a sleeve 2, an unlocking portion 3, and a driving portion 4.
  • a rotating seat 1 As shown in FIG. 3 , an axially retractable elastic member 21 and a centering ball 22 are provided inside the sleeve 2; as shown in FIG. 10 , a conical centering groove 11 is provided at the axial position inside the rotating seat 1, and the axis of the sleeve 2 and the groove center of the conical centering groove 11 are maintained on the same axis. Also, making the opening width of the conical centering groove 11 larger than the diameter of the centering ball 22 can ensure that at least part of the centering ball 22 can move inside the conical centering groove 11.
  • one end of the rotating seat 1 can be installed on the driving part 4, and then one end of the sleeve 2 can be installed in cooperation with the other end of the rotating seat 1, and the unlocking part 3 can be movably installed with the other end of the sleeve 2.
  • the return ball 22 in the sleeve 2 is installed in the conical return groove 11 in the rotating seat 1, so that the return ball 22 can move in the conical return groove 11.
  • the bottom of the elastic member 21 in the sleeve 2 is pressed against the top of the return ball 22, and the top of the elastic member 21 is pressed against the bottom of the unlocking part 3, so that the elastic member 21 can be kept opposite to the return ball 22 in the axial direction of the sleeve 2, and the elastic member 21 can also be kept opposite to the unlocking part 3 in the axial direction of the sleeve 2.
  • the elastic member 21 is in a compressed state during installation, so that the elastic member 21 can provide thrust or pressure to the unlocking part 3 at the top and the return ball 22 at the bottom, that is, it is in a pre-tightened state.
  • the working process of the battery unlocking device 100 is as follows: when the battery unlocking device 100 is started, the driving part 4 provides power to the rotating seat 1 connected thereto, so that the rotating seat 1 can rotate circumferentially, so that the rotating seat 1 can drive the sleeve 2 to rotate circumferentially, and the sleeve 2 can drive the unlocking part 3 to rotate circumferentially.
  • the unlocking part 3 will tighten the bolts of the power battery or loosen the bolts of the power battery.
  • the rotating seat 1, the sleeve 2, and the unlocking part 3 rotate circumferentially, by pre-tightening the elastic member 21 between the unlocking part 3 and the rotating seat 1, the centering ball 22 and the unlocking part 3 both apply pressure to the sleeve 2.
  • the sleeve 2 is subjected to pressure during operation and floats on the XY plane and moves closer to the axis, ensuring that the unlocking part 3, the sleeve 2, and the rotating seat 1 can be kept on the same axis, realizing the centering of the sleeve 2, and thus solving the problem of the lock body and the unlocking mechanism not being in the same axis.
  • the elastic member 21 has a pre-tightening force in the shaft sleeve 2, so that the elastic force generated by the elastic member 21 can exert a thrust on the unlocking portion 3, and the unlocking portion 3 can be axially telescopic relative to the shaft sleeve 2. Therefore, the unlocking portion 3 can be telescopic in the axial direction, which can facilitate the battery unlocking device.
  • the device 100 is extended into the electric vehicle to tighten or loosen the power battery, and the battery unlocking device 100 is prevented from being bumped, thereby playing a protective role.
  • the centering ball 22 can move in the conical centering groove 11 to allow the sleeve 2 to float in the XY plane, thereby ensuring the centering of the sleeve 2 and solving the problem that the lock body and the battery unlocking device 100 are not coaxial.
  • a mounting cavity 23 is formed in the sleeve 2, the mounting cavity 23 is open at the first end of the sleeve 2 and a centering hole 24 is provided at the second end of the sleeve 2.
  • the mounting cavity 23 can be constructed as a rectangular cavity structure with a square end face and an axially extending interior, and the sleeve 2 is provided with a centering hole 24 at the second end that matches the size of the centering ball 22.
  • the first end of the sleeve 2 is used to slide with the unlocking part 3, and the centering ball 22 at the second end rolls in the conical centering groove 11 of the rotating seat 1.
  • the elastic member 21 is axially installed in the mounting cavity 23, and then the bottom of the unlocking part 3 is inserted into the mounting cavity 23 and pressed against the elastic member 21, so that the unlocking part 3 can slide with the elastic member 21 at the first end of the sleeve 2.
  • the diameter of the centering ball 22 is approximately the diameter of the centering hole 24, and the axial length of the centering hole 24 is smaller than the diameter of the centering ball 22, so that when the centering ball 22 is installed on the centering hole 24, the bottom of the centering ball 22 can be against the side wall of the conical centering groove 11 and roll.
  • the axis of the sleeve 2 moves toward the axis of the unlocking part 3 and the axis of the rotating seat 1 during the floating process, thereby ensuring that the axis of the sleeve 2 can be kept on the same axis as the axis of the unlocking part 3 and the rotating seat 1, and achieving the centering effect of the sleeve 2 and the unlocking part 3.
  • a movable pressing plate 25 is provided in the installation cavity 23, and the pressing plate 25 is located between the elastic member 21 and the centering ball 22.
  • the pressing plate 25 is constructed as a circular plate, and the diameter of the pressing plate 25 is the same as the diameter of the installation cavity 23, so as to ensure that the elastic member 21 can press against the pressing plate 25. That is to say, in actual installation, the centering ball 22 is installed in the centering hole 24, the pressing plate 25 is installed at the bottom of the installation cavity 23 and against the top of the centering ball 22, and then the elastic member 21 is installed in the installation cavity 23 and against the pressing plate 25.
  • the action force and reaction force applied between the elastic member 21 and the centering ball 22 can be transmitted to each other through the pressing plate 25, and the force can be concentrated on the axis of the sleeve 2 through the pressing plate 25, which is conducive to the centering of the sleeve 2.
  • the elastic member 21 is constructed as a spring, and the axis of the elastic member 21 coincides with the axis of the sleeve 2, and the center of the centering ball 22 is located on the straight line where the axis of the sleeve 2 is located, and the axis of the conical centering groove 11 coincides with the axis of the rotating seat 1.
  • the elastic member 21 is constructed as a spring with the same diameter as the installation cavity 23, so that the center of mass of the spring and the axis of the sleeve 2 are on the same axis, that is, the axis of the spring can coincide with the axis of the sleeve 2.
  • the centering hole 24 and the tapered centering groove 11 are both arranged at the axis position of the sleeve 2.
  • the axis of the centering ball 22 arranged in the centering hole 24 can be consistent with the axis of the sleeve 2
  • the axis of the rotating seat 1 can be consistent with the axis of the sleeve 2.
  • the rotating seat 1, the centering ball 22, and the sleeve 2 can be ensured to rotate coaxially.
  • the battery unlocking device 100 further includes: a cover plate 5, and the rotating seat 1 is provided with a receiving cavity 12.
  • the receiving cavity 12 is constructed on the side of the rotating seat 1 close to the sleeve 2, and the receiving cavity 12 is configured to be in a shape that matches the outer shell of the sleeve 2.
  • a plurality of first mounting holes 51 are provided on the cover plate 5, and a second mounting hole 13 is provided on the end surface of the outer peripheral wall of the rotating seat 1. The diameter of the first mounting hole 51 is the same as the diameter of the second mounting hole 13.
  • the sleeve 2 is installed in the accommodating cavity 12, and the cover plate 5 is sleeved on the sleeve 2 and abutted against the end surface of the rotating seat 1, and then bolts are used to penetrate the first mounting hole 51 and the second mounting hole 13 in sequence to detachably connect the cover plate 5 to the rotating seat 1.
  • the sleeve 2 can be stably installed in the accommodating cavity 12 of the rotating seat 1 through the stable connection between the cover plate 5 and the rotating seat 1, and the bolt connection method is conducive to the later maintenance or replacement of the sleeve 2, thereby reducing the maintenance cost.
  • a support plate 26 is also provided on the outer peripheral wall of the sleeve 2.
  • the support plate 26 can extend into the accommodating cavity 12 and be installed in cooperation with the rotating seat 1, and the support plate 26 can be floatingly supported between the rotating seat 1 and the cover plate 5, so that the sleeve 2 can float in the XY plane to improve the centering effect of the sleeve 2, so that the sleeve 2 and the rotating seat 1 are in line, which is beneficial to improve the success rate of locking and unlocking.
  • the accommodating cavity 12 is provided with a floating adjustment ring 6.
  • the diameter of the floating adjustment ring 6 is the same as that of the support plate 26, and the floating adjustment ring 6 is sleeved in the shaft sleeve 2, and the lower end of the support plate 26 and the shaft sleeve 2 are both installed in the accommodating cavity 12.
  • a plurality of first matching holes 61 are provided in the floating adjustment ring 6, and a first floating ball 62 is provided on each first matching hole 61, and a plurality of second matching holes 121 are also provided in the accommodating cavity 12.
  • a total of 8 first floating balls 62 are arranged in the floating adjustment ring 6, and the diameters of the 8 first floating balls 62 are greater than the axial thickness of the floating adjustment ring 6, so that the first floating balls 62 can abut against the second matching holes 121 in the accommodating cavity 12. That is, the first floating balls 62 can be supported by the first matching holes 61 of the support plate 26 and the second matching holes 121 of the inner bottom wall of the accommodating cavity 12, respectively. Therefore, when installed, the floating adjustment ring 6 and the sleeve 2 in the axial direction can float on the XY plane through the rolling of the multiple first floating balls 62.
  • the number of the first floating balls 62 is not limited to 8, and the function can be achieved as long as the number is greater than or equal to 3.
  • the number of the first floating balls 62 can also be 4, 5, 6, 7 or more.
  • a first position-limiting transmission part 63 is provided on one side of the floating adjustment ring 6, and the first position-limiting transmission part 63 cooperates with the circumferential position-limiting rotation of the rotating seat 1. That is, as shown in FIG. 11, two first position-limiting transmission parts 63 are provided on the side away from the unlocking part 3, and the first position-limiting transmission part 63 is configured to protrude from the side of the floating adjustment ring 6 away from the unlocking part 3.
  • the floating adjustment ring 6 has a block-shaped structure, and two first limit transmission parts 63 are symmetrically arranged on the floating adjustment ring 6 relative to the axis. Among them, two symmetrical and identically sized first clamping grooves 122 are arranged on the inner bottom wall of the accommodating cavity 12.
  • the first clamping groove 122 is constructed as a groove structure on the inner bottom wall of the accommodating cavity 12, and the size of the first clamping groove 122 is adapted to the size of the first limit transmission part 63.
  • the floating adjustment ring 6 can be stably installed on the rotating seat 1 by the cooperation of the first limit transmission part 63 and the first clamping groove 122, so that when the rotating seat 1 rotates circumferentially, the floating adjustment ring 6 can be driven to rotate circumferentially.
  • a second limiting transmission part 64 is provided on the other side of the floating adjustment ring 6, and the second limiting transmission part 64 cooperates with the support plate 26 in circumferential limiting. That is to say, as shown in FIG11 , a second limiting transmission part 64 is provided on the side of the floating adjustment ring 6 close to the unlocking part 3, and the second limiting transmission part 64 is configured as a block-shaped structure protruding from the side of the floating adjustment ring 6 close to the unlocking part 3, and two second limiting transmission parts 64 are symmetrically arranged on the floating adjustment ring 6 relative to the axis.
  • two axially symmetrical and identical second clamping grooves 261 are provided on the support plate 26 of the sleeve 2, specifically, the second clamping groove 261 is configured as a groove structure on the support plate 26, and the size of the second clamping groove 261 is adapted to the size of the second limiting transmission part 64, and the sleeve 2 can be stably installed on the floating adjustment ring 6 through the cooperation of the second limiting transmission part 64 and the second clamping groove 261, so that when the floating adjustment ring 6 rotates axially, the sleeve 2 can be driven to rotate circumferentially.
  • a rolling ring 7 sleeved on the shaft sleeve 2 is further provided between the cover plate 5 and the support plate 26.
  • the rolling ring 7 is constructed as a circular ring structure, the diameter of the rolling ring 7 is the same as the diameter of the support plate 26, and 12 third matching holes 71 of the same size are provided on the end surface of the rolling ring 7.
  • a second floating ball 72 is provided in each third matching hole 71, and the second floating ball 72 can be installed on the third matching hole 71. Among them, the diameter of the second floating ball 72 is greater than the axial thickness of the rolling ring 7.
  • the rolling ring 7 is sleeved on the shaft sleeve 2, so that the 12 second floating balls 72 can be against the top of the support plate 26, so that the coordination of the floating of the shaft sleeve 2 on the XY plane can be ensured by the rolling of multiple second floating balls 72, so that the shaft sleeve 2 can transmit torque.
  • the number of the second floating balls 72 is not limited to 12, and the function can be achieved as long as the number is greater than or equal to 3.
  • the number of the second floating balls 72 may also be 4, 5, 6, 7 or more.
  • two third clamping grooves 73 of axial symmetry and the same size are also provided on the rolling ring 7, and two third position limiting transmission parts 262 of axial symmetry and the same size are protruded on the end surface of the support plate 26 on the side close to the unlocking part 3.
  • the third position limiting transmission part 262 can be clamped and adapted with the third clamping groove 73, so that the rolling ring 7 can be clamped on the support plate 26, thereby ensuring that the rolling ring 7 and the shaft sleeve 2 can rotate at the same time, and preventing the two from rotating relative to each other to affect the floating effect of the shaft sleeve 2.
  • the unlocking part 3 includes a square shaft 31 and a sleeve 32.
  • the square shaft 31 is movably connected to the sleeve 2, and the sleeve 32 is detachably connected to the end of the square shaft 31 away from the sleeve 2.
  • the unlocking part 3 is composed of the square shaft 31 and the sleeve 32.
  • the square shaft 31 is movably connected to the sleeve 2, so that the square shaft 31 can be extended in the axial direction. Contraction movement.
  • the sleeve 32 is connected to the end of the square shaft 31 away from the sleeve 2, and the sleeve 32 can be detachably connected to the square shaft 31, so as to meet the connection between sleeves 32 of different sizes and the square shaft 31.
  • the bottom of sleeves 32 of different sizes can be snapped with the square shaft 31, that is, the bottom size of sleeves 32 of different sizes is the same, that is, sleeves 32 of different sizes can be connected to one end of the square shaft 31, so as to meet the snap-fitting of the bottom of the sleeve 32 with the end of the square shaft 31 away from the sleeve 2, so as to meet the unlocking device can act on bolts of different sizes, and improve practicality.
  • the elastic member 21 elastically presses against the square shaft 31, which can push the square shaft 31 to move in the axial direction, increase the axial length of the battery unlocking device 100, and thus facilitate the connection between the battery unlocking device 100 and the power battery.
  • the square shaft 31 is provided with an elongated hole 311
  • the sleeve 2 is provided with a first limiting hole 27 which penetrates radially
  • the sleeve 2 is provided with a limiting pin 29 which is limitedly penetrated through the elongated hole 311 and the first limiting hole 27.
  • the elongated hole 311 is provided in the square shaft 31 inserted into the installation cavity 23 by the unlocking part 3.
  • the aperture size of the elongated hole 311 is slightly larger than the diameter of the limiting pin 29 in the sleeve 2, or the two are designed in coordination to ensure that the limiting pin 29 can penetrate the elongated hole 311.
  • the sleeve 2 is provided with two first limiting holes 27, and the two first limiting holes 27 are axially symmetrically arranged on the outer peripheral wall of the sleeve 2 near one end of the unlocking part 3, and the aperture sizes of the two first limiting holes 27 are the same and are consistent with the diameter size of the limiting pin 29.
  • a part of the unlocking part 3 can be inserted into the installation cavity 23 first, so that the elongated hole 311 in the unlocking part 3 is aligned with the two first limiting holes 27.
  • the movement distance of the square shaft 31 will be determined by the cooperation between the long hole 311 and the stop pin 29, that is, the maximum movement distance of the square shaft 31 does not exceed the length of the long hole 311, and when the stop pin 29 abuts against the end of the long hole 311, the square shaft 31 stops axial movement. Therefore, when the square shaft 31 moves axially until the long hole 311 abuts against the stop pin 29, the square shaft 31 stops axial movement. In this way, it can be ensured that the square shaft 31 can stably move in the sleeve 2 and the connection between the unlocking portion 3 and the sleeve 2 is achieved.
  • a connecting section 312 is provided at one end of the square shaft 31 away from the sleeve 2, and the sleeve 32 is provided with a connecting cavity 321 opened in the axial direction, and the connecting section 312 extends into the connecting cavity 321 and is limitedly matched with a connecting pin 324 provided in the sleeve 32.
  • a first pin hole 3121 is provided on the connecting section 312, and two axially symmetrical second limiting holes 322 are provided on the bottom peripheral wall of the sleeve 32.
  • the connecting section 312 extends to the connecting cavity 321, the first pin hole 3121 in the connecting section 312 is aligned with the two second limiting holes 322, and then the connecting pin 324 passes through the second limiting hole 322, the first pin hole 3121 and the other second limiting hole 322 in sequence, so that the connecting section 312 is fixedly connected to the sleeve 32.
  • the connecting pin 324 passes through the second limiting hole 322, the first pin hole 3121 and the other second limiting hole 322 in sequence, so that the connecting section 312 is fixedly connected to the sleeve 32.
  • the driving part 4 is detachably connected to the rotating seat 1 through a connecting piece. It should be noted that, as shown in FIG13 , a third mounting hole 41 is provided on the side where the driving part 4 is connected to the rotating seat 1 , and a second mounting cavity 42 is also configured at the center of the driving part 4 .
  • the rotating seat 1 is installed in the second installation cavity 42, so that the bottom of the rotating seat 1 can be against the third installation hole 41 on the end surface of the driving part 4, and then the third installation holes 41 are penetrated in sequence by bolts to detachably connect the rotating seat 1 with the driving part 4.
  • the driving force generated by the driving part 4 can be stably transmitted to the rotating seat 1 through the stable connection between the rotating seat 1 and the driving part 4, and the use of bolt connection is conducive to the later maintenance or replacement of the rotating seat 1, which can reduce the maintenance cost.
  • This application also proposes a battery replacement platform.
  • a battery unlocking device 100 of any one of the above items is provided.
  • a centering ball 22 that abuts against the elastic member 21 in the sleeve 2, and cooperating and pressing the centering ball 22 with the conical centering groove 11 in the rotating seat 1, the coaxiality of the sleeve 2 and the rotating seat 1 is achieved.
  • the sleeve 2 and the unlocking portion 3 are stably connected by means of a snap connection and a connecting pin 324, thereby achieving the coaxiality of the unlocking portion 3 and the sleeve 2.
  • the battery unlocking device 100 when the battery unlocking device 100 is connected to the power battery, the problem of the misalignment of the lock body and the battery unlocking device 100 caused by the processing tolerance of the battery pack can be solved.
  • the battery unlocking device 100 can also be provided with an elastic member 21 so that the unlocking portion 3 can perform telescopic movement in the axial direction, so that the battery unlocking device 100 is easy to work and the protective device is not damaged.
  • first feature and “second feature” may include one or more of these features.
  • a first feature being “above” or “below” a second feature may include the first and second features being in direct contact with each other, or the first and second features being in contact with each other not directly but via another feature therebetween.
  • first feature of a second feature includes the first feature being directly above and diagonally above the second feature, or simply means that the first feature is horizontally higher than the second feature.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Pivots And Pivotal Connections (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本申请公开一种电池解锁装置及换电平台,包括:旋转座,旋转座与驱动部动力连接,旋转座设有锥形归中槽;轴套,轴套浮动支撑于旋转座且与旋转座周向传动配合,轴套设有弹性件和归中滚珠,锥形归中槽的开口宽度大于归中滚珠的直径;解锁部,解锁部沿轴套的轴向可活动地安装于轴套,弹性件弹性抵压于解锁部与归中滚珠之间。

Description

电池解锁装置及换电平台
相关申请的交叉引用
本申请要求于2022年11月04日提交的申请号为202211373100.X、名称为“电池解锁装置及换电平台”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本申请涉及电池解锁制造技术领域,尤其是涉及一种电池解锁装置及具有该电池解锁装置的换电平台。
背景技术
在纯电动汽车的发展过程中,电池的充电时长一直都是消费者的一个“后顾之忧”。为解决这一问题,车企提出了建设换电站这一解决方案。用户将汽车停放在换电站内指定位置,换电站内相应设备对汽车进行定位,电池解锁装置进行工作,将换电站内预先储存的电池换上,换下的电池在换电站内充电,很好的解决了充电需要等待的问题。
但是目前换电站内的电池组快速解锁装置是在车身已经定位的前提下进行工作,其中动力电池存在加工公差使得电池解锁装置与动力电池在连接时存在不同轴的问题,使得电池解锁装置在工作时产生振动,从而导致更换电池的失败,且振动还将导致电池解锁装置受到破坏,存在安全隐患。因此,存在改进空间。
发明内容
本申请旨在至少解决现有技术中存在的技术问题之一。为此,本申请的一个目的在于提出一种电池解锁装置,以解决锁体与电池解锁装置不同轴而产生振动,导致效率降低且造成对机构的损伤的问题。
根据本申请实施例的电池解锁装置,包括:旋转座,所述旋转座与驱动部动力连接,所述旋转座设有锥形归中槽;轴套,所述轴套浮动支撑于所述旋转座且与所述旋转座周向传动配合,所述轴套设有弹性件和归中滚珠,所述锥形归中槽的开口宽度大于所述归中滚珠的直径,且所述归中滚珠的至少部分位于所述锥形归中槽内,所述归中滚珠与所述弹性件在所述轴套的轴向上正对设置。解锁部,所述解锁部沿所述轴套的轴向可活动地安装于所述轴套,所述弹性件弹性抵压于所述解锁部与所述归中滚珠之间,以将所述解锁部朝背离所述旋转座的方向预紧且将所述归中滚珠朝向所述锥形归中槽的中部预紧。
根据本申请实施例的电池解锁装置,通过归中滚珠在锥形归中槽内活动可使得轴套在XY平面进行浮动,从而保证轴套归中,解决锁体与电池解锁装置不同轴的问题。
根据本申请实施例的电池解锁装置,所述轴套内形成有安装腔,所述安装腔在所述轴套的第一端敞开且在所述轴套的第二端设有归中孔,所述解锁部与所述第一端滑动配合,所述弹性件安装于所述安装腔内,所述归中滚珠位于所述归中孔内。
根据本申请实施例的电池解锁装置,所述安装腔内设有可活动的压片,且所述压片位于所述弹性件与所述归中滚珠之间。
根据本申请实施例的电池解锁装置,所述弹性件构造为弹簧,且所述弹性件的轴线和所述轴套的轴线重合,且所述归中滚珠的圆心位于所述轴套的轴线所在的直线上,且所述锥形归中槽的轴线与所述旋转座的轴线重合。
根据本申请实施例的电池解锁装置,还包括:盖板,所述旋转座设有容纳腔,所述轴套安装于所述容纳腔内,所述轴套的外周壁设有支撑盘,所述盖板与所述旋转座相连,且所述支撑盘浮动支撑于所述旋转座与所述盖板之间。
根据本申请实施例的电池解锁装置,所述容纳腔设有浮动调节环,所述浮动调节环套设于所述轴套外,所述浮动调节环内设有第一浮动滚珠,所述第一浮动滚珠的直径大于所述浮动调节环的轴向厚度且分别支撑于所述支撑盘和所述旋转座的内底壁。
根据本申请实施例的电池解锁装置,所述浮动调节环的一侧设有第一限位传动部,所述第一限位传动部与所述旋转座周向限位配合,所述浮动调节环的另一侧设有第二限位传动部,所述第二限位传动部与所述支撑盘周向限位配合。
根据本申请实施例的电池解锁装置,所述盖板与所述支撑盘之间还设有套设于所述轴套的滚环,所述滚环内设有第二浮动滚珠,所述第二浮动滚珠的直径大于所述滚环的轴向厚度且分别支撑于所述盖板与所述支撑盘。
根据本申请实施例的电池解锁装置,所述解锁部包括方轴和套筒,所述方轴与所述轴套可活动地相连,所述套筒可拆卸地连接于所述方轴背离所述轴套的一端,所述弹性件弹性抵压于所述方轴。
根据本申请实施例的电池解锁装置,所述方轴设有长条孔,所述轴套设有沿径向贯通的第一限位孔,所述轴套内设有限位穿设于所述长条孔和所述第一限位孔的限位销。
根据本申请实施例的电池解锁装置,所述方轴背离所述轴套的一端设有连接段,所述套筒设有沿轴向敞开的连接腔,所述连接段伸至所述连接腔内且与穿设于所述套筒的连接销限位配合。
根据本申请实施例的电池解锁装置,所述驱动部与所述旋转座通过连接件可拆卸地相连。
本申请还提出一种换电平台。
根据本申请实施例的换电平台,设置有上述中任一项所述的电池解锁装置。
所述换电平台和上述的电池解锁装置相对于现有技术所具有相同的优势,在此不再赘述。
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。
附图说明
本申请的上述和/或附加的方面和优点从结合下面附图对实施例的描述中将变得明显和容易理解,其中:
图1是根据本申请实施例的电池解锁装置的结构示意图;
图2是根据本申请实施例的电池解锁装置(另一视角)的结构示意图;
图3是根据本申请实施例的电池解锁装置中部分结构的剖视图;
图4是根据本申请实施例的电池解锁装置的结构爆炸图;
图5是根据本申请实施例的套筒的结构示意图;
图6是根据本申请实施例的方轴的结构示意图;
图7是根据本申请实施例的轴套的结构示意图;
图8是根据本申请实施例的轴套(另一视角)的结构示意图;
图9是根据本申请实施例的旋转座的结构示意图;
图10是根据本申请实施例的旋转座的剖视图;
图11是根据本申请实施例的浮动调节环的结构示意图;
图12是根据本申请实施例的滚环的结构示意图;
图13是根据本申请实施例的驱动部的结构示意图。
附图标记:
电池解锁装置100,
旋转座1,锥形归中槽11,容纳腔12,第二配合孔121,第一卡接槽122,第二安
装孔13,
轴套2,弹性件21,归中滚珠22,安装腔23,归中孔24,压片25,支撑盘26,第
二卡接槽261,第三限位传动部262,第一限位孔27,限位销29,
解锁部3,方轴31,长条孔311,连接段312,第一销孔3121,套筒32,连接腔321,
第二限位孔322,连接销324,
驱动部4,第三安装孔41,第二安装腔42,盖板5,第一安装孔51,
浮动调节环6,第一配合孔61,第一浮动滚珠62,第一限位传动部63,第二限位
传动部64,滚环7,第三配合孔71,第二浮动滚珠72,第三卡接槽73。
具体实施方式
下面详细描述本申请的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,仅用于解释本申请,而不能理解为对本申请的限制。
下面参考图1-图13描述根据本申请实施例的电池解锁装置100,包括:旋转座1、轴套2、解锁部3以及驱动部4。需要说明的是,如图3所示,在轴套2的内部设置有轴向伸缩的弹性件21和一颗归中滚珠22;如图10所示,在旋转座1内的轴线位置处设置有锥形归中槽11,且使轴套2的轴线与锥形归中槽11的槽心保持在同一轴线上。以及,使锥形归中槽11的开口宽度大于归中滚珠22的直径,可确保归中滚珠22的至少部分能够锥形归中槽11内进行活动。
具体地,在实际安装时,可将旋转座1的一端安装于驱动部4,然后将轴套2的一端与旋转座1的另一端配合安装,且将解锁部3与轴套2的另一端活动安装。其中,轴套2内的归中滚珠22安装于旋转座1中的锥形归中槽11内,使得归中滚珠22可在锥形归中槽11内活动。以及,将轴套2内的弹性件21的底部抵压于归中滚珠22的上方,且将弹性件21的顶部抵压于解锁部3的底部,使得弹性件21可与归中滚珠22在轴套2的轴向上保持正对,且弹性件21还可与解锁部3在轴套2的轴向上保持正对。其中,弹性件21在安装时处于被压缩的状态,使得弹性件21可对顶部的解锁部3以及底部的归中滚珠22提供推力或压力,即处于一种预紧状态。
可以理解的是,电池解锁装置100的工作过程为:当启动电池解锁装置100时,驱动部4向与之连接的旋转座1提供动力,使得旋转座1做周向转动,从而旋转座1可带动轴套2进行周向转动,轴套2可带动解锁部3进行周向转动。由此,解锁部3将拧紧动力电池的螺栓或放松动力电池的螺栓。其中,在旋转座1、轴套2、解锁部3做周向转动的同时,通过将弹性件21预紧于解锁部3和旋转座1之间,使得归中滚珠22和解锁部3均对轴套2施加压力。由此,轴套2在工作时受到压力从而在XY平面上浮动且向轴线靠拢,保证了解锁部3、轴套2及旋转座1可保持在同一轴线上,实现轴套2归中,进而可解决锁体和解锁机构不同轴的问题。
以及,如图2所示,电池解锁装置100在工作时,因弹性件21在轴套2内有预紧力,使得弹性件21产生的弹力可对解锁部3施加推力,可将解锁部3相对于轴套2进行轴向的伸缩运动。由此,通过解锁部3可在轴向上进行伸缩运动,可方便电池解锁装 置100伸至电动汽车内进行拧紧或松开动力电池,且避免电池解锁装置100发生磕碰问题,起到保护作用。
根据本申请实施例的电池解锁装置100,通过归中滚珠22在锥形归中槽11内活动可使得轴套2在XY平面进行浮动,从而保证轴套2归中,解决锁体与电池解锁装置100不同轴的问题。
在一些实施例中,轴套2内形成有安装腔23,安装腔23在轴套2的第一端敞开且在轴套2的第二端设有归中孔24。需要说明的是,安装腔23可构造为端面为正方形且内部为轴向延伸的矩体空腔结构,且轴套2在第二端处设有与归中滚珠22的大小适配的归中孔24。其中,轴套2的第一端用于与解锁部3进行滑动配合,且使第二端的归中滚珠22在旋转座1的锥形归中槽11内进行滚动。具体地,将弹性件21轴向安装于安装腔23内,然后将解锁部3的底部插入安装腔23内且抵压于弹性件21,使得解锁部3可在轴套2的第一端处与弹性件21滑动配合。
其中,如图8所示,归中滚珠22的直径近似归中孔24的直径,且归中孔24的轴向长度小于归中滚珠22的直径,从而当归中滚珠22安装于归中孔24上时,归中滚珠22的底部可与锥形归中槽11的侧壁相抵并发生滚动。
可以理解的是,在连接好的情况下,当解锁部3的顶部抵压动力电池时,弹簧受到解锁部3的压力和归中滚珠22的压力,使得轴套2在进行周向转动的过程中不断地在XY平面上浮动,且归中滚珠22在锥形归中槽11内滚动时,根据受力分析可知,归中滚珠22在运动中可向锥形归中槽11的槽心移动。由此,轴套2的轴线在浮动的过程中向解锁部3的轴线和旋转座1的轴线移动,从而保证轴套2的轴线可与解锁部3和旋转座1的轴线保持在同一轴线上,实现轴套2以及解锁部3的归中效果。
在一些实施例中,安装腔23内设有可活动的压片25,且压片25位于弹性件21与归中滚珠22之间。需要说明的是,如图4所示,压片25构造为圆形片,且压片25的直径与安装腔23的直径相同,从而保证弹性件21能够抵压于压片25。也就是说,在实际安装中,将归中滚珠22安装于归中孔24内,将压片25安装于安装腔23的底部且与归中滚珠22的顶部相抵,再将弹性件21安装于安装腔23内并相抵于压片25。由此,弹性件21与归中滚珠22之间施加的作用力与反作用力均可通过压片25传递于彼此,且通过压片25可将力集中于轴套2的轴线上,从而有利于轴套2的归中。
在一些实施例中,弹性件21构造为弹簧,且弹性件21的轴线和轴套2的轴线重合,且归中滚珠22的圆心位于轴套2的轴线所在的直线上,且锥形归中槽11的轴线与旋转座1的轴线重合。也就是说,将弹性件21构造为与安装腔23直径大小相同的弹簧,可使得弹簧质心与轴套2轴线处于同一轴线上,即弹簧轴线可与轴套2轴线重合。以及, 归中孔24和锥形归中槽11均设置于轴套2的轴线位置处。以此,可使得设置于归中孔24中的归中滚珠22的轴线与轴套2的轴线一致,且旋转座1的轴线与轴套2的轴线一致。从而可保证旋转座1、归中滚珠22、轴套2同轴线的进行转动。
在一些实施例中,电池解锁装置100还包括:盖板5,旋转座1设有容纳腔12。需要说明的是,如图9所示,旋转座1靠近轴套2的一侧构造出容纳腔12,且容纳腔12构造为与轴套2外壳相适配的形状。以及,在盖板5上设置有多个第一安装孔51,且在旋转座1外周壁的端面上设置有第二安装孔13。其中,第一安装孔51的直径大小和第二安装孔13的直径大小相同。
具体地,在实际安装中,将轴套2安装于容纳腔12内,且将盖板5套设于轴套2上,并与旋转座1的端面相抵,然后再使用螺栓依次穿设第一安装孔51、第二安装孔13以将盖板5与旋转座1可拆卸地连接。由此,可通过盖板5与旋转座1的稳固连接将轴套2稳定的安装于旋转座1的容纳腔12内,且通过螺栓连接的方式有利于后期维护轴套2或更换轴套2,从而降低维修成本。
其中,在轴套2的外周壁上还设置有支撑盘26,支撑盘26可伸至容纳腔12内并与旋转座1配合安装,且支撑盘26可浮动支撑于旋转座1与盖板5之间,从而可使得轴套2能在XY平面内浮动以提高轴套2的归中效果,使得轴套2与旋转座1共线,有利于提高加解锁的成功率。
在一些实施例中,容纳腔12设有浮动调节环6。需要说明的是,如图4所示,浮动调节环6的直径与支撑盘26相同,且浮动调节环6套设于轴套2内,支撑盘26的下端以与轴套2均安装于容纳腔12内。其中,在浮动调节环6内设置有多个第一配合孔61,并在每个第一配合孔61上设有一个第一浮动滚珠62,且在容纳腔12内同样设置有多个第二配合孔121。
具体地,在本实施例中,浮动调节环6内共设有8个第一浮动滚珠62,且8个第一浮动滚珠62的直径大于浮动调节环6的轴向厚度,使得第一浮动滚珠62能够相抵于容纳腔12内的第二配合孔121。即第一浮动滚珠62可分别支撑于支撑盘26的第一配合孔61和容纳腔12的内底壁的第二配合孔121。由此,在安装好的情况下,通过多个第一浮动滚珠62的滚动可使轴向上的浮动调节环6以及轴套2能够在XY平面上进行浮动。
当然,第一浮动滚珠62的数量并不局限于8个,只要其数量大于等于3个就可以实现该功能。第一浮动滚珠62的数量也可以为4个、5个、6个、7个或更多。
在一些实施例中,浮动调节环6的一侧设有第一限位传动部63,第一限位传动部63与旋转座1周向限位配合。也就是说,如图11所示,背离解锁部3的一侧设置有两个第一限位传动部63,第一限位传动部63构造为凸出浮动调节环6背离解锁部3一侧 的方块状结构,且两个第一限位传动部63在浮动调节环6上相对于轴线对称设置。其中,在容纳腔12的内底壁上设置有两个对称且大小相同的第一卡接槽122。具体地,第一卡接槽122构造为容纳腔12的内底壁上的凹槽结构,且第一卡接槽122的大小与第一限位传动部63的大小适配,可通过第一限位传动部63与第一卡接槽122的配合以将浮动调节环6稳定的安装于旋转座1上,从而当旋转座1进行周向转动时可带动浮动调节环6进行周向转动。
以及,浮动调节环6的另一侧设有第二限位传动部64,第二限位传动部64与支撑盘26周向限位配合。也就是说,如图11所示,在浮动调节环6靠近解锁部3的一侧设置有第二限位传动部64,第二限位传动部64构造为凸出浮动调节环6靠近解锁部3一侧的方块状结构,且两个第二限位传动部64在浮动调节环6上相对于轴线对称设置。其中,在轴套2的支撑盘26上设置有两个轴向对称且大小相同的第二卡接槽261,具体地,第二卡接槽261构造为支撑盘26上的凹槽结构,且第二卡接槽261的大小与第二限位传动部64的大小适配,可通过第二限位传动部64与第二卡接槽261的配合以将轴套2稳定的安装于浮动调节环6上,从而当浮动调节环6进行轴向转动时可带动轴套2进行周向转动。
在一些实施例中,盖板5与支撑盘26之间还设有套设于轴套2的滚环7。需要说明的是,如图12所示,滚环7构造为圆环状结构,滚环7的直径与支撑盘26的直径相同,且在滚环7的端面上设置有12个大小相同的第三配合孔71。以及,每个第三配合孔71内设有1个第二浮动滚珠72,第二浮动滚珠72可安装于第三配合孔71上。其中,第二浮动滚珠72的直径大于滚环7的轴向厚度。由此,将滚环7套设于轴套2上,使得12第二浮动滚珠72可相抵于支撑盘26的顶部,从而可通过多个第二浮动滚珠72的滚动进而保证轴套2在XY平面上浮动的协调性,以便于轴套2传递扭矩。
当然,第二浮动滚珠72的数量并不局限于12个,只要其数量大于等于3个就可以实现该功能。第二浮动滚珠72的数量也可以为4个、5个、6个、7个或更多。
以及,如图7及图12所示,在滚环7上还设置有轴向对称且大小相同的两个第三卡接槽73,在支撑盘26靠近解锁部3的一侧的端面上凸出设置有两个轴向对称且大小相同的第三限位传动部262。第三限位传动部262与第三卡接槽73可卡接适配,从而可将滚环7卡接在支撑盘26上,从而保证滚环7与轴套2能够同时进行转动,避免二者发生相对旋转以影响轴套2的浮动效果。
在一些实施例中,解锁部3包括方轴31和套筒32,方轴31与轴套2可活动地相连,套筒32可拆卸地连接于方轴31背离轴套2的一端。也就是说,解锁部3由方轴31和套筒32连接组成。其中,方轴31可活动的连接于轴套2,使得方轴31能够沿轴向做伸 缩运动。
具体地,套筒32连接于方轴31背离轴套2的一端,且使得套筒32可与方轴31进行可拆卸地连接,从而满足不同尺寸的套筒32与方轴31的连接。也就是说,不同尺寸的套筒32的底部均可与方轴31卡接,即不同尺寸的套筒32,其底部大小均相同,即不同尺寸的套筒32均可与方轴31的一端连接,以满足套筒32底部与方轴31背离轴套2的一端卡接适配,从而可满足解锁装置可作用于不同尺寸大小的螺栓,提高实用性。其中,弹性件21弹性抵压于方轴31,可推动方轴31在轴向移动,提高电池解锁装置100的轴向长度,从而利于电池解锁装置100与动力电池的连接。
在一些实施例中,方轴31设有长条孔311,轴套2设有沿径向贯通的第一限位孔27,轴套2内设有限位穿设于长条孔311和第一限位孔27的限位销29。需要说明的是,如图6所示,长条孔311设置于解锁部3插入安装腔23内的方轴31之中。其中,长条孔311的孔径大小略大于轴套2内的限位销29的直径或将二者配合设计,保证限位销29可穿设长条孔311即可。也就是说,轴套2设有两个第一限位孔27,且两个第一限位孔27轴向对称的设置在轴套2靠近解锁部3一端的外周壁上,且两个第一限位孔27的孔径大小均相同,并与限位销29的直径大小保持一致。在实际安装时,可先将解锁部3的一部分插入安装腔23内,使解锁部3中的长条孔311对准两个第一限位孔27。
可以理解的是,当弹性件21推动方轴31在安装腔23内运动时,方轴31的运动距离将通过长条孔311与限位销29的配合决定,即方轴31的最大运动距离不超过长条孔311的长度,当限位销29与长条孔311的端部相抵时,方轴31停止轴向运动。由此,当方轴31在轴向上运动至长条孔311与限位销29相抵时,方轴31停止轴向运动。如此,可保证方轴31能够稳定的在轴套2内活动且实现了解锁部3与轴套2的连接。
在一些实施例中,方轴31背离轴套2的一端设有连接段312,套筒32设有沿轴向敞开的连接腔321,连接段312伸至连接腔321内且与穿设于套筒32的连接销324限位配合。需要说明的是,如图5所示,连接段312上设置有第一销孔3121,在套筒32的底部外周壁上设置有轴向对称的两个第二限位孔322。也就是说,当连接段312伸至连接腔321时,使连接段312中的第一销孔3121对准两个第二限位孔322,再通过连接销324依次穿过第二限位孔322、第一销孔3121和另一个第二限位孔322,从而将连接段312与套筒32固定连接。进而提高套筒32与方轴31的连接稳定性和解锁过程的操作可靠性。
在一些实施例中,驱动部4与旋转座1通过连接件可拆卸地相连。需要说明的是,如图13所示,在驱动部4与旋转座1相连的一面设置有第三安装孔41,且在驱动部4中心处还构造有第二安装腔42。
具体地,在实际安装中,将旋转座1安装于第二安装腔42内,使得旋转座1的底部可相抵于驱动部4端面的第三安装孔41,然后再通过螺栓依次穿设第三安装孔41以将旋转座1与驱动部4可拆卸地连接。由此,可通过旋转座1与驱动部4的稳固连接可将驱动部4产生的驱动力稳定传递至旋转座1,且利用螺栓连接有利于后期维护或更换旋转座1,可降低维修成本。
本申请还提出一种换电平台。
根据本申请实施例的换电平台,设置有上述中任一项的电池解锁装置100。通过在轴套2内设置与弹性件21相抵的归中滚珠22,并将归中滚珠22与旋转座1中的锥形归中槽11配合抵压,从而实现轴套2与旋转座1的共轴线。以及,轴套2与解锁部3通过卡接和连接销324的方式稳定连接,从而实现解锁部3与轴套2的共轴线。由此,当电池解锁装置100与动力电池连接时,可解决电池包加工公差引起的锁体部与电池解锁装置100的不同轴的问题。其中,电池解锁装置100还可通过设置弹性件21使得解锁部3可沿轴向进行伸缩运动,从而可使得电池解锁装置100易于工作且保护装置不被破坏。
1、在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
2、在本申请的描述中,“第一特征”、“第二特征”可以包括一个或者更多个该特征。
3、在本申请的描述中,“多个”的含义是两个或两个以上。
4、在本申请的描述中,第一特征在第二特征“之上”或“之下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。
5、在本申请的描述中,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示意性实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。而且,描述的具 体特征、结构、材料或者特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
尽管已经示出和描述了本申请的实施例,本领域的普通技术人员可以理解:在不脱离本申请的原理和宗旨的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由权利要求及其等同物限定。

Claims (13)

  1. 一种电池解锁装置,其中,包括:
    旋转座(1),所述旋转座(1)与驱动部(4)动力连接,所述旋转座(1)设有锥形归中槽(11);
    轴套(2),所述轴套(2)浮动支撑于所述旋转座(1)且与所述旋转座(1)周向传动配合,所述轴套(2)设有弹性件(21)和归中滚珠(22),所述锥形归中槽(11)的开口宽度大于所述归中滚珠(22)的直径,且所述归中滚珠(22)的至少部分位于所述锥形归中槽(11)内,所述归中滚珠(22)与所述弹性件(21)在所述轴套(2)的轴向上正对设置;
    解锁部(3),所述解锁部(3)沿所述轴套(2)的轴向可活动地安装于所述轴套(2),所述弹性件(21)弹性抵压于所述解锁部(3)与所述归中滚珠(22)之间,以将所述解锁部(3)朝背离所述旋转座(1)的方向预紧且将所述归中滚珠(22)朝向所述锥形归中槽(11)的中部预紧。
  2. 根据权利要求1所述的电池解锁装置,其中,所述轴套(2)内形成有安装腔(23),所述安装腔(23)在所述轴套(2)的第一端敞开且在所述轴套(2)的第二端设有归中孔(24),所述解锁部(3)与所述第一端滑动配合,所述弹性件(21)安装于所述安装腔(23)内,所述归中滚珠(22)位于所述归中孔(24)内。
  3. 根据权利要求2所述的电池解锁装置,其中,所述安装腔(23)内设有可活动的压片(25),且所述压片(25)位于所述弹性件(21)与所述归中滚珠(22)之间。
  4. 根据权利要求2或3所述的电池解锁装置,其中,所述弹性件(21)构造为弹簧,且所述弹性件(21)的轴线和所述轴套(2)的轴线重合,且所述归中滚珠(22)的圆心位于所述轴套(2)的轴线所在的直线上,且所述锥形归中槽(11)的轴线与所述旋转座(1)的轴线重合。
  5. 根据权利要求1-4中任一项所述的电池解锁装置,其中,还包括:盖板(5),所述旋转座(1)设有容纳腔(12),所述轴套(2)安装于所述容纳腔(12)内,所述轴套(2)的外周壁设有支撑盘(26),所述盖板(5)与所述旋转座(1)相连,且所述支撑盘(26)浮动支撑于所述旋转座(1)与所述盖板(5)之间。
  6. 根据权利要求5所述的电池解锁装置,其中,所述容纳腔(12)设有浮动调节环(6),所述浮动调节环(6)套设于所述轴套(2)外,所述浮动调节环(6)内设有第一浮动滚珠(62),所述第一浮动滚珠(62)的直径大于所述浮动调节环(6)的轴向厚度且分别支撑于所述支撑盘(26)和所述旋转座(1)的内底壁。
  7. 根据权利要求6所述的电池解锁装置,其中,所述浮动调节环(6)的一侧设有第一限位传动部(63),所述第一限位传动部(63)与所述旋转座(1)周向限位配合,所述浮动 调节环(6)的另一侧设有第二限位传动部(64),所述第二限位传动部(64)与所述支撑盘(26)周向限位配合。
  8. 根据权利要求5-7中任一项所述的电池解锁装置,其中,所述盖板(5)与所述支撑盘(26)之间还设有套设于所述轴套(2)的滚环(7),所述滚环(7)内设有第二浮动滚珠(72),所述第二浮动滚珠(72)的直径大于所述滚环(7)的轴向厚度且分别支撑于所述盖板(5)与所述支撑盘(26)。
  9. 根据权利要求1-8中任一项所述的电池解锁装置,其中,所述解锁部(3)包括方轴(31)和套筒(32),所述方轴(31)与所述轴套(2)可活动地相连,所述套筒(32)可拆卸地连接于所述方轴(31)背离所述轴套(2)的一端,所述弹性件(21)弹性抵压于所述方轴(31)。
  10. 根据权利要求9所述的电池解锁装置,其中,所述方轴(31)设有长条孔(311),所述轴套(2)设有沿径向贯通的第一限位孔(27),所述轴套(2)内设有限位穿设于所述长条孔(311)和所述第一限位孔(27)的限位销(29)。
  11. 根据权利要求9或10所述的电池解锁装置,其中,所述方轴(31)背离所述轴套(2)的一端设有连接段(312),所述套筒(32)设有沿轴向敞开的连接腔(321),所述连接段(312)伸至所述连接腔(321)内且与穿设于所述套筒(32)的连接销(324)限位配合。
  12. 根据权利要求1-11中任一项所述的电池解锁装置,其中,所述驱动部(4)与所述旋转座(1)通过连接件可拆卸地相连。
  13. 一种换电平台,其中,设置有权利要求1-12中任一项所述的电池解锁装置。
PCT/CN2023/123367 2022-11-04 2023-10-08 电池解锁装置及换电平台 WO2024093612A1 (zh)

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