WO2024089105A1 - Polyester à stabilité de couleur améliorée - Google Patents
Polyester à stabilité de couleur améliorée Download PDFInfo
- Publication number
- WO2024089105A1 WO2024089105A1 PCT/EP2023/079784 EP2023079784W WO2024089105A1 WO 2024089105 A1 WO2024089105 A1 WO 2024089105A1 EP 2023079784 W EP2023079784 W EP 2023079784W WO 2024089105 A1 WO2024089105 A1 WO 2024089105A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- composition
- antioxidant
- furandicarboxylate
- polymer
- weight
- Prior art date
Links
- 229920000728 polyester Polymers 0.000 title claims description 22
- -1 poly(ethylene 2,5- furandicarboxylate) Polymers 0.000 claims abstract description 50
- 239000000203 mixture Substances 0.000 claims abstract description 48
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 claims abstract description 41
- 229920000642 polymer Polymers 0.000 claims abstract description 41
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 38
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 37
- 238000006068 polycondensation reaction Methods 0.000 claims abstract description 36
- 238000000034 method Methods 0.000 claims abstract description 35
- 229910000147 aluminium phosphate Inorganic materials 0.000 claims abstract description 20
- 238000002360 preparation method Methods 0.000 claims abstract description 14
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims abstract description 7
- 239000003054 catalyst Substances 0.000 claims description 26
- 150000001875 compounds Chemical class 0.000 claims description 20
- 229910052732 germanium Inorganic materials 0.000 claims description 14
- 238000010128 melt processing Methods 0.000 claims description 14
- GNPVGFCGXDBREM-UHFFFAOYSA-N germanium atom Chemical compound [Ge] GNPVGFCGXDBREM-UHFFFAOYSA-N 0.000 claims description 13
- 238000006116 polymerization reaction Methods 0.000 claims description 13
- 239000007787 solid Substances 0.000 claims description 12
- 150000002989 phenols Chemical class 0.000 claims description 10
- XBDQKXXYIPTUBI-UHFFFAOYSA-N dimethylselenoniopropionate Natural products CCC(O)=O XBDQKXXYIPTUBI-UHFFFAOYSA-N 0.000 claims description 6
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 5
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical group CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 claims description 3
- 235000019260 propionic acid Nutrition 0.000 claims description 3
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical group O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 claims description 3
- CHTHALBTIRVDBM-UHFFFAOYSA-N furan-2,5-dicarboxylic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)O1 CHTHALBTIRVDBM-UHFFFAOYSA-N 0.000 description 64
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 47
- 235000011007 phosphoric acid Nutrition 0.000 description 17
- WMFOQBRAJBCJND-UHFFFAOYSA-M Lithium hydroxide Chemical compound [Li+].[OH-] WMFOQBRAJBCJND-UHFFFAOYSA-M 0.000 description 15
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 12
- 230000032050 esterification Effects 0.000 description 11
- 238000005886 esterification reaction Methods 0.000 description 11
- 238000002844 melting Methods 0.000 description 11
- 230000008018 melting Effects 0.000 description 11
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 10
- 150000002148 esters Chemical class 0.000 description 9
- 238000010521 absorption reaction Methods 0.000 description 7
- DNXDYHALMANNEJ-UHFFFAOYSA-N furan-2,3-dicarboxylic acid Chemical compound OC(=O)C=1C=COC=1C(O)=O DNXDYHALMANNEJ-UHFFFAOYSA-N 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000654 additive Substances 0.000 description 5
- 150000002009 diols Chemical class 0.000 description 5
- YBMRDBCBODYGJE-UHFFFAOYSA-N germanium oxide Inorganic materials O=[Ge]=O YBMRDBCBODYGJE-UHFFFAOYSA-N 0.000 description 5
- 239000000178 monomer Substances 0.000 description 5
- 239000002530 phenolic antioxidant Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- JKIJEFPNVSHHEI-UHFFFAOYSA-N Phenol, 2,4-bis(1,1-dimethylethyl)-, phosphite (3:1) Chemical compound CC(C)(C)C1=CC(C(C)(C)C)=CC=C1OP(OC=1C(=CC(=CC=1)C(C)(C)C)C(C)(C)C)OC1=CC=C(C(C)(C)C)C=C1C(C)(C)C JKIJEFPNVSHHEI-UHFFFAOYSA-N 0.000 description 4
- BGNXCDMCOKJUMV-UHFFFAOYSA-N Tert-Butylhydroquinone Chemical compound CC(C)(C)C1=CC(O)=CC=C1O BGNXCDMCOKJUMV-UHFFFAOYSA-N 0.000 description 4
- BGYHLZZASRKEJE-UHFFFAOYSA-N [3-[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxy]-2,2-bis[3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoyloxymethyl]propyl] 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)OCC(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)(COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)COC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 BGYHLZZASRKEJE-UHFFFAOYSA-N 0.000 description 4
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 4
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- 239000001301 oxygen Substances 0.000 description 4
- 229910052760 oxygen Inorganic materials 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 3
- KLIDCXVFHGNTTM-UHFFFAOYSA-N 2,6-dimethoxyphenol Chemical compound COC1=CC=CC(OC)=C1O KLIDCXVFHGNTTM-UHFFFAOYSA-N 0.000 description 3
- NOEGNKMFWQHSLB-UHFFFAOYSA-N 5-hydroxymethylfurfural Chemical compound OCC1=CC=C(C=O)O1 NOEGNKMFWQHSLB-UHFFFAOYSA-N 0.000 description 3
- 229920001634 Copolyester Polymers 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- 230000015572 biosynthetic process Effects 0.000 description 3
- CDQSJQSWAWPGKG-UHFFFAOYSA-N butane-1,1-diol Chemical compound CCCC(O)O CDQSJQSWAWPGKG-UHFFFAOYSA-N 0.000 description 3
- 238000002425 crystallisation Methods 0.000 description 3
- 230000008025 crystallization Effects 0.000 description 3
- 238000000113 differential scanning calorimetry Methods 0.000 description 3
- 150000002290 germanium Chemical class 0.000 description 3
- MHIBEGOZTWERHF-UHFFFAOYSA-N heptane-1,1-diol Chemical compound CCCCCCC(O)O MHIBEGOZTWERHF-UHFFFAOYSA-N 0.000 description 3
- ACCCMOQWYVYDOT-UHFFFAOYSA-N hexane-1,1-diol Chemical compound CCCCCC(O)O ACCCMOQWYVYDOT-UHFFFAOYSA-N 0.000 description 3
- RJGBSYZFOCAGQY-UHFFFAOYSA-N hydroxymethylfurfural Natural products COC1=CC=C(C=O)O1 RJGBSYZFOCAGQY-UHFFFAOYSA-N 0.000 description 3
- PVADDRMAFCOOPC-UHFFFAOYSA-N oxogermanium Chemical compound [Ge]=O PVADDRMAFCOOPC-UHFFFAOYSA-N 0.000 description 3
- OJMIONKXNSYLSR-UHFFFAOYSA-N phosphorous acid Chemical group OP(O)O OJMIONKXNSYLSR-UHFFFAOYSA-N 0.000 description 3
- 150000003141 primary amines Chemical class 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 150000003512 tertiary amines Chemical class 0.000 description 3
- WBYWAXJHAXSJNI-VOTSOKGWSA-M .beta-Phenylacrylic acid Natural products [O-]C(=O)\C=C\C1=CC=CC=C1 WBYWAXJHAXSJNI-VOTSOKGWSA-M 0.000 description 2
- BYEAHWXPCBROCE-UHFFFAOYSA-N 1,1,1,3,3,3-hexafluoropropan-2-ol Chemical compound FC(F)(F)C(O)C(F)(F)F BYEAHWXPCBROCE-UHFFFAOYSA-N 0.000 description 2
- QSRJVOOOWGXUDY-UHFFFAOYSA-N 2-[2-[2-[3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoyloxy]ethoxy]ethoxy]ethyl 3-(3-tert-butyl-4-hydroxy-5-methylphenyl)propanoate Chemical compound CC(C)(C)C1=C(O)C(C)=CC(CCC(=O)OCCOCCOCCOC(=O)CCC=2C=C(C(O)=C(C)C=2)C(C)(C)C)=C1 QSRJVOOOWGXUDY-UHFFFAOYSA-N 0.000 description 2
- BFSVOASYOCHEOV-UHFFFAOYSA-N 2-diethylaminoethanol Chemical compound CCN(CC)CCO BFSVOASYOCHEOV-UHFFFAOYSA-N 0.000 description 2
- 229940044119 2-tert-butylhydroquinone Drugs 0.000 description 2
- WPMYUUITDBHVQZ-UHFFFAOYSA-N 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoic acid Chemical compound CC(C)(C)C1=CC(CCC(O)=O)=CC(C(C)(C)C)=C1O WPMYUUITDBHVQZ-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 238000002835 absorbance Methods 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 150000001412 amines Chemical class 0.000 description 2
- 229910052787 antimony Inorganic materials 0.000 description 2
- WATWJIUSRGPENY-UHFFFAOYSA-N antimony atom Chemical compound [Sb] WATWJIUSRGPENY-UHFFFAOYSA-N 0.000 description 2
- 235000019282 butylated hydroxyanisole Nutrition 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- INSRQEMEVAMETL-UHFFFAOYSA-N decane-1,1-diol Chemical compound CCCCCCCCCC(O)O INSRQEMEVAMETL-UHFFFAOYSA-N 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 125000000524 functional group Chemical group 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- YWFWDNVOPHGWMX-UHFFFAOYSA-N n,n-dimethyldodecan-1-amine Chemical compound CCCCCCCCCCCCN(C)C YWFWDNVOPHGWMX-UHFFFAOYSA-N 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- SSDSCDGVMJFTEQ-UHFFFAOYSA-N octadecyl 3-(3,5-ditert-butyl-4-hydroxyphenyl)propanoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)CCC1=CC(C(C)(C)C)=C(O)C(C(C)(C)C)=C1 SSDSCDGVMJFTEQ-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 238000010525 oxidative degradation reaction Methods 0.000 description 2
- 239000008188 pellet Substances 0.000 description 2
- UWJJYHHHVWZFEP-UHFFFAOYSA-N pentane-1,1-diol Chemical compound CCCCC(O)O UWJJYHHHVWZFEP-UHFFFAOYSA-N 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229910052698 phosphorus Inorganic materials 0.000 description 2
- 239000011574 phosphorus Substances 0.000 description 2
- WLJVNTCWHIRURA-UHFFFAOYSA-N pimelic acid Chemical compound OC(=O)CCCCCC(O)=O WLJVNTCWHIRURA-UHFFFAOYSA-N 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000004064 recycling Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 150000003335 secondary amines Chemical class 0.000 description 2
- 239000003381 stabilizer Substances 0.000 description 2
- 239000007858 starting material Substances 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 235000000346 sugar Nutrition 0.000 description 2
- 238000003786 synthesis reaction Methods 0.000 description 2
- 239000003017 thermal stabilizer Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- ZXHDVRATSGZISC-UHFFFAOYSA-N 1,2-bis(ethenoxy)ethane Chemical compound C=COCCOC=C ZXHDVRATSGZISC-UHFFFAOYSA-N 0.000 description 1
- DSKYSDCYIODJPC-UHFFFAOYSA-N 2-butyl-2-ethylpropane-1,3-diol Chemical compound CCCCC(CC)(CO)CO DSKYSDCYIODJPC-UHFFFAOYSA-N 0.000 description 1
- KEUDFEHZLMMIHD-UHFFFAOYSA-N 2-ethyl-2-hexylpropane-1,3-diol Chemical compound CCCCCCC(CC)(CO)CO KEUDFEHZLMMIHD-UHFFFAOYSA-N 0.000 description 1
- VNAWKNVDKFZFSU-UHFFFAOYSA-N 2-ethyl-2-methylpropane-1,3-diol Chemical compound CCC(C)(CO)CO VNAWKNVDKFZFSU-UHFFFAOYSA-N 0.000 description 1
- FKXLOGLAYTUOFK-UHFFFAOYSA-N 2-ethyl-2-pentylpropane-1,3-diol Chemical compound CCCCCC(CC)(CO)CO FKXLOGLAYTUOFK-UHFFFAOYSA-N 0.000 description 1
- JVZZUPJFERSVRN-UHFFFAOYSA-N 2-methyl-2-propylpropane-1,3-diol Chemical compound CCCC(C)(CO)CO JVZZUPJFERSVRN-UHFFFAOYSA-N 0.000 description 1
- QWGRWMMWNDWRQN-UHFFFAOYSA-N 2-methylpropane-1,3-diol Chemical compound OCC(C)CO QWGRWMMWNDWRQN-UHFFFAOYSA-N 0.000 description 1
- DVVGBNZLQNDSPA-UHFFFAOYSA-N 3,6,11-trioxabicyclo[6.2.1]undeca-1(10),8-diene-2,7-dione Chemical compound O=C1OCCOC(=O)C2=CC=C1O2 DVVGBNZLQNDSPA-UHFFFAOYSA-N 0.000 description 1
- ORWQBKPSGDRPPA-UHFFFAOYSA-N 3-[2-[ethyl(methyl)amino]ethyl]-1h-indol-4-ol Chemical compound C1=CC(O)=C2C(CCN(C)CC)=CNC2=C1 ORWQBKPSGDRPPA-UHFFFAOYSA-N 0.000 description 1
- XMIIGOLPHOKFCH-UHFFFAOYSA-N 3-phenylpropionic acid Chemical group OC(=O)CCC1=CC=CC=C1 XMIIGOLPHOKFCH-UHFFFAOYSA-N 0.000 description 1
- UJAWGGOCYUPCPS-UHFFFAOYSA-N 4-(2-phenylpropan-2-yl)-n-[4-(2-phenylpropan-2-yl)phenyl]aniline Chemical compound C=1C=C(NC=2C=CC(=CC=2)C(C)(C)C=2C=CC=CC=2)C=CC=1C(C)(C)C1=CC=CC=C1 UJAWGGOCYUPCPS-UHFFFAOYSA-N 0.000 description 1
- 239000004215 Carbon black (E152) Substances 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- WBYWAXJHAXSJNI-SREVYHEPSA-N Cinnamic acid Chemical compound OC(=O)\C=C/C1=CC=CC=C1 WBYWAXJHAXSJNI-SREVYHEPSA-N 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical group C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N Furan Chemical group C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- OKOBUGCCXMIKDM-UHFFFAOYSA-N Irganox 1098 Chemical compound CC(C)(C)C1=C(O)C(C(C)(C)C)=CC(CCC(=O)NCCCCCCNC(=O)CCC=2C=C(C(O)=C(C=2)C(C)(C)C)C(C)(C)C)=C1 OKOBUGCCXMIKDM-UHFFFAOYSA-N 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- SDLFRXZYUSIEBE-UHFFFAOYSA-N [Si][Ti][Co] Chemical compound [Si][Ti][Co] SDLFRXZYUSIEBE-UHFFFAOYSA-N 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000012300 argon atmosphere Substances 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 150000001768 cations Chemical class 0.000 description 1
- 229940114081 cinnamate Drugs 0.000 description 1
- 229930016911 cinnamic acid Natural products 0.000 description 1
- 235000013985 cinnamic acid Nutrition 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000003480 eluent Substances 0.000 description 1
- 230000002255 enzymatic effect Effects 0.000 description 1
- OSHGZBCZUPGLPU-UHFFFAOYSA-N ethene furan-2-carboxylic acid Chemical compound C=C.OC(=O)C1=CC=CO1 OSHGZBCZUPGLPU-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910017053 inorganic salt Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- OJURWUUOVGOHJZ-UHFFFAOYSA-N methyl 2-[(2-acetyloxyphenyl)methyl-[2-[(2-acetyloxyphenyl)methyl-(2-methoxy-2-oxoethyl)amino]ethyl]amino]acetate Chemical compound C=1C=CC=C(OC(C)=O)C=1CN(CC(=O)OC)CCN(CC(=O)OC)CC1=CC=CC=C1OC(C)=O OJURWUUOVGOHJZ-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- WBYWAXJHAXSJNI-UHFFFAOYSA-N methyl p-hydroxycinnamate Natural products OC(=O)C=CC1=CC=CC=C1 WBYWAXJHAXSJNI-UHFFFAOYSA-N 0.000 description 1
- 229910052754 neon Inorganic materials 0.000 description 1
- GKAOGPIIYCISHV-UHFFFAOYSA-N neon atom Chemical compound [Ne] GKAOGPIIYCISHV-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 239000012299 nitrogen atmosphere Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 229920000307 polymer substrate Polymers 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- CUNPJFGIODEJLQ-UHFFFAOYSA-M potassium;2,2,2-trifluoroacetate Chemical compound [K+].[O-]C(=O)C(F)(F)F CUNPJFGIODEJLQ-UHFFFAOYSA-M 0.000 description 1
- 230000035484 reaction time Effects 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 239000012321 sodium triacetoxyborohydride Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 150000008163 sugars Chemical class 0.000 description 1
- 239000004250 tert-Butylhydroquinone Substances 0.000 description 1
- 235000019281 tert-butylhydroquinone Nutrition 0.000 description 1
- 229940073455 tetraethylammonium hydroxide Drugs 0.000 description 1
- LRGJRHZIDJQFCL-UHFFFAOYSA-M tetraethylazanium;hydroxide Chemical compound [OH-].CC[N+](CC)(CC)CC LRGJRHZIDJQFCL-UHFFFAOYSA-M 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 238000005809 transesterification reaction Methods 0.000 description 1
- ZIBGPFATKBEMQZ-UHFFFAOYSA-N triethylene glycol Chemical compound OCCOCCOCCO ZIBGPFATKBEMQZ-UHFFFAOYSA-N 0.000 description 1
- JLGLQAWTXXGVEM-UHFFFAOYSA-N triethylene glycol monomethyl ether Chemical compound COCCOCCOCCO JLGLQAWTXXGVEM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/13—Phenols; Phenolates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/329—Phosphorus containing acids
Definitions
- the present invention relates to a process for the preparation of poly(ethylene 2,5- furandicarboxylate) polymer from polyethylene 2,5- furandicarboxylate) prepolymer.
- FDCA 2,5-Furandicarboxylic acid
- PEF plant-based polyester poly (ethylene-2, 5- furandicarboxylate)
- FDCA is typically obtained by oxidation of molecules having furan moieties, e.g. 5- hydroxymethylfurfural (5-HMF) and the corresponding 5-HMF esters or 5-HMF ethers, that are typically obtained from plant-based sugars, e.g. by sugar dehydration.
- furan moieties e.g. 5- hydroxymethylfurfural (5-HMF)
- 5-HMF esters or 5-HMF ethers that are typically obtained from plant-based sugars, e.g. by sugar dehydration.
- a broad variety of oxidation processes is known from the prior art comprising e.g. enzymatic and metal catalysed processes such as described in W02010/132740 and WO2011/043660.
- thermo-oxidative degradation reactions As described in the article “Effect of additives on the thermal and thermos-oxidative stability of poly (ethylene furanoate) biobased polyester” by Zoi Terzopoulou et al., Thermochimica Acta 686 (2020) 178549. It is described that the thermo- oxidative degradation was affected by the catalyst type used. It is common practice to add thermal stabilizers during the synthesis or the processing of thermoplastic polyesters. The article of Thermochimica Acta describes the addition of a commercial phenolic antioxidant (Irganox 1098) and addition of phosphorus-containing thermal stabilizers during PEF synthesis with the use of antimony catalyst.
- Irganox 1098 commercial phenolic antioxidant
- phosphorus-containing thermal stabilizers during PEF synthesis with the use of antimony catalyst.
- the primary objective of the present invention was to provide a composition comprising poly(ethylene 2,5- furandicarboxylate) polymer having improved colour stability especially having good colour after melt processing.
- Colour itself is subjective and is influenced by the wavelength and intensity of light that is reflected.
- the colour of polymer particles is additionally influenced by crystal size and the presence of optical brighteners. Precipitated polymer particles tend to be fine and thereby appear to have good colour. To objectively assess the colour, it is to be assessed by the absorption of yellow light, specifically 400 nm, of a solution of the polymer per se.
- Colour stability is especially relevant when exposing PEF to elevated temperatures in particular in the presence of oxygen such as can occur during melt processing including recycling.
- CN 108586717 was the use of bio-based polyesters to reduce static electricity and electrostatic discharge.
- a bio-based and permanent static dissipative polymer was obtained by esterifying a mix of furan dicarboxylic acid, terephthalic acid and isophthalic acid with ethylene glycol followed by condensation polymerisation in the presence of inorganic salt, catalyst and stabiliser.
- CN 108727575 teaches the use of a titanium-silicon-cobalt composite catalyst in combination with ester formed by reacting FDCA and an aliphatic diol referred to as guide, in the preparation of FDCA based copolyesters to reduce side-reactions.
- the copolyesters are based on a variety of diols and additional diacids besides FDCA.
- the copolyester is based on terephthalic acid, FDCA, ethylene glycol and propylene glycol (Example 1), FDCA, azelaic acid, sebacic acid, butanediol and heptanediol (Example 6) or FDCA, pimelic acid, heptanediol and pentanediol (Example 12) or FDCA, succinic acid, hexanediol and decanediol (Example 15) or FDCA, isophthalic acid, propylene glycol and hexanediol (Example 16) or FDCA, terephthalic acid, propylene glycol and butanediol (Example 17).
- CN 109054007 aims to provide bio-furan dicarboxylic acid polyester having excellent gas barrier properties by reacting furan dicarboxylic acid with a glycol selected from the group consisting of 2-methyl-1 ,3-propanediol, 2,2-dimethyl-1 ,3-propanediol, 2-methyl-2- ethyl-1,3-propanediol, 2-methyl-2-propyl-1 ,3-propanediol, 2-ethyl-2-butyl-1 ,3-propanediol, 2- ethyl-2-pentyl-1 ,3-propanediol and 2-ethyl-2-hexyl-1 ,3-propanediol.
- a glycol selected from the group consisting of 2-methyl-1 ,3-propanediol, 2,2-dimethyl-1 ,3-propanediol, 2-methyl-2- ethyl-1,3-
- WO 2022/043500 and WO 2022/043501 describe processes in which germanium catalyst was found to allow preparation of polyester comprising 2,5-furandicarboxylate units having a high molecular weight and good optical properties such as a low absorbance of 400 nm light.
- the starting compositions of these processes can comprise typical stabilizers that are known from the prior art such as phosphorous containing compounds and hindered phenolic compounds.
- the present invention relates to a process for the preparation of a composition comprising poly(ethylene 2,5-furandicarboxylate) polymer wherein the process comprises (a) preparing or providing polyethylene 2,5-furandicarboxylate) prepolymer, and (b) subjecting the prepolymer to polycondensation at reduced pressure in the presence of a polycondensation catalyst to obtain the polymer, which polycondensation is carried out in the presence of both antioxidant and phosphoric acid.
- the present invention further relates to a composition
- a composition comprising poly(ethylene 2,5- furandicarboxylate) polymer and of from 5 to 5000 parts per million by weight (ppmw) of antioxidant, based of weight of antioxidant on weight of total composition, and of from 2 to 2000 ppmw phosphoric acid, based on weight of phosphor on weight of total composition.
- ppmw parts per million by weight
- the present invention relates to a process comprising melt processing a composition comprising polyethylene 2,5-furandicarboxylate) polymer obtainable by a process according to the present invention and/or a poly(ethylene 2,5-furandicarboxylate) composition according to the present invention more specifically in the presence of oxygen.
- a reduced increase in A_400 absorption after melt processing was observed for such PEF polymer.
- the antioxidant preferably comprises a primary antioxidant selected from the group consisting of compounds comprising hindered phenols and compounds comprising phenols substituted with propionic acid and/or propionate.
- Hindered phenols are phenols with one or more bulky functional groups preferably tertiary butyl.
- the antioxidant consists of both a primary and a secondary antioxidant.
- the secondary antioxidant preferably is selected from the group consisting of phosphor(lll) containing compounds and compounds containing a benzyl group.
- Compounds can contain functional groups which make that these can be considered to be both a primary and a secondary antioxidant. In such case, the compound is considered a primary antioxidant.
- the antioxidant preferably comprises a compound comprising hindered phenol. More preferably, the antioxidant consists of compounds comprising hindered phenol.
- An especially preferred antioxidant was found to be a compound comprising hindered phenol and cinnamic acid and/or cinnamate, especially tetrakis methylene (3,5-di-t-butyl-4-hydroxy- hydrocinnamate)methane. The latter compound is commercially available from Dover Chemical Corporation as Dovernox 10.
- the amount of antioxidant preferably is of from 1 to 10,000, more specifically of from 5 to 5000 parts per million by weight (ppmw), based of weight of antioxidant on weight of total composition.
- the amount of phosphoric acid preferably is from 1 to 5000, more specifically of from 2 to 5000, more specifically of from 2 to 2000, more specifically of from 2 to 1000 ppmw of phosphoric acid, more specifically 5 to 500 ppmw, based on weight of phosphor on weight of total composition.
- Phosphoric acid can be added as such or as a compound which is converted into phosphoric acid during preparation of the polyester composition.
- Poly(ethylene 2,5-furandicarboxylate) contains ethylene moieties and 2,5- furandicarboxylate moieties. It may also contain a limited amount of other diacids and diol residues such as oligomers of ethylene glycol namely diethylene glycol and triethylene glycol. The amount of other diol or diacid residues is suitably at most 10 mol%, based on the molar amount of 2,5-furandicarboxylate moieties.
- Poly(ethylene 2,5- furandicarboxylate) polymer also is referred to as polyester.
- the poly(ethylene-2,5-furandicarboxylate) polymer prepared by the present process suitably has a relatively high melting point.
- the melting point of the poly(ethylene-2,5- furandicarboxylate) is typically influenced by the presence of comonomers other than ethylene glycol and 2,5-furandicarboxylic acid, if any, or by its crystallinity. Suitable melting points of the poly(ethylene-2,5-furandicarboxylate) tend to be at least 215°C.
- the melting point of the poly(ethylene-2,5-furandicarboxylate) may be as high as 245 °C.
- the melting point of a polymer is easily determined by Differential Scanning Calorimetry (DSC) and measured at the top of the endothermic peak.
- the ISO 11357-3 standard describes such a melting determination.
- the polyester composition according to the present invention suitably has a melting point of at least 215 °C, more specifically of from 215 to 245 °C measured by DSC according to ISO 1357-3 standard.
- Poly(ethylene 2,5-furandicarboxylate) prepolymer can be prepared from a starting composition comprising 2,5-furandicarboxylic acid, or its ester, and ethylene glycol.
- the esterification of a diol compound with an acid compound is a reaction that is well known to the skilled person.
- a method for its preparation for example has been described in WO 2015/137804.
- the 2,5-furandicarboxylic acid or its ester and the ethylene glycol preferably constitute 90 % or more, preferably 95 % or more, most preferably 98 % or more of the starting composition by weight.
- the poly(ethylene 2,5-furandicarboxylate) prepolymer is prepared from a starting compostion containing ethylene glycol and furandicarboxylic acid and/or its ester as sole monomors, more preferably ethylene glycol and furandicarboxylic acid as sole monomers.
- the prepolymer preferably is prepared from the sole monomers ethylene glycol and furandicarboxylic acid and/or its ester, more preferably from the sole monomers ethylene glycol and furandicarboxylic acid.
- further compounds which can become part of the PEF polymer, such as chain extenders are absent from the starting composition.
- the chemical constitution of the prepolymer and polyester also depend on the molar ratio of the starting materials used in the starting composition.
- the poly(ethylene 2,5-furandicarboxylate) prepolymer is prepared from 2,5-furandicarboxylic acid and ethylene glycol wherein the molar ratio of 2,5- furandicarboxylic acid to ethylene glycol in the starting mixture is of from 1 : 1.01 to 1 : 1.15.
- esterification of the starting composition comprising ethylene glycol and FDCA or its ester preferably is conducted at a temperature in the range of 180 to 260 °C, preferably 185 to 240 °C, more preferably 190 to 230 °C.
- the esterification is conducted at a pressure in the range of 40 to 400 kPa, preferably 50 to 150 kPa, more preferably 60 to 110 kPa.
- the esterification is typically conducted for a time in the range of 30 to 480 min, preferably 60 to 360 min, more preferably 120 to 300 min, most preferably 180 to 240 min.
- the polycondensation catalyst is already present during preparation of the prepolymer.
- the prepolymer of step (a) preferably is prepared in the presence of antioxidant. It is possible that phosphoric acid also is present during preparation of the prepolymer depending on the further compounds which are present such as the polycondensation catalyst and if so, what polycondensation catalyst.
- the preparation of prepolymer preferably is carried out in the presence of suppressant for suppressing ether formation between the aliphatic diol molecules.
- the suppressant preferably is selected from the group consisting of amines and lithium hydroxide.
- a variety of amines can be used such as primary amines, secondary amines or tertiary amines.
- the suppressant preferably is selected from the group consisting of primary amines, secondary amines, tertiary amines and lithium hydroxide, preferably selected from the group consisting of primary amines, tertiary amines and lithium hydroxide, more preferably selected from the group consisting of 2-(diethylamino)ethanol (Et2NEtOH), N,N-dimethyldodecylamine (Me2NDodec), 3-aminocrotonic acid ester with butanediol (ACAEBD) and lithium hydroxide, most preferably selected from the group consisting of 2-(diethylamino)ethanol and N,N- dimethyldodecylamine. It can be preferred that the suppressant is lithium hydroxide.
- the concentration of the suppressant in the starting composition is in the range of 5 to 1300 ppm, preferably 20 to 700 ppm, more preferably 30 to 450 ppm, by weight with respect of the weight of the starting composition.
- Starting composition to be subjected to esterification conditions to produce prepolymer in step (a) preferably comprises ethylene glycol and FDCA and/or its ester, antioxidant and suppressant and optionally phosphoric acid and/or polycondensation catalyst.
- the prepolymer is contacted with a polycondensation catalyst during the polycondensation of step (b).
- a polycondensation catalyst already can be added to the starting composition as their presence does not deteriorate the preparation of prepolymer.
- germanium containing polycondensation catalyst is present at preparation of the prepolymer, it is preferred that the phosphoric acid is added after preparation of the prepolymer. Especially good polyester is obtained by the present process if phosphoric acid is added to germanium polycondensation catalyst containing prepolymer.
- Polycondensation is used for producing polyethylene 2,5-furandicarboxylate) polymer by forming additional ester moieties between the compounds of the prepolymer by means of esterification and transesterification, wherein e.g. water and/or aliphatic diol are released in the condensation process, and are typically removed from the reaction due to the elevated temperatures and reduced pressures used during polycondensation.
- the polycondensation may be conducted in one or more steps and could suitably be operated as either batch, semi-continuous or continuous processes.
- step a) e.g. a prepolycondensation step.
- a pre-polycondensation step is typically conducted at a pressure lower than applied in esterification and can be used to remove the most volatile components, such as free diol and other low molecular weight compounds, before reducing the pressure even further to begin polycondensation.
- the prepolymer of step (a) is subjected to step (b) without addition of further compounds other than polycondensation catalyst, antioxidant and/or phosphoric acid more specifically as described herein.
- the polycondensation preferably is conducted at a temperature in the range of 240 to 300 °C, preferably 260 to 290 °C, more preferably 265 to 285 °C.
- the polycondensation is conducted at reduced pressure in the range of 0.05 to 100 kPa, preferably 0.05 to 10 kPa, more preferably 0.1 to 1 kPa while the polycondensation is typically conducted for a time in the range of 10 to 260 min, preferably 30 to 190 min, more preferably 60 to 120 min.
- the polycondensation catalyst can contain metals such as aluminium, antimony, tin and germanium. Suitable polycondensation catalysts have been described for example in WO2022/136332, WO 2022/043500 and WO 2022/043501.
- the polycondensation catalyst contains germanium.
- Germanium polycondensation catalyst can be present in the catalyst system as the metal or as the cation.
- Preferred is a process wherein the germanium containing catalyst is selected from the group consisting of germanium oxide and germanium salts, preferably selected from the group of organic germanium salts and germanium oxide.
- an organic germanium salt comprises a salt of a germanium cation and at least one kind of hydrocarbon anion.
- the germanium containing catalyst consists of germanium oxide.
- the concentration of the germanium containing catalyst in step (b), calculated as the metal per se preferably is in the range of 10 to 1000 ppm, preferably 30 to 500 ppm, more preferably 50 to 300 ppm, most preferably 70 to 150 ppm, by weight with respect of the weight of the prepolymer. Therefore, the compositions of the present invention preferably comprise an amount of germanium, calculated as the metal per se, in the range of from 5 to 5000 ppmw, more specifically 10 to 1000 ppm, preferably 30 to 500 ppm, more preferably 50 to 300 ppm, most preferably 70 to 150 ppm, by weight with respect of total weight of composition.
- PEF polymer after polycondensation has a number average molecular weight of 20 kg/mol or more, preferably 25 kg/mol or more, preferably 30 kg/mol or more.
- the number average molecular weight is determined through the use of gel permeation chromatography (GPC) with hexafluorisopropanol with 0.05 M potassium trifluoroacetate as eluent and calibrated using polymethylmethacrylate standard.
- the melting temperature of PEF polymer is typically in the range of 190 to 230°C.
- the process of the present invention further comprises melt processing of the product of step (b) optionally after the product of step (b) has been subjected to solid state polymerization as described below.
- Melt processing of such polymer generally involves a temperature of at least 200 °C, more specifically at least 210 °C, more specifically at least 220 °C, more specifically at least 230 °C.
- the melt processing involves a temperature ranging from 240 to 310°C, in particular from 240 to 300 °C, to ensure that the composition is in a molten state and has the desired viscosity.
- the temperature can be at most 290 °C, more specifically at most 280 °C.
- Melt processing tends to be applied in recycling of polymer and in the manufacture of fibers and packaging including films and containers.
- the compositions of the present invention are suitable for use in such melt processing or may have been subjected to such melt processing.
- steps can comprise a step of crystallizing the polymer for obtaining a crystallized polymer and subjecting the crystallized polymer to a solid-state polymerization for increasing the molecular weight. Therefore, it can be preferred that the process further comprises the steps: c) crystallizing the PEF polymer obtained in step b) to obtain a crystallized or semicrystallized polymer, and d) subjecting the crystallized polymer produced in step c) to a solid state polymerization for increasing the molecular weight.
- Such solid state polymerization can be conducted at an elevated temperature in the range of Tm - 80 °C to Tm - 20 °C, preferably Tm - 60 °C to Tm - 25 °C, more preferably Tm - 60 °C to Tm - 30 °C, wherein Tm is the melting point of the PEF polymer in °C, wherein the solid state polymerization is preferably conducted at an elevated temperature in the range of 160 to 240 °C, more preferably 170 to 220 °C, most preferably 180 to 210 °C.
- the melting point of a polymer is easily determined by DSC and measured at the top of the endothermic peak.
- the ISO11357-3 standard describes such a melting determination.
- the crystallization preferably is conducted at an elevated temperature in the range of 100 to 200 °C, preferably 120 to 180 °C, more preferably 140 to 160 °C.
- the crystallization preferably is conducted for a time in the range of 0.5 to 48 h, preferably 1 to 6 h, wherein step d) is conducted directly after step c) without cooling the polyester comprising 2,5-furandicarboxylate units below 50 °C.
- the crystallization preferably is conducted at or near ambient pressure or, less preferred, at reduced pressure of less than 100 kPa or less than 10 kPa.
- the solid state polymerization preferably is conducted under inert gas atmosphere, preferably nitrogen, helium, neon or argon atmosphere. It is preferred that the crystallized or semi-crystallized PEF polymer obtained in step c) is granulated to obtain a degree of granulation in the range of 20 to 180 pellets per g, preferably 40 to 140 pellets per g.
- Solid state polymerization can produce PEF polymer having a number average molecular weight of 30 kg/mol or more, preferably 45 kg/mol or more, more preferably 60 kg/mol or more.
- the FDCA used in the experiments comprised less than 500 ppm FCA.
- a starting composition comprising ethylene glycol and 2,5-furandicarboxylic acid in a molar ratio of 1.21 to 1 in combination with 210 ppm tetraethylammonium hydroxide DEG suppressant (TEAOH) was subjected to esterification at 220 °C and at atmospheric pressure. Additionally, 200 ppm of GeC>2 (calculated as amount of Ge metal) polycondensation catalyst was added as a solution of 200 ppm of GeO2 in 75 ml water.
- TEAOH tetraethylammonium hydroxide DEG suppressant
- the primary phenolic antioxidant Dovernox 10 was obtained from Dover Chemical Corporation and is tetrakis methylene (3,5-di-t-butyl-4-hydroxyhydrocinnamate)methane.
- the secondary antioxidant Irgafos 168 was obtained from BASF and is tris(2,4-di-tert.- butylphenyl)phosphite.
- the antioxidant ADK STAB A611 was obtained from Adeka and is a mixture of primary hindered phenolic antioxidant and secondary phosphite.
- the hindered phenolic antioxidant is benzenepropanoic acid, 3,5-bis(1,1-dimethylethyl)-4-hydroxy-2,2-bis[[3-[3,5-bis91 ,1- dimethylethyl)-4-hydroxyphenyl]-1-oxopropoxy]methyl]-1,3-propanediyl ester.
- the phosphite is phenol, 2.4-bis(1 , 1 -dimethylethyl)-, phosphite (3:1).
- the mixture was subjected to prepolycondensation at a temperature of 260 °C during 20 minutes and polycondensation for 75 min at 260°C followed by solid state polymerization.
- the resins obtained after polycondensation were crystallized under a nitrogen flow of 175 ml/min at a temperature of 150 °C before being subjected to solid state polymerization for 24 hours under nitrogen atmosphere at a temperature of 200 °C.
- the average diameter of the particles subjected to solid state polymerization was 0.6 to 2.0 mm. After solid state polymerization, the fraction having a particle size of 1.4 to 2.0 mm was isolated and used for analytics.
- A_400 is the absorbance of a 30 mg/mL solution of polyester in a dichloromethane:hexafluoroisopropanol 8:2 (vol/vol) mixture in a 2.5 cm diameter circular vial measured at 400 nm.
- the data measured for the 2.5 cm diameter vial can be converted to a customary 1 cm equivalent path length by dividing the measured data by 2.5.
- Samples of polymer subsequently were heated to a temperature of 260 °C in closed vials for 30 minutes to determine the A_400 absorption increase in the presence of oxygen.
- the A_400 absorption of all samples was assessed as described above.
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Abstract
L'invention concerne un procédé de préparation d'une composition comprenant un polymère de poly(éthylène 2,5-furandicarboxylate) qui comprend la polycondensation d'un prépolymère de poly(éthylène 2,5-furandicarboxylate) en présence à la fois d'un antioxydant et d'acide phosphorique ; une composition comprenant un polymère de poly(éthylène 2,5-furandicarboxylate), constituée de 5 à 5000 ppm en poids d'antioxydant, sur la base du poids de l'antioxydant sur le poids de la composition totale, et de 2 à 2000 ppm en poids d'acide phosphorique, sur la base du poids du phosphore sur le poids de la composition totale.
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