WO2024082485A1 - 一种电线穿雨塞装置 - Google Patents

一种电线穿雨塞装置 Download PDF

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Publication number
WO2024082485A1
WO2024082485A1 PCT/CN2023/074443 CN2023074443W WO2024082485A1 WO 2024082485 A1 WO2024082485 A1 WO 2024082485A1 CN 2023074443 W CN2023074443 W CN 2023074443W WO 2024082485 A1 WO2024082485 A1 WO 2024082485A1
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WO
WIPO (PCT)
Prior art keywords
rain
plug
rain plug
support
cylinder
Prior art date
Application number
PCT/CN2023/074443
Other languages
English (en)
French (fr)
Inventor
高东林
刘艳华
邓保欢
Original Assignee
深圳市林全科技有限公司
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Application filed by 深圳市林全科技有限公司 filed Critical 深圳市林全科技有限公司
Publication of WO2024082485A1 publication Critical patent/WO2024082485A1/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/22Devices influencing the relative position or the attitude of articles during transit by conveyors
    • B65G47/24Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
    • B65G47/248Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles by turning over or inverting them
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01RELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R43/00Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
    • H01R43/20Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for assembling or disassembling contact members with insulating base, case or sleeve
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/14Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables

Definitions

  • the utility model relates to equipment for installing rain plugs on electric wires, in particular to a device for installing rain plugs on electric wires.
  • Rain plugs also known as waterproof plugs, waterproof rings, waterproof plugs or waterproof pads, are a type of silicone part in automotive wire connectors. Rain plugs are worn on wires and inserted into connectors to prevent water, gasoline, and other pollutants from entering the connectors. In actual applications, a rain plug can match several terminals and wires of different outer diameters. Normally, the inner hole of the rain plug is smaller than the outer diameter of the wire. When installing the rain plug at the end of the wire, high position repeatability is required and the rain plug must not be damaged. For existing rain plug devices, please refer to the Chinese patent publication number CN207183777U, entitled “A New Semi-Automatic Rain Plug Assembly Machine", which records:
  • “It comprises a frame, on which an assembly box 2 is arranged, and the assembly box 2 comprises a workbench 3, a rain plug feeding station 4, which is arranged at the rear side of the workbench 3; a rain plug handling station 5, which is arranged on the workbench 3 and located at the front side of the rain plug feeding station 4, and its feeding end corresponds to the discharging end of the rain plug feeding station 4; a rain plug propping station 6, which is arranged on the workbench 3 and located at the front side of the rain plug handling station 5, and its feeding end corresponds to the discharging end of the rain plug handling station 5; a rain plug assembly station 6, which is arranged on the workbench 3 and located at the front side of the rain plug handling station 5, and its feeding end corresponds to the discharging end of the rain plug handling station 5;
  • the assembly station 7 is set on the workbench 3 and is located on the left side of the rain plug opening station 5" and "when working, 1 start the equipment and set the equipment to the initial state; 2 manually put the
  • each actuator is an independent workstation, and generally adopts a one-to-one feeding system and an independent controller, which is extremely costly, occupies a large space, and has poor versatility.
  • the rain plug picking and placing device adopts a swing arm structure, which has low positioning accuracy and small movement range.
  • the rain plug picking and placing is not flexible and the sleeve is easy to get stuck.
  • the friction force of the feeding transmission track when transporting the rain plug is large, which can easily cause the rain plug to wear and get stuck in the middle, seriously affecting the transmission efficiency of the rain plug.
  • a wire rain plug insertion device which can realize fully automatic rain plug insertion, occupies a small space, has a low cost, has a high rain plug insertion efficiency, causes little wear on the rain plug, has a large range of motion and strong flexibility, has a high rain plug insertion precision, is easy to change and has strong versatility.
  • the utility model adopts the following technical solutions.
  • a wire rain plug device comprising a base, a fixed bracket fixed on the base, a material distribution and delivery mechanism, a material guiding and feeding mechanism, a material pushing mechanism, a rotating conveying mechanism, an interlacing and handover mechanism and an electric control box on the fixed bracket, wherein: the material distribution and delivery mechanism is used to deliver the rain plugs delivered by the upstream equipment to the material guiding and feeding mechanism one by one; the material guiding and feeding mechanism is used to insert the rain plugs from the material distribution and delivery mechanism; the material pushing mechanism is located below the material guiding and feeding mechanism, and the material pushing mechanism is used to be when the material guiding and feeding mechanism
  • the structure carries the rain plug and lifts the rain plug into place when passing through the material-lifting mechanism; the rotating conveying mechanism is arranged below the material-lifting mechanism, and the rotating conveying mechanism is used to receive and open the rain plug delivered by the material guiding and feeding mechanism, and flip the rain plug to a horizontal position and transport it to the interpenetration and transfer mechanism; the interpenetration
  • the material distribution and delivery mechanism includes a first support, a material distribution bracket is fixed on the first support, a vertically arranged material distribution joint pipe is fixed on the material distribution bracket, the material distribution joint pipe is connected to the upward equipment through a pipeline for conveying the rain plug, a first slide and a first cylinder for driving the first slide to move forward and backward are provided on the first support, a jig for inserting the rain plug is provided on the top of the first slide, the jig is aligned with the material distribution joint pipe, when the rain plug is conveyed to the jig via the material distribution joint pipe, the first cylinder drives the first slide to move forward to the insertion station adjacent to the material pushing into place mechanism.
  • the material guiding and feeding mechanism comprises a transverse sliding support plate and a support plate translation cylinder for driving the transverse sliding support plate to move forward and backward
  • the transverse sliding support plate is provided with a lifting sliding support plate and a lifting moving cylinder for driving the lifting sliding support plate to move up and down
  • the lifting sliding support plate is fixed with a pin support
  • the bottom of the pin support is provided with a pin extending downward
  • the support plate The translation cylinder is used to drive the transverse sliding support plate to move forward and backward, thereby driving the insertion pin to translate between the insertion station and the material-pushing mechanism.
  • the lifting and moving cylinder is used to drive the lifting and sliding support plate to move up and down, thereby driving the insertion pin to insert the rain plug from the first slide seat of the insertion station, or driving the insertion pin after inserting the rain plug to pass through the material-pushing mechanism.
  • the lifting cylinder is a pen-shaped cylinder
  • an L-shaped cylinder support is fixed on the transverse sliding support plate
  • the lifting cylinder is fixedly connected to the L-shaped cylinder support.
  • the material pushing mechanism comprises a material pushing support, a material pushing fixing block is fixed on the material pushing support, a material pushing opening is provided on the material pushing fixing block, two material pushing springs are fixed in the material pushing opening, a material pushing slit is formed between the two material pushing springs, when the insertion pin carries the rain plug through the material pushing slit, the rain plug is lifted relative to the insertion pin by the resistance applied by the two material pushing springs, until the rain plug is lifted into place, and then the insertion pin drives the rain plug through the material pushing slit.
  • two symmetrically arranged lifting material fixing blocks are fixed on the lifting material support, and two lifting material spring pieces are respectively fixed on the two lifting material fixing blocks.
  • the rotating conveying mechanism includes a second support, a second slide and a second cylinder for driving the second slide to move forward and backward, a flip support is fixed on the second slide, a rotating block that can rotate forward and backward is provided on the flip support, the rotating block is located below the ejecting spring piece, a plug that can be plugged into and cooperate with the insertion pin is fixed on the top of the rotating block, a conical end is formed on the outer side of the top opening of the plug, and when the insertion pin is inserted into the plug, the rain plug is sleeved on the plug, and a flip linkage mechanism is provided on the second support, and the flip linkage mechanism is used to drive the rotating block to rotate forward 90° when the second cylinder pushes the second slide forward, so that the plug with the rain plug sleeved is flipped to a horizontal position.
  • the flip linkage mechanism comprises a vertical plate, a swing block and a roller, the vertical plate is fixedly connected to the second support, one end of the swing block is fixedly connected to the rotating shaft, and the other end of the swing block is rotatably connected to the roller, an inverted "L"-shaped guide groove is provided on the side of the vertical plate facing the flip support, the roller is provided in the guide groove and the two are rollingly matched, when the second cylinder pushes the second slide forward, the roller rolls along the guide groove and drives the The shaft rotates 90°.
  • the interpenetration and connection mechanism includes an interpenetration bracket
  • the interpenetration bracket includes an upper cylinder and a lower cylinder symmetrically arranged up and down
  • an upper clamping block is fixed on the telescopic rod at the lower end of the upper cylinder
  • a lower clamping block is fixed on the telescopic rod at the upper end of the lower cylinder
  • an upper clamping opening is formed at the lower end of the upper clamping block
  • a lower clamping opening is formed at the upper end of the lower clamping block
  • the upper clamping opening and the lower clamping opening are aligned up and down
  • the upper clamping opening and the lower clamping opening are used to clamp the horizontally arranged rain plug.
  • a first conical opening is formed at the edge of the upper clamping opening, and a second conical opening is formed at the edge of the lower clamping opening.
  • the material dividing and delivering mechanism is used to receive the rain plugs delivered by the upstream equipment, and then the rain plugs are delivered one by one to the material guiding and feeding mechanism, and then the rain plugs are inserted by the material guiding and feeding mechanism.
  • the material guiding and feeding mechanism carries the rain plugs through the material pushing mechanism, the rain plugs are lifted into place by the material pushing mechanism, and the rotating conveying mechanism stretches the rain plugs while receiving them.
  • the rain plugs are flipped to a horizontal position and delivered to the interlacing and handing mechanism, and the interlacing and handing mechanism clamps the rain plugs in the horizontal position, waiting for the downstream equipment to insert the wires into the stretched rain plugs.
  • the utility model has the following advantages: eliminating the one-to-one feeding system and independent controller, reducing the volume to save space and reduce production costs; eliminating the rain plug transmission track of the feeding system, resulting in less wear on the rain plugs, less jamming of the rain plugs, and high efficiency in wearing the rain plugs; the material guiding and feeding mechanism has a large motion range, strong flexibility, and high precision in wearing the rain plugs; when wearing rain plugs of different specifications, only the needle tube claw needs to be replaced, and it has strong versatility, etc.
  • FIG1 is a perspective view of a wire rain plug device according to the present invention.
  • FIG2 is a partial exploded view of the wire rain plug device of the utility model
  • FIG3 is a diagram showing the internal structure of the wire rain plug device of the present invention.
  • FIG4 is a structural diagram 1 of the material dispensing and dispensing mechanism
  • Figure 5 is a second structural diagram of the material dispensing and dispensing mechanism
  • FIG6 is a structural diagram of a material guiding and feeding mechanism
  • FIG7 is a structural diagram of a material ejection mechanism
  • FIG8 is a structural diagram of a rotary conveying mechanism
  • FIG9 is a second structural diagram of the rotary conveying mechanism
  • FIG10 is a structural diagram of the rotary conveying mechanism
  • FIG. 11 is a structural diagram of the interlaced transfer mechanism.
  • the utility model discloses a wire rain plug device, as shown in Figures 1 to 11, which includes a base 1, a fixed bracket 2 is fixed on the base 1, and a material distribution and delivery mechanism 3, a material guide and delivery mechanism 4, a material push-in mechanism 5, a rotating conveying mechanism 6, an interlacing and handing mechanism 7 and an electric control box 9 are provided on the fixed bracket 2, wherein:
  • the material distribution and delivery mechanism 3 is used to deliver the rain plugs 100 delivered by the upstream equipment to the material guiding and feeding mechanism 4 one by one;
  • the material guiding and feeding mechanism 4 is used to insert the rain plug 100 from the material dispensing and dispensing mechanism 3;
  • the material lifting mechanism 5 is located below the material guiding and feeding mechanism 4, and is used to lift the rain plug 100 into place when the material guiding and feeding mechanism 4 carries the rain plug 100 through the material lifting mechanism 5;
  • the rotating conveying mechanism 6 is arranged below the material pushing mechanism 5, and is used to receive and open the rain plug 100 delivered by the material guiding and feeding mechanism 4, and to flip the rain plug 100 to a horizontal position and deliver it to the interlacing and handing mechanism 7;
  • the insertion and transfer mechanism 7 is arranged at the front side of the rotating conveying mechanism 6, and the insertion and transfer mechanism 7 is used to clamp the rain plug 100 transported by the rotating conveying mechanism 6, waiting for the downstream equipment to insert the wires into the opened rain plug 100.
  • the material distribution and delivery mechanism 3 is used to receive the rain plugs 100 delivered by the upstream device, and then the rain plugs 100 are delivered one by one to the material guide and delivery mechanism 4, and then the material guide and delivery mechanism 4 is used to deliver the rain plugs 100 to the upstream device.
  • the material mechanism 4 inserts the rain plug 100.
  • the material guiding and feeding mechanism 4 carries the rain plug 100 through the material pushing mechanism 5
  • the material pushing mechanism 5 is used to lift the rain plug 100 into place.
  • the rotating conveying mechanism 6 opens the rain plug 100 while receiving it. Finally, the rain plug 100 is flipped to a horizontal position and transported to the interlacing and handover mechanism 7.
  • the interlacing and handover mechanism 7 clamps the rain plug 100 in the horizontal position and waits for the downstream equipment to insert the wire into the opened rain plug 100.
  • the utility model has the following advantages: eliminating the one-to-one feeding system and independent controller, reducing the volume and saving space, and reducing production costs; eliminating the rain plug transmission track of the feeding system, which reduces the wear on the rain plug, reduces the jamming of the rain plug, and improves the efficiency of rain plug penetration; the material guiding and feeding mechanism has a large range of motion, strong flexibility, and high precision in rain plug penetration; when passing rain plugs of different specifications, only the needle claw needs to be replaced, and the versatility is strong.
  • the material distribution and delivery mechanism 3 includes a first support 30, a material distribution bracket 31 is fixed on the first support 30, a vertically arranged material distribution joint pipe 33 is fixed on the material distribution bracket 31, and the material distribution joint pipe 33 is connected to the upward equipment through a pipeline for conveying the rain plug 100.
  • a first slide 34 and a first cylinder 32 for driving the first slide 34 to move forward and backward are provided on the first support 30.
  • a fixture 35 for inserting the rain plug 100 is provided on the top of the first slide 34, and the fixture 35 is aligned with the material distribution joint pipe 33.
  • the first cylinder 32 drives the first slide 34 to move forward to the insertion station 8 adjacent to the material-pushing mechanism 5.
  • a first slide rail 36 is fixed on the first support 30, and the first slide seat 34 is arranged on the first slide rail 36 and the two are slidably matched.
  • an incoming material transfer tube 20 can be installed on the fixed bracket 2, and a manual switch valve 21 can be set on the incoming material transfer tube 20.
  • One end of the incoming material transfer tube 20 can be connected to the upstream equipment through a pipeline, and the other end of the incoming material transfer tube 20 can be connected to the material distribution joint pipe 33 through a pipeline.
  • the manual switch valve 21 By controlling the manual switch valve 21, the feeding state can be flexibly controlled.
  • the material guiding and feeding mechanism 4 includes a transverse sliding support plate 40 and a support plate translation cylinder 41 for driving the transverse sliding support plate 40 to move forward and backward.
  • the transverse sliding support plate 40 is provided with a lifting sliding support plate 42 and a support plate translation cylinder 41 for driving the lifting sliding support plate 42 to move up and down.
  • the lifting and moving cylinder 43 is used to drive the lifting and sliding support plate 42 to move up and down, thereby driving the pin 45 to insert the rain plug 100 from the first slide seat 34 of the insertion station 8, or driving the pin 45 that has inserted the rain plug 100 to pass through the push-in place mechanism 5.
  • the lifting cylinder 43 is a pen-shaped cylinder
  • an L-shaped cylinder support 46 is fixed on the transverse sliding support plate 40
  • the lifting cylinder 43 is fixedly connected to the L-shaped cylinder support 46.
  • the material-pushing mechanism 5 includes a material-pushing support 50, on which a material-pushing fixing block 51 is fixed, and a material-pushing fixing block 51 is provided with a material-pushing opening 52.
  • Two material-pushing springs 53 are fixed in the material-pushing opening 52, and a material-pushing slit 54 is formed between the two material-pushing springs 53.
  • the insertion pin 45 When the insertion pin 45 carries the rain plug 100 through the material-pushing slit 54, the rain plug 100 is lifted relative to the insertion pin 45 by the resistance exerted by the two material-pushing springs 53 until the rain plug 100 is lifted into place, and then the insertion pin 45 drives the rain plug 100 through the material-pushing slit 54.
  • two symmetrically arranged lifting material fixing blocks 51 are fixed on the lifting material support 50
  • two lifting material spring pieces 53 are respectively fixed on the two lifting material fixing blocks 51 .
  • the rotating conveying mechanism 6 includes a second support 60, on which a second slide 61 and a second cylinder 62 for driving the second slide 61 to move forward and backward are provided, and a flip support 63 is fixed on the second slide 61, and a rotating block 64 that can rotate forward and backward is provided on the flip support 63, and the rotating block 64 is located below the ejection spring piece 53, and a plug 65 that can be plugged with the insertion pin 45 is fixed on the top of the rotating block 64, and a conical end 650 is formed on the outer side of the top opening of the plug 65, when the insertion pin 45 is inserted into the plug 65, the rain plug 100 is sleeved on the plug 65, and a flip linkage mechanism 66 is provided on the second support 60, and the flip linkage mechanism 66 is used to drive the rotating block 64 to rotate forward 90° when the second cylinder 62 pushes the second slide 61 forward, so that the plug 65 s
  • two flip supports 63 are fixed on the second slide 61
  • a rotating shaft 630 is provided between the two flip supports 63
  • the rotating shaft 630 is rotatably matched with the flip supports 63
  • the rotating shaft 630 passes through the rotating block 64 and the two are fixedly connected
  • the flip linkage mechanism 66 includes a vertical plate 660, a swing block 661 and a roller 662, and the vertical plate 660 is fixedly connected to the second support 60.
  • One end of the pendulum block 661 is fixedly connected to the rotating shaft 630, and the other end of the pendulum block 661 is rotatably connected to the roller 662.
  • An inverted “L"-shaped guide groove 663 is opened on the side of the vertical plate 660 facing the flip support 63.
  • the roller 662 is arranged in the guide groove 663 and the two are rollingly matched.
  • the roller 662 rolls along the guide groove 663 and drives the rotating shaft 630 to rotate 90° through the pendulum block 661.
  • the interpenetration and delivery mechanism 7 includes an interpenetration bracket 70, and the interpenetration bracket 70 includes an upper cylinder 71 and a lower cylinder 72 which are symmetrically arranged in the upper and lower parts.
  • An upper clamping block 73 is fixed on the telescopic rod at the lower end of the upper cylinder 71, and a lower clamping block 74 is fixed on the telescopic rod at the upper end of the lower cylinder 72.
  • An upper clamping opening 75 is formed at the lower end of the upper clamping block 73, and a lower clamping opening 76 is formed at the upper end of the lower clamping block 74.
  • the upper clamping opening 75 and the lower clamping opening 76 are aligned with each other in the upper and lower parts, and the upper clamping opening 75 and the lower clamping opening 76 are used to clamp the horizontally arranged rain plug 100.
  • a first conical opening 750 is formed at the edge of the upper clamping opening 75
  • a second conical opening 760 is formed at the edge of the lower clamping opening 76 .
  • the utility model eliminates the one-to-one feeding system and independent controller, reduces the volume to save space, and reduces production costs; eliminates the rain plug transmission track of the feeding system, which reduces the wear on the rain plug, reduces the jamming of the rain plug, and improves the efficiency of rain plug penetration; the material guiding and feeding mechanism has a large movement range, strong flexibility, and high precision in rain plug penetration; when penetrating rain plugs of different specifications, only the needle tube claw needs to be replaced, and it has strong versatility, etc.
  • the utility model has the following advantages: eliminating the one-to-one feeding system and independent controller, reducing the volume to save space and reduce production costs; eliminating the rain plug transmission track of the feeding system, resulting in less wear on the rain plugs, less jamming of the rain plugs, and high efficiency in wearing the rain plugs; the material guiding and feeding mechanism has a large motion range, strong flexibility, and high precision in wearing the rain plugs; when wearing rain plugs of different specifications, only the needle tube claws need to be replaced, and it has strong versatility, etc.

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  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
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Abstract

一种电线穿雨塞装置,其中:分料送出机构(3)用于将上行设备输送来的雨塞(100)逐一输送至导料送料机构(4);导料送料机构(4)用于从分料送出机构(3)插取雨塞(100);顶料到位机构(5)用于当导料送料机构(4)携带雨塞(100)穿过该顶料到位机构(5)时将雨塞(100)顶升到位;旋转搬送机构(6)用于接取和撑开由导料送料机构(4)输送来的雨塞(100),以及将雨塞(100)翻转至横向位置并输送至穿插交接机构(7);穿插交接机构(7)用于夹持旋转搬送机构(6)输送来的雨塞(100),等待下行设备将电线插入被撑开的雨塞(100)内。该装置省去一对一供料系统和独立控制器,体积小、节省空间、降低生产成本、对雨塞(100)磨损小、穿雨塞效率高;导料送料机构(4)运动幅度大、灵活性强,穿雨塞精度高;穿不同规格的雨塞(100)时只需更换针管爪,通用性强等。

Description

一种电线穿雨塞装置 技术领域
本实用新型涉及为电线穿装雨塞的设备,尤其涉及一种电线穿雨塞装置。
背景技术
雨塞又称为防水栓、防水圈、防水堵或防水垫,是汽车电线连接器中的一种硅胶件,雨塞通过穿着在电线上,插在连接器中能起到防止水汽油污等进入连接器的作用,实际应用中,一款雨塞可匹配几种端子和不同外径电线,常态下雨塞内孔比电线外径要小,在电线末端安装雨塞时要求位置重复精度高且雨塞不能有破损。现有的穿雨塞装置请参见公开号为CN207183777U,名称为“一种新型半自动雨塞组装机”的中国专利公开文献,其中记载了:
“包括机架,所述机架1上设有装配箱2,所述装配箱2包括一工作台3,一雨塞供料工站4,设置在工作台3的后侧;一雨塞搬运工站5,设置工作台3上且位于雨塞供料工站4的前侧,其进料端与雨塞供料工站4的出料端对应;一雨塞撑开工站6,设置工作台3上且位于雨塞搬运工站5的前侧,其进料端与雨塞搬运工站5的出料端对应;一雨塞装配工站7,设置工作台3上且位于雨塞撑开工站5的左侧”以及“工作时,1启动设备,将设备设置为初始状态;2人工将雨塞放入雨塞供料工站中;3人工放入待装配雨塞的工件,每件物料需要放一次;4雨塞搬运工站5将雨塞进行搬运至雨塞撑开工站6,将雨塞撑开;5雨塞装配工站7将待装雨塞的工件与雨塞进行装配,实现设备自动装雨塞”。
现有的此类设备中,各个执行机构为独立的工站,而且一般采用一对一的供料系统和独立控制器,成本极高且占用空间大、通用性差,雨塞取放装置采用摆臂结构,定位精度低、运动幅度小雨塞取放不灵活、穿套易卡壳,供料传输轨道输送雨塞时摩擦力大,易造成雨塞磨损以及中途卡顿,严重影响雨塞传输效率。
实用新型内容
本实用新型要解决的技术问题在于,针对现有技术的不足,提供一种能实现全自动穿雨塞、占用空间小、成本低、穿雨塞效率高、对雨塞磨损小、运动幅度大灵活性强、穿雨塞精度高、换型简便通用性强的电线穿雨塞装置。
为解决上述技术问题,本实用新型采用如下技术方案。
一种电线穿雨塞装置,其包括有底座,所述底座上固定有固定支架,所述固定支架上设有分料送出机构、导料送料机构、顶料到位机构、旋转搬送机构、穿插交接机构和电控箱,其中:所述分料送出机构用于将上行设备输送来的雨塞逐一输送至所述导料送料机构;所述导料送料机构用于从所述分料送出机构插取所述雨塞;所述顶料到位机构位于所述导料送料机构下方,所述顶料到位机构用于当所述导料送料机构携带所述雨塞穿过该顶料到位机构时将所述雨塞顶升到位;所述旋转搬送机构设于所述顶料到位机构的下方,所述旋转搬送机构用于接取和撑开由所述导料送料机构输送来的所述雨塞,以及将所述雨塞翻转至横向位置并输送至所述穿插交接机构;所述穿插交接机构设于所述旋转搬送机构的前侧,所述穿插交接机构用于夹持所述旋转搬送机构输送来的所述雨塞,等待下行设备将电线插入被撑开的所述雨塞内。
优选地,所述分料送出机构包括有第一支座,所述第一支座上固定有分料支架,所述分料支架上固定有竖直设置的分料接头管,所述分料接头管通过用于输送所述雨塞的管路连通于上行设备,所述第一支座上设有第一滑座和用于驱使所述第一滑座前后运动的第一气缸,所述第一滑座的顶部设有用于插装所述雨塞的治具,所述治具与所述分料接头管对齐设置,当所述雨塞经由所述分料接头管输送至所述治具上时,所述第一气缸驱使所述第一滑座向前运动至与所述顶料到位机构相邻设置的插取工位。
优选地,所述导料送料机构包括有横向滑动支板以及用于驱使所述横向滑动支板前后运动的支板平移气缸,所述横向滑动支板上设有升降滑动支板以及用于驱使所述升降滑动支板上下运动的升降移动气缸,所述升降滑动支板上固定有插针支座,所述插针支座的底部设有向下延伸的插针,所述支板 平移气缸用于驱使所述横向滑动支板前后运动,进而带动所述插针在所述插取工位与所述顶料到位机构之间平移运动,所述升降移动气缸用于驱使所述升降滑动支板上下运动,进而带动所述插针从所述插取工位的所述第一滑座上插取雨塞,或者带动插取完所述雨塞的所述插针穿过所述顶料到位机构。
优选地,所述升降移动气缸为笔形气缸,所述横向滑动支板上固定有L形气缸支座,所述升降移动气缸固定连接于所述L形气缸支座。
优选地,所述顶料到位机构包括有顶料支座,所述顶料支座上固定有顶料固定块,所述顶料固定块上设有顶料开口,所述顶料开口内固定有两个顶料弹片,两个顶料弹片之间形成有顶料狭缝,当所述插针携带所述雨塞穿过所述顶料狭缝时,借由两个顶料弹片施加的阻力令所述雨塞相对所述插针顶升,直至所述雨塞被顶升到位后,所述插针带动所述雨塞穿过所述顶料狭缝。
优选地,所述顶料支座上固定有两个对称设置的顶料固定块,两个顶料弹片分别固定于两个顶料固定块上。
优选地,所述旋转搬送机构包括有第二支座,所述第二支座上设有第二滑座以及用于驱使所述第二滑座前后运动的第二气缸,所述第二滑座上固定有翻转支座,所述翻转支座上设有可前后转动的旋转块,所述旋转块位于所述顶料弹片的下方,所述旋转块的顶部固定有能够与所述插针插接配合的插管,所述插管的顶端开口外侧形成有锥状端部,当所述插针插入所述插管时将所述雨塞套接于所述插管上,所述第二支座上设有翻转联动机构,所述翻转联动机构用于在所述第二气缸向前推动所述第二滑座时带动所述旋转块向前转动90°,以令套接有所述雨塞的所述插管翻转至横向位置。
优选地,所述第二滑座上固定有两个翻转支座,两个翻转支座之间设有转轴,且所述转轴与所述翻转支座转动配合,所述转轴穿过所述旋转块且二者固定连接,所述翻转联动机构包括有立板、摆块和滚轮,所述立板与所述第二支座固定连接,所述摆块的一端与所述转轴固定连接,所述摆块的另一端与所述滚轮转动连接,所述立板朝向所述翻转支座的一侧开设有倒“L”形的导槽,所述滚轮设于所述导槽内且二者滚动配合,当所述第二气缸向前推动所述第二滑座时,所述滚轮沿着所述导槽滚动并通过所述摆块带动所述 转轴转动90°。
优选地,所述穿插交接机构包括有穿插支架,所述穿插支架包括有上下对称设置的上气缸和下气缸,所述上气缸下端的伸缩杆上固定有上夹块,所述下气缸上端的伸缩杆上固定有下夹块,所述上夹块的下端形成有上夹口,所述下夹块的上端形成有下夹口,所述上夹口与所述下夹口上下对齐设置,且所述上夹口与所述下夹口之间用于夹持横向设置的所述雨塞。
优选地,所述上夹口的边缘处形成有第一锥状开口部,所述下夹口的边缘处形成有第二锥状开口部。
本实用新型公开的电线穿雨塞装置中,利用所述分料送出机构接收上行设备输送来的雨塞,之后再将所述雨塞逐一输送至所述导料送料机构,然后由所述导料送料机构插取所述雨塞,当所述导料送料机构携带所述雨塞穿过所述顶料到位机构时,再利用所述顶料到位机构将所述雨塞顶升到位,所述旋转搬送机构在接取所述雨塞的同时还将其撑开,最后将所述雨塞翻转至横向位置并输送至所述穿插交接机构,由所述穿插交接机构夹持横向位置的所述雨塞,等待下行设备将电线插入被撑开的所述雨塞内。相比现有技术而言,本实用新型具有如下优势:省去一对一供料系统和独立控制器,缩小体积节省空间、降低生产成本;省去供料系统的雨塞传输轨道,对雨塞磨损小、雨塞卡顿少、穿雨塞效率高;导料送料机构运动幅度大、灵活性强,穿雨塞精度高;穿不同规格的雨塞时只需更换针管爪,通用性强等。
附图说明
图1为本实用新型电线穿雨塞装置的立体图;
图2为本实用新型电线穿雨塞装置的局部分解图;
图3为本实用新型电线穿雨塞装置的内部结构图;
图4为分料送出机构的结构图一;
图5为分料送出机构的结构图二;
图6为导料送料机构的结构图;
图7为顶料到位机构的结构图;
图8为旋转搬送机构的结构图一;
图9为旋转搬送机构的结构图二;
图10为旋转搬送机构的结构图三;
图11为穿插交接机构的结构图。
具体实施方式
下面结合附图和实施例对本实用新型作更加详细的描述。
本实用新型公开了一种电线穿雨塞装置,结合图1至图11所示,其包括有底座1,所述底座1上固定有固定支架2,所述固定支架2上设有分料送出机构3、导料送料机构4、顶料到位机构5、旋转搬送机构6、穿插交接机构7和电控箱9,其中:
所述分料送出机构3用于将上行设备输送来的雨塞100逐一输送至所述导料送料机构4;
所述导料送料机构4用于从所述分料送出机构3插取所述雨塞100;
所述顶料到位机构5位于所述导料送料机构4下方,所述顶料到位机构5用于当所述导料送料机构4携带所述雨塞100穿过该顶料到位机构5时将所述雨塞100顶升到位;
所述旋转搬送机构6设于所述顶料到位机构5的下方,所述旋转搬送机构6用于接取和撑开由所述导料送料机构4输送来的所述雨塞100,以及将所述雨塞100翻转至横向位置并输送至所述穿插交接机构7;
所述穿插交接机构7设于所述旋转搬送机构6的前侧,所述穿插交接机构7用于夹持所述旋转搬送机构6输送来的所述雨塞100,等待下行设备将电线插入被撑开的所述雨塞100内。
上述结构中,利用所述分料送出机构3接收上行设备输送来的雨塞100,之后再将所述雨塞100逐一输送至所述导料送料机构4,然后由所述导料送 料机构4插取所述雨塞100,当所述导料送料机构4携带所述雨塞100穿过所述顶料到位机构5时,再利用所述顶料到位机构5将所述雨塞100顶升到位,所述旋转搬送机构6在接取所述雨塞100的同时还将其撑开,最后将所述雨塞100翻转至横向位置并输送至所述穿插交接机构7,由所述穿插交接机构7夹持横向位置的所述雨塞100,等待下行设备将电线插入被撑开的所述雨塞100内。相比现有技术而言,本实用新型具有如下优势:省去一对一供料系统和独立控制器,缩小体积节省空间、降低生产成本;省去供料系统的雨塞传输轨道,对雨塞磨损小、雨塞卡顿少、穿雨塞效率高;导料送料机构运动幅度大、灵活性强,穿雨塞精度高;穿不同规格的雨塞时只需更换针管爪,通用性强等。
结合图4和图5所示,关于具体的分料送出功能,在本实施例中,所述分料送出机构3包括有第一支座30,所述第一支座30上固定有分料支架31,所述分料支架31上固定有竖直设置的分料接头管33,所述分料接头管33通过用于输送所述雨塞100的管路连通于上行设备,所述第一支座30上设有第一滑座34和用于驱使所述第一滑座34前后运动的第一气缸32,所述第一滑座34的顶部设有用于插装所述雨塞100的治具35,所述治具35与所述分料接头管33对齐设置,当所述雨塞100经由所述分料接头管33输送至所述治具35上时,所述第一气缸32驱使所述第一滑座34向前运动至与所述顶料到位机构5相邻设置的插取工位8。
以上所述的分料送出机构3中,所述第一支座30上固定有第一滑轨36,所述第一滑座34设于所述第一滑轨36上且二者滑动配合。
实际应用中,所述固定支架2上可以安装来料转接管20,所述来料转接管20上可以设置手动开关阀21,所述来料转接管20的一端可通过管路连通上行设备,所述来料转接管20的另一端可通过管路连通所述分料接头管33,通过控制所述手动开关阀21可以对供料状态进行灵活控制。
请参见图6,为了实现插取所述雨塞100以及对插针45进行升降和平移运动控制,在本实施例中,所述导料送料机构4包括有横向滑动支板40以及用于驱使所述横向滑动支板40前后运动的支板平移气缸41,所述横向滑动支板40上设有升降滑动支板42以及用于驱使所述升降滑动支板42上下运动 的升降移动气缸43,所述升降滑动支板42上固定有插针支座44,所述插针支座44的底部设有向下延伸的插针45,所述支板平移气缸41用于驱使所述横向滑动支板40前后运动,进而带动所述插针45在所述插取工位8与所述顶料到位机构5之间平移运动,所述升降移动气缸43用于驱使所述升降滑动支板42上下运动,进而带动所述插针45从所述插取工位8的所述第一滑座34上插取雨塞100,或者带动插取完所述雨塞100的所述插针45穿过所述顶料到位机构5。
作为一种优选构造,所述升降移动气缸43为笔形气缸,所述横向滑动支板40上固定有L形气缸支座46,所述升降移动气缸43固定连接于所述L形气缸支座46。
请参见图7,关于所述顶料到位机构5的优选结构,在本实施例中,所述顶料到位机构5包括有顶料支座50,所述顶料支座50上固定有顶料固定块51,所述顶料固定块51上设有顶料开口52,所述顶料开口52内固定有两个顶料弹片53,两个顶料弹片53之间形成有顶料狭缝54,当所述插针45携带所述雨塞100穿过所述顶料狭缝54时,借由两个顶料弹片53施加的阻力令所述雨塞100相对所述插针45顶升,直至所述雨塞100被顶升到位后,所述插针45带动所述雨塞100穿过所述顶料狭缝54。
进一步地,所述顶料支座50上固定有两个对称设置的顶料固定块51,两个顶料弹片53分别固定于两个顶料固定块51上。
结合图8至图10所示,在本实施例中,所述旋转搬送机构6包括有第二支座60,所述第二支座60上设有第二滑座61以及用于驱使所述第二滑座61前后运动的第二气缸62,所述第二滑座61上固定有翻转支座63,所述翻转支座63上设有可前后转动的旋转块64,所述旋转块64位于所述顶料弹片53的下方,所述旋转块64的顶部固定有能够与所述插针45插接配合的插管65,所述插管65的顶端开口外侧形成有锥状端部650,当所述插针45插入所述插管65时将所述雨塞100套接于所述插管65上,所述第二支座60上设有翻转联动机构66,所述翻转联动机构66用于在所述第二气缸62向前推动所述第二滑座61时带动所述旋转块64向前转动90°,以令套接有所述雨塞100的所述插管65翻转至横向位置。
为了实现在所述第二滑座61滑动过程中自动驱使所述旋转块64翻转,在本实施例中,所述第二滑座61上固定有两个翻转支座63,两个翻转支座63之间设有转轴630,且所述转轴630与所述翻转支座63转动配合,所述转轴630穿过所述旋转块64且二者固定连接,所述翻转联动机构66包括有立板660、摆块661和滚轮662,所述立板660与所述第二支座60固定连接,所述摆块661的一端与所述转轴630固定连接,所述摆块661的另一端与所述滚轮662转动连接,所述立板660朝向所述翻转支座63的一侧开设有倒“L”形的导槽663,所述滚轮662设于所述导槽663内且二者滚动配合,当所述第二气缸62向前推动所述第二滑座61时,所述滚轮662沿着所述导槽663滚动并通过所述摆块661带动所述转轴630转动90°。
请参见图11,在本实施例中,所述穿插交接机构7包括有穿插支架70,所述穿插支架70包括有上下对称设置的上气缸71和下气缸72,所述上气缸71下端的伸缩杆上固定有上夹块73,所述下气缸72上端的伸缩杆上固定有下夹块74,所述上夹块73的下端形成有上夹口75,所述下夹块74的上端形成有下夹口76,所述上夹口75与所述下夹口76上下对齐设置,且所述上夹口75与所述下夹口76之间用于夹持横向设置的所述雨塞100。
为了便于将电线插入所述雨塞100内,在本实施例中,所述上夹口75的边缘处形成有第一锥状开口部750,所述下夹口76的边缘处形成有第二锥状开口部760。
实际应用中,当上述分料送出机构3、导料送料机构4、顶料到位机构5、旋转搬送机构6和穿插交接机构7完成各自运动任务时,相应的气缸会自动回位,等待执行下一动作任务。通过重复执行上述完整过程,可全自动、连续地实现穿雨塞工作。同时,本实用新型省去了一对一供料系统和独立控制器,缩小体积节省空间、降低生产成本;省去供料系统的雨塞传输轨道,对雨塞磨损小、雨塞卡顿少、穿雨塞效率高;导料送料机构运动幅度大、灵活性强,穿雨塞精度高;穿不同规格的雨塞时只需更换针管爪,通用性强等。
以上所述只是本实用新型较佳的实施例,并不用于限制本实用新型,凡在本实用新型的技术范围内所做的修改、等同替换或者改进等,均应包含在本实用新型所保护的范围内。
工业实用性
本实用新型具有如下优势:省去一对一供料系统和独立控制器,缩小体积节省空间、降低生产成本;省去供料系统的雨塞传输轨道,对雨塞磨损小、雨塞卡顿少、穿雨塞效率高;导料送料机构运动幅度大、灵活性强,穿雨塞精度高;穿不同规格的雨塞时只需更换针管爪,通用性强等。

Claims (10)

  1. 一种电线穿雨塞装置,其特征在于,包括有底座(1),所述底座(1)上固定有固定支架(2),所述固定支架(2)上设有分料送出机构(3)、导料送料机构(4)、顶料到位机构(5)、旋转搬送机构(6)、穿插交接机构(7)和电控箱(9),其中:
    所述分料送出机构(3)用于将上行设备输送来的雨塞(100)逐一输送至所述导料送料机构(4);
    所述导料送料机构(4)用于从所述分料送出机构(3)插取所述雨塞(100);
    所述顶料到位机构(5)位于所述导料送料机构(4)下方,所述顶料到位机构(5)用于当所述导料送料机构(4)携带所述雨塞(100)穿过该顶料到位机构(5)时将所述雨塞(100)顶升到位;
    所述旋转搬送机构(6)设于所述顶料到位机构(5)的下方,所述旋转搬送机构(6)用于接取和撑开由所述导料送料机构(4)输送来的所述雨塞(100),以及将所述雨塞(100)翻转至横向位置并输送至所述穿插交接机构(7);
    所述穿插交接机构(7)设于所述旋转搬送机构(6)的前侧,所述穿插交接机构(7)用于夹持所述旋转搬送机构(6)输送来的所述雨塞(100),等待下行设备将电线插入被撑开的所述雨塞(100)内。
  2. 如权利要求1所述的电线穿雨塞装置,其特征在于,所述分料送出机构(3)包括有第一支座(30),所述第一支座(30)上固定有分料支架(31),所述分料支架(31)上固定有竖直设置的分料接头管(33),所述分料接头管(33)通过用于输送所述雨塞(100)的管路连通于上行设备,所述第一支座(30)上设有第一滑座(34)和用于驱使所述第一滑座(34)前后运动的第一气缸(32),所述第一滑座(34)的顶部设有用于插装所述雨塞(100)的治具(35),所述治具(35)与所述分料接头管(33)对齐设置,当所述雨塞(100)经由所述分料接头管(33)输送至所述治具(35)上时,所述第一气缸(32)驱使所述第一滑座(34)向前运动至与所述顶料到位机构(5) 相邻设置的插取工位(8)。
  3. 如权利要求2所述的电线穿雨塞装置,其特征在于,所述导料送料机构(4)包括有横向滑动支板(40)以及用于驱使所述横向滑动支板(40)前后运动的支板平移气缸(41),所述横向滑动支板(40)上设有升降滑动支板(42)以及用于驱使所述升降滑动支板(42)上下运动的升降移动气缸(43),所述升降滑动支板(42)上固定有插针支座(44),所述插针支座(44)的底部设有向下延伸的插针(45),所述支板平移气缸(41)用于驱使所述横向滑动支板(40)前后运动,进而带动所述插针(45)在所述插取工位(8)与所述顶料到位机构(5)之间平移运动,所述升降移动气缸(43)用于驱使所述升降滑动支板(42)上下运动,进而带动所述插针(45)从所述插取工位(8)的所述第一滑座(34)上插取雨塞(100),或者带动插取完所述雨塞(100)的所述插针(45)穿过所述顶料到位机构(5)。
  4. 如权利要求3所述的电线穿雨塞装置,其特征在于,所述升降移动气缸(43)为笔形气缸,所述横向滑动支板(40)上固定有L形气缸支座(46),所述升降移动气缸(43)固定连接于所述L形气缸支座(46)。
  5. 如权利要求3所述的电线穿雨塞装置,其特征在于,所述顶料到位机构(5)包括有顶料支座(50),所述顶料支座(50)上固定有顶料固定块(51),所述顶料固定块(51)上设有顶料开口(52),所述顶料开口(52)内固定有两个顶料弹片(53),两个顶料弹片(53)之间形成有顶料狭缝(54),当所述插针(45)携带所述雨塞(100)穿过所述顶料狭缝(54)时,借由两个顶料弹片(53)施加的阻力令所述雨塞(100)相对所述插针(45)顶升,直至所述雨塞(100)被顶升到位后,所述插针(45)带动所述雨塞(100)穿过所述顶料狭缝(54)。
  6. 如权利要求5所述的电线穿雨塞装置,其特征在于,所述顶料支座(50)上固定有两个对称设置的顶料固定块(51),两个顶料弹片(53)分别固定于两个顶料固定块(51)上。
  7. 如权利要求5所述的电线穿雨塞装置,其特征在于,所述旋转搬送机构(6)包括有第二支座(60),所述第二支座(60)上设有第二滑座(61) 以及用于驱使所述第二滑座(61)前后运动的第二气缸(62),所述第二滑座(61)上固定有翻转支座(63),所述翻转支座(63)上设有可前后转动的旋转块(64),所述旋转块(64)位于所述顶料弹片(53)的下方,所述旋转块(64)的顶部固定有能够与所述插针(45)插接配合的插管(65),所述插管(65)的顶端开口外侧形成有锥状端部(650),当所述插针(45)插入所述插管(65)时将所述雨塞(100)套接于所述插管(65)上,所述第二支座(60)上设有翻转联动机构(66),所述翻转联动机构(66)用于在所述第二气缸(62)向前推动所述第二滑座(61)时带动所述旋转块(64)向前转动90°,以令套接有所述雨塞(100)的所述插管(65)翻转至横向位置。
  8. 如权利要求7所述的电线穿雨塞装置,其特征在于,所述第二滑座(61)上固定有两个翻转支座(63),两个翻转支座(63)之间设有转轴(630),且所述转轴(630)与所述翻转支座(63)转动配合,所述转轴(630)穿过所述旋转块(64)且二者固定连接,所述翻转联动机构(66)包括有立板(660)、摆块(661)和滚轮(662),所述立板(660)与所述第二支座(60)固定连接,所述摆块(661)的一端与所述转轴(630)固定连接,所述摆块(661)的另一端与所述滚轮(662)转动连接,所述立板(660)朝向所述翻转支座(63)的一侧开设有倒“L”形的导槽(663),所述滚轮(662)设于所述导槽(663)内且二者滚动配合,当所述第二气缸(62)向前推动所述第二滑座(61)时,所述滚轮(662)沿着所述导槽(663)滚动并通过所述摆块(661)带动所述转轴(630)转动90°。
  9. 如权利要求1所述的电线穿雨塞装置,其特征在于,所述穿插交接机构(7)包括有穿插支架(70),所述穿插支架(70)包括有上下对称设置的上气缸(71)和下气缸(72),所述上气缸(71)下端的伸缩杆上固定有上夹块(73),所述下气缸(72)上端的伸缩杆上固定有下夹块(74),所述上夹块(73)的下端形成有上夹口(75),所述下夹块(74)的上端形成有下夹口(76),所述上夹口(75)与所述下夹口(76)上下对齐设置,且所述上夹口(75)与所述下夹口(76)之间用于夹持横向设置的所述雨塞(100)。
  10. 如权利要求9所述的电线穿雨塞装置,其特征在于,所述上夹口(75) 的边缘处形成有第一锥状开口部(750),所述下夹口(76)的边缘处形成有第二锥状开口部(760)。
PCT/CN2023/074443 2022-10-18 2023-02-03 一种电线穿雨塞装置 WO2024082485A1 (zh)

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