WO2024079289A1 - Nécessaire d'implantation d'un implant à libération de médicament pour chirurgie laparoscopique - Google Patents

Nécessaire d'implantation d'un implant à libération de médicament pour chirurgie laparoscopique Download PDF

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Publication number
WO2024079289A1
WO2024079289A1 PCT/EP2023/078414 EP2023078414W WO2024079289A1 WO 2024079289 A1 WO2024079289 A1 WO 2024079289A1 EP 2023078414 W EP2023078414 W EP 2023078414W WO 2024079289 A1 WO2024079289 A1 WO 2024079289A1
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WO
WIPO (PCT)
Prior art keywords
delivery device
drug delivery
clause
segment
trocar
Prior art date
Application number
PCT/EP2023/078414
Other languages
English (en)
Inventor
Gwendolyn NIEBLER
Alexandra DIETRICH
Louis Pascarella
Original Assignee
Innocoll Pharmaceuticals Limited
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Publication date
Application filed by Innocoll Pharmaceuticals Limited filed Critical Innocoll Pharmaceuticals Limited
Publication of WO2024079289A1 publication Critical patent/WO2024079289A1/fr

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Classifications

    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61M—DEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M37/00—Other apparatus for introducing media into the body; Percutany, i.e. introducing medicines into the body by diffusion through the skin
    • A61M37/0069—Devices for implanting pellets, e.g. markers or solid medicaments
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K31/00—Medicinal preparations containing organic active ingredients
    • A61K31/33—Heterocyclic compounds
    • A61K31/395—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins
    • A61K31/435—Heterocyclic compounds having nitrogen as a ring hetero atom, e.g. guanethidine or rifamycins having six-membered rings with one nitrogen as the only ring hetero atom
    • A61K31/44—Non condensed pyridines; Hydrogenated derivatives thereof
    • A61K31/445—Non condensed piperidines, e.g. piperocaine
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K47/00—Medicinal preparations characterised by the non-active ingredients used, e.g. carriers or inert additives; Targeting or modifying agents chemically bound to the active ingredient
    • A61K47/30—Macromolecular organic or inorganic compounds, e.g. inorganic polyphosphates
    • A61K47/42—Proteins; Polypeptides; Degradation products thereof; Derivatives thereof, e.g. albumin, gelatin or zein
    • A—HUMAN NECESSITIES
    • A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
    • A61K9/00—Medicinal preparations characterised by special physical form
    • A61K9/0012—Galenical forms characterised by the site of application
    • A61K9/0019—Injectable compositions; Intramuscular, intravenous, arterial, subcutaneous administration; Compositions to be administered through the skin in an invasive manner
    • A61K9/0024—Solid, semi-solid or solidifying implants, which are implanted or injected in body tissue

Definitions

  • the present disclosure relates generally to the implants for controlled drug release, and in particular, to implants for controlled drug release that are adapted for implantation by laparoscopic surgery.
  • laparoscopy i.e., minimally invasive techniques
  • laparoscopy is a low-risk method that requires only small incisions in the abdominal wall.
  • a tubular instrument known as trocar is inserted.
  • the surgeon can install materials and instruments, e.g., graspers, or drugs, as well as abstract tissue.
  • graspers e.g., graspers, or drugs
  • laparoscopic surgery provides a basis for robotic-assisted surgery, which has started to replace classical surgery.
  • the disclosure provides a method of implanting a drug delivery device for controlled, sustained release of a drug substance at an implantation site, the method comprising: inserting the drug delivery device or a segment thereof into a trocar; moving the drug delivery device or segment thereof through the trocar; and placing the drug delivery device or segment thereof at the implantation site.
  • the drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from an amino amide anesthetic, an amino ester anesthetic, and mixtures thereof.
  • the drug substance is selected from bupivacaine, levobupivacaine, lidocaine, mepivacaine, prilocaine, ropivacaine, articaine, trimecaine, and their salts and prodrugs, and wherein the fibrillar collagen matrix comprises a Type I collagen matrix.
  • the drug delivery device comprises one or more collagen sponges, wherein a collagen sponge comprises about 4.0 to about 15.0 mg/cm 3 bupivacaine hydrochloride, and has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • the method further comprising removing the drug delivery device from a blister pack enclosure, the drug delivery device comprising a first side which is the blister side, and a second side which is the side opposite to the blister side, wherein the blister side has an increased elasticity compared to the side opposite to the blister side.
  • the drug delivery device comprises a first side and a second side, wherein the first side has an increased elasticity compared to the second side. In some embodiments, the drug delivery device comprises a first side and a second side, wherein the first side is more stretchable compared to the second side. In some embodiments, the drug delivery device comprises a first side and a second side, wherein the first side comprises one or more beveled surfaces or edges. In some embodiments, the drug delivery device comprises a first side and a second side, wherein the first side is convex, and the second side is concave. In some embodiments, the drug delivery device comprises a first side and a second side, wherein the first side is more flexible compared to the second side.
  • the method further comprising compressing the drug delivery device prior to inserting into a trocar.
  • the compressing comprises compressing the drug delivery device between two substantially parallel compression surfaces, wherein when fully closed the compression surfaces define a gap of about 0.5 mm to about 1.6 mm, or about 0.6 mm to about 1.2 mm, or about 0.8 mm to about 1 mm.
  • the compressing comprises compressing the drug delivery device to a thickness of between about 10% to about 35% of the uncompressed drug delivery device.
  • the drug delivery device after compressing, reexpands to a thickness of between about 30% to about 70% of an uncompressed drug delivery device.
  • the drug delivery device after compressing, the drug delivery device reexpands to a thickness of between about 2 mm to about 3 mm.
  • the method further comprising partitioning the drug delivery device into two or more segments, wherein each segment is placed at the implantation site independently. In some embodiments, the method further comprising folding or rolling the drug delivery device or segment thereof prior to insertion into the trocar. In some embodiments, the method further comprising folding or rolling the drug delivery device or drug delivery device segment prior to insertion into the trocar, wherein the first side is substantially at the exterior of the folded or rolled drug delivery device or drug delivery device segment.
  • the trocar has an internal diameter in a range from about 5 mm to about 16 mm. In some embodiments, the trocar has an internal diameter of about 5 mm, about 8 mm, about 10 mm, or about 12 mm.
  • the inserting of the drug delivery device or a segment thereof into a trocar is performed with a grasper.
  • the moving of the drug delivery device or segment thereof through the trocar is performed with a grasper.
  • the placing of the drug delivery device or segment thereof at the implantation site is performed with a grasper.
  • the method further comprises unrolling or unfolding the drug delivery device or segment thereof after placement at the implantation site.
  • the release dissolution profile of a sum of drug delivery device segments is substantially similar to the release dissolution profile of the unpartitioned drug delivery device, wherein the total dose of drug substance in the sum of drug delivery device segments and total dose of drug substance in the unpartitioned drug delivery device is substantially similar. In some embodiments, the release dissolution profile of the sum of drug delivery device segments is within about 1% and about 20% at any point in time substantially similar to the release dissolution profile of the unpartitioned drug delivery device, wherein the total dose of drug substance in the sum of drug delivery device segments and total dose of drug substance in the unpartitioned drug delivery device is substantially similar. In some embodiments, the total dose is in a range from about 50 mg to about 500 mg. In some embodiments, the total dose is about 100 mg, about 200 mg, or about 300 mg.
  • the release dissolution profile of a first sum of drug delivery device segments is substantially similar to the release dissolution profile of a second sum of drug delivery segments, wherein the total dose of drug substance in the first sum of drug delivery device segments and the total dose of drug substance in the second sum of drug delivery device segments is substantially similar, and wherein the first sum of drug delivery device segments and the second sum of drug delivery device segments are segmented by a substantially dissimilar pattern.
  • the release dissolution profile of the first sum of drug delivery device segments is within about 1% and about 20% at any point in time substantially similar to the release dissolution profile of the second sum of drug delivery device segments, wherein the total dose of drug substance in the first sum of drug delivery device segments and total dose of drug substance in the second sum of drug delivery device segments is substantially similar.
  • the total dose is in a range from about 50 mg to about 500 mg. In some embodiments, the total dose is about 100 mg, about 200 mg, or about 300 mg.
  • the disclosure also provides for the use of a drug delivery device or segments thereof for controlled, sustained release of a drug substance at an implantation site, wherein the drug delivery device or segments thereof are configured for inserting into a trocar, moving through the trocar, and placing at the implantation site.
  • the drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from an amino amide anesthetic, an amino ester anesthetic, and mixtures thereof, or wherein the drug substance is selected from bupivacaine, levobupivacaine, lidocaine, mepivacaine, prilocaine, ropivacaine, articaine, trimecaine, and their salts and prodrugs, and wherein the fibrillar collagen matrix comprises a Type I collagen matrix.
  • the drug delivery device comprises one or more collagen sponges, wherein a collagen sponge comprises about 4.0 to about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • the drug delivery device has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • the drug delivery device being removable from a blister pack enclosure, the drug delivery device comprising a first side which is the blister side, and a second side which is the side opposite to the blister side, wherein the blister side has an increased elasticity compared to the side opposite to the blister side.
  • the drug delivery device or segment thereof comprises a first side and a second side, wherein the first side has an increased elasticity compared to the second side, and/or wherein the first side is more stretchable compared to the second side, and/or wherein the first side comprises one or more beveled surfaces or edges, and/or wherein the first side is convex, and the second side is concave, and/or wherein the first side is more flexible compared to the second side.
  • the drug delivery device or segment thereof is further configured to be compressed between two substantially parallel compression surfaces, wherein when fully closed the compression surfaces define a gap of about 0.5 mm to about 1.6 mm, or about 0.6 mm to about 1.2 mm, or about 0.8 mm to about 1 mm, and/or wherein the drug delivery device is configured to be compressed to a thickness of between about 10% to about 35% of the uncompressed drug delivery device.
  • the drug delivery device is configured to re-expand after compressing to a thickness of between about 30% to about 70% of an uncompressed drug delivery device, and/or to a thickness of between about 2 mm to about 3 mm.
  • the drug delivery device is configured to be partitioned into two or more segments, wherein each segment is configured to be placed at the implantation site independently.
  • the drug delivery device or segment thereof is configured to be folded or rolled.
  • the drug delivery device or segment thereof is configured to be folded or rolled, wherein the first side is substantially at the exterior of the folded or rolled drug delivery device or drug delivery device segment.
  • the drug delivery device or segment thereof is configured for delivery through a trocar having an internal diameter in a range from about 5 mm to about 16 mm, and/or an internal diameter of about 5 mm, about 8 mm, about 10 mm, or about 12 mm.
  • the drug delivery device or segment thereof is configured to be inserted into a trocar with a grasper, and/or to be moved through the trocar with a grasper, and/or placed at the implantation site with a grasper.
  • the drug delivery device or segment thereof is configured to be unfolded or unrolled after placement at the implantation site.
  • the release dissolution profile of a sum of drug delivery device segments is substantially similar to the release dissolution profile of the unpartitioned drug delivery device, wherein the total dose of drug substance in the sum of drug delivery device segments and total dose of drug substance in the unpartitioned drug delivery device is substantially similar, or wherein the release dissolution profile of the sum of drug delivery device segments is within about 1% and about 20% at any point in time substantially similar to the release dissolution profile of the unpartitioned drug delivery device, wherein the total dose of drug substance in the sum of drug delivery device segments and total dose of drug substance in the unpartitioned drug delivery device is substantially similar.
  • the total dose is in a range from about 50 mg to about 500 mg. In some embodiments, the total dose is about 100 mg, about 200 mg, or about 300 mg.
  • the disclosure also provides a kit for implanting a drug delivery device or a segment thereof during laparoscopic surgery, the kit comprising: a drug delivery device for controlled, sustained release of a drug substance at an implantation site, and a compression device for compressing the drug delivery device.
  • the compression device is made from a polymeric material comprising acrylonitrile butadiene styrene (ABS).
  • ABS acrylonitrile butadiene styrene
  • the compression device is sterile.
  • the kit further comprising instructions for a clinician for implanting the drug delivery device at an implantation site during a laparoscopic procedure.
  • the compression device comprises a top portion and a bottom portion.
  • the instructions comprise the steps for: placing a drug delivery device between the portions of the compression device; compressing the drug delivery device between the top and bottom portions of the compression device; optionally cutting the compressed drug delivery device into a desired shape; and folding or rolling the cut compressed drug delivery device in a shape amenable to be inserted through a trocar.
  • the drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from bupivacaine, levobupivacaine, lidocaine, mepivacaine, prilocaine, ropivacaine, articaine, trimecaine, and their salts and prodrugs, and wherein the fibrillar collagen matrix comprises a Type I collagen matrix.
  • the drug delivery device comprises one or more collagen sponges, wherein a collagen sponge comprises about 4.0 to about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • the drug delivery device has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • the drug delivery device is removable from a blister pack enclosure, the drug delivery device comprising a first side which is the blister side, and a second side which is the side opposite to the blister side, wherein the blister side has an increased elasticity compared to the side opposite to the blister side, and/or wherein the blister side is more stretchable compared to the side opposite to the blister side, and/or wherein the blister side comprises one or more beveled surfaces or edges, and/or wherein the blister side is more stretchable compared to the side opposite to the blister side, and/or wherein the blister side is convex, and the side opposite to the blister side is concave, and/or wherein the blister side is more flexible compared to the side opposite to the blister side.
  • the folding or rolling the cut compressed drug delivery device step further comprises folding or rolling the drug delivery device or segment thereof with the first side substantially at the exterior of the folded or rolled drug delivery device or drug delivery device segment, and wherein the instructions further comprise the step of unrolling or unfolding the drug delivery device or segment thereof after placement at the implantation site.
  • Figure 1 shows a picture of XaraColl, a bupivacaine implant.
  • Figures 2A-2F schematically illustrate the cuts (red lines) and folds (blue arrow) used for conforming the clinical XaraColl implant for inserting via a trocar during a laparoscopic procedure in accordance with some embodiments.
  • Figures 3A-3F are representative images of implant segments being held by different types of graspers for insertion through a trocar during a laparoscopic procedure in accordance with some embodiments.
  • Figures 4A-4D are representative images of trocars used for laparoscopic implantation of segments drug-release implant in accordance with some embodiments.
  • Figures 5 A and 5B are representative images of the process of inserting an implant segment through a proximal end of a trocar and the implant segment exiting the trocar into a simulated body cavity in accordance with some embodiments.
  • Figures 6A-6E are images and schematic representations of various embodiments of molding and handling of implant and/or implant segments by grasper for inserting through the trocar in accordance with some embodiments.
  • Figure 7A schematically illustrates a custom tool with long grasper jaws for handling of implant or implant segments for inserting through the trocar in accordance with some embodiments.
  • Figure 7B schematically illustrates a custom tool forming a trocar funnel to guide and form an implant or a segment thereof through the trocar, and potentially hold the trocar valves open in accordance with some embodiments.
  • Figure 8A is a representative image of the process of wetting an underside of the implant or implant segment by dipping it in water prior to inserting it through the trocar in accordance with some embodiments.
  • Figure 8B is a representative image of the process of wetting the mouth of the trocar prior to inserting the implant or implant segment through the trocar in accordance with some embodiments.
  • Figure 8C is a representative image of the process of wetting an underside of the implant or implant segment by spraying the implant with water prior to inserting it through the trocar in accordance with some embodiments.
  • Figure 9A shows embodiments for cylindrical/half-cylindrical drug delivery device implants
  • Figure 9B shows embodiments for cylindrical/half-cylindrical drug delivery device implants enclosed in a similarly shaped canister for delivery through a trocar.
  • Figure 10 shows the release profile of different shapes and sizes of reformulated implant in accordance with some embodiments.
  • Figure 11 shows representative images of the process of inserting cylindrical/half- cylindrical drug delivery device implants through a trocar.
  • Figure 12 shows a chart for possible options for reformulating the implant to allow insertion into an enclosure device or a canister for insertion through a trocar for implantation during a laparoscopic procedure in accordance with some embodiments.
  • Figure 13 shows the compression of XaraColl using a compression device followed by cutting of XaraColl for insertion into a trocar.
  • Figure 14 shows folding of cut XaraColl, wherein the cut XaraColl is folded twice and the folded XaraColl is placed into a grasper.
  • Figure 15 shows insertion of the grasper, holding the folded XaraColl, into a trocar.
  • Figure 16 shows a close up of the compression device used to compress XaraColl.
  • Figure 17 shows compression of a XaraColl implant utilizing a compression tool.
  • Figure 18 shows compression tools designed for this study. Left: compression frame, Middle: compression tool generation 1.0, Right: compression tool generation 1.1 (stainless steel).
  • Figure 19 shows a scheme for compression (left side) and compression with compression tool (right side).
  • Figure 20 shows that a compressed XaraColl with 2 mm thickness can be easily cut with scissors.
  • Figure 21 shows the blister (top left) and Tyvek (top right) side of XaraColl and SEM images (200x zoom) of the blister (bottom left) and Tyvek side (bottom right).
  • Figure 22 shows the first folding step (left side) and side view after the second folding step (right side).
  • Figure 23 shows a scheme for half XaraColl folding (left side) and a XaraColl folding detailed view (right side).
  • Figure 24 shows different grasper types with different forceps.
  • preselection of graspers from left to right, straight grasping forceps, straight grasping forceps- fenestrated, rat tooth grasping forceps, duckbill grasping forceps, babcock grasping forceps, clinch grasping forceps, intestinal grasping forceps, Maryland grasping forceps.
  • graspers studied in detail 1) single action intestinal grasper, 2) double action intestinal grasper, 3) double action babcock grasper, 4) double action Maryland grasper.
  • Figure 25 shows XaraColl trocar insertion steps.
  • Figure 26 shows Different trocar seals (first seals), left: MOLNLYCKE Health Care, right: ETHICON Endo-Surgery.
  • Figure 27 shows 12- and 8-mm Trocars from ETHICON.
  • Figure 28 is a chart of the XaraColl test groups investigated with dissolution testing.
  • Figure 29 is a measurement flow chart for thickness evaluation.
  • Figure 30 is a flow chart for folding evaluation.
  • Figure 31 shows different types of damage that may occur during folding.
  • Figure 32 contains graphs of thickness data for 3 seconds compression and 0.8 mm compression gap.
  • Figure 33 contains graphs of thickness data for 1, 15, and 120 seconds compression with 0.8 mm compression gap.
  • Figure 34 shows a swelling comparison, compressed vs. regular.
  • Figure 35 is a chart showing the evaluation of graspers.
  • Figure 36 provides detailed views of the Babcock grasper utilized in this study.
  • Figure 37 shows correct grasper handling: “long grip” results in successful trocar insertion and release of the XaraColl implant without damage.
  • Figure 38 shows incorrect grasper handling: “short grip” results damage of the XaraColl implant.
  • Figure 39 is a chart comparing two different trocar seals.
  • Figure 40 depicts a matrix moved through a 12 mm tube (left half) compared to a matrix moved through an 8 mm tube (right half).
  • Figures 4fA-4fB depict the dissolution testing of test groups 1-5.
  • Figure 41A is a chart of average (dark green) and single (light green) dissolution results of XaraColl (group 1).
  • Figure 41B is a chart of average (dark green) and single (light green) dissolution results of compressed XaraColl (group 2).
  • Figure 41 C is a chart of average (dark blue) and single (light blue) dissolution results of XaraColl, half (group 3).
  • Figure 41D is a chart of average (dark blue) and single (light blue) dissolution results of XaraColl, trocar (group 4).
  • Figure 41E is a chart of average (orange) and single (light orange) dissolution results of XaraColl, max compression, half (group 5).
  • Figure 42 is a chart overlaying the average dissolution results with standard deviation of XaraColl (group 1, dark green); XaraColl, compressed (group 2, light green); XaraColl, half (group 3, dark blue); XaraColl, trocar (group 4, light blue) and XaraColl, max. compression, half (group 5, orange).
  • Figure 43 depicts the sample preparation technique for the laparoscopic application of XaraColl.
  • Figures 44A-44B are charts showing the dimensions and design features of different generations of compression tools.
  • Figure 44A is a chart of compression tool generations 1-3.
  • Figure 44B is a chart of compression tool generations 4-5.
  • Figures 45A-45Q depict the dissolution testing of groups 0-5 in Table 25.
  • Figure 46 shows resistance to bending measurements using Zwicki 500N. Implants were placed in such a way that the dotted line is oriented in a 90° angle relative to the bending tool.
  • Figures 47A-47B show individual steps for the laparoscopic placement of XaraColl implants.
  • Figure 47A shows steps 1-8.
  • Figure 47B shows steps 9-16.
  • Figure 48 is a classification of implant damage upon rolling: A) minor damage ( ⁇ 50%), B) major damage (>50%), C) complete break into two parts.
  • Figure 49 shows different grasper types used within this study: 35 mm atraumatic bowel grasper (left), 40 mm atraumatic bowel grasper (middle), and 30 mm Babcock grasper (right).
  • Figure 50 shows Ethicon (left) and Applied (right) trocar, A) trocar head with segmented seal, B) trocar tube with slit valve, C) trocar with head removed, D) complete trocar, E) trocar head with elastic ring seal, F) trocar head with cross slit valve, G) trocar with head removed, H) complete trocar.
  • Figure 51 is a table of dissolution test groups investigated in Example 10.
  • Figure 52A-E shows the design of the compression tool generation 6.6; A) compression tool assembly with base and top part, B) base part, C) top part, D) side view from the short side, E) side view from the long side.
  • Figure 52F shows the design of compression tool generation 7 (polymer) designed for this study. Top: compression tool assembly, Middle: bottom portion , Bottom: top portion .
  • Figure 53 provides technical drawings of the compression tool, A) top part: top view, B) top part: side view from the short side, C) top part: side view from the long side, D) base part: tow view, E) base part: side view from the short side, F) base part: side view from the long side.
  • Figure 54 is chart of wet tensile strength for compressed and uncompressed matrices.
  • Figure 55 contains charts showing the resistance to bending, resistance to pressure, and deformation at break of uncompressed and partially compressed matrices as well as an SEM image of an uncompressed matrix.
  • Figure 56 provides data comparing the wet thickness of compressed and uncompressed matrices.
  • Figure 57 shows SEM surface images of uncompressed (left) and compressed) implants (right).
  • Figure 58 shows SEM cross section images of uncompressed (left) and compressed implants (right).
  • Figure 59 shows SEM cross section images uncompressed (left), compressed (center), and pressed in FILK implants (right).
  • Figure 60 shows different grasper types loaded with XaraColl implant: 35 mm atraumatic bowel grasper (left), 40 mm atraumatic bowel grasper (middle) and 30 mm Babcock grasper (right).
  • Figure 61 shows XaraColl implants after passage through a trocar using different trocar-grasper type combinations.
  • Figure 62 demonstrates the unrolling of implants after trocar passage using a wet sponge to mimic the abdominal wall.
  • A) the implant is released from the grasper after trocar passage and partially unfolds, B) the ending of the implant is grabbed with a grasper, C) the implant is placed on the wet sponge, D) the implant is unrolled with the help of two graspers, E) six unrolled implants, which equates the dosage for inguinal hernia repair.
  • Figure 63 is a graph of the average dissolution profiles of batches 21011207 (yellow: laparoscopy, orange: open surgery) and 21010507 (light green: laparoscopy, dark green: open surgery) with standard deviations.
  • Figure 64 provides SEM cross section images of compressed and uncompressed XaraColl implants.
  • Figures 65A-65B depicts a sample preparation technique for the laparoscopic application of XaraColl.
  • Figure 66 provides charts of the resistance to pressure and resistance to bending data for Xaracoll batch 21011207 and 21020507.
  • Figure 67A shows single (light magenta) and average (dark magenta, with standard deviations) dissolution profiles of XARACOLL batch 21012607, group 2 (Current PI).
  • Figure 67B shows single (light blue) and average (dark blue, with standard deviations) dissolution profiles of XARACOLL batch 21012607, group 2 (Proposed IFU).
  • Figure 67C shows single (light orange) and average (dark orange, with standard deviations) dissolution profiles of XARACOLL batch 21012607, group 3 (Lap, minimum break).
  • Figure 67D shows single (light red) and average (dark red, with standard deviations) dissolution profiles of XARACOLL batch 21012607, group 4 (Lap, break 1/10).
  • Figure 67E shows single (light green) and average (dark green, with standard deviations) dissolution profiles of XARACOLL batch 21012607, group 5 (Lap, maximum break).
  • Figure 68A is a front perspective view of a compression device showing our new design
  • Figure 68B is a front elevational view thereof
  • Figure 68C is a rear elevational view thereof
  • Figure 68D is a left-side elevational view thereof
  • Figure 68E is a right-side elevational view thereof
  • Figure 68F is a top plan view thereof
  • Figure 68G is a bottom plan view thereof.
  • Figures 69A-69F depict non-limiting configurations of a compression tool.
  • Figures 70A-70E depict non-limiting alternate configurations of a compression tool.
  • Figures 71A- 71E depict non-limiting configurations of a compression tool top plate.
  • Figures 72A-72F depict non-limiting configurations of a compression tool base plate.
  • Figures 73A-73D depict non-limiting configurations of a surgical implant.
  • Figures 74A-74D depict nonlimiting configurations of a surgical implant.
  • Figures 75A-75D depict non-limiting configurations of a surgical implant, and/or portions thereof.
  • Figures 76A-76E depict nonlimiting configurations of a surgical implant, and/or portions thereof.
  • Figures 77A-77C depict non-limiting configurations of a surgical implant, and/or portions thereof.
  • Figures 81A-81E depict several non-limiting configurations of a surgical implant.
  • Figure 81A surgical implant cut into two halves
  • Figure 81B surgical implant partially compressed with compression tool, cut, and rolled
  • Figure 81C surgical implant partially compressed with compression tool, cut, and rolled, cut one of the implant halves after the preparation process
  • Figure 81D surgical implant cut into ten pieces, surgical implant was not compressed at all
  • Figure 8 IE surgical implant compressed in an uncontrolled way using a steel plate, ripped into at least 8 pieces.
  • the embodiments disclosed herein stem from the realization that while laparoscopic surgery offers certain advantages in terms of smaller incisions compared to open procedures, laparoscopic surgical procedures do not necessarily reduce the visceral trauma, and thus, management of post-operative pain continues to be of importance.
  • the devices, methods and systems described herein provide implantable devices for controlled and sustained release of pain medication, that can be implanted via a laparoscopic procedure, such as, for example, via a trocar.
  • a method of implanting a drug delivery device includes inserting the drug delivery device into a trocar, moving the drug delivery through the trocar to an implantation site; and placing the drug delivery device at the implantation site through the trocar.
  • the method of implanting a drug delivery device includes wetting the drug delivery device with a predetermined amount of water prior to inserting the drug delivery device into the trocar.
  • the method may include compressing the drug delivery device to reduce a thickness thereof and/or to increase the flexibility thereof.
  • the method may include cutting the drug delivery device in a shape suitable for insertion into the trocar prior to inserting the drug delivery device into a trocar.
  • the drug delivery device may be compressed prior to cutting.
  • a kit for implanting a drug delivery device includes a sterile trocar, a vial comprising a predetermined amount of sterile water, a sterile petri-dish, and the drug delivery device cut into a predetermined shape.
  • a kit for implanting a drug delivery device includes a sterile trocar, and an enclosure device shaped and sized to enable a clinician to insert the enclosure device through a proximal end of the sterile trocar.
  • the enclosure device includes a drug delivery device enclosed therein.
  • the enclosure device is structured to enable the clinician, upon moving the enclosure device through a distal end of the sterile trocar and to an implantation site within a body cavity of a living subject, to open the enclosure device and remove the drug delivery device therefrom.
  • a drug delivery device comprises an implant including a collagen matrix and a drug, and an enclosure enclosing the implant therein.
  • the enclosure is shaped and sized to enable insertion of the enclosure through a proximal end of a sterile trocar.
  • the enclosure is structured to enable the clinician, upon moving the enclosure device through a distal end of the sterile trocar and to an implantation site within a body cavity of a living subject, to open the enclosure device and remove the drug delivery device therefrom.
  • a compression tool is a medical device that is used to compress the drug delivery device disclosed herein in a controlled way.
  • the compression tool consists of two parts, a bottom part (also referred to herein as a bottom portion) and a top part (also referred to herein as a top portion).
  • the drug delivery device is placed on the bottom part and is compressed to a defined gap thickness by using the top part.
  • each of the top and bottom parts has a substantially flat portion.
  • the top and bottom parts are plate-shaped.
  • a “grasper” is a medical device that is used during a variety of surgeries.
  • the grasper is used to hold the folded drug delivery device and pass it through a trocar.
  • a “sinker” is a customized stainless steel cage which prevents the samples from floating.
  • a “trocar” is a medical device that is made up of an awl (which may be a metal or a plastic sharpened or a non-bladed tip), a cannula (essentially a hollow tube), and a seal. Trocars are placed through the abdomen during laparoscopic surgery. The trocar functions as a portal for the subsequent placement of materials for wound treatment or other instruments, such as graspers, scissors, staplers, etc.
  • a “vessel” is a small reactor that contains a defined amount of dissolution medium as well as the sample.
  • eight vessels are placed in a water bath for external temperature control. Each of the vessels has its own certificate of conformance.
  • Hernia repair is the most common general surgical procedure performed in the United States, and it has recently been estimated that 42% of males will develop an inguinal hernia in their lifetime. From studies comparing laparoscopic versus open repair of inguinal hernias, it is generally reported that laparoscopy offers the advantages of less postoperative pain and faster patient recovery, but at the expense of a more complex and longer operation, and perhaps with increased risk of serious complications. However, other authors have argued that laparoscopic repair can be performed efficiently without major complications. Laparoscopic repair of umbilical and ventral hernias has demonstrated similar benefits over open surgery.
  • embodiments of the present disclosure provide a method for implanting drug delivery devices such as, for example, an implant for delivering an analgesic for postoperative pain management, during a laparoscopic surgical procedure.
  • the drug delivery device may be delivery drugs such as, for example, Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Articaine, Trimecaine and their salts and prodrugs.
  • the implant may be a bupivacaine-collagen implant.
  • the methods, devices and kits disclosed herein can be suitably modified for delivery of other drugs are contemplated within the scope of this disclosure.
  • the collagen used in the bupivacaine-collagen implant comprises dehumidified mature lyophilized milled collagen (LMC).
  • the dehumidified mature LMC is formed from isolated collagen that is lyophilized and matured in a permeable pouch in an environment of about 40 °C and about 65% relative humidity (RH).
  • RH relative humidity
  • the lyophilized collagen is maintained in the heated environment with controlled humidity until the dehydrated collagen reaches an LOD (loss on drying) of about 18%, forming mature LMC.
  • the mature LMC is dehumidified in a permeable pouch in an environment of about 25 °C and a RH of about 15%.
  • the mature LMC is dehumidified until an LOD of about 10% is reached, forming dehumidified mature LMC.
  • Examples of bupivacaine-collagen implants are described in US Patent No. 8,034,368, which is incorporated herein by reference in its entirety for all purposes.
  • Formulations for and methods of obtaining collagen that can be used in bupivacaine- collagen implants are described in US Patent No. 10,487,134, which is incorporated herein by reference in its entirety for all purposes.
  • Other examples of drug delivery implants for controlled, sustained drug delivery are described in International Patent Application Publication Nos.
  • the bupivacaine-collagen implants described in US Patent No. 8,034,368 is typically used for incisional anesthesia in herniotomy surgery.
  • the bupivacaine-collagen implant may be XaraColl.
  • the typical size of a clinically used bupivacaine-collagen implant, such as XaraColl, is 5 cm x 5 cm (x 0.5 cm thick).
  • Each sponge contained 50 mg of bupivacaine hydrochloride, giving a total dose of 150 mg per patient.
  • the bupivacaine-collagen implant may be in the form of a depot for the treatment of postoperative pain via sustained, controlled release of bupivacaine.
  • the depot may include a therapeutic region comprising bupivacaine.
  • a control region of the depot comprises a bioresorbable polymer and a releasing agent mixed with the polymer.
  • the releasing agent is configured to dissolve when the depot is placed in vivo to form diffusion openings in the control region.
  • the depot is configured to be implanted at a treatment site in vivo and, while implanted, release bupivacaine at the treatment site for no less than 7 days.
  • bupivacaine in the therapeutic region comprises at least 50% of the total weight of the depot.
  • the depot is configured to release the analgesic at the treatment site for no less than 14 days.
  • about 20% to about 50% of bupivacaine is released in the first about 3 to about 5 days of the 14 days, and at least 80% of the remaining bupivacaine is released in the last 11 days of the 14 days.
  • about 20% to about 40% of bupivacaine is released in the first 3 days of the 14 days, and at least 80% of the remaining bupivacaine is released in the last 11 days of the 14 days.
  • At least 90% of the remaining bupivacaine is released in the last 11 days of the 14 days. In some embodiments, no more than 15% of the amount of bupivacaine is released in the first 2 days of the 14 days.
  • the depot is configured to release bupivacaine at a first rate for a first period of time and at a second rate for a second period of time.
  • the first rate may be greater than the second rate.
  • the depot may be configured to release at least 90% of the analgesic in the therapeutic region within 14 days.
  • the depot is configured to release a total dose of about 100 mg to about 500 mg of bupivacaine to the treatment site.
  • depot for the treatment of postoperative pain via sustained, controlled release of bupivacaine includes a therapeutic region comprising bupivacaine.
  • a control region of the depot comprises a bioresorbable polymer and a releasing agent mixed with the polymer.
  • the releasing agent is configured to dissolve when the depot is placed in vivo to form diffusion openings in the control region.
  • the depot is configured to be implanted at a treatment site in vivo and, while implanted, release bupivacaine at the treatment site for no less than 14 days. About 20% to about 40% of bupivacaine is released in the first 3 days of the 14 days, and wherein at least 80% of the remaining bupivacaine is released in the last 11 days of the 14 days.
  • a depot for the treatment of postoperative pain via sustained, controlled release of bupivacaine includes a therapeutic region comprising bupivacaine.
  • a control region of the depot comprises a bioresorbable polymer and a releasing agent mixed with the polymer.
  • the releasing agent is configured to dissolve when the depot is placed in vivo to form diffusion openings in the control region.
  • the depot is configured to be implanted at a treatment site in vivo and, while implanted, release bupivacaine at the treatment site for no less than 3 days.
  • the control region does not include bupivacaine at least prior to implantation of the depot at the treatment site.
  • the implant may further include an antibiotic, an antifungal, and/or an antimicrobial.
  • the antibiotic, the antifungal, and/or the antimicrobial is selected from at least one of amoxicillin, amoxicillin/clavulanate, cephalexin, ciprofloxacin, clindamycin, metronidazole, azithromycin, levofloxacin, sulfamethoxazole/trimethoprim, tetracycline(s), minocycline, tigecycline, doxycycline, rifampin, triclosan, chlorhexidine, penicillin(s), aminoglycides, quinolones, fluoroquinolones, vancomycin, gentamycin, cephalosporin(s), carbapenems, imipenem, ertapenem, antimicrobial peptides, cecropin- mellitin, magainin, dermaseptin, cathelicidin, a-def
  • the implant may further includes an anti-inflammatory agent selected from at least one of steroids, prednisone, betamethasone, cortisone, dexamethasone, hydrocortisone and methylprednisolone, non-steroidal anti-inflammatory drugs (NSAIDs), aspirin, Ibuprofen, naproxen sodium, diclofenac, diclofenac-misoprostol, celecoxib, piroxicam, indomethacin, meloxicam, ketoprofen, sulindac, diflunisal, nabumetone, oxaprozin, tolmetin, salsalate, etodolac, fenoprofen, flurbiprofen, ketorolac, meclofenamate, mefenamic acid, and COX-2 inhibitors.
  • an anti-inflammatory agent selected from at least one of steroids, prednisone, betamethasone, cortisone, dexamethasone, hydrocort
  • the implant further includes at least one of: epinephrine, clonidine, transexamic acid.
  • the releasing agent is a non-ionic surfactant. In some embodiments, the releasing agent has hydrophilic properties. In some embodiments, the releasing agent is a polysorbate. In some embodiments, the releasing agent is a surfactant such as, e.g., Tween 20. In some embodiments, the releasing agent is Tween 80. In some embodiments, the releasing agent is non-polymeric. In some embodiments, the releasing agent is not a plasticizer.
  • the polymer is configured to degrade only after substantially all of bupivacaine has been released from the depot.
  • the polymer is a copolymer. In some embodiments, the polymer is a terpolymer.
  • the polymer includes at least one of polyglycolide (PGA), polycaprolactone (PCL), poly(DL-lactic acid) (PLA), poly(alpha-hydroxy acids), poly(lactide-co-glycolide)(PLGA or DLG), poly(DL-lactide-co-caprolactone) (DL- PLCL), poly(trimethylene carbonate) (PTMC), polydioxanone (PDO), poly(4-hydroxy butyrate) (PHB), polyhydroxyalkanoates (PHA), poly(phosphazene), polyphosphate ester), poly(amino acid), polydepsipeptides, poly(butylene succinate) (PBS), polyethylene oxide, polypropylene fumarate, polyiminocarbonates, poly(lactide-co-caprolactone) (PLCL), poly(glycolide-co-caprolactone) (PGCL) copolymer, poly(D,L-lactic acid), polyglycoli
  • PGA polyglycoli
  • the polymer is one of poly(DL-lactide-co-glycolide-co- caprolactone) and poly(DL-lactide-co-glycolide)(PLGA).
  • the polymer is poly(DL-lactide-co-glycolide-co- caprolactone) in a molar ratio of 60:30:10. In some embodiments, the polymer is poly(DL- lactide-co-glycolide)(PLGA) in a molar ratio of 50:50. [0143] In some embodiments, the polymer is ester-terminated.
  • the polymer is a terpolymer that includes three polymers selected from the following: polyglycolide (PGA), polycaprolactone (PCL), poly(L-lactic acid) (PLA), poly(DL-lactic acid) (PLA), poly(trimethylene carbonate) (PTMC), poly-dioxanone (PDO), polyphydroxy butyrate) (PHB), polyhydroxyalkanoates (PHA), poly(phosphazene), and polyethylene glycol.
  • PGA polyglycolide
  • PCL polycaprolactone
  • PLA poly(L-lactic acid)
  • PLA poly(DL-lactic acid)
  • PTMC poly(trimethylene carbonate)
  • PDO poly-dioxanone
  • PHB polyphydroxy butyrate
  • PHA polyhydroxyalkanoates
  • PDA poly(phosphazene)
  • polyethylene glycol polyethylene glycol
  • the polymer is a first polymer
  • the therapeutic region includes a second polymer mixed with bupivacaine.
  • the first polymer and the second polymer are the same. In some embodiments, the first polymer and the second polymer are different.
  • the first polymer and/or the second polymer include at least one of polyglycolide (PGA), polycaprolactone (PCL), poly(DL-lactic ac-id) (PLA), poly(alpha-hydroxy acids), poly(lactide-co-glycolide)(PLGA or DLG), poly(DL-lactide- co-caprolactone) (DL-PLCL), poly(trimethylene carbonate) (PTMC), polydioxanone (PDO), poly(4-hydroxy butyrate) (PHB), polyhydroxyalkanoates (PHA), poly(phosphazene), polyphosphate es-ter), poly(amino acid), polydepsipeptides, poly(butylene succinate) (PBS), polyethylene oxide, polypropylene fumarate, polyiminocarbonates, poly(lactide-co-caprolactone) (PLCL), poly(glycolide-co- caprolactone) (PGCL) copoly
  • PGA polyglycoli
  • the first polymer and/or the second polymer selected from the following: poly(DL-lactide-co-glycolide-co-caprolactone) and poly(DL-lactide-co- glycolide)(PLGA).
  • the first polymer and/or the second polymer is poly(DL-lactide-co-glycolide-co-caprolactone) and has a molar ratio of 60:30: 10.
  • the first polymer and/or the second polymer is poly(DL-lactide-co- glycolide) and has a molar ratio of 50:50.
  • the first polymer and/or the second polymer is ester- terminated.
  • the first polymer and/or the second polymer is a terpolymer that includes three polymers selected from the following: poly glycolide (PGA), poly caprolactone (PCL), poly(L-lactic acid) (PLA), poly(trimethylene carbonate) (PTMC), polydioxanone (PDO), poly(4-hydroxy butyrate) (PHB), polyhydroxyalkanoates (PHA), poly(phosphazene), and polyethylene glycol.
  • the ratio of the releasing agent to the polymer in the control region is at least 1: 1.
  • the releasing agent is configured to dissolve when the depot is placed in contact with phosphate buffered saline to form diffusion openings.
  • the releasing agent dissolves at a first rate and the polymer degrades at a second rate, wherein the first rate is greater than the second rate.
  • the releasing agent dissolves in response to contact between the control region and the physiologic fluids at the treatment site.
  • diffusion openings in the control region are created via the dissolution of the releasing agent in response to physiologic fluids at the treatment site.
  • the releasing agent is a first releasing agent and the therapeutic region includes a second releasing agent.
  • Microchannels are created in the therapeutic region and the control region via dissolution of the first and/or second releasing agents. In some embodiments, at least some of the microchannels penetrate both the therapeutic region and the control region.
  • the therapeutic region comprises a plurality of microlayers, and wherein at least some of the microchannels extend through consecutive microlayers.
  • control region comprises a first plurality of microlayers and the therapeutic region comprises a second plurality of microlayers, and wherein at least some of the microchannels extend through the first and second plurality of microlayers.
  • a porosity of the depot is increased via dissolution of the releasing agent.
  • bupivacaine is released one or more times in substantially discrete doses after implantation.
  • a method of implanting a drug delivery device for controlled, sustained release of an analgesic at an implantation site may be any implant disclosed herein.
  • the method includes inserting the implant or a segment thereof into a trocar, moving the inserted implant or segment thereof through the trocar to the implantation site and placing the inserted implant or segment thereof at the implantation site.
  • the method may be performed during or following a laparoscopic surgical procedure such as, for example, a laparoscopic inguinal hernia repair surgery.
  • the implant in a uncompressed state as provided in a package (e.g., a blister pack), may have a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • the implant may have any shape, in particular, cylindrical, semi-cylindrical, corrugated, cuboid, hexahedral, or any other shape that will enable the implant to pass through an inner bore of a trocar.
  • the method may further include cutting the implant into segments having a shape or a size suitable for insertion through the trocar.
  • a sheet-like implant may be cut into one or more segments having a shape selected from a square, a rectangle, a right triangle, and an elongate triangle.
  • the segments may be 1/2, 1/3 or 1/4 in size relative to the implant. Other relative sizes of implant segments are contemplated.
  • the implant or a segment thereof is wetted prior to insertion into the trocar.
  • the implant or the segment thereof may be wetted using water or saline which is preferably sterilized.
  • the implant or the segment thereof may be wetted by dipping the implant or the segment thereof in a container such as a petri-dish having water or saline therein.
  • an edge or an edge of an underside of the implant or the segment thereof is dipped in the container.
  • the implant or the segment thereof may be wetted by dispensing water or saline on the implant or the segment thereof using a syringe or a pipette or a similar dispensing device.
  • the dispensing device may pre-filled by a predetermined amount of water or saline to the implant or the segment thereof. In some embodiments, the dispensing device is configured to deliver a predetermined amount of water or saline to the implant or the segment thereof. In some embodiments, the implant or the segment thereof may be wetted by spraying water or saline on the implant or segment thereof using a spray bottle or a similar spraying device. In some embodiments, the spraying device may deliver a measured or metered amount of water or saline to the implant or the segment thereof.
  • the implant or a segment thereof is compressed before insertion into the trocar.
  • the implant comprises one independent segment having dimensions of about 5 cm x 5 cm x 0.5 cm that is compressed to dimensions of about 5 cm x 5 cm x 0.2 cm.
  • the compressed implant is cut into two independent segments having dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • the compressed implant comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • the compressed implant comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • the compressed implant comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof. In some embodiments, the compressed implant comprises bupivacaine or a salt thereof in an amount such that an effective dose of bupivacaine of about 20 mg/cm 3 is delivered at the implantation site.
  • each independent segment is folded in half a first time such that a top side, comprising one or more beveled edges, is on the inside of the fold and a bottom side, lacking beveled edges, is on the outside of the fold.
  • each folded segment has dimensions of about 2.5 cm x 2.5 cm x 0.4 cm.
  • implant is constituted such that the segment does not crack or break when folded.
  • the bottom side of the segment on the outside of the fold does not crack or break.
  • each folded segment is folded in half a second time, forming two twice folded segments each having dimensions of about 1.25 cm x 2.5 cm x 0.8 cm.
  • implant is constituted such that the segment does not crack or break when folded the second time.
  • implant is constituted such that the bottom side of the segment on the outside of the fold does not crack or break when the segment is folded the second time.
  • one twice folded segment is placed into prongs of a grasper, wherein the prongs are configured to enable opening at or beyond a distal end of a trocar after insertion of the grasper through a proximal end of the trocar.
  • the grasper is inserted through the proximal end of the trocar such that the prongs of the grasper extend beyond the distal end of the trocar.
  • the implant may be cut and/or folded into a shape such that a portion of the implant at a distal end of the grasper has relatively more material compared to a portion of the implant at a proximal end of the grasper, thereby enabling the prongs of the grasper to close more.
  • Such configuration may enable the distal end to be thicker than the proximal end and potentially fit the shape of grasper (or its prongs) better, thereby enabling the implant to pass through a narrower trocar.
  • the implant or the segment thereof may be inserted into an enclosure or a canister prior and the enclosure/canister may be inserted into the trocar.
  • placing the implant or the segment thereof at the implantation site may include opening, after the enclosure/canister has passed through the distal end of the trocar, the enclosure/canister and removing the implant or the segment thereof from the enclosure/canister. The implant or the segment thereof is then placed at the implantation site, and the enclosure/canister is removed through the trocar.
  • the enclosure/canister may be used for unrolling the implant prior to placing at the implantation site.
  • the method may include wetting the implant or the segment thereof after compressing the implant or the segment thereof, and/or after compressing and folding the implant or the segment thereof. In some embodiments, the method may include wetting the implant or the segment thereof prior to compressing the implant or the segment thereof. In some embodiments, the method may include wetting the implant or the segment thereof after compressing the implant or the segment thereof, but prior to folding the implant or the segment thereof.
  • Embodiments of the present disclosure further include a kit for implanting a drug delivery device by laparoscopic surgery.
  • the kit may include a trocar, an implant or a segment thereof described herein, and instructions for a clinician for implanting the implant or the segment thereof at an implantation site during a laparoscopic procedure.
  • the kit may further include a container comprising a predetermined amount of water or saline which is preferably sterile.
  • the container may be configured to dispense the predetermined amount of water in metered or measured doses.
  • the container may contain amount of water or saline to wet 1, 2, 3, 5 or 5 implants or segments thereof, and may be configured to dispense an amount of water or saline sufficient to wet one implant or segment thereof at each dispense “dose.”
  • the container may contain water or saline in an amount sufficient to wet more than 5 implants or segments thereof, e.g., 6, 7, 8, 9, 10, 11, 12, 13 or more implants or segments thereof.
  • the kit may include a cutting device, such as a scissor or a blade, for cutting the implant into a segment thereof having a shape suitable for insertion through a trocar.
  • the cutting device may be integrated and/or attached to a top portion of a compression tool (which may be included in the kit in some embodiments).
  • the cutting device may be sterilized.
  • the kit may also include a trocar suitable for insertion of the implant or the segment thereof to the implantation during a laparoscopic procedure.
  • the instructions may instruct the clinician on how to wet the implant, how to insert the implant into a trocar, and/or how to move the implant through the trocar.
  • the instructions may further include instructions relating to the cutting the implant into suitably sized and shaped segments for insertion through the trocar.
  • the implant may have markings thereon for indicating lines along which to cut the implant.
  • the implant may have markings thereon indicating preferred lines along which to hold/grasp the implant segment for successful insertion through the trocar.
  • the implant may have markings indicating a top side and/or a bottom side of the implant. The markings indicating the top and/or bottom side may be embossed or imprinted into or on to a surface of the implant.
  • the markings may be provided in a color (e.g., using a biocompatible dye) different from the color of the implant.
  • the markings may be in the form of a cut at a comer or along an edge of the implant.
  • the markings may be in the form of a beveled or a debossed edge indicating an orientation (e.g., top and/or bottom) of the implant.
  • the markings may be in the form of a cut or a shape designed to facilitate rolling or folding of the implant or a segment thereof in a particular direction or orientation.
  • the markings may be in the form of a cut or a shape (e.g., at a comer of the implant) designed to indicate a preferred orientation in which the implant or the segment thereof is inserted into a trocar.
  • the markings may be designed to restrict the shape of the implant or the segment thereof such that the implant or the segment thereof fits into the trocar only in a specific orientation.
  • the implant may include an embossed or imprinted markings on a side contacting the container in which the implant is packaged (e.g., a blister disclosed elsewhere herein) indicating that the corresponding side is top side of the implant.
  • the markings may include the letters “UP” or “TOP” and/or an upward pointing arrow and/or any other suitable marking indicating that the corresponding surface is the top side (i.e., the side of the implant having a higher elasticity and/or flexibility, or the side that should face outside upon folding of the implant).
  • the markings may include letters “DOWN” or “BOTTOM” and/or a downward pointing arrow and/or any other suitable marking indicating that the corresponding surface is the bottom side (i.e., the side of the implant having a relatively lower elasticity and/or flexibility, or the side that should face inward upon folding of the implant).
  • the markings may include one or more lines or a dashed line indicating a line or lines along which the implant may be cut in order to generate two or more segments of the implant.
  • the implant may include indicia (e.g., imprint(s), color(s) and/or marking(s)) for indicating the orientation of the implant relative to the grasper tool and/or the trocar.
  • the implant may include indicia (e.g., imprint(s), color(s) and/or marking(s)) for indicating the orientation of the implant for folding and/or rolling of the implant prior to inserting the implant or the segment thereof into a trocar.
  • the implant may be packaged in a pre-rolled and/or prefolded configuration. In some embodiments, the implant may be packaged under pressure to enable the implant to retain the compression and the roll and/or the fold.
  • the present disclosure provides a method of compressing a drug delivery device, the method comprising: placing a drug delivery device on a bottom portion of a compression device; placing a top portion of the compression device directly on top of the bottom portion; firmly pressing on the top portion of the compression device for several seconds; and removing the top portion of the compression device to provide a compressed drug delivery device, wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • the top and bottom portion of the compression device can be made of any solid material known to a person of skill in the art.
  • the compression device may be made from a metal (e.g., stainless steel) or a polymer (e.g., polystyrene, polyethylene terephthalate glycol, acrylonitrile butadiene styrene, etc.).
  • the preferred choice of material for the compression device may be based on factors such as: (a) ability to sterilize the material using different means (e.g., gamma irradiation, e-beam irradiation, X-ray irradiation, ethylene oxide exposure, etc.); (b) propensity of the material to transfer (e.g., toxic by- products/residues) on to the implant; (c) potential to cause chemical changes to the implant; and (d) potential to deform during the compression process.
  • different means e.g., gamma irradiation, e-beam irradiation, X-ray irradiation, ethylene oxide exposure, etc.
  • propensity of the material to transfer e.g., toxic by- products/residues
  • the solid material used for the top and bottom portions (a) does not break or deform under pressure from a human hand; (b) does not leave or transfer toxic by- products/residues on to the implant; (c) does not cause chemical changes to the implant; and (d) is amenable to one or more sterilization methods.
  • Other factors that may influence the choice of a suitable material include easy of manufacture and packaging.
  • the top and bottom portions are 3D printed using any material suitable for 3D printing.
  • the compression device, including the top and bottom portions is molded using, e.g., an injection molding process.
  • the top and bottom portions each comprise a recessed portion large enough that the bottom surface of the drug delivery device (i.e., the implant) is accommodated into the recessed portion of the bottom portion and the top surface of the implant is accommodated into the recessed portion of the top portion.
  • the recessed portions have a depth such that when the top portion is placed on top of the bottom portion without the implant present, a gap of about 0.75 mm is formed between a top surface of the recessed portion of the top portion and a bottom surface of the recessed portion of the bottom portion.
  • the drug delivery device compressed by the above method is described elsewhere herein.
  • the drug delivery device is described elsewhere herein as an implant.
  • a compression tool or compression device is provided, to enable compression of the drug delivery device disclosed herein. Examples of the compression tool are shown in Figures 18, 47 A, 52A- 52F and 53.
  • the compression tool includes atop portion (e.g., shown in Figure 52C; and Figure 52F, bottom panel) and a bottom portion (e.g., shown in Figure 52B and Figure 52F, middle panel). Additional views of the compression tool are shown in Figures 68A-68G as well as Figures 69-81.
  • the top and bottom portions each comprise a recessed portion large enough that the bottom surface of the drug delivery device (i.e., the implant) is accommodated into the recessed portion of the bottom portion and the top surface of the implant is accommodated into the recessed portion of the top portion.
  • the recessed portions have a depth such that when the top portion is placed on top of the bottom portion without the implant present, a gap of about 0.75 mm is formed between the recessed portion of the top portion and the recessed portion of the bottom portion.
  • the drug delivery device compressed by the above method is described elsewhere herein.
  • the drug delivery device is described elsewhere herein as an implant.
  • the compression device may be made from a metal (e.g., stainless steel) or a polymer (e.g., polystyrene, polyethylene terephthalate glycol, acrylonitrile butadiene styrene, etc.).
  • a metal e.g., stainless steel
  • a polymer e.g., polystyrene, polyethylene terephthalate glycol, acrylonitrile butadiene styrene, etc.
  • a kit may comprise an implant (e.g., a drug delivery device disclosed herein) and a compression device.
  • the compression device may be included with the implant in the same package or in a portion of the same package.
  • the compression device may be sterilized in some embodiments.
  • the compression device is designed to accommodate a drug delivery device or an implant disclosed herein, and compress the implant or the drug delivery device as disclosed herein.
  • the compression device is configured to compress the implant from a thickness of about 5 mm to thickness of about 2 mm.
  • the dimensions of the implant being accommodated within the compression device are not limiting nor are the dimensions of the compressed implant following the use of the compression device.
  • the method provides a compressed drug delivery device (i.e., a compressed implant) having dimensions of about 5 cm x 5 cm x 0.2 cm. In an embodiment, the method provides a compressed drug delivery device comprising about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen. In an embodiment, the method provides a compressed drug delivery device comprising an effective dose of bupivacaine of about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof. In an embodiment, the method provides a compressed drug delivery device comprising about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof. In an embodiment, the method provides a compressed drug delivery device comprising about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine hydrochloride.
  • a compressed drug delivery device i.e., a compressed implant having dimensions of about 5 cm x 5 cm x 0.2 cm. In an embodiment, the method provides a compressed drug
  • the present disclosure relates to a method of preparing a compressed drug delivery device for insertion into a trocar, the method comprising: cutting the compressed drug delivery device into two or more independent segments, each segment having atop side comprising one or more beveled edges and a bottom side lacking beveled edges; folding each segment in half a first time such that the top side is on the inside of the fold and the bottom side is on the outside of the fold; and folding each segment in half a second time; wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • the present disclosure relates to a method of preparing a compressed drug delivery device for insertion into a trocar, the method comprising: cutting the compressed drug delivery device into two or more independent segments, each segment having a top side having a first set of markings and a bottom side having no markings or a second set of markings; folding each segment in half a first time such that the top side is on the inside of the fold and the bottom side is on the outside of the fold; and folding each segment in half a second time; wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • the method further comprises placing one twice folded segment into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a proximal end of a trocar.
  • the method further comprises inserting the grasper through the proximal end of the trocar such that the prongs of the grasper extend at or beyond a distal end of the trocar.
  • each segment has dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • each segment folded one time has dimensions of about 2.5 cm x 2.5 cm x 0.4 cm.
  • each segment folded two times has dimensions of about 2.5 cm x 1.25 cm x 0.8 cm.
  • the implant is constituted such that each segment does not crack or break when folded. In an embodiment, the bottom side of each segment does not crack or break when folded.
  • a method of implanting a drug delivery device for controlled, sustained release of an analgesic at an implantation site comprising: inserting the drug delivery device or a segment thereof into a trocar; moving the inserted drug delivery device or segment thereof through the trocar; and placing the inserted delivery device or segment thereof at the implantation site.
  • Clause 3 The method of clause 1, further comprising partitioning the drug delivery device into segments with a predetermined size. In some embodiments, the partitioning is into two or more, three or more, four or more, or more than five segments.
  • Clause 5 The method of clause 3 or 4, wherein the drug delivery device is partitioned into two or more segments, wherein each segment is placed at the implantation site independently.
  • Clause 6 The method of any one of clauses 1 to 5, wherein the drug delivery device has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • partitioning the drug delivery device comprises cutting the drug delivery device into a shape selected from: a square, a rectangle, a right triangle, and an elongate triangle.
  • Clause 8 The method of any one of clauses 3 to 7, wherein the segments are about 1/2, about 1/3, or about 1/4 in size relative to the drug delivery device.
  • Clause 11 The method of any one of clauses 1 to 10, wherein the drug delivery device is a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof.
  • Clause 12 The method of clause 11, wherein the at least one drug substance is substantially homogeneously dispersed in the collagen matrix.
  • Clause 13 The method of clause 11, wherein the at least one drug substance is present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 14 The method of clause 11 wherein the drug substance is selected from Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Articaine, Trimecaine, and their salts and prodrugs.
  • Clause 16 The method of clause 15, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • a collagen sponge comprises about 6.0 mg/cm 3 bupivacaine hydrochloride, about 7.0 mg/cm 3 bupivacaine hydrochloride, about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, about 15.0 mg/cm 3 bupivacaine hydrochloride, about 16.0 mg/cm 3 bupivacaine hydrochloride, about 17.0 mg/cm 3 bupivacaine hydrochloride, about 18.0 mg/cm
  • a collagen sponge comprises about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, or about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 24 The method of any one of clauses 17 to 23, wherein a collagen sponge comprises about 1.0 to about 20.0 mg/cm 3 type I collagen.
  • Clause 25 The method of any one of clauses 17 to 24, wherein a collagen sponge comprises about 5.6 mg/cm 3 type I collagen and between about 4.0 and about 22 mg/cm 3 bupivacaine hydrochloride.
  • Clause 26 The method of any one of clauses 1 to 25, further comprising wetting the drug delivery device or the segment thereof, or a surface of the trocar, prior to insertion into the trocar.
  • Clause 27 The method of clause 26, wherein the wetting comprises wetting by sterile water or saline.
  • Clause 28 The method of clause 26, wherein the wetting comprises dipping an edge of the delivery device or segment thereof into a predetermined amount of sterile water or saline.
  • Clause 29 The method of clause 26, wherein the wetting comprises spraying a predetermine amount of sterile water or saline on the drug delivery device or segment thereof, and/or the surface of the trocar.
  • Clause 30 The method of clause 26, wherein the wetting comprises disposing a predetermined amount of sterile water or saline on the drug delivery device or segment thereof.
  • Clause 31 The method of any one of clauses 1 to 30, wherein the release dissolution profile of the sum of drug delivery segments is substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 32 The method of any one of clauses 1 to 31, wherein the release dissolution profile of the sum of drug delivery segments is within about 1% and about 15% at any point in time substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 33 Use of a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, for the manufacture of a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof.
  • Clause 34 The use according to clause 33, wherein the at least one drug substance is substantially homogeneously dispersed in the collagen matrix.
  • Clause 35 The use according to clause 33, wherein the at least one drug substance is present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 38 The use according to clause 33, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • a collagen sponge comprises about 6.0 mg/cm 3 bupivacaine hydrochloride, about 7.0 mg/cm 3 bupivacaine hydrochloride, about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, about 15.0 mg/cm 3 bupivacaine hydrochloride, about 16.0 mg/cm 3 bupivacaine hydrochloride, about 17.0 mg/cm 3 bupivacaine hydrochloride, about 18.0 mg/
  • a collagen sponge comprises about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, or about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 48 The use according to any one of clauses 33 to 47, wherein the drug delivery device or a segment thereof is configured for sustained release of an analgesic at an implantation site.
  • Clause 50 The use according to any one of clauses 33 to 49, wherein the drug delivery device or the segment thereof has any shape adapted for insertion into a trocar.
  • Clause 51 The use of any one of clauses 34 to 51 , wherein the drug delivery device is configured for partitioning into segments with a predetermined size
  • Clause 53 The use according to any one of clauses 33 to 52, wherein the drug delivery device is configured for partitioning into two or more segments, wherein each segment is placeable at an implantation site independently.
  • Clause 54 The use according to any one of clauses 33 to 53, wherein the drug delivery device has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • Clause 55 The use according to any one of clauses 52 to 54, wherein the drug delivery device is configured for partitioning by cutting the drug delivery device into a shape selected from: a square, a rectangle, a right triangle, and an elongate triangle.
  • Clause 56 The use according to any one of clauses 52 to 55, wherein the segments are about 1/2, about 1/3, or about 1/4 in size relative to the drug delivery device [0244]
  • Clause 57 The use according to any one of clauses 33 to 47, wherein the drug delivery device or a segment thereof has a cylindrical or half-cylindrical shape, with a length between about 30 mm and about 100 mm, and a radius between about 3 mm and about 8 mm.
  • Clause 60 The use according to any one of clauses 33 to 59, wherein the drug delivery device or segment thereof is configured for wetting.
  • Clause 61 The use according to clause 60, wherein the wetting comprises wetting by sterile water or saline.
  • Clause 62 The use according to clause 60, wherein the wetting comprises dipping an edge of the delivery device or segment thereof into a predetermined amount of sterile water or saline.
  • Clause 63 The use according to clause 60, wherein the wetting comprises spraying a predetermine amount of sterile water or saline on the drug delivery device or segment thereof, and/or the surface of the trocar.
  • Clause 64 The use of according to clause 60, wherein the wetting comprises disposing a predetermined amount of sterile water or saline on the drug delivery device or segment thereof.
  • Clause 65 The use according to any one of clauses 33 to 64, wherein the release dissolution profile of the sum of drug delivery segments is substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 66 The use according to any one of clauses 33 to 64, wherein the release dissolution profile of the sum of drug delivery segments is within about 1% and about 20% at any point in time substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • the total dose of drug substance is about 50 mg, about 75 mg, about 100 mg, about 125 mg, about 150 mg, about 175 mg, about 200 mg, about 225 mg, about 250 mg, about 275 mg, about 300 mg, about 325 mg, about 350 mg, about 375 mg, about 400 mg, about 425 mg, about 450 mg, about 475 mg, or about 500 mg.
  • a kit for implanting a drug delivery device or a segment thereof during laparoscopic surgery comprising: a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration; and instructions for a clinician for implanting the drug delivery device at an implantation site during a laparoscopic procedure.
  • Clause 70 The kit of clause 69, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device.
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; a spray-bottle comprising a predetermined amount of sterile water or saline; a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a scissor for cutting the drug delivery device; and instructions for a clinician for implanting
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; an enclosure device shaped and sized to enable a clinician to insert the enclosure device through a proximal end of the sterile trocar, the enclosure device enclosing a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a scissor
  • a drug delivery device comprising: an enclosure device shaped and sized to enable insertion of the enclosure through a proximal end of a trocar; and an implant enclosed in the enclosure device.
  • Clause 74 The drug delivery device of clause 73, wherein the implant comprises a depot for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 75 The drug delivery device of clause 74, wherein the analgesic is selected from one of Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Arti caine, Trimecaine and their salts and prodrugs.
  • Clause 76 The drug delivery device of clause 74, wherein the fibrillar collagen matrix is a Type I collagen matrix.
  • Clause 77 The drug delivery device of clause 76, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • Clause 78 The drug delivery device of any one of clauses 73 to 77, wherein the enclosure is configured for opening after insertion through a trocar, and delivery of the implant at an implantation site.
  • a pharmaceutical composition comprising: a collagen matrix; and an analgesic drug included in the collagen matrix, the composition having a release profile for releasing the analgesic drug, wherein the release profile for a predetermined fraction of a certain mass of the composition is same as that of the mass.
  • Clause 80 The pharmaceutical composition of clause 79, wherein the predetermined fraction is 1/2, 1/3, 1/4, or 1/5.
  • a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the drug delivery device comprising a fibrillar collagen matrix and at least one drug substance selected from an amino amide anesthetic, an amino ester anesthetic, and mixtures thereof, wherein the drug delivery device comprises one or more independent segments, wherein a segment is configured for inserting into a trocar, for moving through a trocar, and/or for independent placement at an implantation site.
  • Clause 82 The drug delivery device according to clause 81, wherein the drug delivery device or a segment thereof has a cylindrical or half-cylindrical shape, each independently having a length between about 30 mm and about 120 mm, and a radius between about 3 mm and about 8 mm.
  • Clause 84 The drug delivery device according to any one of clauses 81 to 83, wherein the at least one drug substance is substantially homogeneously dispersed in the collagen matrix.
  • Clause 85 The drug delivery device according to any one of clauses 81 to 84, wherein the drug substance is present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 86 The drug delivery device according to any one of clauses 81 to 85, wherein the drug substance is selected from Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Articaine, Trimecaine, and their salts and prodrugs.
  • Clause 87 The drug delivery device according to any one of clauses 81 to 86, wherein the fibrillar collagen matrix is a Type I collagen matrix.
  • Clause 88 The drug delivery device according to any one of clauses 81 to 87, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • Clause 89 The drug delivery device according to any one of clauses 81 to 88, wherein the drug delivery device comprises about 1.0 to about 30.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 90 The drug delivery device according to any one of clauses 81 to 88, wherein the drug delivery device comprises about 2.0 to about 22.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 92 The drug delivery device according to any one of clauses 81 to 88, wherein the drug delivery device comprises about 6.0 to about 12.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 93 The drug delivery device according to any one of clauses 81 to 88, wherein the drug delivery device comprises about comprises about 6.0 mg/cm 3 bupivacaine hydrochloride, about 7.0 mg/cm 3 bupivacaine hydrochloride, about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, about 15.0 mg/cm 3 bupivacaine hydrochloride, about 16.0 mg/cm 3 bupivacaine hydrochloride, about 17.0 mg/cm 3 bup
  • Clause 94 The drug delivery device according to any one of clauses 81 to 88, wherein the drug delivery device comprises about comprises about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, or about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 95 The drug delivery device according to any one of clauses 81 to 94, wherein the drug delivery device comprises about 1.0 to about 20.0 mg/cm 3 type I collagen.
  • Clause 96 The drug delivery device according to any one of clauses 81 to 88, wherein the drug delivery device comprises about 5.6 mg/cm 3 type I collagen and between about 4.0 and about 22 mg/cm 3 bupivacaine hydrochloride.
  • Clause 97 Clause 97.
  • the drug delivery device according to any one of clauses 81 to 96, wherein the drug substance release profile of the drug delivery device or a sum of segments thereof is within about 1% and about 20% at any point in time comparative to a control drug delivery device or a sum of segments thereof, wherein the total dose of drug substance in the drug delivery device or the sum segments thereof and the total dose of drug substance in the control drug delivery device or a sum of segments thereof is substantially similar.
  • Clause 98 The drug delivery device according to any one of clauses 81 to 96, wherein the drug substance release profile of the drug delivery device or a sum of segments thereof is substantially similar at any point in time comparative to a control drug delivery device or a sum of segments thereof, wherein the total dose of drug substance in the drug delivery device or the sum segments thereof and the total dose of drug substance in the control drug delivery device or a sum of segments thereof is substantially similar
  • Clause 99 The drug delivery device according to any one of clauses 81 to 96, having a drug substance release of about 40-60% at about 30 minutes, about 65-85% at about 120 minutes, and at least 80% at about 360 minutes.
  • Clause 100 The drug delivery device according to any one of clauses 81 to 97, wherein the total dose of drug substance in the drug delivery device or the sum of segments thereof is about 50 mg, about 75 mg, about 100 mg, about 125 mg, about 150 mg, about
  • Clause 102 The drug delivery device according to any one of clauses 81-100, wherein the drug delivery device comprises a compressed drug delivery device comprising one independent segment having dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 103 The drug delivery device according to any one of clauses 81-100, wherein the drug delivery device comprises a compressed drug delivery device comprising one independent segment having dimensions of about 5 cm x 5 cm x (about 0.2-0.4) cm
  • Clause 104 The drug delivery device according to any one of clauses 81-100, wherein the drug delivery device comprises a compressed drug delivery device cut into two independent segments having dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • Clause 105 The drug delivery device according to any one of clauses 81-100, wherein the drug delivery device comprises a compressed drug delivery device cut into two independent segments having dimensions of about 5 cm x 2.5 cm x (about 0.1-0.4) cm.
  • Clause 106 The drug delivery device according to any one of clauses 102-105, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 107 The drug delivery device according to any one of clauses 102-106, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 108 The drug delivery device according to any one of clauses 102-107, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • each independent segment is folded in half a first time such that a top side, comprising one or more beveled edges, is on the inside of the fold and a bottom side, lacking beveled edges, is on the outside of the fold.
  • Clause 110 The drug delivery device according to clause 109, wherein each folded segment has dimensions of about 2.5 cm x 2.5 cm x 0.4 cm.
  • Clause 112 The drug delivery device according to any one of clauses 109-111, wherein each folded segment is folded in half a second time, forming two twice folded segments each having dimensions of about 1.25 cm x 2.5 cm x 0.8 cm.
  • Clause 114 The drug delivery device according to clause 113, wherein one twice folded segment is placed into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • a method of compressing a drug delivery device comprising: placing a drug delivery device on a bottom portion of a compression device; placing atop portion of the compression device directly on top of the bottom portion; firmly pressing on the top portion of the compression device for several seconds; and removing the top portion of the compression device to provide a compressed drug delivery device, wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • Clause 118 The method according to clause 116 or 117, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 119 The method according to clause 116 or 117, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x (about 0. 1-0.4) cm.
  • Clause 120 The method according to any one of clause 116-119, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen [0308] Clause 121. The method according to any one of clauses 116-120, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 122 The method according to any one of clauses 116-121, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 123 The method according to any one of clauses 116-121, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine hydrochloride.
  • a method of preparing a compressed drug delivery device for insertion into a trocar comprising: cutting the compressed drug delivery device into two or more independent segments, each segment having a top side comprising one or more beveled edges and a bottom side lacking beveled edges; folding each segment in half a first time such that the top side is on the inside of the fold and the bottom side is on the outside of the fold; and folding each segment in half a second time; wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • Clause 125 The method according to clause 124, further comprising placing one twice folded segment into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • Clause 126 The method according to clause 125, further comprising inserting the grasper through the trocar such that the prongs of the grasper extend beyond the end of the trocar.
  • Clause 127a The method according to any one of clauses 124-126, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 127b The method according to any one of clauses 124-126, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0. 18 cm.
  • Clause 127c The method according to any one of clauses 124-126, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.19 cm.
  • Clause 127d The method according to any one of clauses 124-126, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.21 cm. Clause 127e.
  • Clause 128 The method according to any one of clauses 124-126, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x (about 0. 1-0.4) cm.
  • Clause 129 The method according to any one of clauses 124-128, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 130 The method according to any one of clauses 124-129, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 131a The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 131b The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 15 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 131c The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 16 mg/cm 3 bupivacaine, or a salt thereof.
  • the compressed drug delivery device comprises about 21 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 13 li The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 22 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 131j The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 23 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 131k The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 24 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1311 The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 132a The method according to any one of clauses 124-131, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine hydrochloride.
  • Clause 132b The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 15 mg/cm 3 bupivacaine hydrochloride.
  • Clause 132c The method according to any one of clauses 124- 130, wherein the compressed drug delivery device comprises about 16 mg/cm 3 bupivacaine hydrochloride.
  • the compressed drug delivery device comprises about 21 mg/cm 3 bupivacaine hydrochloride.
  • Clause 132i The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 22 mg/cm 3 bupivacaine hydrochloride.
  • Clause 132j The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 23 mg/cm 3 bupivacaine hydrochloride.
  • Clause 132k The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 24 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1321 The method according to any one of clauses 124-130, wherein the compressed drug delivery device comprises about 25 mg/cm 3 bupivacaine hydrochloride.
  • Clause 133 The method according to any one of clauses 124-132, wherein the compressed drug delivery device is cut into two independent segments.
  • Clause 134 The method according to clause 133, wherein each segment has dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • Clause 135. The method according to clause 133, wherein each segment has dimensions of about 5 cm x 2.5 cm x (about 0.1-0.4) cm [0323] Clause 136. The method according to clause 134 or 135, wherein each segment folded one time has dimensions of about 2.5 cm x 2.5 cm x 0.4 cm.
  • Clause 137 The method according to clause 134 or 135, wherein each segment folded two times has dimensions of about 2.5 cm x 1.25 cm x 0.8 cm.
  • Clause 138 The method according to any one of clauses 124-137, wherein the bottom side of the compressed drug delivery device does not crack or break when folded.
  • a kit for implanting a drug delivery device or a segment thereof during laparoscopic surgery comprising: a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration; a compression device for compressing the drug delivery device; and instructions for a clinician for implanting the drug delivery device at an implantation site during a laparoscopic procedure.
  • Clause 140 The kit of clause 139, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device.
  • Clause 141 The kit of clause 139, wherein the compression device comprises atop portion and a bottom portion.
  • Clause 145 The kit of clause 139, further comprising a scissor.
  • Clause 146 The kit of clause 141, wherein the instructions include the steps for: placing a drug delivery device on a bottom portion of a compression device; placing a top portion of the compression device directly on top of the bottom portion; firmly pressing on the top portion of the compression device for several seconds; removing the top portion of the compression device to provide a compressed drug delivery device; cutting the compressed drug delivery device into a desired shape; and folding the cut compressed drug delivery device in a shape amenable to be inserted through the trocar.
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; a spray-bottle comprising a predetermined amount of sterile water or saline; a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a tamper device configured to compress the drug delivery device; a scissor for
  • Clause 148 The kit of clause 147, wherein the instructions include the steps of: compressing the drug delivery device using the tamper; cutting the compressed drug delivery device into a desired shape; and folding the cut compressed drug delivery device into a shape amenable to be inserted through the trocar.
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; an enclosure device shaped and sized to enable a clinician to insert the enclosure device through a proximal end of the sterile trocar, the enclosure device enclosing a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a sciss
  • Clause 150 The kit of clause 149, wherein the instructions include the steps of compressing the drug delivery device using the vice; cutting the compressed drug delivery device into a desired shape; and folding the cut compressed drug delivery device into a shape amenable to be inserted through the trocar.
  • a method of implanting a drug delivery device for controlled, sustained release of an analgesic at an implantation site comprising: inserting the drug delivery device or a segment thereof into a trocar; moving the inserted drug delivery device or segment thereof through the trocar; and placing the inserted delivery device or segment thereof at the implantation site.
  • Clause 1002 The method of clause 1001, wherein the drug delivery device or the segment thereof has any shape adapted for insertion into the trocar.
  • Clause 1003. The method of clause 1001, further comprising partitioning the drug delivery device into segments with a predetermined size.
  • Clause 1004. The method of clause 1003, wherein partitioning the drug delivery device comprises cutting the drug delivery device.
  • Clause 1005. The method of clause 1003 or 1004, wherein the drug delivery device is partitioned into two or more segments, wherein each segment is placed at the implantation site independently.
  • Clause 1006 The method of any one of clauses 1001 to 1005, wherein the drug delivery device has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • partitioning the drug delivery device comprises cutting the drug delivery device into a shape selected from: a square, a rectangle, a right triangle, and an elongate triangle.
  • Clause 1008 The method of any one of clauses 1003 to 1007, wherein the segments are about 1/2, about 1/3, or about 1/4 in size relative to the drug delivery device.
  • Clause 1009 The method of any one of clauses 1001 to 1007, wherein the trocar has an internal diameter in a range from about 10 mm to about 12 mm.
  • Clause 1010 The method of any one of clauses 1001 to 1007, wherein the trocar has an internal diameter of about 5 mm, about 8 mm, about 10 mm, or about 12 mm.
  • Clause 1011 The method of any one of clauses 1001 to 1010, wherein the drug delivery device is a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof.
  • the drug delivery device is a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof.
  • Clause 1012 The method of clause 1011, wherein the at least one drug substance is substantially homogeneously dispersed in the collagen matrix.
  • Clause 1013 The method of clause 1011, wherein the at least one drug substance is present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 1014 The method of clause 1011 wherein the drug substance is selected from Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Articaine, Trimecaine, and their salts and prodrugs.
  • Clause 1015 The method of clause 1011, wherein the fibrillar collagen matrix is a Type I collagen matrix.
  • Clause 1016 The method of clause 1015, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • Clause 1017 The method of any one of clauses 1001 to 1016, wherein the drug delivery device comprises one or more collagen sponges.
  • Clause 1018 The method of clause 1017, wherein a collagen sponge comprises about 1.0 to about 30.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1020 The method of clause 1017, wherein a collagen sponge comprises about 4.0 to about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1021 The method of clause 1017, wherein a collagen sponge comprises about 6.0 to about 12.0 mg/cm 3 bupivacaine hydrochloride.
  • a collagen sponge comprises about 6.0 mg/cm 3 bupivacaine hydrochloride, about 7.0 mg/cm 3 bupivacaine hydrochloride, about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, about 15.0 mg/cm 3 bupivacaine hydrochloride, about 16.0 mg/cm 3 bupivacaine hydrochloride, about 17.0 mg/cm 3 bupivacaine hydrochloride, about 18.0 mg
  • a collagen sponge comprises about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, or about 15.0 mg/cm 3 bupivacaine hydrochloride bupivacaine hydrochloride.
  • Clause 1024 The method of any one of clauses 1017 to 1023, wherein a collagen sponge comprises about 1.0 to about 20.0 mg/cm 3 type I collagen.
  • Clause 1025 The method of any one of clauses 1017 to 1024, wherein a collagen sponge comprises about 5.6 mg/cm 3 type I collagen and between about 4.0 and about 22 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1026 The method of any one of clauses 1001 to 1025, further comprising wetting the drug delivery device or the segment thereof, or a surface of the trocar, prior to insertion into the trocar.
  • Clause 1027 The method of clause 1026, wherein the wetting comprises wetting by sterile water or saline.
  • Clause 1028 The method of clause 1026, wherein the wetting comprises dipping an edge of the delivery device or segment thereof into a predetermined amount of sterile water or saline.
  • Clause 1029 The method of clause 1026, wherein the wetting comprises spraying a predetermined amount of sterile water or saline on the drug delivery device or segment thereof, and/or the surface of the trocar.
  • Clause 1030 The method of clause 1026, wherein the wetting comprises disposing a predetermined amount of sterile water or saline on the drug delivery device or segment thereof.
  • Clause 1031 The method of any one of clauses 1001 to 1025, wherein the step of inserting the drug delivery device or a segment thereof into a trocar is preceded by the steps of compressing the drug delivery device and optionally partitioning the compressed drug delivery device into segments with a predetermined size.
  • Clause 1032 The method of clause 1031, wherein the drug delivery device is compressed by: placing the drug delivery device on a bottom portion of a compression device; placing a top portion of the compression device directly on top of the bottom portion; firmly pressing on the top portion of the compression device for several seconds; and removing the top portion of the compression device to provide the compressed drug delivery device.
  • Clause 1033 The method of clause 1032, wherein the compressed drug delivery device, while in the compression device, is compressed to a thickness of between about 15% to about 25% of an uncompressed drug delivery device.
  • Clause 1034 The method of clause 1032 or 1033, wherein the compressed drug delivery device, while in the compression device, is compressed to a thickness of about 0.8 mm to 1.2 mm.
  • Clause 1035a The method of any one of clauses 1032 to 1034, wherein the compressed drug delivery device, when removed from the compression device, re-expands to a thickness of between about 60% to about 70% of an uncompressed drug delivery device.
  • Clause 1035b The method of any one of clauses 1032 to 1034, wherein the compressed drug delivery device, when removed from the compression device, re-expands to a thickness of between about 40% to about 60% of an uncompressed drug delivery device.
  • Clause 1036a The method of any one of clauses 1032 to 1035, wherein the compressed drug delivery device, when removed from the compression device, re-expands to a thickness of about 2.8 to about 3.2 mm.
  • Clause 1036b The method of any one of clauses 1032 to 1035, wherein the compressed drug delivery device, when removed from the compression device, re-expands to a thickness of about 2 to about 2.8 mm.
  • Clause 1037 The method of any one of clauses 1031 to 1036, further comprising rolling the compressed drug delivery device or independently rolling each segment thereof prior to insertion into the trocar.
  • Clause 1038 The method of clause 1037, wherein the drug delivery device or segment thereof has a top side comprising one or more beveled edges and a bottom side lacking beveled edges and the compressed drug delivery device or segment thereof is rolled such that the top side is exposed on the outside of the roll.
  • Clause 1039 The method of clause 1037 or 1038, wherein the step of placing the inserted delivery device or segment thereof at the implantation site is followed by unrolling the inserted delivery device or segment thereof.
  • Clause 1040 The method of any one of clauses 1001 to 1039, wherein the release dissolution profile of the sum of drug delivery segments is substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 1041 The method of any one of clauses 1001 to 1040, wherein the release dissolution profile of the sum of drug delivery segments is within about 1% and about 15% at any point in time substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 1042 Use of a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, for the manufacture of a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof.
  • Clause 1043 The use according to clause 1042, wherein the at least one drug substance is substantially homogeneously dispersed in the collagen matrix.
  • Clause 1044 The use according to clause 1042 or 1043, wherein the at least one drug substance is present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 1045 The use according to any one of clauses 1042 to 1044, wherein the drug substance is selected from Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Articaine, Trimecaine, and their salts and prodrugs.
  • Clause 1046 The use according to any one of clauses 1042 to 1045, wherein the fibrillar collagen matrix is a Type I collagen matrix.
  • Clause 1047 The use according to any one of clauses 1042 to 1046, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • Clause 1048 The use according to any one of clauses 1042 to 1047, wherein the drug delivery device comprises one or more collagen sponges.
  • Clause 1051 The use according to clause 1048, wherein a collagen sponge comprises about 4.0 to about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1052 The according to clause 1048, wherein a collagen sponge comprises about 6.0 to about 12.0 mg/cm 3 bupivacaine hydrochloride.
  • a collagen sponge comprises about 6.0 mg/cm 3 bupivacaine hydrochloride, about 7.0 mg/cm 3 bupivacaine hydrochloride, about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, about 15.0 mg/cm 3 bupivacaine hydrochloride, about 16.0 mg/cm 3 bupivacaine hydrochloride, about 17.0 mg/cm 3 bupivacaine hydrochloride, about 18.0
  • a collagen sponge comprises about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, or about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1055 The use according to any one of clauses 1042 to 1054, wherein a collagen sponge comprises about 1.0 to about 20.0 mg/cm 3 type I collagen.
  • Clause 1056 The use according to clause 1048, wherein a collagen sponge comprises about 5.6 mg/cm 3 type I collagen and between about 4.0 and about 22 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1057 The use according to any one of clauses 1042 to 1056, wherein the drug delivery device or a segment thereof is configured for sustained release of an analgesic at an implantation site.
  • Clause 1058 The use according to any one of clauses 1042 to 1057, wherein the drug delivery device or a segment thereof is configured for inserting into a trocar, for moving through a trocar, and/or for placement at an implantation site.
  • Clause 1059 The use according to any one of clauses 1042 to 1058, wherein the drug delivery device or the segment thereof has any shape adapted for insertion into a trocar.
  • Clause 1060 The use of any one of clauses 1042 to 1059, wherein the drug delivery device is configured for partitioning into segments with a predetermined size.
  • Clause 1062 The use according to any one of clauses 1042 to 1061, wherein the drug delivery device is configured for partitioning into two or more segments, wherein each segment is placeable at an implantation site independently.
  • Clause 1063 The use according to any one of clauses 1042 to 1062, wherein the drug delivery device has a length of about 50 mm, a width of about 50 mm, and a thickness of about 5 mm.
  • Clause 1064 The use according to any one of clauses 1060 to 1063, wherein the drug delivery device is configured for partitioning by cutting the drug delivery device into a shape selected from: a square, a rectangle, a right triangle, and an elongate triangle.
  • Clause 1065 The use according to any one of clauses 1060 to 1064, wherein the segments are about 1/2, about 1/3, or about 1/4 in size relative to the drug delivery device.
  • Clause 1066 The use according to any one of clauses 1042 to 1056, wherein the drug delivery device or a segment thereof has a cylindrical or half-cylindrical shape, with a length between about 30 mm and about 100 mm, and a radius between about 3 mm and about 8 mm.
  • Clause 1068 The use according to any one of clauses 1058 to 1066, wherein the trocar has an internal diameter of about 5 mm, about 8 mm, about 10 mm, or about 12 mm.
  • Clause 1069 The use according to any one of clauses 1042 to 1068, wherein the drug delivery device or segment thereof is configured for wetting.
  • Clause 1070 The use according to clause 1069, wherein the wetting comprises wetting by sterile water or saline.
  • Clause 1071 The use according to clause 1069, wherein the wetting comprises dipping an edge of the delivery device or segment thereof into a predetermined amount of sterile water or saline.
  • Clause 1072 The use according to clause 1069, wherein the wetting comprises spraying a predetermined amount of sterile water or saline on the drug delivery device or segment thereof, and/or the surface of the trocar.
  • Clause 1073 The use according to clause 1069, wherein the wetting comprises disposing a predetermined amount of sterile water or saline on the drug delivery device or segment thereof.
  • Clause 1074 The use according to any one of clauses 1042 to 1068, wherein the drug delivery device is compressed, and the compressed drug delivery device has been optionally partitioned into segments with a predetermined size.
  • Clause 1076 The use according to clause 1075, wherein the compressed drug delivery device, while in the compression device, is compressed to a thickness of between about 15% to about 25% of an uncompressed drug delivery device.
  • Clause 1077 The use according to clause 1075 or 1076, wherein the compressed drug delivery device, while in the compression device, is compressed to a thickness of about 0.8 mm to 1.2 mm.
  • Clause 1078 The use according to any one of clauses 1075 to 1077, wherein the compressed drug delivery device, when removed from the compression device, re-expands to a thickness of between about 60% to about 70% of an uncompressed drug delivery device.
  • Clause 1079 The use according to any one of clauses 1075 to 1078, wherein the compressed drug delivery device, when removed from the compression device, re-expands to a thickness of about 2.8 to about 3.2 mm.
  • Clause 1080 The use according to any one of clauses 1074 to 1079, wherein the compressed drug delivery device or each independent segment thereof is rolled for insertion into a trocar and for moving through the trocar to an implantation site.
  • Clause 1081 The use according to clause 1080, wherein the drug delivery device or segment thereof has a top side comprising one or more beveled edges and a bottom side lacking beveled edges and the compressed drug delivery device or segment thereof is rolled such that the top side is exposed on the outside of the roll.
  • Clause 1082 The use according to clause 1080 or 1081, wherein the rolled compressed drug delivery device or segment thereof is unrolled at the implantation site.
  • Clause 1083 The use according to any one of clauses 1042 to 1082, wherein the release dissolution profile of the sum of drug delivery segments is substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 1084 The use according to any one of clauses 1042 to 1082, wherein the release dissolution profile of the sum of drug delivery segments is within about 1% and about 20% at any point in time substantially similar to the release dissolution profile of the unpartitioned drug delivery device.
  • Clause 1085 The use according to any one of clauses 1042 to 1082, wherein the drug substance release profile of a sum of drug delivery devices is within about 1% and about 20% at any point in time comparative to a sum of control drug delivery devices, wherein the total dose of drug substance in the sum of drug delivery devices and total dose of drug substance in the sum of control drug delivery devices is substantially similar.
  • Clause 1086 The use according to clause 1085, wherein the total dose of drug substance is about 50 mg, about 75 mg, about 100 mg, about 125 mg, about 150 mg, about 175 mg, about 200 mg, about 225 mg, about 250 mg, about 275 mg, about 300 mg, about 325 mg, about 350 mg, about 375 mg, about 400 mg, about 425 mg, about 450 mg, about 475 mg, or about 500 mg.
  • a kit for implanting a drug delivery device or a segment thereof during laparoscopic surgery comprising: a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration; and instructions for a clinician for implanting the drug delivery device at an implantation site during a laparoscopic procedure.
  • Clause 1088 The kit of clause 1087, wherein the drug delivery device has a marking thereon for indicating lines along which to cut the drug delivery device.
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; a spray-bottle comprising a predetermined amount of sterile water or saline; a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a scissor for cutting the drug delivery device; and instructions for a clinician for implanting
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; an enclosure device shaped and sized to enable a clinician to insert the enclosure device through a proximal end of the sterile trocar, the enclosure device enclosing a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a sciss
  • a drug delivery device comprising: an enclosure device shaped and sized to enable insertion of the enclosure through a proximal end of a trocar; and an implant enclosed in the enclosure device.
  • Clause 1092 The drug delivery device of clause 1091, wherein the implant comprises a depot for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • Clause 1093 Clause 1093.
  • the drug delivery device of clause 1092 wherein the anesthetic is selected from one of Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Arti caine, Trimecaine and their salts and prodrugs.
  • Clause 1094 The drug delivery device of clause 1092 or 1093, wherein the fibrillar collagen matrix is a Type I collagen matrix.
  • Clause 1095 The drug delivery device of any one of clauses 1092 to 1094, wherein the fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • Clause 1096 The drug delivery device of any one of clauses 1092 to 1095, wherein the enclosure is configured for opening after insertion through a trocar, and delivery of the implant at an implantation site.
  • a pharmaceutical composition comprising: a collagen matrix; and an analgesic drug included in the collagen matrix, the composition having a release profile for releasing the analgesic drug, wherein the release profile for a predetermined fraction of a certain mass of the composition is same as that of the mass.
  • Clause 1098 The pharmaceutical composition of clause 1097, wherein the predetermined fraction is 1/2, 1/3, 1/4, or 1/5.
  • a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the drug delivery device comprising a fibrillar collagen matrix and at least one drug substance selected from an amino amide anesthetic, an amino ester anesthetic, and mixtures thereof, wherein the drug delivery device comprises one or more independent segments, wherein a segment is configured for inserting into a trocar, for moving through a trocar, and/or for independent placement at an implantation site.
  • Clause 1102. The drug delivery device according to any one of clauses 1099 to 1101, wherein the at least one drug substance is substantially homogeneously dispersed in the collagen matrix. [0440] Clause 1103. The drug delivery device according to any one of clauses 1099 to
  • the drug substance is present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration.
  • the drug substance is selected from Bupivacaine, Levobupivacaine, Lidocaine, Mepivacaine, Prilocaine, Ropivacaine, Articaine, Trimecaine, and their salts and prodrugs.
  • fibrillar collagen matrix is a Type I collagen matrix.
  • fibrillar collagen matrix is a Type I collagen matrix and the at least one drug substance is an amino amide anesthetic selected from bupivacaine and salts and prodrugs thereof.
  • the drug delivery device comprises about 1.0 to about 30.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1108 The drug delivery device according to any one of clauses 1099 to 1106, wherein the drug delivery device comprises about 2.0 to about 22.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1109 The drug delivery device according to any one of clauses 1099 to 1106, wherein the drug delivery device comprises about 4.0 to about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1110 The drug delivery device according to any one of clauses 1099 to 1106, wherein the drug delivery device comprises about 6.0 to about 12.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1111 The drug delivery device according to any one of clauses 1099 to 1106, wherein the drug delivery device comprises about 6.0 mg/cm 3 bupivacaine hydrochloride, about 7.0 mg/cm 3 bupivacaine hydrochloride, about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, about 15.0 mg/cm 3 bupivacaine hydrochloride, about 16.0 mg/cm 3 bupivacaine hydrochloride, about 17.0 mg/cm 3 bupivacaine hydro
  • Clause 1112 The drug delivery device according to any one of clauses 1099 to 1106, wherein the drug delivery device comprises about 8.0 mg/cm 3 bupivacaine hydrochloride, about 9.0 mg/cm 3 bupivacaine hydrochloride, about 10.0 mg/cm 3 bupivacaine hydrochloride, about 11.0 mg/cm 3 bupivacaine hydrochloride, about 12.0 mg/cm 3 bupivacaine hydrochloride, about 13.0 mg/cm 3 bupivacaine hydrochloride, about 14.0 mg/cm 3 bupivacaine hydrochloride, or about 15.0 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1113 The drug delivery device according to any one of clauses 1099 to 1112, wherein the drug delivery device comprises about 1.0 to about 20.0 mg/cm 3 type I collagen.
  • Clause 1114 The drug delivery device according to any one of clauses 1099 to 1106, wherein the drug delivery device comprises about 5.6 mg/cm 3 type I collagen and between about 4.0 and about 22 mg/cm 3 bupivacaine hydrochloride.
  • the drug substance release profile of the drug delivery device or a sum of segments thereof is within about 1% and about 20% at any point in time comparative to a control drug delivery device or a sum of segments thereof, wherein the total dose of drug substance in the drug delivery device or the sum segments thereof and the total dose of drug substance in the control drug delivery device or a sum of segments thereof is substantially similar.
  • 1116 having a drug substance release of about 40-60% at about 30 minutes, about 65-85% at about 120 minutes, and at least 80% at about 360 minutes.
  • Clause 1118 The drug delivery device according to any one of clauses 1099 to 1115, wherein the total dose of drug substance in the drug delivery device or the sum of segments thereof is about 50 mg, about 75 mg, about 100 mg, about 125 mg, about 150 mg, about 175 mg, about 200 mg, about 225 mg, about 250 mg, about 275 mg, about 300 mg, about 325 mg, about 350 mg, about 375 mg, about 400 mg, about 425 mg, about 450 mg, about 475 mg, or about 500 mg.
  • Clause 1119 The drug delivery device according to any one of clauses 1099 to 1118, wherein the drug delivery device comprises one independent segment having dimensions of about 5 cm x 5 cm x 0.5 cm.
  • Clause 1120 The drug delivery device according to any one of clauses 1099 to 1118, wherein the drug delivery device comprises a compressed drug delivery device comprising one independent segment having dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 1121 The drug delivery device according to any one of clauses 1099 to 1118, wherein the drug delivery device comprises a compressed drug delivery device comprising one independent segment having dimensions of about 5 cm x 5 cm x (about 0.2-0.4) cm.
  • Clause 1122 The drug delivery device according to any one of clauses 1099 to 1118, wherein the drug delivery device comprises a compressed drug delivery device cut into two independent segments having dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • Clause 1123 The drug delivery device according to any one of clauses 1099 to 1118, wherein the drug delivery device comprises a compressed drug delivery device cut into two independent segments having dimensions of about 5 cm x 2.5 cm x (about 0.1- 0.4) cm.
  • Clause 1124 The drug delivery device according to any one of clauses 1120 to 1123, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 1125 The drug delivery device according to any one of clauses 1120 to 1123, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1126 The drug delivery device according to any one of clauses 1120 to 1123, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1127 The drug delivery device according to clause 1120 or 1121, wherein each independent segment is folded in half a first time such that a top side, comprising one or more beveled edges, is on the inside of the fold and a bottom side, lacking beveled edges, is on the outside of the fold.
  • Clause 1128 The drug delivery device according to clause 1127, wherein each folded segment has dimensions of about 2.5 cm x 2.5 cm x 0.4 cm.
  • Clause 1130 The drug delivery device according to any one of clauses 1127 to 1129, wherein each folded segment is folded in half a second time, forming two twice folded segments each having dimensions of about 1.25 cm x 2.5 cm x 0.8 cm.
  • Clause 1132 The drug delivery device according to clause 1131, wherein one twice folded segment is placed into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • Clause 1134 The drug delivery device according to clause 1122 or 1123, wherein each independent segment is rolled such that a top side, comprising one or more beveled edges, is exposed on the inside of the roll and a bottom side, lacking beveled edges, is on the inside of the roll.
  • each rolled segment has a cylindrical shape with a length of about 2.5 mm and a radius of about 0.3 mm.
  • Clause 1136 The drug delivery device according to clause 1134 or 1135, wherein the bottom side exposed on the outside of the rolled segment does not crack or break.
  • Clause 1137 The drug delivery device according to clause 1136, wherein one rolled segment is placed into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • a method of compressing a drug delivery device comprising: placing a drug delivery device on a bottom portion of a compression device; placing atop portion of the compression device directly on top of the bottom portion; firmly pressing on the top portion of the compression device for several seconds; and removing the top portion of the compression device to provide a compressed drug delivery device, wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • Clause 1142 The method according to any one of clauses 1139 to 1141, wherein the drug delivery device is placed into the compression device such that a top side, comprising one or more beveled edges, is facing upward and a bottom side, lacking beveled edges, is placed onto the bottom portion of the compression device.
  • Clause 1143 The method of clause 1142, wherein pressing on the top portion of the compression device for several seconds stamps an “UP” imprint and one or more lines to indicate cutting and rolling of the drug delivery device on the top side of the drug delivery device.
  • Clause 1144 The method according to any one of clauses 1139 to 1143, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 1145 The method according to any one of clauses 1139 to 1143, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x (about 0.1- 0.4) cm.
  • Clause 1146 The method according to any one of clauses 1139 to 1145, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 1147 The method according to any one of clauses 1139 to 1145, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1148 The method according to any one of clauses 1139 to 1147, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1149 The method according to any one of clauses 1139 to 1147, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine hydrochloride.
  • a method of preparing a compressed drug delivery device for insertion into a trocar comprising: cutting the compressed drug delivery device into two or more independent segments, each segment having a top side comprising one or more beveled edges and a bottom side lacking beveled edges; folding each segment in half a first time such that the top side is on the inside of the fold and the bottom side is on the outside of the fold; and folding each segment in half a second time; wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • Clause 1151 The method according to clause 1150, further comprising placing one twice folded segment into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • Clause 1152 The method according to clause 1151, further comprising inserting the grasper through the trocar such that the prongs of the grasper extend beyond the end of the trocar.
  • Clause 1153 The method according to any one of clauses 1150 to 1152, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 1154 The method according to any one of clauses 1150 to 1152, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x (about 0.1- 0.4) cm.
  • Clause 1155 The method according to any one of clauses 1150 to 1154, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 1156 The method according to any one of clauses 1150 to 1154, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1157 The method according to any one of clauses 1150 to 1156, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1158 The method according to any one of clauses 1150 to 1157, wherein the compressed drug delivery device is cut into two independent segments.
  • Clause 1159 The method according to clause 1158, wherein each segment has dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • Clause 1160 The method according to clause 1158, wherein each segment has dimensions of about 5 cm x 2.5 cm x (about 0.1-0.4) cm
  • Clause 1161 The method according to clause 1159 or 1160, wherein each segment folded one time has dimensions of about 2.5 cm x 2.5 cm x 0.4 cm.
  • Clause 1162 The method according to clause 1159 or 1160, wherein each segment folded two times has dimensions of about 2.5 cm x 1.25 cm x 0.8 cm.
  • Clause 1163 The method according to any one of clauses 1150 to 1162, wherein the bottom side of the compressed drug delivery device does not crack or break when folded.
  • a method of preparing a compressed drug delivery device for insertion into a trocar comprising: cutting the compressed drug delivery device into two or more independent segments, each segment having a top side comprising one or more beveled edges and a bottom side lacking beveled edges; and rolling each segment such that the top side is exposed on the outside of the rolled segment and the bottom side is inside of the rolled segment; wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • Clause 1165 The method according to clause 1164, further comprising placing one rolled segment into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • Clause 1166 The method according to clause 1165, further comprising inserting the grasper through the trocar such that the prongs of the grasper extend beyond the end of the trocar.
  • Clause 1167 The method according to any one of clauses 1164 to 1166, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 1168 The method according to any one of clauses 1164 to 1166, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x (about 0.1- 0.4) cm.
  • Clause 1169 The method according to any one of clauses 1164 to 1168, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 1170 The method according to any one of clauses 1164 to 1169, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1171 The method according to any one of clauses 1164 to 1170, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1172 The method according to any one of clauses 1164 to 1171, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1173 The method according to any one of clauses 1164 to 1172, wherein the compressed drug delivery device is cut into two independent segments.
  • Clause 1174 The method according to clause 1173, wherein each segment has dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • Clause 1175 The method according to clause 1173, wherein each segment has dimensions of about 5 cm x 2.5 cm x (about 0.1-0.4) cm.
  • Clause 1176 The method according to clause 1174 or 1175, wherein each rolled segment has a cylindrical shape with a length of about 2.5 cm and a radius of about 0.3 cm.
  • a kit for implanting a drug delivery device or a segment thereof during laparoscopic surgery comprising: a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration; a compression device for compressing the drug delivery device; and instructions for a clinician for implanting the drug delivery device at an implantation
  • Clause 1180 The kit of clause 1178 or 1179, wherein the compression device comprises a top portion and a bottom portion.
  • Clause 1184 The kit of any one of clauses 1178 to 1183, further comprising a scissor.
  • Clause 1186 The kit of clause 1180, wherein the instructions include the steps for: placing a drug delivery device on a bottom portion of a compression device; placing a top portion of the compression device directly on top of the bottom portion; firmly pressing on the top portion of the compression device for several seconds; removing the top portion of the compression device to provide a compressed drug delivery device; cutting the compressed drug delivery device into a desired shape; and rolling the cut compressed drug delivery device into a rolled bundle to be inserted through the trocar.
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; a spray-bottle comprising a predetermined amount of sterile water or saline; a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a tamper device configured to compress the drug delivery device; and instructions for a clinician for
  • Clause 1188 The kit of clause 1187, wherein the instructions include the steps of: compressing the drug delivery device using the tamper; cutting the compressed drug delivery device into a desired shape; and folding the cut compressed drug delivery device into a shape amenable to be inserted through the trocar.
  • a kit for implanting a drug delivery device by laparoscopic surgery comprising: a sterile trocar; an enclosure device shaped and sized to enable a clinician to insert the enclosure device through a proximal end of the sterile trocar, the enclosure device enclosing a drug delivery device for providing local analgesia, local anesthesia or nerve blockade at a site in a human or animal in need thereof, the device comprising a fibrillar collagen matrix; and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix, and the at least one drug substance being present in an amount sufficient to provide a duration of local analgesia, local anesthesia or nerve blockade which lasts for at least about one day after administration, wherein the drug delivery device has marking thereon for indicating lines along which to cut the drug delivery device; a vice configured to
  • Clause 1192 The method of clause 1191, wherein the blister side is more stretchable compared to the side opposite to the blister side.
  • Clause 1194 The method of any one of clauses 1191 to 1193, wherein the blister is convex, and the side opposite to the blister side is concave.
  • Clause 1195 The method of any one of clauses 1191 to 1194, wherein the blister side is more flexible compared to the side opposite to the blister side.
  • Clause 1196 The method of any one of clauses 1191 to 1195, wherein the step of placing the inserted delivery device or segment thereof at the implantation site is followed by unrolling the inserted delivery device or segment thereof.
  • Clause 1197 The use according to clause 1080, wherein the drug delivery device or segment thereof comprises a blister side and a side opposite to the blister side, wherein the compressed drug delivery device or segment thereof is rolled such that the blister side is exposed on the outside of the roll.
  • Clause 1200 The use according to any one of clauses 1197 to 1199, wherein the blister side has one or more beveled surfaces.
  • Clause 1202. The use according to any one of clauses 1197 to 1201, wherein the blister side is more flexible compared to the side opposite to the blister side.
  • Clause 1203. The use according to any one of clauses 1197 or 1202, wherein the rolled compressed drug delivery device or segment thereof is unrolled at the implantation site.
  • each independent segment is rolled such that a blister side is exposed on the outside of the rolled segment and a side opposite to the blister side is on the inside of the rolled segment.
  • each rolled segment has a cylindrical shape with a length of about 2.5 mm and a radius of about 0.3 mm.
  • Clause 1206 The drug delivery device according to clause 1204 or 1205, wherein the blister side has an increased elasticity compared to the side opposite to the blister side. [0544] Clause 1207. The drug delivery device according to any one of clauses 1204 to
  • the blister side is more stretchable compared to the side opposite to the blister side.
  • the blister side has one or more beveled surfaces.
  • Clause 1212. The drug delivery device according to any one of clauses 1204 to
  • one rolled segment is placed into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • Clause 1214 A method of preparing a compressed drug delivery device for insertion into a trocar, the method comprising: cutting the compressed drug delivery device into two or more independent segments, each segment having a blister side and a side opposite to the blister side; and rolling each segment such that the blister side is exposed on the outside of the rolled segment and the side opposite the blister side is inside of the rolled segment; wherein the compressed drug delivery device comprises a fibrillar collagen matrix and at least one drug substance selected from the group consisting of amino amide anesthetics, amino ester anesthetics and mixtures thereof, the at least one drug substance being substantially homogeneously dispersed in the collagen matrix.
  • Clause 1215 The method according to clause 1214, further comprising placing one rolled segment into prongs of a grasper, wherein the prongs are configured for opening after insertion of the grasper through a trocar.
  • Clause 1216 The method according to clause 1215, further comprising inserting the grasper through the trocar such that the prongs of the grasper extend beyond the end of the trocar.
  • Clause 1217 The method according to any one of clauses 1214 to 1216, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x 0.2 cm.
  • Clause 1218 The method according to any one of clauses 1214 to 1216, wherein the compressed drug delivery device has dimensions of about 5 cm x 5 cm x (about 0.1- 0.4) cm.
  • Clause 1219 The method according to any one of clauses 1214 to 1218, wherein the compressed drug delivery device comprises about 2.5 mg/cm 3 to about 7.5 mg/cm 3 collagen.
  • Clause 1220 The method according to any one of clauses 1214 to 1219, wherein the compressed drug delivery device comprises about 15 mg/cm 3 to about 25 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1221 The method according to any one of clauses 1214 to 1220, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine, or a salt thereof.
  • Clause 1222 The method according to any one of clauses 1214 to 1221, wherein the compressed drug delivery device comprises about 5 mg/cm 3 collagen and about 20 mg/cm 3 bupivacaine hydrochloride.
  • Clause 1223 The method according to any one of clauses 1214 to 1222, wherein the compressed drug delivery device is cut into two independent segments.
  • Clause 1224 The method according to clause 1223, wherein each segment has dimensions of about 5 cm x 2.5 cm x 0.2 cm.
  • Clause 1225 The method according to clause 1223, wherein each segment has dimensions of about 5 cm x 2.5 cm x (about 0.1-0.4) cm
  • Clause 1226 The method according to clause 1224 or 1225, wherein each rolled segment has a cylindrical shape with a length of about 2.5 cm and a radius of about 0.3 cm.
  • Clause 1227 The method according to any one of clauses 1224 to 1226, wherein the bottom side of the compressed drug delivery device does not crack or break when rolled.
  • Clause 1228 The method according to any one of clauses 1224 to 1227, wherein the blister side has an increased elasticity compared to the side opposite to the blister side.
  • Clause 1229 The method according to any one of clauses 1224 to 1228, wherein the blister side is more stretchable compared to the side opposite to the blister side.
  • Clause 1230 The method according to any one of clauses 1224 to 1229, wherein the blister side has one or more beveled surfaces.
  • Clause 1231 The method according to any one of clauses 1224 to 1230, wherein the blister is convex, and the side opposite to the blister side is concave.
  • Clause 1232 The method according to any one of clauses 1224 to 1231, wherein the blister side is more flexible compared to the side opposite to the blister side.
  • Example 1 Feasibility study for investigating laparoscopic implantation of a bupivacaine- collagen implant
  • Eligible patients included men at least 18 years of age who were generally healthy and scheduled for either a unilateral laparoscopic inguinal hemioplasty by the transabdominal preperitoneal (TAPP) or totally extraperitoneal (TEP) technique, or for a laparoscopic umbilical hemioplasty.
  • TAPP transabdominal preperitoneal
  • TEP totally extraperitoneal
  • Time 0 was defined as the time of implantation of the first XaraColl implant.
  • the implants were positioned over the abdominal wall repair (the repair mesh was then placed on top) and along the area that was dissected through the laparoscope to get to the repair site.
  • the implants were placed under the mesh or ventral patch prior to the mesh or patch being secured around the site of the repair.
  • one of the four implants, or a portion of the implant was also placed under the subcutaneous tissue on top of the closed fascia. The implants were allowed to be cut as needed to best cover the sites of hernia repair and fascial closure. After surgery, the surgeon completed a questionnaire to record the method and ease of implantation.
  • TOpA opioid analgesia
  • Safety data including physical findings, vital signs, and laboratory assessments, was collected at scheduled intervals and recorded all adverse events and serious adverse events throughout the study duration.
  • An adverse event was defined as any clinically unfavorable and unintended sign (including abnormal laboratory findings), symptom, or disease, whether or not it was causally related to the treatment.
  • a serious adverse event was defined as any adverse event that resulted in death, was life-threatening, required inpatient hospitalization or prolongation of existing hospitalization, resulted in permanent disability/incapacity, or was an important medical event.
  • Each adverse event was designated based on clinical severity, defined as either “mild” (causes no limitation of usual activities), “moderate” (causes some limitation of usual activities), or “severe” (prevents or severely limits usual activities).
  • Expectedness and relationship of the adverse events to treatment were assessed as either “definitely related,” “probably related,” “unlikely related,” or “not related.”
  • the outcome of each adverse event at study completion was assessed and reported as either “recovered,” “resolved with sequelae,” “ongoing,” “death,” “other,” or “unknown.”
  • SD standard deviation
  • IV intravenous
  • eq equivalents
  • SPI summed pain intensity
  • TOpA total use of opioid analgesia.
  • Figures 2A-2F schematically illustrate the different cuts and holds tested for a clinically approved XaraColl implant, for implantation during a laparoscopic procedure so that the implant (or a segment thereof) can be inserted through a trocar.
  • the red dashed lines indicate the lines along which the clinically approved implant was cut, and the blue
  • SUBSTITUTE SHEET (RULE 26) dashed lines indicate how the implant segments were held by a grasper, with arrows indicating the direction of insertion.
  • Figures 3A-3F are representative images of implant segments being held. The images illustrate long and short fenestrated graspers. For initial testing three types of graspers were tested: (1) Maryland; (2) Fenestrated; and (3) Babcock/ Allis. For each type of grasper, graspers with three (long, short and medium) jaw-lengths were tested.
  • FIGS 4A-4D are representative images of the trocars used for performing tests for laparoscopic implantation of implant segments.
  • trocars For initial bench testing, trocars with 10 mm and 12 mm diameter were evaluated. Trocars from various manufactures including Ethicon, Covidien, and secondary suppliers were evaluated. Many trocars can be opened to expose or remove their valves entirely. Trials were conducted with three varied states: (1) both inner and outer vales assembled; (2) outer valve removed; and (3) both inner and outer vales removed.
  • Figures 6A-6E are images and schematic representations of various cuts and molds of the implant segments that were tested.
  • Example 4 Statistical Bench Test for Laparoscopic Implantation of XaraColl using sterilized implants
  • Example 4 Key configurations from Example 3 were repeated with sterilized implants to determine if sterilization influenced success rates. Following variables were tested in Example 4: Implant sterilization, implant shape, 12 mm trocars, slow technique, implant manufacturing batch.
  • the implant may be wetted by: dipping the implant in water or saline (see Figure 8A), spraying water or saline on the implant (see Figure 8C), or applying water or saline on the implant with a syringe (see Figure 8D).
  • the trocar may be wetted by applying water or saline to the mouth of the trocar by a syringe, a pipette, a dropper or a similar dispensing method (see Figure 8B).
  • the test setup could consist of: (a) applying water/saline in a controlled and measured way (e.g., using a syringe) to an implant that is held in a grasper; (b) monitoring the time for the implant to absorb water/saline; and (c) passing the implant through a trocar of different sizes (12, 11, 5 mm). Ethicon trocars are used for this study.
  • the implant absorbs some amount of the water (or saline).
  • the rate of wetting or time for which the implant is being wetted
  • the size of the implant segment were observed to absorb between 0.1 mL - 0.35 mL.
  • the implant segment when the implant segment is wetted by dispensing water or saline on the implant by a syringe, the implant was measured to absorb between 0.11 mL and 0.2 mL, and the amount of time needed for such application ranged from 5 seconds to 35 seconds. The amount of time needed for wetting by this method did not have any effect on the amount of water/saline absorbed by the implant segment.
  • the implant segment When the implant segment was wetted by dipping the underside edges of implant segment into water (or saline), the implant was measured to absorb between 0.13 mL and 0.24 mL of water (or saline). It was also observed that dipping the implant for more than 1 minute weakens the implant.
  • the implant When the implant is wetted by spraying the implant with, e.g., a mist bottle, the implant was observed to have a pot-marked surface with small craters, and the amount of water or saline absorbed is comparable to that by the syringe method.
  • wetting implant and trocar is studied with focus on known configuration with the most past data and the goal of conducting a larger number of trials (-24-48 for each wetted trocar and wetted implant) to better understand impact of a wetting.
  • 12 mm Ethicon trocar, Long fenestrated grasper, 1/4 square implant, and a slow insertion technique are used.
  • Tests were conducted with the goal of isolating each of the following variables and determine their impact on success rates. This was achieved by comparing the impact of a variable to the established success rates of observed in the preliminary testing (Long, Fenestrated grasper, 11 mm Ethicon trocar, 1/4 square implant segment, wetted implant by dipping). The following results were obtained:
  • Trocar Size 5 mm: 0%, 10/11 mm 100%, 12 mm 100%
  • Trocar Manufacturer Ethicon 100%, Covidien 92%
  • Implant Shape 14 square 100%, YA equilateral triangle 100%, YA right triangle 58%, YA rectangle 50%, Y triangle 83%, whole implant 0%
  • An alternate approach to wetting the implant to make it more amenable to insertion through a trocar is to reformulate the implant in a shape and size that will allow direct insertion through a trocar without having to cut or wet the implant.
  • the dimensions of the implant in such formulation are determined by trocar use. Without limitations, dimensions for the implant are as follows: Diameter ⁇ 12 mm, or otherwise adapted to any specific trocar that can be used for a specific surgery procedure; Length ⁇ 70 mm, or otherwise adapted to any specific trocar that can be used for a specific surgery procedure; 4 or 6 pieces (in halves). Various shapes, including, half-cylinders were tested.
  • Figure 9A shows embodiments for cylindrical/half-cylindrical drug delivery device implants
  • Figure 9B shows embodiments for cylindrical/half-cylindrical drug delivery device implants enclosed in a similarly shaped canister for delivery through a trocar
  • Figure 10 shows the dissolution curves for different sizes and shapes of a square/prismatic implant (red bars) and reformulated implants
  • Figure 11 shows representative images of the process of inserting cylindrical/half-cylindrical drug delivery device implants through a trocar.
  • the following table includes comparative properties of a square/prismatic implant (Xaracoll) and reformulated cylindrical/half-cylindrical implants (Case 1 and Case 2).
  • Example 6 Use a delivery mechanism e.g. canister to aid the insertion of Xaracoll
  • a further alternate approach that was tested was to insert the implant using a canister or enclosure device that can hold the implant.
  • the canister or enclosure device is shaped and sized for easy insertion through a trocar.
  • One example of such a canister or enclosure device is “StitchKit”, which is approved via 510k for sutures.
  • the StitchKit canister is described in US Patent Nos. 8,418,851; and 6,986,780, both of which are incorporated herein by reference in their entireties for all purposes.
  • Typical dimensions for a StitchKit canister are ⁇ 50 mm in length, and 12 mm in diameter.
  • FIG. 12 shows a chart including possible options that are being considered for reformulating the implant to allow insertion into an enclosure device or a canister for insertion through a trocar for implantation during a laparoscopic procedure.
  • Example 7 Compressing, cutting, and folding XaraColl for insertion into a trocar
  • XaraColl is a bupivacaine-collagen implant having dimensions of 5 cm x 5 cm (x 0.5 cm thick).
  • a compression device having a bottom portion and a top portion is used to compress the 5 cm x 5 cm (x0.5 cm thick) XaraColl product.
  • XaraColl is placed on the bottom portion of the compression device, in the recessed portion of the bottom portion ( Figure 13).
  • the top portion also having a recessed portion, is placed directly on top of the bottom portion and pressed firmly for several seconds to compress XaraColl.
  • top portion is then removed, providing compressed XaraColl having a thickness of about 2 mm (0.2 cm), which is then cut in half (Figure 13).
  • the cut XaraColl is inspected to determine the top side and the bottom side, wherein the top side has a beveled edge while the bottom side appears flat with no beveled edge (Figure 14).
  • the cut XaraColl is folded once along its long (5 cm) side such that the bottom side is on the outside of the folded XaraColl, forming a folded XaraColl product having dimensions of about 2.5 cm x 2.5 cm (x 0.4 cm thick).
  • the folded XaraColl product is folded a second time, forming a folded XaraColl product having dimensions of about 1.25 cm x 2.5 cm (x 0.8 cm thick).
  • the twice folded XaraColl product is placed into a grasper.
  • the grasper is placed into a trocar and moved through the trocar such that the prongs of the grasper holding the folded XaraColl product are outside of the trocar ( Figure 15).
  • Example 8 Laparoscopic application of XaraColl - Development of a Sample Preparation Technique (Folding Approach) using Compression Tool Generation 1
  • the XaraColl implant is moved through a trocar which functions as a portal for the placement of a XaraColl implant inside the body.
  • the size of a trocar is limited to a maximum inner diameter between 8 mm and 12 mm. Due to this limited diameter, the XaraColl implant has to be compressed, folded and moved through the trocar by the use of a grasper. This process of sample preparation and passing through the trocar leads to physical stress (compression, folding, handling with a grasper and rubbing at the trocar seal), which could possibly damage the XaraColl matrix integrity and affect the drug release characteristics and profile.
  • step 1 XaraColl is placed into the compression tool.
  • step 2 the compression portion is pushed until the spacer inhibits further compression.
  • step 3 the portion is removed and the XaraColl re-expands to ⁇ 2 mm.
  • the blister and the Tyvek side of XaraColl are not identical.
  • the blister side has slightly rounded edges from the mold used for lyophilization matrix ( Figure 21, top left).
  • the Tyvek side has sharp edges and a concave (bowl) shape caused by capillary forces at the mold wall ( Figure 21, top right).
  • the blister side of the matrix Figure 21, bottom left
  • the Tyvek side Figure 21, bottom right
  • both sides of the XaraColl matrix are different and require distinction for optimal folding performance.
  • the blister side of XaraColl is more elastic than the Tyvek side. This elastic side facilitates the folding process and reduces the chance of tearing the product during the folding step. During the folding process, the elastic blister side is stretched and no ripples or tears occur ( Figure 22). If the compressed half XaraColl is not folded correctly the surface could ripple or tear and the implant could potentially break in two parts. The folding process developed in this study is depicted in Figure 23. Handling of XaraColl with medical graspers
  • Medical graspers are surgical instruments and present in every operating room. The grasper is used to transfer the folded, compressed half XARACOLL implant through the trocar inside the body. Different types of graspers are available, which will be discussed and their performance regarding feasibility and handling evaluated (Figure 24).
  • Step 1 Passing the folded implant through the seal.
  • Step 2 After passing the seal, the implant is moved down the trocar tube.
  • Step 3 Release of the implant from the grasper.
  • the trocar seal is the most important design element of the trocar as it represents the greatest resistance to passing XARACOLL into the abdomen. Additionally, the force required for moving the implant through the trocar tube strongly depends on the tube diameter while the trocar seal is identical for all tube sizes. Every trocar has a system of two seals.
  • the first seal (called universal seal) can be a segmented seal or a simple elastic ring ( Figure 26). This seal is part of the trocar head and can be removed.
  • the second seal also called valve, is commonly a trap door design. The function of this valve is solely to inhibit the release of CO2 gas.
  • the tube diameter is independent from the seal/ valve design and its resistance. That means that for different tube diameters the seal/valve is the same, see Figure 27.
  • the “usual” release testing does not necessarily mirror the in vivo performance of XaraColl, as the routinely performed release test involves complete XaraColl matrices and not halved. Since the sample treatment described above is not expected to affect the performance of XaraColl in QC release tests, the latter are not subject of this study. For comparison, previous investigations of XaraColl’s bupivacaine HC1 content after trocar insertion showed no loss of bupivacaine during the procedure and further demonstrated that the swelling properties of untreated vs treated (compressed and inserted into trocar) matrices, are identical. Therefore, it can be assumed that the sample preparation technique applied in the present study generates equal results, especially since moistening of XaraColl is not necessary in this case and thus the probability of a loss of content is negligible.
  • the evaluation of fl and f2 factors provides indications whether dissolution profiles are similar or dissimilar and is thus a potent tool to compare different data sets.
  • the dissimilarity factor, fl describes the difference between a reference and a test curve at each time point in percent and is a measurement of the relative error between the two curves wherein results with values in the range of 0-15 are entitled “not dissimilar.”
  • the similarity factor, f2 is a measurement of the similarity on percent dissolution between the two profiles wherein dissolution curves with f2 values in between 50 to 100 are called “similar.”
  • the two factors fl and f2 are calculated according to Equation 1.
  • Equation 1 Calculation of fl and f2 factors.
  • the calculation is most suitable when a minimum number of three to four dissolution time points are available.
  • test and the reference curve are considered similar if fl is close to 0 (0-15) and f2 greater than 50 (Table 6).
  • Dissolution test groups investigated in this study. with dissolution workstation. Important system parameters applied for this study are summarized in Table 11. Samples were drawn at time points t 5, 10, 15, 30, 45, 60, 90, 120, 180, 240, 360 and 1080 minutes, which were collected in a HPLC vial tray and subsequently characterized via HPLC analyses. The settings for these analyses were according to those in Table 12. For data evaluation, an external Bupivacaine HC1 standard was applied. All calculations were conducted using a reviewed Excel-sheet.
  • the texture analysis for thickness includes measurements prior to compression (#1) and post-compression (#2) were obtained with the same set of samples ( Figure 29). Moreover, the thickness after different compression times was measured.
  • the grasper should hold and support the folded implant in form of a tight bundle during insertion. Support is required in order to move the soft implant through the trocar seals.
  • the grasper should not damage the folded implant with rough teeth or spikes.
  • Graspers with rough teeth or spikes are not suitable due to potential damage of the folded matrix.
  • the grasping forceps needs to be sufficiently long so that it encloses the XaraColl implant as complete as possible and provides optimum support of the matrix and diminishes potential damage during the trocar insertion step.
  • the performance of the single action intestinal grasper is not optimal.
  • the asymmetric opening and closing is a disadvantage for the insertion as the opening angle impedes the release of the XaraColl implant from the grasper.
  • the structure of the forceps is suitable and damage to the matrix is limited.
  • the overall performance of the double action intestinal grasper is good and overcomes all disadvantages from the prior discussed single action grasper.
  • the symmetric opening is more suitable for matrix insertion and the larger opening angle is essential for a good release from the grasper.
  • the overall performance of the Babcock grasper is very good.
  • the grasper has all the above- mentioned advantages from a double action grasper.
  • the Babcock forceps design reduces the surface contact to the matrix to a minimum and thus likewise reduces surface damage. Due to the reduced contact, the release from the grasper is improved as well.
  • the Maryland forceps design has some disadvantages. The forceps is short and does not support the insertion well.
  • the Babcock grasper type is a double action grasper with a rather large opening angle, facilitating the release of XaraColl.
  • the Babcock forceps solely has teeth at the outer rim of the forceps. This reduces the surface contact with the XaraColl implant and thus surface damage. The reduced contact further facilitates the release of XaraColl from the grasper.
  • the opening angle of the Babcock forceps is not too sharp (v-shaped), thus preventing additional squeezing and thus damage of the matrix. Moreover, this type of opening angle further eases the release.
  • the ETHICON four-piece seal gives only light resistance and the folded half XaraColl implant can be easily moved through with a grasper.
  • the matrix shows no damage due to the insertion process step.
  • the diameter of a trocar tube can have a strong impact on the force that is required to move the folded half matrix through the tube with the grasper. However, the force that is required for an 8 mm trocar tube is still acceptable and easy to handle. Noteworthy, the XaraColl implant is more compressed in an 8 mm tube compared to a 12 mm tube, however, this increased compression did not show any visible additional damage. A side- by-side comparison of two XaraColl implant halves indicates that the tube diameters of 12 mm and 8 mm do not affect the visual appearance of the matrix ( Figure 40).
  • Process of compression and folding allows the laparoscopic application of XaraColl without moistening pieces or dividing the implant into smaller pieces than halves. Additional improvements of the compression tool could improve the compression and fold process.
  • Trocar Trocars similar to the ETHICON trocar patented seal construction result in minimal damage. 12 mm and 8 mm trocar tubes are both suitable. A summary of the results from the batches, folding/compression, grasper, and trocar studies is found in Table 24.
  • XaraColl implant is compressed using a compression tool featuring a defined compression gap of approximately 0.8 mm height. After release of the compression force, the XaraColl implant re-expands to a thickness between 2 and 2.5 mm. Subsequently, the matrix can be easily cut with scissors and the halved matrices are folded twice. These compressed, halved, and folded matrices can then be inserted into a trocar using a grasper. During this investigation, some important points were determined:
  • grasper is likewise important. Suitable graspers are double action graspers with no or small tooth and not too sharp opening angles.
  • the Babcock type grasper fulfills all of these requirements and was found to be very suitable for the handling of XaraColl.
  • the seal of the utilized trocar is important as well.
  • the performance of the ETHICON seal with four overlapping pieces is preferred and outweighed the performance of the elastic one-piece MOLNLYCKE seal.
  • Example 8 describes a straightforward strategy for the insertion of XaraColl through a trocar where this procedure includes pressing of the XaraColl implant to a thickness of 0.75 mm with a compression tool. The compressed matrix is then cut into two halves, which are folded twice. Subsequently, XaraColl can be moved through a trocar with 8- or 12-mm diameter without major damage by using a grasper. However, this method exposes XaraColl to physical stress, i.e.
  • Example 8 also includes an investigation of the influence of this manipulation on the dissolution profiles. The study suggested that the drug release characteristics of the samples, which were treated as described above, are maintained, as determined by fl/f2 statistical analysis.
  • this Example focuses on the further development and fine-tuning of the compression tool. More precisely, a compression tool prototype series is introduced and the performance of these tools are investigated, including the handling, the necessary compression force, and the compression timing. Additionally, the effects of these on the dissolution properties of XaraColl are investigated.
  • Example 8 The sample preparation technique applied for this study is described in detail in Example 8.
  • the fragility and roughness of the implant have to be reduced to a certain extent, so that the XaraColl matrix can be folded easily and without rupturing.
  • This can be achieved through the compression of XaraColl with a so-called compression tool with a defined compression gap.
  • the XaraColl implant re-expands up to a thickness of 2.0 to 2.5 mm.
  • the compressed XaraColl implant can be easily cut into two halves by using scissors. The two halves are folded twice and the folded bundle can be finally inserted through the trocar by using a grasper.
  • the top part of the compression tool serves as a lid onto which the palms are placed for compression.
  • the XaraColl implant is cut into two halves.
  • the XaraColl implant is inserted into the trocar with the help of the grasper.
  • the XaraColl implant is released from the grasper. Upon release, the XaraColl implant unfolds.
  • Each compression tool is constituted of a bottom part, onto which the implant is placed for compression, and a corresponding top part. This top part serves as a lid, onto which the palms are placed for compression.
  • the respective tools were categorized into generations (generation 1-4), which differ in the material as well as in the height of the compression gap and the general design. Some of the tools additionally feature ridges (generation 2 to 4), which should facilitate the folding process described in Example 8.
  • group 4 fulfills the acceptance criterion.
  • the maximum compression of XaraColl (group 5) had an even bigger impact on the dissolution properties compared to group 1-4, as a greatly accelerated API release was observed.
  • these results are not OOS, since the acceptance criteria are only valid for complete XaraColl matrices.
  • all single curves match the specification.
  • Table 32 Dissolution data of XaraColl (group 2b, compression tool 2nd generation, 12 mm trocar XaraColl batch 20000607) from Figure 45G.
  • Table 33 Dissolution data of XaraColl (group 2c, compression tool 2nd generation, 8 mm
  • Table 35 Dissolution data of XaraColl (group 3a, compression tool 3rd generation, 8 mm trocar, 20% r.h., XaraColl batch 21032106) from Figure 45J.
  • Example 10 Laparoscopic application of XaraColl - Development of an Improved Sample Preparation Technique (Rolling Approach) using Compression Tool Generation 6 Introduction
  • Example 8 provided a new sample preparation strategy which avoided moistening of the XaraColl samples and uses XaraColl halves instead of quarters. This preparation strategy was found to have a negligible impact on the dissolution behavior compared to uncut matrices, as confirmed by fl/f2 factor analysis. In order to grab the implant with a grasper and pass the implant through a trocar, the implant’s compactness needed to be increased. Therefore, a folding approach was developed, whereby the implant was folded twice along its short axis. Subsequently, the folded XaraColl implant halves could be inserted into a 12 mm trocar easily. Example 8 summarizes the drug release characteristics of XaraColl implants which were treated with this approach.
  • rolled XaraColl implants are expected to unravel more easily compared to the folded ones.
  • the sample preparation technique was modified to include loose rolling of the XaraColl implant instead of folding. This approach was found to optimally function even for the insertion of implants into a trocar with a small diameter of 8 mm lumen.
  • the optimum gap size for the compression tool was also investigated in the course of this study, whereby gaps ranging from 0.6- and 1.0-mm function equally well.
  • the present example provides a new (generation 6) compression tool.
  • This compression tool features a defined compression gap of 1.0 mm, resulting in a defined and controlled compression of XaraColl.
  • the compression tool imprints marks into the XaraColl implant, which serve as orientation for the correct handling and thus support the laparoscopic placement of the implants.
  • the three key steps for the preparation of a XaraColl implant for laparoscopic placement steps are compression, cutting, and rolling of the implant.
  • the flexibility of the implant needs to be improved so that the XaraColl implant can be rolled easily and without rupturing.
  • This increase in flexibility can be achieved through the controlled compression of the implant with a so-called compression tool featuring a defined compression gap.
  • this controlled and partial compression has no impact on the implants characteristic drug release properties, whereas uncontrolled and complete compression should be avoided.
  • various measurements have been conducted.
  • the sample preparation was investigated involving two different XaraColl batches, 21011207 and 21010507, which were compressed, rolled, and passed through the trocar.
  • the implants were removed from their outer pouch and conditioned in the climatic chamber KBF 240 at 30% r.h. and 22 °C overnight.
  • the moistness of the implants decreases and adjusts to the dry conditions and thus their brittleness increases to a maximum.
  • These conditions represent an artificial worst case, as the humidity in surgery rooms lies between 35% and 65% and the pouch, which the implants are usually stored inside, would normally hamper this equilibration under usual conditions.
  • the compressed implant can be easily cut into two halves by using scissors.
  • the two halves are tightly rolled and the obtained bundle can be finally inserted through the trocar by using a grasper.
  • the bottom side of the XaraColl implant is on the outside of the rolled bundle as the top side and the bottom side of the XaraColl implant are not identical regarding withstanding physical stress. These differences arise from the nature of the freeze-drying process.
  • the blister side has slightly rounded edges from the mold used for lyophilization (Figure 21, top left).
  • the Tyvek side has sharp edges and a concave (bowl) shape caused by capillary forces at the mold wall ( Figure 21, top right).
  • the micro-structure of XaraColl’s Tyvek side and blister side likewise differ.
  • the blister side of the matrix ( Figure 21, bottom left) shows a very flexible fine collagen structure
  • the Tyvek side ( Figure 21, bottom right) shows a more or less continuous closed epithelium-like surface, morphologically indicating less flexibility.
  • both sides of the XaraColl implant are different and require distinction for optimal rolling performance. Noteworthy, mixing up these two different sides is excluded by distinct marks, which are imprinted into the implant upon compression and serve as a guide for the surgeon.
  • the compression tool consists of a top part (above) and a bottom part (below).
  • the implant is positioned in the middle of the base centered within the square.
  • the implant is removed from the compression tool and cut into two halves along the dotted line. 9) The implant halves are placed on a surface with the “UP” marking facing up and the arrow pointing away from the operator.
  • the rolled bundle should be as compact as possible. Importantly, steady downward pressure against the table surface should be applied whilst rolling.
  • the rolled bundle is placed into a dry laparoscopic atraumatic grasper with a minimum jaw length of 28 mm.
  • the implant is centered in the grasper, so that there is space both at the tip and crotch end of the grasper.
  • the laparoscopic grasper is inserted together with the implant through a surgical trocar with at least 8 mm diameter.
  • the XaraColl implant Upon release, the XaraColl implant can be unrolled and placed.
  • the compression tool has been modified and improved to obtain the final design. In order to exclude misuse of the compression tool, a design which guarantees an intuitive usage within the target group of surgeons and surgery personnel has been developed.
  • the compression tool features distinct details ( Figures 52 and 53).
  • the compression tool is composed of a top part and a base, building an assembly with the size of 111 x 51 x 14 mm. The implants are centered on the bottom whereas the top part serves as a lid, onto which the palms are placed for compression.
  • the overall assembly is designed with rounded edges and comers to exclude damage of the compression tool packaging, thus maintaining sterility.
  • the angles between the top and the base part were adjusted to a square angle, which allows usage of the top part in either orientation.
  • a compression gap with a defined size of 1 mm is located, which allows controlled compression of the implants.
  • the base part of the compression tool features a defined space of 51 x 51 mm onto which the implant should be placed. This is only 1 mm larger compared to the implants, which have a size of 50 x 50 mm, thus assuring correct positioning of the implant.
  • the base part includes several stamps, which are imprinted into the implant whilst compressing it and guide the correct handling.
  • UP imprint specifies the orientation of the implant, as the instructions which will be provided to the surgeon indicate that the UP imprint should be on the upside of the implant, facing towards the operator.
  • a dotted line in the middle of the implant indicates the cutline.
  • the rolling orientation is predetermined by the two arrows, hence serving as further orientation for the scrub tech or surgeon.
  • a small line with 0.6 mm width and 0.2 mm height is imprinted into the bottom end of the implants, which indicates the first fold of the implant prior to rolling, thus defining the size of the rolled bundle.
  • the implants were considerably more flexible, which is an important characteristic enabling the trocar insertion. While the uncompressed implants resulted in resistance to pressure values of 1.39 N ( ⁇ 0.09, batch 21010507) and 1.53 N ( ⁇ 0.14, batch 21011207), the values of the compressed samples are decreased to 0.38 N ( ⁇ 0.04, batch 21010507) and 0.40 N ( ⁇ 0.04, 21011207), respectively.
  • the resulting thickness after release of the compression force amounts to 3.04 mm ( ⁇ 0.10, batch 21010507) and 3.16 mm ( ⁇ 0.17, batch 21011207), due to a considerable re-expansion of the implants.
  • the implants are compressed by 79% using the compression tool, the implants are solely 36% reduced in thickness after re-expansion compared to the uncompressed samples, for which heights of 4.88 ( ⁇ 0.10) mm and 4.81 ( ⁇ 0.17) mm were measured for batch 21010507 and 21011207, respectively.
  • the compression process using the compression tool can be considered as partially reversible.
  • Unrolling of the implants after trocar passage [0758] Unrolling of the implants was evaluated using a wet sponge to mimic the abdominal wall, onto which the implants are usually placed during surgery. For this experiment, a 30 mm Babcock grasper was used to pass the implants through an 8 mm Ethicon trocar. Noteworthy, these instrument combinations represent an exemplary set up and all other possible grasper-trocar combinations are expected to perform identical. In total three implants, i.e., six implant halves, were tested, which corresponds to the XaraColl dosage. More precise, the complete handling procedure described above was conducted.
  • Table 54 fl/f2 statistical analysis comparing groups 1 and 2 (open surgery and laparoscopy).
  • This study focused on the refinement of the handling technique for the laparoscopic placement of XaraColl and the characterization of the design and handling of the final compression tool 6.6.
  • This handling technique included three steps, i.e. compression of the implants with a designated compression tool, cutting, and rolling.
  • cutting of the implants is not a newly introduced step for the laparoscopic placement of XaraColl, but is a standard process, which is likewise used for the application of XaraColl during traditional, open surgeries.
  • compression and rolling can be considered as the key steps for the laparoscopic placement of XaraColl.
  • distinct procedures were developed within this study.
  • Tool 6.6 was presented as an assembly of a base and a top part with the size of 111 x 51 x 14. Onto the base part, the implants could be centered, whereas the top part served as a lid, onto which the palms are placed for compression.
  • this compression tool guaranteed correct and intuitive usage by the target groups of surgeons and surgery personnel, as confirmed by the formative study. This included not only the option to use the top part on the compression tool in either way, but also certain stamps onto the base part, which were imprinted into the implant upon compression.
  • the compression tool featured a defined compression gap of 1 mm, which allowed the controlled and partial compression of the implants. This is of major importance, since controlled and partial compression of the implants was confirmed to be unproblematic, whereas complete and uncontrolled compression should be avoided. Mentionable, the compression with the compression tool did not permanently decrease the thickness of the implants to 1 mm, but the implants reexpanded to a certain extent upon release of the compression force, so that the re-expanded implants had a thickness of approximately 3.1 mm, which is only 36% decreased compared to uncompressed implants.
  • Texture analyses of the compressed implants demonstrated the increased flexibility and bending properties, enabling rolling of the implants without breakage. Remarkably, during these bending experiments the compressed implants were not breaking at all. Noteworthy, SEM images confirmed that while the flexibility and bending properties of the implants are improved, the collagen structure does not change and the typical porous honeycomb network is maintained.
  • Example 11 Laparoscopic application of XaraColl - Generation 1 Compression Tool Studies with Varying Compression Gaps
  • the fragility and roughness of the matrix have to be reduced to a certain extent, so that the XaraColl implant can be rolled easily and without rupturing.
  • This can be achieved through the compression of XaraColl with a so-called compression tool with a defined compression gap.
  • the XaraColl implant re-expands to a certain extent.
  • the compressed XaraColl implant can be easily cut into two halves by using scissors. The two halves are rolled and the obtained bundle can be finally inserted through the trocar by using a grasper.
  • it is crucial that the bottom side of the XaraColl implant is on the outside of the folding as the top side and the bottom side of the XaraColl implant are not identical regarding withstanding physical stress.
  • the fragility and roughness of the matrix have to be reduced to a certain extent, so that the XaraColl implant can be rolled easily and without rupturing.
  • This can be achieved through the compression of XaraColl with a so-called compression tool with a defined compression gap.
  • the XaraColl implant re-expands to a certain extent.
  • the compressed XaraColl implant can be easily cut into two halves by using scissors. The two halves are rolled and the obtained bundle can be finally inserted through the trocar by using a grasper.
  • the compression tool consists of a bottom part (left) and a top part (right)
  • the top part of the compression tool serves as a lid onto which the palms are placed for compression.

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Abstract

Nécessaire d'implantation d'un dispositif d'administration de médicament ou d'un segment de celui-ci durant une chirurgie laparoscopique. Le nécessaire comprend : un dispositif d'administration de médicament pour une libération contrôlée et durable d'une substance médicamenteuse au niveau d'un site d'implantation et un dispositif de compression pour comprimer le dispositif d'administration de médicament.
PCT/EP2023/078414 2022-10-12 2023-10-12 Nécessaire d'implantation d'un implant à libération de médicament pour chirurgie laparoscopique WO2024079289A1 (fr)

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