WO2024077968A1 - 混砂机及制芯设备 - Google Patents

混砂机及制芯设备 Download PDF

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Publication number
WO2024077968A1
WO2024077968A1 PCT/CN2023/096614 CN2023096614W WO2024077968A1 WO 2024077968 A1 WO2024077968 A1 WO 2024077968A1 CN 2023096614 W CN2023096614 W CN 2023096614W WO 2024077968 A1 WO2024077968 A1 WO 2024077968A1
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WO
WIPO (PCT)
Prior art keywords
sand
loosening
sand mixing
mixing
transmission
Prior art date
Application number
PCT/CN2023/096614
Other languages
English (en)
French (fr)
Inventor
杨林龙
陈志强
Original Assignee
苏州明志科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州明志科技股份有限公司 filed Critical 苏州明志科技股份有限公司
Priority to DE212023000057.1U priority Critical patent/DE212023000057U1/de
Publication of WO2024077968A1 publication Critical patent/WO2024077968A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
    • B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
    • B22C5/0409—Blending, mixing, kneading or stirring; Methods therefor
    • B22C5/0422—Devices having a fixed receptable with rotating tools, some or all of these tools being rolls or balls loosely mounted on their axis or loose balls in contact with the side wall or the bottom of the receptacle, e.g. with aerating means; "Devices of the Muller type"
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B22—CASTING; POWDER METALLURGY
    • B22C—FOUNDRY MOULDING
    • B22C13/00—Moulding machines for making moulds or cores of particular shapes
    • B22C13/12—Moulding machines for making moulds or cores of particular shapes for cores

Definitions

  • the present invention relates to the technical field of sand mixing, and in particular to a sand mixer and a core making device.
  • a conventional resin sand mixer first puts the raw sand into a metering bucket, and then puts the measured sand into a sand mixing barrel at the bottom of the metering bucket through the sand discharge port at the bottom of the metering bucket. According to the process requirements, an appropriate amount of additives are added.
  • the sand mixing motor is fixed at the bottom of the sand mixing barrel, and the sand mixing motor shaft passes through the bottom of the sand mixing barrel and is connected to the sand mixing blades installed at the center of the sand mixing barrel.
  • the sand mixing motor shaft drives the sand mixing blades to rotate to mix the sand, and then puts the mixed resin sand into the sand bucket of the core shooter, and then puts the resin sand into the shooting barrel through the butterfly valve on the top of the sand bucket, and shoots the resin sand into the core box through compressed air to make a sand core.
  • the purpose of the present disclosure includes, for example, providing a sand mixer and a core making device, so as to at least alleviate the technical problem of uneven mixing of raw sand and additives in the prior art.
  • an embodiment of the present disclosure provides a sand mixer, comprising a sand mixing barrel, a sand mixing power member, a sand loosening member and a sand mixing member.
  • the sand mixing power member can be arranged at the top of the sand mixing barrel, the power end of the sand mixing power member can be connected to a first transmission member, and the end of the first transmission member extending into the sand mixing barrel can be transmission-connected to a linkage member.
  • a steering gear and a second transmission member can be arranged on the linkage member, the steering gear can be transmission-connected to the first transmission member, the second transmission member can be transmission-connected to the steering gear, both the sand loosening member and the sand mixing member can be arranged on the linkage member and can rotate on their own, and both the sand loosening member and the sand mixing member can be provided with a third transmission member transmission-connected to the second transmission member.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the first transmission member may include a reducer, a power shaft and a fixed gear.
  • the reducer and the sand mixing power member may be connected in transmission.
  • the power shaft is connected to the main shaft of the reducer, and the fixed gear is sleeved on the power shaft.
  • the linkage member can be arranged on the power shaft, and the second transmission member can be a driven gear, which is meshed with the fixed gear.
  • an embodiment of the present disclosure provides a possible implementation of the first aspect, wherein a first synchronous wheel may be provided on the above-mentioned driven gear, a second synchronous wheel may be provided on both the sand loosening piece and the sand mixing piece, and the first synchronous wheel and the second synchronous wheel may be connected by belt drive.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the linkage member may adopt a linkage plate, and the linkage plate may be provided with two light holes, and the sand loosening member and the sand mixing member are respectively inserted into the light holes. Both the sand loosening member and the sand mixing member may be provided with a limit ring, and the limit ring can abut against the upper surface of the linkage plate.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein a light sleeve may be provided in each of the two light holes, and a plane bearing is provided between the sand loosening piece and the sand mixing piece and the light sleeve respectively.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein a rolling bearing may be provided in the optical sleeve.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the above-mentioned sand loosening member may include a sand loosening shaft and a plurality of sand loosening rotors.
  • the sand loosening shaft may be provided with the limiting ring, the sand loosening shaft may be inserted into the smooth sleeve, and the top of the sand loosening shaft may be provided with the second synchronous wheel.
  • the plurality of sand loosening rotors are evenly arranged on the sand loosening shaft along the circumference of the sand loosening shaft.
  • an embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the above-mentioned sand loosening rotor can be in a "7" shape, the shorter side of the sand loosening rotor is arranged on the sand loosening shaft, and the bottom height of the longer side of the sand loosening rotor is lower than the bottom height of the sand loosening shaft.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the above-mentioned sand mixing component may include a sand mixing shaft, a sand mixing blade, and a side cleaning scraper.
  • the sand mixing shaft may be provided with the limiting ring, the sand mixing shaft may be inserted into the light sleeve, and the top of the sand mixing shaft may be provided with the second synchronous wheel.
  • the sand mixing blade and the side cleaning scraper may both be provided on the sand mixing shaft, and the sand mixing blade located at the bottom of the sand mixing shaft may leave a gap with the bottom plate of the sand mixing barrel, and the side cleaning scraper may leave a gap with the side wall of the sand mixing barrel.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein a plane bearing may be provided between the top of the optical sleeve and the limiting ring, so as to reduce the friction between the limiting ring and the optical sleeve.
  • the embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the sand loosening element and the sand mixing element can be stirred in a revolution and reverse rotation manner, thereby increasing the linear speed of the sand movement and Reduce the speed difference of sand in different places.
  • an embodiment of the present disclosure provides a possible implementation of the first aspect, wherein the sand mixing power component may be a sand mixing motor, and when the sand mixing motor is installed on the top of the sand mixing cylinder, the power of the sand mixing motor is transmitted through the first transmission component, so that the sand mixing motor can be transformed from a vertical installation to a horizontal installation, thereby reducing the overall height of the sand mixing mechanism.
  • the sand mixing power component may be a sand mixing motor, and when the sand mixing motor is installed on the top of the sand mixing cylinder, the power of the sand mixing motor is transmitted through the first transmission component, so that the sand mixing motor can be transformed from a vertical installation to a horizontal installation, thereby reducing the overall height of the sand mixing mechanism.
  • an embodiment of the present disclosure provides a core making device, including the sand mixer.
  • the present invention provides a sand mixing machine, comprising a sand mixing cylinder, a sand mixing power piece, a sand loosening piece and a sand mixing piece; the sand mixing power piece is arranged on the top of the sand mixing cylinder, the power end of the sand mixing power piece is connected with a first transmission piece, and one end of the first transmission piece extending into the sand mixing cylinder is transmission-connected with a linkage piece; a steering gear and a second transmission piece are arranged on the linkage piece, the steering gear is transmission-connected with the first transmission piece, the second transmission piece is transmission-connected with the steering gear, both the sand loosening piece and the sand mixing piece are arranged on the linkage piece and can rotate on their own, and both the sand loosening piece and the sand mixing piece are transmission-connected with a third transmission piece transmission-connected with the second transmission piece.
  • the gear train is configured to move the first gear and the second gear to move the gear train to move the first gear and the second gear to move the gear train to move the first gear and the gear train to move the first gear and the gear train to move the first gear and the gear train to move the first gear and the gear train to move the first gear and the gear train to move the first gear and the gear train to move the first gear and the gear train to move the second gear.
  • the present disclosure provides a core making device, including a sand mixer.
  • the core making device has the above advantages compared with the prior art, which will not be described in detail here.
  • FIG1 is a schematic structural diagram of a sand mixer provided in an embodiment of the present disclosure.
  • FIG2 is a transmission schematic diagram of a fixed gear, a second transmission member and a third transmission member in a sand mixer provided by an embodiment of the present disclosure
  • FIG3 is a schematic diagram of the connection between the loose sand rotating shaft and the linkage member in the sand mixer provided by the embodiment of the present disclosure
  • FIG4 is a schematic diagram of the connection between the sand mixing shaft and the linkage member in the sand mixing machine provided in an embodiment of the present disclosure.
  • first and second are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features.
  • a feature defined as “first” or “second” may explicitly or implicitly include one or more of the features.
  • the meaning of “plurality” is two or more, unless otherwise clearly and specifically defined.
  • the terms “installed”, “connected”, “connected”, “fixed” and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • installed can be a fixed connection, a detachable connection, or an integral connection
  • it can be a mechanical connection or an electrical connection
  • it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements.
  • the embodiment of the present disclosure provides a sand mixer, which may include a sand mixing cylinder 100, a sand mixing power member 200, a sand loosening member 300 and a sand mixing member 400.
  • the sand mixing power member 200 may be arranged on the top of the sand mixing cylinder 100, and the power end of the sand mixing power member 200 may be connected to a first transmission member 110, and the first transmission member 110 extends into the sand mixing cylinder 100.
  • a linkage member 500 may be provided at one end of the barrel 100.
  • a steering gear 114 and a second transmission member 510 may be provided on the linkage member 500, the steering gear 114 may be transmission-connected to the first transmission member 110, the second transmission member 510 may be transmission-connected to the steering gear 114, both the sand loosening member 300 and the sand mixing member 400 may be provided on the linkage member 500 and both may rotate, and both the sand loosening member 300 and the sand mixing member 400 may be provided with a third transmission member 600 transmission-connected to the second transmission member 510.
  • the sand mixing power member 200 can drive the first transmission member 110, and the first transmission member 110 can drive the linkage member 500 to rotate, so that the linkage member 500 can drive the steering gear 114, the second transmission member 510 and the third transmission member 600 to revolve around the first transmission member 110, and a steering gear 114 can be provided on the linkage member 500, and the steering gear 114 can be transmission-connected to the first transmission member 110, so that the rotation direction of the second transmission member 510 transmission-connected to the steering gear 114 can be opposite to its revolution direction, and the second transmission member 510 can drive the third transmission member 600 provided on both the sand loosening member 300 and the sand mixing member 400 to rotate, so that both the sand loosening member 300 and the sand mixing member 400 can rotate.
  • the sand mixing power part 200 when the sand mixing power part 200 is working, it can drive the sand loosening part 300 and the sand mixing part 400 to revolve and rotate at the same time, and the rotation direction of the sand loosening part 300 and the sand mixing part 400 is opposite to the revolution direction, thereby improving the uniformity of sand mixing.
  • the sand loosening part 300 and the sand mixing part 400 can both revolve around the sand mixing power part 200, and the sand loosening part 300 and the sand mixing part 400 can both rotate on their own, and the rotation direction of the sand loosening part 300 and the sand mixing part 400 is opposite to the revolution direction.
  • the sand mixing power component 200 may be a sand mixing motor, a sand mixing hydraulic motor, etc. Those skilled in the art may select the type of the sand mixing power component 200 according to actual needs, which will not be described in detail here.
  • the sand mixing motor is installed on the top of the sand mixing barrel 100 for easy maintenance.
  • the power of the sand mixing motor is transmitted through the first transmission member 110, so that the sand mixing motor can be installed from a vertical position to a horizontal position, thereby reducing the overall height of the sand mixing mechanism.
  • the sand loosening element 300 and the sand mixing element 400 can adopt a stirring method of revolution and reverse rotation to increase the linear velocity of the sand movement and reduce the velocity difference of the sand at various locations, thereby improving the uniformity and efficiency of sand mixing.
  • the first transmission member 110 may include a reducer 111, a power shaft 112 and a fixed gear 113.
  • the reducer 111 may be in transmission connection with the sand mixing power member 200
  • the power shaft 112 may be connected to the main shaft of the reducer 111
  • the fixed gear 113 may be loosely sleeved on the power shaft 112
  • the fixed gear 113 may be fixedly arranged on the inner wall of the top wall of the sand mixing barrel 100.
  • the linkage member 500 may be arranged on the power shaft 112 so that the linkage member 500 rotates with the power shaft 112, the steering gear 114 may be meshed with the fixed gear 113, and the second transmission member 510 may be a driven gear, and the driven gear is meshed with the steering gear 114.
  • the reducer 111 is connected to the sand mixing power member 200 to drive the power shaft 112 to rotate, thereby driving the linkage member 500 to rotate.
  • the rotation of the linkage member 500 can drive the steering gear 114, the second power member 510 and the third power member 600 to revolve around the transmission shaft 112, and a fixed gear 113 can be mounted on the power shaft 112.
  • the top portion can be fixedly connected to the inner wall of the sand mixing cylinder 100, and the steering gear 114 is meshed with the fixed gear 113. Therefore, when the steering gear 114 revolves around the power shaft 112, the steering gear 114 rolls on the fixed gear 113. At this time, the self-rotation direction of the steering gear 114 is connected to the revolving direction.
  • the steering gear 114 can drive the driven gear meshed with it to rotate.
  • the self-rotation direction of the driven gear is opposite to the self-rotation direction of the steering gear 114, that is, the self-rotation direction of the driven gear is opposite to its own revolving direction.
  • the driven gear The gear can drive the third transmission member 600 on both the sand loosening member 300 and the sand mixing member 400 to rotate, and the driven gear and the third transmission member 600 can be connected by a synchronous belt transmission, so the rotation direction of the third transmission member 600 can be consistent with the rotation direction of the driven gear, that is, the rotation direction of the third transmission member 600 is opposite to its revolution direction, so that the third transmission member 600 of each of the sand loosening member 300 and the sand mixing member 400 can drive them to rotate, so that the rotation direction of both the sand loosening member 300 and the sand mixing member 400 is opposite to their revolution direction.
  • the fixed gear 113 is fixed and does not rotate.
  • a first synchronous wheel 511 may be provided on the driven gear, and a second synchronous wheel may be provided on both the sand loosening piece 300 and the sand mixing piece 400.
  • the first synchronous wheel 511 and the second synchronous wheel may be connected by a belt drive.
  • a first synchronous wheel 511 may be provided on the driven gear, and a second synchronous wheel may be provided on both the sand loosening piece 300 and the sand mixing piece 400.
  • the first synchronous wheel 511 and the second synchronous wheel may be connected via a belt drive.
  • the linkage member 500 may adopt a linkage plate, on which two light holes 520 may be provided, and the sand loosening member 300 and the sand mixing member 400 may be respectively inserted into the light holes 520; and a limit ring 610 may be provided on both the sand loosening member 300 and the sand mixing member 400, and the limit ring 610 may be capable of abutting against the upper surface of the linkage plate.
  • a limit ring 610 can be provided on both the sand loosening piece 300 and the sand mixing piece 400, and when the sand loosening piece 300 and the sand mixing piece 400 are respectively inserted into the light hole 520, the limit ring 610 can abut against the upper surface of the linkage plate, so that the sand loosening piece 300 and the sand mixing piece 400 can rotate relative to the linkage plate.
  • a light sleeve 620 may be provided in each of the two light holes 520 , and a plane bearing 621 may be provided between the sand loosening piece 300 and the sand mixing piece 400 and the light sleeve 620 .
  • a rolling bearing 622 is provided in the light sleeve 620 .
  • a light sleeve 620 may be disposed in the light hole 520 , and a rolling bearing 622 may be disposed in the light sleeve 620 to reduce the friction between the sand loosening element 300 and the sand mixing element 400 and the light sleeve 620 .
  • a plane bearing 621 may be provided between the top of the optical sleeve 620 and the limiting ring 610 , so as to reduce the friction between the limiting ring 610 and the optical sleeve 620 .
  • the sand loosening member 300 may include a sand loosening shaft 310 and a plurality of sand loosening rotors 320.
  • a limit ring 610 may be provided on the sand loosening shaft 310, the sand loosening shaft 310 may be inserted into a light sleeve 620, and a second synchronous wheel may be provided on the top of the sand loosening shaft 310; the plurality of sand loosening rotors 320 may be arranged along the sand loosening shaft 310 is evenly arranged on the loose sand rotating shaft 310 in the circumferential direction.
  • the second synchronous wheel can drive the sand loosening shaft 310 to rotate, thereby driving the multiple sand loosening rotors 320 set on the sand loosening shaft 310 to rotate, and the rotation direction of the sand loosening rotors 320 is opposite to the revolution direction of the sand loosening shaft 310, thereby improving the effect of stirring the sand.
  • the sand loosening rotor 320 may be in a "7" shape, the shorter side of the sand loosening rotor 320 may be set on the sand loosening shaft 310, and the bottom height of the longer side of the sand loosening rotor 320 may be lower than the bottom height of the sand loosening shaft 310.
  • the sand loosening rotor 320 can be in a 7-shape, and the shorter side of the sand loosening rotor 320 can be set on the sand loosening shaft 310, and the bottom height of the longer side of the sand loosening rotor 320 can be lower than the bottom height of the sand loosening shaft 310, so that the sand loosening rotor 320 can better perform the sand loosening operation.
  • the sand mixing part 400 may include a sand mixing shaft 410, a sand mixing blade 420 and a side cleaning scraper.
  • a limit ring 610 may be provided on the sand mixing shaft 410, the sand mixing shaft 410 may be inserted into the light sleeve 620, and a second synchronous wheel may be provided on the top of the sand mixing shaft 410; the sand mixing blade 420 and the side cleaning scraper may be provided on the sand mixing shaft 410, and the sand mixing blade 420 at the bottom of the sand mixing shaft 410 may have a gap with the bottom plate of the sand mixing barrel 100, and the side cleaning scraper may have a gap with the side wall of the sand mixing barrel 100.
  • the second synchronous wheel can drive the sand mixing shaft 410 to rotate, thereby driving the sand mixing blades 420 and the side cleaning scrapers on the sand mixing shaft 410 to rotate to perform stirring work.
  • a gap may be left between the side cleaning scrapers on the sand mixing shaft 410 and the side wall of the sand mixing cylinder 100 , so that the side cleaning scrapers can stir the sand material on the side wall of the sand mixing cylinder 100 to the greatest extent.
  • the sand outlet 120 on the side wall of the sand mixing cylinder 100 will open to discharge the sand material.
  • This embodiment provides a core making device, including a sand mixer.
  • the core making equipment provided in this embodiment has the advantages of the above-mentioned sand mixer compared with the prior art, which will not be described in detail here.
  • the embodiment of the present disclosure provides a sand mixing machine and a core making device, wherein a sand mixing power member drives a first transmission member, and the first transmission member can drive a linkage member to rotate, so that the linkage member drives a steering gear, a second transmission member and a third transmission member to revolve around the first transmission member, so that a sand loosening member and a sand mixing member arranged on the linkage member can be driven to revolve relative to the first transmission member, and a steering gear is arranged on the linkage member, and the steering gear is transmission-connected to the first transmission member, so that a rotation direction of the second transmission member transmission-connected to the steering gear is opposite to its revolution direction, and the second transmission member can drive a third transmission member arranged on both the sand loosening member and the sand mixing member to rotate, so that both the sand loosening member and the sand mixing member can rotate.
  • the sand mixing power member when the sand mixing power member is working, it can drive both the sand loosening member and the sand mixing member to revolve and rotate at the same time, and the self-rotation of the sand loosening member and the sand mixing member is opposite to the revolution direction, so as to improve the uniformity of sand mixing.
  • the sand mixer and core making device provided by the embodiments of the present disclosure are reproducible and can be used in a variety of industrial applications.
  • the sand mixer and core making device provided by the embodiments of the present disclosure can be used in the field of sand mixing technology.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Mixers Of The Rotary Stirring Type (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)

Abstract

一种混砂机，包括混砂筒（100）、混砂动力件（200）、松砂件（300）和混砂件（400）；混砂动力件设置在混砂筒的顶部，混砂动力件的动力端连接有第一传动件（110），且第一传动件伸入混砂筒的一端传动连接有联动件（500）；联动件上设置有转向齿轮（114）和第二传动件（510），转向齿轮与第一传动件传动连接，所述第二传动件与转向齿轮传动连接，松砂件和混砂件两者均设置在联动件上且均能够自转，松砂件和混砂件两者上设置有与第二传动件传动连接的第三传动件（600）。一种制芯设备包括混砂机。混砂机具有混砂均匀的技术效果。

Description

混砂机及制芯设备
相关申请的交叉引用
本公开要求于2022年10月14日提交中国国家知识产权局的申请号为202211261640.9、名称为“混砂机及制芯设备”的中国专利申请的优先权，其全部内容通过引用结合在本公开中。
技术领域
本公开涉及混砂技术领域，具体而言，涉及混砂机及制芯设备。
背景技术
常规的树脂砂混砂机，是先将原砂放到定量斗中，定量后的砂再经过定量斗底部的放砂口将砂放入位于定量斗底部的混砂筒中，按工艺需要，加入适量添加剂，混砂电机固定在混砂筒底部，混砂电机轴穿过混砂筒的筒底，与安装在混砂筒内部中心位置的混砂叶片相连，混砂电机轴带动混砂叶片旋转，进行混砂，将已混好的树脂砂放到射芯机砂斗中，再通过砂斗顶部的蝶阀，将树脂砂放入到射筒中，通过压缩空气，将树脂砂射入芯盒，制出砂芯。
生产树脂砂的过程中需要将原砂与不同的添加剂进行混合,原砂与添加剂混合的是否均匀，将直接影响树脂砂的产品质量，常用的混砂机在工作时往往难以对设备底部的原砂及添加剂进行彻底的混合，导致原砂与添加剂混合的不均匀。
因此，提供一种混合均匀效果好的混砂机及制芯设备成为本领域技术人员所要解决的重要技术问题。
发明内容
本公开的目的例如包括提供一种混砂机及制芯设备，以至少能够缓解现有技术中原砂与添加剂混合的不均匀的技术问题。
第一方面，本公开实施例提供了一种混砂机，包括混砂筒、混砂动力件、松砂件和混砂件。所述混砂动力件可以设置在所述混砂筒的顶部，所述混砂动力件的动力端可以连接有第一传动件，且所述第一传动件伸入所述混砂筒的一端可以传动连接有联动件。所述联动件上可以设置有转向齿轮和第二传动件，所述转向齿轮与所述第一传动件可以传动连接，所述第二传动件与所述转向齿轮可以传动连接，所述松砂件和所述混砂件两者均可以设置在所述联动件上且均能够自转，所述松砂件和所述混砂件两者上可以设置有与所述第二传动件传动连接的第三传动件。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述第一传动件可以包括减速器、动力轴和固定齿轮。所述减速器与所述混砂动力件可以传动连 接，所述动力轴与所述减速器的主轴连接，所述固定齿轮套设在所述动力轴上。所述联动件可以设置在所述动力轴上，所述第二传动件可以采用从动齿轮，所述从动齿轮与所述固定齿轮啮合。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述从动齿轮上可以设置有第一同步轮，所述松砂件和所述混砂件两者上均可以设置有第二同步轮，所述第一同步轮和所述第二同步轮可以通过皮带传动连接。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述联动件可以采用联动板，所述联动板上可以开设有两个光孔，所述松砂件和所述混砂件两者分别插设在所述光孔内。所述松砂件和所述混砂件两者上均可以设置有限位环，所述限位环能够与所述联动板的上表面抵接。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述两个所述光孔内均可以设置有光套，所述松砂件和所述混砂件两者与所述光套之间分别设置有平面轴承。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述光套内可以设置有滚动轴承。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述松砂件可以包括松砂转轴和多个松砂转子。所述松砂转轴上可以设置有所述限位环，所述松砂转轴可以穿设在所述光套内，所述松砂转轴的顶部可以设置有所述第二同步轮。多个所述松砂转子沿所述松砂转轴周向均匀设置在所述松砂转轴上。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述松砂转子可以呈“7”字型，所述松砂转子的较短边设置在所述松砂转轴上，且所述松砂转子的较长边的底部高度低于所述松砂转轴的底部高度。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，上述混砂件可以包括混砂转轴、混砂叶片和侧面清洁刮片。所述混砂转轴上可以设置有所述限位环，所述混砂转轴可以穿设在所述光套内，所述混砂转轴的顶部可以设置有所述第二同步轮。所述混砂叶片和所述侧面清洁刮片均可以设置在所述混砂转轴上，且位于所述混砂转轴底部的所述混砂叶片与所述混砂筒的底板可以留有间隙，所述侧面清洁刮片与所述混砂筒的侧壁可以留有间隙。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，在所述光套的顶部和限位环之间可以设置有平面轴承，从而降低限位环与光套之间的摩擦力。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，所述松砂件和所述混砂件可以采用公转和逆向自转的搅拌方式，从而提高砂子运动的线速度以及 缩小砂子各处的速度差。
结合第一方面，本公开实施例提供了第一方面的一种可能的实施方式，其中，所述混砂动力件可以为混砂电机，当所述混砂电机安装在所述混砂筒的顶部时，通过所述第一传动件传递所述混砂电机的动力，使得所述混砂电机可以由立式安装转变成卧式安装，从而降低了混砂机构的整体高度。
第二方面，本公开实施例提供了一种制芯设备，包括所述混砂机。
本公开至少能够实现例如如下有益效果：
本公开提供了一种混砂机，包括混砂筒、混砂动力件、松砂件和混砂件；混砂动力件设置在混砂筒的顶部，混砂动力件的动力端连接有第一传动件，且第一传动件伸入混砂筒的一端传动连接有联动件；联动件上设置有转向齿轮和第二传动件，转向齿轮与第一传动件传动连接，第二传动件与转向齿轮传动连接，松砂件和混砂件两者均设置在联动件上且均能够自转，松砂件和混砂件两者上设置有与第二传动件传动连接的第三传动件。
具体的，混砂动力件带动第一传动件，第一传动件能够带动联动件转动，从而联动件带动转向齿轮、第二传动件和第三传动件围绕第一传动件进行公转，从而能够带动设置在联动件上的松砂件和混砂件两者相对第一传动件进行公转，并且在联动件上设置有转向齿轮，转向齿轮与第一传动件传动连接，从而使得与转向齿轮传动连接的第二传动件的自转方向与其公转方向相反，并且第二传动件能够带动设置在松砂件和混砂件两者上的第三传动件转动，从而使得松砂件和混砂件两者能够进行自转，通过这样的设置，在混砂动力件工作时，能够带动松砂件和混砂件两者进行公转的同时进行自转，且松砂件和混砂件两者的自转反向于公转方向相反，从而提高混砂的均匀性。
本公开提供了一种制芯设备，包括混砂机。制芯设备与现有技术相比具有上述的优势，此处不再赘述。
附图说明
为了更清楚地说明本公开具体实施方式或现有技术中的技术方案，下面将对具体实施方式或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图是本公开的一些实施方式，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本公开实施例提供的混砂机的结构示意图；
图2为本公开实施例提供的混砂机中固定齿轮、第二传动件和第三传动件的传动示意图；
图3为本公开实施例提供的混砂机中松砂转轴与联动件的连接示意图；
图4为本公开实施例提供的混砂机中混砂转轴与联动件的连接示意图。
图标：
100-混砂筒；110-第一传动件；111-减速器；112-动力轴；113-固定齿轮；114-转向齿轮；
120-出砂口；
200-混砂动力件；
300-松砂件；310-松砂转轴；320-松砂转子；
400-混砂件；410-混砂转轴；420-混砂叶片；
500-联动件；510-第二传动件；511-第一同步轮；520-光孔；
600-第三传动件；610-限位环；620-光套；621-平面轴承；622-滚动轴承；
具体实施方式
下面将结合附图对本公开的技术方案进行清楚、完整地描述，显然，所描述的实施例是本公开一部分实施例，而不是全部的实施例。基于本公开中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本公开保护的范围。
在本公开的描述中，需要理解的是，术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本公开和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本公开的限制。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本公开的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定。
在本公开中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本公开中的具体含义。
下面通过具体的实施例并结合附图对本公开做进一步的详细描述。
参见图1、图2、图3和图4所示，本公开实施例提供了一种混砂机，可以包括混砂筒100、混砂动力件200、松砂件300和混砂件400。混砂动力件200可以设置在混砂筒100的顶部，混砂动力件200的动力端可以连接有第一传动件110，且第一传动件110伸入混砂 筒100的一端可以设置有联动件500。联动件500上可以设置有转向齿轮114和第二传动件510，转向齿轮114与第一传动件110可以传动连接，第二传动件510与转向齿轮114可以传动连接，松砂件300和混砂件400两者均可以设置在联动件500上且均能够自转，松砂件300和混砂件400两者上可以设置有与第二传动件510传动连接的第三传动件600。
具体的，混砂动力件200可以带动第一传动件110，第一传动件110能够带动联动件500转动，从而联动件500可以带动转向齿轮114、第二传动件510和第三传动件600围绕第一传动件110进行公转，并且在联动件500上可以设置有转向齿轮114，转向齿轮114与第一传动件110可以传动连接，从而使得与转向齿轮114传动连接的第二传动件510的自转方向可以与其公转方向相反，并且第二传动件510能够带动设置在松砂件300和混砂件400两者上的第三传动件600转动，从而使得松砂件300和混砂件400两者能够进行自转。通过这样的设置，在混砂动力件200工作时，能够带动松砂件300和混砂件400两者进行公转的同时进行自转，且松砂件300和混砂件400两者的自转反向与公转方向相反，从而提高混砂的均匀性。
其中，通过联动件500的设置，使得松砂件300和混砂件400两者能够围绕混砂动力件200进行公转，松砂件300和混砂件400两者各自能够进行自转，并且松砂件300和混砂件400两者的自转方向与公转方向相反。
其中，混砂动力件200可以混砂电机、混砂液压马达等，本领域技术人员可以根据实际需求自行选择混砂动力件200的类型，在此不再进行赘述。
另外，将混砂电机安装在混砂筒100的顶部，便于维修，同时，通过第一传动件110传递混砂电机的动力，可以使得混砂电机由立式安装转变成卧式安装，从而降低了混砂机构的整体高度。
其中，松砂件300和混砂件400可以采用公转和逆向自转的搅拌方式，来提高砂子运动的线速度以及缩小砂子各处的速度差，从而提高混砂均匀性和效率。
参见图1-图4所示，本实施例的可选方案中，第一传动件110可以包括减速器111、动力轴112和固定齿轮113。减速器111与混砂动力件200可以传动连接，动力轴112可以与减速器111的主轴连接，固定齿轮113可以空套在动力轴112上，且固定齿轮113可以固定设置在混砂筒100的顶壁内壁上。联动件500可以设置在动力轴112上，以使联动件500随动力轴112转动，转向齿轮114与固定齿轮113可以啮合，第二传动件510可以采用从动齿轮，从动齿轮与转向齿轮114啮合。
具体的，减速器111与混砂动力件200传动连接可以带动动力轴112转动，从而带动联动件500转动，联动件500转动能够带动转向齿轮114、第二动力件510和第三动力件600围绕传动轴112进行公转，并且在动力轴112上可以空套有固定齿轮113，固定齿轮113 顶部可以与混砂筒100的内壁固定连接，并且转向齿轮114与固定齿轮113啮合，因此当转向齿轮114围绕动力轴112进行公转时，转向齿轮114会在固定齿轮113上进行滚动，此时转向齿轮114的自转方向与公转方向相通，然后转向齿轮114能够带动与其啮合的从动齿轮转动，从动齿轮的自转方向与转向齿轮114的自转方向相反，即从动齿轮的自转方向与其自身的公转方向相反，然后从动齿轮可以带动松砂件300和混砂件400两者上的第三传动件600转动，从动齿轮与第三传动件600可以通过同步带传动连接，因此第三传动件600的自转方向与从动齿轮的自转方向可以一致，即，第三传动件600的自转方向与其公转方向相反，从而使得松砂件300和混砂件400两者各自的第三传动件600可以带动其进行自转，使得松砂件300和混砂件400两者的自转方向与其公转方向相反。
需要指出的是，固定齿轮113固定不转。
参见图1-图4所示，本实施例的可选方案中，从动齿轮上可以设置有第一同步轮511，松砂件300和混砂件400两者上均可以设置有第二同步轮，第一同步轮511和第二同步轮可以通过皮带传动连接。
具体的，在从动齿轮上可以设置有第一同步轮511，在松砂件300和混砂件400两者上均可以设置有第二同步轮，第一同步轮511和第二同步轮两者可以通过皮带传动连接。
参见图1-图4所示，本实施例的可选方案中，联动件500可以采用联动板，联动板上可以开设有两个光孔520，松砂件300和混砂件400两者可以分别插设在光孔520内；松砂件300和混砂件400两者上均可以设置有限位环610，限位环610能够与联动板的上表面抵接。
具体的，松砂件300和混砂件400两者上均可以设置有限位环610，并且在松砂件300和混砂件400两者分别插设在光孔520内时，限位环610能够与联动板的上表面抵接，从而使得松砂件300和混砂件400两者能够相对联动板自转。
参见图1-图4所示，本实施例的可选方案中，两个光孔520内均可以设置有光套620，松砂件300和混砂件400两者与光套620之间分别可以设置有平面轴承621。光套620内设置有滚动轴承622。
具体的，在光孔520内可以设置光套620，并且在光套620内可以设置有滚动轴承622，以降低松砂件300和混砂件400两者与光套620之间的摩擦力。
另外，在光套620的顶部和限位环610之间可以设置有平面轴承621，从而降低限位环610与光套620之间的摩擦力。
参见图1-图4所示，本实施例的可选方案中，松砂件300可以包括松砂转轴310和多个松砂转子320。松砂转轴310上可以设置有限位环610，松砂转轴310可以穿设在光套620内，松砂转轴310的顶部可以设置有第二同步轮；多个松砂转子320可以沿松砂转轴 310周向均匀设置在松砂转轴310上。
具体的，第二同步轮能够带动松砂转轴310转动，从而带动设置在松砂转轴310上的多个松砂转子320转动，并且松砂转子320的转动方向与松砂转轴310的公转方向相反，从而提高搅拌松砂的效果。
参见图1-图4所示，本实施例的可选方案中，松砂转子320可以呈“7”字型，松砂转子320的较短边可以设置在松砂转轴310上，且松砂转子320的较长边的底部高度可以低于松砂转轴310的底部高度。
具体的，松砂转子320可以呈7字型，并且松砂转子320的较短边可以设置在松砂转轴310上，且松砂转子320的较长边的底部高度可以低于松砂转轴310的底部高度，从而使得松砂转子320能够更好的进行松砂作业。
参见图1-图4所示，本实施例的可选方案中，混砂件400可以包括混砂转轴410、混砂叶片420和侧面清洁刮片。混砂转轴410上可以设置有限位环610，混砂转轴410可以穿设在光套620内，混砂转轴410的顶部可以设置有第二同步轮；混砂叶片420和侧面清洁刮片均可以设置在混砂转轴410上，且位于混砂转轴410底部的混砂叶片420与混砂筒100的底板可以留有间隙，侧面清洁刮片与混砂筒100的侧壁可以留有间隙。
具体的，第二同步轮可以带动混砂转轴410转动，从而带动混砂转轴410上的混砂叶片420和侧面清洁刮片转动进行搅拌工作。
其中，混砂转轴410底部的混砂叶片420与混砂筒100的底板可以留有间隙，从而使得混砂叶片420最大程度的搅拌混砂筒100内的砂料。
另外，混砂转轴410上的侧面清洁刮片与混砂筒100的侧壁可以留有间隙，从而使得侧面清洁刮片最大程度的对混砂筒100侧壁的砂料进行搅拌。
需要指出的是，当砂料完成搅拌后，混砂筒100侧壁的出砂口120会打开，从而排出砂料。
本实施例提供了一种制芯设备，包括混砂机。
具体的，本实施例提供的制芯设备与现有技术相比具有上述混砂机的优势，在此不再进行赘述。
最后应说明的是：以上实施例仅用以说明本公开的技术方案，而非对其限制；尽管参照前述实施例对本公开进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述实施例所记载的技术方案进行修改，或者对其中部分或者全部技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本公开实施例技术方案的范围。
工业实用性
本公开的实施例提供了混砂机及制芯设备，其中，混砂动力件带动第一传动件，第一传动件能够带动联动件转动，从而联动件带动转向齿轮、第二传动件和第三传动件围绕第一传动件进行公转，从而能够带动设置在联动件上的松砂件和混砂件两者相对第一传动件进行公转，并且在联动件上设置有转向齿轮，转向齿轮与第一传动件传动连接，从而使得与转向齿轮传动连接的第二传动件的自转方向与其公转方向相反，并且第二传动件能够带动设置在松砂件和混砂件两者上的第三传动件转动，从而使得松砂件和混砂件两者能够进行自转，通过这样的设置，在混砂动力件工作时，能够带动松砂件和混砂件两者进行公转的同时进行自转，且松砂件和混砂件两者的自转反向于公转方向相反，从而提高混砂的均匀性。
此外，可以理解的是，本公开实施例提供的混砂机及制芯设备是可以重现的，并且可以用在多种工业应用中。例如，本公开实施例提供的混砂机及制芯设备可以用于涉及混砂技术领域。

Claims (13)

  1. 一种混砂机，包括：混砂筒(100)、混砂动力件(200)、松砂件(300)和混砂件(400)；
    所述混砂动力件(200)设置在所述混砂筒(100)的顶部，所述混砂动力件(200)的动力端连接有第一传动件(110)，且所述第一传动件(110)伸入所述混砂筒(100)的一端传动连接有联动件(500)；
    所述联动件(500)上设置有转向齿轮(114)和第二传动件(510)，所述转向齿轮(114)与所述第一传动件(110)传动连接，所述第二传动件(510)与所述转向齿轮(114)传动连接，所述松砂件(300)和所述混砂件(400)两者均设置在所述联动件(500)上且均能够自转，所述松砂件(300)和所述混砂件(400)两者上设置有与所述第二传动件(510)传动连接的第三传动件(600)。
  2. 根据权利要求1所述的混砂机，其中，所述第一传动件(110)包括减速器(111)、动力轴(112)和固定齿轮(113)；
    所述减速器(111)与所述混砂动力件(200)传动连接，所述动力轴(112)与所述减速器(111)的主轴连接，所述固定齿轮(113)空套在所述动力轴(112)上，且所述固定齿轮(113)固定设置在所述混砂筒(100)的顶板内壁上；
    所述联动件(500)设置在所述动力轴(112)上，以使所述联动件(500)随所述动力轴(112)转动，所述转向齿轮(114)与所述固定齿轮(113)啮合，所述第二传动件(510)采用从动齿轮，所述从动齿轮与所述转向齿轮(114)啮合。
  3. 根据权利要求2所述的混砂机，其中，所述从动齿轮上设置有第一同步轮(511)，所述松砂件(300)和所述混砂件(400)两者上均设置有第二同步轮，所述第一同步轮(511)和所述第二同步轮通过皮带传动连接。
  4. 根据权利要求1至3中的任一项所述的混砂机，其中，所述联动件(500)采用联动板，所述联动板上开设有两个光孔(520)，所述松砂件(300)和所述混砂件(400)两者分别插设在所述光孔(520)内；
    所述松砂件(300)和所述混砂件(400)两者上均设置有限位环(610)，所述限位环(610)能够与所述联动板的上表面抵接。
  5. 根据权利要求4所述的混砂机，其中，两个所述光孔(520)内均设置有光套(620)，所述松砂件(300)和所述混砂件(400)两者与所述光套(620)之间分别设置有平面轴承(621)。
  6. 根据权利要求5所述的混砂机，其中，所述光套(620)内设置有滚动轴承(622)。
  7. 根据权利要求5或6所述的混砂机，其中，所述松砂件(300)包括松砂转轴(310)和多个松砂转子(320)；
    所述松砂转轴(310)上设置有所述限位环(610)，所述松砂转轴(310)穿设在所述光套(620)内，所述松砂转轴(310)的顶部设置有所述第二同步轮；
    多个所述松砂转子(320)沿所述松砂转轴(310)周向均匀设置在所述松砂转轴(310)上。
  8. 根据权利要求7所述的混砂机，其中，所述松砂转子(320)呈“7”字型，所述松砂转子(320)的较短边设置在所述松砂转轴(310)上，且所述松砂转子(320)的较长边的底部高度低于所述松砂转轴(310)的底部高度。
  9. 根据权利要求5至8中的任一项所述的混砂机，其中，所述混砂件(400)包括混砂转轴(410)、混砂叶片(420)和侧面清洁刮片；
    所述混砂转轴(410)上设置有所述限位环(610)，所述混砂转轴(410)穿设在所述光套(620)内，所述混砂转轴(410)的顶部设置有所述第二同步轮；
    所述混砂叶片(420)和所述侧面清洁刮片均设置在所述混砂转轴(410)上，且位于所述混砂转轴(410)底部的所述混砂叶片(420)与所述混砂筒(100)的底板留有间隙，所述侧面清洁刮片与所述混砂筒(100)的侧壁留有间隙。
  10. 根据权利要求5至9中的任一项所述的混砂机，其中，在所述光套(620)的顶部和所述限位环(610)之间设置有平面轴承(621)。
  11. 根据权利要求1至10中的任一项所述的混砂机，其中，所述松砂件(300)和所述混砂件(400)采用公转和逆向自转的搅拌方式。
  12. 根据权利要求1至11中的任一项所述的混砂机，其中，所述混砂动力件(200)为混砂电机，当所述混砂电机安装在所述混砂筒(100)的顶部时，通过所述第一传动件(110)传递所述混砂电机的动力，使得所述混砂电机由立式安装转变成卧式安装。
  13. 一种制芯设备，包括根据权利要求1至12中的任一项所述的混砂机。
PCT/CN2023/096614 2022-10-14 2023-05-26 混砂机及制芯设备 WO2024077968A1 (zh)

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