WO2024065927A1 - 风机、室外机和空调器 - Google Patents
风机、室外机和空调器 Download PDFInfo
- Publication number
- WO2024065927A1 WO2024065927A1 PCT/CN2022/128066 CN2022128066W WO2024065927A1 WO 2024065927 A1 WO2024065927 A1 WO 2024065927A1 CN 2022128066 W CN2022128066 W CN 2022128066W WO 2024065927 A1 WO2024065927 A1 WO 2024065927A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- permanent magnet
- assembly
- fan
- end plate
- inner stator
- Prior art date
Links
- 230000002093 peripheral effect Effects 0.000 claims description 38
- 238000002347 injection Methods 0.000 claims description 10
- 239000007924 injection Substances 0.000 claims description 10
- 238000001746 injection moulding Methods 0.000 claims description 9
- 230000007704 transition Effects 0.000 claims description 9
- 239000000243 solution Substances 0.000 description 17
- 239000003365 glass fiber Substances 0.000 description 9
- 238000009434 installation Methods 0.000 description 9
- 230000009286 beneficial effect Effects 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 6
- 230000002708 enhancing effect Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000003466 welding Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 101001121408 Homo sapiens L-amino-acid oxidase Proteins 0.000 description 2
- 102100026388 L-amino-acid oxidase Human genes 0.000 description 2
- 101100012902 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) FIG2 gene Proteins 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005265 energy consumption Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 101100233916 Saccharomyces cerevisiae (strain ATCC 204508 / S288c) KAR5 gene Proteins 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008094 contradictory effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/02—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal
- F04D17/04—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal of transverse-flow type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D25/00—Pumping installations or systems
- F04D25/02—Units comprising pumps and their driving means
- F04D25/08—Units comprising pumps and their driving means the working fluid being air, e.g. for ventilation
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F1/00—Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
- F24F1/06—Separate outdoor units, e.g. outdoor unit to be linked to a separate room comprising a compressor and a heat exchanger
- F24F1/38—Fan details of outdoor units, e.g. bell-mouth shaped inlets or fan mountings
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/27—Rotor cores with permanent magnets
- H02K1/2786—Outer rotors
- H02K1/2787—Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis
- H02K1/2788—Outer rotors the magnetisation axis of the magnets being perpendicular to the rotor axis the rotor consisting of a single magnet or two or more axially juxtaposed single magnets
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K1/00—Details of the magnetic circuit
- H02K1/06—Details of the magnetic circuit characterised by the shape, form or construction
- H02K1/22—Rotating parts of the magnetic circuit
- H02K1/28—Means for mounting or fastening rotating magnetic parts on to, or to, the rotor structures
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
Definitions
- the present application relates to the technical field of air-conditioning equipment, and in particular to a fan, an outdoor unit and an air conditioner.
- a fan As a power source to drive the airflow to a predetermined location.
- the fan currently used usually fixes the outer rotor motor on a bracket, and the outer rotor assembly of the motor first drives the shaft to rotate, and then drives the wind wheel to rotate. This assembly requirement causes the fan to occupy a large space as a whole, and the motor assembly process is complicated and noisy, which can easily affect the installation of the whole machine and the user experience.
- the main purpose of the present application is to provide a fan, aiming to reduce the space occupied by the fan, while improving the connection stability between the motor and the crossflow impeller and reducing noise.
- the fan proposed in this application includes:
- a crossflow impeller comprising a first end plate
- a motor comprising an inner stator assembly and an outer rotor assembly disposed on an outer ring of the inner stator assembly, wherein the outer rotor assembly and the first end plate are an integral structure, and the outer rotor assembly is rotatably connected to the inner stator assembly;
- a base is fixedly connected to the inner stator assembly.
- the outer rotor assembly includes a rotating shaft and a permanent magnet.
- the rotating shaft is fixed at the center of the first end plate and is rotatably connected to the inner stator assembly.
- the permanent magnet is annularly arranged along the outer ring of the inner stator assembly and is fixedly connected to the first end plate.
- the first end plate is provided with an embedding groove
- the outer rotor assembly further comprises a rotor end cover
- the rotating shaft is fixedly arranged at the center of the rotor end cover
- the permanent magnet is arranged in a ring around the rotating shaft and is fixedly connected to the periphery of the rotor end cover
- the rotor end cover is embedded in the embedding groove.
- the fan further includes a peripheral component, which is arranged around the outer ring of the inner stator assembly and fixedly connected to the first end plate, and the permanent magnet is arranged between the peripheral component and the inner stator assembly.
- the peripheral member is spaced apart from the permanent magnet
- the peripheral member is tightly fitted to the permanent magnet
- the peripheral component includes a first section and a second section that are connected to each other, the first section is fixedly connected to the first end plate and fits tightly with the permanent magnet, and the second section is located above the first section and is spaced apart from the permanent magnet.
- the peripheral component includes a first fold segment, a second fold segment and a transition segment bent and connected between the first fold segment and the second fold segment, the first fold segment is fixedly connected to the first end plate, the permanent magnet is fixedly arranged at the connection between the first fold segment and the transition segment, and the second fold segment is arranged on the side of the permanent magnet away from the rotating shaft.
- the peripheral component is provided with a mounting slot
- the permanent magnet includes a plug-in portion, and the plug-in portion is plugged into the mounting slot
- the second folded segment is spaced apart from the permanent magnet.
- the inner stator assembly includes a stator seat and a bearing disposed in the stator seat, and the rotating shaft is rotatably connected to the bearing.
- connection block is convexly provided on the outer peripheral surface of the stator seat, and a connection groove matched with the connection block is provided on the end surface of the base facing the stator seat.
- the rotating shaft, the permanent magnet and the first end plate are integrally formed by injection molding.
- the rotor end cover, the rotating shaft and the permanent magnet are injection molded into the outer rotor assembly at one time, and the outer rotor assembly and the first end plate are then injection molded at a secondary time.
- the base is provided with at least one connecting portion, and the connecting portion is arranged along the circumference of the base.
- the fan further includes a volute assembly, and the connecting portion is fixedly connected to the volute assembly.
- the present application also proposes an outdoor unit, which includes the fan as described above.
- the present application also proposes an air conditioner, which includes the outdoor unit as described above.
- the technical solution of the present application can simplify the assembly structure between the motor and the crossflow wind wheel by adopting the first end plate and the outer rotor assembly of the crossflow wind wheel as an integrated structure, so that the structure between the motor and the crossflow wind wheel is more compact and the connection is more firm, thereby reducing the space occupied by the fan, which is conducive to reserving more space for pipe routing, wiring, etc., and improving space utilization; at the same time, it can also improve the connection stability between the motor and the crossflow wind wheel, which is conducive to improving the driving reliability and driving efficiency of the motor and reducing noise.
- the inner stator assembly of the motor is fixedly connected to the base, which is convenient for the overall assembly of the fan, and more stably supports the outer rotor assembly and the crossflow wind wheel, thereby improving the reliability of the rotation of the crossflow wind wheel.
- the combination of the outer rotor assembly and the crossflow wind wheel, and the combination of the inner stator assembly and the base can be separated from each other, which is convenient for disassembly and maintenance.
- FIG1 is a schematic structural diagram of an embodiment of a fan of the present application.
- FIG2 is a side view of the fan in FIG1 ;
- FIG3 is a cross-sectional view of the fan in FIG2 ;
- FIG. 4 is a schematic diagram of the assembly of the base and the volute assembly.
- Label Name 100 Fan 222 Permanent magnets 10 Crossflow impeller 30 Peripheral parts 11 First end plate 311 Paragraph 1 12 Second end plate 312 Second paragraph 20 Motor 40 Base twenty one Internal stator assembly 41 Connection part 211 Stator seat 42 Connection card slot 212 Connection card block 50 Volute assembly twenty two Outer rotor assembly 60 Outdoor heat exchanger 221 Shaft
- connection can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined.
- fixation can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined.
- the present application provides a wind turbine 100 .
- the fan 100 includes a crossflow impeller 10, a motor 20 and a base 40, the crossflow impeller 10 includes a first end plate 11;
- the motor 20 includes an inner stator assembly 21 and an outer rotor assembly 22 arranged on the outer ring of the inner stator assembly 21, the outer rotor assembly 22 and the first end plate 11 are an integral structure, and the outer rotor assembly 22 is rotatably connected to the inner stator assembly 21;
- the base 40 is fixedly connected to the inner stator assembly 21.
- the motor 20 in the prior art is fixed on a bracket, and the outer rotor assembly 22 of the motor 20 first drives the rotating shaft 221 to rotate, and then drives the wind wheel to rotate through the rotating shaft 221.
- the parts are larger and the assembly is complicated, which easily affects the assembly efficiency and use effect of the fan 100.
- the crossflow impeller 10 compared with the axial flow impeller and the centrifugal impeller, the crossflow impeller 10 has the characteristics of compact structure, large air volume, stable air supply and low noise. Therefore, the use of the crossflow impeller 10 can increase the air flow velocity, reduce the occupied space and meet the use requirements.
- the crossflow impeller 10 includes a first end plate 11.
- the assembly structure between the motor 20 and the crossflow impeller 10 can be further simplified, thereby making the motor 20 and the crossflow impeller 10 more compact and more firmly connected, thereby reducing the space occupied by the fan 100, which is conducive to reserving more space for pipe routing, wiring, etc., and improving space utilization; at the same time, it can also improve the connection stability between the motor 20 and the crossflow impeller 10, which is conducive to effectively improving energy efficiency and reducing noise.
- the first end plate 11 and the outer rotor assembly 22 are an integral structure, and can be made compact and firmly connected by means of integral injection molding, welding, and embedding, thereby improving the overall structural stability and operational reliability of the fan 100.
- the motor 20 also includes an inner stator assembly 21, and the outer rotor assembly 22 is arranged on the outer ring of the inner stator assembly 21.
- the outer rotor assembly 22 can rotate around the inner rotor assembly. Since the outer rotor assembly 22 and the first end plate 11 are an integrated structure, they can directly drive the crossflow impeller 10 to rotate together, thereby smoothly delivering air, enhancing transmission performance, reducing energy consumption, and improving the driving reliability and driving efficiency of the motor 20.
- the base 40 is fixedly connected to the inner stator assembly 21.
- the base 40 can be assembled to the outdoor unit, which can ensure that the inner stator assembly 21 and the base 40 are fixed to each other as a whole, and the crossflow impeller 10 is driven to rotate by driving the outer rotor assembly 22 to rotate, and the fan 100 can also be fixed in the outdoor unit to achieve the heat dissipation effect of the fan 100.
- the combination of the base 40 and the inner stator assembly 21 can more stably support the outer rotor assembly 22 and the crossflow impeller 10, and improve the reliability of the rotation of the crossflow impeller 10.
- the combination of the outer rotor assembly 22 and the crossflow impeller 10 and the combination of the inner stator assembly 21 and the base 40 can be separated from each other by separating the inner stator assembly 21 and the outer rotor assembly 22, so as to facilitate disassembly and maintenance.
- the technical solution of the present application can simplify the assembly structure between the motor 20 and the crossflow wind wheel 10 by adopting the first end plate 11 of the crossflow wind wheel 10 and the outer rotor assembly 22 as an integrated structure, so that the structure between the motor 20 and the crossflow wind wheel 10 is more compact and the connection is more firm, thereby reducing the space occupied by the fan 100, which is conducive to reserving more space for pipe routing, wiring, etc., and improving space utilization; at the same time, it can also improve the connection stability between the motor 20 and the crossflow wind wheel 10, which is conducive to improving the driving reliability and driving efficiency of the motor 20 and reducing noise.
- the inner stator assembly 21 of the motor 20 is fixedly connected to the base 40, which is convenient for the overall assembly of the fan 100, and more stably supports the outer rotor assembly 22 and the crossflow wind wheel 10, thereby improving the reliability of the rotation of the crossflow wind wheel 10.
- the combination of the outer rotor assembly 22 and the crossflow wind wheel 10 and the combination of the inner stator assembly 21 and the base 40 are separated from each other, which is convenient for disassembly and maintenance.
- the outer rotor assembly 22 includes a rotating shaft 221 and a permanent magnet 222.
- the rotating shaft 221 is fixedly disposed at the center of the first end plate 11 and is rotatably connected to the inner stator assembly 21.
- the permanent magnet 222 is arranged in an annular shape along the outer ring of the inner stator assembly 21 and is fixedly connected to the first end plate 11.
- the rotating shaft 221, the permanent magnet 222 and the first end plate 11 can be an integrated structure, and the permanent magnet 222 is arranged in an annular shape along the outer ring of the inner stator assembly 21.
- the rotating shaft 221, the permanent magnet 222 and the first end plate 11 can be fixed by using the rotating shaft 221 and the permanent magnet 222 as inserts and forming them as one piece through insert injection molding, or by welding, bonding, screwing, etc. This is beneficial to improving the connection firmness of the rotating shaft 221, the permanent magnet 222 and the first end plate 11, and then making the crossflow fan wheel 10 rotate reliably under the action of the motor 20, thereby improving the rotation reliability of the crossflow fan wheel 10 and the driving efficiency of the motor 20.
- the first end plate 11 is provided with an embedding groove
- the outer rotor assembly 22 also includes a rotor end cover
- the rotating shaft 221 is fixedly arranged at the center of the rotor end cover
- the permanent magnet 222 is arranged in a ring around the rotating shaft 221 and is fixedly connected to the periphery of the rotor end cover
- the rotor end cover is embedded in the embedding groove, so that the connection firmness between the outer rotor assembly 22 and the first end plate 11 can be enhanced.
- the first end plate 11 and the outer rotor assembly 22 can be fixed by using the rotor end cover provided with the rotating shaft 221 and the permanent magnet 222 as an insert, and the insert can be integrally molded by injection molding.
- connection stability of the permanent magnet 222, the rotating shaft 221 and the first end plate 11 can be enhanced by the setting of the rotor end cover, and it is convenient and fast to produce; or, they can be fixed into a whole by welding, bonding, screwing, etc.
- the fan 100 further includes a peripheral component 30, which is disposed around the outer ring of the inner stator assembly 21 and fixedly connected to the first end plate 11.
- the permanent magnet 222 is disposed between the peripheral component 30 and the inner stator assembly 21, so that the permanent magnet 222 and other structures can be isolated. In the case of transportation and installation after demolding, the permanent magnet 222 can be effectively prevented from being hit to cause cracks or even breakage, which is conducive to extending the life of the permanent magnet 222.
- the peripheral component 30 can be injection molded together with the first end plate 11, and can also be injection molded together with the rotor end cover, which is conducive to simplifying the molding process of the relevant mold and facilitating the improvement of the versatility of the mold.
- the crossflow impeller 10, the rotor end cover and the peripheral parts 30 can all be injection molded using materials such as glass fiber reinforced AS, glass fiber reinforced ABS, glass fiber reinforced PP, etc., which facilitates rapid production and assembly.
- the peripheral component 30 is spaced apart from the permanent magnet 222.
- the peripheral component 30 is used to separate the permanent magnet 222 from other structures.
- the permanent magnet 222 can be effectively prevented from being hit and causing cracks or even breakage, which is conducive to extending the life of the permanent magnet 222.
- the peripheral component 30 with a larger diameter, that is, the versatility of its injection mold is strong, and the corresponding fan 100 can be formed by simply replacing the permanent magnet 222 of different sizes.
- the peripheral component 30 fits tightly with the permanent magnet 222.
- the permanent magnet 222 is fixedly connected to the peripheral component 30 and to the first end plate 11. This can increase the effective fixing area of the permanent magnet 222, thereby improving the connection firmness of the permanent magnet 222, thereby facilitating the transmission of large torque, and is suitable for the transmission of a large-size crossflow impeller 10.
- the peripheral member 30 includes a first section 311 and a second section 312 connected to each other.
- the first section 311 is fixedly connected to the first end plate 11 and is tightly fitted to the permanent magnet 222.
- the second section 312 is located above the first section 311 and is spaced apart from the permanent magnet 222. It can be understood that the setting of the peripheral member 30 can protect the permanent magnet 222 and extend the service life of the permanent magnet 222.
- the first section 311 and the second section 312 are parallel and staggered, that is, the first section 311 and the second section 312 are bent and connected, or parallel, and have different thicknesses in the radial direction of the rotating shaft 221, as shown in FIG. 2.
- the connection firmness between the permanent magnet 222 and the first end plate 11 can be increased to a certain extent.
- the second section 312 spaced apart from the upper portion of the permanent magnet 222 away from the first end plate 11, when the permanent magnet 222 is damaged, there is room for movement so that the staff can hold and disassemble the permanent magnet 222.
- the permanent magnet 222 is fixed by welding, bonding, or the like, there is room for movement so that the staff can hold and fix the permanent magnet 222. This can improve the convenience of disassembly and assembly of the permanent magnet 222.
- the peripheral member 30 includes a first folding section, a second folding section, and a transition section bent and connected between the first folding section and the second folding section, the first folding section is fixedly connected to the first end plate 11, the permanent magnet 222 is fixedly arranged at the connection between the first folding section and the transition section, and the second folding section is arranged on the side of the permanent magnet 222 away from the rotating shaft 221, so that the permanent magnet 222 can be protected and the permanent magnet 222 can be further fixed to the first end plate 11.
- the connection firmness between the peripheral member 30 and the first end plate 11 can be enhanced.
- connection between the first folding section and the transition section has greater structural strength and rigidity, and the permanent magnet 222 can be conveniently and reliably fixed, thereby achieving fixed assembly of the permanent magnet 222 .
- the peripheral part 30 is provided with a mounting groove
- the permanent magnet 222 includes a plug-in portion, which is inserted into the mounting groove. It can be understood that the mounting groove is opened at the connection between the first folding section and the transition section. After the permanent magnet 222 is inserted into the mounting groove through the plug-in portion, the remaining structure can be supported by the transition section, thereby enhancing the connection firmness and connection stability between the permanent magnet 222 and the peripheral part 30, effectively enhancing the large torque transmission, and being suitable for the transmission of the large-size crossflow wind wheel 10.
- each plug-in portion is arranged at intervals along the structure of the permanent magnet 222, and the mounting groove is provided corresponding to the plug-in portion, which can further enhance the connection firmness of the permanent magnet 222 and the peripheral part 30.
- the support section is provided with a mounting protrusion
- the permanent magnet 222 is provided with a plug-in hole. Through the cooperation of the mounting protrusion and the plug-in hole, the connection firmness of the permanent magnet 222 and the peripheral part 30 can also be improved.
- the peripheral component 30 includes the first section 311 and the second section 312
- the first section 311 and the second section 312 have different thicknesses in the radial direction, that is, the first section 311 is thicker than the second section 312
- the mounting groove can be provided on the end surface of the first section 311 facing the second section 312, and can also be fixed to the plug-in portion of the permanent magnet 222, thereby achieving the purpose of enhancing the connection firmness and connection stability between the permanent magnet 222 and the peripheral component 30.
- the mounting groove can be provided on the end surface of the first section 311 facing the permanent magnet 222, and can also be fixed to the plug-in portion of the permanent magnet 222, thereby achieving the purpose of enhancing the connection firmness and connection stability between the permanent magnet 222 and the peripheral component 30.
- the second folded segment is spaced apart from the permanent magnet 222, which can protect the permanent magnet 222 and facilitate the disassembly and assembly of the permanent magnet 222.
- the present application is not limited thereto, and in other embodiments, the second folded segment is fixedly connected to the permanent magnet 222.
- the inner stator assembly 21 includes a stator seat 211 and a bearing disposed in the stator seat 211, and the rotating shaft 221 is rotatably connected to the bearing.
- the crossflow impeller 10 can be reliably supported, so that the crossflow impeller 10 can rotate relative to the bearing through the rotating shaft 221, thereby reducing the friction coefficient in the transmission process, thereby reducing energy consumption.
- the outer circumferential surface of the stator seat 211 is convexly provided with a connection block 212, and the end surface of the base 40 facing the stator seat 211 is provided with a connection slot 42 adapted to the connection block 212, so that the stator seat 211 and the base 40 can be mutually engaged, thereby achieving a fixed connection between the inner stator assembly 21 and the base 40.
- the present application is not limited to this, and in other embodiments, the stator seat 211 and the base 40 can be fixed into a whole by a threaded connection, a screw buckle, or other connection methods.
- the rotating shaft 221, the permanent magnet 222 and the first end plate 11 are integrally formed by injection molding, that is, the rotating shaft 221 and the permanent magnet 222 are used as inserts, and an integrated structure of the first end plate 11, the rotating shaft 221 and the permanent magnet 222 is formed by integral injection molding of the inserts.
- the structure is simple, the molding is fast, and the rapid production and assembly are convenient.
- materials such as glass fiber reinforced AS, glass fiber reinforced ABS, glass fiber reinforced PP, etc. can be used for processing.
- the rotor end cover, the rotating shaft 221 and the permanent magnet 222 are injection molded at one time to form the outer rotor assembly 22, and the outer rotor assembly 22 is then injection molded with the first end plate 11 for a second time, that is, the rotating shaft 221 and the permanent magnet 222 are first used as inserts, and the outer rotor assembly 22 is formed by insert injection molding, and then the outer rotor assembly 22 is used as an insert, and the first end plate 11 and the rotating shaft 221 and the permanent magnet 222 are formed into an integrated structure by insert injection molding, wherein materials such as glass fiber reinforced AS, glass fiber reinforced ABS, glass fiber reinforced PP, etc. can be used for processing, which is convenient and fast to produce and assemble.
- the base 40 is provided with at least one connection portion 41, and the connection portions 41 are arranged along the circumference of the base 40, so that the base 40 can be assembled to a specified position by bolting, clamping, embedding, etc. through the connection portions 41. Since multiple connection portions 41 can be provided, and each connection portion 41 is arranged along the circumference of the base 40, it is convenient to improve the assembly stability of the base 40, thereby improving the assembly reliability and assembly stability of the fan 100, and at the same time, the multiple connection portions 41 can make the base 40 evenly stressed.
- the fan 100 also includes a volute assembly 50, and the connecting portion 41 is fixedly connected to the volute assembly 50.
- the crossflow wind wheel 10 also includes a second end plate 12 arranged opposite to the first end plate 11, and the second end plate 12 is rotatably installed in the volute assembly 50 through a shaft sleeve.
- the first end plate 11 and the outer rotor assembly 22 are an integral structure.
- the crossflow wind wheel 10 and the outer rotor assembly 22 are installed in the volute assembly 50 together, and are rotatably connected to the volute assembly 50 through the shaft sleeve, and the base 40 equipped with the inner stator assembly 21 is fixedly connected to the outer wall surface of the volute assembly 50 through the connecting portion 41.
- the inner stator assembly 21 passes through the volute assembly 50 and is connected to the rotating shaft 221 of the outer rotor assembly 22 through a bearing to complete the assembly of the motor 20 and the crossflow wind wheel 10.
- the crossflow impeller 10 is horizontally installed in the volute assembly 50, further reducing the overall height of the volute assembly 50, thereby reducing the overall height of the fan 100.
- the crossflow impeller 10 and the outer rotor assembly 22 are an integrated structure, further reducing the overall width of the volute assembly 50, thereby reducing the overall width of the fan 100. In this way, the outdoor unit equipped with the above-mentioned fan 100 can be miniaturized, which is suitable for various installation scenarios and convenient for users to install.
- the outer wall surface of the volute assembly 50 is provided with a mounting portion corresponding to the connecting portion 41, and the connecting portion 41 and the mounting portion can be fixed to each other by bolting, plugging, etc., so as to realize the assembly of the base 40 and the volute assembly 50.
- the present application is not limited to this, and in other embodiments, the base 40 can also be directly fixedly connected to the outdoor unit casing.
- the present application also proposes an outdoor unit, which includes a fan 100.
- the specific structure of the fan 100 refers to the above-mentioned embodiment. Since the outdoor unit adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.
- the fan 100 By adopting the above-mentioned fan 100, that is, the fan 100 is fixed in the casing of the outdoor unit, it is beneficial to further reduce the overall space occupied by the outdoor unit. At the same time, through the setting of the fan 100, the outdoor side heat exchanger 60 in the casing can be acted on, which can also improve the heat exchange efficiency of the outdoor unit and reduce the working noise of the outdoor unit.
- the present application also proposes an air conditioner, which includes an outdoor unit.
- the specific structure of the outdoor unit refers to the above-mentioned embodiment. Since the air conditioner adopts all the technical solutions of all the above-mentioned embodiments, it has at least all the beneficial effects brought by the technical solutions of the above-mentioned embodiments, which will not be described one by one here.
- the air conditioner includes an indoor unit and an outdoor unit.
- the indoor unit is provided with a compressor and an indoor heat exchanger.
- the compressor is connected to the outdoor heat exchanger 60 in the outdoor unit.
- the outdoor unit since the outdoor unit generally needs to be hung on a wall or window, if the outdoor unit is heavy, it is inconvenient for users to install and move it. Therefore, the compressor is moved to the indoor unit, thereby greatly reducing the space occupied and the overall weight of the outdoor unit, and reducing the difficulty of installing the outdoor unit.
- the indoor unit can be directly placed indoors, and universal wheels can be installed at the bottom of the indoor unit, thereby never being convenient for the installation of the indoor unit, and thus reducing the difficulty of installing the air conditioner. This allows individual users to install the air conditioner without the need for professional installers to come to the door for installation, thereby saving installation costs.
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
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- Combustion & Propulsion (AREA)
- Structures Of Non-Positive Displacement Pumps (AREA)
Abstract
一种风机(100)、室外机和空调器,风机(100)包括贯流风轮(10)、电机(20)以及底座(40),所述贯流风轮(10)包括第一端板(11);所述电机(20)包括内定子组件(21)和设于所述内定子组件(21)外圈的外转子组件(22),所述外转子组件(22)与所述第一端板(11)为一体结构,所述外转子组件(22)与所述内定子组件(21)转动连接;所述底座(40)与所述内定子组件(21)固定连接。
Description
相关申请
本申请要求于2022年9月28日申请的、申请号为202211194374.2的中国专利申请以及于2022年9月28日申请的、申请号为202222585595.4的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
本申请涉及空调设备技术领域,特别涉及一种风机、室外机和空调器。
在空调设备的技术领域中,需要利用风机作为动力源驱动气流,以将气流输送至预定位置。目前采用的风机通常将外转子电机固定在支架上,通过电机的外转子组件首先带动转轴旋转,进而带动风轮随之转动,该装配需求导致风机整体所占空间较大,电机装配过程复杂且噪音较高,极易影响整机安装以及用户的使用体验。
本申请的主要目的是提供一种风机,旨在减小风机所占空间,同时提升电机和贯流风轮的连接稳定性,降低噪音。
为实现上述目的,本申请提出的风机,包括:
贯流风轮,包括第一端板;
电机,包括内定子组件和设于所述内定子组件外圈的外转子组件,所述外转子组件与所述第一端板为一体结构,所述外转子组件与所述内定子组件转动连接;以及
底座,与所述内定子组件固定连接。
在一实施例中,所述外转子组件包括转轴和永磁体,所述转轴固设于所述第一端板中心,且与所述内定子组件可转动连接,所述永磁体沿所述内定子组件的外圈环形设置,并与所述第一端板固定连接。
在一实施例中,所述第一端板设有嵌槽,所述外转子组件还包括转子端盖,所述转轴固设于所述转子端盖中心,所述永磁体绕所述转轴环形设置,并与所述转子端盖的周缘固定连接,所述转子端盖嵌设于所述嵌槽。
在一实施例中,所述风机还包括外围件,所述外围件环设于所述内定子组件的外圈,并与所述第一端板固定连接,所述永磁体设于所述外围件和所述内定子组件之间。
在一实施例中,所述外围件与所述永磁体间隔设置;
或者,所述外围件与所述永磁体紧密贴合;
或者,所述外围件包括相连接的第一段和第二段,所述第一段与所述第一端板固定连接,且与所述永磁体紧密贴合,所述第二段位于所述第一段的上方,且与所述永磁体间隔设置。
在一实施例中,所述外围件包括第一折段、第二折段和折弯连接于所述第一折段和所述第二折段之间的过渡段,所述第一折段与所述第一端板固定连接,所述永磁体固设于所述第一折段和所述过渡段的连接处,所述第二折段设于所述永磁体远离所述转轴的一侧。
在一实施例中,所述外围件设有安装槽,所述永磁体包括插接部,所述插接部插设于所述安装槽;
和/或,所述第二折段与所述永磁体间隔设置。
在一实施例中,所述内定子组件包括定子座和设于定子座内的轴承,所述转轴与所述轴承转动连接。
在一实施例中,所述定子座的外周面凸设有连接卡块,所述底座面向所述定子座的端面设有与所述连接卡块相适配的连接卡槽。
在一实施例中,所述转轴、所述永磁体和所述第一端板注塑一体成型。
在一实施例中,所述转子端盖、所述转轴和所述永磁体一次注塑成型出所述外转子组件,所述外转子组件再与所述第一端板二次注塑成型。
在一实施例中,所述底座设有至少一个连接部,所述连接部沿所述底座周向排布设置。
在一实施例中,所述风机还包括蜗壳组件,所述连接部与所述蜗壳组件固定连接。
本申请还提出一种室外机,该室外机包括如上所述的风机。
本申请还提出一种空调器,该空调器包括如上所述的室外机。
本申请技术方案通过采用贯流风轮的第一端板和外转子组件为一体结构,能够简化电机和贯流风轮之间的装配结构,使得电机和贯流风轮间结构更为紧凑、连接更为牢固,从而缩小风机所占空间,有利于预留更多空间用于走管、走线等,提升空间利用率;同时,还能够提升电机和贯流风轮的连接稳定性,有利于提升电机的驱动可靠性和驱动高效性,降低噪音。此外,电机的内定子组件与底座固定连接,方便风机整体的装配,以及更为稳定地支撑外转子组件和贯流风轮,从而提升贯流风轮旋转的可靠性。同时,还可通过分离内定子组件和外转子组件,使得外转子组件和贯流风轮的结合体、内定子组件和底座的结合体相互分离,方便拆装和维护。
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图示出的结构获得其他的附图。
图1为本申请风机一实施例的结构示意图;
图2为图1中风机的侧视图;
图3为图2中风机的剖视图;
图4为底座和蜗壳组件的装配示意图。
附图标号说明:
标号 | 名称 | 标号 | 名称 |
100 | 风机 | 222 | 永磁体 |
10 | 贯流风轮 | 30 | 外围件 |
11 | 第一端板 | 311 | 第一段 |
12 | 第二端板 | 312 | 第二段 |
20 | 电机 | 40 | 底座 |
21 | 内定子组件 | 41 | 连接部 |
211 | 定子座 | 42 | 连接卡槽 |
212 | 连接卡块 | 50 | 蜗壳组件 |
22 | 外转子组件 | 60 | 室外侧换热器 |
221 | 转轴 |
本申请目的的实现、功能特点及优点将结合实施例,参照附图做进一步说明。
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
在本申请中,除非另有明确的规定和限定,术语“连接”、“固定”等应做广义理解,例如,“固定”可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
需要说明,若本申请实施例中有涉及方向性指示(诸如上、下、左、右、前、后……),则该方向性指示仅用于解释在某一特定姿态(如附图所示)下各部件之间的相对位置关系、运动情况等,如果该特定姿态发生改变时,则该方向性指示也相应地随之改变。
另外,若本申请实施例中有涉及“第一”、“第二”等的描述,则该“第一”、“第二”等的描述仅用于描述目的,而不能理解为指示或暗示其相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。另外,全文中出现的“和/或”的含义为,包括三个并列的方案,以“A和/或B为例”,包括A方案,或B方案,或A和B同时满足的方案。另外,各个实施例之间的技术方案可以相互结合,但是必须是以本领域普通技术人员能够实现为基础,当技术方案的结合出现相互矛盾或无法实现时应当认为这种技术方案的结合不存在,也不在本申请要求的保护范围之内。
本申请提出一种风机100。
参照图1至4,在本申请实施例中,该风机100包括贯流风轮10、电机20以及底座40,贯流风轮10包括第一端板11;电机20包括内定子组件21和设于所述内定子组件21外圈的外转子组件22,所述外转子组件22与所述第一端板11为一体结构,所述外转子组件22与所述内定子组件21转动连接;底座40与所述内定子组件21固定连接。
现有技术中的电机20固定在支架上,通过电机20的外转子组件22首先带动转轴221旋转,进而通过转轴221带动风轮随之转动,其中,电机20与风轮之间留有安装间隙,导致风机100整体所占空间较大,同时零部件较大,装配繁杂,容易影响风机100的装配效率和使用效果。
在本方案中,相较于轴流风轮、离心风轮,贯流风轮10具有结构紧凑、风量大、送风平稳以及噪声低等特点,因而采用贯流风轮10能够增大气流流速、缩小占地空间而满足使用需求,其中,贯流风轮10包括第一端板11,通过将第一端板11和外转子组件22一体化设置,能够进一步简化电机20和贯流风轮10之间的装配结构,进而使电机20和贯流风轮10结构更为紧凑、连接更为牢固,从而缩小风机100所占空间,有利于预留更多空间用于走管、走线等,提升空间利用率;同时,还能够提升电机20和贯流风轮10的连接稳定性,有利于有效提升能效,降低噪音。
第一端板11和外转子组件22为一体结构,可以通过注塑一体成型、焊接、嵌接等方式使得第一端板11和外转子组件22结构紧凑,连接牢固,从而提升风机100整体结构的稳定性和运行的可靠性。
电机20还包括内定子组件21,外转子组件22设于内定子组件21外圈,换言之,接通电源后,可以使外转子组件22绕内转子组件进行旋转运动,由于外转子组件22与第一端板11为一体结构,进而能够直接带动贯流风轮10一同旋转,而平稳送风,增强传动性能,降低能耗,提升电机20的驱动可靠性和驱动高效性。
底座40与内定子组件21固定连接,如此设置,可以通过底座40装配至室外机,既能够保证内定子组件21和底座40相互固定成一整体,通过驱使外转子组件22旋转而带动贯流风轮10转动,还能够将风机100固定在室外机内,实现风机100的散热作用。此外,底座40和内定子组件21的结合体能够更为稳定地支撑外转子组件22和贯流风轮10,提升贯流风轮10旋转的可靠性,同时,还可通过分离内定子组件21和外转子组件22,使得外转子组件22和贯流风轮10的结合体、内定子组件21和底座40的结合体相互分离,方便拆装和维护。
本申请技术方案通过采用贯流风轮10的第一端板11和外转子组件22为一体结构,能够简化电机20和贯流风轮10之间的装配结构,使得电机20和贯流风轮10间结构更为紧凑、连接更为牢固,从而缩小风机100所占空间,有利于预留更多空间用于走管、走线等,提升空间利用率;同时,还能够提升电机20和贯流风轮10的连接稳定性,有利于提升电机20的驱动可靠性和驱动高效性,降低噪音。此外,电机20的内定子组件21与底座40固定连接,方便风机100整体的装配,以及更为稳定地支撑外转子组件22和贯流风轮10,从而提升贯流风轮10旋转的可靠性。同时,还可通过分离内定子组件21和外转子组件22,使得外转子组件22和贯流风轮10的结合体、内定子组件21和底座40的结合体相互分离,方便拆装和维护。
参照图2,在一实施例中,外转子组件22包括转轴221和永磁体222,转轴221固设于第一端板11中心,且与内定子组件21可转动连接,永磁体222沿内定子组件21的外圈环形设置,并与第一端板11固定连接,如此设置,可以使转轴221、永磁体222与第一端板11为一体结构,而永磁体222沿内定子组件21的外圈环形设置,便于接通电源后,在内定子组件21和永磁体222的相互作用下,通过转轴221和永磁体222与第一端板11的固定连接,能够可靠驱动贯流风轮10旋转。
转轴221、永磁体222与第一端板11的固定,可以将转轴221和永磁体222作为嵌件,通过嵌件注塑一体成型,或者,通过焊接、粘接、旋接等方式固定成一整体,有利于提升转轴221、永磁体222和第一端板11的连接牢固性,进而使贯流风轮10在电机20的作用下可靠旋转,从而提升贯流风轮10的旋转可靠性和电机20的驱动高效性。
在一实施例中,第一端板11设有嵌槽,外转子组件22还包括转子端盖,转轴221固设于转子端盖中心,永磁体222绕转轴221环形设置,并与转子端盖的周缘固定连接,转子端盖嵌设于嵌槽,如此可以增强外转子组件22和第一端板11的连接牢固性。
具体地,通过转子端盖嵌设于嵌槽,有利于增大第一端板11和转子端盖的有效接触面积,既能使贯流风轮10与外转子组件22结构更为紧凑,从而缩小风机100所占空间,还能够进一步提升贯流风轮10与外转子组件22的连接牢固性,从而提升贯流风轮10的转动可靠性和电机20的驱动高效性。其中,第一端板11、外转子组件22的固定,可以将设有转轴221、永磁体222的转子端盖作为嵌件,通过嵌件注塑一体化成型,如此可以通过转子端盖的设置,增强永磁体222、转轴221与第一端板11的连接稳定性,且方便快速生产;或者,通过焊接、粘接、旋接等方式固定成一整体。
在一实施例中,风机100还包括外围件30,外围件30环设于内定子组件21的外圈,并与第一端板11固定连接,永磁体222设于外围件30和内定子组件21之间,如此可以隔离开永磁体222和其他结构,在出模后的搬运、安装等情况下,能够有效防止永磁体222受到碰撞导致产生裂纹,甚至断裂等风险,有利于延长永磁体222的寿命。其中,外围件30可随第一端板11一同注塑成型,也可以随转子端盖一同注塑成型,有利于简化相关模具的成型工艺,同时便于提升模具的通用性。
具体地,贯流风轮10、转子端盖和外围件30均可采用例如玻璃纤维增强AS、玻璃纤维增强ABS、玻璃纤维增强PP等材料注塑成型,方便快速生产、组装。
在一实施例中,外围件30与永磁体222间隔设置,此时外围件30用来隔离开永磁体222和其他结构,在出模后的搬运、安装等情况下,能够有效防止永磁体222受到碰撞导致产生裂纹,甚至断裂等风险,有利于延长永磁体222的寿命。此外,通过设置较大直径的外围件30,即其注塑模具的通用性强,只需更换不同尺寸的永磁体222,便可形成相应的风机100。
在一实施例中,外围件30与永磁体222紧密贴合,此时永磁体222与外围件30固定连接,且与第一端板11固定连接,如此可以增大永磁体222的有效固定面积,进而提升永磁体222的连接牢固性,从而方便大扭矩的传递,适用于大尺寸贯流风轮10的传动。
在一实施例中,外围件30包括相连接的第一段311和第二段312,第一段311与第一端板11固定连接,且与永磁体222紧密贴合,第二段312位于第一段311的上方,且与永磁体222间隔设置,可以理解的,外围件30的设置,能够保护永磁体222而延长永磁体222的使用寿命,而第一段311和第二段312平行且错位设置,即第一段311和第二段312折弯连接,或者平行,且在转轴221的径向上厚度不同,如图2所示,通过第一段311与永磁体222靠近第一端板11的下部固定连接,能够在一定程度上增大永磁体222与第一端板11的连接牢固性,通过第二段312与永磁体222远离第一端板11的上部间隔设置,当永磁体222出现受损时,留有活动空间使得工作人员能够握持并拆卸永磁体222,同理,当永磁体222通过焊接、粘接等方式进行固定时,留有活动空间使得工作人员能够握持并固定永磁体222,如此能够提升永磁体222的拆装便利性。
在一实施例中,外围件30包括第一折段、第二折段和折弯连接于第一折段和第二折段之间的过渡段,第一折段与第一端板11固定连接,永磁体222固设于第一折段和过渡段的连接处,第二折段设于永磁体222远离转轴221的一侧,如此既可以保护永磁体222,还能够进一步固定永磁体222于第一端板11。同时,能够增强外围件30与第一端板11的连接牢固性。
具体地,第一折段和过渡段的连接处具有较大的结构强度和刚度,方便且可靠固定永磁体222,实现永磁体222的固定装配。
在一实施例中,外围件30设有安装槽,永磁体222包括插接部,插接部插设于安装槽,可以理解的,安装槽开设于第一折段和过渡段的连接处,永磁体222通过插接部插设于安装槽后,其余部分结构可通过过渡段进行支撑,从而增强永磁体222与外围件30的连接牢固性和连接稳定性,有效增强大扭矩传递,适用于大尺寸贯流风轮10的传动。其中,插接部可设置有多个,各插接部沿永磁体222的结构间隔排布,安装槽对应插接部设置,能够进一步增强永磁体222与外围件30的连接牢固性。当然本申请不限于此,于其他实施例中,支撑段设有安装凸部,永磁体222设有插接孔,通过安装凸部与插接孔的配合,同样能够提升永磁体222与外围件30的连接牢固性。
同理,当外围件30包括第一段311和第二段312时,由于第一段311和第二段312在径向上厚度不同,即第一段311较第二段312厚,因而安装槽可设于第一段311面向第二段312的端面,同样能够与永磁体222的插接部相互固定,进而达到增强永磁体222与外围件30的连接牢固性和连接稳定性的目的。或者,安装槽可设于第一段311面向永磁体222的端面,同样能够与永磁体222的插接部相互固定,进而达到增强永磁体222与外围件30的连接牢固性和连接稳定性的目的。
在一实施例中,第二折段与永磁体222间隔设置,如此设置,能够保护永磁体222,且方便永磁体222的拆装。当然本申请不限于此,于其他实施例中,第二折段与永磁体222固定连接。
在一实施例中,内定子组件21包括定子座211和设于定子座211内的轴承,转轴221与轴承转动连接,通过轴承的设置,能够可靠支撑贯流风轮10,使贯流风轮10能够通过转轴221相对于轴承进行旋转,降低传动过程中的摩擦系数,从而降低能耗。
在一实施例中,定子座211的外周面凸设有连接卡块212,底座40面向定子座211的端面设有与连接卡块212相适配的连接卡槽42,如此可以使定子座211和底座40相互卡接,进而实现内定子组件21和底座40的固定连接。当然本申请不限于此,于其他实施例中,定子座211和底座40间可以通过螺纹连接、旋扣等连接方式固定成一整体。
在一实施例中,转轴221、永磁体222和第一端板11注塑一体成型,即以转轴221和永磁体222作为嵌件,通过嵌件注塑一体成型形成第一端板11和转轴221、永磁体222的一体化结构,结构简单,成型快速,方便快速生产、组装,其中,可采用例如玻璃纤维增强AS、玻璃纤维增强ABS、玻璃纤维增强PP等材料进行加工。
在一实施例中,转子端盖、转轴221和永磁体222一次注塑成型出外转子组件22,外转子组件22再与第一端板11二次注塑成型,即先以转轴221和永磁体222作为嵌件,通过嵌件注塑一体成型形成外转子组件22,再将外转子组件22作为嵌件,通过嵌件注塑一体成型形成第一端板11和转轴221、永磁体222的一体化结构,其中,可采用例如玻璃纤维增强AS、玻璃纤维增强ABS、玻璃纤维增强PP等材料进行加工,方便快速生产、组装。
在一实施例中,底座40设有至少一个连接部41,连接部41沿底座40周向排布设置,如此可以通过连接部41,将底座40通过栓接、卡接、嵌接等方式装配至指定位置。由于可设置多个连接部41,且各连接部41沿底座40周向排布设置,便于提升底座40的装配稳定性,进而提升风机100的装配可靠性和装配稳定性,同时还能够通过多个连接部41使得底座40受力均匀。
在一实施例中,风机100还包括蜗壳组件50,连接部41与蜗壳组件50固定连接,可以理解的,贯流风轮10还包括与第一端板11相对设置的第二端板12,第二端板12通过轴套转动安装于蜗壳组件50内,第一端板11与外转子组件22为一体结构,此时贯流风轮10与外转子组件22一同安装在蜗壳组件50内,且通过轴套与蜗壳组件50转动连接,而装配有内定子组件21的底座40则通过连接部41与蜗壳组件50的外壁面固定连接,内定子组件21穿过蜗壳组件50,并通过轴承与外转子组件22的转轴221相连接,以完成电机20和贯流风轮10的装配。
贯流风轮10呈卧式安装于蜗壳组件50内,进一步降低蜗壳组件50的整体高度,从而使风机100的整体高度降低,而贯流风轮10与外转子组件22为一体结构,进一步降低蜗壳组件50的整体宽度,从而使风机100的整体宽度降低,如此能够实现装配有上述风机100的室外机小型化,有利于适用多种安装场景,方便用户安装。
具体地,蜗壳组件50的外壁面设有对应连接部41的安装部,连接部41和安装部可以通过栓接、插接等连接方式相互固定,进而实现底座40与蜗壳组件50的装配。当然本申请不限于此,于其他实施例中,底座40还可以直接与室外机机壳固定连接。
本申请还提出一种室外机,该室外机包括风机100,该风机100的具体结构参照上述实施例,由于本室外机采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。
通过采用上述风机100,即室外机的机壳内固定有所述风机100,有利于进一步缩小室外机整体所占空间,同时通过风机100的设置,对机壳内的室外侧换热器60作用,还能够提高室外机的换热效率,降低室外机的工作噪音。
本申请还提出一种空调器,该空调器包括室外机,该室外机的具体结构参照上述实施例,由于本空调器采用了上述所有实施例的全部技术方案,因此至少具有上述实施例的技术方案所带来的所有有益效果,在此不再一一赘述。
空调器包括室内机和室外机,室内机中设置有压缩机和室内侧换热器,压缩机连通室外机内的室外侧换热器60。具体地,因室外机一般需要悬挂于墙体或者窗边,若室外机重量较大,不方便用户安装和移动,故将压缩机挪至室内机中,从而大大减少了室外机的占地空间和整体重量,并降低室外机安装难度,相对室外机的安装,室内机可以直接放置在室内,并可于室内机的底部安装万向轮,从而从未方便室内机的安装,进而使得空调器的安装难度降低。使得用户个人也可实现空调的安装,无需专业的安装人士上门安装,从而节约安装成本。
以上所述仅为本申请的可选实施例,并非因此限制本申请的专利范围,凡是在本申请的发明构思下,利用本申请说明书及附图内容所作的等效结构变换,或直接/间接运用在其他相关的技术领域均包括在本申请的专利保护范围内。
Claims (15)
- 一种风机,包括:贯流风轮,包括第一端板;电机,包括内定子组件和设于所述内定子组件外圈的外转子组件,所述外转子组件与所述第一端板为一体结构,所述外转子组件与所述内定子组件转动连接;以及底座,与所述内定子组件固定连接。
- 如权利要求1所述的风机,其中,所述外转子组件包括转轴和永磁体,所述转轴固设于所述第一端板中心,且与所述内定子组件可转动连接,所述永磁体沿所述内定子组件的外圈环形设置,并与所述第一端板固定连接。
- 如权利要求2所述的风机,其中,所述第一端板设有嵌槽,所述外转子组件还包括转子端盖,所述转轴固设于所述转子端盖中心,所述永磁体绕所述转轴环形设置,并与所述转子端盖的周缘固定连接,所述转子端盖嵌设于所述嵌槽。
- 如权利要求2所述的风机,其中,所述风机还包括外围件,所述外围件环设于所述内定子组件的外圈,并与所述第一端板固定连接,所述永磁体设于所述外围件和所述内定子组件之间。
- 如权利要求4所述的风机,其中,所述外围件与所述永磁体间隔设置;或者,所述外围件与所述永磁体紧密贴合;或者,所述外围件包括相连接的第一段和第二段,所述第一段与所述第一端板固定连接,且与所述永磁体紧密贴合,所述第二段位于所述第一段的上方,且与所述永磁体间隔设置。
- 如权利要求4所述的风机,其中,所述外围件包括第一折段、第二折段和折弯连接于所述第一折段和所述第二折段之间的过渡段,所述第一折段与所述第一端板固定连接,所述永磁体固设于所述第一折段和所述过渡段的连接处,所述第二折段设于所述永磁体远离所述转轴的一侧。
- 如权利要求6所述的风机,其中,所述外围件设有安装槽,所述永磁体包括插接部,所述插接部插设于所述安装槽;和/或,所述第二折段与所述永磁体间隔设置。
- 如权利要求2所述的风机,其中,所述内定子组件包括定子座和设于定子座内的轴承,所述转轴与所述轴承转动连接。
- 如权利要求8所述的风机,其中,所述定子座的外周面凸设有连接卡块,所述底座面向所述定子座的端面设有与所述连接卡块相适配的连接卡槽。
- 如权利要求2所述的风机,其中,所述转轴、所述永磁体和所述第一端板注塑一体成型。
- 如权利要求3所述的风机,其中,所述转子端盖、所述转轴和所述永磁体一次注塑成型出所述外转子组件,所述外转子组件再与所述第一端板二次注塑成型。
- 如权利要求1所述的风机,其中,所述底座设有至少一个连接部,所述连接部沿所述底座周向排布设置。
- 如权利要求12所述的风机,其中,所述风机还包括蜗壳组件,所述连接部与所述蜗壳组件固定连接。
- 一种室外机,其中,包括如权利要求1至13中任一项所述的风机。
- 一种空调器,其中,包括如权利要求14所述的室外机。
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