WO2024060396A1 - 一种整体式sc连接器与使用方法 - Google Patents

一种整体式sc连接器与使用方法 Download PDF

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Publication number
WO2024060396A1
WO2024060396A1 PCT/CN2022/133983 CN2022133983W WO2024060396A1 WO 2024060396 A1 WO2024060396 A1 WO 2024060396A1 CN 2022133983 W CN2022133983 W CN 2022133983W WO 2024060396 A1 WO2024060396 A1 WO 2024060396A1
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WO
WIPO (PCT)
Prior art keywords
optical port
seat
integrated optical
limiting
integral
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Application number
PCT/CN2022/133983
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English (en)
French (fr)
Inventor
罗耀新
莘雪成
吴恢鹏
宋梦洋
宋蓓莉
全本庆
Original Assignee
武汉光迅科技股份有限公司
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Application filed by 武汉光迅科技股份有限公司 filed Critical 武汉光迅科技股份有限公司
Publication of WO2024060396A1 publication Critical patent/WO2024060396A1/zh

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    • GPHYSICS
    • G02OPTICS
    • G02BOPTICAL ELEMENTS, SYSTEMS OR APPARATUS
    • G02B6/00Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
    • G02B6/24Coupling light guides
    • G02B6/36Mechanical coupling means
    • G02B6/38Mechanical coupling means having fibre to fibre mating means
    • G02B6/3807Dismountable connectors, i.e. comprising plugs
    • G02B6/381Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres
    • G02B6/3825Dismountable connectors, i.e. comprising plugs of the ferrule type, e.g. fibre ends embedded in ferrules, connecting a pair of fibres with an intermediate part, e.g. adapter, receptacle, linking two plugs

Definitions

  • the present invention relates to the technical field of optical devices, specifically an integral SC connector and a method of using it.
  • SC connector Quadre Connector connectors adopt a split structure.
  • the two split optical port sockets are connected and fixed through ultrasonic melting.
  • the SC connector is a device for detachable connection between optical fibers. It is a device that connects optical fibers. The two end faces are precisely butted together so that the light energy output by the transmitting fiber can be coupled to the receiving fiber to the maximum extent; the SC connector is directly plugged and unplugged, making it easy to use.
  • Existing SC connectors generally include two separate optical port seats.
  • the standard SC ceramic sleeve is first installed into the middle piece, and then the optical port seats are put on both ends to align and ultrasonic melting and welding are performed to fix them together. It is difficult to align the optical port seats at both ends, and misalignment may occur, causing the internal ceramic sleeve to rupture; there may also be a risk of fracture in the welding joint of subsequent ultrasonic welding; the ultrasonic welding process is complex, requires special equipment, and the production cost is high.
  • the technical problem to be solved by the present invention is how to avoid the risk of damage to the ceramic sleeve due to difficulty in aligning the optical port seats, and at the same time avoid using ultrasonic welding to connect the optical port seats.
  • the present invention adopts the following technical solutions.
  • the first aspect is an integral SC connector, including: an integrated optical port socket, two middle pieces and a ceramic sleeve, wherein:
  • the middle piece includes a limiting seat and a socket, and the socket is provided on the limiting seat;
  • the socket is used for SC jumper insertion
  • the limiting seat of one of the middle pieces fits the limiting seat of the other middle piece, and the sockets of the two middle pieces are in contact with each other to realize the assembly of the two middle pieces;
  • An assembly groove is provided in the middle of the integrated optical port seat
  • the assembly groove cooperates with the spliced limiting seat to fix the two assembled intermediate pieces inside the integrated optical port seat;
  • the ceramic sleeve is disposed inside the sockets of the two spliced intermediate pieces, and is used to transmit optical signals from the SC jumper in the two butted sockets.
  • the limiting seat is provided with a first boss and a second boss, wherein:
  • a first boss is provided on the limit seat, and the first boss is provided on one side of the limit seat;
  • Two second bosses are provided on the limiter seat, and the two second bosses are provided on the other side of the limiter seat, and there is a gap between the two second bosses, wherein the second bosses are The size of the interval matches the size of the first boss;
  • the first boss of one of the middle pieces is inserted into the two second bosses of the other middle piece.
  • the bosses and abutting with the inner sides of the two second bosses of the other intermediate piece the splicing of the two limiting seats is realized.
  • the integrated optical port base also includes a buckle plate, wherein:
  • the buckle plate is used to cooperate with the slot at the bottom of the integrated optical port seat, thereby providing bottom support for the middle piece inside the integrated optical port seat;
  • a third limiting platform is provided on both sides of the gusset plate, and notches are provided on both sides of the slot;
  • the length of the third limiting platform gradually increases from top to bottom, and one side of the third limiting platform is an inclined surface, and a fifth limiting platform is provided on one side of the notch; when the buckle plate and When the slot at the bottom of the integrated optical port seat matches, the third limiting platform slides into the slot along the inclined surface, and connects the lower end of the third limiting platform with the fifth The upper ends of the limiting tables are in contact with each other to complete the relative fixation between the buckle plate and the integrated optical port seat;
  • the slot is used for the assembled middle piece to pass through, so as to realize the disassembly and installation between the middle piece and the integrated optical port seat.
  • an assembly groove is provided at the middle position inside the integrated optical port base, which specifically includes:
  • the assembly groove is provided in the middle position of the integrated optical port seat, and openings are left at the bottom ends of both sides of the integrated optical port seat;
  • the opening is used for the spliced limit seat to be inserted into the assembly groove until the upper surface of the spliced limit seat abuts the assembly groove on the inner upper surface of the optical port seat to complete the assembly groove and The fit between the assembled middle pieces is fixed.
  • the integrated SC connector further comprises a fixing member, a first groove is provided on the buckle plate, a second groove is provided on the side of the integrated optical port seat, and a fourth limit platform is provided on the surface of each second groove;
  • the fixing member comprises a bottom plate and a clamping plate, wherein the clamping plates are arranged at two ends of the bottom plate and are provided with openings;
  • the bottom plate is accommodated in the first groove
  • the clamping plate is accommodated in the second groove, and the fourth limiting platform is inserted into the opening to fix the clamping plate on the integrated optical port base through the fixing member.
  • the fixing member also includes pins
  • the pins are arranged on the base plate;
  • the pins are used to connect with the PCB board to realize the positioning and fixation of the integral SC connector on the PCB board.
  • the middle piece further includes at least two fixed buckles, which are provided on the limiting seat and surround the periphery of the socket;
  • a hook is provided at the top of the fixed buckle
  • the fixing buckle is used to abut the hook with the limiting platform on the periphery of the SC jumper when the SC jumper is inserted into the socket, thereby fixing the SC jumper.
  • a preset space is reserved between two sides of the middle piece and the inner wall of the integrated optical port seat;
  • the preset space is used to provide an escape space for the fixed buckle squeezed out by the SC jumper when the SC jumper is inserted into the socket.
  • the cylindrical cavity is used to accommodate the ceramic sleeve when the two intermediate pieces are assembled
  • the cylindrical cavity is provided with a stop near the port, and the diameter of the stop is smaller than the cross-sectional diameter of the ceramic sleeve;
  • the stopper When the ceramic sleeve is disposed in the cylindrical cavity, the stopper is used to abut against the ceramic sleeve to prevent the ceramic sleeve from slipping out of the cylindrical cavity.
  • the second aspect is a method of using an integral SC connector.
  • the method of use is applied to the integral SC connector described in the above technical solution.
  • the method of use includes:
  • the ceramic sleeve is disposed in a cylindrical cavity of one of the intermediate pieces
  • the two intermediate pieces are assembled through splicing between the limiting seats;
  • the assembly groove of the integrated optical port seat matches the spliced limiting seat to fix the assembled intermediate piece inside the integrated optical port seat;
  • the buckle plate cooperates with the slot at the bottom of the integrated optical port seat, thereby providing support for the middle piece inside the integrated optical port seat.
  • the bottom plate cooperates with the first groove of the gusset plate to realize the fixation of the fixing member on the gusset plate;
  • the clamping plate cooperates with the second groove of the integrated optical port seat,
  • the opening cooperates with the fourth limiting platform provided on the second groove to achieve relative fixation between the fixing member and the integrated optical port base.
  • the pins are connected to the PCB board to realize the positioning and fixation of the integral SC connector on the PCB board.
  • the present invention provides an integrated SC connector and a method of use, wherein an integrated optical port seat is used to accommodate and fix the spliced middleware, and the SC jumper can be connected by inserting it into the socket of the corresponding middleware.
  • the integrated optical port seat does not require an ultrasonic welding process, thereby avoiding the risk of breakage of the SC connector.
  • Figure 1 is an exploded view of an integral SC connector provided by an embodiment of the present invention
  • Figure 2 is a schematic structural diagram of the middleware of an integral SC connector provided by an embodiment of the present invention.
  • Figure 3 is a schematic structural diagram of the middle part of an integrated SC connector after assembly according to an embodiment of the present invention.
  • Figure 4 is a schematic structural diagram of a buckle plate and an integrated optical port socket of an integrated SC connector provided by an embodiment of the present invention
  • Figure 5 is a schematic structural diagram of a buckle plate of an integral SC connector provided by an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of another buckle plate of an integral SC connector provided by an embodiment of the present invention.
  • FIG. 7 is a schematic structural diagram of the buckle plate and the integrated optical port socket of another integrated SC connector provided by an embodiment of the present invention.
  • FIG. 8 is a schematic structural diagram of another buckle plate and integrated optical port socket of an integrated SC connector provided by an embodiment of the present invention.
  • Figure 9 is a schematic structural diagram of an integrated optical port socket of an integrated SC connector provided by an embodiment of the present invention.
  • Figure 10 is a bottom view of an integrated optical port socket of an integrated SC connector provided by an embodiment of the present invention.
  • Figure 11 is a schematic structural diagram of a fixed buckle of an integral SC connector provided by an embodiment of the present invention.
  • Figure 12 is a schematic structural diagram of a fixed buckle and an integrated optical port socket of an integral SC connector provided by an embodiment of the present invention
  • Figure 13 is a schematic structural diagram of the middleware of an integral SC connector provided by an embodiment of the present invention.
  • Figure 14 is a cross-sectional view of the middle piece of an integral SC connector provided by an embodiment of the present invention.
  • Figure 15 is a cross-sectional view of the middle part of an integral SC connector provided by an embodiment of the present invention after assembly;
  • Figure 16 is a schematic structural diagram of the integrated optical port seat and the abutment ramp in the buckle plate of an integral SC connector provided by an embodiment of the present invention
  • Figure 17 is a right view of an integral SC connector provided by an embodiment of the present invention.
  • Figure 18 is a right view of another integral SC connector provided by an embodiment of the present invention.
  • the terms “inside”, “outer”, “longitudinal”, “transverse”, “upper”, “lower”, “top”, “bottom”, etc. indicate an orientation or positional relationship based on the drawings.
  • the illustrated orientation or positional relationship is only for convenience of describing the present invention and does not require that the present invention must be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
  • Embodiment 1 of the present invention proposes an integrated SC connector
  • the integral SC connector includes: an integrated optical port base 1, a middle piece 2, a ceramic sleeve 3 and a buckle plate 12, in which:
  • the middle piece 2 includes a limiting seat 21 and a socket 22.
  • the socket 22 is provided on the limiting seat 21; in an optional embodiment, the socket 22 is provided in the middle of the limiting seat 21. area, the socket 22 is perpendicular to the plane where the limiting seat 21 is located.
  • the socket 22 is used for inserting the SC jumper.
  • the limiting seat 21 is used to fit with the limiting seat 21 of another middle piece 2 to splice the two middle pieces 2 and ensure that the sockets 22 of the two middle pieces 2 are connected to each other to realize the assembly of the two middle pieces 2; wherein, after the limiting seats 21 of the two middle pieces 2 are fitted together, the openings of the two sockets 22 overlap with each other, which can also be understood as that the axes of the two sockets 22 are on the same straight line.
  • the integrated optical port base 1 is provided with an assembly groove 11 inside, wherein the assembly groove 11 is provided at the middle position of the integrated optical port base 1;
  • the assembly groove 11 is used to accommodate the two spliced limiting seats 21, and fix the two assembled intermediate pieces 2 inside the integrated optical port seat 1; it can be understood that the width of the assembly groove 11 is slightly larger than twice the width of the limiting seat 21.
  • the ceramic sleeve 3 is disposed inside the sockets 22 of the two spliced intermediate pieces 2, and is used to transmit the optical signal from the SC jumper in the two butted sockets 22.
  • an integral SC connector includes two middle pieces 2, one middle piece 2 corresponding to one SC jumper; the limiting seat 21 is in the shape of a rectangular parallelepiped, the socket 22 is in the shape of a cylinder, and the socket 22 is arranged vertically on the limiting seat 21; the cylindrical cavity in the socket 22 is adapted to the size of the SC jumper for insertion of the SC jumper; when the two middleware 2 are inserted into the corresponding SC jumper, the optical fiber end face of the SC jumper is at Ceramic sleeve 3 is connected.
  • the two middle pieces 2 are assembled and set in an integrated optical port seat 1.
  • the assembled middle piece 2 is fixed through the integrated optical port base 1.
  • the SC jumper is inserted into the socket 22, it is fixed by the fixing buckle 25 on the middle piece 2. Realize the fixed docking of two SC jumpers.
  • the existing SC connector is connected to two intermediate pieces through two separate optical port seats.
  • the two middle pieces are provided with ceramic sleeves, and the two optical port seats are welded together through ultrasonic welding. Therefore, It needs to be equipped with ultrasonic welding equipment, which is costly. Moreover, during the welding process, the two butt optical ports are not easy to align, which may cause damage to the ceramic sleeve, making the existing SC connector prone to breakage;
  • the two middle pieces 2 are assembled together in advance to form a component, and then the component is fixed to the integrated optical port base 1 through the assembly groove 11.
  • This embodiment provides an integrated optical port base 1 to accommodate the fixed and spliced components.
  • the middleware 2 and SC jumper can be connected by inserting the corresponding middleware 2 through the two end faces of the integrated optical port holder 1.
  • the integrated optical port holder 1 avoids the damage of the ceramic sleeve caused by uneven docking of conventional optical port sockets. At the same time, There is also no need to use ultrasonic welding processes.
  • the two edges of the limiting seat 21 are respectively provided with a first boss 23 and a second boss. 24, wherein the first boss 23 is provided at the middle position on one side of the limiting seat 21; the second boss 24 is provided at both ends on the other side of the limiting seat 21; specifically , a first boss 23 is provided on one side of the limit seat 21, and the first boss 23 is provided at the middle position of the corresponding side; two second bosses 23 are provided on the other side of the limit seat 21.
  • the boss 24 and the two second bosses 24 are respectively arranged at two ends of the corresponding sides, wherein the size of the interval between the two second bosses 24 matches the size of the first boss 23 .
  • the first boss 23 of one middle piece 2 is used to insert the other middle piece. 2, and abuts with the inside of the two second bosses 24 of the other intermediate piece 2 to realize the splicing of the two limiting seats 21.
  • the height of the top surface of the first boss 23 relative to the limit seat 21 is H1
  • the height of the top surface of the second boss 24 relative to the limit seat 21 is H1.
  • H2 where H1 and H2 are equal
  • H1 (H2) is equal to the thickness D of the limiting seat 21.
  • the first boss 23 and the second boss 24 not only have the function of engaging and fixing, but also have the function of positioning, which can guide the two limit seats to be aligned.
  • the alignment method is simple and dislocation is unlikely to occur.
  • the two middle parts are spliced together by matching structural parts without the need for ultrasonic welding, which can reduce the complexity of the process, eliminate the risk of fracture at the ultrasonic welding joint, and improve reliability.
  • the first boss 23 and the second boss 24 are both in the shape of a rectangular parallelepiped and protrude from the surface and side of the limit seat 21; the two third bosses of the limit seat 21 are The space between the two bosses 24 can just accommodate the first boss 23.
  • the first boss 23 of one middle piece 2 is inserted into the two second bosses 23 of the other middle piece 2.
  • the two second bosses 24 of one middle piece 2 correspond to accommodate the first boss 23 of the other middle piece 2; both sides of the first boss 23 are in contact with the second boss 24.
  • the side surfaces of the first boss 23 are in contact with the side surfaces of the limiting seats 21 to ensure the fixation of the middle parts 2 in the up and down direction. It is ensured that the two middle pieces 2 are relatively fixed when the surfaces of the limiting seats 21 of the two middle pieces 2 are in contact with each other.
  • the mutually spliced limiting seats 21 are in the shape of a rectangular parallelepiped.
  • the bottom of the integrated optical port seat 1 is provided with a slot 13.
  • the assembled middle piece 2 needs to enter the integrated optical port seat 1 through the slot 13 at the bottom to complete the fixed installation.
  • the bottom of the middle piece 2 needs a support member.
  • the lower end of the integrated optical port base 1 also needs to be correspondingly installed with a buckle plate 12 .
  • the integral SC connector also includes a buckle plate 12, in which:
  • the buckle plate 12 is used to cooperate with the slot 13 at the bottom of the integrated optical port seat 1, so as to provide bottom support for the middle piece 2 inside the integrated optical port seat 1;
  • a third limiting platform 1231 is provided on both sides of the buckle plate 12, and a corresponding notch 17 is provided on both sides of the slot 13;
  • the length of the third limiting platform 1231 gradually increases from top to bottom, and one side of the third limiting platform 1231 is an inclined surface, and a fifth limiting platform 171 is provided on one side of the notch 17;
  • the third limiting platform 1231 slides into the slot 13 along the inclined surface, and moves the third limiting platform 1231 into the slot 13 along the inclined surface.
  • the lower end of the positioning platform 1231 abuts the upper end of the fifth limiting platform 171 to complete the relative fixation between the buckle plate 12 and the integrated optical port seat 1;
  • the slot 13 is used for the assembled middle piece 2 to pass through, so as to realize the disassembly and installation between the middle piece 2 and the integrated optical port base 1 .
  • the buckle plate 12 includes two opposite first sides 122 and two opposite second sides 123.
  • a first limiting platform 1221 is provided on the first side 122, wherein the first limiting platform 1221 is in a stepped shape.
  • the buckle plate 12 includes a body. The surface of the first side 122 and the surface of the body are not in the same plane. There is a height difference between them to form a stepped first limit. Bit number 1221.
  • a stepped first limiting platform 1221 is provided on the first side 122 of the buckle plate 12, and the first limiting platform 1221 is connected to the bottom surface of the integrated optical port base 1
  • the stepped second limiting platform 16 cooperates to realize the contact between the first limiting platform 1221 and the second limiting platform 16 in the first direction, ensuring that the buckle plate 12 is placed in the first direction. In one direction, it is fixed with the integrated optical port base 1 .
  • the buckle plate 12 is installed upward into the slot 13 from the lower end of the integrated optical port base 1, the length of the steps of the first limiting platform 1221 increases from top to bottom, and the length of the second limiting platform 16 Adapted to the first limiting platform 1221, the side surface of the first limiting platform 1221 abuts the side surface of the second limiting platform 16 in the first direction.
  • the second side 123 of the buckle plate 12 is provided with at least two third limiting platforms 1231.
  • the third limiting platforms 1231 cooperate with the notches 17 on the bottom side of the integrated optical port seat 1.
  • the third limiting platform 1231 is protrudingly provided on the second side 123 , wherein both sides of the third limiting platform 1231 are in contact with the inner side of the notch 17 in the first direction.
  • the length of the third limiting platform 1231 gradually increases from top to bottom, thereby ensuring that the third limiting platform 1231
  • the side surface of the third limiting platform 1231 is at an inclination angle with the bottom surface of the third limiting platform 1231.
  • a fifth limiting platform 171 is provided at the lower end of the slot 17.
  • the first direction is a direction perpendicular to the first side 122
  • the second direction is a direction perpendicular to the second side 123 .
  • the upper surface of the buckle plate 12 is also provided with a groove that matches the outer contour of the middle piece 2 to provide a receiving space for the middle piece 2 arranged in the integrated optical port base 1 and to limit and fix it.
  • an assembly groove 11 is provided at the middle position inside the integrated optical port base 1, which specifically includes:
  • the assembly groove 11 is provided at the middle position between the inner upper surface and the inner two sides of the integrated optical port base 1, and an opening 111 is left at the bottom end of the inner two sides of the integrated optical port base 1;
  • the opening 111 is used for inserting the spliced limit seat 21 into the assembly groove 11 until the upper surface of the spliced limit seat 21 abuts the assembly groove 11 on the inner upper surface of the optical port seat 1, and the assembly is completed.
  • the fitting between the assembly groove 11 and the assembled middle piece 2 is fixed.
  • the assembly grooves 11 provided on the inner upper surface of the integrated optical port seat 1 and the inner two sides are connected as one body.
  • the width of the assembly groove 11 is greater than or equal to the width of the spliced limiting seat 21.
  • the side surfaces of the assembly groove 11 will be The spliced limit seats 21 abut in the first direction, and the bottom surface of the assembly groove 11 abuts the spliced limit seats 21 in the second direction, so that the combined middle piece 2 is integrated into the integrated optical port seat. 1 fixed.
  • the integral SC connector also includes a fixing part 4;
  • the fixing member 4 includes a bottom plate 41 and a clamping plate 42.
  • the clamping plates 42 are provided at both ends of the bottom plate 41.
  • the clamping plate 42 is provided with openings 421;
  • the bottom plate 41 is accommodated in the first groove 121 of the buckle plate 12, and the fixing member 4 is arranged on the buckle plate 12;
  • the clamping plate 42 is accommodated in the second grooves 14 on both sides of the integrated optical port seat 1, wherein a fourth limiting platform 15 is provided on the surface of the second groove 14, and the fourth limiting platform 15 is snapped into In the opening 421 , the fixing member 4 is fixed on the integrated optical port base 1 .
  • the bottom plate 41 of the fixing member 4 abuts the bottom wall of the first groove 121 , and the clamping plates 42 are sandwiched on both sides of the integrated optical port base 1 to fix the clamping plates and the integrated optical port base 1 together.
  • the fixing member 4 further comprises a pin 43; the pin 43 is arranged on the bottom plate 41; wherein the pin 43 is arranged away from the clamping plate 42.
  • a pin 43 is correspondingly arranged at the middle position of each clamping plate 42.
  • the fixing part 4 is a sheet metal part, and the fixing part 4 can be integrally formed.
  • the depth of the first groove 121 is greater than or equal to the thickness of the bottom plate 41
  • the width of the first groove 121 is greater than or equal to the width of the bottom plate 41 , ensuring that the fixing member 4 is disposed at the desired position.
  • the contour of the second groove 14 is The shape and size are consistent with the clamping plate 42, and the depth of the second groove 14 is greater than or equal to the thickness of the clamping plate 42, ensuring that when the fixing part 4 is placed on the integrated optical port base 1, the side surface of the clamping plate 42 It is in contact with the side of the second groove 14; the shape and size of the opening 421 matches the fourth limiting platform 15, and the lower end of the fourth limiting platform 15 is connected with the bottom surface of the second groove 14.
  • the thickness of the fourth limiting platform 15 gradually increases from the lower end to the upper end (the lower end refers to the end close to the buckle plate), ensuring that the clamping plate 42 can slide from the lower end of the fourth limiting platform 15 when the fixing part 4 is installed. Push upward to slide the fourth limiting platform 15 into the opening 421 to achieve relative fixation of the fixing member 4 and the integrated optical port base 1 .
  • the intermediate member 2 further includes at least two fixing buckles 25 (as shown in FIG. 2 ), the fixing buckles 25 being arranged on the limiting seat 21 and arranged on the outer side of the socket 22 ; a hook 251 is arranged at the top of the fixing buckle 25 ;
  • the fixing buckle 25 is used to abut the hook 251 with the limiting platform on the periphery of the SC jumper when the SC jumper is inserted into the socket 22, thereby fixing the SC jumper.
  • a preset space is reserved between the two sides of the middle piece 2 and the inner wall of the integrated optical port seat 1;
  • the preset space is used to provide an escape space for the fixing buckle 25 squeezed out by the SC jumper when the SC jumper is inserted into the socket 22 .
  • the limit seat 21 is provided with two fixed buckles 25, and the hook 251 is provided at the top of the fixed buckle 25.
  • the hook 251 is connected to the limit seat 21 through a connecting rod.
  • the fixed buckle 25 is formed.
  • the hook 251 is triangular.
  • the hook 251 is located inside the top of the fixed buckle 25.
  • the angle between the bottom surface of the hook 251 and the connecting rod of the fixed buckle 25 is is an acute angle, and the acute angle portion is a negative angle.
  • the negative angle ensures that the periphery of the SC jumper is not easy to escape from the hook 251 through its own angle.
  • the preset space is formed by this Those skilled in the art can make settings by themselves according to the actual situation, and all applicable default space settings should be within the protection scope of this embodiment.
  • the socket 22 is provided with a cylindrical cavity 221 inside, wherein the cylindrical cavity 221 is used to accommodate the ceramic sleeve 3 when the two intermediate pieces 2 are assembled;
  • the cavity 221 is provided with a stop 2211 near the port, and the diameter of the stop 2211 is smaller than the cross-sectional diameter of the ceramic sleeve 3 .
  • the stop 2211 is used to abut the ceramic sleeve 3 to prevent the ceramic sleeve 3 from passing out of the cylindrical cavity. Sliding out of the body 221.
  • the ceramic sleeve 3 can be fixed in the cylindrical cavities 221 of the two intermediate pieces 2 without sliding, it is necessary to ensure that the length of the two cylindrical cavities 221 plus two limits
  • the sum of the thickness of the seat 21 is slightly greater than the length of the ceramic sleeve 3, and the position of the stop 2211 in the cylindrical cavity 221 needs to ensure that the ceramic sleeve 3 can abut the stop 2211 at both ends, so in When designing the middle piece 2 , it is necessary to design the length of the cylindrical cavity 221 of the middle piece 2 , the thickness of the limit seat 21 and the position of the stop 2211 according to the actual length of the ceramic sleeve 3 .
  • the embodiment of the present invention provides a method of using the integral SC connector.
  • the usage method of the integral SC connector in this embodiment includes: the installation and combined use method of the integral SC connector and the practical application method of the integral SC connector.
  • the installation and combined use methods of the integral SC connector include:
  • the two intermediate pieces 2 are assembled by splicing between the limiting seats 21;
  • the two second bosses 24 of the middle piece 2 correspond to the first boss 23 of another middle piece 2; the two side surfaces of the first boss 23 and the side surfaces of the second boss 24 The inner side of the first boss 23 abuts against the side of the limiting seat 21 to ensure the fixation of the middle pieces 2 in the left and right directions, thereby ensuring that the middle pieces 2 are fixed in the upper and lower directions.
  • the surfaces of the limiting seats 21 of the two middle pieces 2 are in contact with each other, the two middle pieces 2 are relatively fixed;
  • the assembly groove 11 of the integrated optical port seat 1 cooperates with the spliced limiting seat 21 to fix the two assembled intermediate pieces 2 inside the integrated optical port seat 1;
  • the assembled middle piece 2 enters from the slot 13 at the bottom of the integrated optical port seat 1, and the mutually spliced limiting seats 21 are inserted into the assembly groove 11 through the opening 111, completing the assembly groove 11 The cooperation and fixation with the spliced limiting seat 21;
  • the buckle plate 12 cooperates with the slot 13 at the bottom of the integrated optical port seat 1 to provide support for the middle piece 2 inside the integrated optical port seat 1;
  • the bottom plate 41 cooperates with the first groove 121 on the lower surface of the gusset plate 12 to achieve the fixation of the fixing member 4 on the gusset plate 12;
  • the clamping plate 42 cooperates with the second grooves 14 on both sides of the integrated optical port seat 1, and the opening 421 is used to cooperate with the fourth limiting platform 15 provided on the second groove 14 to achieve The relative fixation between the fixing part 4 and the integrated optical port base 1;
  • the pin 43 is connected to the PCB board to realize the positioning and fixation of the integral SC connector on the PCB board.
  • Both sides of the SC jumper are drawn into the bottom surface of the hook 251 along the slope of the hook 251.
  • the bottom surface of the hook 251 is in contact with the peripheral limiter of the SC jumper.
  • the negative angle Use its own angle to ensure that the periphery of the SC jumper is not easy to come out of the hook 251;
  • the optical signal of the SC jumper at one end is transmitted to the SC jumper at the other end through the ceramic sleeve 3 .
  • Embodiment 3 of the present invention considers that the integral SC connector can be made of metal or plastic. If it is made of plastic and is used in a high-temperature scene, the fixing buckle 25 is supported when the SC jumper is inserted into the socket. After the fixed buckle 25 is opened multiple times, the fixed buckle 25 may be permanently deformed due to high temperature, and the distance between the two corresponding fixed buckles 25 will be permanently increased, causing the fixed buckle 25 to fail.
  • an abutment ramp 252 is provided on the upper surface of the buckle plate 12 corresponding to the position of the fixing buckle 25 and the internal upper surface of the integrated optical port base 1, and the front end of the fixing buckle 25 is
  • the upper and lower surfaces of the hook 251 are set as slopes that match the abutment ramp 252, thereby ensuring that when the fixed buckle 25 is opened by the SC jumper, the upper and lower surfaces of the hook 251 are consistent with the abutment ramp 252. abut each other to prevent the fixed buckles 25 from being frequently stretched to an excessive size, resulting in permanent deformation.
  • the contact ramp 252 is provided on the upper surface of the buckle plate 12 and the internal upper surface of the integrated optical port base 1, correspondingly contacting the upper and lower surfaces of the hook 251, so that the hook 251 is pressed upward. and downward contact force, and since the upper and lower surfaces of the hook 251 are inclined surfaces that match the contact ramp 252, when the fixed buckle 25 is opened by the SC jumper, the upper and lower ends of the hook 251 will be resisted from In response to the inward contact force of the ramp 252, since the plastic product itself has a certain elastic recovery force, the middle part of the hook 251 will be stretched outward and then return to its original state, while the upper and lower ends of the hook 251 will be There will be almost no change, thus avoiding a large degree of deformation of the entire fixing buckle 25, thereby avoiding a large degree of permanent deformation that may occur under the action of high temperature.
  • the inclination angle of the ramp contacting the upper surface of the ramp 252 can be set by those skilled in the art without interfering with the use of the SC jumper. All tilt angle settings that meet the conditions should be set in this embodiment. Within the protection range, the inclination angle of the upper and lower ends of the hook 251 is the same as the inclination angle of the upper surface of the abutment ramp 252; the distance between the abutment ramps 252 on the same socket side should be set to ensure contact. The ramp 252 will not collide with the SC jumper in the plug-in and pull-out state.
  • the combined middle piece 2 of the integral SC connector in Embodiment 1 When the combined middle piece 2 of the integral SC connector in Embodiment 1 is fixed in the integrated optical port base 1, it is only fixed and supported by the contact between the limiting seat 21 in the middle of the middle piece 2 and the assembly groove 11.
  • the fixing buckle 25 is in a suspended state in the integrated optical port base 1, which results in the fixation of the combined middle piece 2 in the integrated optical port base 1 not being stable enough; and the abutment ramp 252 of this embodiment can further secure the fixing buckle. 25 for supporting and abutting, further enhancing the stability of fixation of the combined middle piece 2 in the integrated optical port base 1 .
  • this embodiment also provides a solution in which the height of the abutment ramp 252 is relatively smaller and the width of the hook portion 251 of the fixing buckle 25 is relatively larger, which avoids Since the height of the abutting ramp 252 is too high, during the long-term contact with the hook portion 251, the stability is insufficient and the phenomenon of breakage occurs.
  • the lower height of the abutting ramp 252 ensures the stability of the abutting ramp 252 itself.
  • the width of the hook portion 251 of the fixed buckle 25 needs to be increased to ensure that the hook portion 251 can abut against the abutment ramp 252 .

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Abstract

本发明提供了一种整体式SC连接器与使用方法,通过一体光口座来容纳固定拼接好的中间件,SC跳线通过插入对应的中间件的插座即可完成对接,一体光口座无需进行超声波熔接过程,避免了SC连接器的断裂风险。

Description

一种整体式SC连接器与使用方法 技术领域
本发明涉及光器件技术领域,具体为一种整体式SC连接器与使用方法。
背景技术
现有SC(Square Connector)连接器大多采用分体式结构,两个分体式光口座之间通过超声波熔化进行连接固定;SC连接器是光纤与光纤之间进行可拆卸连接的器件,它是把光纤的两个端面精密对接起来,以使发射光纤输出的光能量能最大限度地耦合到接收光纤中去;SC连接头直接插拔,使用方便。
现有的SC连接器一般包括两个分离式的光口座,装配时,先将标准SC陶瓷套筒装入到中间件,再在两端套上光口座对齐并进行超声波熔化熔接固定到一起。两端光口座对齐困难,有可能发生错位,使内部陶瓷套筒发生破裂;后续超声波熔接的熔接处也可能存在断裂风险;超声波熔接工艺复杂,还需专门的设备,制作成本较高。
发明内容
本发明要解决的技术问题是如何避免由于光口座对齐困难,而产生的陶瓷套筒破损的风险,同时避免采用超声波熔接的方法来进行光口座的连接。
为解决上述问题,本发明采用如下技术方案。
第一方面,一种整体式SC连接器,包括:一体光口座、两个中间件和陶瓷套筒,其中:
所述中间件包括限位座和插座,所述插座设置于所述限位座上;
所述插座用于供SC跳线插入;
其中一个所述中间件的所述限位座与另一个所述中间件的所述限位座相贴合,两个所述中间件的插座相对接,实现两个所述中间件的组装;
所述一体光口座内部中间位置设置有装配槽;
所述装配槽与拼接后的限位座相配合,将完成组装的两个所述中间件固定在所述一体光口座内部;
所述陶瓷套筒设置于拼接后的两个所述中间件的插座内部,用于在两个对接的所述插座中传递来自SC跳线的光信号。
进一步地,所述限位座上设置有第一凸台与第二凸台,其中:
所述限位座上设置有一个第一凸台,所述第一凸台设置于所述限位座一侧;
所述限位座上设置有两个第二凸台,两个所述第二凸台设置于所述限位座另一侧,且两个第二凸台之间存在间隔,其中,所述间隔的大小与所述第一凸台的尺寸相匹配;
当其中一个所述中间件的限位座与另一个所述中间件的限位座相贴合时,其中一个所述中间件的第一凸台插入另一个所述中间件的两个第二凸台之间,并与另一个所述中间件的两个第二凸台内侧相抵接,实现两个所述限位座的拼接。
进一步地,所述一体光口座还包括扣板,其中:
所述扣板用于与所述一体光口座底部的开槽相配合,从而为所述一体光口座内部的中间件提供底部支撑;
所述扣板两侧设置有第三限位台,所述开槽两侧对应设置有槽口;
所述第三限位台从上至下长度逐渐增大,并且所述第三限位台一侧面为倾斜面,所述槽口一侧设置有第五限位台;当所述扣板与所述一体光口座底部的开槽相配合时,所述第三限位台沿着所述倾斜面滑入所述开槽中,并将所述第三限位台的下端与所述第五限位台上端相抵接,完成所述扣板与所述一体光口座之间的相对固定;
所述开槽用于供组合后的中间件穿过,实现中间件与一体光口座之间的拆卸与安装。
进一步地,所述一体光口座内部中间位置设置有装配槽,具体包括:
所述装配槽设置于所述一体光口座的中间位置,并且在所述一体光口座内部两侧面的底端留有开口;
所述开口用于供拼接后的限位座插入,从而进入所述装配槽中,直至拼接后的限位座上表面同一体光口座内部上表面的装配槽相抵接,完成所述装配槽与所述组装后的中间件之间的配合固定。
进一步地,所述整体式SC连接器还包括固定件,所述扣板上设置有第一凹槽,所述一体光口座的侧面设置有第二凹槽,每个所述第二凹槽表面设置有第四限位台;
所述固定件包括底板和夹板,所述夹板设置于所述底板的两端,所述夹板上设置有开孔;
所述底板容置在第一凹槽中;
所述夹板容置在所述第二凹槽中,第四限位台卡入所述开孔中,以通过所述固定件将扣板固定在所述一体光口座上。
进一步地,所述固定件还包括引脚;
所述引脚设置于所述底板上;
所述引脚用于与PCB板相对接,实现所述整体式SC连接器在PCB板上的定位固定。
进一步地,所述中间件的还包括至少两个固定卡扣,所述固定卡扣设置于所述限位座上并环绕于所述插座的周边;
所述固定卡扣顶端设置有卡勾;
所述固定卡扣用于在SC跳线插入所述插座时,将所述卡勾与SC跳线外围的限位台相抵接,从而将SC跳线固定。
进一步地,当所述中间件固定于所述一体光口座中时,所述中间件两侧 与所述一体光口座内壁之间预留有预设空间;
所述预设空间用于在SC跳线插入所述插座时,为被SC跳线挤开的固定卡扣提供避让空间。
进一步地,所述插座内部设置有圆柱形腔体,其中
所述圆柱形腔体用于在两个所述中间件组装时,容纳所述陶瓷套筒;
所述圆柱形腔体在靠近端口的位置设置有止挡位,所述止挡位的口径小于所述陶瓷套筒的截面直径;
当所述陶瓷套筒设置于所述圆柱形腔体中时,所述止挡位用于与所述陶瓷套筒相抵接,防止所述陶瓷套筒从所述圆柱形腔体中滑出。
第二方面,一种整体式SC连接器的使用方法,所述使用方法应用在如上技术方案所述的整体式SC连接器上,所述使用方法包括:
所述陶瓷套筒设置于其中一个所述中间件的圆柱形腔体中;
两个所述中间件通过所述限位座之间的拼接完成组装;
所述一体光口座的装配槽与所述拼接后的限位座相配合,将完成组装的所述中间件固定在所述一体光口座内部;
将两根不同的SC跳线对应插入两端的所述插座中,一端SC跳线的光信号通过所述陶瓷套筒传递给另一端的SC跳线。
进一步地,所述扣板与所述一体光口座底部的开槽相配合,从而为所述一体光口座内部的中间件提供支撑。
进一步地,所述底板与所述扣板的第一凹槽相配合,实现所述固定件在所述扣板上的固定;所述夹板与所述一体光口座的第二凹槽相配合,所述开孔与所述第二凹槽上设置的第四限位台相配合,实现所述固定件与所述一体光口座之间的相对固定。
进一步地,所述引脚与PCB板相对接,实现所述整体式SC连接器在PCB板上的定位固定。
本发明提供了一种整体式SC连接器与使用方法,通过一体光口座来容纳固定拼接好的中间件,SC跳线通过插入对应的中间件的插座即可完成对接,一体光口座无需进行超声波熔接过程,避免了SC连接器的断裂风险。
附图说明
为了更清楚地说明本发明实施例的技术方案,下面将对本发明实施例中所需要使用的附图作简单地介绍。显而易见地,下面所描述的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明实施例提供的一种整体式SC连接器的爆炸图;
图2是本发明实施例提供的一种整体式SC连接器的中间件结构示意图;
图3是本发明实施例提供的一种整体式SC连接器的中间件组装后的结构示意图;
图4是本发明实施例提供的一种整体式SC连接器的扣板与一体光口座的结构示意图;
图5是本发明实施例提供的一种整体式SC连接器的扣板的结构示意图;
图6是本发明实施例提供的另一种整体式SC连接器的扣板的结构示意图;
图7是本发明实施例提供的另一种整体式SC连接器的扣板与一体光口座的结构示意图;
图8是本发明实施例提供的又一种整体式SC连接器的扣板与一体光口座的结构示意图;
图9是本发明实施例提供的一种整体式SC连接器的一体光口座的结构示意图;
图10是本发明实施例提供的一种整体式SC连接器的一体光口座的底面图;
图11是本发明实施例提供的一种整体式SC连接器的固定卡扣的结构示 意图;
图12是本发明实施例提供的一种整体式SC连接器的固定卡扣和一体光口座的结构示意图;
图13是本发明实施例提供的一种整体式SC连接器的中间件的结构示意图;
图14是本发明实施例提供的一种整体式SC连接器的中间件的剖视图;
图15是本发明实施例提供的一种整体式SC连接器的中间件组合后的剖视图;
图16是本发明实施例提供的一种整体式SC连接器的一体光口座与扣板中的抵接斜台的结构示意图;
图17是本发明实施例提供的一种整体式SC连接器的右视图;
图18是本发明实施例提供的另一种整体式SC连接器的右视图。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
在本发明的描述中,术语“内”、“外”、“纵向”、“横向”、“上”、“下”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不应当理解为对本发明的限制。
此外,下面所描述的本发明各个实施方式中所涉及到的技术特征只要彼此之间未构成冲突就可以相互组合。
实施例1:
为了解决前述问题,本发明实施例1提出了一种整体式SC连接器;
如图1和图2所示,该整体式SC连接器包括:一体光口座1、中间件2、陶瓷套筒3和扣板12,其中:
所述中间件2包括限位座21和插座22,所述插座22设置于所述限位座21上;在可选的实施例中,所述插座22设置在所述限位座21的中间区域,所述插座22垂直于所述限位座21所在的平面。
所述插座22用于供SC跳线插入。
所述限位座21用于与另一个所述中间件2的限位座21相贴合,以对两个所述中间件2进行拼接,并保证两个所述中间件2的插座22相对接,实现两个所述中间件2的组装;其中,两个中间件2的限位座21贴合后,两个插座22的开口相互重合,也可以理解为,两个插座22的轴线在同一直线上。
如图9所示,所述一体光口座1内部设置有装配槽11,其中,所述装配槽11设置在所述一体光口座1的中间位置;
所述装配槽11用于容置拼接后的两个限位座21,将完成组装的两个所述中间件2固定在所述一体光口座1内部;可以理解为装配槽11的宽度略大于限位座21的宽度的两倍。
所述陶瓷套筒3设置于拼接后的两个所述中间件2的插座22内部,用于在两个对接的所述插座22中传递来自SC跳线的光信号。
本实施例中,一个整体式SC连接器中包括两个中间件2,一个中间件2对应一个SC跳线;限位座21呈长方体状,所述插座22呈圆柱体状,插座22垂直设置于限位座21上;插座22中的圆柱腔体与SC跳线尺寸适配,供SC跳线插入用;当两个中间件2插入对应的SC跳线后,SC跳线的光纤端面在陶瓷套筒3中对接。
两个中间件2组装后设置在一个一体光口座1中,通过一体光口座1将组合后的中间件2进行固定,SC跳线插入插座22后通过中间件2上的固定卡扣25固定,实现两个SC跳线的固定对接。
现有SC连接器,是通过两个分离式的光口座分别套接于两个中间件上,两个中间件中设置有陶瓷套筒,并通过超声波熔接将两个光口座熔接在一起, 因此需要对应配备超声波熔接设备,成本较高,并且在熔接的过程中,两个对接的光口座不容易对齐,可能会导致陶瓷套筒的破损,使得现有的SC连接器容易存在断裂风险;
在本实施例中,预先将两个中间件2组装在一起,形成一个组件,然后通过装配槽11将该组件固定在一体光口座1,本实施例提供一体光口座1来容纳固定拼接好的中间件2,SC跳线通过一体光口座1的两端面插入对应的中间件2即可完成对接,一体光口座1避免了由于常规光口座对接不齐而导致的陶瓷套筒破损的现象,同时也无需使用超声波熔接工艺。
下面具体说明中间件2的结构,以及两个中间件2如何对齐,如图2和图3所示,所述限位座21的两侧边缘分别设置有第一凸台23与第二凸台24,其中,所述第一凸台23设置于所述限位座21一侧的中间位置;所述第二凸台24设置于所述限位座21另一侧的两端位置;具体地,所述限位座21的一侧设置有一个第一凸台23,该第一凸台23设置在相应侧边的中间位置;所述限位座21的另一侧设置有两个第二凸台24,两个第二凸台24分别设置在相应侧边的两端位置,其中,两个第二凸台24之间的间隔大小与所述第一凸台23的尺寸相匹配。
在实际使用中,当其中一个中间件2的限位座21与另一个中间件2的限位座21相贴合时,其中一个中间件2的第一凸台23用于插入另一个中间件2的两个第二凸台24之间,并与另一个所述中间件2的两个第二凸台24内侧相抵接,实现两个所述限位座21的拼接。
如图2所示,在本实施例中,第一凸台23的顶面相对于所述限位座21的高度为H1,第二凸台24的顶面相对于所述限位座21的高度为H2,其中,H1与H2相等,且H1(H2)与限位座21的厚度D相等。按照前述尺寸设置第一凸台23和第二凸台24可以保证两个中间件的限位座21能够紧密的贴合在一起,尽量避免缝隙。
在本实施例中,第一凸台23和第二凸台24不仅具有卡合固定的作用, 还具有定位的作用,可以引导两个限位座对齐,对位方式简单,不易发生错位。而且,采用结构件配合的方式将两个中间件拼接在一起,不需要采用超声波熔接,可以降低工艺的复杂度,也不会出现超声波熔接处断裂的风险,提高可靠性。
在本实施例中,所述第一凸台23与第二凸台24均为长方体状,并突出于所述限位座21的表面与侧面进行设置;限位座21的两个所述第二凸台24之间的空间,能够正好容纳第一凸台23,当两个中间件2进行对接时,其中一个中间件2的第一凸台23对应插入另一个中间件2的两个第二凸台24之间,其中一个中间件2的两个第二凸台24之间对应容纳另一个中间件2的第一凸台23;第一凸台23的两侧面与第二凸台24的侧面相抵接,保证中间件2之间在上下方向上的固定;第一凸台23的内侧面与限位座21的侧面相抵接,保证了中间件2之间在左右向上的固定,进而保证在两个中间件2的限位座21表面相贴合的状态下,两个中间件2之间的相对固定。
其中,相互拼接的限位座21呈长方体状。
如图4所示,所述一体光口座1底部设置有开槽13,所述组装后的中间件2需要通过底部的所述开槽13进入一体光口座1中完成固定安装,安装完毕后的中间件2底部需要支撑件,在优选的实施例中,一体光口座1下端还需要对应安装扣板12。
继续参阅图4-8,所述整体式SC连接器还包括扣板12,其中:
所述扣板12用于与所述一体光口座1底部的开槽13相配合,从而为所述一体光口座1内部的中间件2提供底部支撑;
所述扣板12两侧设置有第三限位台1231,所述开槽13两侧对应设置有槽口17;
所述第三限位台1231从上至下长度逐渐增大,并且所述第三限位台1231一侧面为倾斜面,所述槽口17一侧设置有第五限位台171;当所述扣板12与所述一体光口座1底部的开槽13相配合时,所述第三限位台1231 沿着所述倾斜面滑入所述开槽13中,并将所述第三限位台1231的下端与所述第五限位台171上端相抵接,完成所述扣板12与所述一体光口座1之间的相对固定;
所述开槽13用于供组合后的中间件2穿过,实现中间件2与一体光口座1之间的拆卸与安装。
所述扣板12包括两个相对设置的第一侧边122和两个相对设置的第二侧边123,第一侧边122上设置有第一限位台1221,其中,第一限位台1221呈阶梯状,具体地,所述扣板12包括本体,所述第一侧边122的表面与所述本体的表面不在同一个平面,二者存在高度差,以形成阶梯状的第一限位台1221。
如图5-图8所示,所述扣板12上的第一侧边122上设置有阶梯状的第一限位台1221,所述第一限位台1221与所述一体光口座1底面上的阶梯状的第二限位台16相配合,实现所述第一限位台1221与所述第二限位台16在第一方向上的抵接,保证将所述扣板12在第一方向上同所述一体光口座1的固定。
由于考虑到扣板12是从所一体光口座1下端朝上安装到开槽13中,因此所述第一限位台1221的阶梯由上至下长度依次增加,所述第二限位台16与所述第一限位台1221相适配,所述第一限位台1221的侧面与所述第二限位台16的侧面在第一方向上相抵接。
所述扣板12上的第二侧边123上设置有至少两个第三限位台1231,所述第三限位台1231与所述一体光口座1底面侧边上的槽口17相配合,所述第三限位台1231于所述第二侧边123上突出设置,其中所述第三限位台1231的两侧边同所述槽口17内侧边在第一方向上相抵接,实现所述扣板12在第一方向上同所述一体光口座1的固定,所述第二侧边123上除开所述第三限位台1231的部分同所述开槽13的内侧相抵接,保证所述扣板12在第二方向上同所述一体光口座1的固定。
由于考虑到扣板12是从所一体光口座1下端朝上安装到开槽13中,所述第三限位台1231从上至下长度逐渐增大,从而保证所述第三限位台1231的侧面与第三限位台1231的底面呈倾斜角,所述槽口17下端一侧设置有第五限位台171,当所述扣板12朝上安装到开槽13的过程中,第三限位台1231的长度较小的一头先进入所述槽口17中,通过第三限位台1231侧面的倾斜,将所述第三限位台1231划入所述槽口17中,同时所述第三限位台1231的底端与所述第五限位台171上表面相抵接,防止所述扣板12从一体光口座1底部脱离。
其中,所述第一方向为垂直于所述第一侧边122的方向,所述第二方向为垂直于所述第二侧边123的方向。
所述扣板12上表面还设置有与中间件2外部轮廓相匹配的凹槽,用于为设置于一体光口座1中的中间件2提供容纳空间并对其进行限位固定。
如图9和图10所示,所述一体光口座1内部中间位置设置有装配槽11,具体包括:
所述装配槽11设置于所述一体光口座1内部上表面与内部两侧面的中间位置,并且在所述一体光口座1内部两侧面的底端留有开口111;
所述开口111用于供拼接后的限位座21插入从而进入所述装配槽11中,直至拼接后的限位座21上表面同一体光口座1内部上表面的装配槽11相抵接,完成所述装配槽11与所述组装后的中间件2之间的配合固定。
所述一体光口座1内部上表面与内部两侧面上设置的装配槽11为连接一体,所述装配槽11的宽度大于等于拼接后的限位座21的宽度,所述装配槽11的侧面将拼接后的限位座21在第一方向上相抵接,所述装配槽11的底面将拼接后的限位座21在第二方向上相抵接,从而将组合后的中间件2在一体光口座1中固定。
考虑到中间件2对扣板12向下的压力,单纯通过第三限位台1231与槽口17的抵接,无法稳定的为中间件2提供支撑,因此还需要设置固定件4 来对扣板12进行进一步加固。
如图11和图12所示,所述整体式SC连接器还包括固定件4;
所述固定件4包括底板41和夹板42,所述夹板42设置于所述底板41的两端,所述夹板42上设置有开孔421;
所述底板41容置在所述扣板12的第一凹槽121内,将所述固定件4设置在所述扣板12上;
所述夹板42容置在所述一体光口座1两侧面的第二凹槽14内,其中,第二凹槽14表面设置有第四限位台15,所述第四限位台15卡入所述开孔421内,从而将固定件4固定在所述一体光口座1上。
在本实施例中,固定件4的底板41抵接第一凹槽121的底壁,夹板42夹设在一体光口座1的两侧面,将扣板和一体光口座1固定在一起。
进一步地,所述固定件4还包括引脚43;所述引脚43设置于所述底板41上;其中,所述引脚43背离所述夹板42设置。每个所述夹板42的中间位置对应设置一个引脚43。
所述引脚43用于与PCB(PCB=Printed Circuit Board)板相对接,实现所述整体式SC连接器在PCB板上的定位固定。
在可选的实施例中,所述固定件4为钣金件,所述固定件4可以一体成型设置。
在本实施例中,所述第一凹槽121深度大于等于所述底板41的厚度,所述第一凹槽121的宽度大于等于所述底板41的宽度,保证所述固定件4设置于所述扣板12上时,所述底板41的侧面同第一凹槽121两侧面相抵接,保证所述底板41同扣板12在第一方向上的固定;所述第二凹槽14轮廓的形状尺寸同所述夹板42一致,所述第二凹槽14的深度大于等于所述夹板42的厚度,保证所述固定件4设置于所述一体光口座1上时,所述夹板42的侧面同所述第二凹槽14的侧面相抵接;所述开孔421形状尺寸与所述第四限位台15相配合,所述第四限位台15下端同第二凹槽14底面相接,同时 第四限位台15下端至上厚度逐渐增大(其中,下端指的是靠近扣板的一端),保证在安装固定件4时,所述夹板42能够从第四限位台15下端滑动向上推进,从而将所述第四限位台15滑进所述开孔421中,实现固定件4同一体光口座1的相对固定。
结合图13-图15,所述中间件2的还包括至少两个固定卡扣25(如图2所示),所述固定卡扣25设置于所述限位座21上并设置于所述插座22的外侧;所述固定卡扣25顶端设置有卡勾251;
所述固定卡扣25用于在SC跳线插入所述插座22时,将所述卡勾251与SC跳线外围的限位台相抵接,从而将SC跳线固定。
当所述中间件2固定于所述一体光口座1中时,所述中间件2两侧与所述一体光口座1内壁之间预留有预设空间;
所述预设空间用于在SC跳线插入所述插座22时,为被SC跳线挤开的固定卡扣25提供避让空间。
在本实施例中所述限位座21上设置有两个固定卡扣25,所述卡勾251设置于固定卡扣25的顶端,所述卡勾251通过连接杆同限位座21相连,构成固定卡扣25,所述卡勾251呈三角状,所述卡勾251位于所述固定卡扣25的顶端内侧,所述卡勾251底面同所述固定卡扣25的连接杆之间角度为锐角,所述锐角部分即为负角,当所述SC跳线插入所述插座22的过程中,所述SC跳线两侧顺着所述卡勾251的斜面滑入所述卡勾251的底面,所述卡勾251底面部分与所述SC跳线外围限位台相抵接,所述负角通过自身的角度保证SC跳线外围不易从卡勾251中脱出,所述预设空间由本领域技术人员根据实际情况自行进行设定,所有适用的预设空间设定均应在本实施例的保护范围内。
进一步地,所述插座22内部设置有圆柱形腔体221,其中,所述圆柱形腔体221用于在两个所述中间件2组装时,容纳所述陶瓷套筒3;所述圆柱形腔体221在靠近端口的位置设置有止挡位2211,所述止挡位2211的口径 小于所述陶瓷套筒3的截面直径。
当所述陶瓷套筒3设置于所述圆柱形腔体221中时,所述止挡位2211用于与所述陶瓷套筒3相抵接,防止所述陶瓷套筒3从所述圆柱形腔体221中滑出。
在本实施例中,要保证所述陶瓷套筒3能固定于两个中间件2的圆柱形腔体221中且不滑动,需要保证两个圆柱形腔体221的长度加上两个限位座21的厚度之和略大于陶瓷套筒3的长度,并且所述止挡位2211在圆柱形腔体221中的位置需要保证陶瓷套筒3能与两端的止挡位2211相抵接,因此在设计中间件2时,需要根据实际使用的陶瓷套筒3的长度,来设计中间件2的圆柱形腔体221的长度、限位座21的厚度以及止挡位2211的位置。
实施例2:
本发明实施例在实施例1的一种整体式SC连接器的基础上,提供一种整体式SC连接器的使用方法。
本实施例的整体式SC连接器的使用方法包括:整体式SC连接器的安装组合使用方法和整体式SC连接器的实际应用方法。
所述整体式SC连接器的安装组合使用方法包括:
两个所述中间件2通过所述限位座21之间的拼接完成组装;
将陶瓷套筒3放入中间件2的圆柱形腔体221中,并将两个中间件2进行对接,其中一个中间件2的第一凸台23对应插入另一个中间件2的两个第二凸台24之间,中间件2的两个第二凸台24之间对应容纳另一个中间件2的第一凸台23;第一凸台23的两侧面与第二凸台24的侧面相抵接,保证中间件2之间在上下方向上的固定;第一凸台23的内侧面与限位座21的侧面相抵接,保证了中间件2之间在左右向上的固定,进而保证在两个中间件2的限位座21表面相贴合的状态下,两个中间件2之间的相对固定;
所述一体光口座1的装配槽11与所述拼接后的限位座21相配合,将完成组装的两个所述中间件2固定在所述一体光口座1内部;
所述组装后的中间件2从所述一体光口座1底部的开槽13进入,相互拼接的所述限位座21通过所述开口111插入所述装配槽11中,完成所述装配槽11与所述拼接后的限位座21之间的配合固定;
所述扣板12与所述一体光口座1底部的开槽13相配合,从而为所述一体光口座1内部的中间件2提供支撑;
所述底板41与所述扣板12下表面的第一凹槽121相配合,实现所述固定件4在所述扣板12上的固定;
所述夹板42与所述一体光口座1两侧的第二凹槽14相配合,所述开孔421用于与所述第二凹槽14上设置的第四限位台15相配合,实现所述固定件4与所述一体光口座1之间的相对固定;
所述引脚43与PCB板相对接,实现所述整体式SC连接器在PCB板上的定位固定。
所述整体式SC连接器的实际应用方法包括:
将两根不同的SC跳线对应插入所述整体式SC连接器两端的插座22中;
所述SC跳线两侧顺着所述卡勾251的斜面划入所述卡勾251的底面,所述卡勾251底面部分与所述SC跳线外围限位台相抵接,所述负角通过自身的角度保证SC跳线外围不易从卡勾251中脱出;
一端SC跳线的光信号通过所述陶瓷套筒3传递给另一端的SC跳线。
实施例3:
本发明实施例3考虑到整体式SC连接器可由金属制成或者塑料制成,而在塑料制成且在高温场景的使用情景下,所述固定卡扣25在SC跳线插入插座时被撑开,在固定卡扣25被多次撑开后,所述固定卡扣25可能会因为高温产生永久形变,对应两个固定卡扣25之间的距离会永久增大,导致固定卡扣25无法对SC跳线进行有效稳定的固定,因此本实施例在与固定卡扣25位置对应的扣板12上表面和一体光口座1内部上表面设置抵接斜台252, 并将固定卡扣25前端的卡勾251的上下表面设置为与抵接斜台252相适配的斜面,从而保证当固定卡扣25被SC跳线撑开时,所述卡勾251的上下表面同抵接斜台252相抵接,避免固定卡扣25之间被频繁撑开至过大,导致发生永久形变。
如图16和图17所示,所述抵接斜台252设置于扣板12上表面和一体光口座1内部上表面,对应将卡勾251的上下表面进行抵接,使卡勾251受到向上和向下的抵接力,并且由于卡勾251上下表面为与抵接斜台252相匹配的斜面,因此当固定卡扣25被SC跳线撑开时,卡勾251的上下端会受到来自抵接斜台252向内的抵接力,由于塑料制品本身具有一定的弹性恢复力,因此卡勾251中间部分会被向外撑开后再回复成原来的状态,而卡勾251的上下端位置则几乎不会发生改变,避免了整个固定卡扣25发生较大程度的形变,进而避免了在高温作用下可能会发生的较大程度的永久形变。
其中,所述抵接斜台252的上表面的斜台的倾斜角度由本领域人员在不干扰SC跳线使用的前提下自行设定,所有满足条件的倾斜角度设定均应在本实施例的保护范围内,所述卡勾251上下端的倾斜角度与抵接斜台252的上表面的斜台的倾斜角度相同;处于同一插座侧的抵接斜台252之间的距离设定,应保证抵接斜台252不会同处于插拔状态的SC跳线产生碰撞。
实施例1中的整体式SC连接器的组合中间件2在固定于一体光口座1中时,仅通过中间件2中间的限位座21与装配槽11之间的抵接进行固定支撑,但所述固定卡扣25在一体光口座1中为悬空状态,导致组合中间件2在一体光口座1中的固定并不足够稳定;而本实施例的抵接斜台252能进一步将固定卡扣25进行支撑抵接,进一步增强了组合中间件2在一体光口座1中固定的稳定性。
如图18所示,相对于图17中的方案,本实施例还提供一种的方案抵接斜台252高度相对更小,固定卡扣25的卡勾部分251宽度相对更大的方案,避免由于抵接斜台252高度过高,从而在长期与卡勾部分251抵接的过程中, 稳定度不足而发生断裂的现象,高度更低抵接斜台252保证了抵接斜台252自身的稳定性,与之相对的,需要将固定卡扣25的卡勾部分251宽度增大,以保证卡勾部分251能与抵接斜台252相抵接。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (14)

  1. 一种整体式SC连接器,其特征在于,包括:一体光口座(1)、两个中间件(2)和陶瓷套筒(3),其中:
    所述中间件(2)包括限位座(21)和插座(22),所述插座(22)设置于所述限位座(21)上;
    所述插座(22)用于供SC跳线插入;
    其中一个所述中间件(2)的所述限位座(21)与另一个所述中间件(2)的所述限位座(21)相贴合,两个所述中间件(2)的插座(22)相对接,实现两个所述中间件(2)的组装;
    所述一体光口座(1)内部中间位置设置有装配槽(11);
    所述装配槽(11)与拼接后的限位座(21)相配合,将完成组装的两个所述中间件(2)固定在所述一体光口座(1)内部;
    所述陶瓷套筒(3)设置于拼接后的两个所述中间件(2)的插座(22)内部,用于在两个对接的所述插座(22)中传递来自所述SC跳线的光信号。
  2. 根据权利要求1所述的整体式SC连接器,其特征在于,所述限位座(21)上设置有第一凸台(23)与第二凸台(24),其中:
    所述限位座(21)上设置有一个第一凸台(23),所述第一凸台(23)设置于所述限位座(21)一侧;
    所述限位座(21)上设置有两个第二凸台(24),两个所述第二凸台(24)设置于所述限位座(21)另一侧,且两个第二凸台(24)之间存在间隔,其中,所述间隔的大小与所述第一凸台(23)的尺寸相匹配;
    当其中一个所述中间件(2)的限位座(21)与另一个所述中间件(2)的限位座(21)相贴合时,其中一个所述中间件(2)的第一凸台(23)插入另一个所述中间件(2)的两个第二凸台(24)之间,并与另一个所述中间件(2)的两个第二凸台(24)内侧相抵接,实现两个所述限位座(21) 的拼接。
  3. 根据权利要求1所述的整体式SC连接器,其特征在于,所述一体光口座(1)还包括扣板(12),其中:
    所述扣板(12)用于与所述一体光口座(1)底部的开槽(13)相配合,从而为所述一体光口座(1)内部的中间件(2)提供底部支撑;
    所述扣板(12)两侧设置有第三限位台(1231),所述开槽(13)两侧对应设置有槽口(17);
    所述第三限位台(1231)从上至下长度逐渐增大,并且所述第三限位台(1231)一侧面为倾斜面,所述槽口(17)一侧设置有第五限位台(171);当所述扣板(12)与所述一体光口座(1)底部的开槽(13)相配合时,所述第三限位台(1231)沿着所述倾斜面滑入所述开槽(13)中,并将所述第三限位台(1231)的下端与所述第五限位台(171)上端相抵接,完成所述扣板(12)与所述一体光口座(1)之间的相对固定;
    所述开槽(13)用于供组合后的中间件(2)穿过,实现中间件(2)与一体光口座(1)之间的拆卸与安装。
  4. 根据权利要求3所述的整体式SC连接器,其特征在于,所述一体光口座(1)内部中间位置设置有装配槽(11),具体包括:
    所述装配槽(11)设置于所述一体光口座(1)的中间位置,并且在所述一体光口座(1)内部两侧面的底端留有开口(111);
    所述开口(111)用于供拼接后的限位座(21)插入,从而进入所述装配槽(11)中,直至拼接后的限位座(21)上表面同一体光口座(1)内部上表面的装配槽(11)相抵接,完成所述装配槽(11)与所述组装后的中间件(2)之间的配合固定。
  5. 根据权利要求3所述的整体式SC连接器,其特征在于,所述整体式 SC连接器还包括固定件(4),所述扣板(12)上设置有第一凹槽(121),所述一体光口座(1)的侧面设置有第二凹槽(14),每个所述第二凹槽(14)表面设置有第四限位台(15);
    所述固定件(4)包括底板(41)和夹板(42),所述夹板(42)设置于所述底板(41)的两端,所述夹板(42)上设置有开孔(421);
    所述底板(41)容置在所述第一凹槽(121)中;
    所述夹板(42)容置在所述第二凹槽(14)中,所述第四限位台(15)卡入所述开孔(421)中,以通过所述固定件(4)将所述扣板(12)固定在所述一体光口座(1)上。
  6. 根据权利要求5所述的整体式SC连接器,其特征在于,所述固定件(4)还包括引脚(43);
    所述引脚(43)设置于所述底板(41)上;
    所述引脚(43)用于与PCB板相对接,实现所述整体式SC连接器在所述PCB板上的定位固定。
  7. 根据权利要求1所述的整体式SC连接器,其特征在于,所述中间件(2)还包括至少两个固定卡扣(25),所述固定卡扣(25)设置于所述限位座(21)上并环绕于所述插座(22)的周边;
    所述固定卡扣(25)顶端设置有卡勾(251);
    所述固定卡扣(25)用于在所述SC跳线插入所述插座(22)时,将所述卡勾(251)与所述SC跳线外围的限位台相抵接,从而将所述SC跳线固定。
  8. 根据权利要求7所述的整体式SC连接器,其特征在于,当所述中间件(2)固定于所述一体光口座(1)中时,所述中间件(2)两侧与所述一体光口座(1)内壁之间预留有预设空间;
    所述预设空间用于在所述SC跳线插入所述插座(22)时,为被所述SC跳线挤开的所述固定卡扣(25)提供避让空间。
  9. 根据权利要求1所述的整体式SC连接器,其特征在于,所述插座(22)内部设置有圆柱形腔体(221),其中
    所述圆柱形腔体(221)用于在两个所述中间件(2)组装时,容纳所述陶瓷套筒(3);
    所述圆柱形腔体(221)在靠近端口的位置设置有止挡位(2211),所述止挡位(2211)的口径小于所述陶瓷套筒(3)的截面直径;
    当所述陶瓷套筒(3)设置于所述圆柱形腔体(221)中时,所述止挡位(2211)用于与所述陶瓷套筒(3)相抵接,防止所述陶瓷套筒(3)从所述圆柱形腔体(221)中滑出。
  10. 根据权利要求1所述的整体式SC连接器,其特征在于,
    所述一体光口座(1)还包括扣板(12),其中:所述扣板(12)用于与所述一体光口座(1)底部的开槽(13)相配合,从而为所述一体光口座(1)内部的中间件(2)提供底部支撑;
    所述中间件(2)还包括至少两个固定卡扣(25),所述固定卡扣(25)设置于所述限位座(21)上并环绕于所述插座(22)的周边;所述固定卡扣(25)顶端设置有卡勾(251);
    在与所述固定卡扣(25)位置对应的所述扣板(12)上表面和所述一体光口座(1)内部上表面设置有抵接斜台(252),并且所述固定卡扣(25)前端的卡勾(251)的上下表面设置为与所述抵接斜台(252)相适配的斜面,以使所述卡勾(251)的上下表面与所述抵接斜台(252)相抵接。
  11. 一种整体式SC连接器的使用方法,其特征在于,所述使用方法应用在如权利要求1-10任一所述的整体式SC连接器上,所述使用方法包括:
    所述陶瓷套筒(3)设置于其中一个所述中间件(2)的圆柱形腔体(221)中;
    两个所述中间件(2)通过所述限位座(21)之间的拼接完成组装;
    所述一体光口座(1)的装配槽(11)与所述拼接后的限位座(21)相配合,将完成组装的所述中间件(2)固定在所述一体光口座(1)内部;
    将两根不同的SC跳线对应插入两端的所述插座(22)中,一端SC跳线的光信号通过所述陶瓷套筒(3)传递给另一端的SC跳线。
  12. 根据权利要求11所述的整体式SC连接器的使用方法,其特征在于,所述使用方法应用在如权利要求3所述的整体式SC连接器上,所述使用方法包括:
    所述扣板(12)与所述一体光口座(1)底部的开槽(13)相配合,从而为所述一体光口座(1)内部的中间件(2)提供支撑。
  13. 根据权利要求12所述的整体式SC连接器的使用方法,其特征在于,所述使用方法应用在如权利要求5所述的整体式SC连接器上,所述使用方法包括:
    所述底板(41)与所述扣板(12)的第一凹槽(121)相配合,实现所述固定件(4)在所述扣板(12)上的固定;
    所述夹板(42)与所述一体光口座(1)的第二凹槽(14)相配合,所述开孔(421)与所述第二凹槽(14)上设置的第四限位台(15)相配合,实现所述固定件(4)与所述一体光口座(1)之间的相对固定。
  14. 根据权利要求13所述的整体式SC连接器的使用方法,其特征在于,所述使用方法应用在如权利要求6任一所述的整体式SC连接器上,所述使用方法包括:
    所述引脚(43)与PCB板相对接,实现所述整体式SC连接器在所述 PCB板上的定位固定。
PCT/CN2022/133983 2022-09-20 2022-11-24 一种整体式sc连接器与使用方法 WO2024060396A1 (zh)

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