WO2024057125A1 - Machine de pétrissage à piston-cylindre avec mécanisme de pétrissage primaire et plateau rotatif à rangées multiples - Google Patents

Machine de pétrissage à piston-cylindre avec mécanisme de pétrissage primaire et plateau rotatif à rangées multiples Download PDF

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Publication number
WO2024057125A1
WO2024057125A1 PCT/IB2023/058512 IB2023058512W WO2024057125A1 WO 2024057125 A1 WO2024057125 A1 WO 2024057125A1 IB 2023058512 W IB2023058512 W IB 2023058512W WO 2024057125 A1 WO2024057125 A1 WO 2024057125A1
Authority
WO
WIPO (PCT)
Prior art keywords
dough
tank
piston
tray
movement
Prior art date
Application number
PCT/IB2023/058512
Other languages
English (en)
Inventor
Sayed mohsen HOSSEINI BAHARANCHI
Sayed Ahmad HOSSEINI BAHARANCHI
Original Assignee
Hosseini Baharanchi Sayed Mohsen
Hosseini Baharanchi Sayed Ahmad
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hosseini Baharanchi Sayed Mohsen, Hosseini Baharanchi Sayed Ahmad filed Critical Hosseini Baharanchi Sayed Mohsen
Priority to PCT/IB2023/058512 priority Critical patent/WO2024057125A1/fr
Publication of WO2024057125A1 publication Critical patent/WO2024057125A1/fr

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Classifications

    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C7/00—Machines which homogenise the subdivided dough by working other than by kneading
    • A21C7/01—Machines which homogenise the subdivided dough by working other than by kneading with endless bands
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C5/00—Dough-dividing machines
    • A21C5/02—Dough-dividing machines with division boxes and ejection plungers
    • A—HUMAN NECESSITIES
    • A21—BAKING; EDIBLE DOUGHS
    • A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
    • A21C9/00—Other apparatus for handling dough or dough pieces
    • A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
    • A21C9/081—Charging of baking tins or forms with dough

Definitions

  • This invention relates generally to bakery machines utilized in the commercial baking industry, and more particularly to a dough divider useful in the processing of doughs having a wide range of usage.
  • the dividing machines are used to split the dough into smaller pieces of equal weight and shape, which can then be used to make various types of bread and pastries.
  • volumetric Dough DividersTM which can divide dough into different shapes such as squares, circles or hexagonal. They also have a selection of optional extras such as oiling systems, flour dusters and dough hoppers.
  • the WP Haton Parta U2 TM which is a low-maintenance dough divider and round-molder machine that can process dough gently and flexibly. It also has a touchscreen control panel and a self-learning weight control system.
  • the invention is a dough-kneading device that includes a shaping pistoncylinder mechanism, a reciprocating mechanism, a round shaping assembly, and a multi-row revolving tray.
  • the shaping piston-cylinder mechanism consists of a dough tank, a chassis, and a cylindrical tube with a piston.
  • the dough is poured into the tank, and the piston moves up and down to separate a specific weight of dough.
  • the reciprocating mechanism allows the tank to move back and forth while the cylinder and piston remain fixed. When the tank moves, a shaft passes through the dough, removing any air in it.
  • the divided dough is then placed between the plate connected to the tank and the chassis plate, and the reciprocating movement of the tank kneads the dough.
  • the round shaping assembly is responsible for shaping the dough into desired forms.
  • the multi-row revolving tray includes a tray holder, a tray plate, a power generation and transmission system, a mobile chassis, and a motor and gearbox.
  • the tray holder supports the tray plate, which rests on it.
  • the power generation and transmission system drives the tray holder, enabling longitudinal movement of the multi-row rotating tray. Multiple wheels are placed under the chassis to aid in the movement of the tray.
  • the shaft by moving the tank, the shaft removes air from the dough, reducing error in separating a specific weight of dough balls from the initial dough mass.
  • the dough is kneaded through reciprocating movement of the dough tank.
  • This invention includes a multi-row revolving tray that increases tray capacity, allowing for more dough balls to be placed on the tray.
  • a conventional piston press machine the dough tank is fixed, and the piston is moved.
  • the separation of dough with a certain weight is not done accurately because the dough swells in the tank after some time and its volume increases.
  • the piston and cylinder are fixed and do not move, and the dough tank moves, and due to this reciprocating movement, the aerator shaft passes through the dough and releases the gases created in the fermentation process.
  • the presence of a multi-row revolving tray increases the capacity of the tray and more chins can be placed on the tray.
  • Fig.1 shows a perspective view of the dividing device with a multi-row rotating tray.
  • Fig. 2 shows another view of the dividing device with the multi-row rotating tray, where the main parts of the device are specified.
  • Fig.3 shows an isometric view of the dividing device and shaping assembly.
  • Fig. 4 shows a view of the suction piston-cylinder mechanism and piece separation and the connection between the gear and the engine and the gearbox.
  • Fig. 5 shows a view of the reciprocating mechanism of the dough tank in the dough-kneading process and the parts that provide the reciprocating movement.
  • Fig. 6 shows an above view from the reciprocating mechanism of the dough tank, where the chassis and plate are connected to the tank, and the details of the movement mechanism are illustrated in more detail.
  • Fig. 7 shows a view of the dough rolling mechanism.
  • Fig. 8 shows a perspective view of the rotating tray assembly.
  • Fig. 9 shows details of the tray holder and the tray moving components.
  • the dough kneading device (10) in the present invention is a multifunctional device that performs all the dough preparation operations before going into the oven.
  • the device and its main mechanisms are shown in figures 1 &2.
  • dough refers to all types of dough that can be used in the pastry industry, especially in the bakery industry, and is not limited to a specific type of dough.
  • the size and the shape of the tank and the dimensions of the components can be changed depending on the type of use and the dimensions, numbers, and examples mentioned in the present document are not restrictive. Changes in the geometry and shape of the components and parts that do not change the scope of the invention and common changes in the bakery, confectionery, and pastry industry which are applicable to this device, are within the technical scope of this invention.
  • the change in the weight of the divided doughs in the process of baking especially in the rest step has been solved by installing the air intake shaft (13) and the moving tank (12), i.e. the reciprocating mechanism of the tank (30) and the cylinder-piston mechanism (20) separate the balls or pieces from the initial mass dough in the tank(12) which will be explained hereinafter.
  • the said mobile hopper or tank(12) with different shapes is made of materials acceptable in the food industry, such as suitable steel types.
  • Figure 3 a three-dimensional view of the bakery kneading device (10) is shown in details, which is used for kneading dough of all kinds of bread, especially thin loaves of bread.
  • This device consists of a tank (12) into which the bakery dough is poured and stored.
  • a shaft (13) has been used to remove air and prevent the dough from puffing (during rest time) inside the dough tank.
  • This shaft (13) is connected and fixed to the chassis (11 ) for example by some connectors such as bolts. Every time the dough tank (12) moves back and forth, the shaft (13) passes through the dough and stirs it, and releases the gas captured inside the dough. This operation has a great effect on reducing the error rate and problems in the dough separation process.
  • Shaping piston-cylinder mechanism (20) After preparation of the initial dough, the dough is poured into the dough tank (12).
  • the dough tank (12) is a funnel-shaped container with a perforated bottom (12a), which is connected to a plate (31 ) and placed on the chassis (11 ) of the machine.
  • the material of the container is steel, but it is not limited to this material.
  • the chassis of the device (11 ) is a perforated plate, and a tube or pipe as a cylinder (21 ) is placed exactly under its opening where the dough exits.
  • the chassis (11 ) is fixed in all movement states of the device and the components and movement mechanisms of the dough tank are located on it.
  • the operation of the device in the present invention is that first a specific weight of dough must be separated as a ball from the set of doughs in the dough tank.
  • a cylindrical tube (21 ) is placed inside which the piston (22) moves. Every time the piston (22) goes down (suction process), the dough piece is sucked from the dough tank (12) into the cylinder (21 ).
  • the piston (22) rises and the separated piece inside the cylinder tube (21 ) is moved by the piston (22) and placed between the plate connected to the tank (31 ) and the chassis plate (11 ) and kneads it with the reciprocating movement of the dough tank which is explained in the article.
  • the dough ball weight of each type of bread is specific (170 to 720 grams) and is different from other types.
  • the weight of the dough is determined by the moving stroke of the piston (22).
  • the stroke of the piston is determined by a sensor and control unit.
  • the sensor is a metal detector sensor and the control unit is PLC.
  • the driving force required for the upward and downward movement of the piston (22) is provided by the power generation and transmission system.
  • the generation and transmission system includes an electric motor and the gearbox (24) connected to it.
  • a small gear (pinion or drive) (26) is connected to the output shaft of the gearbox.
  • the end of the piston shaft (22) is also connected to a rack gear (25) and it goes up and down with the rotation of the pinion(26), in other words, due to the engagement of the pinion (26) with the rack gear (25), the rack gear (25) moves up and down, and the piston (22) connected to it also makes a similar reciprocating movement.
  • the cylinder and piston are made of steel. It is anti-rust and anti-bacterial due to compliance with health issues but is not limited to this material.
  • the piston of the machine is moved and the tank of the machine is fixed.
  • the cylinder (21 ) and the piston (22) are fixed, but the dough tank (12) is mobile and moves back and forth.
  • the advantage of this is to reduce the error rate in dividing the dough(separating a certain weight from the dough as a dough ball).
  • the shaft (13) passes through the dough and the air in the dough is exhausted and removed. This paste is placed in the space between the plate connected to the tank and the chassis plate. Now, with the help of reciprocating movement of the dough tank, it is kneaded and transferred to the grinding section.
  • the reciprocating movement is also done with the help of the power transmission system including the rack gear (33a) and its drive gear (34a) and its necessary driving force is provided by the motor (36).
  • the rotational movement of the engine is transferred to the set of gears (39) by the power transmission system including the belt and pulley (37) installed on the output shaft of the engine.
  • the rotational movement is finally transferred to the pinion gear (34a) and with the engagement between this gear (34a) and the rack gear (33a), the rack gear (33a) will have a back-and-forth movement, after which the dough tank (12) connected to the rack gear will also make a similar back-and-forth movement.
  • gear assembly the purpose is to transfer power from the engine to the pinion gear, and gear assembly (39) with different numbers and diameter ratios can also be used.
  • the power transmission mechanism was changed, for example, belts and pulleys or chain wheels were used.
  • the method of connecting the rack gear to the plate connected to the dough tank (31 ) is that the rack gear (a33) is connected to a number of interface pieces (38) (welding, etc.).
  • the plate (31 ) is also connected to the interface parts (38), and by moving back a, the rack gear of these interface parts moves inside the guide shafts (32) and the dough tank (12) They move.
  • Rail wagon, wheel, etc. can also be used to move the dough tank and plate assembly.
  • a strip rolling mechanism is used so that the dough pieces placed in the space between the chassis plate (11 ) and the plate connected to the dough tank (31 ) are kneaded with the help of reciprocating motion and into a round part.
  • the round shaping part (40) there are two belts or strips (41 and 42) that move or slide in opposite directions and at different speeds (the speed of one of the strips is higher than the other). This causes the dough ball to change from shapeless to spherical while moving through the strips.
  • the movement mechanism of this part is such that the rotational movement of the motor (45) is transferred to the gear (44) by the belt and pulley (46). This gear (44) rotates the gears (43) connected to the tape.
  • the speed of the machine can be adjusted between 100 and 750 dough balls per hour and is determined in the control unit.
  • Multi-row revolving tray (50) [0042]
  • the dough with a specific shape and size for example the spherical shape is transferred to the tray.
  • a fixed or rotating tray with a single row is used. In such a way that the dough pieces(balls) are placed on the tray to tray capacity or space be full and then the contents of the tray are emptied and the process is repeated.
  • the rotating tray in the device presented in this document is multi-row which arranger the dough balls in radial or linear arrangements.
  • This type of tray increases the capacity of the tray and more dough pieces are placed on the tray plate(51 ), which is very efficient for industrial bakeries with a high number of bread baking.
  • the multi-row revolving tray (50) consists of a tray holder (53).
  • This holder (53) is in the form of a cross or in a radial form and has several blades, and the tray plate (51 ) is placed on the said holder(53).
  • the holder (53) is connected to a shaft (52) and rotates by the power generation and transmission system(54).
  • the system(54) includes a set of an engine and a gearbox (54).
  • the rotary set of the table tray including holder (53), shaft (52), and motor and gearbox (54) is placed on a mobile chassis (55) and are moved along the table at a certain distance.
  • the longitudinal movement is done by a separate motor and gearbox (57), which transfer the movement to the fixed rod connected to the moving chassis (55) using the number of rotating arms (58).
  • This movement is converted by the linear guide mechanism including the rail (b56) and the wheel (a56) into the linear movement of the chassis (55).

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Manufacturing And Processing Devices For Dough (AREA)

Abstract

L'invention concerne un dispositif de pétrissage de pâte qui comprend un mécanisme de piston-cylindre de façonnage, un mécanisme de va-et-vient, un ensemble de façonnage en rond et un plateau tournant à rangées multiples. Le mécanisme piston-cylindre de façonnage est constitué d'un réservoir de pâte, d'un châssis et d'un tube cylindrique avec un piston. La pâte est versée dans le réservoir, et le piston se déplace vers le haut et vers le bas pour séparer un poids spécifique de pâte. Le mécanisme de va-et-vient permet au réservoir de se déplacer en va-et-vient tandis que le cylindre et le piston restent fixes. Lorsque le réservoir se déplace, une tige traverse la pâte, éliminant tout air dans celui-ci. L'ensemble de façonnage en rond façonne la pâte en formes souhaitées. Le plateau tournant à rangées multiples accumule les boules de pâte et comprend un support de plateau, une plaque de plateau, un système de génération et de transmission d'énergie, un châssis mobile, ainsi qu'un moteur et une boîte de vitesses.
PCT/IB2023/058512 2023-08-29 2023-08-29 Machine de pétrissage à piston-cylindre avec mécanisme de pétrissage primaire et plateau rotatif à rangées multiples WO2024057125A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PCT/IB2023/058512 WO2024057125A1 (fr) 2023-08-29 2023-08-29 Machine de pétrissage à piston-cylindre avec mécanisme de pétrissage primaire et plateau rotatif à rangées multiples

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
PCT/IB2023/058512 WO2024057125A1 (fr) 2023-08-29 2023-08-29 Machine de pétrissage à piston-cylindre avec mécanisme de pétrissage primaire et plateau rotatif à rangées multiples

Publications (1)

Publication Number Publication Date
WO2024057125A1 true WO2024057125A1 (fr) 2024-03-21

Family

ID=90274451

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/IB2023/058512 WO2024057125A1 (fr) 2023-08-29 2023-08-29 Machine de pétrissage à piston-cylindre avec mécanisme de pétrissage primaire et plateau rotatif à rangées multiples

Country Status (1)

Country Link
WO (1) WO2024057125A1 (fr)

Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19831522A1 (de) * 1998-07-14 2000-01-27 Josef Helmstaedter Verfahren zum Teilen und Portionieren von Teig sowie Vorrichtung zur Durchführung des Verfahrens

Patent Citations (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19831522A1 (de) * 1998-07-14 2000-01-27 Josef Helmstaedter Verfahren zum Teilen und Portionieren von Teig sowie Vorrichtung zur Durchführung des Verfahrens

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