WO2024037026A1 - Apparatus for transferring photovoltaic power station cleaning device between arrays - Google Patents

Apparatus for transferring photovoltaic power station cleaning device between arrays Download PDF

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Publication number
WO2024037026A1
WO2024037026A1 PCT/CN2023/090407 CN2023090407W WO2024037026A1 WO 2024037026 A1 WO2024037026 A1 WO 2024037026A1 CN 2023090407 W CN2023090407 W CN 2023090407W WO 2024037026 A1 WO2024037026 A1 WO 2024037026A1
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WO
WIPO (PCT)
Prior art keywords
cockpit
fixedly installed
block
photovoltaic
shaft
Prior art date
Application number
PCT/CN2023/090407
Other languages
French (fr)
Chinese (zh)
Inventor
郭巍
李晓博
姚玲玲
王晓宁
程帅
王靖程
牛瑞杰
Original Assignee
西安热工研究院有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 西安热工研究院有限公司 filed Critical 西安热工研究院有限公司
Publication of WO2024037026A1 publication Critical patent/WO2024037026A1/en

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Classifications

    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/10Cleaning arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • This application relates to the technical field of photovoltaic power station component cleaning and transfer, specifically a device for transferring between photovoltaic power station component cleaning equipment arrays.
  • photovoltaic power stations are usually set up in areas with harsh environments (strong sandstorms and little rain) but rich light resources, such as mountains, Gobis, and deserts.
  • rich light resources such as mountains, Gobis, and deserts.
  • the tempered glass on the light-receiving surface is easily blocked by dust, resulting in a decrease in light transmittance, which in turn affects the amount of instantaneous irradiation that the photovoltaic module cells can accept, causing the system to operate at reduced output under non-fault conditions. .
  • the cleaning methods for photovoltaic modules are mainly divided into two types: manual cleaning and automatic cleaning.
  • manual cleaning methods mainly include water truck spraying, etc. This method is generally only suitable for ground photovoltaic power stations with flat terrain, and requires a lot of manpower. It can only be planned in advance and carried out regularly. The cleaning efficiency is low and can easily cause component pressure loss. Or cracked.
  • the automatic cleaning method that is, cleaning through automatic cleaning equipment, although it has wider adaptability and can reduce dependence on people to a certain extent, can be carried out on demand, but it is affected by the installation method of photovoltaic modules (for example: ground Photovoltaic modules for production in photovoltaic power stations located in mountainous or hilly areas generally use multi-layer arrays for batch installation, in order to maximize the use of terrain advantages and reduce infrastructure costs (install more modules).
  • photovoltaic modules for example: ground Photovoltaic modules for production in photovoltaic power stations located in mountainous or hilly areas generally use multi-layer arrays for batch installation, in order to maximize the use of terrain advantages and reduce infrastructure costs (install more modules).
  • photovoltaic modules for example: ground Photovoltaic modules for production in photovoltaic power stations located in mountainous or hilly areas generally use multi-layer arrays for batch installation, in order to maximize the use of terrain advantages and reduce infrastructure costs (install more modules).
  • this application provides a device for transferring between arrays of photovoltaic power station component cleaning equipment. It is simple to operate, has good cleaning effect, can save labor and the overall cost of photovoltaic power station component cleaning, and is economical. good.
  • a device for transferring between photovoltaic power plant component cleaning equipment arrays including a foundation layer and a cockpit.
  • the top of the foundation layer is distributed in a stepped manner to form a step area.
  • a support platform is fixedly installed in the middle of the step area.
  • the support platform The stepped areas on both sides are equipped with multi-layer photovoltaic modules arranged in an array;
  • a chute is provided in the support platform, the cockpit is slidingly connected to the chute, a main drive control box is fixedly installed at the bottom of the cockpit, and a main drive control box is fixedly installed inside the main drive control box.
  • a built-in motor has a drive shaft fixedly installed at one end of the built-in motor, and a first rotating shaft is fixedly installed at the bottom outside the cockpit through a connecting support block.
  • a power gear is set on the first rotating shaft, and the drive shaft is connected to the The first rotating shafts are connected through a drive belt that runs through the bottom of the cockpit, and the connecting support block is sleeved outside the drive belt;
  • the bottom of the photovoltaic module is fixed to the step area through a support frame.
  • a mounting gear block is fixedly installed on the top of the support platform, and the cockpit is locked with the mounting gear block through the power gear.
  • the lengths of the connecting block and the driving major axis are consistent with the total length of the photovoltaic modules on each side of the support platform.
  • the inside of the chute is provided with a snap-in slide block and a bottom support slide block, and the bottom of the cockpit is fixed
  • a mounting support block is fixedly installed, and the mounting support block is fixedly connected to one side of the bottom support slide block.
  • a first circular groove is formed in the clamping slide block, a second circular groove is formed in the connecting bearing block, and the first circular groove is movably connected to the second circular groove through an external connecting shaft.
  • a local drive control motor for driving and rotating the scrubber roller is provided between the side plate and the support platform, and a second rotating shaft is fixedly installed at the output shaft end of the local drive control motor.
  • a third gear is fixedly installed on one end of the second rotating shaft away from the local drive control motor, and a first gear is fixedly installed on one end of the long driving shaft close to the side plate.
  • One of the two sets of first gears of the long driving shaft There is a linkage shaft between them, and second gears are fixedly installed at both ends of the linkage shaft. The first gear meshes with the second gear.
  • multiple local monitoring devices for monitoring the observation photovoltaic modules are provided on both sides of the support platform, and multiple sets of signal installation slots are provided correspondingly, and signal transmission devices are installed in the signal installation slots.
  • the signal output end of the local monitoring device is connected with the signal transmission device.
  • a viewing window is provided on one or more sides of the cockpit, and a central control console is installed in the cockpit for receiving and observing the monitoring signal screen of the local monitoring device.
  • the outer surface of the washing roller is in contact with the top surface of the photovoltaic module, and the connecting block is in sliding contact with the top surface of the photovoltaic module through the cleaning brush.
  • This application provides a device for transferring between arrays of photovoltaic power plant component cleaning equipment.
  • the integrated device on the foundation layer can perform all-round cleaning of photovoltaic components arranged in a multi-layer array on the foundation layer. Since the photovoltaic modules on the foundation layer are arranged in a ladder-like array on the trapezoidal area, the cockpit can then control and start the built-in motor inside the main drive control box through the central control console, and the drive shaft drives the power gear through the drive belt. It drives itself to rotate, and the cockpit is supported and slidably connected in the chute on the support platform. The bottom of the cockpit is connected to the support platform through the power gear on the connecting block.
  • the cockpit can The power gear moves on the support platform through its own power.
  • Multiple sets of connecting blocks and scrubbing rollers installed on both sides of the cockpit through side panels move with the cockpit. This will fully contact and rub each photovoltaic module in the current array on the foundation layer.
  • the connecting block and the scrubbing roller themselves have the same length as the photovoltaic modules of each layer array, so that the photovoltaic modules of the layer array themselves can be cleaned in an all-round way.
  • the multi-layer array photovoltaic modules themselves can be completely brushed and cleaned at one time, avoiding repeated installation of automatic cleaning equipment and manual cleaning of massive photovoltaic modules. Clean areas separately to achieve the effect of reducing manual workload and saving overall cleaning economic costs.
  • Figure 1 is an overall structural diagram of the device described in this application.
  • Figure 2 is a partial enlarged view of position A in Figure 1 of the present application;
  • FIG. 3 is a partial schematic diagram of the cockpit of this application.
  • Figure 4 is a partial enlarged view of B in Figure 1 of the present application.
  • FIG. 5 is a partial schematic diagram of the side panel of this application.
  • Figure 6 is a partial enlarged view of position C in Figure 1 of the present application.
  • this application uses a device for transferring between arrays of photovoltaic power plant component cleaning equipment, which adopts the following technical solution: a foundation layer 1 and a step area 3 opened on the top of the foundation layer 1.
  • the top of the step area 3 There are multi-layer photovoltaic modules 4 arranged closely in an equidistant array.
  • the bottom of the photovoltaic modules 4 is fixedly connected to the top of the step area 3 through a support frame 5.
  • a support platform 6 is fixedly installed on the top of the step area 3.
  • the support platform It has a rack-shaped structure appearance.
  • a chute 7 is provided inside the support platform 6.
  • a mounting tooth block 8 is fixedly installed on the top of the support platform 6.
  • a cockpit 11 is provided on the top of the support platform 6.
  • the inner bottom of the cockpit 11 is fixedly installed.
  • a built-in motor 16 is fixedly installed inside the main drive control box 15.
  • One end of the built-in motor 16 is fixedly installed with a drive shaft 17.
  • the bottom of the cockpit 11 is provided with a first rotating shaft 18.
  • the first rotating shaft 18 is
  • the power gear 19 is fixedly installed on the outer surface
  • the connecting support block 20 is fixedly installed on the outer surface of the first rotating shaft 18.
  • the connecting supporting block 20 is set outside the driving belt 21 and is used to fixedly support the driving belt 21.
  • Two of the supporting platforms 6 Side plates 23 are provided on both sides.
  • Two sets of connecting blocks 25 are fixedly installed on one surface of the side plates 23.
  • a cleaning brush 26 is provided at the bottom of the connecting blocks 25.
  • Two sets of driving long shafts 27 are connected through the interior of the side plates 23.
  • a scrubbing roller 28 is fixedly installed on the outer surface of the long driving shaft 27 .
  • This application provides a device for transferring between arrays of photovoltaic power station component cleaning equipment.
  • the integrated device on the foundation layer 1 can perform all-round inspection of photovoltaic components arranged in a multi-layer array on the foundation layer. Clean and use.
  • photovoltaic modules for production are generally installed in batches using multi-layer arrays to maximize the use of terrain advantages to reduce infrastructure costs and install more modules.
  • cleaning photovoltaic modules the same cleaning equipment is traditionally transferred between different areas manually. This makes the overall cleaning workload of the station huge and the economic cost high when cleaning photovoltaic modules throughout the station. .
  • the multiple sets of photovoltaic modules 4 on the foundation layer are arranged in a ladder-like design on the staircase area 3.
  • the cockpit 11 can control and start the built-in motor 16 inside the main drive control box 15 through the central control console 37.
  • the drive shaft 17 drives the power gear 19 itself to rotate through the drive belt 21.
  • the cockpit 11 is supported and slid through the chute 7 on the support platform 6 through the snap-in slider 9 and the bottom support slider 13.
  • the bottom of the cockpit 11 The power gear 19 on the connecting support block 20 is gear-locked with the mounting gear block 8 on the supporting platform 6 .
  • the cockpit 11 can move on the support platform 6 by the power of the power gear 19 itself.
  • the connecting block 25 and the cleaning roller 28 themselves have the same length as the photovoltaic modules 4 of each layer array, so that the photovoltaic modules 4 of each layer array can be cleaned in an all-round manner.
  • the multi-layer array photovoltaic modules 4 themselves can be completely scrubbed and cleaned at one time, avoiding repeated installation of automatic cleaning equipment and avoiding manual cleaning of massive quantities of photovoltaic modules.
  • the photovoltaic modules 4 are cleaned in separate areas, thereby achieving the effect of reducing manual workload and saving overall cleaning economic costs.
  • a drive belt 21 for driving the power gear 19 is movably connected to the outer surface of the drive shaft 17, and an external communication groove is provided at the inner bottom of the cockpit 11.
  • the drive belt 21 The bottom of the chute 7 runs through the external communication groove inside the cockpit 11 and is movably sleeved with the outer surface of the first rotating shaft 18.
  • the inside of the chute 7 is provided with a snap-on slider 9 and a bottom support slider 13.
  • the cockpit 11 A mounting support block 14 is fixedly installed at the bottom, and connection bearing blocks 10 are provided on both sides of the snap-in slide block 9 and the bottom support slide block 13 .
  • one side surface of the cockpit 11 close to the side panel 23 is fixedly mounted with The fixed frame 24 and one side of the side plate 23 are provided with a local drive control motor 29 for driving and rotating the washing roller 28.
  • the output shaft end of one end of the local drive control motor 29 is fixedly mounted with a second rotating shaft 33.
  • the second rotating shaft 33 is away from the fixed frame 24.
  • a third gear 34 is fixedly installed at one end of the local drive control motor 29, a first gear 30 is fixedly installed at one end of the long drive shaft 27 close to the side plate 23, and a linkage shaft 31 is provided at the side of the side plate 23 close to the support platform 6.
  • the second gear 32 is fixedly installed on one end of the shaft 31 close to the two sets of driving long shafts 27, and the first gear 30 and the second gear 32 mesh.
  • the outer surfaces of both sides of the support platform 6 are provided with local monitoring devices 35 that can monitor and observe multiple groups of photovoltaic modules 4 themselves.
  • the two sides of the support platform 6 correspond to the outer surfaces of the local monitoring devices 35.
  • External mounting slots are provided on the surface, and a signal transmission device 36 is fixedly installed inside the external mounting slot of the support platform 6 itself.
  • one side of the outer surface of the cockpit 11 is provided with a cab door 12, an indoor seat 22 is fixedly installed at the inner bottom of the cockpit 11, and a local monitoring device is fixedly installed inside the cockpit 11.
  • the central control console 37 is used for observing the own monitoring signal screen, and a viewing window 2 is provided on one side of the outer surface of the cockpit 11 .
  • the operator inside the cockpit 11 drives the connecting blocks 25 and washing rollers 28 on both sides of the cockpit 11 to clean the multi-layer array photovoltaic modules 4 set on the foundation layer 1 downward for the first time through operation control
  • the built-in motor 16 can be controlled by the central control console 37 to run in reverse, driving the cockpit 11 to move downward, and the multiple sets of connecting blocks 25 and scrubber rollers 28 on both sides of the side plate 23 can move upward again to clean multiple layers.
  • the array photovoltaic module 4 is washed and cleaned for a second time, so that the operator inside the cockpit 11 can repeatedly clean the photovoltaic module 4 by controlling the connecting block 25 and the washing roller 28, so as to facilitate the cleaning operation of the multi-layer array photovoltaic module 4. Effect.
  • the central control console 27 inside the cockpit 11 is connected to multiple sets of local monitoring devices 35 on the support platform 6 via signals. At this time, the multiple sets of local monitoring devices 35 can monitor multiple sets of the staircase areas 3 An array of 4 photovoltaic modules is provided for monitoring.
  • the operator inside the cockpit 11 drives the connecting block 25 and the washing roller 28 on one side of the side panel 23 to clean the photovoltaic modules 4 while moving, the operator inside the cockpit 11 can use the central control console 37 to clean the photovoltaic module 4 Display screen for multiple photovoltaic groups Part 4 cleans up the screen itself for observation.
  • the operator can perform segmented and local control of the local drive control motors 29 on both sides of the side panel 23 through the central control console 37 inside the cockpit 11, so that the side panels 23
  • the separate connecting block 25 and the washing roller 28 on one side are started to clean the surface of the local photovoltaic module 4, thereby achieving the effect of local precise cleaning.
  • the outer surface of the cleaning roller 28 and the top of the photovoltaic module 4 are in mutual contact, and the connecting block 25 is slidably connected to the top of the photovoltaic module 4 through the cleaning brush 26 .
  • multiple sets of connecting blocks 25 and scrubbing rollers 28 are provided on one side of the side panel 23.
  • the cleaning rollers on the first group of connecting blocks on one side of the side panel 23 are The brushes will come into contact with the photovoltaic modules 4 in the multiple batches.
  • the multiple sets of cleaning brushes 26 on the connecting block will first simply clean the dust on the photovoltaic modules 4.
  • the cleaning roller 28 on the side plate 23 will The photovoltaic module 4 itself will be rubbed and cleaned again.
  • the second set of matching connecting blocks and washing rollers will repeatedly clean the photovoltaic solar panels again, thereby achieving improvement.
  • external circular grooves are provided inside the connecting bearing block 10 and the clamping slide block 9 and the bottom supporting sliding block 13 and the mounting supporting block 14, and the second circular groove 40 on the connecting bearing block 10 is connected to the connecting shaft through an external connecting shaft.
  • the first circular groove 39 on the inside of the snap-in slide block 9 is movably connected together.
  • the inside of the circular groove on the mounting support block 14 is movably connected with the circular groove on the inside of the bottom support slide block 13 through an external connecting shaft.
  • the bottom of the fixed frame 24 is fixedly connected to the top of the side plate 23
  • the second rotating shaft 33 is gear-engaged with the first gear 30 on one of the sets of driving long shafts 27 through the third gear 34
  • the linkage shaft 31 The outer surface of the shaft is fixedly connected to one side of the side plate 23 through an external clamping mechanism.
  • the linkage shaft 31 is meshed and locked with the first gears 30 on the two sets of driving long shafts 27 through two sets of second gears 32 respectively.
  • the cockpit 11 is driven and locked together with the mounting gear block 8 on the support platform 6 through the power gear 19 , and the top of the connecting support block 20 is fixedly connected to the bottom of the cockpit 11 .
  • the outer surface of the local monitoring device 35 is connected to one of the supporting platforms 6 through an external connection mechanism.
  • the side surfaces are fixedly connected together, and the signal transmission device 36 is electrically connected to the local monitoring device 35 itself through external signal lines.
  • the cockpit 11 on the support platform 6 can be movable and snap-connected with the support platform 6 through the snap-in slide block 9 and the bottom support slide block 13 at the bottom.
  • the cockpit 11 is set to be idle at the top of the support platform 6, and the cockpit 11 itself is electrically connected to the multiple sets of photovoltaic modules 4 themselves through external circuits.
  • the multiple sets of photovoltaic modules 4 themselves are collecting and converting into electrical energy.
  • the external circuit can be used to directly power the driving of the cockpit 11 so that the cockpit 11 can be moved and cleaned, thereby saving energy costs such as electricity when the cockpit 11 is operating.
  • the device for transferring between arrays of photovoltaic power plant component cleaning equipment in this embodiment includes a foundation layer 1 and several step areas 3 opened on the top of the foundation layer 1 .
  • the stepped area 3 has a trapezoidal appearance.
  • a number of photovoltaic modules 4 arranged closely and equidistantly are arranged on the top of the stepped area 3.
  • the bottom of the photovoltaic modules 4 is fixedly connected to the top of the stepped area 3 through the support frame 5.
  • the top of the ladder area 3 is fixedly installed with a support platform 6 that matches the interior of the multiple sets of ladder areas 3.
  • the support platform 6 has a rack-shaped structure appearance, and a chute 7 is provided inside the support platform 6.
  • the chute 7 is rectangular and inclined.
  • a mounting gear block 8 is fixedly installed on the top of the support platform 6, and a cockpit 11 is provided on the top of the support platform 6 that can be operated and moved in cooperation with external operators.
  • the cockpit 11 is a rectangular hollow interior, and one side of the outer surface of the cockpit 11 is provided with a cab door 12 that can cooperate with external operators to enter.
  • the inside of the chute 7 is provided with a sliding snap-in slide block 9 and a bottom support slide block 13.
  • the snap-in slide block 9 and the bottom support slide block 13 are both in the shape of a rectangular inclined block.
  • Both sides of the cockpit 13 are provided with connection bearing blocks 10 that match the cockpit 11.
  • the connection bearing blocks 10 are in the shape of a rectangular block.
  • a mounting support block 14 is fixedly installed at the bottom of the cockpit 11.
  • the circular grooves on the connecting load-bearing block 10 The inside of the groove is movably connected to the circular groove on the inside of the snap-in slide block 9 through an external connecting shaft, and the inside of the circular groove on the mounting support block 14 is movably connected to the circular groove on the inside of the bottom support slide block 13 through an external connecting shaft.
  • the main drive control box 15 is fixedly installed at the inner bottom of the cockpit 11.
  • the main drive control box 15 is a rectangular internal hollow box.
  • the main drive control box 15 is fixedly installed with an internal inner bottom.
  • a motor 16 is installed, and a drive shaft 17 is fixedly installed at one end of the built-in motor 16.
  • the bottom of the cockpit 11 is provided with a first rotating shaft 18.
  • the outer surface of the first rotating shaft 18 is fixedly mounted with a power gear 19 that can cooperate with the mounting gear block 8 to drive and move the cockpit 11.
  • the cockpit 11 is connected to the cockpit 11 through the power gear 19.
  • the tooth blocks 8 of the mounting gear blocks on the supporting platform 6 are driven and snapped together.
  • a connecting support block 20 is fixedly installed on the outer surface of the first rotating shaft 18 .
  • the connecting supporting block 20 is in the shape of a rectangular inclined block.
  • the top of the connecting supporting block 20 is fixedly connected to the bottom of the cockpit 11 .
  • the outer surface of the drive shaft 17 is movablely connected with a drive belt 21 for driving the power gear 19.
  • An external communication groove is provided at the inner bottom of the cockpit 11.
  • the inner bottom of the cockpit 11 is fixedly installed with a seat for the operator to drive and ride. Indoor seating 22.
  • the bottom of the drive belt 21 penetrates the external communication groove inside the cockpit 11 and is movably sleeved with the outer surface of the first rotating shaft 18 .
  • Both sides of the support platform 6 are provided with side plates 23 that match the cockpit 11.
  • the side plates 23 are in the shape of a rectangular inclined plate.
  • a fixing frame 24 is fixedly installed on the surface of the cockpit 11 close to the side plate 23.
  • the fixing frame 24 The bottom and the top of the side plate 23 are fixedly connected together.
  • Two sets of connecting blocks 25 are fixedly installed on one side surface of the side plate 23.
  • the connecting blocks 25 are in the shape of a long rectangular block.
  • the bottom of the connecting blocks 25 is provided with a cleaning brush 26 that can clean the surface of the photovoltaic module 4.
  • the connecting blocks 25 pass through The cleaning brush 26 slides and fits together with the top of the photovoltaic module 4.
  • Two sets of driving long shafts 27 are connected through the inside of the side plate 23.
  • the outer surface of the driving long shaft 27 is fixedly installed with a brush that can wash and rub the surface of the photovoltaic module 4.
  • Wash roller 28 The washing roller 28 has a circular appearance and the washing roller 28 itself is elastic. The outer surface of the washing roller 28 and the top of the photovoltaic module 4 fit together.
  • the side plate 23 is provided with a device that drives and rotates the washing roller 28 .
  • the local drive control motor 29 has a second rotating shaft 33 fixedly installed on one output shaft end of the local drive control motor 29 .
  • a third gear 34 is fixedly installed on the end of the second rotating shaft 33 away from the local drive control motor 29 .
  • a first gear 30 is fixedly installed on an end of the long driving shaft 27 away from the side plate 23 .
  • the second rotating shaft 33 is connected to one of the third gears 34 through the third gear 34 .
  • the first gear 30 on the group drive long shaft 27 is geared together.
  • the side of the side plate 23 close to the support platform 6 is provided with a linkage shaft 31 that can control the rotation of another set of long driving shafts 27.
  • the outer surface of the linkage shaft 31 is fixedly connected to the side of the side plate 23 through an external clamping mechanism. , one end of the linkage shaft 31 close to the two sets of driving long shafts 27 is fixedly installed with a second gear 32. The linkage shaft 31 is engaged with the first gear 30 on the two sets of driving long shafts 27 through the two sets of second gears 32. Connected together.
  • the outer surfaces of both sides of the support platform 6 are provided with local monitoring devices 35 that can monitor and observe multiple groups of photovoltaic modules 4 themselves.
  • the outer surface of the local monitoring device 35 is fixed to one side surface of the support platform 6 through an external connection mechanism. Connected together, external mounting grooves are provided on both sides of the supporting platform 6 corresponding to the outer surfaces of the local monitoring devices 35 .
  • a signal transmission device 36 is fixedly installed inside the external installation groove of the support platform 6 itself.
  • the signal transmission device 36 is electrically connected to the local monitoring device 35 itself through an external signal line.
  • a signal transmission device 36 is fixedly installed inside the cockpit 11 to control the local monitoring device 35 .
  • the central control console 37 is subject to observation of its own monitoring signal screen.
  • the built-in motor 16 and the side panel 23 themselves are equipped with external controllers that cooperate with the central control console 37 for signal transmission and can start and stop the built-in motor 16 and the side panel 23 themselves.
  • One side of the cockpit 11 An observation area 38 is provided on the outer surface, and a viewing window 2 for operators to observe is fixedly installed inside the observation area 38 .
  • the integrated device on the foundation layer 1 can be used for all-round cleaning of the photovoltaic modules 4 arranged in a multi-layer array arranged on the foundation layer 1 .
  • Multiple groups of photovoltaic modules 4 on the foundation layer 1 are arranged in a ladder-like design on the staircase area 3.
  • the cockpit 11 can control and start the built-in motor 16 inside the main drive control box 15 through the central control console 37.
  • the drive shaft 17 drives the power gear 19 itself to rotate through the drive belt 21 .
  • the cockpit 11 is supported and slid through the clamping slider 9 and the bottom support slider 13 and the chute 7 on the support platform 6, while the bottom of the cockpit 11 is connected to the power gear 19 on the support block 20 and the support platform 6. Install the tooth block 8 gear snap.
  • the cockpit 11 can move on the support platform 6 by the power of the power gear 19 itself.
  • the multiple sets of connecting blocks 25 and washing rollers 28 installed on both sides of the cockpit 11 through the side plates 23 move with the cockpit 11, they will fully contact and rub each photovoltaic module 4 of the current array on the foundation layer 1.
  • the connecting block 25 and the cleaning roller 28 themselves have the same length as the photovoltaic modules 4 of each layer array, so that the photovoltaic modules 4 of the layer array themselves can be cleaned in an all-round covering manner.
  • the multi-layer array photovoltaic modules 4 themselves can be completely scrubbed and cleaned at one time, avoiding repeated installation of automatic cleaning equipment and avoiding the manual cleaning of massive amounts of photovoltaic modules.
  • the photovoltaic modules 4 are cleaned in separate areas, thereby reducing the manual workload and saving the overall economic cost of cleaning.

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  • Cleaning In General (AREA)

Abstract

The present application provides an apparatus for transferring a photovoltaic power station assembly cleaning device between arrays. The apparatus comprises a foundation layer and a cockpit. A stepped area is formed at the top of the foundation layer. A supporting table is fixedly connected to the middle of the stepped area. Multiple layers of photovoltaic assemblies are arranged on the supporting table in arrays. A chute is provided in the supporting table. The cockpit is slidably connected to the chute. A master control box is fixedly connected to the bottom of the cockpit. A built-in motor is fixedly connected into the master control box. A driving shaft is fixedly connected to one end of the built-in motor. A first rotating shaft is fixedly connected to the outer bottom part of the cockpit. A power gear is sleeved on the first rotating shaft. The driving shaft is connected to the first rotating shaft via a driving belt. Side plates are provided on both sides of the supporting table. Two sets of connecting blocks and two sets of long driving shafts are fixedly connected to the sides of the side plates away from the supporting table. A sweeping brush is arranged at the bottom end of each set of connecting blocks. A brushing roller is fixedly connected to the outer surface of each set of long driving shafts. The apparatus is labor-saving, and can reduce the cleaning cost of photovoltaic power station assemblies.

Description

一种用于光伏电站组件清洗设备阵列间转移的装置A device for transferring between photovoltaic power station component cleaning equipment arrays
相关申请的交叉引用Cross-references to related applications
本申请要求在2022年08月15日提交中国专利局、申请号为202210976995.X、发明名称为“一种用于光伏电站组件清洗设备阵列间转移的装置”的中国专利申请的优先权,其全部内容通过引用的方式并入本文中。This application requires the priority of the Chinese patent application submitted to the China Patent Office on August 15, 2022, with the application number 202210976995. The entire contents are incorporated herein by reference.
技术领域Technical field
本申请涉及光伏电站组件清洗转移技术领域,具体为一种用于光伏电站组件清洗设备阵列间转移的装置。This application relates to the technical field of photovoltaic power station component cleaning and transfer, specifically a device for transferring between photovoltaic power station component cleaning equipment arrays.
背景技术Background technique
为了降低征地造价、捕获更多的光资源,光伏电站通常设置于山地、戈壁、荒漠等环境恶劣(风沙大、雨水少)但光资源丰富的地区。光伏组件长期暴露在这种环境下,其受光面钢化玻璃容易受到灰尘遮挡,导致透光率下降,进而影响到光伏组件电池片瞬时可接受辐照量,造成非故障状态下的系统降出力运行。同时,光伏组件受光面污秽的长期附着,会引发光伏组件被遮挡部位的局部温升形成热斑,造成光伏组件电池片永久性损伤,进一步劣化整体发电效率,危害电站安全。In order to reduce land acquisition costs and capture more light resources, photovoltaic power stations are usually set up in areas with harsh environments (strong sandstorms and little rain) but rich light resources, such as mountains, Gobis, and deserts. When photovoltaic modules are exposed to this environment for a long time, the tempered glass on the light-receiving surface is easily blocked by dust, resulting in a decrease in light transmittance, which in turn affects the amount of instantaneous irradiation that the photovoltaic module cells can accept, causing the system to operate at reduced output under non-fault conditions. . At the same time, the long-term adhesion of contamination on the light-receiving surface of photovoltaic modules will cause local temperature rise in the blocked parts of the photovoltaic modules to form hot spots, causing permanent damage to the photovoltaic module cells, further deteriorating the overall power generation efficiency, and endangering the safety of the power station.
因此定期且及时地开展光伏组件受光面的清洁工作对于提升光伏电站发电量,避免组件损伤和光伏区火灾有着重要的实际意义。目前,针对光伏组件的清洁方式主要分为人工清洁和自动清洁两种。其中,人工清洁方式主要包括水车喷洒等,这种方式一般仅适用于所在位置地势平坦的地面光伏电站,且需借助大量人力,只能提前计划定期开展,清洁效率低并容易造成组件压损或隐裂。而自动清洁方式即通过自动清洗设备进行清洁,虽然具有更广泛的适应性,并在一定程度上能够降低对人的依赖,可以按需开展,但受光伏组件列装方式的影响(例如:地处山地或丘陵地带的光伏电站其生产用光伏组件普遍采用多层阵列方式进行批量化安装,以便于最大限度利用地形优势降低基建成本列装更多组件),目前在进行自动清洗时,需要为每层阵列光伏组件都配备一套自动 清洗设备或是借助人力将同一套自动清洗设备在不同的区域之间进行转移以实现对未安装自动清洗设备区域光伏组件的清洁,由此造成了光伏电站自动清洁系统陷入清洗设备冗余造价高、清洗设备冗余运送转移人工成本高的两难局面。发明内容Therefore, regular and timely cleaning of the light-receiving surfaces of photovoltaic modules is of great practical significance to increase the power generation of photovoltaic power stations and avoid module damage and fires in the photovoltaic area. At present, the cleaning methods for photovoltaic modules are mainly divided into two types: manual cleaning and automatic cleaning. Among them, manual cleaning methods mainly include water truck spraying, etc. This method is generally only suitable for ground photovoltaic power stations with flat terrain, and requires a lot of manpower. It can only be planned in advance and carried out regularly. The cleaning efficiency is low and can easily cause component pressure loss. Or cracked. The automatic cleaning method, that is, cleaning through automatic cleaning equipment, although it has wider adaptability and can reduce dependence on people to a certain extent, can be carried out on demand, but it is affected by the installation method of photovoltaic modules (for example: ground Photovoltaic modules for production in photovoltaic power stations located in mountainous or hilly areas generally use multi-layer arrays for batch installation, in order to maximize the use of terrain advantages and reduce infrastructure costs (install more modules). Currently, when performing automatic cleaning, it is necessary to Each layer of array photovoltaic modules is equipped with an automatic Cleaning equipment or the use of manpower to transfer the same set of automatic cleaning equipment between different areas to clean photovoltaic modules in areas where automatic cleaning equipment is not installed. This causes the automatic cleaning system of the photovoltaic power station to fall into the redundancy of cleaning equipment and high costs. , the dilemma of redundant transportation and transfer of cleaning equipment and high labor costs. Contents of the invention
为了解决现有技术中存在的问题,本申请提供一种用于光伏电站组件清洗设备阵列间转移的装置,操作简单,清洗效果好,可节约人工和光伏电站组件清洗的整体造价成本,经济性好。In order to solve the problems existing in the prior art, this application provides a device for transferring between arrays of photovoltaic power station component cleaning equipment. It is simple to operate, has good cleaning effect, can save labor and the overall cost of photovoltaic power station component cleaning, and is economical. good.
为实现上述目的,本申请提供如下技术方案:In order to achieve the above purpose, this application provides the following technical solutions:
一种用于光伏电站组件清洗设备阵列间转移的装置,包括地基层和驾驶舱,所述地基层顶部呈阶梯状分布形成阶梯区,所述阶梯区中部固定安装有支撑台,所述支撑台两侧的阶梯区上设有呈阵列方式排布的多层光伏组件;A device for transferring between photovoltaic power plant component cleaning equipment arrays, including a foundation layer and a cockpit. The top of the foundation layer is distributed in a stepped manner to form a step area. A support platform is fixedly installed in the middle of the step area. The support platform The stepped areas on both sides are equipped with multi-layer photovoltaic modules arranged in an array;
其中,所述支撑台内开设有滑槽,所述驾驶舱与所述滑槽滑动连接,所述驾驶舱内的底部固定安装有主驱动控制箱,所述主驱动控制箱的内部固定安装有内置电机,所述内置电机一端固定安装有驱动轴,所述驾驶舱外的底部通过连接支块固定安装有第一转轴,所述第一转轴上套设有动力齿轮,所述驱动轴与所述第一转轴之间通过贯穿所述驾驶舱底部的驱动带连接,所述连接支块套设在所述驱动带外;Wherein, a chute is provided in the support platform, the cockpit is slidingly connected to the chute, a main drive control box is fixedly installed at the bottom of the cockpit, and a main drive control box is fixedly installed inside the main drive control box. A built-in motor has a drive shaft fixedly installed at one end of the built-in motor, and a first rotating shaft is fixedly installed at the bottom outside the cockpit through a connecting support block. A power gear is set on the first rotating shaft, and the drive shaft is connected to the The first rotating shafts are connected through a drive belt that runs through the bottom of the cockpit, and the connecting support block is sleeved outside the drive belt;
所述支撑台的两侧均设有侧板,所述侧板远离所述支撑台的一侧表面固定安装有两组连接块和两组驱动长轴,每组所述连接块的底端设有清扫刷,每组所述驱动长轴的外表面固定安装有洗刷辊。There are side plates on both sides of the support platform. Two sets of connecting blocks and two sets of driving long axes are fixedly installed on the surface of the side plate away from the support platform. The bottom end of each group of the connecting blocks is provided with There are cleaning brushes, and a scrubbing roller is fixedly installed on the outer surface of each group of the driving long shafts.
优选地,所述光伏组件的底部通过支撑架与所述阶梯区固接。Preferably, the bottom of the photovoltaic module is fixed to the step area through a support frame.
优选地,所述支撑台的顶部固定安装有安装齿块,所述驾驶舱通过所述动力齿轮与所述安装齿块卡接。Preferably, a mounting gear block is fixedly installed on the top of the support platform, and the cockpit is locked with the mounting gear block through the power gear.
优选地,所述连接块和所述驱动长轴的长度与所述支撑台每侧的所述光伏组件的总长度保持一致。Preferably, the lengths of the connecting block and the driving major axis are consistent with the total length of the photovoltaic modules on each side of the support platform.
优选地,所述滑槽的内部设有卡接滑块和底撑滑块,所述驾驶舱的底部固 定安装有安装撑块,所述安装撑块与所述底撑滑块一侧固接,所述卡接滑块两侧各设有一组连接承载块,所述连接承载块的上表面与所述驾驶舱的底部接触。Preferably, the inside of the chute is provided with a snap-in slide block and a bottom support slide block, and the bottom of the cockpit is fixed A mounting support block is fixedly installed, and the mounting support block is fixedly connected to one side of the bottom support slide block. There is a set of connecting load-bearing blocks on both sides of the clamping slide block. The upper surface of the connecting load-bearing block is connected to the bottom support block. Contact the bottom of the cockpit.
优选地,所述卡接滑块内开设有第一圆槽,所述连接承载块内开设有第二圆槽,所述第一圆槽通过外部连接轴与所述第二圆槽活动连接。Preferably, a first circular groove is formed in the clamping slide block, a second circular groove is formed in the connecting bearing block, and the first circular groove is movably connected to the second circular groove through an external connecting shaft.
优选地,所述侧板与所述支撑台之间设置有用于对所述洗刷辊进行驱动旋转的局部驱动控制电机,所述局部驱动控制电机的输出轴端固定安装有第二转轴,所述第二转轴远离所述局部驱动控制电机的一端固定安装有第三齿轮,所述驱动长轴靠近所述侧板的一端固定安装有第一齿轮,两组所述驱动长轴的第一齿轮之间设有联动轴,所述联动轴的两端固定安装有第二齿轮,所述第一齿轮和第二齿轮啮合。Preferably, a local drive control motor for driving and rotating the scrubber roller is provided between the side plate and the support platform, and a second rotating shaft is fixedly installed at the output shaft end of the local drive control motor. A third gear is fixedly installed on one end of the second rotating shaft away from the local drive control motor, and a first gear is fixedly installed on one end of the long driving shaft close to the side plate. One of the two sets of first gears of the long driving shaft There is a linkage shaft between them, and second gears are fixedly installed at both ends of the linkage shaft. The first gear meshes with the second gear.
优选地,所述支撑台的两侧表面上设有多个用于监测所述观察光伏组件的局部监控装置,并对应开设有多组信号安装槽,信号安装槽内装有信号传输装置,所述局部监控装置的信号输出端与信号传输装置连接。Preferably, multiple local monitoring devices for monitoring the observation photovoltaic modules are provided on both sides of the support platform, and multiple sets of signal installation slots are provided correspondingly, and signal transmission devices are installed in the signal installation slots. The signal output end of the local monitoring device is connected with the signal transmission device.
优选地,所述驾驶舱的一侧或多侧开设有观视窗,所述驾驶舱内安装有用于接收观察所述局部监控装置监测信号画面的中控控制台。Preferably, a viewing window is provided on one or more sides of the cockpit, and a central control console is installed in the cockpit for receiving and observing the monitoring signal screen of the local monitoring device.
优选地,清洗状态下,所述洗刷辊的外表面与所述光伏组件的顶面贴合,所述连接块通过所述清扫刷与所述光伏组件的顶面滑动贴合。Preferably, in the cleaning state, the outer surface of the washing roller is in contact with the top surface of the photovoltaic module, and the connecting block is in sliding contact with the top surface of the photovoltaic module through the cleaning brush.
与现有技术相比,本申请具有以下有益效果:Compared with the existing technology, this application has the following beneficial effects:
本申请提供一种用于光伏电站组件清洗设备阵列间转移的装置,该地基层上整体装置可以对设置在地基层上多层阵列方式排布的光伏组件进行全方位清洗使用。由于该地基层上的光伏组件在梯形区上呈梯台式阵列排列,这时驾驶舱便可以通过中控控制台对主驱动控制箱内部的内置电机进行控制启动,驱动轴通过驱动带对动力齿轮自身进行带动旋转,驾驶舱在支撑台上的滑槽中支撑滑动连接,而驾驶舱底部通过连接支块上的动力齿轮与支撑台连接,这时动力齿轮在被带动旋转时,驾驶舱便可以通过动力齿轮自身的动力在支撑台上进行移动。驾驶舱两侧通过侧板安装的多组连接块和洗刷辊在随着驾驶舱移动时, 便会对地基层上的当前阵列每块光伏组件进行充分接触摩擦。且连接块与洗刷辊自身整体与各层阵列的光伏组件长度相同,可以对该层阵列光伏组件自身全方位覆盖式进行清理。多组连接块和洗刷辊在随着驾驶舱向下移动时,便可以对多层阵列光伏组件自身进行一次性完全刷扫清理,避免自动清洗设备重复安装,避免通过人工对海量的光伏组进行分别区域清理,从而达到减少人工工作量和节省整体清理经济成本的效果。This application provides a device for transferring between arrays of photovoltaic power plant component cleaning equipment. The integrated device on the foundation layer can perform all-round cleaning of photovoltaic components arranged in a multi-layer array on the foundation layer. Since the photovoltaic modules on the foundation layer are arranged in a ladder-like array on the trapezoidal area, the cockpit can then control and start the built-in motor inside the main drive control box through the central control console, and the drive shaft drives the power gear through the drive belt. It drives itself to rotate, and the cockpit is supported and slidably connected in the chute on the support platform. The bottom of the cockpit is connected to the support platform through the power gear on the connecting block. At this time, when the power gear is driven to rotate, the cockpit can The power gear moves on the support platform through its own power. Multiple sets of connecting blocks and scrubbing rollers installed on both sides of the cockpit through side panels move with the cockpit. This will fully contact and rub each photovoltaic module in the current array on the foundation layer. Moreover, the connecting block and the scrubbing roller themselves have the same length as the photovoltaic modules of each layer array, so that the photovoltaic modules of the layer array themselves can be cleaned in an all-round way. When multiple sets of connecting blocks and scrubbing rollers move downward with the cockpit, the multi-layer array photovoltaic modules themselves can be completely brushed and cleaned at one time, avoiding repeated installation of automatic cleaning equipment and manual cleaning of massive photovoltaic modules. Clean areas separately to achieve the effect of reducing manual workload and saving overall cleaning economic costs.
附图说明Description of drawings
图1为本申请所述装置发整体结构图;Figure 1 is an overall structural diagram of the device described in this application;
图2为本申请图1中A处的局部放大图;Figure 2 is a partial enlarged view of position A in Figure 1 of the present application;
图3为本申请驾驶舱的局部示意图;Figure 3 is a partial schematic diagram of the cockpit of this application;
图4为本申请图1中B处的局部放大图;Figure 4 is a partial enlarged view of B in Figure 1 of the present application;
图5为本申请侧板的局部示意图;Figure 5 is a partial schematic diagram of the side panel of this application;
图6为本申请图1中C处的局部放大图。Figure 6 is a partial enlarged view of position C in Figure 1 of the present application.
图中,1、地基层;2、观视窗;3、阶梯区;4、光伏组件;5、支撑架;6、支撑台;7、滑槽;8、安装齿块;9、卡接滑块;10、连接承载块;11、驾驶舱;12、驾驶室门;13、底撑滑块;14、安装撑块;15、主驱动控制箱;16、内置电机;17、驱动轴;18、第一转轴;19、动力齿轮;20、连接支块;21、驱动带;22、室内座位;23、侧板;24、固定架;25、连接块;26、清扫刷;27、驱动长轴;28、洗刷辊;29、局部驱动控制电机;30、第一齿轮;31、联动轴;32、第二齿轮;33、第二转轴;34、第三齿轮;35、局部监控装置;36、信号传输装置;37、中控控制台;38、观察区;39、第一圆槽;40、第二圆槽;41、信号安装槽。In the picture, 1. Foundation layer; 2. Viewing window; 3. Staircase area; 4. Photovoltaic modules; 5. Support frame; 6. Support platform; 7. Chute; 8. Installation tooth block; 9. Snap-on slider ; 10. Connect the load-bearing block; 11. Cockpit; 12. Cab door; 13. Bottom support slider; 14. Installation support block; 15. Main drive control box; 16. Built-in motor; 17. Drive shaft; 18. The first rotating shaft; 19. Power gear; 20. Connecting support block; 21. Drive belt; 22. Indoor seat; 23. Side plate; 24. Fixed frame; 25. Connecting block; 26. Cleaning brush; 27. Drive long shaft ; 28. Washing roller; 29. Local drive control motor; 30. First gear; 31. Linkage shaft; 32. Second gear; 33. Second rotating shaft; 34. Third gear; 35. Local monitoring device; 36. Signal transmission device; 37. Central control console; 38. Observation area; 39. First circular groove; 40. Second circular groove; 41. Signal installation groove.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分的实施例,而不是全部的实施例。基于本申 请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those in the technical field to better understand the solutions of the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only These are part of the embodiments of this application, not all of them. Based on this application The embodiments in the application and all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of this application.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施例能够以在这里图示或描述的以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first", "second", etc. in the description and claims of this application and the above-mentioned drawings are used to distinguish similar objects and are not necessarily used to describe a specific order or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances so that the embodiments of the application described herein are capable of being practiced in other sequences than illustrated or described herein. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions, e.g., a process, method, system, product, or apparatus that encompasses a series of steps or units and need not be limited to those explicitly listed. Those steps or elements may instead include other steps or elements not expressly listed or inherent to the process, method, product or apparatus.
下面结合附图对本申请做进一步详细描述:This application will be described in further detail below in conjunction with the accompanying drawings:
如图1所示,本申请一种用于光伏电站组件清洗设备阵列间转移的装置,采用了如下技术方案,地基层1和开设在地基层1顶部上的阶梯区3,阶梯区3的顶部设置有等距呈阵列方式紧密排列的多层光伏组件4,光伏组件4的底部通过支撑架5与阶梯区3的顶部固定连接在一起,阶梯区3的顶部固定安装有支撑台6,支撑台为齿条形结构外观,支撑台6的内部开设有滑槽7,支撑台6的顶部固定安装有安装齿块8,支撑台6的顶部设置有驾驶舱11,驾驶舱11的内部底部固定安装有主驱动控制箱15,主驱动控制箱15的内部固定安装有内置电机16,内置电机16其中一端固定安装有驱动轴17,驾驶舱11的底部设置有第一转轴18,第一转轴18的外表面固定安装有动力齿轮19,第一转轴18的外表面固定安装有连接支块20,连接支块20套设在驱动带21外,用于固定支撑驱动带21,支撑台6的其中两侧均设置有侧板23,侧板23的其中一侧表面固定安装有两组连接块25,连接块25的底部设置有清扫刷26,侧板23的内部贯穿连接有两组驱动长轴27,驱动长轴27的外表面固定安装有洗刷辊28。As shown in Figure 1, this application uses a device for transferring between arrays of photovoltaic power plant component cleaning equipment, which adopts the following technical solution: a foundation layer 1 and a step area 3 opened on the top of the foundation layer 1. The top of the step area 3 There are multi-layer photovoltaic modules 4 arranged closely in an equidistant array. The bottom of the photovoltaic modules 4 is fixedly connected to the top of the step area 3 through a support frame 5. A support platform 6 is fixedly installed on the top of the step area 3. The support platform It has a rack-shaped structure appearance. A chute 7 is provided inside the support platform 6. A mounting tooth block 8 is fixedly installed on the top of the support platform 6. A cockpit 11 is provided on the top of the support platform 6. The inner bottom of the cockpit 11 is fixedly installed. There is a main drive control box 15. A built-in motor 16 is fixedly installed inside the main drive control box 15. One end of the built-in motor 16 is fixedly installed with a drive shaft 17. The bottom of the cockpit 11 is provided with a first rotating shaft 18. The first rotating shaft 18 is The power gear 19 is fixedly installed on the outer surface, and the connecting support block 20 is fixedly installed on the outer surface of the first rotating shaft 18. The connecting supporting block 20 is set outside the driving belt 21 and is used to fixedly support the driving belt 21. Two of the supporting platforms 6 Side plates 23 are provided on both sides. Two sets of connecting blocks 25 are fixedly installed on one surface of the side plates 23. A cleaning brush 26 is provided at the bottom of the connecting blocks 25. Two sets of driving long shafts 27 are connected through the interior of the side plates 23. , a scrubbing roller 28 is fixedly installed on the outer surface of the long driving shaft 27 .
本申请提供一种用于光伏电站组件清洗设备阵列间转移的装置,该地基层1上整体装置可以对设置在地基层上多层阵列方式排布的光伏组件进行全方位 清洗使用。传统的光伏电站特别是地处山地、丘陵地带的光伏电站,其生产用光伏组件一般采用多层阵列方式进行批量化安装,以便于最大限度利用地形优势降低基建成本列装更多组件。而光伏组件在进行清洗时,传统的一般采用人工方式将同一个清洗设备在不同的区域之间进行转移,这使得在全站光伏组件清洗时,场站整体清洗工作量巨大且经济成本消耗高。而该地基层上的多组光伏组件4在阶梯区3上成梯台式设计排列,这时驾驶舱11便可以通过中控控制台37对主驱动控制箱15内部的内置电机16进行控制启动,驱动轴17通过驱动带21对动力齿轮19自身进行带动旋转,驾驶舱11通过卡接滑块9和底撑滑块13与支撑台6上的滑槽7中进行支撑滑动,而驾驶舱11底部通过连接支块20上的动力齿轮19与支撑台6上的安装齿块8齿轮卡接。这时动力齿轮19在被带动旋转时,驾驶舱11便可以通过动力齿轮19自身的动力在支撑台6上进行移动。且驾驶舱11两侧通过侧板23安装的多组连接块25和洗刷辊28在随着驾驶舱11移动时,便会对地基层1上的当前阵列每块光伏组件4进行充分接触摩擦。且连接块25与洗刷辊28自身整体与各层阵列的光伏组件4长度相同,可以对每一层阵列光伏组件4自身全方位覆盖式进行清理。多组连接块25和洗刷辊28在随着驾驶舱11向下移动时,便可以对多层阵列光伏组件4自身进行一次性完全刷扫清理,避免自动清洗设备重复安装,避免通过人工对海量的光伏组件4进行分别区域清理,从而达到减少人工工作量和节省整体清理经济成本的效果。This application provides a device for transferring between arrays of photovoltaic power station component cleaning equipment. The integrated device on the foundation layer 1 can perform all-round inspection of photovoltaic components arranged in a multi-layer array on the foundation layer. Clean and use. In traditional photovoltaic power stations, especially those located in mountainous and hilly areas, photovoltaic modules for production are generally installed in batches using multi-layer arrays to maximize the use of terrain advantages to reduce infrastructure costs and install more modules. When cleaning photovoltaic modules, the same cleaning equipment is traditionally transferred between different areas manually. This makes the overall cleaning workload of the station huge and the economic cost high when cleaning photovoltaic modules throughout the station. . The multiple sets of photovoltaic modules 4 on the foundation layer are arranged in a ladder-like design on the staircase area 3. At this time, the cockpit 11 can control and start the built-in motor 16 inside the main drive control box 15 through the central control console 37. The drive shaft 17 drives the power gear 19 itself to rotate through the drive belt 21. The cockpit 11 is supported and slid through the chute 7 on the support platform 6 through the snap-in slider 9 and the bottom support slider 13. The bottom of the cockpit 11 The power gear 19 on the connecting support block 20 is gear-locked with the mounting gear block 8 on the supporting platform 6 . At this time, when the power gear 19 is driven to rotate, the cockpit 11 can move on the support platform 6 by the power of the power gear 19 itself. And when the multiple sets of connecting blocks 25 and washing rollers 28 installed on both sides of the cockpit 11 through the side plates 23 move with the cockpit 11, they will fully contact and rub each photovoltaic module 4 of the current array on the foundation layer 1. Moreover, the connecting block 25 and the cleaning roller 28 themselves have the same length as the photovoltaic modules 4 of each layer array, so that the photovoltaic modules 4 of each layer array can be cleaned in an all-round manner. When multiple sets of connecting blocks 25 and scrubbing rollers 28 move downward with the cockpit 11, the multi-layer array photovoltaic modules 4 themselves can be completely scrubbed and cleaned at one time, avoiding repeated installation of automatic cleaning equipment and avoiding manual cleaning of massive quantities of photovoltaic modules. The photovoltaic modules 4 are cleaned in separate areas, thereby achieving the effect of reducing manual workload and saving overall cleaning economic costs.
优选地,如图2、3和4所示,驱动轴17的外表面活动套接有对动力齿轮19进行驱动带动的驱动带21,驾驶舱11的内部底部开设有外部连通槽,驱动带21的底部贯穿驾驶舱11内部上的外部连通槽且与第一转轴18的外表面活动套接在一起,滑槽7的内部设置有卡接滑块9和底撑滑块13,驾驶舱11的底部固定安装有安装撑块14,卡接滑块9和底撑滑块13的两侧均设置有连接承载块10。Preferably, as shown in Figures 2, 3 and 4, a drive belt 21 for driving the power gear 19 is movably connected to the outer surface of the drive shaft 17, and an external communication groove is provided at the inner bottom of the cockpit 11. The drive belt 21 The bottom of the chute 7 runs through the external communication groove inside the cockpit 11 and is movably sleeved with the outer surface of the first rotating shaft 18. The inside of the chute 7 is provided with a snap-on slider 9 and a bottom support slider 13. The cockpit 11 A mounting support block 14 is fixedly installed at the bottom, and connection bearing blocks 10 are provided on both sides of the snap-in slide block 9 and the bottom support slide block 13 .
优选地,如图2和5所示,驾驶舱11靠近侧板23的一侧表面固定安装有 固定架24,侧板23的其中一侧设置有对洗刷辊28进行驱动旋转的局部驱动控制电机29,局部驱动控制电机29其中一端输出轴端固定安装有第二转轴33,第二转轴33远离局部驱动控制电机29的一端固定安装有第三齿轮34,驱动长轴27靠近侧板23的一端固定安装有第一齿轮30,侧板23靠近支撑台6的一侧设置有联动轴31,联动轴31靠近两组驱动长轴27的一端均固定安装有第二齿轮32,第一齿轮30和第二齿轮32啮合。Preferably, as shown in Figures 2 and 5, one side surface of the cockpit 11 close to the side panel 23 is fixedly mounted with The fixed frame 24 and one side of the side plate 23 are provided with a local drive control motor 29 for driving and rotating the washing roller 28. The output shaft end of one end of the local drive control motor 29 is fixedly mounted with a second rotating shaft 33. The second rotating shaft 33 is away from the fixed frame 24. A third gear 34 is fixedly installed at one end of the local drive control motor 29, a first gear 30 is fixedly installed at one end of the long drive shaft 27 close to the side plate 23, and a linkage shaft 31 is provided at the side of the side plate 23 close to the support platform 6. The second gear 32 is fixedly installed on one end of the shaft 31 close to the two sets of driving long shafts 27, and the first gear 30 and the second gear 32 mesh.
优选地,如图6所示,支撑台6的两侧外表面均设置有可以对多组光伏组件4自身进行监测观察的局部监控装置35,支撑台6的两侧对应局部监控装置35的外表面均开设有外部安装槽,支撑台6自身外部安装槽内部固定安装有信号传输装置36。Preferably, as shown in Figure 6, the outer surfaces of both sides of the support platform 6 are provided with local monitoring devices 35 that can monitor and observe multiple groups of photovoltaic modules 4 themselves. The two sides of the support platform 6 correspond to the outer surfaces of the local monitoring devices 35. External mounting slots are provided on the surface, and a signal transmission device 36 is fixedly installed inside the external mounting slot of the support platform 6 itself.
优选地,如图3所示,驾驶舱11其中一侧外表面设置有驾驶室门12,驾驶舱11的内部底部固定安装有室内座位22,驾驶舱11的内部固定安装有可以对局部监控装置35自身监测信号画面进行接受观察的中控控制台37,驾驶舱11其中一侧外表面开设有观视窗2。Preferably, as shown in Figure 3, one side of the outer surface of the cockpit 11 is provided with a cab door 12, an indoor seat 22 is fixedly installed at the inner bottom of the cockpit 11, and a local monitoring device is fixedly installed inside the cockpit 11. The central control console 37 is used for observing the own monitoring signal screen, and a viewing window 2 is provided on one side of the outer surface of the cockpit 11 .
本申请中,当驾驶舱11内部操作员通过操作控制带动驾驶舱11两侧的连接块25和洗刷辊28对地基层1上设置的多层阵列光伏组件4进行初次向下清洗后,这时可以通过中控控制台37控制内置电机16自身进行反向运转,带动驾驶舱11向下移动,而侧板23上两侧的多组连接块25和洗刷辊28便可以再次向上移动对多层阵列光伏组件4进行二次洗刷清理,这样驾驶舱11内部操作人员便可以通过控制连接块25和洗刷辊28对光伏组件4进行反复清理,从而达到方便对多层阵列光伏组件4进行清理操作的效果。In this application, when the operator inside the cockpit 11 drives the connecting blocks 25 and washing rollers 28 on both sides of the cockpit 11 to clean the multi-layer array photovoltaic modules 4 set on the foundation layer 1 downward for the first time through operation control, then The built-in motor 16 can be controlled by the central control console 37 to run in reverse, driving the cockpit 11 to move downward, and the multiple sets of connecting blocks 25 and scrubber rollers 28 on both sides of the side plate 23 can move upward again to clean multiple layers. The array photovoltaic module 4 is washed and cleaned for a second time, so that the operator inside the cockpit 11 can repeatedly clean the photovoltaic module 4 by controlling the connecting block 25 and the washing roller 28, so as to facilitate the cleaning operation of the multi-layer array photovoltaic module 4. Effect.
本申请中,该驾驶舱11内部上的中控控制台27与支撑台6上的多组局部监控装置35进行信号连接在一起,这时多组局部监控装置35可以对多组阶梯区3上的阵列设置的光伏组件4进行监控。当驾驶舱11内部操作人员操控带动侧板23一侧的连接块25和洗刷辊28对光伏组件4上移动时进行清理时,驾驶舱11内部的操作人员便可以通过中控控制台37上自身显示画面对多组光伏组 件4自身清理画面进行观察。这时若部分光伏组件4自身没有清理干净时,操作人员又可以通过驾驶舱11内部上的中控控制台37对侧板23两侧的局部驱动控制电机29进行分段局部控制,使侧板23其中一侧单独的连接块25和洗刷辊28进行启动运转对局部的光伏组件4表层进行清理,从而达到局部精准清理的效果。In this application, the central control console 27 inside the cockpit 11 is connected to multiple sets of local monitoring devices 35 on the support platform 6 via signals. At this time, the multiple sets of local monitoring devices 35 can monitor multiple sets of the staircase areas 3 An array of 4 photovoltaic modules is provided for monitoring. When the operator inside the cockpit 11 drives the connecting block 25 and the washing roller 28 on one side of the side panel 23 to clean the photovoltaic modules 4 while moving, the operator inside the cockpit 11 can use the central control console 37 to clean the photovoltaic module 4 Display screen for multiple photovoltaic groups Part 4 cleans up the screen itself for observation. At this time, if some of the photovoltaic modules 4 themselves are not cleaned, the operator can perform segmented and local control of the local drive control motors 29 on both sides of the side panel 23 through the central control console 37 inside the cockpit 11, so that the side panels 23 The separate connecting block 25 and the washing roller 28 on one side are started to clean the surface of the local photovoltaic module 4, thereby achieving the effect of local precise cleaning.
优选地,洗刷辊28的外表面与光伏组件4的顶部相互贴合在一起,连接块25通过清扫刷26与光伏组件4的顶部滑动贴合在一起。Preferably, the outer surface of the cleaning roller 28 and the top of the photovoltaic module 4 are in mutual contact, and the connecting block 25 is slidably connected to the top of the photovoltaic module 4 through the cleaning brush 26 .
本申请中,该侧板23一侧设置有多组连接块25和洗刷辊28,当侧板23随着驾驶舱11进行向下移动时,侧板23一侧第一组连接块上的清扫刷便会与多组批次上的光伏组件4进行接触,连接块上的多组清扫刷26首先会将光伏组件4上的灰尘进行简单清理,这时侧板23一侧的洗刷辊28又会对光伏组件4自身再次摩擦清理,当第一组连接块和洗刷辊进行初次清理流程后,第二组配合的连接块和洗刷辊又会再次对光伏太阳能板上反复清理操作,从而达到提高光伏组件4自身洁净性的效果。In this application, multiple sets of connecting blocks 25 and scrubbing rollers 28 are provided on one side of the side panel 23. When the side panel 23 moves downward along with the cockpit 11, the cleaning rollers on the first group of connecting blocks on one side of the side panel 23 are The brushes will come into contact with the photovoltaic modules 4 in the multiple batches. The multiple sets of cleaning brushes 26 on the connecting block will first simply clean the dust on the photovoltaic modules 4. At this time, the cleaning roller 28 on the side plate 23 will The photovoltaic module 4 itself will be rubbed and cleaned again. After the first set of connecting blocks and washing rollers perform the initial cleaning process, the second set of matching connecting blocks and washing rollers will repeatedly clean the photovoltaic solar panels again, thereby achieving improvement. The effect of photovoltaic module 4’s own cleanliness.
优选地,连接承载块10与卡接滑块9和底撑滑块13与安装撑块14自身内部均开设有外部圆槽,连接承载块10上的第二圆槽40内部通过外部连接轴与卡接滑块9内部上的第一圆槽39中活动连接在一起,安装撑块14上的圆槽内部通过外部连接轴与底撑滑块13内部上的圆槽中活动连接在一起。Preferably, external circular grooves are provided inside the connecting bearing block 10 and the clamping slide block 9 and the bottom supporting sliding block 13 and the mounting supporting block 14, and the second circular groove 40 on the connecting bearing block 10 is connected to the connecting shaft through an external connecting shaft. The first circular groove 39 on the inside of the snap-in slide block 9 is movably connected together. The inside of the circular groove on the mounting support block 14 is movably connected with the circular groove on the inside of the bottom support slide block 13 through an external connecting shaft.
优选地,固定架24的底部与侧板23的顶部固定连接在一起,第二转轴33通过第三齿轮34与其中一组驱动长轴27上的第一齿轮30齿轮啮合在一起,联动轴31的外表面通过外部夹持机构与侧板23一侧固定连接在一起,联动轴31通过两组第二齿轮32分别与两组驱动长轴27上的第一齿轮30齿轮啮合卡接在一起。Preferably, the bottom of the fixed frame 24 is fixedly connected to the top of the side plate 23 , the second rotating shaft 33 is gear-engaged with the first gear 30 on one of the sets of driving long shafts 27 through the third gear 34 , and the linkage shaft 31 The outer surface of the shaft is fixedly connected to one side of the side plate 23 through an external clamping mechanism. The linkage shaft 31 is meshed and locked with the first gears 30 on the two sets of driving long shafts 27 through two sets of second gears 32 respectively.
优选地,驾驶舱11通过动力齿轮19与支撑台6上的安装齿块8齿块驱动卡接在一起,连接支块20的顶部与驾驶舱11的底部固定连接在一起。Preferably, the cockpit 11 is driven and locked together with the mounting gear block 8 on the support platform 6 through the power gear 19 , and the top of the connecting support block 20 is fixedly connected to the bottom of the cockpit 11 .
优选地,局部监控装置35的外表面通过外部连接机构与支撑台6的其中一 侧表面固定连接在一起,信号传输装置36通过外部信号线路与局部监控装置35自身电性连接在一起。Preferably, the outer surface of the local monitoring device 35 is connected to one of the supporting platforms 6 through an external connection mechanism. The side surfaces are fixedly connected together, and the signal transmission device 36 is electrically connected to the local monitoring device 35 itself through external signal lines.
本申请中,该支撑台6上的驾驶舱11可以通过底部的卡接滑块9和底撑滑块13与支撑台6上活动卡接连接。默认状态下该驾驶舱11设置位于支撑台6顶部位置进行闲置,且该驾驶舱11自身通过外部电路与多组光伏组件4自身进行电性连接,多组光伏组件4自身在收集转化成电能时便可以通过外部电路对驾驶舱11自身驱动直接进行供电使用,以便驾驶舱11自身移动操作进行清理,从而达到节省驾驶舱11运转时电能等能源成本消耗的效果。In this application, the cockpit 11 on the support platform 6 can be movable and snap-connected with the support platform 6 through the snap-in slide block 9 and the bottom support slide block 13 at the bottom. By default, the cockpit 11 is set to be idle at the top of the support platform 6, and the cockpit 11 itself is electrically connected to the multiple sets of photovoltaic modules 4 themselves through external circuits. The multiple sets of photovoltaic modules 4 themselves are collecting and converting into electrical energy. The external circuit can be used to directly power the driving of the cockpit 11 so that the cockpit 11 can be moved and cleaned, thereby saving energy costs such as electricity when the cockpit 11 is operating.
实施例Example
本实施例中的用于光伏电站组件清洗设备阵列间转移的装置,包括地基层1和开设在地基层1顶部上的若干个阶梯区3。阶梯区3为梯台形外观,阶梯区3的顶部设置有若干个等距紧密排列的光伏组件4,光伏组件4的底部通过支撑架5与阶梯区3的顶部固定连接在一起。阶梯区3的顶部固定安装有与多组阶梯区3内部进行相契合的支撑台6,支撑台6为齿条形结构外观,支撑台6的内部开设有滑槽7,滑槽7为矩形倾斜槽状,支撑台6的顶部固定安装有安装齿块8,支撑台6的顶部设置有可以与外部操作人员相配合操作移动的驾驶舱11。驾驶舱11为矩形内部中空仓体,驾驶舱11其中一侧外表面设置有可以配合外部操作人员进行进入的驾驶室门12。滑槽7的内部设置有可以滑动的卡接滑块9和底撑滑块13,卡接滑块9和底撑滑块13均为矩形倾斜块状,卡接滑块9和底撑滑块13的两侧均设置有与驾驶舱11相配合的连接承载块10,连接承载块10为矩形块状。驾驶舱11的底部固定安装有安装撑块14,连接承载块10与卡接滑块9和底撑滑块13与安装撑块14自身内部均开设有外部圆槽,连接承载块10上的圆槽内部通过外部连接轴与卡接滑块9内部上的圆槽中活动连接在一起,安装撑块14上的圆槽内部通过外部连接轴与底撑滑块13内部上的圆槽中活动连接在一起。驾驶舱11的内部底部固定安装有主驱动控制箱15,主驱动控制箱15为矩形内部中空箱体,主驱动控制箱15的内部固定安装有内 置电机16,内置电机16其中一端固定安装有驱动轴17。驾驶舱11的底部设置有第一转轴18,第一转轴18的外表面固定安装有可以与安装齿块8相配合对驾驶舱11进行驱动移动的动力齿轮19,驾驶舱11通过动力齿轮19与支撑台6上的安装齿块8齿块驱动卡接在一起。第一转轴18的外表面固定安装有连接支块20,连接支块20为矩形倾斜块状,连接支块20的顶部与驾驶舱11的底部固定连接在一起。驱动轴17的外表面活动套接有对动力齿轮19进行驱动带动驱动带21,驾驶舱11的内部底部开设有外部连通槽,驾驶舱11的内部底部固定安装有可以供操作人员进行驾驶乘坐的室内座位22。驱动带21的底部贯穿驾驶舱11内部上的外部连通槽且与第一转轴18的外表面活动套接在一起。支撑台6的两侧均设置有与驾驶舱11相配合的侧板23,侧板23为矩形倾斜板状,驾驶舱11靠近侧板23的一侧表面固定安装有固定架24,固定架24的底部与侧板23的顶部固定连接在一起。侧板23的其中一侧表面固定安装有两组连接块25,连接块25为矩形长块状,连接块25的底部设置有可以对光伏组件4表层进行清扫的清扫刷26,连接块25通过清扫刷26与光伏组件4的顶部滑动贴合在一起,侧板23的内部贯穿连接有两组驱动长轴27,驱动长轴27的外表面固定安装有可以对光伏组件4表层进行洗刷摩擦的洗刷辊28。洗刷辊28为圆形外观且洗刷辊28自身具有弹性,洗刷辊28的外表面与光伏组件4的顶部相互贴合在一起,侧板23的其中一侧设置有对洗刷辊28进行驱动旋转的局部驱动控制电机29,局部驱动控制电机29其中一端输出轴端固定安装有第二转轴33。第二转轴33远离局部驱动控制电机29的一端固定安装有第三齿轮34,驱动长轴27远离侧板23的一端固定安装有第一齿轮30,第二转轴33通过第三齿轮34与其中一组驱动长轴27上的第一齿轮30齿轮啮合在一起。侧板23靠近支撑台6的一侧设置有可以对另一组驱动长轴27进行控制转动的联动轴31,联动轴31的外表面通过外部夹持机构与侧板23一侧固定连接在一起,联动轴31其中靠近两组驱动长轴27的一端均固定安装有第二齿轮32,联动轴31通过两组第二齿轮32分别与两组驱动长轴27上的第一齿轮30齿轮啮合卡接在一起。 支撑台6的其中两侧外表面均设置有可以对多组光伏组件4自身进行监测观察的局部监控装置35,局部监控装置35的外表面通过外部连接机构与支撑台6的其中一侧表面固定连接在一起,支撑台6的其中两侧对应局部监控装置35的外表面均开设有外部安装槽。支撑台6自身外部安装槽内部固定安装有信号传输装置36,信号传输装置36通过外部信号线路与局部监控装置35自身电性连接在一起,驾驶舱11的内部固定安装有可以对局部监控装置35自身监测信号画面进行接受观察的中控控制台37。内置电机16和侧板23自身均设置有与中控控制台37自身进行相配合信号传输的且可以对内置电机16和侧板23自身进行驱动启停的外部控制器,驾驶舱11其中一侧外表面开设有观察区38,观察区38的内部固定安装有可以供操作人员观察的观视窗2。The device for transferring between arrays of photovoltaic power plant component cleaning equipment in this embodiment includes a foundation layer 1 and several step areas 3 opened on the top of the foundation layer 1 . The stepped area 3 has a trapezoidal appearance. A number of photovoltaic modules 4 arranged closely and equidistantly are arranged on the top of the stepped area 3. The bottom of the photovoltaic modules 4 is fixedly connected to the top of the stepped area 3 through the support frame 5. The top of the ladder area 3 is fixedly installed with a support platform 6 that matches the interior of the multiple sets of ladder areas 3. The support platform 6 has a rack-shaped structure appearance, and a chute 7 is provided inside the support platform 6. The chute 7 is rectangular and inclined. In the shape of a trough, a mounting gear block 8 is fixedly installed on the top of the support platform 6, and a cockpit 11 is provided on the top of the support platform 6 that can be operated and moved in cooperation with external operators. The cockpit 11 is a rectangular hollow interior, and one side of the outer surface of the cockpit 11 is provided with a cab door 12 that can cooperate with external operators to enter. The inside of the chute 7 is provided with a sliding snap-in slide block 9 and a bottom support slide block 13. The snap-in slide block 9 and the bottom support slide block 13 are both in the shape of a rectangular inclined block. Both sides of the cockpit 13 are provided with connection bearing blocks 10 that match the cockpit 11. The connection bearing blocks 10 are in the shape of a rectangular block. A mounting support block 14 is fixedly installed at the bottom of the cockpit 11. There are external circular grooves connecting the load-bearing block 10 and the snap-on slide block 9, as well as the bottom support slide block 13 and the installation support block 14. The circular grooves on the connecting load-bearing block 10 The inside of the groove is movably connected to the circular groove on the inside of the snap-in slide block 9 through an external connecting shaft, and the inside of the circular groove on the mounting support block 14 is movably connected to the circular groove on the inside of the bottom support slide block 13 through an external connecting shaft. together. The main drive control box 15 is fixedly installed at the inner bottom of the cockpit 11. The main drive control box 15 is a rectangular internal hollow box. The main drive control box 15 is fixedly installed with an internal inner bottom. A motor 16 is installed, and a drive shaft 17 is fixedly installed at one end of the built-in motor 16. The bottom of the cockpit 11 is provided with a first rotating shaft 18. The outer surface of the first rotating shaft 18 is fixedly mounted with a power gear 19 that can cooperate with the mounting gear block 8 to drive and move the cockpit 11. The cockpit 11 is connected to the cockpit 11 through the power gear 19. The tooth blocks 8 of the mounting gear blocks on the supporting platform 6 are driven and snapped together. A connecting support block 20 is fixedly installed on the outer surface of the first rotating shaft 18 . The connecting supporting block 20 is in the shape of a rectangular inclined block. The top of the connecting supporting block 20 is fixedly connected to the bottom of the cockpit 11 . The outer surface of the drive shaft 17 is movablely connected with a drive belt 21 for driving the power gear 19. An external communication groove is provided at the inner bottom of the cockpit 11. The inner bottom of the cockpit 11 is fixedly installed with a seat for the operator to drive and ride. Indoor seating 22. The bottom of the drive belt 21 penetrates the external communication groove inside the cockpit 11 and is movably sleeved with the outer surface of the first rotating shaft 18 . Both sides of the support platform 6 are provided with side plates 23 that match the cockpit 11. The side plates 23 are in the shape of a rectangular inclined plate. A fixing frame 24 is fixedly installed on the surface of the cockpit 11 close to the side plate 23. The fixing frame 24 The bottom and the top of the side plate 23 are fixedly connected together. Two sets of connecting blocks 25 are fixedly installed on one side surface of the side plate 23. The connecting blocks 25 are in the shape of a long rectangular block. The bottom of the connecting blocks 25 is provided with a cleaning brush 26 that can clean the surface of the photovoltaic module 4. The connecting blocks 25 pass through The cleaning brush 26 slides and fits together with the top of the photovoltaic module 4. Two sets of driving long shafts 27 are connected through the inside of the side plate 23. The outer surface of the driving long shaft 27 is fixedly installed with a brush that can wash and rub the surface of the photovoltaic module 4. Wash roller 28. The washing roller 28 has a circular appearance and the washing roller 28 itself is elastic. The outer surface of the washing roller 28 and the top of the photovoltaic module 4 fit together. One side of the side plate 23 is provided with a device that drives and rotates the washing roller 28 . The local drive control motor 29 has a second rotating shaft 33 fixedly installed on one output shaft end of the local drive control motor 29 . A third gear 34 is fixedly installed on the end of the second rotating shaft 33 away from the local drive control motor 29 . A first gear 30 is fixedly installed on an end of the long driving shaft 27 away from the side plate 23 . The second rotating shaft 33 is connected to one of the third gears 34 through the third gear 34 . The first gear 30 on the group drive long shaft 27 is geared together. The side of the side plate 23 close to the support platform 6 is provided with a linkage shaft 31 that can control the rotation of another set of long driving shafts 27. The outer surface of the linkage shaft 31 is fixedly connected to the side of the side plate 23 through an external clamping mechanism. , one end of the linkage shaft 31 close to the two sets of driving long shafts 27 is fixedly installed with a second gear 32. The linkage shaft 31 is engaged with the first gear 30 on the two sets of driving long shafts 27 through the two sets of second gears 32. Connected together. The outer surfaces of both sides of the support platform 6 are provided with local monitoring devices 35 that can monitor and observe multiple groups of photovoltaic modules 4 themselves. The outer surface of the local monitoring device 35 is fixed to one side surface of the support platform 6 through an external connection mechanism. Connected together, external mounting grooves are provided on both sides of the supporting platform 6 corresponding to the outer surfaces of the local monitoring devices 35 . A signal transmission device 36 is fixedly installed inside the external installation groove of the support platform 6 itself. The signal transmission device 36 is electrically connected to the local monitoring device 35 itself through an external signal line. A signal transmission device 36 is fixedly installed inside the cockpit 11 to control the local monitoring device 35 . The central control console 37 is subject to observation of its own monitoring signal screen. The built-in motor 16 and the side panel 23 themselves are equipped with external controllers that cooperate with the central control console 37 for signal transmission and can start and stop the built-in motor 16 and the side panel 23 themselves. One side of the cockpit 11 An observation area 38 is provided on the outer surface, and a viewing window 2 for operators to observe is fixedly installed inside the observation area 38 .
本申请清洗转移装置的工作原理为:The working principle of the cleaning transfer device of this application is:
该地基层1上整体装置可以对设置在地基层1上的多层阵列排布的光伏组件4进行全方位清洗使用。该地基层1上的多组光伏组件4在阶梯区3上成梯台式设计排列,这时驾驶舱11便可以通过中控控制台37对主驱动控制箱15内部的内置电机16进行控制启动,驱动轴17通过驱动带21对动力齿轮19自身进行带动旋转。驾驶舱11通过卡接滑块9和底撑滑块13与支撑台6上的滑槽7中进行支撑滑动,而驾驶舱11底部通过连接支块20上的动力齿轮19与支撑台6上的安装齿块8齿轮卡接。这时动力齿轮19在被带动旋转时,驾驶舱11便可以通过动力齿轮19自身的动力在支撑台6上进行移动。且驾驶舱11两侧通过侧板23安装的多组连接块25和洗刷辊28在随着驾驶舱11移动时,便会对地基层1上当前阵列每块光伏组件4进行充分接触摩擦。且连接块25与洗刷辊28自身整体与各层阵列的光伏组件4长度相同,可以对该层阵列光伏组件4自身全方位覆盖式进行清理。多组连接块25和洗刷辊28在随着驾驶舱11向下移动时便可以对多层阵列光伏组件4自身进行一次性完全刷扫清理,避免自动清洗设备重复安装,避免通过人工对海量的光伏组件4进行分别区域清理,从而减少人工工作量和节省整体清理经济成本。 The integrated device on the foundation layer 1 can be used for all-round cleaning of the photovoltaic modules 4 arranged in a multi-layer array arranged on the foundation layer 1 . Multiple groups of photovoltaic modules 4 on the foundation layer 1 are arranged in a ladder-like design on the staircase area 3. At this time, the cockpit 11 can control and start the built-in motor 16 inside the main drive control box 15 through the central control console 37. The drive shaft 17 drives the power gear 19 itself to rotate through the drive belt 21 . The cockpit 11 is supported and slid through the clamping slider 9 and the bottom support slider 13 and the chute 7 on the support platform 6, while the bottom of the cockpit 11 is connected to the power gear 19 on the support block 20 and the support platform 6. Install the tooth block 8 gear snap. At this time, when the power gear 19 is driven to rotate, the cockpit 11 can move on the support platform 6 by the power of the power gear 19 itself. And when the multiple sets of connecting blocks 25 and washing rollers 28 installed on both sides of the cockpit 11 through the side plates 23 move with the cockpit 11, they will fully contact and rub each photovoltaic module 4 of the current array on the foundation layer 1. Moreover, the connecting block 25 and the cleaning roller 28 themselves have the same length as the photovoltaic modules 4 of each layer array, so that the photovoltaic modules 4 of the layer array themselves can be cleaned in an all-round covering manner. When the multiple sets of connecting blocks 25 and the scrubber rollers 28 move downward with the cockpit 11, the multi-layer array photovoltaic modules 4 themselves can be completely scrubbed and cleaned at one time, avoiding repeated installation of automatic cleaning equipment and avoiding the manual cleaning of massive amounts of photovoltaic modules. The photovoltaic modules 4 are cleaned in separate areas, thereby reducing the manual workload and saving the overall economic cost of cleaning.
尽管已经示出和描述了本申请的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本申请的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本申请的范围由所附权利要求及其等同物限定。 Although the embodiments of the present application have been shown and described, those of ordinary skill in the art will understand that various changes, modifications, and substitutions can be made to these embodiments without departing from the principles and spirit of the present application. and variations, the scope of the application is defined by the appended claims and their equivalents.

Claims (10)

  1. 一种用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,包括地基层(1)和驾驶舱(11),所述地基层(1)顶部呈阶梯状分布形成阶梯区(3),所述阶梯区(3)中部固定安装有支撑台(6),所述支撑台(6)两侧的阶梯区(3)上设有呈阵列方式排布的多层光伏组件(4);A device for transferring between arrays of cleaning equipment for photovoltaic power station components, characterized in that it includes a foundation layer (1) and a cockpit (11), and the top of the foundation layer (1) is distributed in a stepped manner to form a stepped area (3) , a support platform (6) is fixedly installed in the middle of the step area (3), and multi-layer photovoltaic modules (4) arranged in an array are provided on the step areas (3) on both sides of the support platform (6);
    其中,所述支撑台(6)内开设有滑槽(7),所述驾驶舱(11)与所述滑槽(7)滑动连接,所述驾驶舱(11)内的底部固定安装有主驱动控制箱(15),所述主驱动控制箱(15)的内部固定安装有内置电机(16),所述内置电机(16)一端固定安装有驱动轴(17),所述驾驶舱(11)外的底部通过连接支块(20)固定安装有第一转轴(18),所述第一转轴(18)上套设有动力齿轮(19),所述驱动轴(17)与所述第一转轴(18)之间通过贯穿所述驾驶舱(11)底部的驱动带(21)连接,所述连接支块(20)套设在所述驱动带(21)外;Among them, a chute (7) is provided in the support platform (6), the cockpit (11) is slidingly connected to the chute (7), and a main main body is fixedly installed at the bottom of the cockpit (11). Drive control box (15), a built-in motor (16) is fixedly installed inside the main drive control box (15), a drive shaft (17) is fixedly installed at one end of the built-in motor (16), and the cockpit (11 ) is fixedly installed with a first rotating shaft (18) at the bottom outside the connecting block (20). A power gear (19) is set on the first rotating shaft (18). The driving shaft (17) is connected to the third rotating shaft (18). The rotating shafts (18) are connected by a driving belt (21) that runs through the bottom of the cockpit (11), and the connecting support block (20) is sleeved outside the driving belt (21);
    所述支撑台(6)的两侧均设有侧板(23),所述侧板(23)远离支所述撑台(6)的一侧表面固定安装有两组连接块(25)和两组驱动长轴(27),每组所述连接块(25)的底端设有清扫刷(26),每组所述驱动长轴(27)的外表面固定安装有洗刷辊(28)。Side plates (23) are provided on both sides of the support platform (6). Two sets of connecting blocks (25) and two sets of connecting blocks (25) are fixedly installed on the surface of the side plate (23) away from the side supporting the support platform (6). There are two sets of driving long shafts (27), a cleaning brush (26) is provided at the bottom of the connecting block (25) of each group, and a washing roller (28) is fixedly installed on the outer surface of the driving long shaft (27) of each group. .
  2. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述光伏组件(4)的底部通过支撑架(5)与所述阶梯区(3)固接。The device for transferring between photovoltaic power station component cleaning equipment arrays according to claim 1, characterized in that the bottom of the photovoltaic component (4) is fixedly connected to the step area (3) through a support frame (5).
  3. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述支撑台(6)的顶部固定安装有安装齿块(8),所述驾驶舱(11)通过所述动力齿轮(19)与所述安装齿块(8)卡接。The device for transferring between photovoltaic power plant component cleaning equipment arrays according to claim 1, characterized in that a mounting tooth block (8) is fixedly installed on the top of the support platform (6), and the cockpit (11) The power gear (19) is engaged with the mounting gear block (8).
  4. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述连接块(25)和所述驱动长轴(27)的长度与所述支撑台(6)每侧的所述光伏组件(4)的总长度保持一致。The device for transferring between photovoltaic power plant component cleaning equipment arrays according to claim 1, characterized in that the length of the connecting block (25) and the driving long axis (27) is the same as the length of the supporting platform (6). The total length of the photovoltaic modules (4) on each side remains the same.
  5. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置, 其特征在于,所述滑槽(7)的内部设有卡接滑块(9)和底撑滑块(13),所述驾驶舱(11)的底部固定安装有安装撑块(14),所述安装撑块(14)与所述底撑滑块(13)一侧固接,所述卡接滑块(9)两侧各设有一组连接承载块(10),所述连接承载块(10)的上表面与所述驾驶舱(11)的底部接触。The device for transferring between photovoltaic power station component cleaning equipment arrays according to claim 1, It is characterized in that the chute (7) is provided with a snap-in slide block (9) and a bottom support slide block (13), and a mounting support block (14) is fixedly installed at the bottom of the cockpit (11). The installation support block (14) is fixedly connected to one side of the bottom support slide block (13), and a set of connection load-bearing blocks (10) are provided on both sides of the clamping slide block (9). The connection load-bearing blocks The upper surface of (10) is in contact with the bottom of the cockpit (11).
  6. 根据权利要求5所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述卡接滑块(9)内开设有第一圆槽(39),所述连接承载块(10)内开设有第二圆槽(40),所述第一圆槽通过外部连接轴与所述第二圆槽活动连接。The device for transferring between photovoltaic power plant component cleaning equipment arrays according to claim 5, characterized in that a first circular groove (39) is opened in the clamping slider (9), and the connecting bearing block ( 10) A second circular groove (40) is provided inside, and the first circular groove is movably connected to the second circular groove through an external connecting shaft.
  7. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述侧板(23)与所述支撑台(6)之间设置有用于对所述洗刷辊(28)进行驱动旋转的局部驱动控制电机(29),所述局部驱动控制电机(29)的输出轴端固定安装有第二转轴(33),所述第二转轴(33)远离所述局部驱动控制电机(29)的一端固定安装有第三齿轮(34),所述驱动长轴(27)靠近所述侧板(23)的一端固定安装有第一齿轮(30),两组所述驱动长轴(27)的第一齿轮(30)之间设有联动轴(31),所述联动轴(31)的两端固定安装有第二齿轮(32),所述第一齿轮(30)和第二齿轮(32)啮合。The device for transferring between arrays of photovoltaic power station component cleaning equipment according to claim 1, characterized in that, between the side plate (23) and the support platform (6), there is a device for cleaning the cleaning roller ( 28) A local drive control motor (29) for driving rotation. A second rotating shaft (33) is fixedly installed on the output shaft end of the local drive control motor (29). The second rotating shaft (33) is away from the local drive. A third gear (34) is fixedly installed at one end of the control motor (29), a first gear (30) is fixedly installed at one end of the long driving shaft (27) close to the side plate (23), and the two sets of driving A linkage shaft (31) is provided between the first gears (30) of the long shaft (27), and second gears (32) are fixedly installed at both ends of the linkage shaft (31). The first gear (30) Engage with the second gear (32).
  8. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述支撑台(6)的两侧表面上设有多个用于监测观察所述光伏组件(4)的局部监控装置(35),并对应开设有多组信号安装槽(41),信号安装槽内装有信号传输装置(36),所述局部监控装置(35)的信号输出端与信号传输装置(36)连接。The device for transferring between arrays of photovoltaic power plant component cleaning equipment according to claim 1, characterized in that, there are a plurality of surfaces on both sides of the support platform (6) for monitoring and observing the photovoltaic components (4 ), and a plurality of sets of signal installation slots (41) are provided correspondingly. A signal transmission device (36) is installed in the signal installation slot. The signal output end of the local monitoring device (35) is connected to the signal transmission device. (36) CONNECTION.
  9. 根据权利要求8所述的用于光伏电站组件清洗设备阵列间转移的装置,其特征在于,所述驾驶舱(11)的一侧或多侧开设有观视窗(2),所述驾驶舱(11)内安装有用于接收观察所述局部监控装置(35)监测信号画面的中控控制台(37)。The device for transferring between photovoltaic power station component cleaning equipment arrays according to claim 8, characterized in that one or more sides of the cockpit (11) are provided with viewing windows (2), and the cockpit (11) is provided with viewing windows (2). 11) A central control console (37) for receiving and observing monitoring signal images of the local monitoring device (35) is installed inside.
  10. 根据权利要求1所述的用于光伏电站组件清洗设备阵列间转移的装置, 其特征在于,清洗状态下,所述洗刷辊(28)的外表面与所述光伏组件(4)的顶面贴合,所述连接块(25)通过所述清扫刷(26)与所述光伏组件(4)的顶面滑动贴合。 The device for transferring between photovoltaic power station component cleaning equipment arrays according to claim 1, It is characterized in that, in the cleaning state, the outer surface of the washing roller (28) is in contact with the top surface of the photovoltaic module (4), and the connecting block (25) is connected to the cleaning brush (26) through the cleaning brush (26). The top surface of the photovoltaic module (4) is slid and fitted.
PCT/CN2023/090407 2022-08-15 2023-04-24 Apparatus for transferring photovoltaic power station cleaning device between arrays WO2024037026A1 (en)

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Publication number Priority date Publication date Assignee Title
CN115296610A (en) * 2022-08-15 2022-11-04 西安热工研究院有限公司 Device for transferring photovoltaic power station assembly cleaning equipment arrays

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CN204799590U (en) * 2015-07-10 2015-11-25 上海联星股权投资管理有限公司 Photovoltaic cleans machine people
CN208712309U (en) * 2018-08-09 2019-04-09 国家能源投资集团有限责任公司 Clean robot and photovoltaic component system with it
CN209531535U (en) * 2018-12-28 2019-10-25 泉州兴伏光电设备有限公司 A kind of photovoltaic solar panel cleaning apparatus
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JP2021069270A (en) * 2019-10-28 2021-04-30 石鴻偉 Solar panel cleaning robot of photovoltaic power plant
CN215314168U (en) * 2021-02-03 2021-12-28 华润新能源(大同)风能有限公司 Cleaning system
CN115296610A (en) * 2022-08-15 2022-11-04 西安热工研究院有限公司 Device for transferring photovoltaic power station assembly cleaning equipment arrays

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204799590U (en) * 2015-07-10 2015-11-25 上海联星股权投资管理有限公司 Photovoltaic cleans machine people
CN208712309U (en) * 2018-08-09 2019-04-09 国家能源投资集团有限责任公司 Clean robot and photovoltaic component system with it
CN209531535U (en) * 2018-12-28 2019-10-25 泉州兴伏光电设备有限公司 A kind of photovoltaic solar panel cleaning apparatus
JP2021069270A (en) * 2019-10-28 2021-04-30 石鴻偉 Solar panel cleaning robot of photovoltaic power plant
CN211557220U (en) * 2020-03-23 2020-09-22 张彤 Be applied to photovoltaic power plant self-cleaning robot
CN215314168U (en) * 2021-02-03 2021-12-28 华润新能源(大同)风能有限公司 Cleaning system
CN115296610A (en) * 2022-08-15 2022-11-04 西安热工研究院有限公司 Device for transferring photovoltaic power station assembly cleaning equipment arrays

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