CN115296610A - A device for transferring between arrays of photovoltaic power station component cleaning equipment - Google Patents
A device for transferring between arrays of photovoltaic power station component cleaning equipment Download PDFInfo
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- CN115296610A CN115296610A CN202210976995.XA CN202210976995A CN115296610A CN 115296610 A CN115296610 A CN 115296610A CN 202210976995 A CN202210976995 A CN 202210976995A CN 115296610 A CN115296610 A CN 115296610A
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02S—GENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
- H02S40/00—Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
- H02S40/10—Cleaning arrangements
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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Abstract
Description
技术领域technical field
本发明涉及光伏电站组件清洗转移技术领域,具体为一种用于光伏电站组件清洗设备阵列间转移的装置。The invention relates to the technical field of photovoltaic power station component cleaning and transfer, in particular to a device for transferring between arrays of photovoltaic power station component cleaning equipment.
背景技术Background technique
为了降低征地造价、捕获更多的光资源,光伏电站通常设置于山地、戈壁、荒漠等环境恶劣(风沙大、雨水少)但光资源丰富的地区。光伏组件长期暴露在这种环境下,其受光面钢化玻璃容易受到灰尘遮挡,导致透光率下降,进而影响到组件电池片瞬时可接受辐照量,造成非故障状态下的系统降出力运行。同时,光伏组件受光面污秽的长期附着,会引发组件被遮挡部位的局部温升形成热斑,造成组件电池片永久性损伤,进一步劣化整体发电效率,危害电站安全。In order to reduce the cost of land acquisition and capture more light resources, photovoltaic power plants are usually installed in mountains, Gobi, deserts and other areas with harsh environments (strong wind and sand, little rain) but rich in light resources. Photovoltaic modules are exposed to this environment for a long time, and the tempered glass on the light-receiving surface is easily blocked by dust, resulting in a decrease in light transmittance, which in turn affects the instantaneous acceptable radiation amount of the module cells, resulting in reduced output of the system under non-fault conditions. At the same time, the long-term adhesion of the dirty surface of the photovoltaic module will cause the partial temperature rise of the shaded part of the module to form a hot spot, causing permanent damage to the module cells, further deteriorating the overall power generation efficiency, and endangering the safety of the power station.
因此定期且及时地开展光伏组件受光面清洁工作对于提升光伏电站发电量,避免组件损伤和光伏区火灾有着重要的实际意义。目前,针对光伏组件的清洁方式主要分为人工清洁和自动清洁两种。其中,人工清洁方式主要包括水车喷洒等,这种方式一般仅适用于所在位置地势平坦的地面光伏电站,且需借助大量人力,只能提前计划定期开展,清洁效率低并容易造成组件压损或隐裂;而自动清洁方式即通过自动清洗设备进行清洁,虽然具有更广泛的适应性,并在一定程度上能够降低对人的依赖,可以按需开展,但受光伏组件列装方式的影响(例如:地处山地或丘陵地带的光伏电站其生产用光伏组件普遍采用多层阵列方式进行批量化安装,以便于最大限度利用地形优势降低基建成本列装更多组件),目前在进行自动清洗时,需要为每层阵列光伏组件都配备一套自动清洗设备或是借助人力将同一套自动清洗设备在不同的区域之间进行转移以实现对未安装自动清洗设备区域光伏组件的清洁,由此造成了光伏电站自动清洁系统陷入清洗设备冗余造价高、清洗设备不冗余运送转移人工成本高的两难局面。Therefore, regular and timely cleaning of the light-receiving surface of photovoltaic modules has important practical significance for improving the power generation of photovoltaic power plants and avoiding module damage and fires in photovoltaic areas. At present, the cleaning methods for photovoltaic modules are mainly divided into manual cleaning and automatic cleaning. Among them, the manual cleaning method mainly includes water truck spraying, etc. This method is generally only suitable for ground photovoltaic power stations with flat terrain, and requires a lot of manpower. It can only be carried out regularly in advance, and the cleaning efficiency is low and it is easy to cause pressure damage to components. or cracks; while the automatic cleaning method uses automatic cleaning equipment to clean, although it has wider adaptability and can reduce the dependence on people to a certain extent, it can be carried out on demand, but it is affected by the installation method of photovoltaic modules (For example: photovoltaic power plants located in mountainous or hilly areas generally use multi-layer arrays for mass installation of photovoltaic modules for production, so as to maximize the use of terrain advantages to reduce infrastructure costs and install more modules), and are currently performing automatic cleaning At the same time, it is necessary to equip a set of automatic cleaning equipment for each layer of array photovoltaic modules or transfer the same set of automatic cleaning equipment between different areas with the help of manpower to clean the photovoltaic modules in areas where automatic cleaning equipment is not installed. As a result, the automatic cleaning system of photovoltaic power plants has fallen into the dilemma of high cost of redundant cleaning equipment, and high labor costs for non-redundant cleaning equipment transportation and transfer.
发明内容Contents of the invention
为了解决现有技术中存在的问题,本发明提供一种用于光伏电站组件清洗设备阵列间转移的装置,操作简单,清洗效果好,可节约人工和光伏电站组件清洗的整体造价成本,经济性好。In order to solve the problems existing in the prior art, the present invention provides a device for transferring between arrays of photovoltaic power station component cleaning equipment, which is easy to operate, has good cleaning effect, can save labor and the overall cost of cleaning photovoltaic power station components, and is economical it is good.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种用于光伏电站组件清洗设备阵列间转移的装置,包括地基层和驾驶舱,所述地基层顶部呈阶梯状分布形成阶梯区,所述阶梯区中部固定安装有支撑台,支撑台两侧的阶梯区上设有呈阵列方式排布的多层光伏组件;A device for transferring between arrays of photovoltaic power station component cleaning equipment, including a base layer and a cockpit, the top of the base layer is distributed in a ladder shape to form a stepped area, and a support platform is fixedly installed in the middle of the stepped area, and the two sides of the support platform There are multi-layer photovoltaic modules arranged in an array on the stepped area;
其中,所述支撑台内开设有滑槽,所述驾驶舱与滑槽滑动连接,驾驶舱内的底部固定安装有主驱动控制箱,所述主驱动控制箱的内部固定安装有内置电机,所述内置电机一端固定安装有驱动轴,驾驶舱外的底部通过连接支块固定安装有第一转轴,所述第一转轴上套设有动力齿轮,所述驱动轴与第一转轴之间通过贯穿驾驶舱底部的驱动带连接,所述连接支块套设在驱动带外;Wherein, a chute is provided in the support platform, and the cockpit is slidably connected to the chute, and the bottom of the cockpit is fixedly installed with a main drive control box, and the inside of the main drive control box is fixedly installed with a built-in motor. One end of the built-in motor is fixedly installed with a drive shaft, and the bottom outside the cockpit is fixedly installed with a first rotating shaft through a connecting support block. The driving belt at the bottom of the cockpit is connected, and the connecting block is sleeved outside the driving belt;
所述支撑台的两侧均设有侧板,侧板远离支撑台的一侧表面固定安装有两组连接块和两组驱动长轴,每组连接块的底端设有清扫刷,每组驱动长轴的外表面固定安装有洗刷辊。Both sides of the support platform are provided with side plates, and the side surface of the side plate far away from the support platform is fixedly installed with two sets of connecting blocks and two sets of drive shafts, and the bottom end of each set of connecting blocks is provided with a cleaning brush. A scrubbing roller is fixedly installed on the outer surface of the long drive shaft.
优选地,所述光伏组件的底部通过支撑架与阶梯区固接。Preferably, the bottom of the photovoltaic module is fixed to the stepped area through a support frame.
优选地,所述支撑台的顶部固定安装有安装齿块,所述驾驶舱通过动力齿轮与安装齿块卡接。Preferably, a tooth block is fixedly installed on the top of the support platform, and the cockpit is engaged with the tooth block through a power gear.
优选地,所述连接块和驱动长轴的长度与支撑台每侧光伏组件的总长度保持一致。Preferably, the lengths of the connecting block and the long driving axis are kept consistent with the total length of the photovoltaic modules on each side of the supporting platform.
优选地,所述滑槽的内部设有卡接滑块和底撑滑块,所述驾驶舱的底部固定安装有安装撑块,所述安装撑块与底撑滑块一侧固接,所述卡接滑块两侧各设有一组连接承载块,连接承载块的上表面与驾驶舱的底部接触。Preferably, the inside of the chute is provided with a clamping slider and a bottom support slider, and the bottom of the cockpit is fixedly installed with an installation support block, and the installation support block is fixedly connected to one side of the bottom support slider, so that A group of connecting bearing blocks are respectively arranged on both sides of the clamping slider, and the upper surface of the connecting bearing blocks contacts with the bottom of the cockpit.
优选地,所述卡接滑块和连接承载块内各开设有圆槽,连接承载块的圆槽通过外部连接轴与卡接滑块的圆槽活动连接。Preferably, a circular groove is provided in the clamping slider and the connection bearing block, and the circular groove of the connection bearing block is movably connected with the circular groove of the clamping slider through an external connecting shaft.
优选地,所述侧板与支撑台之间设置有用于对洗刷辊进行驱动旋转的局部驱动控制电机,局部驱动控制电机的输出轴端固定安装有第二转轴,所述第二转轴远离局部驱动控制电机的一端固定安装有第三齿轮,所述驱动长轴靠近侧板的一端固定安装有第一齿轮,两组驱动长轴的第一齿轮之间设有联动轴,所述联动轴的两端固定安装有第二齿轮,所述第一齿轮和第二齿轮啮合。Preferably, a local drive control motor for driving and rotating the scrubbing roller is provided between the side plate and the support table, and a second rotating shaft is fixedly installed on the output shaft end of the local drive control motor, and the second rotating shaft is far away from the local drive. One end of the control motor is fixedly equipped with a third gear, and the end of the driving long shaft close to the side plate is fixedly mounted with a first gear, and a linkage shaft is arranged between the first gears of the two sets of driving shafts, and the two linkage shafts A second gear is fixedly installed at the end, and the first gear meshes with the second gear.
优选地,所述支撑台的两侧表面上设有多个用于监测观察光伏组件的局部监控装置,并对应开设有多组信号安装槽,信号安装槽内装有信号传输装置,局部监控装置的信号输出端与信号传输装置连接。Preferably, a plurality of local monitoring devices for monitoring and observing the photovoltaic modules are provided on both sides of the support platform, and a plurality of sets of signal installation slots are correspondingly opened, and signal transmission devices are installed in the signal installation slots, and the local monitoring devices The signal output end is connected with the signal transmission device.
优选地,所述驾驶舱的一侧或多侧开设有观视窗,驾驶舱内安装有用于接收观察所述局部监控装置监测信号画面的中控控制台。Preferably, viewing windows are provided on one or more sides of the cockpit, and a central control console for receiving and observing the monitoring signal screen of the local monitoring device is installed in the cockpit.
优选地,清洗状态下,所述洗刷辊的外表面与光伏组件的顶面贴合,所述连接块通过清扫刷与光伏组件的顶面滑动贴合。Preferably, in the cleaning state, the outer surface of the scrubbing roller is in contact with the top surface of the photovoltaic module, and the connecting block is slidably attached to the top surface of the photovoltaic module through the cleaning brush.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
本发明提供一种用于光伏电站组件清洗设备阵列间转移的装置,该地基层上整体装置可以对设置在地基层上多层阵列方式排布的光伏组件进行全方位清洗使用,由于该地基层上的光伏组件在梯形区上呈梯台式阵列排列,这时驾驶舱便可以通过中控控制台对主驱动控制箱内部的内置电机进行控制启动,驱动轴通过驱动带对动力齿轮自身进行带动旋转,驾驶舱在支撑台上的滑槽中支撑滑动连接,而驾驶舱底部通过连接支块上的动力齿轮与支撑台连接,这时动力齿轮在被带动旋转时,驾驶舱便可以通过动力齿轮自身的动力在支撑台上进行移动,且驾驶舱两侧通过侧板安装的多组连接块和洗刷辊在随着驾驶舱移动时便会对地基层上的当前阵列每块光伏组件进行充分接触摩擦且连接块与洗刷辊自身整体与各层阵列的光伏组件长度相同,可以对该层阵列光伏组件自身全方位覆盖式进行清理,多组连接块和洗刷辊在随着驾驶舱向下移动时便可以对多层阵列光伏组件自身进行一次性完全刷扫清理,避免自动清洗设备重复安装,避免避免通过人工对海量的光伏组进行分别区域清理,从而达到减少人工工作量和节省整体清理经济成本的效果。The invention provides a device for transferring between arrays of photovoltaic power station component cleaning equipment. The integrated device on the foundation layer can clean and use the photovoltaic modules arranged in a multi-layer array on the foundation layer in all directions. Because the foundation layer The photovoltaic modules on the top are arranged in a stepped array on the trapezoidal area. At this time, the cockpit can control and start the built-in motor inside the main drive control box through the central control console, and the drive shaft drives and rotates the power gear itself through the drive belt. , the cockpit supports the sliding connection in the chute on the support platform, and the bottom of the cockpit is connected to the support platform through the power gear on the connecting block. At this time, when the power gear is driven to rotate, the cockpit can pass through the power gear itself. The power of the cockpit moves on the support platform, and the multiple sets of connecting blocks and scrubbing rollers installed on both sides of the cockpit through the side panels will fully contact and rub each photovoltaic module of the current array on the ground floor when moving with the cockpit Moreover, the length of the connection block and the scrubbing roller is the same as that of the photovoltaic modules of each layer array, so that the photovoltaic modules of the layer array can be cleaned in an all-round way. When multiple groups of connection blocks and scrubbing rollers move down with the cockpit, they can be easily cleaned. Multi-layer array photovoltaic modules can be completely cleaned at one time, avoiding repeated installation of automatic cleaning equipment, avoiding manual cleaning of a large number of photovoltaic groups in separate areas, so as to reduce manual workload and save overall cleaning economic costs Effect.
附图说明Description of drawings
图1为本发明所述装置发整体结构图;Fig. 1 is an overall structural diagram of the device of the present invention;
图2为本发明图1中A处的局部放大图;Fig. 2 is the partial enlarged view of place A in Fig. 1 of the present invention;
图3为本发明驾驶舱的局部示意图;Fig. 3 is the local schematic diagram of cockpit of the present invention;
图4为本发明图1中B处的局部放大图;Fig. 4 is the partial enlarged view of place B in Fig. 1 of the present invention;
图5为本发明侧板的局部示意图;Fig. 5 is the local schematic diagram of side plate of the present invention;
图6为本发明图1中C处的局部放大图。Fig. 6 is a partial enlarged view of the position C in Fig. 1 of the present invention.
图中,1、地基层;2、观视窗;3、阶梯区;4、光伏组件;5、支撑架;6、支撑台;7、滑槽;8、安装齿块;9、卡接滑块;10、连接承载块;11、驾驶舱;12、驾驶室门;13、底撑滑块;14、安装撑块;15、主驱动控制箱;16、内置电机;17、驱动轴;18、第一转轴;19、动力齿轮;20、连接支块;21、驱动带;22、室内座位;23、侧板;24、固定架;25、连接块;26、清扫刷;27、驱动长轴;28、洗刷辊;29、局部驱动控制电机;30、第一齿轮;31、联动轴;32、第二齿轮;33、第二转轴;34、第三齿轮;35、局部监控装置;36、信号传输装置;37、中控控制台;38、观察区。In the figure, 1. Ground floor; 2. Observation window; 3. Step area; 4. Photovoltaic module; 5. Support frame; 6. Support platform; 7. Chute; ; 10, connecting bearing block; 11, cockpit; 12, cab door; 13, bottom support slider; 14, installing support block; 15, main drive control box; 16, built-in motor; 17, drive shaft; 18, 19, power gear; 20, connecting block; 21, driving belt; 22, indoor seat; 23, side plate; 24, fixed frame; 25, connecting block; 26, cleaning brush; 27, driving long axis ; 28, scrubbing roller; 29, local drive control motor; 30, first gear; 31, linkage shaft; 32, second gear; 33, second rotating shaft; 34, third gear; 35, local monitoring device; 36, Signal transmission device; 37. Central control console; 38. Observation area.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本发明方案,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分的实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本发明保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only It is an embodiment of a part of the present invention, but not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present invention.
需要说明的是,本发明的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本发明的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含,例如,包含了一系列步骤或单元的过程、方法、系统、产品或设备不必限于清楚地列出的那些步骤或单元,而是可包括没有清楚地列出的或对于这些过程、方法、产品或设备固有的其它步骤或单元。It should be noted that the terms "first" and "second" in the description and claims of the present invention and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", as well as any variations thereof, are intended to cover a non-exclusive inclusion, for example, a process, method, system, product or device comprising a sequence of steps or elements is not necessarily limited to the expressly listed instead, may include other steps or elements not explicitly listed or inherent to the process, method, product or apparatus.
下面结合附图对本发明做进一步详细描述:The present invention is described in further detail below in conjunction with accompanying drawing:
如图1所示,本发明一种用于光伏电站组件清洗设备阵列间转移的装置,采用了如下技术方案,地基层1和开设在地基层1顶部上的阶梯区3,所述阶梯区3的顶部设置有等距呈阵列方式紧密排列的多层光伏组件4,所述光伏组件4的底部通过支撑架5与阶梯区3的顶部固定连接在一起,所述阶梯区3的顶部固定安装有支撑台6,支撑台为齿条形结构外观,所述支撑台6的内部开设有滑槽7,所述支撑台6的顶部固定安装有安装齿块8,所述支撑台6的顶部设置有驾驶舱11,所述驾驶舱11的内部底部固定安装有主驱动控制箱15,所述主驱动控制箱15的内部固定安装有内置电机16,所述内置电机16其中一端固定安装有驱动轴17,所述驾驶舱11的底部设置有第一转轴18,所述第一转轴18的外表面固定安装有动力齿轮19,所述第一转轴18的外表面固定安装有连接支块20,所述连接支块20套设在驱动带21外,用于固定支撑驱动带21,所述支撑台6的其中两侧均设置有侧板23,所述侧板23的其中一侧表面固定安装有两组连接块25,所述连接块25的底部设置有清扫刷26,所述侧板23的内部贯穿连接有两组驱动长轴27,所述驱动长轴27的外表面固定安装有洗刷辊28。As shown in Figure 1, the present invention is a device for transferring between arrays of photovoltaic power station module cleaning equipment, which adopts the following technical scheme, the foundation layer 1 and the stepped area 3 set on the top of the foundation layer 1, the stepped area 3 The top of the top is provided with equidistant and closely arranged multi-layer photovoltaic modules 4 in an array, the bottom of the photovoltaic modules 4 is fixedly connected with the top of the step area 3 through the support frame 5, and the top of the step area 3 is fixedly installed with Support platform 6, the support platform has a rack-shaped structure appearance, the inside of the support platform 6 is provided with a chute 7, the top of the support platform 6 is fixedly installed with a tooth block 8, and the top of the support platform 6 is provided with The cockpit 11, the inner bottom of the cockpit 11 is fixedly equipped with a main drive control box 15, the inside of the main drive control box 15 is fixedly installed with a built-in motor 16, and one end of the built-in motor 16 is fixedly installed with a drive shaft 17 , the bottom of the cockpit 11 is provided with a first rotating shaft 18, a power gear 19 is fixedly installed on the outer surface of the first rotating shaft 18, and a connecting support block 20 is fixedly installed on the outer surface of the first rotating shaft 18, the The connecting support block 20 is set outside the drive belt 21 for fixing and supporting the drive belt 21.
本发明提供一种用于光伏电站组件清洗设备阵列间转移的装置,该地基层1上整体装置可以对设置在地基层上多层阵列方式排布的光伏组件进行全方位清洗使用,传统的光伏电站特别是地处山地、丘陵地带的光伏电站,其生产用光伏组件一般采用多层阵列方式进行批量化安装,以便于最大限度利用地形优势降低基建成本列装更多组件,而光伏组件在进行清洗时,传统的一般采用人工方式将同一个清洗设备在不同的区域之间进行转移,这使得在全站光伏组件清洗时,场站整体清洗工作量巨大且经济成本消耗高,而该地基层上的多组光伏组件4在阶梯区3上成梯台式设计排列,这时驾驶舱11便可以通过中控控制台37对主驱动控制箱15内部的内置电机16进行控制启动,驱动轴17通过驱动带21对动力齿轮19自身进行带动旋转,驾驶舱11通过卡接滑块9和底撑滑块13与支撑台6上的滑槽7中进行支撑滑动,而驾驶舱11底部通过连接支块20上的动力齿轮19与支撑台6上的安装齿块8齿轮卡接,这时动力齿轮19在被带动旋转时,驾驶舱11便可以通过动力齿轮19自身的动力在支撑台6上进行移动,且驾驶舱11两侧通过侧板23安装的多组连接块25和洗刷辊28在随着驾驶舱11移动时便会对地基层1上的当前阵列每块光伏组件4进行充分接触摩擦且连接块25与洗刷辊28自身整体与各层阵列的光伏组件4长度相同,可以对每一层阵列光伏组件4自身全方位覆盖式进行清理,多组连接块25和洗刷辊28在随着驾驶舱11向下移动时便可以对多层阵列光伏组件4自身进行一次性完全刷扫清理,避免自动清洗设备重复安装,避免通过人工对海量的光伏组件4进行分别区域清理,从而达到减少人工工作量和节省整体清理经济成本的效果。The present invention provides a device for transferring between arrays of photovoltaic power station component cleaning equipment. The integrated device on the foundation layer 1 can clean and use the photovoltaic modules arranged in a multi-layer array on the foundation layer in all directions. The traditional photovoltaic Power stations, especially photovoltaic power stations located in mountainous and hilly areas, generally use multi-layer arrays for mass installation of photovoltaic modules for production, so as to maximize the use of terrain advantages to reduce infrastructure costs and install more modules. When cleaning, the traditional manual method is generally used to transfer the same cleaning equipment between different areas, which makes the overall cleaning workload of the station huge and the economic cost is high when cleaning the photovoltaic modules of the whole station. The multiple sets of
优选地,如图2、3和4所示,所述驱动轴17的外表面活动套接有对动力齿轮19进行驱动带动驱动带21,所述驾驶舱11的内部底部开设有外部连通槽,所述驱动带21的底部贯穿驾驶舱11内部上的外部连通槽且与第一转轴18的外表面活动套接在一起,所述滑槽7的内部设置有卡接滑块9和底撑滑块13,所述驾驶舱11的底部固定安装有安装撑块14,所述卡接滑块9和底撑滑块13的其中两侧均设置有连接承载块10。Preferably, as shown in Figures 2, 3 and 4, the outer surface of the
优选地,如图2和5所示,所述驾驶舱11靠近侧板23的一侧表面固定安装有固定架24,所述侧板23的其中一侧设置有对洗刷辊28进行驱动旋转的局部驱动控制电机29,所述局部驱动控制电机29其中一端输出轴端固定安装有第二转轴33,所述第二转轴33远离局部驱动控制电机29的一端固定安装有第三齿轮34,所述驱动长轴27靠近侧板23的一端固定安装有第一齿轮30,所述侧板23靠近支撑台6的一侧设置有联动轴31,所述联动轴31其中靠近两组驱动长轴27的一端均固定安装有第二齿轮32,所述第一齿轮30和第二齿轮32啮合。Preferably, as shown in FIGS. 2 and 5 , the side surface of the
优选地,如图6所示,所述支撑台6的其中两侧外表面均设置有可以对多组光伏组件4自身进行监测观察的局部监控装置35,所述支撑台6的其中两侧对应局部监控装置35的外表面均开设有外部安装槽,所述支撑台6自身外部安装槽内部固定安装有信号传输装置36。Preferably, as shown in FIG. 6 , the outer surfaces of both sides of the
优选地,如图3所示,所述驾驶舱11其中一侧外表面设置有驾驶室门12,所述驾驶舱11的内部底部固定安装有室内座位22,所述驾驶舱11的内部固定安装有可以对局部监控装置35自身监测信号画面进行接受观察的中控控制台37,所述驾驶舱11其中一侧外表面开设有观视窗2。Preferably, as shown in FIG. 3 , the outer surface of one side of the
本发明中,当驾驶舱11内部操作员通过操作控制带动驾驶舱11两侧的连接块25和洗刷辊28对地基层1上设置的多层阵列光伏组件4进行初次向下清洗后,这时可以通过中控控制台37控制内置电机16自身进行反向运转,带动驾驶舱11向下移动,而侧板23上两侧的多组连接块25和洗刷辊28便可以再次二次向上移动对多层阵列光伏组件4进行二次洗刷清理,这样驾驶舱11内部操作人员便可以通过控制连接块25和洗刷辊28对光伏组件4进行反复清理,从而达到方便对多层阵列光伏组件4进行清理操作的效果。In the present invention, when the operator inside the
本发明中,该驾驶舱11内部上的中控控制台27与支撑台6上的多组局部监控装置35进行信号连接在一起,这时多组局部监控装置35可以对多组阶梯区3上的阵列设置的光伏组件4进行监控,当驾驶舱11内部操作人员操控带动侧板23一侧的连接块25和洗刷辊28对光伏组件4上移动时进行清理时,驾驶舱11内部的操作人员便可以通过中控控制台37上自身显示画面对多组光伏组件4自身清理画面进行观察,这时若部分光伏组件4自身没有清理干净时,操作人员又可以通过驾驶舱11内部上的中控控制台37对侧板23两侧的局部驱动控制电机29进行分段局部控制,使侧板23其中一侧单独的连接块25和洗刷辊28进行启动运转对局部的光伏组件4表层进行清理,从而达到局部精准清理的效果。In the present invention, the
优选地,所述洗刷辊28的外表面与光伏组件4的顶部相互贴合在一起,所述连接块25通过清扫刷26与光伏组件4的顶部滑动贴合在一起。Preferably, the outer surface of the scrubbing
本发明中,该侧板23一侧设置有多组连接块25和洗刷辊28,当侧板23随着驾驶舱11进行向下移动时,侧板23一侧第一组连接块上的清扫刷便会与多组批次上的光伏组件4进行接触,连接块上的多组清扫刷26首先会将光伏组件4上的灰尘进行简单清理,这时侧板23一侧的洗刷辊28又会对光伏组件4自身再次摩擦清理,当第一组连接块和洗刷辊进行初次清理流程后,第二组配合的连接块和洗刷辊又会再次对光伏太阳能板上反复清理操作,从而达到提高光伏组件4自身洁净性的效果。In the present invention, a plurality of sets of connecting
优选地,所述连接承载块10与卡接滑块9和底撑滑块13与安装撑块14自身内部均开设有外部圆槽,所述连接承载块10上的圆槽内部通过外部连接轴与卡接滑块9内部上的圆槽中活动连接在一起,所述安装撑块14上的圆槽内部通过外部连接轴与底撑滑块13内部上的圆槽中活动连接在一起。Preferably, the
优选地,所述固定架24的底部与侧板23的顶部固定连接在一起,所述第二转轴33通过第三齿轮34与其中一组驱动长轴27上的第一齿轮30齿轮啮合在一起,所述联动轴31的外表面通过外部夹持机构与侧板23一侧固定连接在一起,所述联动轴31通过两组第二齿轮32分别与两组驱动长轴27上的第一齿轮30齿轮啮合卡接在一起。Preferably, the bottom of the fixed
优选地,所述驾驶舱11通过动力齿轮19与支撑台6上的安装齿块8齿块驱动卡接在一起,所述连接支块20的顶部与驾驶舱11的底部固定连接在一起。Preferably, the
优选地,所述局部监控装置35的外表面通过外部连接机构与支撑台6的其中一侧表面固定连接在一起,所述信号传输装置36通过外部信号线路与局部监控装置35自身电性连接在一起。Preferably, the outer surface of the
本发明中,该支撑台6上的驾驶舱11可以通过底部的卡接滑块9和底撑滑块13与支撑台6上活动卡接连接,默认状态下该驾驶舱11设置位于支撑台6顶部位置进行闲置,且该驾驶舱11自身通过外部电路与多组光伏组件4自身进行电性连接,多组光伏组件4自身在收集转化成电能时便可以通过外部电路对驾驶舱11自身驱动直接进行供电使用,以便驾驶舱11自身移动操作进行清理,从而达到节省驾驶舱11运转时电能等能源成本消耗的效果。In the present invention, the
实施例Example
本实施例中的用于光伏电站组件清洗设备阵列间转移的装置,包括地基层1和开设在地基层1顶部上的若干个阶梯区3,阶梯区3为梯台形外观,阶梯区3的顶部设置有若干个等距紧密排列的光伏组件4,光伏组件4的底部通过支撑架5与阶梯区3的顶部固定连接在一起,阶梯区3的顶部固定安装有与多组阶梯区3内部进行相契合的支撑台6,支撑台6为齿条形结构外观,支撑台6的内部开设有滑槽7,滑槽7为矩形倾斜槽状,支撑台6的顶部固定安装有安装齿块8,支撑台6的顶部设置有可以与外部操作人员相配合操作移动的驾驶舱11,驾驶舱11为矩形内部中空仓体,驾驶舱11其中一侧外表面设置有可以配合外部操作人员进行进入的驾驶室门12,滑槽7的内部设置有可以滑动的卡接滑块9和底撑滑块13,卡接滑块9和底撑滑块13均为矩形倾斜块状,卡接滑块9和底撑滑块13的其中两侧均设置有与驾驶舱11相配合的连接承载块10,连接承载块10为矩形块状,驾驶舱11的底部固定安装有安装撑块14,连接承载块10与卡接滑块9和底撑滑块13与安装撑块14自身内部均开设有外部圆槽,连接承载块10上的圆槽内部通过外部连接轴与卡接滑块9内部上的圆槽中活动连接在一起,安装撑块14上的圆槽内部通过外部连接轴与底撑滑块13内部上的圆槽中活动连接在一起,驾驶舱11的内部底部固定安装有主驱动控制箱15,主驱动控制箱15为矩形内部中空箱体,主驱动控制箱15的内部固定安装有内置电机16,内置电机16其中一端固定安装有驱动轴17,驾驶舱11的底部设置有第一转轴18,第一转轴18的外表面固定安装有可以与安装齿块8相配合对驾驶舱11进行驱动移动的动力齿轮19,驾驶舱11通过动力齿轮19与支撑台6上的安装齿块8齿块驱动卡接在一起,第一转轴18的外表面固定安装有连接支块20,连接支块20为矩形倾斜块状,连接支块20的顶部与驾驶舱11的底部固定连接在一起,驱动轴17的外表面活动套接有对动力齿轮19进行驱动带动驱动带21,驾驶舱11的内部底部开设有外部连通槽,驾驶舱11的内部底部固定安装有可以供操作人员进行驾驶乘坐的室内座位22,驱动带21的底部贯穿驾驶舱11内部上的外部连通槽且与第一转轴18的外表面活动套接在一起,支撑台6的其中两侧均设置有与驾驶舱11相配合的侧板23,侧板23为矩形倾斜板状,驾驶舱11靠近侧板23的一侧表面固定安装有固定架24,固定架24的底部与侧板23的顶部固定连接在一起,侧板23的其中一侧表面固定安装有两组连接块25,连接块25为矩形长块状,连接块25的底部设置有可以对光伏组件4表层进行清扫的清扫刷26,连接块25通过清扫刷26与光伏组件4的顶部滑动贴合在一起,侧板23的内部贯穿连接有两组驱动长轴27,驱动长轴27的外表面固定安装有可以对光伏组件4表层进行洗刷摩擦的洗刷辊28,洗刷辊28为圆形外观且洗刷辊28自身具有弹性,洗刷辊28的外表面与光伏组件4的顶部相互贴合在一起,侧板23的其中一侧设置有对洗刷辊28进行驱动旋转的局部驱动控制电机29,局部驱动控制电机29其中一端输出轴端固定安装有第二转轴33,第二转轴33远离局部驱动控制电机29的一端固定安装有第三齿轮34,驱动长轴27远离侧板23的一端固定安装有第一齿轮30,第二转轴33通过第三齿轮34与其中一组驱动长轴27上的第一齿轮30齿轮啮合在一起,侧板23靠近支撑台6的一侧设置有可以对另一组驱动长轴27进行控制转动的联动轴31,联动轴31的外表面通过外部夹持机构与侧板23一侧固定连接在一起,联动轴31其中靠近两组驱动长轴27的一端均固定安装有第二齿轮32,联动轴31通过两组第二齿轮32分别与两组驱动长轴27上的第一齿轮30齿轮啮合卡接在一起,支撑台6的其中两侧外表面均设置有可以对多组光伏组件4自身进行监测观察的局部监控装置35,局部监控装置35的外表面通过外部连接机构与支撑台6的其中一侧表面固定连接在一起,支撑台6的其中两侧对应局部监控装置35的外表面均开设有外部安装槽,支撑台6自身外部安装槽内部固定安装有信号传输装置36,信号传输装置36通过外部信号线路与局部监控装置35自身电性连接在一起,驾驶舱11的内部固定安装有可以对局部监控装置35自身监测信号画面进行接受观察的中控控制台37,内置电机16和侧板23自身均设置有与中控控制台37自身进行相配合信号传输的且可以对内置电机16和侧板23自身进行驱动启停的外部控制器,驾驶舱11其中一侧外表面开设有观察区38,观察区38的内部固定安装有可以供操作人员观察的观视窗2。The device used for transferring between arrays of photovoltaic power station component cleaning equipment in this embodiment includes a base layer 1 and several stepped
本发明所述清洗转移装置的工作原理为:The operating principle of the cleaning transfer device of the present invention is:
该地基层1上整体装置可以对设置在地基层1上的多层阵列排布的光伏组件4进行全方位清洗使用,而该地基层1上的多组光伏组件4在阶梯区3上成梯台式设计排列,这时驾驶舱11便可以通过中控控制台37对主驱动控制箱15内部的内置电机16进行控制启动,驱动轴17通过驱动带21对动力齿轮19自身进行带动旋转,驾驶舱11通过卡接滑块9和底撑滑块13与支撑台6上的滑槽7中进行支撑滑动,而驾驶舱11底部通过连接支块20上的动力齿轮19与支撑台6上的安装齿块8齿轮卡接,这时动力齿轮19在被带动旋转时,驾驶舱11便可以通过动力齿轮19自身的动力在支撑台6上进行移动,且驾驶舱11两侧通过侧板23安装的多组连接块25和洗刷辊28在随着驾驶舱11移动时便会对地基层1上当前阵列每块光伏组件4进行充分接触摩擦且连接块25与洗刷辊28自身整体与各层阵列的光伏组件4长度相同,可以对该层阵列光伏组件4自身全方位覆盖式进行清理,多组连接块25和洗刷辊28在随着驾驶舱11向下移动时便可以对多层阵列光伏组件4自身进行一次性完全刷扫清理,避免自动清洗设备重复安装,避免通过人工对海量的光伏组件4进行分别区域清理,从而减少人工工作量和节省整体清理经济成本。The overall device on the foundation layer 1 can be used for all-round cleaning of the
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。Although the embodiments of the present invention have been shown and described, those skilled in the art can understand that various changes, modifications and substitutions can be made to these embodiments without departing from the principle and spirit of the present invention. and modifications, the scope of the invention is defined by the appended claims and their equivalents.
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| PCT/CN2023/090407 WO2024037026A1 (en) | 2022-08-15 | 2023-04-24 | Apparatus for transferring photovoltaic power station cleaning device between arrays |
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| CN118832872B (en) * | 2024-08-30 | 2026-01-06 | 江苏贝特尔电气有限公司 | A rapid pressing device for producing high-hardness wear-resistant rubber sheets |
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