WO2024036861A1 - 一种结合超声波和气体除尘的干式除尘器 - Google Patents
一种结合超声波和气体除尘的干式除尘器 Download PDFInfo
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- WO2024036861A1 WO2024036861A1 PCT/CN2022/142067 CN2022142067W WO2024036861A1 WO 2024036861 A1 WO2024036861 A1 WO 2024036861A1 CN 2022142067 W CN2022142067 W CN 2022142067W WO 2024036861 A1 WO2024036861 A1 WO 2024036861A1
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- WIPO (PCT)
- Prior art keywords
- dust collector
- dust removal
- dust
- roller
- ultrasonic
- Prior art date
Links
- 239000000428 dust Substances 0.000 title claims abstract description 140
- 239000002245 particle Substances 0.000 claims abstract description 33
- 238000007664 blowing Methods 0.000 claims abstract description 9
- 238000001514 detection method Methods 0.000 claims description 24
- 230000007423 decrease Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 4
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 238000003698 laser cutting Methods 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/02—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by distortion, beating, or vibration of the surface to be cleaned
- B08B7/026—Using sound waves
- B08B7/028—Using ultrasounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
Definitions
- the present invention relates to the technical field of dust removal, and in particular to a dry dust collector that combines ultrasonic and gas dust removal.
- the purpose of the present invention is to provide a dry dust collector that combines ultrasonic and gas dust removal, which can effectively remove dust particles on the film through a combination of air flow and ultrasonic action on the film, and It is not easy to cause damage to the film and ensures the integrity of the film.
- a dry dust collector that combines ultrasonic and gas dust removal, including a dust collector integrated with blowing and suction functions, a dust removal head connected to the air outlet and air inlet of the dust collector respectively, and a roller facing the dust removal head. wheel and an ultrasonic wave generating device located inside the roller.
- the roller is used to closely adhere to the film to be dusted.
- the ultrasonic wave generating device is used to generate ultrasonic waves and act on the roller.
- the shape of the dust removal head is consistent with the shape of the roller. To adapt, the dust collector blows or sucks the film through the dust removal head.
- the dust removal head includes an air outlet flow channel connected with the air outlet of the dust collector, an air inlet channel connected with the air inlet of the dust collector, a blowing port opened at the end of the air outlet flow channel, and a blower opened at the end of the air inlet flow channel.
- the dust suction port is arranged to be isolated from the air outlet flow channel and the air inlet flow channel; a spoiler is also provided in the air outlet flow channel, and a flow equalizing pipe is provided at the dust suction port.
- the spoiler includes a plate body and a plurality of through holes evenly arranged on the plate body.
- the diameters of the plurality of through holes gradually become larger from the center to the periphery, and the spacing of the plurality of through holes increases from the center to the periphery. gradually become smaller.
- the flow equalizing tube includes a tube body and a plurality of openings provided in the tube body, and the plurality of openings are connected with the inner cavity of the tube body; the diameter of the openings extends from an end close to the inner cavity of the tube to The other end tapers off.
- the dry dust collector further includes a first wind speed sensor, a first pressure sensor, a first solenoid valve, a second wind speed sensor, a second pressure sensor and a second solenoid valve.
- the detection end of the first wind speed sensor and The detection end of the first pressure sensor is located in the air outlet flow channel.
- the first solenoid valve is used to control the opening and closing of the air outlet flow channel.
- the detection end of the second wind speed sensor and the second pressure sensor are both located in the inlet air flow channel.
- the second solenoid valve is used to control the opening and closing of the intake air passage.
- the dry dust collector also includes a particle detection device and a control system, the particle detection device is located on one side of the roller; the dust collector, particle detection device, ultrasonic generator, first wind speed sensor, first The pressure sensor, the first solenoid valve, the second wind speed sensor, the second pressure sensor and the second solenoid valve are all connected with the control system signals.
- the present invention is a dry dust collector that combines ultrasonic and gas dust removal.
- the dust removal head connected to the air outlet of the dust collector applies airflow to the film close to the roller to blow the dust particles, and at the same time starts the dust collector inside the roller.
- Ultrasonic wave generating device the ultrasonic wave can act on the roller without external interference and no obvious energy loss, causing the roller to vibrate and directly transmit it to the film.
- the film can destroy the boundary layer of dust particles during the vibration process, thereby making the dust
- the particles are separated from the film; then the dust removal head connected to the air inlet of the dust collector applies negative pressure to the film close to the roller, sucking the dust particles into the interior of the dust collector to complete dust collection.
- the present invention can effectively remove dust from the film while being less likely to cause damage to the film and ensuring the integrity of the film.
- Figure 1 is a schematic structural diagram of the present invention.
- Figure 2 is a schematic structural diagram of the spoiler.
- Figure 3 is a schematic structural diagram of the current equalizing tube.
- Figure 4 is a schematic structural diagram of an ultrasonic transducer.
- Figure 5 is a schematic structural diagram of the ultrasonic instrument.
- dust collector--100 air outlet channel--101, air inlet channel--102, dust removal head--200, blowing port--201, dust suction port--202, spoiler--203, Plate body--204, through hole--205, flow equalizing tube--206, tube body--207, opening--208, first wind speed sensor--209, first pressure sensor--210, first electromagnetic Valve--211, second wind speed sensor--212, second pressure sensor--213, second solenoid valve--214, roller--301, particle detection device--302, ultrasonic wave generator--400, ultrasonic wave Transducer--401, ultrasonic instrument--402.
- first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
- “plurality” means at least two, such as two, three, etc., unless otherwise expressly and specifically limited.
- this embodiment discloses a dry dust collector that combines ultrasonic and gas dust removal. Its structure is shown in Figures 1 to 4.
- the dust collector includes a dust collector integrated with blowing and suction functions. 100.
- the dust removal head 200 that is connected to the air outlet and the air inlet of the dust collector 100 respectively, the roller 301 facing the dust removal head 200, and the ultrasonic generating device 400 located inside the roller 301.
- the roller 301 is used for tightening.
- the film to be dusted is attached, and the ultrasonic wave generating device 400 is used to generate ultrasonic waves and act on the roller 301 .
- the dust collector 100 blows or sucks the film through the dust removal head 200 .
- the shape of the dust removal head 200 is adapted to the shape of the roller 301, so that the dust removal head 200 wraps around the roller 301 to achieve the optimal dust collection effect.
- the present invention is a dry dust collector that combines ultrasonic and gas dust removal.
- Two fans are provided inside the dust collector 100 to provide positive air flow and negative pressure respectively.
- the dust collector is connected to the air outlet of the dust collector 100.
- the head 200 applies airflow to the film close to the roller 301 to blow the dust particles, and at the same time starts the ultrasonic wave generating device 400 inside the roller 301.
- the ultrasonic waves can act on the roller without external interference or obvious energy loss. 301, causing the roller 301 to vibrate and directly transmit it to the film.
- the film can cause the vibration of the dust particles during the vibration process, destroying the boundary layer of the air flow, thereby causing the dust particles to separate from the film; and then with the air inlet of the dust collector 100
- the connected dust removal head 200 applies negative pressure to the film close to the roller 301, sucking the dust particles into the inside of the dust collector 100, and obtains clean gas through the built-in filter element of the dust collector 100 to complete dust collection.
- the present invention can effectively remove dust from the film while being less likely to cause damage to the film and ensuring the integrity of the film.
- the ultrasonic generating device 400 includes an ultrasonic transducer 401 and an ultrasonic instrument 402.
- the ultrasonic instrument 402 is installed inside the roller 301. As shown in Figure 4, the ultrasonic instrument 402 is in close contact with the stainless steel roller 301. The film moves close to the roller 301, so that the ultrasonic wave propagation path will not be affected by the interface, and can be transmitted to the dust particles of the film without losing energy, thereby causing vibration of the dust particles and destroying the boundary layer of the air flow.
- the ultrasonic transducer 401 adopts an annular, semicircular or circular piezoelectric ceramic structure, which has a more compact structure and higher efficiency. The structure of the ultrasonic transducer 401 is shown in Figure 5.
- the dust removal head 200 includes an air outlet flow channel 101 connected with the air outlet of the dust collector 100, an air inlet channel 102 connected with the air inlet of the dust collector 100, and a blowing port opened at the end of the air outlet channel 101.
- 201 and the dust suction port 202 opened at the end of the inlet flow channel 102, which is isolated from the outlet air flow channel 101 and the inlet flow channel 102.
- the air flow generated by the dust collector 100 flows out from the blowing port 201, and the dust particles enter the air inlet flow channel 102 from the dust suction port 202 and are sucked into the interior of the dust collector 100.
- a spoiler 203 is provided in the air outlet flow channel 101, and a flow equalizing pipe 206 is provided at the dust suction port 202.
- the spoiler 203 includes a plate body 204 and is evenly arranged on the plate.
- the flow equalizing tube 206 includes a tube body 207 and a plurality of openings 208 provided in the pipe body 207.
- the plurality of openings 208 are all connected with the inner cavity of the pipe body 207; the diameter of the openings 208 is from one end close to the inner cavity of the pipe body 207 to the other end. gradually become smaller.
- the dry dust collector of this embodiment also includes a first wind speed sensor 209, a first pressure sensor 210, a first solenoid valve 211, a second wind speed sensor 212, a second pressure sensor 213 and a second solenoid valve 214.
- the detection end of the first wind speed sensor 209 and the detection end of the first pressure sensor 210 are both located in the air outlet channel 101.
- the first solenoid valve 211 is used to control the opening and closing of the air outlet channel 101.
- the second wind speed sensor The detection end of 212 and the detection end of the second pressure sensor 213 are both located in the air inlet flow channel 102.
- the second solenoid valve 214 is used to control the opening and closing of the inlet flow channel 102; in addition, the dry dust collector of this embodiment also It includes a particle detection device 302 and a control system.
- the particle detection device 302 is located on one side of the roller 301.
- the first solenoid valve 211, the second wind speed sensor 212, the second pressure sensor 213 and the second solenoid valve 214 are all connected with the control system signals.
- the first wind speed sensor 209, the first pressure sensor 210, the second wind speed sensor 212, the second pressure sensor 213 and the particle detection device 302 can also be activated respectively.
- the above wind speed value is fed back to the control system, and the control system sends corresponding control instructions to the first solenoid valve respectively.
- the current air pressure value means that the control system sends corresponding control instructions to the frequency converters of the two fans in the dust collector 100 to control the current air pressure of the current outlet air flow channel 101 or the air inlet flow channel 102; the particle detection device 302 can detect The size of the current dust particles is found and fed back to the control system.
- the control system sends control instructions to the ultrasonic generator 400, the dust collector 100, the first solenoid valve 211 and the second solenoid valve 214 respectively, so that the dust collector of this embodiment can Intelligently adjust the pressure and flow of air volume, frequency and intensity of ultrasonic waves to achieve targeted control and optimize energy efficiency.
- the particle detection device 302 is preferably a laser detector or a CCD camera.
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- Cleaning In General (AREA)
Abstract
一种结合超声波和气体除尘的干式除尘器,涉及除尘领域,该除尘器包括集成有吹气及吸气功能的集尘器(100)、分别与集尘器(100)的出气口及进气口连通的除尘头(200)、正对除尘头(200)的辊轮(301)以及位于辊轮(301)内侧的超声波发生装置(400),辊轮(301)用于紧贴待除尘薄膜,超声波发生装置(400)用于产生超声波并作用于辊轮(301),集尘器(100)通过除尘头(200)对薄膜进行吹或吸的动作。该干式除尘器通过气流与超声结合作用于薄膜,能有效去除薄膜上的粉尘颗粒,且不易对薄膜造成损坏,保证薄膜的完整性。
Description
本发明涉及除尘技术领域,具体涉及一种结合超声波和气体除尘的干式除尘器。
目前锂电极片薄膜(以下简称薄膜)的生产过程中,激光切割会产生大量的粉尘颗粒,薄膜的粉尘颗粒清除对电池的品质有非常重要的影响。微小的粉尘颗粒如1-50微米大小的粉尘颗粒,粘附在薄膜的表面;由于薄膜非常脆,容易被破坏,故一般的除尘技术难以进行清除,故不能采用接触的方式进行清除,也不能采用水洗的方法进行清除;虽然业内也有采用变截面产生超声波直接作用于薄膜的方式进行除尘,但这种方式采用的超声波需离薄膜距离在1-2mm,强大的负压会破坏薄膜,也容易造成薄膜损坏。
为了克服现有技术中存在的缺点和不足,本发明的目的在于提供一种结合超声波和气体除尘的干式除尘器,通过气流与超声结合作用于薄膜,能有效去除薄膜上的粉尘颗粒,且不易对薄膜造成损坏,保证薄膜的完整性。
一种结合超声波和气体除尘的干式除尘器,包括集成有吹气及吸气功能的集尘器、分别与集尘器的出气口及进气口连通的除尘头、正对除尘头的辊轮以及位于辊轮内侧的超声波发生装置,所述辊轮用于紧贴待除尘薄膜,所述超声波发生装置用于产生超声波并作用于辊轮,所述除尘头的形状与辊轮的形状相适应,所述集尘器通过除尘头对薄膜进行吹或吸的动作。
其中,所述除尘头包括与集尘器的出气口连通的出气流道、与集尘器的进气口连通的进气流道、开设于出气流道末端的吹风口以及开设于进气流道末端的吸尘口,所述与出气流道与进气流道隔绝设置;所述出气流道内还设置有扰流板,所述吸尘口处设置有均流管。
其中,所述扰流板包括板体以及均匀设置于板体的多个通孔,多个所述通孔的直径由中间往四周逐渐变大,多个所述通孔的间距由中间往四周逐渐变小。
其中,所述均流管包括管体及设置于管体的多个开孔,多个所述开孔均与管体的内腔连通;所述开孔的直径由靠近管体内腔的一端往另一端逐渐变小。
其中,所述干式除尘器还包括第一风速传感器、第一压力传感器、第一电磁阀、第二风速传感器、第二压力传感器以及第二电磁阀,所述第一风速传感器的检测端及第一压力传感器的检测端均位于出气流道内,所述第一电磁阀用于控制出气流道的开合,所述第二风速传感器的检测端及第二压力传感器的检测端均位于进气流道内,所述第二电磁阀用于控制进气流道的开合。
其中,所述干式除尘器还包括颗粒检测装置以及控制系统,所述颗粒检测装置位于辊轮的一侧;所述集尘器、颗粒检测装置、超声波发生装置、第一风速传感器、第一压力传感器、第一电磁阀、第二风速传感器、第二压力传感器以及第二电磁阀均与控制系统信号连接。
本发明的一种结合超声波和气体除尘的干式除尘器,与集尘器的出气口连通的除尘头对紧贴于辊轮上的薄膜施加气流以吹动粉尘颗粒,同时启动辊轮内侧的超声波发生装置,超声波可在无外界干扰、无明显能量损耗的情况下作用于辊轮,使得辊轮产生振动并直接传递给薄膜,薄膜在振动过程中能破坏粉尘颗粒的边界层,从而使得粉尘颗粒与薄膜脱离;随后由与集尘器的进气口连通的除尘头对紧贴于辊轮上的薄膜施加负压,将粉尘颗粒吸取至集尘器内部,完成集尘。与现有技术相比,本发明能够有效对薄膜除尘的同时,不易对薄膜造成损坏,保证薄膜的完整性。
利用附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制,对于本领域的普通技术人员,在不付出创造性劳动的前提下,还可以根据以下附图获得其它的附图。
图 1为本发明的结构示意图。
图2为扰流板的结构示意图。
图3为均流管的结构示意图。
图4为超声波换能器的结构示意图。
图5为超声波仪器的结构示意图。
图中:集尘器--100,出气流道--101,进气流道--102,除尘头--200,吹风口--201,吸尘口--202,扰流板--203,板体--204,通孔--205,均流管--206,管体--207,开孔--208,第一风速传感器--209,第一压力传感器--210,第一电磁阀--211,第二风速传感器--212,第二压力传感器--213,第二电磁阀--214,辊轮--301,颗粒检测装置--302,超声波发生装置--400,超声波换能器--401,超声波仪器--402。
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图对本发明的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本发明。但是本发明能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本发明内涵的情况下做类似改进,因此本发明不受下面公开的具体实施例的限制。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本发明的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。
目前锂电极片薄膜(以下简称薄膜)的生产过程中,激光切割会产生大量的粉尘颗粒,薄膜的粉尘颗粒清除对电池的品质有非常重要的影响。微小的粉尘颗粒如1-50微米大小的粉尘颗粒,粘附在薄膜的表面;由于薄膜非常脆,容易被破坏,故一般的除尘技术难以进行清除,故不能采用接触的方式进行清除,也不能采用水洗的方法进行清除;虽然业内也有采取超声波直接作用于薄膜,但这种方式采用的超声波需离薄膜距离在1-2mm,强大的负压会破坏薄膜,也容易造成损坏。
为了解决上述问题,本实施例公开了一种结合超声波和气体除尘的干式除尘器,其结构如图1至图4所示,该除尘器包括集成有吹气及吸气功能的集尘器100、分别与集尘器100的出气口及进气口连通的除尘头200、正对除尘头200的辊轮301以及位于辊轮301内侧的超声波发生装置400,所述辊轮301用于紧贴待除尘薄膜,所述超声波发生装置400用于产生超声波并作用于辊轮301,所述集尘器100通过除尘头200对薄膜进行吹或吸的动作。其中,从图1可知,除尘头200的形状与辊轮301的形状相适应,使得除尘头200对辊轮301呈包裹状,以达到最优的集尘效果。
具体的,本发明的一种结合超声波和气体除尘的干式除尘器,集尘器100内部设置有两台风机,分别提供正压气流和负压,与集尘器100的出气口连通的除尘头200对紧贴于辊轮301上的薄膜施加气流以吹动粉尘颗粒,同时启动辊轮301内侧的超声波发生装置400,超声波可在无外界干扰、无明显能量损耗的情况下作用于辊轮301,使得辊轮301产生振动并直接传递给薄膜,薄膜在振动过程中能引起粉尘颗粒的振动,破坏气流的边界层,从而使得粉尘颗粒与薄膜脱离;随后与集尘器100的进气口连通的除尘头200对紧贴于辊轮301上的薄膜施加负压,将粉尘颗粒吸取至集尘器100内部,通过集尘器100内置的滤芯获取清洁气体,完成集尘。与现有技术相比,本发明能够有效对薄膜除尘的同时,不易对薄膜造成损坏,保证薄膜的完整性。
在本实施例中,超声波发生装置400包括超声波换能器401以及超声波仪器402,超声波仪器402安装在辊轮301内部,如图4所示,超声波仪器402与不锈钢制的辊轮301紧密接触,薄膜紧贴辊轮301移动,这样超声波传播的途径就不会受到界面的影响,能够在能量不受损失的情况下传递至薄膜的粉尘颗粒上,从而引起粉尘颗粒的振动,破坏气流的边界层;超声波换能器401采用环形、半圆形或者圆形压电陶瓷结构,结构更紧凑,效率更高,超声波换能器401的结构如图5所示。
进一步的,所述除尘头200包括与集尘器100的出气口连通的出气流道101、与集尘器100的进气口连通的进气流道102、开设于出气流道101末端的吹风口201以及开设于进气流道102末端的吸尘口202,所述与出气流道101与进气流道102隔绝设置。在本实施例中,集尘器100产生的气流从吹风口201流出,粉尘颗粒则从吸尘口202进入进气流道102并吸取至集尘器100内部。
进一步的,本实施例中的所述出气流道101内还设置有扰流板203,所述吸尘口202处设置有均流管206,扰流板203包括板体204以及均匀设置于板体204的多个通孔205,多个所述通孔205的直径由中间往四周逐渐变大,多个所述通孔205的间距由中间往四周逐渐变小;均流管206包括管体207及设置于管体207的多个开孔208,多个所述开孔208均与管体207的内腔连通;所述开孔208的直径由靠近管体207内腔的一端往另一端逐渐变小。通过上述设置,能保证气流的稳定分布,从而保证除尘的表面一致性。
具体的,本实施例的干式除尘器还包括第一风速传感器209、第一压力传感器210、第一电磁阀211、第二风速传感器212、第二压力传感器213以及第二电磁阀214,所述第一风速传感器209的检测端及第一压力传感器210的检测端均位于出气流道101内,所述第一电磁阀211用于控制出气流道101的开合,所述第二风速传感器212的检测端及第二压力传感器213的检测端均位于进气流道102内,所述第二电磁阀214用于控制进气流道102的开合;另外,本实施例的干式除尘器还包括颗粒检测装置302以及控制系统,所述颗粒检测装置302位于辊轮301的一侧,所述集尘器100、颗粒检测装置302、超声波发生装置400、第一风速传感器209、第一压力传感器210、第一电磁阀211、第二风速传感器212、第二压力传感器213以及第二电磁阀214均与控制系统信号连接。
在本实施例中,对薄膜进行除尘时,还可分别启动第一风速传感器209、第一压力传感器210、第二风速传感器212、第二压力传感器213以及颗粒检测装置302,第一风速传感器209以检测出气流道101当前的气压值,第二风速传感器212以检测进气流道102当前的风速值,上述风速值反馈至控制系统,即可由控制系统分别发送相应的控制指令至第一电磁阀211或第二电磁阀214,以控制出气流道101或进气流道102当前的流量;第一压力传感器210以检测出气流道101当前的气压值,第二压力传感器213以检测进气流道102当前的气压值,即可有控制系统发送相应的控制指令至集尘器100内两台风机的变频器,以控制当前出气流道101或进气流道102当前的气压;颗粒检测装置302可检测出当前粉尘颗粒的大小,反馈至控制系统,由控制系统分别发送控制指令至超声波发生装置400、集尘器100、第一电磁阀211以及第二电磁阀214,使得本实施例的除尘器可智能调节风量的压力和流量、超声波的频率和强度,从而实现针对性的控制,优化能效。在本实施例中,颗粒检测装置302优选为激光检测仪或CCD相机。
最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。
Claims (6)
- 一种结合超声波和气体除尘的干式除尘器,包括集成有吹气及吸气功能的集尘器,其特征在于:还包括分别与集尘器的出气口及进气口连通的除尘头、正对除尘头的辊轮以及位于辊轮内侧的超声波发生装置,所述辊轮用于紧贴待除尘薄膜,所述超声波发生装置用于产生超声波并作用于辊轮,所述除尘头的形状与辊轮的形状相适应,所述集尘器通过除尘头对薄膜进行吹或吸的动作。
- 根据权利要求1所述的一种结合超声波和气体除尘的干式除尘器,其特征在于:所述除尘头包括与集尘器的出气口连通的出气流道、与集尘器的进气口连通的进气流道、开设于出气流道末端的吹风口以及开设于进气流道末端的吸尘口,所述与出气流道与进气流道隔绝设置;所述出气流道内还设置有扰流板,所述吸尘口处设置有均流管。
- 根据权利要求2所述的一种结合超声波和气体除尘的干式除尘器,其特征在于:所述扰流板包括板体以及均匀设置于板体的多个通孔,多个所述通孔的直径由中间往四周逐渐变大,多个所述通孔的间距由中间往四周逐渐变小。
- 根据权利要求2所述的一种结合超声波和气体除尘的干式除尘器,其特征在于:所述均流管包括管体及设置于管体的多个开孔,多个所述开孔均与管体的内腔连通;所述开孔的直径由靠近管体内腔的一端往另一端逐渐变小。
- 根据权利要求2所述的一种结合超声波和气体除尘的干式除尘器,其特征在于:所述干式除尘器还包括第一风速传感器、第一压力传感器、第一电磁阀、第二风速传感器、第二压力传感器以及第二电磁阀,所述第一风速传感器的检测端及第一压力传感器的检测端均位于出气流道内,所述第一电磁阀用于控制出气流道的开合,所述第二风速传感器的检测端及第二压力传感器的检测端均位于进气流道内,所述第二电磁阀用于控制进气流道的开合。
- 根据权利要求5所述的一种结合超声波和气体除尘的干式除尘器,其特征在于:所述干式除尘器还包括颗粒检测装置以及控制系统,所述颗粒检测装置位于辊轮的一侧;所述集尘器、颗粒检测装置、超声波发生装置、第一风速传感器、第一压力传感器、第一电磁阀、第二风速传感器、第二压力传感器以及第二电磁阀均与控制系统信号连接。
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