WO2024036653A1 - Automatic material-preparation system - Google Patents

Automatic material-preparation system Download PDF

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Publication number
WO2024036653A1
WO2024036653A1 PCT/CN2022/114275 CN2022114275W WO2024036653A1 WO 2024036653 A1 WO2024036653 A1 WO 2024036653A1 CN 2022114275 W CN2022114275 W CN 2022114275W WO 2024036653 A1 WO2024036653 A1 WO 2024036653A1
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WO
WIPO (PCT)
Prior art keywords
material preparation
pawl
guide
preparation system
automatic material
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PCT/CN2022/114275
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French (fr)
Chinese (zh)
Inventor
江爱民
储亚飞
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安徽瑞林精科股份有限公司
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Application filed by 安徽瑞林精科股份有限公司 filed Critical 安徽瑞林精科股份有限公司
Publication of WO2024036653A1 publication Critical patent/WO2024036653A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

Definitions

  • the invention relates to the technical field of automated production, specifically an automatic material preparation system.
  • Precision grinding is a precision machining method, and its machining allowance is usually between 0.2mm and 0.8mm.
  • the mechanical equipment for preparing materials for the fine grinder generally consists of three parts: a handling manipulator, a material truck, and a material preparation carrier.
  • the specific working process of this equipment is: the materials to be finely ground are placed on the material table in advance, and the handling manipulator The material to be finely ground is picked up on the material table and transported to the material preparation carrier to detect the size data. After passing the test, the material preparation is completed and the subsequent loading equipment is waiting to put the material to be finely ground into the automated fine grinding machine.
  • the handling manipulator In the material preparation process of automated production, the handling manipulator needs to accurately dock the materials to the material preparation carrier. To save installation space, the handling manipulator usually adopts a cantilever installation method. However, due to the continuous mechanical vibration and overturning moment of the manipulator installed in this way during operation, the manipulator may tilt during long-term use, thereby reducing the positioning accuracy of the manipulator and causing the material to be transported There is a position offset in the horizontal direction, and because the existing material preparation carrier is usually fixed during the operation of the transport robot, it does not have a compensation effect on the positioning accuracy of the transport robot. Therefore, the positioning accuracy of the transport robot is reduced.
  • an automatic material preparation system is provided.
  • the purpose of the present invention is to provide an automatic material preparation system that automatically compensates for the position deviation of materials in the horizontal direction through a displacement compensation device, so as to solve the problems raised in the above background technology.
  • An automatic material preparation system including:
  • the handling manipulator, material table and material preparation carrier are all arranged on the frame.
  • the material table and material preparation carrier are used to hold materials.
  • the handling manipulator is used to carry the materials on the material table to the material preparation carrier. superior;
  • a displacement compensation device is provided on the material preparation carrier and the transport manipulator. When the transport manipulator tilts, the displacement compensation device automatically compensates for the position deviation of the material in the horizontal direction caused by the tilt.
  • the displacement compensation device includes a base arranged on the frame.
  • a slide table and a plurality of springs are movably installed in the base, and both ends of each spring are connected to the slide table and the base respectively.
  • the material preparation carrier is installed
  • a plurality of guide posts are installed on the top of the slide table, and a docking table is installed on the handling robot.
  • the docking table is provided with a plurality of guide holes that cooperate with the guide posts.
  • the basic working principle of the present invention is: first, the materials are stacked on the material table in advance, and then the materials on the material table are transported by the transport robot to the material preparation carrier, and the materials are placed on the material preparation carrier by the transport robot.
  • the guide pillar is inserted into the guide hole in the vertical direction, thereby guiding the material preparation carrier to compensate for the horizontal displacement deviation of the material;
  • the compensation method is specifically as follows: when the transport manipulator tilts, the horizontal position deviation of the material exists, and this
  • the docking table is also tilted and forms an angle with its initial working position. Therefore, the axis of the guide hole also forms an angle with the original direction of the axis.
  • the guide post when the guide post is inserted into the guide hole, the top of the guide post first contacts The hole wall of the guide hole, so during the subsequent insertion process, a mutual extrusion force will be formed between the guide hole and the guide pillar.
  • the guide pillar exerts a supporting force to resist tilting of the handling manipulator through the guide hole. Then partially correct the inclination of the handling robot.
  • the handling robot exerts a thrust on the sliding table through the cooperation of the guide hole, guide pillar and sliding table, so the sliding table will overcome the elastic force of multiple springs and move horizontally.
  • the displacement direction is in a direction that makes it easier for the guide pillar to be inserted into the guide hole. This direction is exactly the same as the direction in which the material's horizontal position shifts, thereby compensating for the horizontal position shift of the material.
  • the docking table when the handling robot tilts, the docking table will form an angle with the horizontal plane, so the guide hole The axis of the guide pole forms an angle with the vertical direction. Therefore, when the guide post is inserted into the guide hole, the hole wall of the guide hole and the guide post squeeze each other, causing the slide table to move against the elastic force of the spring. The slide table then drives the material preparation. When the carrier is displaced, the inclination of the handling robot itself will also be corrected to a certain extent, thereby compensating for the horizontal position deviation of the material.
  • a plurality of the through holes are arranged along a straight line, and the direction of the straight line is perpendicular to both the vertical direction and the direction of the tilt tendency of the handling robot.
  • the docking platform will also tilt.
  • any arrangement direction different from the above direction will cause the distance between the multiple through holes to decrease, and because the distance between the guide posts is Fixed, therefore, the reduction of the spacing between the through holes will affect the cooperation between the guide posts and the through holes, and thus the cooperation between the guide posts and the guide holes. Only when multiple through holes are arranged in the above direction, the distance between the through holes will not change, thus protecting the matching relationship between the guide posts and the guide holes and ensuring the reliability and stability of the equipment.
  • a through hole is provided in the docking platform, a half ratchet is installed in the through hole, the guide hole is provided on the half ratchet, and the guide hole does not pass through the rotation axis of the half ratchet.
  • the cross-sectional shape of the pawl is L-shaped, and the pawl is connected to the bottom end of the groove three.
  • the rotation fulcrum of the pawl is installed at the L-shaped inflection point, and the pawl is divided into two parts with the L-shaped inflection point as the boundary, which are the claw arm part for engaging the semi-ratchet ratchet teeth and the claw arm part for engaging the semi-ratchet ratchet teeth.
  • the support arm part that matches the groove three.
  • the support arm part cooperates with the groove three in such a way that the support arm is close to the side wall surface of the bottom end of the groove three and contacts the groove three. Therefore, the L-shaped shape of the pawl can realize the one-way movement of the pawl. Turn.
  • the support arm of the pawl when the pawl arm of the pawl is set horizontally to the left, the support arm is set vertically downward, and the right side wall of the support arm is in contact with the bottom end of the groove, if the pawl attempts to rotate counterclockwise around its fulcrum , then the support arm will resist the bottom end of the groove so that the rotation cannot occur. On the contrary, if the pawl attempts to rotate clockwise, the rotation will not be hindered and can occur, thus realizing the one-way rotation of the pawl, that is The one-way rotation of the semi-ratchet wheel is realized.
  • the top of the guide post when the guide post is inserted into the guide hole when the transport robot is tilted, the top of the guide post will squeeze the hole wall of the guide hole, causing the semi-ratchet to rotate in one direction until the axis direction of the guide hole is in line with the direction of the guide hole.
  • the vertical direction is parallel.
  • the top of the guide post no longer squeezes the hole wall of the guide hole, so the guide post can be smoothly inserted into the guide hole.
  • the benefit of this solution is that it can gradually adjust the axis direction of the guide hole as the handling robot gradually tilts during its work, so that the axis direction of the guide hole is always parallel to the vertical direction, which is beneficial to the guide hole.
  • the post is inserted into the guide hole and threaded into the guide hole. If this design is not adopted, when the axis direction of the guide hole changes due to the tilt of the handling robot, since the axis direction of the guide post is always vertical, there will be an angle between the axis of the guide hole and the axis of the guide post, and The non-parallel relationship results in the guide post always having an insertion angle during the insertion into the guide hole, which affects the cooperation between the guide post and the guide hole.
  • a counterweight block for resetting the pawl can be installed on the bottom end of the pawl.
  • the specific installation position of the counterweight block is the end of the support arm of the pawl away from the L-shaped inflection point. Therefore, under the gravity of the counterweight block itself, the pawl arm part of the pawl will engage with the ratchet teeth of the semi-ratchet wheel and limit At the same time, when the half ratchet rotates under the action of the guide post, the pawl also rotates.
  • the pawl will fall back to the position before the rotation. position to achieve reset.
  • the semi-ratchet wheel rotates a distance of one ratchet tooth
  • the pawl is pushed open first, so the counterweight block rises in height through rotation, accumulating gravitational potential energy.
  • the gravitational potential energy of the counterweight block drives the Its fall causes the pawl to return to its original position.
  • the reset of the pawl can also be achieved by a torsion spring.
  • the torsion spring is sleeved and installed at the rotation fulcrum of the pawl, and the two ends of the torsion spring are connected to the bottom end of the groove and the pawl respectively. Therefore, When the pawl is pushed by the half ratchet to rotate, the torsion spring will accumulate elastic potential energy. When the half ratchet rotates a tooth distance, the pawl will rebound under the influence of the elastic potential energy of the torsion spring to achieve reset.
  • a lever is installed on the pawl, and a groove 1 is provided on the docking platform to cooperate with the lever.
  • the bottom end of the groove 1 is connected with the groove 3.
  • the top end of the guide pillar adopts a rounded design.
  • the outer surface of the guide post and the wall surface of the guide hole are treated by cold work hardening process.
  • a chamfer design is used on the top of the guide post.
  • the guide post can more easily fit with the guide hole.
  • the chamfer design can prevent the guide post from pushing the half ratchet to rotate by squeezing the guide hole.
  • the cutting effect is produced on the wall of the guide hole.
  • the strength of the outer surface of the guide pillar and the wall of the guide hole is improved by cold work hardening treatment on the guide pillar and guide hole, so that they can be used for a longer period of time during frequent friction fit. life.
  • the tilt amount of the handling robot cannot exceed a specific range, that is, the tilt amount of the handling robot cannot be allowed to increase without limit.
  • an alarm switch is provided in the groove two, a trigger rod that cooperates with the alarm switch is installed on the half ratchet, and the alarm switch and the control System electrical connections.
  • the trigger rod By setting the trigger rod and the alarm switch, when the angle of the half ratchet wheel exceeds the set value under the action of the guide column, the trigger rod triggers the alarm switch. At this time, the alarm switch transmits a signal to the control system, and then to the staff through the control system. An alarm is issued to remind the staff to come to perform maintenance on the handling robot and correct the tilt of the handling robot manually.
  • the present invention has the following advantages:
  • the present invention can gradually adjust the axis direction of the guide hole along with the gradual inclination of the handling robot during the working process, so that the axis direction of the guide hole is always parallel to the vertical direction. Therefore, it is convenient for the guide post to be inserted into the guide hole and penetrated into the guide hole.
  • Figure 1 is a schematic diagram of the overall structure of the present invention.
  • Figure 2 is a plan front view of the present invention
  • Figure 3 is an enlarged view of part A in Figure 1;
  • Figure 4 is an enlarged view of part B in Figure 1;
  • Figure 5 is an enlarged cross-sectional view of the first specific embodiment of part C in Figure 2;
  • Figure 6 is an enlarged cross-sectional view of the second specific embodiment of part C in Figure 2;
  • Figure 7 is an observation record sheet of the first specific embodiment of the present invention.
  • Figure 8 is a data recording diagram of the third specific embodiment of the present invention.
  • the handling manipulator 1 uses an existing three-axis cantilever industrial robot, and the material table 2 uses an existing material trolley;
  • the handling manipulator 1 and the material table 2 and the installation position of the material preparation carrier 3 shall be arranged according to the actual production needs. Specifically, the arrangement shall be based on the handling manipulator 1 being able to transport materials from the material table 2 to the material preparation carrier 3;
  • the following introduction method except for the specially limited fixed installation methods, the fixed installation methods used are all threaded connections; fourthly, in order to facilitate installation, the base 5 is provided with installation slots for installing multiple springs 6 and the sliding table 51; 5.
  • the docking station 7 adopts a split design, which is divided into two parts: the cover body and the main body, and the separation point is located at the through hole 76.
  • the number of cover bodies is determined according to the number of through holes 76. In this embodiment, the number of cover bodies The number of through holes 76 is the same as the number of through holes 76.
  • the through holes 76, groove one 72, groove two 75 and groove three 712 are all separated to expose the internal space to facilitate the installation of the half ratchet 74. , pawl 71 and alarm switch 751.
  • the mounting brackets of the half ratchet 74 and the pawl 71 are pre-fabricated in the through hole 76 and the groove three 712 respectively; sixthly, the trigger rod 742 is pre-installed by welding.
  • the lever 711 and the pawl 71 are manufactured together; seventhly, in this embodiment, the device for driving the pawl 71 to reset uses a counterweight block 73, and the counterweight block 73 is fixedly installed on the pawl 71 in advance. .
  • the frame is pre-installed on the ground, then, the transport robot 1 is fixedly installed on the rack, the material table 2 is pushed to a working position where the transport robot 1 can clamp materials, and then the base is 5 is fixedly installed on the frame, and then multiple springs 6 are evenly and symmetrically installed on the side wall of the installation groove on the base 5, and then the slide 51 and the multiple springs 6 are fixedly connected at the other end of the base 5, and then,
  • the material preparation carrier 3 is fixedly connected to the top of the slide table 51, and then the two guide pillars 4 are fixedly connected to the base 5, and the two guide pillars 4 are located on both sides of the material preparation carrier 3. At this point, the invention is completed except for the docking. Installation outside Taiwan 7.
  • the overall working process of the present invention is as follows: first, the handling robot 1 extends downward to the material table 2, and then, after the material on the material table 2 is clamped stably, the handling robot 1 retracts upward to a certain height, and then, The handling robot 1 then moves horizontally to the top of the material preparation carrier 3, and then extends downward to place the clamped materials on the material preparation carrier 3.
  • the guide The column 4 is inserted into the guide hole 741, so that the slide table 51 automatically compensates for the horizontal position deviation of the material, and finally the transport robot 1 accurately places the material on the material preparation carrier 3.
  • the transport robot 1 After completing all the above operations, the transport robot 1 times Go to the initial position and prepare for the next work cycle.
  • the purpose of this embodiment is to observe the resetting effect of the counterweight 73 on the pawl 71. Therefore, in order to facilitate the observation of the resetting process of the pawl 71, all cover parts of the docking station 7 are made of transparent plastic material. At the same time, The transport manipulator 1 was actively tilted in advance, and the tilt angles were set to 2°, 3°, and 4° respectively to ensure that the half ratchet 74 and the pawl 71 could rotate during the experiment. In addition, under different tilt angles, Carry out multiple material handling operations continuously so that the observation and recording results are not affected by accidental factors. The vertical arm length of the handling robot 1 is 1500mm.
  • the tilt angle of the handling robot 1
  • k the number of teeth the half ratchet 74 rotates when the guide post 4 is inserted into the guide hole 741 .
  • the counterweight 73 only relies on gravity to drive the pawl 71 to reset, so the fall time is long and the reset speed is slow. The reason is that the acceleration direction of the counterweight 73 when it falls is in the direction of the rotation speed of the pawl 71 There is an included angle between them, so the efficiency of the counterweight 73 in driving the pawl 71 to accelerate is not high.
  • the device for driving the pawl 71 to reset uses a torsion spring 77.
  • the torsion spring 77 is sleeved and installed at the rotation fulcrum of the pawl 71, and the torsion spring The two ends of 77 are connected to the bottom end of groove three 712 and the pawl 71 respectively.
  • the torsion spring 77 accumulates elasticity.
  • the resetting speed of the pawl 71 can also be set.
  • the third specific embodiment of the present invention is intended to explore the difference between the reset scheme of the present invention using the torsion spring 77 and the scheme using the counterweight block 73. Therefore, the tilt angle is divided more finely, respectively. Take 2°, 2.5°, 3°, 3.5° and 4° to conduct experiments on the two reset schemes respectively.
  • the equipment of the experimental group 1 is suitable for applications that have strict requirements on the posture of the handling robot 1, that is, the allowable tilt angle of the handling robot 1 is small. Scenes. For those scenarios where the requirements for the position and posture of the handling manipulator are not strict, the equipment of experimental group 2 can be used.

Abstract

The present invention relates to the technical field of automated production, and specifically relates to an automatic material-preparation system. The automatic material-preparation system comprises a rack, a transfer manipulator, a material table and a material preparation carrier, wherein the transfer manipulator, the material table and the material preparation carrier are all arranged on the rack; the material table and the material preparation carrier are both used for accommodating materials; and the transfer manipulator is used for transferring the materials on the material table to the material preparation carrier. The automatic material-preparation system further comprises a displacement compensation device, wherein the material preparation carrier and the transfer manipulator are jointly provided with the displacement compensation device, and the displacement compensation device automatically compensates for the position deviation of the materials in a horizontal direction caused by inclination when the transfer manipulator is inclined. In the present invention, a guide post, a pilot hole, a base, a sliding table and a plurality of springs are provided, such that when the transfer manipulator is inclined, the sliding table overcomes an elastic force of the plurality of springs and generates displacement in the horizontal direction during the process of the guide post being inserted into the pilot hole, thereby compensating for horizontal position deviation of the materials.

Description

一种自动备料系统An automatic material preparation system 技术领域Technical field
本发明涉及自动化生产技术领域,具体为一种自动备料系统。The invention relates to the technical field of automated production, specifically an automatic material preparation system.
背景技术Background technique
精磨作为一种精密加工方式,其加工余量通常在0.2mm~0.8mm之间。Precision grinding is a precision machining method, and its machining allowance is usually between 0.2mm and 0.8mm.
在自动化生产线上,为精磨机备料的机械设备一般由搬运机械手、物料车、备料载具三部分组成,该设备的工作过程具体为:待精磨物料预先码放在物料台上,由搬运机械手夹取物料台上的待精磨物料并搬运至备料载具上检测尺寸数据,检测通过后,完成备料,并等待后续的上料设备将待精磨物料放入自动化精磨机械内。In an automated production line, the mechanical equipment for preparing materials for the fine grinder generally consists of three parts: a handling manipulator, a material truck, and a material preparation carrier. The specific working process of this equipment is: the materials to be finely ground are placed on the material table in advance, and the handling manipulator The material to be finely ground is picked up on the material table and transported to the material preparation carrier to detect the size data. After passing the test, the material preparation is completed and the subsequent loading equipment is waiting to put the material to be finely ground into the automated fine grinding machine.
在自动化生产的备料过程中,搬运机械手需要将物料准确对接到备料载具上,而出于节省安装空间的考虑,搬运机械手通常采用悬臂式的安装方式。但是,此种安装方式的机械手,由于在工作时持续地受到机械振动和倾覆力矩的作用,因而在长期的使用过程中,可能导致机械手产生倾斜,进而降低机械手的定位精度,使得被搬运的物料在水平方向上具备位置偏移,又因为现有的备料载具,在搬运机械手工作的过程中,通常是固定的,不具备对搬运机械手定位精度的补偿作用,所以,搬运机械手定位精度的降低可能导致物料在被搬运的过程中与备料载具产生碰撞和挤压,使得加工余量本就较小的待精磨物料可能被损伤,进而无法在后续的加工中满足精度要求,尤其地,在备料载具中采用了金属导柱等金属定位构件的情况下,这种情况更容易发生,如此一来,将可能直接导致该物料报废。In the material preparation process of automated production, the handling manipulator needs to accurately dock the materials to the material preparation carrier. To save installation space, the handling manipulator usually adopts a cantilever installation method. However, due to the continuous mechanical vibration and overturning moment of the manipulator installed in this way during operation, the manipulator may tilt during long-term use, thereby reducing the positioning accuracy of the manipulator and causing the material to be transported There is a position offset in the horizontal direction, and because the existing material preparation carrier is usually fixed during the operation of the transport robot, it does not have a compensation effect on the positioning accuracy of the transport robot. Therefore, the positioning accuracy of the transport robot is reduced. It may cause the material to collide and squeeze with the material preparation carrier during the transportation process, so that the material to be finely ground with a small processing margin may be damaged, and thus the accuracy requirements cannot be met in subsequent processing. In particular, This situation is more likely to occur when metal positioning components such as metal guide posts are used in the material preparation carrier, which may directly lead to the scrapping of the material.
为此,提供一种自动备料系统。For this purpose, an automatic material preparation system is provided.
发明内容Contents of the invention
本发明的目的在于提供一种自动备料系统,通过位移补偿装置自动补偿物料在水平方向上的位置偏差的方式,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an automatic material preparation system that automatically compensates for the position deviation of materials in the horizontal direction through a displacement compensation device, so as to solve the problems raised in the above background technology.
为实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种自动备料系统,包括:An automatic material preparation system including:
机架,搬运机械手,物料台,备料载具;Rack, handling robot, material table, material preparation vehicle;
所述搬运机械手、物料台和备料载具均设置在机架上,所述物料台和备料载具均用于盛放物料,所述搬运机械手用于将物料台上的物料搬运到备料载具上;The handling manipulator, material table and material preparation carrier are all arranged on the frame. The material table and material preparation carrier are used to hold materials. The handling manipulator is used to carry the materials on the material table to the material preparation carrier. superior;
还包括:Also includes:
位移补偿装置,所述备料载具与搬运机械手上共同设置有位移补偿装置,当搬运机械手发生倾斜时,位移补偿装置自动补偿由于该倾斜而导致的,物料在水平方向上的位置偏差。A displacement compensation device is provided on the material preparation carrier and the transport manipulator. When the transport manipulator tilts, the displacement compensation device automatically compensates for the position deviation of the material in the horizontal direction caused by the tilt.
所述位移补偿装置包括设置在机架上的底座,所述底座内活动安装有滑台以及多个弹簧,且每个弹簧的两端均分别与滑台以及底座连接,所述备料载具安装在滑台顶端,所述滑台顶端安装有多个导柱,所述搬运机械手上安装有对接台,所述对接台上设置有多个与导柱相互配合的引导孔。The displacement compensation device includes a base arranged on the frame. A slide table and a plurality of springs are movably installed in the base, and both ends of each spring are connected to the slide table and the base respectively. The material preparation carrier is installed A plurality of guide posts are installed on the top of the slide table, and a docking table is installed on the handling robot. The docking table is provided with a plurality of guide holes that cooperate with the guide posts.
基于此方案,本发明的基本工作原理为:首先,物料预先码放在物料台上,再由搬运机械手将物料台上的物料搬运至备料载具上,在搬运机械手将物料放置到备料载具上的过程中,导柱沿竖直方向插入引导孔中,进而引导备料载具补偿物料的水平位移偏差;补偿的方法具体为,当搬运机械手发生倾斜时,物料的水平位置偏移存在,且此时对接台亦存在倾斜而与其初始工作位置形成了一个角度,因此,引导孔的轴线也与轴线的原方向形成了一个角度,此时导柱在插入引导孔时,先是导柱的顶端接触到引导孔的孔壁,于是在后续的插入过程中,引导孔与导柱之间将形成一个相互的挤压力,一方面,导柱通过引导孔给搬运机械手施加了一个抵抗倾斜的支撑力,进而部分纠正搬运机械手的倾斜程度,另一方面,搬运机械手通过引导孔、导柱以及滑台的配合关系,给滑台施加了一个推力,于是滑台将克服多个弹簧的弹力而发生水平方向上的位移,且该位移方向为倾向于使导柱更容易插入引导孔的方向,该方向恰好与物料发生水平位置偏移的方向相同,进而补偿了物料的水平位置偏移。Based on this solution, the basic working principle of the present invention is: first, the materials are stacked on the material table in advance, and then the materials on the material table are transported by the transport robot to the material preparation carrier, and the materials are placed on the material preparation carrier by the transport robot. During the process, the guide pillar is inserted into the guide hole in the vertical direction, thereby guiding the material preparation carrier to compensate for the horizontal displacement deviation of the material; the compensation method is specifically as follows: when the transport manipulator tilts, the horizontal position deviation of the material exists, and this The docking table is also tilted and forms an angle with its initial working position. Therefore, the axis of the guide hole also forms an angle with the original direction of the axis. At this time, when the guide post is inserted into the guide hole, the top of the guide post first contacts The hole wall of the guide hole, so during the subsequent insertion process, a mutual extrusion force will be formed between the guide hole and the guide pillar. On the one hand, the guide pillar exerts a supporting force to resist tilting of the handling manipulator through the guide hole. Then partially correct the inclination of the handling robot. On the other hand, the handling robot exerts a thrust on the sliding table through the cooperation of the guide hole, guide pillar and sliding table, so the sliding table will overcome the elastic force of multiple springs and move horizontally. The displacement direction is in a direction that makes it easier for the guide pillar to be inserted into the guide hole. This direction is exactly the same as the direction in which the material's horizontal position shifts, thereby compensating for the horizontal position shift of the material.
更具体而言,以对接台的初始工作位置为水平平面,引导孔的轴线方向为竖直方向的情况为例,当搬运机械手倾斜时,对接台将与水平平面形成一个夹角,于是引导孔的轴线与竖直方向形成了一个夹角,因此,在导柱插入引导孔时,引导孔的孔壁与导柱发生相互 挤压,进而使得滑台克服弹簧弹力发生位移,滑台再带动备料载具发生位移,搬运机械手自身的倾斜也将得到一定的矫正,于是实现对物料水平位置偏移的补偿。More specifically, taking the initial working position of the docking table as a horizontal plane and the axis direction of the guide hole as a vertical direction, as an example, when the handling robot tilts, the docking table will form an angle with the horizontal plane, so the guide hole The axis of the guide pole forms an angle with the vertical direction. Therefore, when the guide post is inserted into the guide hole, the hole wall of the guide hole and the guide post squeeze each other, causing the slide table to move against the elastic force of the spring. The slide table then drives the material preparation. When the carrier is displaced, the inclination of the handling robot itself will also be corrected to a certain extent, thereby compensating for the horizontal position deviation of the material.
需要特别说明的是,多个所述通孔沿直线排列,且该直线的方向同时垂直于竖直方向和搬运机械手具有的倾斜趋势的方向。其原因在于,当搬运机械手倾斜时,由于对接台也将发生倾斜,此时,任何与上述方向不同的排列方向,都会导致多个通孔之间的距离减小,又因为导柱的间距是固定的,因此,通孔间距的减小将影响导柱与通孔的配合,进而影响导柱与引导孔的配合。只有当多个通孔均沿上述方向排列时,通孔之间的距离才不会发生变化,进而保护导柱与引导孔之间的配合关系,保证设备的可靠性和稳定性。It should be noted that a plurality of the through holes are arranged along a straight line, and the direction of the straight line is perpendicular to both the vertical direction and the direction of the tilt tendency of the handling robot. The reason is that when the handling robot tilts, the docking platform will also tilt. At this time, any arrangement direction different from the above direction will cause the distance between the multiple through holes to decrease, and because the distance between the guide posts is Fixed, therefore, the reduction of the spacing between the through holes will affect the cooperation between the guide posts and the through holes, and thus the cooperation between the guide posts and the guide holes. Only when multiple through holes are arranged in the above direction, the distance between the through holes will not change, thus protecting the matching relationship between the guide posts and the guide holes and ensuring the reliability and stability of the equipment.
作为本发明的一种优选方案,所述对接台内开设有通孔,所述通孔内安装有半棘轮,所述引导孔开设在半棘轮上,且引导孔不经过半棘轮的旋转轴线,所述通孔的壁面上开设有凹槽三,所述凹槽三内安装有与半棘轮相互配合的棘爪,所述棘爪横截面形状为L形,且棘爪与凹槽三底端配合。As a preferred solution of the present invention, a through hole is provided in the docking platform, a half ratchet is installed in the through hole, the guide hole is provided on the half ratchet, and the guide hole does not pass through the rotation axis of the half ratchet. There is a groove three on the wall of the through hole, and a pawl that cooperates with the half ratchet is installed in the groove three. The cross-sectional shape of the pawl is L-shaped, and the pawl is connected to the bottom end of the groove three. Cooperate.
本优选方案中,棘爪的的转动支点安装在L形的拐点处,并且,棘爪以L形的拐点为分界分为两部分,分别为用于啮合半棘轮棘齿的爪臂部分和用于配合凹槽三的支撑臂部分。其中,支撑臂部分与凹槽三的配合方式为,支撑臂靠近凹槽三底端的侧壁面,与凹槽三接触,于是,借由棘爪L形的形状,即可以实现棘爪的单向转动。例如,当棘爪的爪臂水平向左设置,支撑臂竖直向下设置,且支撑臂的右侧壁与凹槽三底端接触时,若棘爪试图发生绕其支点的逆时针的转动,则支撑臂将抵住凹槽三底端而使该转动无法发生,反之,若棘爪试图发生顺时针转动,则转动不受阻碍而可以发生,进而实现了棘爪的单向转动,即实现了半棘轮的单向转动。In this preferred solution, the rotation fulcrum of the pawl is installed at the L-shaped inflection point, and the pawl is divided into two parts with the L-shaped inflection point as the boundary, which are the claw arm part for engaging the semi-ratchet ratchet teeth and the claw arm part for engaging the semi-ratchet ratchet teeth. At the support arm part that matches the groove three. Among them, the support arm part cooperates with the groove three in such a way that the support arm is close to the side wall surface of the bottom end of the groove three and contacts the groove three. Therefore, the L-shaped shape of the pawl can realize the one-way movement of the pawl. Turn. For example, when the pawl arm of the pawl is set horizontally to the left, the support arm is set vertically downward, and the right side wall of the support arm is in contact with the bottom end of the groove, if the pawl attempts to rotate counterclockwise around its fulcrum , then the support arm will resist the bottom end of the groove so that the rotation cannot occur. On the contrary, if the pawl attempts to rotate clockwise, the rotation will not be hindered and can occur, thus realizing the one-way rotation of the pawl, that is The one-way rotation of the semi-ratchet wheel is realized.
基于本优选方案,当导柱在搬运机械手倾斜的状况下插入引导孔中时,导柱的顶端将挤压引导孔的孔壁,使得半棘轮发生单向的旋转,直到引导孔的轴线方向与竖直方向平行,这时候,导柱顶端不再挤压引导孔的孔壁,于是导柱能够顺利的穿设到引导孔内。Based on this preferred solution, when the guide post is inserted into the guide hole when the transport robot is tilted, the top of the guide post will squeeze the hole wall of the guide hole, causing the semi-ratchet to rotate in one direction until the axis direction of the guide hole is in line with the direction of the guide hole. The vertical direction is parallel. At this time, the top of the guide post no longer squeezes the hole wall of the guide hole, so the guide post can be smoothly inserted into the guide hole.
此方案的有益之处在于,能够随着搬运机械手在工作过程中所逐渐产生的倾斜,而逐渐地调整引导孔的轴线方向,使得引导孔的轴线方向始终与竖直方向平行,因而有利于导 柱插入引导孔中并穿设到引导孔内。若不采取此种设计,当引导孔轴线方向因搬运机械手倾斜而发生变化时,由于导柱的轴线方向始终为竖直方向,使得引导孔的轴线与导柱的轴线之间存在一个角度,而非平行关系,进而导致导柱在插入引导孔的过程中始终具有一个插入角度,影响导柱与引导孔的配合。The benefit of this solution is that it can gradually adjust the axis direction of the guide hole as the handling robot gradually tilts during its work, so that the axis direction of the guide hole is always parallel to the vertical direction, which is beneficial to the guide hole. The post is inserted into the guide hole and threaded into the guide hole. If this design is not adopted, when the axis direction of the guide hole changes due to the tilt of the handling robot, since the axis direction of the guide post is always vertical, there will be an angle between the axis of the guide hole and the axis of the guide post, and The non-parallel relationship results in the guide post always having an insertion angle during the insertion into the guide hole, which affects the cooperation between the guide post and the guide hole.
值得说明的是,为使棘爪能够在半棘轮转动后能够复位,以再次实现对半棘轮的限位作用,可在棘爪底端安装上用于使其复位的配重块。配重块的具体安装位置为棘爪的支撑臂远离L形拐点的一端,于是,在配重块自身的重力作用之下,棘爪的爪臂部分将与半棘轮的棘齿啮合,并限制半棘轮的转动,同时,当半棘轮在导柱的作用下发生转动后,棘爪的亦发生了转动,此时,同样是通过配重块的重力作用,棘爪将回落到发生转动前的位置,进而实现复位。例如,半棘轮转动一个棘齿的距离的过程中,棘爪先被顶开,于是配重块通过旋转而升高高度,积蓄重力势能,而当半棘轮转动停止后,配重块的重力势能驱使其下落,进而带动棘爪恢复原位。It is worth mentioning that, in order to enable the pawl to be reset after the half ratchet wheel rotates, so as to realize the limiting effect on the half ratchet wheel again, a counterweight block for resetting the pawl can be installed on the bottom end of the pawl. The specific installation position of the counterweight block is the end of the support arm of the pawl away from the L-shaped inflection point. Therefore, under the gravity of the counterweight block itself, the pawl arm part of the pawl will engage with the ratchet teeth of the semi-ratchet wheel and limit At the same time, when the half ratchet rotates under the action of the guide post, the pawl also rotates. At this time, also through the gravity of the counterweight, the pawl will fall back to the position before the rotation. position to achieve reset. For example, when the semi-ratchet wheel rotates a distance of one ratchet tooth, the pawl is pushed open first, so the counterweight block rises in height through rotation, accumulating gravitational potential energy. When the semi-ratchet wheel stops rotating, the gravitational potential energy of the counterweight block drives the Its fall causes the pawl to return to its original position.
为解释以配重块作为复位装置的可行性,需要补充说明的是,搬运机械手的倾斜过程是逐渐发生的,该过程是缓慢而连续的,因此,半棘轮在被导柱作用而发生转动的动作,在时间上是具备一定间隔的,并非是频繁的动作,而棘爪的复位,显然地,必然发生在导柱穿设在引导孔内时,在搬运机械手将物料放置到备料载具的过程中,为保证放置的准确性,搬运机械手通常需要在放置物料后,仍在备料载具上方停留一小段时间,此时,导柱仍穿设在引导孔内,这个停留时间约有1~2秒,该时间完全足够配重块在重力作用下回落,因而实现棘爪的复位。In order to explain the feasibility of using a counterweight as a reset device, it needs to be added that the tilting process of the handling manipulator occurs gradually. This process is slow and continuous. Therefore, the semi-ratchet rotates under the action of the guide column. The actions have certain intervals in time and are not frequent actions. Obviously, the reset of the pawl must occur when the guide post is inserted into the guide hole and when the handling manipulator places the material on the material preparation carrier. During the process, in order to ensure the accuracy of placement, the handling manipulator usually needs to stay above the material preparation carrier for a short period of time after placing the materials. At this time, the guide posts are still inserted into the guide holes. This residence time is about 1 to 2 seconds, which is enough time for the counterweight to fall back under the action of gravity, thereby realizing the reset of the pawl.
另外,棘爪的复位亦可通过扭转弹簧实现,此时,扭转弹簧套设安装在棘爪的转动支点处,且扭转弹簧的两端分别连接在凹槽三底端和棘爪上,由此使得棘爪被半棘轮推动而发生转动时,扭转弹簧将积蓄弹性势能,当半棘轮转动一个齿的距离后,棘爪将在扭转弹簧的弹性势能影响下回弹,以实现复位。In addition, the reset of the pawl can also be achieved by a torsion spring. At this time, the torsion spring is sleeved and installed at the rotation fulcrum of the pawl, and the two ends of the torsion spring are connected to the bottom end of the groove and the pawl respectively. Therefore, When the pawl is pushed by the half ratchet to rotate, the torsion spring will accumulate elastic potential energy. When the half ratchet rotates a tooth distance, the pawl will rebound under the influence of the elastic potential energy of the torsion spring to achieve reset.
所述棘爪上安装有拨杆,所述对接台上开设有与拨杆相互配合的凹槽一,所述凹槽一底端与凹槽三连通。A lever is installed on the pawl, and a groove 1 is provided on the docking platform to cooperate with the lever. The bottom end of the groove 1 is connected with the groove 3.
通过设置拨杆,提供了一种手动解除棘爪限位的方式,此时,通过拨动拨杆,棘爪将发生转动,进而不再限制半棘轮的旋转,此时半棘轮能够在其自身重力作用或是操作人员手动操作的情况下,实现半棘轮的复位,方便设备的调整和维护。By setting the lever, a way to manually release the pawl limit is provided. At this time, by moving the lever, the pawl will rotate, and the rotation of the half-ratchet will no longer be restricted. At this time, the half-ratchet can rotate on its own Under the action of gravity or manual operation by the operator, the semi-ratchet can be reset to facilitate the adjustment and maintenance of the equipment.
作为本发明的一种优选方案,所述导柱顶端采用倒圆角设计。As a preferred solution of the present invention, the top end of the guide pillar adopts a rounded design.
所述导柱的外表面以及引导孔的壁面采取冷作硬化工艺处理。The outer surface of the guide post and the wall surface of the guide hole are treated by cold work hardening process.
对于导柱和引导孔而言,它们的配合方式决定了其表面必然需要频繁的承受摩擦,特别是当导柱通过引导孔推动半棘轮旋转时,推动的过程中还将在导柱与引导孔的接触区域内产生集中且更大的摩擦力,这个集中的摩擦力可能导致导柱外表面和引导孔孔壁的表面质量受到损害,当导柱与,进而影响导柱与引导孔的配合精度,致使本发明设备的寿命缩短,更会致使本发明设备对水平位置偏移的补偿的精度下降,降低设备的工作效果。For the guide post and the guide hole, their matching method determines that their surfaces must frequently bear friction. Especially when the guide post pushes the semi-ratchet to rotate through the guide hole, there will also be a gap between the guide post and the guide hole during the pushing process. Concentrated and larger friction is generated in the contact area. This concentrated friction may cause damage to the surface quality of the outer surface of the guide post and the guide hole wall. When the guide post is in contact with the guide hole, it will affect the matching accuracy of the guide post and the guide hole. , resulting in shortening the life of the device of the present invention, and further causing the accuracy of the device of the present invention to compensate for horizontal position deviation to decrease, and reducing the working effect of the device.
因此,在导柱的顶端采用倒角设计,一方面,使导柱能够更容易与引导孔配合,另一方面,倒角的设计可避免导柱在通过挤压引导孔而推动半棘轮旋转的过程中,对引导孔孔壁产生的切削效果。与此同时,还通过对导柱以及引导孔采用冷作硬化处理,提高了导柱外表面以及引导孔孔壁的强度,使它们二者能够在频繁的摩擦配合过程中,获得更长的使用寿命。Therefore, a chamfer design is used on the top of the guide post. On the one hand, the guide post can more easily fit with the guide hole. On the other hand, the chamfer design can prevent the guide post from pushing the half ratchet to rotate by squeezing the guide hole. During the process, the cutting effect is produced on the wall of the guide hole. At the same time, the strength of the outer surface of the guide pillar and the wall of the guide hole is improved by cold work hardening treatment on the guide pillar and guide hole, so that they can be used for a longer period of time during frequent friction fit. life.
在本优选方案中,还需进一步介绍的在于,通过倒圆角的设计,当搬运机械手倾斜时,导柱的顶端在挤压引导孔的过程中,导柱与引导孔孔壁之间的挤压力的方向,与引导孔孔壁垂直,而不会对引导孔孔壁产生其它方向的力,因此避免了切削现象的产生。In this preferred solution, what needs to be further introduced is that through the design of rounded corners, when the handling robot tilts, when the top of the guide post squeezes the guide hole, the squeeze between the guide post and the wall of the guide hole will The direction of the pressure is perpendicular to the wall of the guide hole and does not produce forces in other directions on the wall of the guide hole, thus avoiding the occurrence of cutting phenomena.
值得补充的是,虽然在以上技术方案的支持下,由搬运机械手的倾斜所导致的,物料在水平方向上的位移偏差,能够得到补偿,但是,出于对设备使用寿命、工作效果的考量,搬运机械手的倾斜量不能超出特定的范围,即不能允许搬运机械手的倾斜量无限制的增大。为此,在所述通孔内侧壁上开设有凹槽二,所述凹槽二内设置有报警开关,所述半棘轮上安装有与报警开关相互配合的触发杆,所述报警开关与控制系统电性连接。It is worth adding that although with the support of the above technical solutions, the displacement deviation of the material in the horizontal direction caused by the tilt of the handling robot can be compensated, however, out of consideration of the service life and working effect of the equipment, The tilt amount of the handling robot cannot exceed a specific range, that is, the tilt amount of the handling robot cannot be allowed to increase without limit. To this end, there is a groove two on the inner wall of the through hole, an alarm switch is provided in the groove two, a trigger rod that cooperates with the alarm switch is installed on the half ratchet, and the alarm switch and the control System electrical connections.
通过设置触发杆与报警开关,当半棘轮在导柱的作用下转动的角度超过设定值时,触发杆触发报警开关,此时,报警开关向控制系统传递信号,再通过控制系统向工作人员进 行报警,以提示工作人员前来对搬运机械手进行维护,通过人工方式矫正搬运机械手的倾斜状况。By setting the trigger rod and the alarm switch, when the angle of the half ratchet wheel exceeds the set value under the action of the guide column, the trigger rod triggers the alarm switch. At this time, the alarm switch transmits a signal to the control system, and then to the staff through the control system. An alarm is issued to remind the staff to come to perform maintenance on the handling robot and correct the tilt of the handling robot manually.
相较于现有设备而言,本发明具有以下优越性:Compared with existing equipment, the present invention has the following advantages:
1、通过设置导柱、引导孔、底座、滑台以及多个弹簧,当搬运机械手倾斜时,导柱在插入引导孔的过程中,先是导柱的顶端接触到引导孔的孔壁,于是在后续的插入过程中,引导孔与导柱之间将形成一个相互的挤压力,一方面,导柱通过引导孔给搬运机械手施加了一个抵抗倾斜的支撑力,进而部分纠正搬运机械手的倾斜程度,另一方面,搬运机械手通过引导孔、导柱以及滑台的配合关系,给滑台施加了一个推力,于是滑台将克服多个弹簧的弹力而发生水平方向上的位移,进而补偿了物料的水平位置偏移。1. By arranging guide posts, guide holes, bases, sliding tables and multiple springs, when the handling robot tilts, during the process of inserting the guide posts into the guide holes, the top of the guide posts first contacts the wall of the guide holes, and then During the subsequent insertion process, a mutual extrusion force will be formed between the guide hole and the guide post. On the one hand, the guide post exerts a supporting force against tilting to the handling manipulator through the guide hole, thereby partially correcting the tilt of the handling manipulator. , On the other hand, the handling manipulator exerts a thrust on the sliding table through the cooperation between the guide hole, the guide pillar and the sliding table, so the sliding table will overcome the elastic force of multiple springs and shift in the horizontal direction, thereby compensating for the material horizontal position offset.
2、通过设置半棘轮和棘爪,本发明能够随着搬运机械手在工作过程中所逐渐产生的倾斜,而逐渐地调整引导孔的轴线方向,使得引导孔的轴线方向始终与竖直方向平行,因而有利于导柱插入引导孔中并穿设到引导孔内。2. By arranging the half ratchet and the pawl, the present invention can gradually adjust the axis direction of the guide hole along with the gradual inclination of the handling robot during the working process, so that the axis direction of the guide hole is always parallel to the vertical direction. Therefore, it is convenient for the guide post to be inserted into the guide hole and penetrated into the guide hole.
3、通过倒圆角的设计,当导柱的顶端在挤压引导孔的过程中,导柱与引导孔孔壁之间的挤压力的方向,与引导孔孔壁垂直,而不会对引导孔孔壁产生其它方向的力,因此避免了导柱顶端对引导孔孔壁产生切削现象,延长设备的寿命,进一步的,再通过对导柱以及引导孔采用冷作硬化处理,提高了导柱外表面以及引导孔孔壁的强度,使它们二者能够在频繁的摩擦配合过程中,获得更长的使用寿命。3. Through the design of the rounded corners, when the top of the guide post is squeezing the guide hole, the direction of the extrusion force between the guide post and the guide hole wall is perpendicular to the guide hole wall and does not interfere with the guide hole wall. The guide hole wall generates forces in other directions, thus avoiding the cutting phenomenon caused by the top of the guide post on the guide hole wall, extending the life of the equipment. Furthermore, by using cold work hardening treatment on the guide post and guide hole, the guide The strength of the outer surface of the column and the wall of the guide hole enables them to obtain a longer service life during frequent friction fit processes.
附图说明Description of drawings
图1为本发明的整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the present invention;
图2为本发明平面主视图;Figure 2 is a plan front view of the present invention;
图3为图1中A部分的放大图;Figure 3 is an enlarged view of part A in Figure 1;
图4为图1中B部分的放大图;Figure 4 is an enlarged view of part B in Figure 1;
图5为图2中C部分的第一种具体实施方式放大剖视图;Figure 5 is an enlarged cross-sectional view of the first specific embodiment of part C in Figure 2;
图6为图2中C部分的第二种具体实施方式放大剖视图;Figure 6 is an enlarged cross-sectional view of the second specific embodiment of part C in Figure 2;
图7为本发明第一种具体实施方式的观察记录表;Figure 7 is an observation record sheet of the first specific embodiment of the present invention;
图8为本发明第三种具体实施方式的数据记录图。Figure 8 is a data recording diagram of the third specific embodiment of the present invention.
图中:1、搬运机械手;2、物料台;3、备料载具;4、导柱;5、底座;6、弹簧;7、对接台;51、滑台;71、棘爪;72、凹槽一;73、配重块;74、半棘轮;75、凹槽二;76、通孔;77、扭转弹簧;711、拨杆;712、凹槽三;741、引导孔;742、触发杆;751、报警开关。In the picture: 1. Handling manipulator; 2. Material table; 3. Material preparation carrier; 4. Guide column; 5. Base; 6. Spring; 7. Docking table; 51. Slide table; 71. Pawl; 72. Concave Slot one; 73, counterweight; 74, half ratchet; 75, groove two; 76, through hole; 77, torsion spring; 711, lever; 712, groove three; 741, guide hole; 742, trigger lever ; 751, alarm switch.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
如图1至图5所示,展示了本发明的第一种具体实施方式。As shown in Figures 1 to 5, a first specific embodiment of the present invention is shown.
在介绍本发明安装方式前,需说明的几点在于:其一,搬运机械手1采用现有的三轴悬臂工业机器人,物料台2采用现有的物料手推车;其二,搬运机械手1、物料台2以及备料载具3的安装位置依据实际生产的需求进行布置,具体为,以搬运机械手1能够将物料从物料台2搬运到备料载具3为准,进行布置;其三,以下的介绍方式中,除特别限定的固定安装方式之外,所采用的固定安装方式均为螺纹连接;其四,为方便安装,底座5上开设有用于安装多个弹簧6和滑台51的安装槽;其五,对接台7采用分体式设计,分为盖体和主体两大部分,且分离处位于通孔76处,盖体的数量根据通孔76的数量进行确定,本实施例中,盖体数量与通孔76的数量相同,当盖体与主体分离时,通孔76、凹槽一72、凹槽二75以及凹槽三712均发生分离而将内部空间暴露出来,以便于安装半棘轮74、棘爪71以及报警开关751,另外,半棘轮74和棘爪71的安装支座均预先分别制造在通孔76和凹槽三712内;其六,触发杆742预先通过焊接的方式安装到半棘轮74上,拨杆711与棘爪71一同制造;其七,本实施例中用于驱使棘爪71复位的装置采用配重块73,且配重块73预先固定安装在棘爪71上。Before introducing the installation method of the present invention, a few points need to be explained: first, the handling manipulator 1 uses an existing three-axis cantilever industrial robot, and the material table 2 uses an existing material trolley; second, the handling manipulator 1 and the material table 2 and the installation position of the material preparation carrier 3 shall be arranged according to the actual production needs. Specifically, the arrangement shall be based on the handling manipulator 1 being able to transport materials from the material table 2 to the material preparation carrier 3; thirdly, the following introduction method Among them, except for the specially limited fixed installation methods, the fixed installation methods used are all threaded connections; fourthly, in order to facilitate installation, the base 5 is provided with installation slots for installing multiple springs 6 and the sliding table 51; 5. The docking station 7 adopts a split design, which is divided into two parts: the cover body and the main body, and the separation point is located at the through hole 76. The number of cover bodies is determined according to the number of through holes 76. In this embodiment, the number of cover bodies The number of through holes 76 is the same as the number of through holes 76. When the cover is separated from the main body, the through holes 76, groove one 72, groove two 75 and groove three 712 are all separated to expose the internal space to facilitate the installation of the half ratchet 74. , pawl 71 and alarm switch 751. In addition, the mounting brackets of the half ratchet 74 and the pawl 71 are pre-fabricated in the through hole 76 and the groove three 712 respectively; sixthly, the trigger rod 742 is pre-installed by welding. On the half ratchet 74, the lever 711 and the pawl 71 are manufactured together; seventhly, in this embodiment, the device for driving the pawl 71 to reset uses a counterweight block 73, and the counterweight block 73 is fixedly installed on the pawl 71 in advance. .
当本发明安装时,首先,机架预先安装在地面上,然后,将搬运机械手1固定安装到机架上,将物料台2推至使搬运机械手1能够夹取物料的工作位置,再将底座5固定安装到机架上,再将多个弹簧6均匀对称安装在底座5上的安装槽侧壁面上,再将滑台51与 多个弹簧6位于底座5连接的另一端固定连接,随后,将备料载具3固定连接到滑台51顶端,再将两个导柱4固定连接到底座5上,并使两个导柱4分别位于备料载具3的两侧,至此完成本发明除对接台7外的安装。When the present invention is installed, first, the frame is pre-installed on the ground, then, the transport robot 1 is fixedly installed on the rack, the material table 2 is pushed to a working position where the transport robot 1 can clamp materials, and then the base is 5 is fixedly installed on the frame, and then multiple springs 6 are evenly and symmetrically installed on the side wall of the installation groove on the base 5, and then the slide 51 and the multiple springs 6 are fixedly connected at the other end of the base 5, and then, The material preparation carrier 3 is fixedly connected to the top of the slide table 51, and then the two guide pillars 4 are fixedly connected to the base 5, and the two guide pillars 4 are located on both sides of the material preparation carrier 3. At this point, the invention is completed except for the docking. Installation outside Taiwan 7.
对于对接台7,将对接台7的主体盖体分离,接着,将报警开关751安装到凹槽二75内,再将棘爪71和半棘轮74分别安装到它们对应的安装支座上,将以上操作分别在每个通孔76处重复进行,以完成对每个通孔76及其内部构件的安装,至此,完成对接台7的安装,最后,将对接台7固定安装到搬运机械手1上,至此,完成本发明的全部安装。For the docking station 7, separate the main body cover of the docking station 7, then install the alarm switch 751 into the second groove 75, and then install the pawl 71 and the half ratchet 74 to their corresponding installation supports respectively. The above operations are repeated at each through hole 76 to complete the installation of each through hole 76 and its internal components. At this point, the installation of the docking table 7 is completed. Finally, the docking table 7 is fixedly installed on the handling robot 1 , At this point, all installation of the present invention is completed.
当本发明的整体工作流程为,首先,搬运机械手1向下伸出至物料台2上,随后,在将物料台2上的物料夹持稳定后,搬运机械手1向上回缩一定高度,接着,搬运机械手1再在水平方向上移动到备料载具3上方之后,再向下伸出,将所夹持的物料放置到备料载具3上,在此次搬运机械手1的下伸过程中,导柱4插入引导孔741内,进而使滑台51自动补偿物料的水平位置偏移,最终使搬运机械手1将物料准确的放置到备料载具3上,在完成以上所有操作后,搬运机械手1回到最初的位置,为下一个工作循环做准备。The overall working process of the present invention is as follows: first, the handling robot 1 extends downward to the material table 2, and then, after the material on the material table 2 is clamped stably, the handling robot 1 retracts upward to a certain height, and then, The handling robot 1 then moves horizontally to the top of the material preparation carrier 3, and then extends downward to place the clamped materials on the material preparation carrier 3. During this downward extension process of the handling robot 1, the guide The column 4 is inserted into the guide hole 741, so that the slide table 51 automatically compensates for the horizontal position deviation of the material, and finally the transport robot 1 accurately places the material on the material preparation carrier 3. After completing all the above operations, the transport robot 1 times Go to the initial position and prepare for the next work cycle.
本实施例的目的在于观察配重块73对棘爪71产生的复位效果,因此,为方便观察棘爪71的复位过程,对接台7的所有盖体部分均以透明的塑料材质制造,同时,预先对搬运机械手1主动进行了倾斜设置,倾斜角度分别设置为2°、3°以及4°,以保证半棘轮74和棘爪71在实验过程中能够产生转动,另外,分别在不同倾斜角度情况下连续进行多次物料的搬运工作,以使观察记录结果不受偶然因素影响。搬运机械手1的竖直臂长为1500mm。The purpose of this embodiment is to observe the resetting effect of the counterweight 73 on the pawl 71. Therefore, in order to facilitate the observation of the resetting process of the pawl 71, all cover parts of the docking station 7 are made of transparent plastic material. At the same time, The transport manipulator 1 was actively tilted in advance, and the tilt angles were set to 2°, 3°, and 4° respectively to ensure that the half ratchet 74 and the pawl 71 could rotate during the experiment. In addition, under different tilt angles, Carry out multiple material handling operations continuously so that the observation and recording results are not affected by accidental factors. The vertical arm length of the handling robot 1 is 1500mm.
实验的观察记录结果如图7所示,图中各符号的含义为:The observation and recording results of the experiment are shown in Figure 7. The meanings of each symbol in the figure are:
α——搬运机械手1的倾斜角度;α——the tilt angle of the handling robot 1;
x——物料在水平方向上的位置偏移量;x——the position offset of the material in the horizontal direction;
k——半棘轮74在导柱4插入引导孔741的过程中所转动的齿数。k——the number of teeth the half ratchet 74 rotates when the guide post 4 is inserted into the guide hole 741 .
由图7中的记录可知,不论α取2°、3°或4°,棘爪71均能够顺利复位,但当α=4°时,x=2.5mm,此时物料的水平位移,达到了本发明所预设的位移补偿极限,于是设 备报警以提醒维修。It can be seen from the records in Figure 7 that no matter α is 2°, 3° or 4°, the pawl 71 can be reset smoothly. However, when α=4°, x=2.5mm, at this time, the horizontal displacement of the material reaches The invention presets the displacement compensation limit, so the equipment alarms to remind maintenance.
需要说明的是,配重块73由于仅靠重力驱使棘爪71复位,因此回落时间长,复位的速度慢,其原因在于,配重块73下落时的加速度方向于棘爪71的旋转速度方向之间存在夹角,使得配重块73驱动棘爪71加速的效率不高。It should be noted that the counterweight 73 only relies on gravity to drive the pawl 71 to reset, so the fall time is long and the reset speed is slow. The reason is that the acceleration direction of the counterweight 73 when it falls is in the direction of the rotation speed of the pawl 71 There is an included angle between them, so the efficiency of the counterweight 73 in driving the pawl 71 to accelerate is not high.
如图1至图4以及图6所示,展示了本发明的第二种具体实施方式。本实施例与第一种具体实施方式的区别在于,本实施例中用于驱使棘爪71复位的装置采用扭转弹簧77,扭转弹簧77套设安装在棘爪71的转动支点处,且扭转弹簧77的两端分别连接在凹槽三712底端和棘爪71上。As shown in FIGS. 1 to 4 and 6 , a second specific implementation mode of the present invention is shown. The difference between this embodiment and the first specific embodiment is that in this embodiment, the device for driving the pawl 71 to reset uses a torsion spring 77. The torsion spring 77 is sleeved and installed at the rotation fulcrum of the pawl 71, and the torsion spring The two ends of 77 are connected to the bottom end of groove three 712 and the pawl 71 respectively.
因其它实验参数并未改变,因此实验的观察记录结果与第一种具体实施方式相同,但是,相比于采用配重块73的复位方案,本实施例中,得益于扭转弹簧77积蓄弹性势能的特性,且因为在棘爪71的复位过程中,扭转弹簧77给棘爪71提供的加速度方向,始终与棘爪71的旋转方向相同,因此,扭转弹簧77驱动棘爪71加速的效率高,于是棘爪71的复位速度更快,同时,通过选用弹性模量不同的扭转弹簧77,还可对棘爪71的复位速度进行设置。Since other experimental parameters have not changed, the observation and recording results of the experiment are the same as those in the first embodiment. However, compared to the reset scheme using the counterweight block 73, in this embodiment, the torsion spring 77 accumulates elasticity. The characteristics of potential energy, and because during the resetting process of the pawl 71, the acceleration direction provided by the torsion spring 77 to the pawl 71 is always the same as the rotation direction of the pawl 71, therefore, the torsion spring 77 drives the pawl 71 to accelerate with high efficiency. , so the resetting speed of the pawl 71 is faster. At the same time, by selecting torsion springs 77 with different elastic moduli, the resetting speed of the pawl 71 can also be set.
本发明的第三种具体实施方式,意图为探究本发明的复位方案中,采用扭转弹簧77的方案与采用配重块73的方案之间的区别,因此对倾斜角度采用更精细的划分,分别取2°、2.5°、3°、3.5°以及4°,分别对两种复位方案进行实验。The third specific embodiment of the present invention is intended to explore the difference between the reset scheme of the present invention using the torsion spring 77 and the scheme using the counterweight block 73. Therefore, the tilt angle is divided more finely, respectively. Take 2°, 2.5°, 3°, 3.5° and 4° to conduct experiments on the two reset schemes respectively.
实验中分别采用第一种具体实施方式以及第二种具体实施方式中的两个设备,将第一种具体实施方式中的设备作为实验组一,将第二种具体实施方式中的设备作为实验组二,分别进行实验,针对每个不同倾斜角度的取值,均进行多次实验取平均值,以减小实验的偶然性,然后记录数据并整理。整理所得图表如图8所示,图中符号的含义参照本发明的第一种具体实施方式。In the experiment, two devices in the first specific implementation mode and the second specific implementation mode were respectively used. The equipment in the first specific implementation mode was used as experimental group one, and the equipment in the second specific implementation mode was used as experimental group one. Group 2 conducted experiments separately. For each value of different tilt angles, multiple experiments were conducted and averaged to reduce the chance of the experiment. The data were then recorded and organized. The resulting diagram is shown in Figure 8. The meanings of the symbols in the diagram refer to the first specific embodiment of the present invention.
由图8可知,当α=2.5°时,实验组一中已有k=3,而实验组二中k=2,这说明实验组一的设备,即使用配重块73作为复位方案的设备,其触发的难度较低。其原因在于,实验组一中,在凹槽三712有限的空间内,配重块73的体积是有限的,因此,配重块73 所能提供的重力也是有限的,于是,半棘轮74克服棘爪71而发生转动的难度较低;而扭转弹簧77的优点便是体积小、扭力大,能够在凹槽三712的有限空间内提供更大的扭力,于是,实验组二中,半棘轮74克服棘爪71而发生转动的难度将相应的提高。It can be seen from Figure 8 that when α = 2.5°, k = 3 in experimental group one, and k = 2 in experimental group two. This shows that the equipment of experimental group one uses the counterweight block 73 as the reset scheme. , which is less difficult to trigger. The reason is that in the experimental group one, in the limited space of groove three 712, the volume of the counterweight 73 is limited. Therefore, the gravity that the counterweight 73 can provide is also limited. Therefore, the half ratchet 74 overcomes It is less difficult for the pawl 71 to rotate; and the advantage of the torsion spring 77 is its small size and large torque, which can provide greater torque in the limited space of the groove three 712. Therefore, in the experimental group 2, the semi-ratchet The difficulty of 74 overcoming the pawl 71 and rotating will increase accordingly.
如此一来,可以发现,实验组一响应搬运机械手1倾斜的灵敏度更高,因此,实验组一的设备适用于对搬运机械手1位姿要求严格,即搬运机械手1的许用倾斜角度较小的场景。而对于那些对搬运机械手1位姿要求并不严格的场景,可选用实验组二的设备。In this way, it can be found that the sensitivity of the experimental group 1 in responding to the tilt of the handling robot 1 is higher. Therefore, the equipment of the experimental group 1 is suitable for applications that have strict requirements on the posture of the handling robot 1, that is, the allowable tilt angle of the handling robot 1 is small. Scenes. For those scenarios where the requirements for the position and posture of the handling manipulator are not strict, the equipment of experimental group 2 can be used.

Claims (10)

  1. 一种自动备料系统,包括:An automatic material preparation system including:
    机架,搬运机械手(1),物料台(2),备料载具(3);Rack, handling robot (1), material table (2), material preparation carrier (3);
    所述搬运机械手(1)、物料台(2)和备料载具(3)均设置在机架上,所述物料台(2)和备料载具(3)均用于盛放物料,所述搬运机械手(1)用于将物料台(2)上的物料搬运到备料载具(3)上;The handling robot (1), material table (2) and material preparation carrier (3) are all arranged on the frame, and the material table (2) and material preparation carrier (3) are used to hold materials. The transport robot (1) is used to transport materials on the material table (2) to the material preparation carrier (3);
    其特征在于,还包括:It is also characterized by:
    位移补偿装置,所述备料载具(3)与搬运机械手(1)上共同设置有位移补偿装置,当搬运机械手(1)发生倾斜时,位移补偿装置自动补偿由于该倾斜而导致的,物料在水平方向上的位置偏差。A displacement compensation device is provided on the material preparation carrier (3) and the transport robot (1). When the transport robot (1) tilts, the displacement compensation device automatically compensates for the movement of the material due to the tilt. Position deviation in the horizontal direction.
  2. 根据权利要求2所述的一种自动备料系统,其特征在于:所述位移补偿装置包括设置在机架上的底座(5),所述底座(5)内活动安装有滑台(51)以及多个弹簧(6),且每个弹簧(6)的两端均分别与滑台(51)以及底座(5)连接,所述备料载具(3)安装在滑台(51)顶端,所述滑台(51)顶端安装有多个导柱(4),所述搬运机械手(1)上安装有对接台(7),所述对接台(7)上设置有多个与导柱(4)相互配合的引导孔(741)。An automatic material preparation system according to claim 2, characterized in that: the displacement compensation device includes a base (5) arranged on the frame, and a sliding table (51) is movably installed in the base (5). There are a plurality of springs (6), and both ends of each spring (6) are connected to the sliding table (51) and the base (5) respectively. The material preparation carrier (3) is installed on the top of the sliding table (51), so A plurality of guide posts (4) are installed on the top of the sliding table (51), a docking table (7) is installed on the transport robot (1), and a plurality of guide posts (4) are provided on the docking table (7). ) mutually matched guide holes (741).
  3. 根据权利要求2所述的一种自动备料系统,其特征在于:所述对接台(7)内开设有通孔(76),所述通孔(76)内安装有半棘轮(74),所述引导孔(741)开设在半棘轮(74)上,且引导孔(741)不经过半棘轮(74)的旋转轴线,所述通孔(76)的壁面上开设有凹槽三(712),所述凹槽三(712)内安装有与半棘轮(74)相互配合的棘爪(71),所述棘爪(71)横截面形状为L形,且棘爪(71)与凹槽三(712)底端配合。An automatic material preparation system according to claim 2, characterized in that: a through hole (76) is provided in the docking platform (7), and a half ratchet (74) is installed in the through hole (76). The guide hole (741) is opened on the half ratchet (74), and the guide hole (741) does not pass through the rotation axis of the half ratchet (74). There are three grooves (712) on the wall of the through hole (76). , a pawl (71) that cooperates with the half ratchet (74) is installed in the groove three (712), the cross-sectional shape of the pawl (71) is L-shaped, and the pawl (71) and the groove Three (712) bottom fits.
  4. 根据权利要求3所述的一种自动备料系统,其特征在于:多个所述通孔(76)沿直线排列,且该直线的方向同时垂直于竖直方向和搬运机械手(1)具有的倾斜趋势的方向。An automatic material preparation system according to claim 3, characterized in that a plurality of the through holes (76) are arranged along a straight line, and the direction of the straight line is perpendicular to both the vertical direction and the inclination of the transport robot (1). The direction of the trend.
  5. 根据权利要求3所述的一种自动备料系统,其特征在于:所述棘爪(71)底端安装有用于使其复位的配重块(73)。An automatic material preparation system according to claim 3, characterized in that a counterweight (73) for resetting the pawl (71) is installed at the bottom end.
  6. 根据权利要求3所述的一种自动备料系统,其特征在于:所述棘爪(71)上安装有用于使其复位的扭转弹簧(77)。An automatic material preparation system according to claim 3, characterized in that a torsion spring (77) is installed on the pawl (71) for resetting it.
  7. 根据权利要求5或6所述的一种自动备料系统,其特征在于:所述棘爪(71)上安装有拨杆(711),所述对接台(7)上开设有与拨杆(711)相互配合的凹槽一(72),所述凹槽一(72)底端与凹槽三(712)连通。An automatic material preparation system according to claim 5 or 6, characterized in that: a lever (711) is installed on the pawl (71), and a lever (711) is provided on the docking table (7). ) mutually matching groove one (72), the bottom end of the groove one (72) is connected with the groove three (712).
  8. 根据权利要求3所述的一种自动备料系统,其特征在于:所述通孔(76)内侧壁上开设有凹槽二(75),所述凹槽二(75)内设置有报警开关(751),所述半棘轮(74)上安装有与报警开关(751)相互配合的触发杆(742),所述报警开关(751)与控制系统电性连接。An automatic material preparation system according to claim 3, characterized in that: there are two grooves (75) on the inner wall of the through hole (76), and an alarm switch (75) is provided in the two grooves (75). 751), the half ratchet (74) is equipped with a trigger rod (742) that cooperates with the alarm switch (751), and the alarm switch (751) is electrically connected to the control system.
  9. 根据权利要求2所述的一种自动备料系统,其特征在于:所述导柱(4)的外表面以及引导孔(741)的壁面采取冷作硬化工艺处理。An automatic material preparation system according to claim 2, characterized in that: the outer surface of the guide post (4) and the wall surface of the guide hole (741) are processed by a cold work hardening process.
  10. 根据权利要求2所述的一种自动备料系统,其特征在于:所述导柱(4)顶端采用倒圆角设计。An automatic material preparation system according to claim 2, characterized in that the top of the guide post (4) adopts a rounded design.
PCT/CN2022/114275 2022-08-17 2022-08-23 Automatic material-preparation system WO2024036653A1 (en)

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