WO2024016921A1 - Packaging structure of diode photovoltaic module and solar cell junction box device - Google Patents

Packaging structure of diode photovoltaic module and solar cell junction box device Download PDF

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Publication number
WO2024016921A1
WO2024016921A1 PCT/CN2023/100981 CN2023100981W WO2024016921A1 WO 2024016921 A1 WO2024016921 A1 WO 2024016921A1 CN 2023100981 W CN2023100981 W CN 2023100981W WO 2024016921 A1 WO2024016921 A1 WO 2024016921A1
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WIPO (PCT)
Prior art keywords
heat dissipation
layer
packaging structure
mounting surface
diode
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PCT/CN2023/100981
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French (fr)
Chinese (zh)
Inventor
贾子龙
蒋忠伟
朱沛瑶
王乐
帅莉芳
杭超禹
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天合光能股份有限公司
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Publication of WO2024016921A1 publication Critical patent/WO2024016921A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/28Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection
    • H01L23/31Encapsulations, e.g. encapsulating layers, coatings, e.g. for protection characterised by the arrangement or shape
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L23/00Details of semiconductor or other solid state devices
    • H01L23/34Arrangements for cooling, heating, ventilating or temperature compensation ; Temperature sensing arrangements
    • H01L23/36Selection of materials, or shaping, to facilitate cooling or heating, e.g. heatsinks
    • H01L23/367Cooling facilitated by shape of device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/86Types of semiconductor device ; Multistep manufacturing processes therefor controllable only by variation of the electric current supplied, or only the electric potential applied, to one or more of the electrodes carrying the current to be rectified, amplified, oscillated or switched
    • H01L29/861Diodes
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02SGENERATION OF ELECTRIC POWER BY CONVERSION OF INFRARED RADIATION, VISIBLE LIGHT OR ULTRAVIOLET LIGHT, e.g. USING PHOTOVOLTAIC [PV] MODULES
    • H02S40/00Components or accessories in combination with PV modules, not provided for in groups H02S10/00 - H02S30/00
    • H02S40/30Electrical components
    • H02S40/34Electrical components comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

Definitions

  • the present disclosure relates to the field of photovoltaic technology, and specifically to a packaging structure of a diode photovoltaic module and a solar cell junction box device.
  • one or more bypass diodes are usually installed in the photovoltaic junction box (that is, the solar cell junction box device).
  • the diode photovoltaic module for example, the bypass diode can be located inside the diode photovoltaic module
  • it is usually covered with a layer of packaging material.
  • the reliability and reliability of the diode photovoltaic module are affected. The requirements for heat dissipation capacity are getting higher and higher.
  • the current packaging design can no longer meet current requirements, and a packaging structure that can improve heat dissipation efficiency and reliability is urgently needed.
  • the present disclosure provides a packaging structure of a diode photovoltaic module and a solar cell junction box device.
  • Embodiments of the present disclosure provide a packaging structure of a diode photovoltaic module, wherein the packaging structure includes an insulation layer and a heat dissipation layer, wherein the insulation layer covers the diode photovoltaic module; the heat dissipation layer covers the insulation layer.
  • the packaging structure further includes at least one first heat dissipation interlayer, and at least one first heat dissipation interlayer is disposed between the insulation layer and the heat dissipation layer.
  • the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the first mounting surface is connected to one of the The electrode, one end of the connecting piece is connected to On the second mounting surface, the other end of the connecting piece is connected to the other electrode; the two electrodes penetrate the insulating layer and the heat dissipation layer in sequence, and extend to the outside of the heat dissipation layer; at least One of the first heat dissipation interlayers is located on a side of the insulation layer close to the second mounting surface.
  • the first heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
  • the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the first mounting surface is connected to one of the The electrode, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes penetrate the insulating layer and the heat dissipation layer in sequence , and extends to the outside of the heat dissipation layer; the packaging structure also includes at least one second heat dissipation interlayer; at least one second heat dissipation interlayer is provided between the connecting piece and the insulating layer, and is located with the at a position corresponding to the second mounting surface; or, at least one second heat dissipation interlayer is provided on a side of the connecting piece facing away from the diode chip, and at a position corresponding to the second mounting surface , and at least one second heat dissipation
  • the second heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
  • the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the first mounting surface is connected to one of the The electrode, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes penetrate the insulating layer and the heat dissipation layer in sequence , and extends to the outside of the heat dissipation layer; the packaging structure also includes at least a third heat dissipation interlayer; at least one third heat dissipation interlayer is provided between the electrode connected to the diode chip and the insulating layer between and located at a position corresponding to the first mounting surface; or, at least one third heat dissipation interlayer is provided on a side of the electrode connected to the diode chip away from the diode chip and located at at a position corresponding to the first mounting surface, and at
  • the third heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
  • the outer surface of the heat dissipation layer is formed with a concave-convex structure
  • the concave-convex structure includes a plurality of concave portions or convex portions evenly distributed on the outer surface of the heat dissipation layer.
  • the insulating layer includes an epoxy resin layer or a polyimide layer.
  • the heat dissipation layer includes an aluminum oxide ceramic layer or a beryllium oxide ceramic layer.
  • Embodiments of the present disclosure provide a solar cell junction box device, including a junction box, a diode photovoltaic module disposed in the junction box, and a packaging structure covering the diode photovoltaic module, wherein the packaging structure is implemented using the present disclosure. Any packaging structure of the example.
  • the present disclosure has the following beneficial effects.
  • the packaging structure of the diode photovoltaic module provided by the present disclosure adopts a composite structure, that is, an insulating layer and a heat dissipation layer.
  • the insulating layer covers the diode photovoltaic module.
  • the above-mentioned insulating layer can enhance the overall strength of the packaging structure and directly protect the diode photovoltaic module. module, reducing the impact of external interference such as external forces on the diode photovoltaic module, thereby improving the reliability of the packaging structure; at the same time, the heat dissipation layer is covered with an insulating layer, which is used to improve the heat dissipation efficiency of the diode photovoltaic module, thereby reducing the risk of diode photovoltaic modules.
  • the above-mentioned composite packaging structure has both high reliability and excellent heat dissipation efficiency, and can meet the reliability and heat dissipation capacity requirements of high photovoltaic modules for diode photovoltaic modules.
  • the solar cell junction box device provided by the present disclosure can improve the heat dissipation efficiency and packaging reliability of the diode photovoltaic module by adopting the above-mentioned packaging structure of the diode photovoltaic module provided by the disclosure.
  • FIG. 1 is a structural diagram of the packaging structure of a diode photovoltaic module provided by the first embodiment of the present disclosure.
  • FIG. 2 is a structural diagram of the packaging structure of the diode photovoltaic module provided by the second embodiment of the present disclosure.
  • FIG. 3A is a structural diagram of the packaging structure of the diode photovoltaic module provided by the third embodiment of the present disclosure.
  • FIG. 3B is another structural diagram of the packaging structure of the diode photovoltaic module provided by the third embodiment of the present disclosure.
  • FIG. 4A is a structural diagram of the packaging structure of the diode photovoltaic module provided by the fourth embodiment of the present disclosure.
  • FIG. 4B is another structural diagram of the packaging structure of the diode photovoltaic module provided by the fourth embodiment of the present disclosure.
  • FIG. 5 is a structural diagram of the packaging structure of the diode photovoltaic module provided by the fifth embodiment of the present disclosure.
  • Figure 6 is a surface shape diagram of the concave and convex structure adopted in the fifth embodiment of the present disclosure.
  • Figure 7 is a structural diagram of a solar cell junction box device provided by the sixth embodiment of the present disclosure.
  • the packaging structure 2 includes an insulating layer 21 and a heat dissipation layer 22.
  • the insulating layer 21 covers the diode photovoltaic module 1; the heat dissipation layer 22 covers the insulating layer. twenty one.
  • the packaging structure 2 provided in this embodiment adopts a composite structure, that is, an insulation layer 21 and a heat dissipation layer 22.
  • the insulating layer 21 covers the diode photovoltaic module 1. It uses an insulating material with less stress and higher reliability than the thermal conductive layer 22. Therefore, the insulating layer 21 can enhance the overall strength of the packaging structure 2 and directly protect the diode photovoltaic module 1. , Reduce the impact of external interference such as external force on the diode photovoltaic module, thereby improving the reliability of the packaging structure.
  • the heat dissipation layer 22 covers the insulating layer 21, which is made of a material with better heat dissipation than the insulating layer 21, which can improve the heat dissipation efficiency of the diode photovoltaic module 1, thereby reducing the impact of the heat of the diode photovoltaic module 1 on the solar cell backplane. Influence.
  • the above-mentioned composite packaging structure has both high reliability and excellent heat dissipation efficiency, and can meet the reliability and heat dissipation capacity requirements of high photovoltaic modules for diode photovoltaic modules.
  • the diode photovoltaic module 1 includes two electrodes (13a, 13b), a diode chip 11 and a connecting piece 12.
  • the diode chip 11 is a semiconductor device that constitutes a diode (such as a bypass diode) structure, which can be a Schottky Barrier Diode (SBD), a metal oxide semi-(metal oxide) field effect transistor (Metal- Oxide-Semiconductor Field-Effect Transistor, MOSFET) and so on.
  • the connecting piece 12 is used to electrically connect the diode chip 11 and the electrode 13b.
  • the diode chip 11 has a first mounting surface (the downward surface in FIG. 1 ) and a second mounting surface (the upward surface in FIG. 1 ) that are away from each other, and the first mounting surface is connected to one of the electrodes 13 a.
  • One end of the connecting piece 12 is connected to the second mounting surface, and the other end of the connecting piece 12 is connected to the other electrode 13b.
  • the two electrodes (13a, 13b) penetrate the insulating layer 21 and the heat dissipation layer 22 in sequence, and extend to the outside of the heat dissipation layer 22 to be electrically connected to the corresponding power module (such as a photovoltaic module).
  • the corresponding power module such as a photovoltaic module
  • the above-mentioned insulating layer 21 is located in the innermost layer, that is, closest to the diode photovoltaic module 1.
  • an insulating material with low stress and high reliability For example, an insulating material with a strength greater than that of the heat dissipation layer 22 is used to protect the diode photovoltaic module 1 directly. It plays the role of enhancing the overall strength of the packaging structure 2 to reduce the impact of external interference such as external force on the diode photovoltaic module, thereby improving the reliability of the packaging structure.
  • the insulating layer 21 includes an epoxy resin layer or a polyimide layer or the like.
  • any other insulating material with low stress and high reliability can also be used, as long as the above functions can be achieved.
  • the above-mentioned insulating layer 21 can be manufactured by mold casting. Specifically, the diode photovoltaic module 1 is placed in a mold container, and then introduced into the mold container. The liquid material of the insulating layer 21 is cast in the container. After the liquid material solidifies, the diode photovoltaic module 1 is covered (except for the lead-out parts of the two electrodes (13a, 13b)).
  • the heat dissipation layer 22 covers the insulating layer 21, which is used to improve the heat dissipation efficiency of the diode photovoltaic module 1.
  • the heat dissipation layer 22 includes an alumina ceramic layer or a beryllium oxide ceramic layer, or the like.
  • the embodiments of the present disclosure are not limited to this. In practical applications, any other insulating material with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
  • the above-mentioned heat dissipation layer 22 can also be manufactured by mold casting.
  • the packaging structure of the diode photovoltaic module provided in this embodiment is an improvement based on the above-mentioned first embodiment. Specifically, please refer to Figure 2. Based on the above-mentioned first embodiment, the packaging structure 2 adds at least one first heat dissipation interlayer 23.
  • the at least one first heat dissipation interlayer 23 is disposed between the insulating layer 21 and the heat dissipation layer 22. It is used to further enhance heat dissipation efficiency, and can also adjust the heat dissipation direction and enhance local heat dissipation.
  • the first heat dissipation interlayer 23 includes an aluminum alloy layer, a brass layer, a bronze layer, or the like.
  • the embodiments of the present disclosure are not limited to this. In practical applications, any other materials with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
  • At least one first heat dissipation interlayer 23 is located on the insulating layer 21 close to the above-mentioned second mounting surface (ie, the upward surface of the diode chip 11 in FIG. 2 , that is, the diode chip 11 is connected to the connecting piece 12 surface) side.
  • the heat dissipation capacity of the diode chip 11 can be greatly improved, and at the same time, most of the heat generated by the diode chip 11 is conducted to the top of the packaging structure 2, so that the heat is away from the solar cell backplane (that is, the solar cell backplane of the photovoltaic module is located on (below the diode chip 11 in Figure 2), thereby reducing the impact of the heat generated by the diode chip 11 on the solar cell backplane.
  • the first heat dissipation interlayer 23 can also be provided at any other position between the insulating layer 21 and the heat dissipation layer 22 , and there is no particular limitation on this in the embodiment of the present disclosure.
  • the orthogonal projection of at least one first heat dissipation interlayer 23 on the plane where the above-mentioned second mounting surface of the diode chip 11 (the upward surface in FIG. 1 ) is located is At least the second mounting surface is completely covered, and the orthographic projection of the connecting piece 12 on the plane is covered to enable uniform heat dissipation.
  • the packaging structure of the diode photovoltaic module provided in this embodiment is an improvement based on the above-mentioned first embodiment. Specifically, please refer to FIG. 3A.
  • the packaging structure 2 adds at least one second heat dissipation interlayer 24. At least one second heat dissipation interlayer 24 is disposed between the connecting piece 12 and the insulating layer 21. And it is located at a position corresponding to the above-mentioned second mounting surface of the diode chip 11 to further enhance the heat dissipation efficiency, and at the same time, it can also adjust the heat dissipation direction and enhance local heat dissipation.
  • the second heat dissipation interlayer 24 includes an aluminum alloy layer, a brass layer, a bronze layer, or the like.
  • the embodiments of the present disclosure are not limited to this. In practical applications, any other materials with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
  • At least one first heat dissipation interlayer 23 can be provided between the insulating layer 21 and the heat dissipation layer 22
  • at least one second heat dissipation interlayer can be provided between the connecting piece 12 and the insulating layer 21 . 24, to further enhance heat dissipation efficiency.
  • At least one second heat dissipation interlayer 24 ′ can also be provided on the side of the connecting piece 12 away from the diode chip 11 and located at a position corresponding to the above-mentioned second mounting surface.
  • at, and at least one second heat dissipation interlayer 24' penetrates the insulating layer 21 in the direction away from the connecting piece 12 (ie, the upward direction in FIG. 3B) and is in contact with the heat dissipation layer 22 (ie, both sides of the second heat dissipation interlayer 24' are respectively in contact with the connecting piece 12 and the heat dissipation layer 22). In this way, the heat dissipation efficiency can be further improved.
  • the packaging structure of the diode photovoltaic module provided in this embodiment is an improvement based on the above-mentioned first embodiment. Specifically, please refer to FIG. 4A.
  • the packaging structure 2 adds at least one third heat dissipation interlayer 25.
  • the at least one third heat dissipation interlayer 25 is disposed between the electrode 13a connected to the diode chip 11 and the insulation. Between layers 21, And the position corresponding to the above-mentioned first mounting surface (ie, the downward surface of the diode chip 11 in FIG. 4A ) is used to further enhance the heat dissipation efficiency and can also enhance local heat dissipation.
  • the third heat dissipation interlayer 25 includes an aluminum alloy layer, a brass layer, a bronze layer, or the like.
  • the embodiments of the present disclosure are not limited to this. In practical applications, any other materials with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
  • At least one first heat dissipation interlayer 23 can be provided between the insulating layer 21 and the heat dissipation layer 22, and at least one first heat dissipation interlayer 23 can be provided between the electrode 13a connected to the diode chip 11 and the insulating layer 21.
  • a third heat dissipation interlayer 25 is provided to further enhance heat dissipation efficiency.
  • at least one second heat dissipation interlayer 24 can also be provided between the connecting piece 12 and the insulating layer 21 . That is, in practical applications, the arrangements of the first heat dissipation interlayer 23 , the second heat dissipation interlayer 24 , and the third heat dissipation interlayer 25 can be freely combined according to specific needs.
  • At least one third heat dissipation interlayer 25 ′ is provided on the side of the electrode 13 a connected to the diode chip 11 away from the diode chip 11 , and is located opposite the first mounting surface. at the corresponding position, and at least one third heat dissipation interlayer 25' penetrates the insulating layer 21 in the direction away from the electrode 13a and is in contact with the heat dissipation layer 22 (that is, both sides of the third heat dissipation interlayer 25' are respectively connected with the electrode 13a and the heat dissipation layer 22 contacts). In this way, the heat dissipation efficiency can be further improved.
  • the packaging structure of the diode photovoltaic module provided by this embodiment is an improvement based on any one of the above-mentioned first to fourth embodiments. Specifically, please refer to FIG. 5 .
  • the outer surface of the heat dissipation layer 22 is formed with a concave-convex structure 221 .
  • the concave-convex structure 221 includes a plurality of concave or convex portions evenly distributed on the outer surface of the heat dissipation layer 22 for increasing the heat dissipation layer 22 .
  • the heat dissipation area of the outer surface can further improve the heat dissipation efficiency.
  • the orthographic projection shape of each concave portion or convex portion on the outer surface of the heat dissipation layer 22 can have multiple shapes.
  • the orthographic projection shape may be a hexagon, an orthogonal Square or round.
  • the embodiments of the present disclosure are not limited to this. In practical applications, any other orthographic projection shape can be used as long as the above functions can be achieved.
  • the packaging structure of the diode photovoltaic module adopts a composite structure, that is, an insulation layer and a heat dissipation layer.
  • the strength of the insulation layer is greater than the strength of the heat dissipation layer.
  • the insulation layer covers the diode photovoltaic module.
  • the above-mentioned composite packaging structure has both high reliability and excellent heat dissipation efficiency, and can meet the reliability and heat dissipation capacity requirements of high photovoltaic modules for diode photovoltaic modules.
  • this embodiment provides a solar cell junction box device, as shown in Figure 7, which includes: a junction box 3, a diode photovoltaic module 1 arranged in the junction box 3, and a covered diode photovoltaic module 1
  • the packaging structure 2 adopts the packaging structure 2 provided by the above-mentioned embodiments of the present disclosure.
  • the junction box 3 in order to fix the diode photovoltaic module 1 and further improve the heat dissipation effect, can also be filled with silica gel material 4 , and the silica gel material 4 covers the diode photovoltaic module 1 and the packaging structure 2 .
  • the outer surface of the heat dissipation layer 22 is formed with a concave-convex structure 221.
  • the concave-convex structure 221 includes a plurality of concave or convex portions evenly distributed on the outer surface of the heat dissipation layer 22, for increasing the contact between the outer surface of the heat dissipation layer 22 and the silicone. 4 contact areas, which can further improve heat dissipation efficiency.
  • the solar cell junction box device provided by the embodiment of the disclosure can improve the heat dissipation efficiency and packaging reliability of the diode photovoltaic module by adopting the packaging structure of the diode photovoltaic module provided by the embodiment of the disclosure.

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  • Microelectronics & Electronic Packaging (AREA)
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  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

A packaging structure (2) of a diode photovoltaic module (1). The packaging structure (2) comprises an insulating layer (21) and a heat dissipation layer (22), wherein the insulating layer (21) covers the diode photovoltaic module (1); and the heat dissipation layer (22) covers the insulating layer (21).

Description

二极管光伏模块的封装结构和太阳能电池接线盒装置Encapsulation structure of diode photovoltaic module and solar cell junction box device 技术领域Technical field
本公开涉及光伏技术领域,具体地,涉及一种二极管光伏模块的封装结构和太阳能电池接线盒装置。The present disclosure relates to the field of photovoltaic technology, and specifically to a packaging structure of a diode photovoltaic module and a solar cell junction box device.
背景技术Background technique
为避免光伏组件在发生热斑效应时,造成发电效率损失及导致组件安全风险,通常在光伏接线盒(即太阳能电池接线盒装置)中设置一个或多个旁路二极管。目前,为了保护二极管光伏模块(如旁路二极管可位于二极管光伏模块内),通常在其外部包覆一层封装材料,但随着光伏组件电流越来越大,对二极管光伏模块的可靠性和散热能力要求越来越高。In order to avoid the loss of power generation efficiency and component safety risks when photovoltaic modules undergo hot spot effects, one or more bypass diodes are usually installed in the photovoltaic junction box (that is, the solar cell junction box device). At present, in order to protect the diode photovoltaic module (for example, the bypass diode can be located inside the diode photovoltaic module), it is usually covered with a layer of packaging material. However, as the current of the photovoltaic module becomes larger and larger, the reliability and reliability of the diode photovoltaic module are affected. The requirements for heat dissipation capacity are getting higher and higher.
目前的封装设计已经不能满足当下要求,亟需一种能够提高散热效率和可靠性的封装结构。The current packaging design can no longer meet current requirements, and a packaging structure that can improve heat dissipation efficiency and reliability is urgently needed.
发明内容Contents of the invention
本公开提供一种二极管光伏模块的封装结构和太阳能电池接线盒装置。The present disclosure provides a packaging structure of a diode photovoltaic module and a solar cell junction box device.
本公开实施例提供一种二极管光伏模块的封装结构,其中,所述封装结构包括绝缘层和散热层,其中,所述绝缘层包覆所述二极管光伏模块;所述散热层包覆所述绝缘层。Embodiments of the present disclosure provide a packaging structure of a diode photovoltaic module, wherein the packaging structure includes an insulation layer and a heat dissipation layer, wherein the insulation layer covers the diode photovoltaic module; the heat dissipation layer covers the insulation layer.
可选地,所述封装结构还包括至少一个第一散热夹层,至少一个所述第一散热夹层设置于所述绝缘层和所述散热层之间。Optionally, the packaging structure further includes at least one first heat dissipation interlayer, and at least one first heat dissipation interlayer is disposed between the insulation layer and the heat dissipation layer.
可选地,所述二极管光伏模块包括两个电极、二极管芯片和连接片,其中,所述二极管芯片具有相互背离的第一安装面和第二安装面,所述第一安装面连接于其中一个所述电极,所述连接片的一端连接于 所述第二安装面,所述连接片的另一端连接于另一个所述电极;所述两个电极依次贯穿所述绝缘层和所述散热层,并延伸至所述散热层的外部;至少一个所述第一散热夹层位于所述绝缘层靠近所述第二安装面的一侧。Optionally, the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the first mounting surface is connected to one of the The electrode, one end of the connecting piece is connected to On the second mounting surface, the other end of the connecting piece is connected to the other electrode; the two electrodes penetrate the insulating layer and the heat dissipation layer in sequence, and extend to the outside of the heat dissipation layer; at least One of the first heat dissipation interlayers is located on a side of the insulation layer close to the second mounting surface.
可选地,所述第一散热夹层包括铝合金层、黄铜层、青铜层中的至少一种。Optionally, the first heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
可选地,所述二极管光伏模块包括两个电极、二极管芯片和连接片,其中,所述二极管芯片具有相互背离的第一安装面和第二安装面,所述第一安装面连接于其中一个所述电极,所述连接片的一端连接于所述第二安装面,所述连接片的另一端连接于另一个所述电极;所述两个电极依次贯穿所述绝缘层和所述散热层,并延伸至所述散热层的外部;所述封装结构还包括至少一个第二散热夹层;至少一个所述第二散热夹层设置于所述连接片与所述绝缘层之间,且位于与所述第二安装面对应的位置处;或者,至少一个所述第二散热夹层设置于所述连接片背离所述二极管芯片的一侧,且位于与所述第二安装面对应的位置处,并且至少一个所述第二散热夹层沿远离所述连接片的方向贯通所述绝缘层,并与所述散热层相接触。Optionally, the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the first mounting surface is connected to one of the The electrode, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes penetrate the insulating layer and the heat dissipation layer in sequence , and extends to the outside of the heat dissipation layer; the packaging structure also includes at least one second heat dissipation interlayer; at least one second heat dissipation interlayer is provided between the connecting piece and the insulating layer, and is located with the at a position corresponding to the second mounting surface; or, at least one second heat dissipation interlayer is provided on a side of the connecting piece facing away from the diode chip, and at a position corresponding to the second mounting surface , and at least one second heat dissipation interlayer penetrates the insulating layer in a direction away from the connecting piece and is in contact with the heat dissipation layer.
可选地,所述第二散热夹层包括铝合金层、黄铜层、青铜层中的至少一种。Optionally, the second heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
可选地,所述二极管光伏模块包括两个电极、二极管芯片和连接片,其中,所述二极管芯片具有相互背离的第一安装面和第二安装面,所述第一安装面连接于其中一个所述电极,所述连接片的一端连接于所述第二安装面,所述连接片的另一端连接于另一个所述电极;所述两个电极依次贯穿所述绝缘层和所述散热层,并延伸至所述散热层的外部;所述封装结构还包括至少一个第三散热夹层;至少一个所述第三散热夹层设置于与所述二极管芯片连接的所述电极与所述绝缘层之间,且位于与所述第一安装面对应的位置处;或者,至少一个所述第三散热夹层设置于与所述二极管芯片连接的所述电极背离所述二极管芯片的一侧,且位于与所述第一安装面对应的位置处,并且至少一个 所述第三散热夹层沿远离所述电极的方向贯通所述绝缘层,并与所述散热层相接触。Optionally, the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the first mounting surface is connected to one of the The electrode, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes penetrate the insulating layer and the heat dissipation layer in sequence , and extends to the outside of the heat dissipation layer; the packaging structure also includes at least a third heat dissipation interlayer; at least one third heat dissipation interlayer is provided between the electrode connected to the diode chip and the insulating layer between and located at a position corresponding to the first mounting surface; or, at least one third heat dissipation interlayer is provided on a side of the electrode connected to the diode chip away from the diode chip and located at at a position corresponding to the first mounting surface, and at least one The third heat dissipation interlayer penetrates the insulating layer in a direction away from the electrode and is in contact with the heat dissipation layer.
可选地,所述第三散热夹层包括铝合金层、黄铜层、青铜层中的至少一种。Optionally, the third heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
可选地,所述散热层的外表面形成有凹凸结构,所述凹凸结构包括均布在所述散热层的外表面上的多个凹部或凸部。Optionally, the outer surface of the heat dissipation layer is formed with a concave-convex structure, and the concave-convex structure includes a plurality of concave portions or convex portions evenly distributed on the outer surface of the heat dissipation layer.
可选地,所述绝缘层包括环氧树脂层或者聚酰亚胺层。Optionally, the insulating layer includes an epoxy resin layer or a polyimide layer.
可选地,所述散热层包括氧化铝陶瓷层或者氧化铍陶瓷层。Optionally, the heat dissipation layer includes an aluminum oxide ceramic layer or a beryllium oxide ceramic layer.
本公开实施例提供一种太阳能电池接线盒装置,包括接线盒和设置在所述接线盒中的二极管光伏模块和包覆所述二极管光伏模块的封装结构,其中,所述封装结构采用本公开实施例的任意一种封装结构。Embodiments of the present disclosure provide a solar cell junction box device, including a junction box, a diode photovoltaic module disposed in the junction box, and a packaging structure covering the diode photovoltaic module, wherein the packaging structure is implemented using the present disclosure. Any packaging structure of the example.
本公开具有以下有益效果。The present disclosure has the following beneficial effects.
本公开提供的二极管光伏模块的封装结构,其采用复合式结构,即绝缘层和散热层,其中,绝缘层包覆二极管光伏模块,上述绝缘层可以增强封装结构的整体强度,且直接保护二极管光伏模块,减少外力等外界干扰对二极管光伏模块产生的影响,从而可以提高封装结构的可靠性;同时,散热层包覆绝缘层,其用于提高二极管光伏模块的散热效率,从而可以降低因二极管光伏模块发热对光伏组件的太阳能电池背板产生的影响。由此,上述复合式封装结构兼具高可靠性和优良的散热效率,可以满足高光伏组件对二极管光伏模块的可靠性和散热能力要求。The packaging structure of the diode photovoltaic module provided by the present disclosure adopts a composite structure, that is, an insulating layer and a heat dissipation layer. The insulating layer covers the diode photovoltaic module. The above-mentioned insulating layer can enhance the overall strength of the packaging structure and directly protect the diode photovoltaic module. module, reducing the impact of external interference such as external forces on the diode photovoltaic module, thereby improving the reliability of the packaging structure; at the same time, the heat dissipation layer is covered with an insulating layer, which is used to improve the heat dissipation efficiency of the diode photovoltaic module, thereby reducing the risk of diode photovoltaic modules. The impact of module heating on the solar cell backsheet of photovoltaic modules. Therefore, the above-mentioned composite packaging structure has both high reliability and excellent heat dissipation efficiency, and can meet the reliability and heat dissipation capacity requirements of high photovoltaic modules for diode photovoltaic modules.
本公开提供的太阳能电池接线盒装置,其通过采用本公开提供的上述二极管光伏模块的封装结构,可以提高二极管光伏模块的散热效率和封装可靠性。The solar cell junction box device provided by the present disclosure can improve the heat dissipation efficiency and packaging reliability of the diode photovoltaic module by adopting the above-mentioned packaging structure of the diode photovoltaic module provided by the disclosure.
附图说明Description of drawings
图1为本公开第一实施例提供的二极管光伏模块的封装结构的结构图。 FIG. 1 is a structural diagram of the packaging structure of a diode photovoltaic module provided by the first embodiment of the present disclosure.
图2为本公开第二实施例提供的二极管光伏模块的封装结构的结构图。FIG. 2 is a structural diagram of the packaging structure of the diode photovoltaic module provided by the second embodiment of the present disclosure.
图3A为本公开第三实施例提供的二极管光伏模块的封装结构的一种结构图。FIG. 3A is a structural diagram of the packaging structure of the diode photovoltaic module provided by the third embodiment of the present disclosure.
图3B为本公开第三实施例提供的二极管光伏模块的封装结构的另一种结构图。FIG. 3B is another structural diagram of the packaging structure of the diode photovoltaic module provided by the third embodiment of the present disclosure.
图4A为本公开第四实施例提供的二极管光伏模块的封装结构的一种结构图。FIG. 4A is a structural diagram of the packaging structure of the diode photovoltaic module provided by the fourth embodiment of the present disclosure.
图4B为本公开第四实施例提供的二极管光伏模块的封装结构的另一种结构图。FIG. 4B is another structural diagram of the packaging structure of the diode photovoltaic module provided by the fourth embodiment of the present disclosure.
图5为本公开第五实施例提供的二极管光伏模块的封装结构的结构图。FIG. 5 is a structural diagram of the packaging structure of the diode photovoltaic module provided by the fifth embodiment of the present disclosure.
图6为本公开第五实施例采用的凹凸结构的表面形状图。Figure 6 is a surface shape diagram of the concave and convex structure adopted in the fifth embodiment of the present disclosure.
图7为本公开第六实施例提供的太阳能电池接线盒装置的结构图。Figure 7 is a structural diagram of a solar cell junction box device provided by the sixth embodiment of the present disclosure.
具体实施方式Detailed ways
为使本领域的技术人员更好地理解本公开的技术方案,下面结合附图来对本公开提供的二极管光伏模块的封装结构和太阳能电池接线盒装置进行详细描述。In order to enable those skilled in the art to better understand the technical solutions of the present disclosure, the packaging structure of the diode photovoltaic module and the solar cell junction box device provided by the present disclosure will be described in detail below in conjunction with the accompanying drawings.
第一实施例First embodiment
本实施例提供一种二极管光伏模块的封装结构,请参阅图1,该封装结构2包括绝缘层21和散热层22,其中,绝缘层21包覆二极管光伏模块1;散热层22包覆绝缘层21。This embodiment provides a packaging structure of a diode photovoltaic module. Please refer to Figure 1. The packaging structure 2 includes an insulating layer 21 and a heat dissipation layer 22. The insulating layer 21 covers the diode photovoltaic module 1; the heat dissipation layer 22 covers the insulating layer. twenty one.
本实施例提供的封装结构2,其采用复合式结构,即绝缘层21和散热层22。其中,绝缘层21包覆二极管光伏模块1,其采用相对导热层22应力更小、可靠性更高的绝缘材料,故绝缘层21可以增强封装结构2的整体强度,且直接保护二极管光伏模块1,减少外力等外界干扰对二极管光伏模块产生的影响,从而可以提高封装结构的可靠性。 同时,散热层22包覆绝缘层21,其采用相对绝缘层21散热性更好的材料,可提高二极管光伏模块1的散热效率,从而可以降低因二极管光伏模块1发热对太阳能电池背板产生的影响。The packaging structure 2 provided in this embodiment adopts a composite structure, that is, an insulation layer 21 and a heat dissipation layer 22. Among them, the insulating layer 21 covers the diode photovoltaic module 1. It uses an insulating material with less stress and higher reliability than the thermal conductive layer 22. Therefore, the insulating layer 21 can enhance the overall strength of the packaging structure 2 and directly protect the diode photovoltaic module 1. , Reduce the impact of external interference such as external force on the diode photovoltaic module, thereby improving the reliability of the packaging structure. At the same time, the heat dissipation layer 22 covers the insulating layer 21, which is made of a material with better heat dissipation than the insulating layer 21, which can improve the heat dissipation efficiency of the diode photovoltaic module 1, thereby reducing the impact of the heat of the diode photovoltaic module 1 on the solar cell backplane. Influence.
由此,上述复合式封装结构兼具高可靠性和优良的散热效率,可以满足高光伏组件对二极管光伏模块的可靠性和散热能力要求。Therefore, the above-mentioned composite packaging structure has both high reliability and excellent heat dissipation efficiency, and can meet the reliability and heat dissipation capacity requirements of high photovoltaic modules for diode photovoltaic modules.
在一些可选的实施例中,二极管光伏模块1包括两个电极(13a,13b)、二极管芯片11和连接片12。其中,二极管芯片11是构成二极管(如旁路二极管)结构的半导体器件,其可以是肖特基势垒二极管(Schottky Barrier Diode,SBD)、金氧半(金属氧化物)场效晶体管(Metal-Oxide-Semiconductor Field-Effect Transistor,MOSFET)等等。连接片12用于将二极管芯片11与电极13b电连接。In some optional embodiments, the diode photovoltaic module 1 includes two electrodes (13a, 13b), a diode chip 11 and a connecting piece 12. Among them, the diode chip 11 is a semiconductor device that constitutes a diode (such as a bypass diode) structure, which can be a Schottky Barrier Diode (SBD), a metal oxide semi-(metal oxide) field effect transistor (Metal- Oxide-Semiconductor Field-Effect Transistor, MOSFET) and so on. The connecting piece 12 is used to electrically connect the diode chip 11 and the electrode 13b.
具体地,二极管芯片11具有相互背离的第一安装面(图1中朝下的表面)和第二安装面(图1中朝上的表面),该第一安装面连接于其中一个电极13a,连接片12的一端连接于上述第二安装面,连接片12的另一端连接于另一个电极13b。两个电极(13a,13b)依次贯穿绝缘层21和散热层22,并延伸至散热层22的外部,以能够与相应的电源模块(如光伏组件)电连接。当然,在实际应用中,还可以采用具有相同功能的其它任意结构的二极管光伏模块,本公开实施例对此没有特别的限制。Specifically, the diode chip 11 has a first mounting surface (the downward surface in FIG. 1 ) and a second mounting surface (the upward surface in FIG. 1 ) that are away from each other, and the first mounting surface is connected to one of the electrodes 13 a. One end of the connecting piece 12 is connected to the second mounting surface, and the other end of the connecting piece 12 is connected to the other electrode 13b. The two electrodes (13a, 13b) penetrate the insulating layer 21 and the heat dissipation layer 22 in sequence, and extend to the outside of the heat dissipation layer 22 to be electrically connected to the corresponding power module (such as a photovoltaic module). Of course, in practical applications, diode photovoltaic modules with other arbitrary structures with the same functions can also be used, and the embodiments of the present disclosure have no special limitations on this.
上述绝缘层21位于最内层,即最靠近二极管光伏模块1,直接保护二极管光伏模块1,需要使用应力小、可靠性高的绝缘材料,例如采用强度大于散热层22的强度的绝缘材料,以起到增强封装结构2的整体强度的作用,以能够减少外力等外界干扰对二极管光伏模块产生的影响,从而可以提高封装结构的可靠性。可选的,绝缘层21包括环氧树脂层或者聚酰亚胺层等等。当然,本公开实施例并不局限于此,在实际应用中,还可以采用应力小、可靠性高的其它任意绝缘材料,只要能够实现上述功能即可。The above-mentioned insulating layer 21 is located in the innermost layer, that is, closest to the diode photovoltaic module 1. To directly protect the diode photovoltaic module 1, it is necessary to use an insulating material with low stress and high reliability. For example, an insulating material with a strength greater than that of the heat dissipation layer 22 is used to protect the diode photovoltaic module 1 directly. It plays the role of enhancing the overall strength of the packaging structure 2 to reduce the impact of external interference such as external force on the diode photovoltaic module, thereby improving the reliability of the packaging structure. Optionally, the insulating layer 21 includes an epoxy resin layer or a polyimide layer or the like. Of course, the embodiments of the present disclosure are not limited to this. In practical applications, any other insulating material with low stress and high reliability can also be used, as long as the above functions can be achieved.
在一些可选的实施例中,上述绝缘层21可以采用模具浇铸的方式制造。具体地,将二极管光伏模块1放置于模具容器中,然后向该模 具容器中浇铸绝缘层21的液态材料,待液态材料固化后,即实现包覆二极管光伏模块1(除两个电极(13a,13b)的引出部分)。In some optional embodiments, the above-mentioned insulating layer 21 can be manufactured by mold casting. Specifically, the diode photovoltaic module 1 is placed in a mold container, and then introduced into the mold container. The liquid material of the insulating layer 21 is cast in the container. After the liquid material solidifies, the diode photovoltaic module 1 is covered (except for the lead-out parts of the two electrodes (13a, 13b)).
上述散热层22包覆绝缘层21,其用于提高二极管光伏模块1的散热效率,可选的,散热层22包括氧化铝陶瓷层或者氧化铍陶瓷层等等。当然,本公开实施例并不局限于此,在实际应用中,还可以采用导热效率高的其它任意绝缘材料,只要能够实现上述功能即可。The heat dissipation layer 22 covers the insulating layer 21, which is used to improve the heat dissipation efficiency of the diode photovoltaic module 1. Optionally, the heat dissipation layer 22 includes an alumina ceramic layer or a beryllium oxide ceramic layer, or the like. Of course, the embodiments of the present disclosure are not limited to this. In practical applications, any other insulating material with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
在一些可选的实施例中,与上述绝缘层21相类似的,上述散热层22同样可以采用模具浇铸的方式制造。In some optional embodiments, similar to the above-mentioned insulating layer 21 , the above-mentioned heat dissipation layer 22 can also be manufactured by mold casting.
第二实施例Second embodiment
本实施例提供的二极管光伏模块的封装结构,是在上述第一实施例的基础上所做的改进。具体地,请参阅图2,在上述第一实施例的基础上,封装结构2增设了至少一个第一散热夹层23,至少一个第一散热夹层23设置于绝缘层21和散热层22之间,用于进一步增强散热效率,同时还可以起到调节散热方向和增强局部散热的作用。The packaging structure of the diode photovoltaic module provided in this embodiment is an improvement based on the above-mentioned first embodiment. Specifically, please refer to Figure 2. Based on the above-mentioned first embodiment, the packaging structure 2 adds at least one first heat dissipation interlayer 23. The at least one first heat dissipation interlayer 23 is disposed between the insulating layer 21 and the heat dissipation layer 22. It is used to further enhance heat dissipation efficiency, and can also adjust the heat dissipation direction and enhance local heat dissipation.
在一些可选的实施例中,第一散热夹层23包括铝合金层、黄铜层、青铜层等等。当然,本公开实施例并不局限于此,在实际应用中,还可以采用导热效率高的其它任意材料,只要能够实现上述功能即可。In some optional embodiments, the first heat dissipation interlayer 23 includes an aluminum alloy layer, a brass layer, a bronze layer, or the like. Of course, the embodiments of the present disclosure are not limited to this. In practical applications, any other materials with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
在一些可选的实施例中,至少一个第一散热夹层23位于绝缘层21靠近上述第二安装面(即,图2中二极管芯片11朝上的表面,也就是二极管芯片11与连接片12相连的表面)的一侧。这样,可以极大地提高二极管芯片11的散热能力,同时将二极管芯片11产生的大部分热量传导到封装结构2的上方,使得热量远离太阳能电池背板(即,光伏组件的太阳能电池背板设于图2中二极管芯片11的下方),从而可以降低二极管芯片11发热对太阳能电池背板的影响。当然,在实际应用中,还可以在绝缘层21和散热层22之间的其它任意位置设置第一散热夹层23,本公开实施例对此没有特别的限制。In some optional embodiments, at least one first heat dissipation interlayer 23 is located on the insulating layer 21 close to the above-mentioned second mounting surface (ie, the upward surface of the diode chip 11 in FIG. 2 , that is, the diode chip 11 is connected to the connecting piece 12 surface) side. In this way, the heat dissipation capacity of the diode chip 11 can be greatly improved, and at the same time, most of the heat generated by the diode chip 11 is conducted to the top of the packaging structure 2, so that the heat is away from the solar cell backplane (that is, the solar cell backplane of the photovoltaic module is located on (below the diode chip 11 in Figure 2), thereby reducing the impact of the heat generated by the diode chip 11 on the solar cell backplane. Of course, in practical applications, the first heat dissipation interlayer 23 can also be provided at any other position between the insulating layer 21 and the heat dissipation layer 22 , and there is no particular limitation on this in the embodiment of the present disclosure.
在一些可选的实施例中,至少一个第一散热夹层23在二极管芯片11的上述第二安装面(图1中朝上的表面)所在的平面上的正投影至 少完全覆盖该第二安装面,以及覆盖连接片12在该平面的正投影,以能够均匀地散热。In some optional embodiments, the orthogonal projection of at least one first heat dissipation interlayer 23 on the plane where the above-mentioned second mounting surface of the diode chip 11 (the upward surface in FIG. 1 ) is located is At least the second mounting surface is completely covered, and the orthographic projection of the connecting piece 12 on the plane is covered to enable uniform heat dissipation.
第三实施例Third embodiment
本实施例提供的二极管光伏模块的封装结构,是在上述第一实施例的基础上所做的改进。具体地,请参阅图3A,在上述第一实施例的基础上,封装结构2增设了至少一个第二散热夹层24,至少一个第二散热夹层24设置于连接片12与绝缘层21之间,且位于与二极管芯片11的上述第二安装面对应的位置处,用于进一步增强散热效率,同时还可以起到调节散热方向和增强局部散热的作用。The packaging structure of the diode photovoltaic module provided in this embodiment is an improvement based on the above-mentioned first embodiment. Specifically, please refer to FIG. 3A. Based on the above-mentioned first embodiment, the packaging structure 2 adds at least one second heat dissipation interlayer 24. At least one second heat dissipation interlayer 24 is disposed between the connecting piece 12 and the insulating layer 21. And it is located at a position corresponding to the above-mentioned second mounting surface of the diode chip 11 to further enhance the heat dissipation efficiency, and at the same time, it can also adjust the heat dissipation direction and enhance local heat dissipation.
在一些可选的实施例中,第二散热夹层24包括铝合金层、黄铜层、青铜层等等。当然,本公开实施例并不局限于此,在实际应用中,还可以采用导热效率高的其它任意材料,只要能够实现上述功能即可。In some optional embodiments, the second heat dissipation interlayer 24 includes an aluminum alloy layer, a brass layer, a bronze layer, or the like. Of course, the embodiments of the present disclosure are not limited to this. In practical applications, any other materials with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
在一些可选的实施例中,可以在绝缘层21和散热层22之间设置至少一个第一散热夹层23的基础上,同时在连接片12与绝缘层21之间设置至少一个第二散热夹层24,以进一步增强散热效率。In some optional embodiments, at least one first heat dissipation interlayer 23 can be provided between the insulating layer 21 and the heat dissipation layer 22 , and at least one second heat dissipation interlayer can be provided between the connecting piece 12 and the insulating layer 21 . 24, to further enhance heat dissipation efficiency.
在另外一些可选的实施例中,请参阅图3B,至少一个第二散热夹层24’还可以设置于连接片12背离二极管芯片11的一侧,且位于与上述第二安装面对应的位置处,并且至少一个第二散热夹层24’沿远离连接片12的方向(即图3B的朝上方向)贯通绝缘层21,并与散热层22相接触(即第二散热夹层24’两侧分别与连接片12和散热层22接触)。这样,可以进一步提高散热效率。In some other optional embodiments, please refer to FIG. 3B , at least one second heat dissipation interlayer 24 ′ can also be provided on the side of the connecting piece 12 away from the diode chip 11 and located at a position corresponding to the above-mentioned second mounting surface. at, and at least one second heat dissipation interlayer 24' penetrates the insulating layer 21 in the direction away from the connecting piece 12 (ie, the upward direction in FIG. 3B) and is in contact with the heat dissipation layer 22 (ie, both sides of the second heat dissipation interlayer 24' are respectively in contact with the connecting piece 12 and the heat dissipation layer 22). In this way, the heat dissipation efficiency can be further improved.
第四实施例Fourth embodiment
本实施例提供的二极管光伏模块的封装结构,是在上述第一实施例的基础上所做的改进。具体地,请参阅图4A,在上述第一实施例的基础上,封装结构2增设了至少一个第三散热夹层25,至少一个第三散热夹层25设置于与二极管芯片11连接的电极13a与绝缘层21之间, 且与上述第一安装面(即,图4A中二极管芯片11朝下的表面)对应的位置处,用于进一步增强散热效率,同时还可以起到增强局部散热的作用。The packaging structure of the diode photovoltaic module provided in this embodiment is an improvement based on the above-mentioned first embodiment. Specifically, please refer to FIG. 4A. Based on the above-mentioned first embodiment, the packaging structure 2 adds at least one third heat dissipation interlayer 25. The at least one third heat dissipation interlayer 25 is disposed between the electrode 13a connected to the diode chip 11 and the insulation. Between layers 21, And the position corresponding to the above-mentioned first mounting surface (ie, the downward surface of the diode chip 11 in FIG. 4A ) is used to further enhance the heat dissipation efficiency and can also enhance local heat dissipation.
在一些可选的实施例中,第三散热夹层25包括铝合金层、黄铜层、青铜层等等。当然,本公开实施例并不局限于此,在实际应用中,还可以采用导热效率高的其它任意材料,只要能够实现上述功能即可。In some optional embodiments, the third heat dissipation interlayer 25 includes an aluminum alloy layer, a brass layer, a bronze layer, or the like. Of course, the embodiments of the present disclosure are not limited to this. In practical applications, any other materials with high thermal conductivity efficiency can also be used, as long as the above functions can be achieved.
在一些可选的实施例中,可以在绝缘层21和散热层22之间设置至少一个第一散热夹层23的基础上,同时在与二极管芯片11连接的电极13a与绝缘层21之间设置至少一个第三散热夹层25,以进一步增强散热效率。可选的,同时还可以在连接片12与绝缘层21之间设置至少一个第二散热夹层24。即,在实际应用中,可以根据具体需要,对第一散热夹层23、第二散热夹层24、第三散热夹层25的设置进行自由结合。In some optional embodiments, at least one first heat dissipation interlayer 23 can be provided between the insulating layer 21 and the heat dissipation layer 22, and at least one first heat dissipation interlayer 23 can be provided between the electrode 13a connected to the diode chip 11 and the insulating layer 21. A third heat dissipation interlayer 25 is provided to further enhance heat dissipation efficiency. Optionally, at least one second heat dissipation interlayer 24 can also be provided between the connecting piece 12 and the insulating layer 21 . That is, in practical applications, the arrangements of the first heat dissipation interlayer 23 , the second heat dissipation interlayer 24 , and the third heat dissipation interlayer 25 can be freely combined according to specific needs.
在另外一些可选的实施例中,请参阅图4B,至少一个第三散热夹层25’设置于与二极管芯片11连接的电极13a背离二极管芯片11的一侧,且位于与上述第一安装面对应的位置处,并且至少一个第三散热夹层25’沿远离电极13a的方向贯通绝缘层21,并与散热层22相接触(即第三散热夹层25’的两侧分别与电极13a和散热层22接触)。这样,可以进一步提高散热效率。In some other optional embodiments, please refer to FIG. 4B , at least one third heat dissipation interlayer 25 ′ is provided on the side of the electrode 13 a connected to the diode chip 11 away from the diode chip 11 , and is located opposite the first mounting surface. at the corresponding position, and at least one third heat dissipation interlayer 25' penetrates the insulating layer 21 in the direction away from the electrode 13a and is in contact with the heat dissipation layer 22 (that is, both sides of the third heat dissipation interlayer 25' are respectively connected with the electrode 13a and the heat dissipation layer 22 contacts). In this way, the heat dissipation efficiency can be further improved.
第五实施例Fifth embodiment
本实施例提供的二极管光伏模块的封装结构,是在上述第一至第四实施例中任意一者的基础上所做的改进。具体地,请参阅图5,散热层22的外表面形成有凹凸结构221,该凹凸结构221包括均布在散热层22的外表面上的多个凹部或凸部,用于增加散热层22的外表面的散热面积,从而可以进一步提高散热效率。The packaging structure of the diode photovoltaic module provided by this embodiment is an improvement based on any one of the above-mentioned first to fourth embodiments. Specifically, please refer to FIG. 5 . The outer surface of the heat dissipation layer 22 is formed with a concave-convex structure 221 . The concave-convex structure 221 includes a plurality of concave or convex portions evenly distributed on the outer surface of the heat dissipation layer 22 for increasing the heat dissipation layer 22 . The heat dissipation area of the outer surface can further improve the heat dissipation efficiency.
在一些可选的实施例中,如图6所示,上述凹凸结构221中,每个凹部或凸部在散热层22的外表面上的正投影形状可以有多种。例如,如图6中的(a)图至(c)图所示,该正投影形状可以是六边形、正 方形或者圆形。当然,本公开实施例并不局限于此,在实际应用中,还可以其它任意正投影形状,只要能够实现上述功能即可。In some optional embodiments, as shown in FIG. 6 , in the above-described concave-convex structure 221 , the orthographic projection shape of each concave portion or convex portion on the outer surface of the heat dissipation layer 22 can have multiple shapes. For example, as shown in (a) to (c) in Figure 6, the orthographic projection shape may be a hexagon, an orthogonal Square or round. Of course, the embodiments of the present disclosure are not limited to this. In practical applications, any other orthographic projection shape can be used as long as the above functions can be achieved.
综上所述,本公开上述各个实施例提供的二极管光伏模块的封装结构,其采用复合式结构,即绝缘层和散热层。绝缘层的强度大于散热层的强度,其中,绝缘层包覆二极管光伏模块,通过使绝缘层的强度大于散热层的强度,可以通过绝缘层来增强封装结构的整体强度,且直接保护二极管光伏模块,减少外力等外界干扰对二极管光伏模块产生的影响,从而可以提高封装结构的可靠性;同时,散热层包覆绝缘层,其用于提高二极管光伏模块的散热效率,从而可以降低因二极管光伏模块发热对太阳能电池背板产生的影响。由此,上述复合式封装结构兼具高可靠性和优良的散热效率,可以满足高光伏组件对二极管光伏模块的可靠性和散热能力要求。In summary, the packaging structure of the diode photovoltaic module provided by the above embodiments of the present disclosure adopts a composite structure, that is, an insulation layer and a heat dissipation layer. The strength of the insulation layer is greater than the strength of the heat dissipation layer. The insulation layer covers the diode photovoltaic module. By making the strength of the insulation layer greater than the strength of the heat dissipation layer, the overall strength of the packaging structure can be enhanced through the insulation layer and the diode photovoltaic module can be directly protected. , reducing the impact of external interference such as external forces on the diode photovoltaic module, thereby improving the reliability of the packaging structure; at the same time, the heat dissipation layer is covered with an insulating layer, which is used to improve the heat dissipation efficiency of the diode photovoltaic module, thereby reducing the impact of the diode photovoltaic module. The impact of heat generation on solar cell backsheets. Therefore, the above-mentioned composite packaging structure has both high reliability and excellent heat dissipation efficiency, and can meet the reliability and heat dissipation capacity requirements of high photovoltaic modules for diode photovoltaic modules.
第六实施例Sixth embodiment
作为另一个技术方案,本实施例提供一种太阳能电池接线盒装置,如图7所示,其包括:接线盒3、设置在该接线盒3中的二极管光伏模块1、包覆二极管光伏模块1的封装结构2,该封装结构2采用本公开上述各个实施例提供的封装结构2。As another technical solution, this embodiment provides a solar cell junction box device, as shown in Figure 7, which includes: a junction box 3, a diode photovoltaic module 1 arranged in the junction box 3, and a covered diode photovoltaic module 1 The packaging structure 2 adopts the packaging structure 2 provided by the above-mentioned embodiments of the present disclosure.
在一些可选的实施例中,为了固定二极管光伏模块1,并进一步提高散热效果,在接线盒3中还可填充有硅胶材料4,该硅胶材料4包覆二极管光伏模块1和封装结构2。In some optional embodiments, in order to fix the diode photovoltaic module 1 and further improve the heat dissipation effect, the junction box 3 can also be filled with silica gel material 4 , and the silica gel material 4 covers the diode photovoltaic module 1 and the packaging structure 2 .
可选的,散热层22的外表面形成有凹凸结构221,该凹凸结构221包括均布在散热层22的外表面上的多个凹部或凸部,用于增加散热层22的外表面与硅胶4的接触面积,从而可以进一步提高散热效率。Optionally, the outer surface of the heat dissipation layer 22 is formed with a concave-convex structure 221. The concave-convex structure 221 includes a plurality of concave or convex portions evenly distributed on the outer surface of the heat dissipation layer 22, for increasing the contact between the outer surface of the heat dissipation layer 22 and the silicone. 4 contact areas, which can further improve heat dissipation efficiency.
本公开实施例提供的太阳能电池接线盒装置,其通过采用本公开实施例提供的上述二极管光伏模块的封装结构,可以提高二极管光伏模块的散热效率和封装可靠性。The solar cell junction box device provided by the embodiment of the disclosure can improve the heat dissipation efficiency and packaging reliability of the diode photovoltaic module by adopting the packaging structure of the diode photovoltaic module provided by the embodiment of the disclosure.
可以理解的是,以上实施方式仅仅是为了说明本公开的原理而采用的示例性实施方式,然而本公开并不局限于此。对于本领域内的普 通技术人员而言,在不脱离本公开的精神和实质的情况下,可以做出各种变型和改进,这些变型和改进也视为本公开的保护范围。 It can be understood that the above embodiments are only exemplary embodiments adopted to illustrate the principles of the present disclosure, but the present disclosure is not limited thereto. For the general public in this field For those skilled in the art, various modifications and improvements can be made without departing from the spirit and essence of the present disclosure, and these modifications and improvements are also regarded as the protection scope of the present disclosure.

Claims (12)

  1. 一种二极管光伏模块的封装结构,其中,所述封装结构包括绝缘层和散热层,其中,所述绝缘层包覆所述二极管光伏模块;所述散热层包覆所述绝缘层。A packaging structure of a diode photovoltaic module, wherein the packaging structure includes an insulating layer and a heat dissipation layer, wherein the insulating layer covers the diode photovoltaic module; and the heat dissipation layer covers the insulating layer.
  2. 根据权利要求1所述的封装结构,其中,所述封装结构还包括至少一个第一散热夹层,至少一个所述第一散热夹层设置于所述绝缘层和所述散热层之间。The packaging structure according to claim 1, wherein the packaging structure further includes at least one first heat dissipation interlayer, and the at least one first heat dissipation interlayer is disposed between the insulation layer and the heat dissipation layer.
  3. 根据权利要求2所述的封装结构,其中,所述二极管光伏模块包括两个电极、二极管芯片和连接片,其中,所述二极管芯片具有相互背离的第一安装面和第二安装面,所述第一安装面连接于其中一个所述电极,所述连接片的一端连接于所述第二安装面,所述连接片的另一端连接于另一个所述电极;所述两个电极依次贯穿所述绝缘层和所述散热层,并延伸至所述散热层的外部;The packaging structure according to claim 2, wherein the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the The first mounting surface is connected to one of the electrodes, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes pass through all the electrodes in sequence. the insulating layer and the heat dissipation layer, and extending to the outside of the heat dissipation layer;
    至少一个所述第一散热夹层位于所述绝缘层靠近所述第二安装面的一侧。At least one first heat dissipation interlayer is located on a side of the insulation layer close to the second mounting surface.
  4. 根据权利要求2或3所述的封装结构,其中,所述第一散热夹层包括铝合金层、黄铜层、青铜层中的至少一种。The packaging structure according to claim 2 or 3, wherein the first heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
  5. 根据权利要求1所述的封装结构,其中,所述二极管光伏模块包括两个电极、二极管芯片和连接片,其中,所述二极管芯片具有相互背离的第一安装面和第二安装面,所述第一安装面连接于其中一个所述电极,所述连接片的一端连接于所述第二安装面,所述连接片的另一端连接于另一个所述电极;所述两个电极依次贯穿所述绝缘层和所述散热层,并延伸至所述散热层的外部; The packaging structure according to claim 1, wherein the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the The first mounting surface is connected to one of the electrodes, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes pass through all of them in sequence. the insulating layer and the heat dissipation layer, and extending to the outside of the heat dissipation layer;
    所述封装结构还包括至少一个第二散热夹层;The packaging structure further includes at least one second heat dissipation interlayer;
    至少一个所述第二散热夹层设置于所述连接片与所述绝缘层之间,且位于与所述第二安装面对应的位置处;或者,至少一个所述第二散热夹层设置于所述连接片背离所述二极管芯片的一侧,且位于与所述第二安装面对应的位置处,并且至少一个所述第二散热夹层沿远离所述连接片的方向贯通所述绝缘层,并与所述散热层相接触。At least one second heat dissipation interlayer is disposed between the connecting piece and the insulating layer and is located at a position corresponding to the second mounting surface; or, at least one second heat dissipation interlayer is disposed between the connecting piece and the insulating layer. The connecting piece is on a side away from the diode chip and is located at a position corresponding to the second mounting surface, and at least one of the second heat dissipation interlayers penetrates the insulating layer in a direction away from the connecting piece, and in contact with the heat dissipation layer.
  6. 根据权利要求5所述的封装结构,其中,所述第二散热夹层包括铝合金层、黄铜层、青铜层中的至少一种。The packaging structure of claim 5, wherein the second heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
  7. 根据权利要求1所述的封装结构,其中,所述二极管光伏模块包括两个电极、二极管芯片和连接片,其中,所述二极管芯片具有相互背离的第一安装面和第二安装面,所述第一安装面连接于其中一个所述电极,所述连接片的一端连接于所述第二安装面,所述连接片的另一端连接于另一个所述电极;所述两个电极依次贯穿所述绝缘层和所述散热层,并延伸至所述散热层的外部;The packaging structure according to claim 1, wherein the diode photovoltaic module includes two electrodes, a diode chip and a connecting piece, wherein the diode chip has a first mounting surface and a second mounting surface that are away from each other, and the The first mounting surface is connected to one of the electrodes, one end of the connecting piece is connected to the second mounting surface, and the other end of the connecting piece is connected to the other electrode; the two electrodes pass through all the electrodes in sequence. the insulating layer and the heat dissipation layer, and extending to the outside of the heat dissipation layer;
    所述封装结构还包括至少一个第三散热夹层;The packaging structure further includes at least one third heat dissipation interlayer;
    至少一个所述第三散热夹层设置于与所述二极管芯片连接的所述电极与所述绝缘层之间,且位于与所述第一安装面对应的位置处;或者,至少一个所述第三散热夹层设置于与所述二极管芯片连接的所述电极背离所述二极管芯片的一侧,且位于与所述第一安装面对应的位置处,并且至少一个所述第三散热夹层沿远离所述电极的方向贯通所述绝缘层,并与所述散热层相接触。At least one third heat dissipation interlayer is provided between the electrode connected to the diode chip and the insulating layer, and is located at a position corresponding to the first mounting surface; or, at least one third heat dissipation interlayer Three heat dissipation interlayers are provided on the side of the electrode connected to the diode chip away from the diode chip and located at a position corresponding to the first mounting surface, and at least one of the third heat dissipation interlayers is located away from the The direction of the electrode penetrates the insulating layer and is in contact with the heat dissipation layer.
  8. 根据权利要求7所述的封装结构,其中,所述第三散热夹层包括铝合金层、黄铜层、青铜层中的至少一种。 The packaging structure of claim 7, wherein the third heat dissipation interlayer includes at least one of an aluminum alloy layer, a brass layer, and a bronze layer.
  9. 根据权利要求1所述的封装结构,其中,所述散热层的外表面形成有凹凸结构,所述凹凸结构包括均布在所述散热层的外表面上的多个凹部或凸部。The packaging structure according to claim 1, wherein the outer surface of the heat dissipation layer is formed with a concave-convex structure, and the concave-convex structure includes a plurality of concave portions or convex portions evenly distributed on the outer surface of the heat dissipation layer.
  10. 根据权利要求1所述的封装结构,其中,所述绝缘层包括环氧树脂层或者聚酰亚胺层。The packaging structure of claim 1, wherein the insulating layer includes an epoxy resin layer or a polyimide layer.
  11. 根据权利要求1所述的封装结构,其中,所述散热层包括氧化铝陶瓷层或者氧化铍陶瓷层。The packaging structure of claim 1, wherein the heat dissipation layer includes an aluminum oxide ceramic layer or a beryllium oxide ceramic layer.
  12. 一种太阳能电池接线盒装置,包括接线盒和设置在所述接线盒中的二极管光伏模块和包覆所述二极管光伏模块的封装结构,其中,所述封装结构采用权利要求1-11任意一项所述的封装结构。 A solar cell junction box device, including a junction box, a diode photovoltaic module arranged in the junction box, and a packaging structure covering the diode photovoltaic module, wherein the packaging structure adopts any one of claims 1-11 The packaging structure.
PCT/CN2023/100981 2022-07-21 2023-06-19 Packaging structure of diode photovoltaic module and solar cell junction box device WO2024016921A1 (en)

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CN218039169U (en) * 2022-07-21 2022-12-13 天合光能股份有限公司 Packaging structure of diode photovoltaic module and solar battery junction box device

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CN111640713A (en) * 2020-05-21 2020-09-08 杰群电子科技(东莞)有限公司 Semiconductor product and processing technology thereof
CN214315194U (en) * 2021-01-28 2021-09-28 浙江中环赛特光伏科技有限公司 High-efficient radiating photovoltaic terminal box
CN215646724U (en) * 2021-10-28 2022-01-25 浙江晶科能源有限公司 Junction box and photovoltaic module
CN218039169U (en) * 2022-07-21 2022-12-13 天合光能股份有限公司 Packaging structure of diode photovoltaic module and solar battery junction box device

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CN105977319A (en) * 2010-08-03 2016-09-28 太阳能公司 Diode and heat spreader for solar module
CN202259234U (en) * 2011-09-30 2012-05-30 苏州固锝电子股份有限公司 Photovoltaic by-pass diode module possessing radiator
CN207282495U (en) * 2017-09-15 2018-04-27 东莞市南晶电子有限公司 A kind of photoelectrical coupler of Flouride-resistani acid phesphatase
CN111640713A (en) * 2020-05-21 2020-09-08 杰群电子科技(东莞)有限公司 Semiconductor product and processing technology thereof
CN214315194U (en) * 2021-01-28 2021-09-28 浙江中环赛特光伏科技有限公司 High-efficient radiating photovoltaic terminal box
CN215646724U (en) * 2021-10-28 2022-01-25 浙江晶科能源有限公司 Junction box and photovoltaic module
CN218039169U (en) * 2022-07-21 2022-12-13 天合光能股份有限公司 Packaging structure of diode photovoltaic module and solar battery junction box device

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