WO2024012324A1 - Gluing apparatus and electronic product processing device - Google Patents

Gluing apparatus and electronic product processing device Download PDF

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Publication number
WO2024012324A1
WO2024012324A1 PCT/CN2023/105878 CN2023105878W WO2024012324A1 WO 2024012324 A1 WO2024012324 A1 WO 2024012324A1 CN 2023105878 W CN2023105878 W CN 2023105878W WO 2024012324 A1 WO2024012324 A1 WO 2024012324A1
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WO
WIPO (PCT)
Prior art keywords
glue
heating element
gluing
nozzle
substrate
Prior art date
Application number
PCT/CN2023/105878
Other languages
French (fr)
Chinese (zh)
Inventor
高天旭
Original Assignee
江苏立导科技有限公司
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Filing date
Publication date
Application filed by 江苏立导科技有限公司 filed Critical 江苏立导科技有限公司
Publication of WO2024012324A1 publication Critical patent/WO2024012324A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C5/00Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
    • B05C5/02Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05DPROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/67Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L33/00Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L33/48Semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
    • H01L33/50Wavelength conversion elements

Definitions

  • the present application relates to the field of color display technology, and in particular to a glue coating device and electronic product processing equipment.
  • phosphor films In Mini-LED/Micro-LED color display technology, in order to modulate a color display effect, red, green, and blue luminescent microchips are usually combined with phosphor films to modulate the color.
  • the preparation of phosphor film usually involves depositing phosphor particles with a diameter of 5-10um on the surface of the substrate to form an ultra-thin layer of about 10um.
  • the current method is to use coating or spraying to cover the surface of the phosphor layer with glue and then solidify the glue.
  • the phosphor layer Part of the phosphor in the layer is relatively displaced relative to the substrate, thereby destroying the physical structure of the phosphor layer, causing the phosphor in the phosphor film to be uneven or agglomerated, resulting in optical performance defects, or defects in optical performance and other display functions.
  • the main technical problem solved by this application is to provide glue coating devices and electronic product processing equipment, which can prevent relative displacement between the phosphor and the substrate during the preparation process of the phosphor film. This keeps the structure of the phosphor layer stable.
  • the glue coating device includes: a placing mechanism, the placing mechanism includes a moving stage, the substrate is arranged on the moving stage, and moves along the first direction with the moving stage; a gluing mechanism, the gluing mechanism includes a gluing Nozzle and light heating element, the gluing nozzle and the light heating element are arranged above the moving stage; wherein, the gluing nozzle faces the phosphor layer; the gluing nozzle is used to apply glue Coating onto the substrate and the phosphor layer; the light heating element can heat the glue sprayed from the glue coating nozzle.
  • a controller is included, the controller is connected to the gluing nozzle and the light heating element, and the controller controls the light heating element to work when the gluing nozzle is coating.
  • the light heating element is an infrared heater or a UV heater.
  • the lighting and heating component includes a mounting component and an infrared lamp tube arranged on the mounting component, and the mounting component is inclined and faces the substrate.
  • the mounting member is arranged at an angle close to the lower end of the base plate; or, the entire mounting member is arranged at an angle.
  • a second heating element is provided in the moving stage, and the second heating element is used to heat the substrate.
  • the second heating element is a heating rod or a heating sheet.
  • the motion stage includes a mounting plate and an adsorption plate provided on the mounting plate;
  • the second heating element is arranged in the installation plate, and the adsorption plate generates negative pressure and adsorbs the substrate.
  • the second heating element is a heating rod, and a plurality of the heating rods are evenly arranged in the installation plate.
  • the gluing mechanism includes a frame, and the gluing nozzle and the light heating element are both arranged on the frame.
  • the position of the glue coating nozzle and/or the light heating element relative to the frame It is adjustable along a second direction that is perpendicular to the first direction.
  • the frame is provided with a plurality of installation positions along the second direction, and the gluing nozzle and the light heating element are selectively disposed at the installation positions.
  • the glue coating nozzle is a long and narrow slot nozzle.
  • the loading machine further includes a first driving module disposed on the first driving module and a second driving module, the moving stage is disposed on the second driving module, and the first driving module is disposed on the second driving module.
  • the driving module drives the second driving module along the first direction
  • the second driving module drives the moving stage along the second direction and/or the third direction.
  • the first direction, the The second direction and the third direction are perpendicular to each other.
  • a vacuum chamber is also included, and the placing mechanism and the gluing mechanism are both accommodated in the vacuum chamber.
  • Another technical solution adopted by this application is to provide an electronic product processing equipment for processing a substrate and a phosphor layer provided on the substrate.
  • the processing equipment includes the above-mentioned glue coating device. .
  • the gluing device includes a placing mechanism and a gluing mechanism opposite to the placing mechanism.
  • the placing mechanism includes a movement A carrier stage, a substrate with a phosphor layer deposited on it is placed on the moving stage, and moves along the first direction with the moving stage;
  • the gluing mechanism includes a gluing nozzle and a light heating element; the gluing nozzle and the light heating element are arranged above the moving stage;
  • the glue nozzle faces the phosphor layer;
  • the glue nozzle is used to apply glue to the substrate and the phosphor layer; the light heating element can heat the glue sprayed by the glue nozzle.
  • the glue can be heated and pre-cured as soon as it is coated on the phosphor layer. Due to thermal expansion and contraction, the liquid volume becomes larger when heated, and the molecules are The distance between them becomes larger, resulting in smaller surface tension, thereby reducing the surface tension of the liquid glue, that is, the surface tension exerted by the glue on the phosphor is less than the combined force of the gravity of the phosphor and the friction with the substrate, thereby avoiding fluorescence.
  • the movement of the powder relative to the substrate and glue keeps the spatial position between the phosphor particles relatively fixed, making the surface of the phosphor layer uniform and structurally stable, making its optical consistency good.
  • Figure 1 is a schematic structural diagram of the first embodiment of the gluing device provided by this application.
  • the gluing device includes a loading mechanism and a gluing mechanism, and the target product is illustrated in the figure;
  • Figure 2 is a schematic structural diagram of the target product in Figure 1;
  • FIG 3 is a schematic structural diagram of the glue application device in Figure 1, wherein the glue application device includes a second heating element;
  • Figure 4 is a schematic side view of the glue coating device in Figure 3;
  • Figure 5 is an enlarged schematic diagram of the lighting heating element in Figure 3;
  • Figure 6 is a schematic structural diagram of a second embodiment of the glue coating device provided by this application.
  • Glue coating device excluding vacuum chamber
  • Glue coating device including vacuum chamber
  • Target product 11. Substrate; 12. Phosphor layer; 13. Glue;
  • Mounting mechanism 21. Movement stage; 211. Installation plate; 212. Second heating element; 213. Adsorption plate; 214. Mounting base; 22. Base; 221. First drive module; 222. Two drive modules;
  • Glue coating mechanism 31. Glue coating nozzle; 32. Light heating element; 321. Heating tube; 322. Installation parts; 33. Frame;
  • X-axis first direction
  • Z-axis second direction
  • Y-axis third direction.
  • FIG. 1 is a schematic structural diagram of a first embodiment of a gluing device provided by the present application.
  • the gluing device includes a loading mechanism and a gluing mechanism, and the target product is illustrated in the figure.
  • Figure 2 is a schematic structural diagram of the target product in Figure 1.
  • a glue application device 100 is provided.
  • the glue coating device 100 is used to apply glue 13 on the phosphor layer 12 of the target product 1 .
  • the target product 1 further includes a substrate 11 , and the phosphor layer 12 is provided on the substrate 11 .
  • the particle diameter of the phosphor is in the range of 5-10um.
  • the phosphor is excited by a single luminophore of a specific wavelength to discharge and emit light.
  • the phosphor can be evenly deposited on the surface of the substrate 11 by physical methods such as air sinking and form a phosphor layer 12 with a certain thickness.
  • the position where the phosphor is deposited on the substrate 11 can be set according to the actual situation, that is, it can be distributed on the substrate 11 at intervals, or it can completely cover the substrate 11 .
  • This application provides a gluing device 100 .
  • it includes a placing mechanism 2 and a gluing mechanism 3 arranged opposite to the placing mechanism 2 .
  • the glue application mechanism 3 may be located in the space above the placement mechanism 2 .
  • the placement mechanism 2 includes a moving stage 21 .
  • the substrate 11 of the target product 1 is placed on the moving stage 21 and moves along the first direction with the moving stage 21 .
  • the phosphor layer 12 is arranged on The side of the substrate 11 away from the moving stage 21 .
  • the first direction is preferably the X-axis direction, as shown in Figure 1 .
  • the gluing mechanism 3 includes a gluing nozzle 31 and a light heating element 32 .
  • the gluing nozzle 31 and the light heating element 32 are arranged above the moving stage 21 .
  • the glue coating nozzle 31 faces the phosphor layer 12 .
  • the glue coating nozzle 31 is used to apply the sprayed glue 13 on the substrate 11 and the phosphor layer 12 .
  • the light heating element 32 can heat the glue 13 sprayed from the glue coating nozzle 31 , that is, the light heating element 32 can heat the glue 13 just applied on the substrate 11 . It can be understood that the heating of the light heating element 32
  • the scope may also include all the glue 13 applied on the substrate 11 , and may also include the glue 13 between the glue nozzle 31 and the substrate 11 . There is no specific limitation here, and the specific selection can be made according to the actual situation.
  • the light heating element 32 can heat the glue 13 sprayed from the glue coating nozzle 31 , the glue 13 can be heated and pre-cured as soon as it is coated on the phosphor layer 12 . Since the glue 13 is heated, the distance between the molecules becomes larger, which can reduce the surface tension of the glue 13. Therefore, the force of the glue 13 coated on the phosphor layer 12 on the phosphor of the phosphor layer 12 is smaller than that of the phosphor. Due to the combined force of friction and gravity, the phosphor powder can remain in its original position in the phosphor powder layer 12 and does not move spatially relative to the substrate 11, thereby maintaining the stability of the phosphor powder layer 12 and thus avoiding the existing technology.
  • the gluing device 100 further includes a controller (not shown). The controller connects the gluing nozzle 31 and the light heating element 32, and the controller can control the light heating element 32 to heat when the gluing nozzle 31 is coating.
  • the controller controls the time when the light heating element 32 is turned on to be before the time when the glue coating nozzle 31 is applied.
  • the light heating element 32 may be an infrared heater or a UV heater.
  • the lighting heating element 32 is an infrared heater, including a mounting component 322 and an infrared lamp tube arranged on the mounting component 322 .
  • the mounting component 322 is inclined and faces the substrate 11 .
  • the mounting member 322 may be tilted close to the lower end of the base plate 11 , or the entire mounting member 322 may be tilted. Since the mounting member 322 is tilted and faces the substrate 11 , the light can be concentrated to improve the light extraction effect and light heating efficiency, so that the infrared light emitted by the infrared lamp can irradiate the glue 13 that has just been coated on the substrate 11 .
  • the gluing mechanism 3 includes a frame 33 , and the gluing nozzle 31 and the light heating element 32 are both disposed on the frame 33 .
  • the frame 33 is used to support the glue coating nozzle 31 and the light heating element 32 above the target product 1 .
  • the frame 33 is provided with a plurality of installation positions along the second direction, and the glue nozzle 31 and the light heating element 32 are selectively disposed at the installation positions.
  • the second direction is preferably the Z-axis direction, see Figure 1 . That is, the glue coating nozzle 31 and the light heating element 32 installed on the frame 33 can move closer to and away from the substrate 11 in the Z-axis direction manually.
  • glue 13 with different compositions has different curing characteristics, for example, glue 13 with different compositions has different curing temperatures and curing times
  • the preset temperature of the glue 13 can be controlled. Degree of solidification.
  • the gluing nozzle 31 and the light heating element 32 can be connected to a driving component to automatically adjust the distance between the gluing nozzle 31 and the light heating element 32 relative to the substrate 11 through program control.
  • the frame 33 may be a gantry, the gantry spans both sides of the moving stage 21 , and the beams of the gantry are arranged along the third direction.
  • the third direction is preferably the Y-axis direction, see Figure 1 .
  • the gluing nozzle 31 and the light heating element 32 are arranged on both sides of the beam, so that the movements of the gluing nozzle 32 and the gluing nozzle 31 relative to the substrate 11 are synchronized, that is, during the coating process, the light heating element 32 moves relative to the glue Nozzle 31 is stationary.
  • the mounting member 322 is disposed obliquely not only toward the substrate 11 but also toward the glue coating nozzle 31 .
  • the glue nozzle 31 is a long and narrow slot nozzle. Specifically, the long side of the narrow slot nozzle is connected to the frame 33 , so that during coating, the moving stage 21 only moves in the first direction to apply the glue 13 to the entire substrate 11 .
  • the heating range of the light heating element 32 in the first direction should cover the position where the glue 13 of the glue coating nozzle 31 falls onto the substrate 11 .
  • the glue outlet of the glue coating nozzle 31 is not limited to a long and narrow slot nozzle, and can be set according to the specific coating situation.
  • the glue outlet can also be circular, or multiple circular nozzles. Side-by-side settings and more.
  • FIG. 3 is a schematic structural diagram of the glue coating device in FIG. 1 , in which the coating device includes a second heating element 212 .
  • the coating device includes a second heating element 212 .
  • at least one second heating element 212 can also be provided on the moving stage 21 of the placement mechanism 2 .
  • the second heating element 212 can be a heating rod or a heating sheet.
  • the heating rod is evenly arranged on the moving stage 21, so that the substrate 11 can be evenly heated and coating can be achieved.
  • the glue 13 covering the phosphor layer 12 is heated from the lower surface. Since the upper surface of the glue 13 is heated by the light heating element 32 and the lower surface is heated by the second heating element 212, the upper and lower surfaces of the glue 13 are heated at the same time, thereby speeding up the solidification of the glue 13.
  • the spray range of the glue outlet of the glue coating nozzle 31 must cover the entire target product 1 so that the glue 13 can be evenly coated on the required position of the substrate 11 .
  • the gluing device 100 cannot be set too large, or the size of the target product 1 is too large, or the size of the glue outlet of the gluing nozzle 31 is small.
  • the coating effect can drive the gluing nozzle 31 and/or the moving stage 21 to move, thereby moving the required coating position of the substrate 11 to the spray range of the glue outlet of the gluing nozzle 31 .
  • the specific movement methods can be found below:
  • Figure 4 is a schematic side view of the glue coating device in Figure 3.
  • the loading mechanism 2 includes a base 22 for carrying the moving stage 21 , and the base 22 may include a first driving mold.
  • the first driving module 221 is arranged along the first direction, and the second driving module 222 is arranged along the third direction; the second driving module 222 is arranged on the side of the first driving module 221 close to the moving stage 21 and It can slide on the first driving module 221; the motion stage 21 is provided on the side of the second driving module 222 away from the first driving module 221 and can slide on the second driving module 222. Therefore, the first driving module 221 can drive the second driving module 222 and drive the moving stage 21 to move in the first direction, and the second driving module 222 can drive the moving stage 21 to move in the third direction.
  • multiple driving members may also be provided on the second driving module 222, and the driving members are used to provide power, so that the second driving module 222 not only drives the moving stage 21 moves in the third direction and can also move in the second direction.
  • the second driving module 222 drives the movement stage 21 to move in the second direction to adjust the distance between the substrate 11 and the glue coating nozzle 31 and the light heating element 32 .
  • the base 22 may only include the first driving module 221 or the second driving module 222. That is, when the moving stage 21 only needs to move in the first direction, the loading mechanism 2 It can include only the first driving module 221, and when the moving stage 21 only needs to move in the second direction, it can only include the second driving module 222.
  • the selection of the driving module can be set according to the actual situation.
  • the moving stage 21 in order to enable the moving stage 21 to be heated and fixed according to the size of the product, in one embodiment, the moving stage 21 includes a mounting base 214 , and a mounting plate 211 and an adsorption plate 213 that are stacked in sequence.
  • the mounting base 214 is the mounting platform of the gluing device 100 and defines the maximum size of the target product 1 .
  • the mounting plate 211 can be installed on the mounting base 214 by means of screws, bolts, etc.
  • the second heating element 212 is provided in the mounting plate 211 for heating the base plate 11 from the lower surface of the base plate 11 .
  • the second heating element 212 may be disposed in the mounting plate 211 .
  • the second heating element 212 uses a heating rod, multiple heating rods can be evenly arranged in the mounting plate 211. So that the substrate 11 is heated more uniformly.
  • the adsorption plate 213 is provided on the mounting plate 211 for generating negative pressure and firmly fixing the substrate 11 on the moving stage 21 so that there is no relative displacement between the substrate 11 and the moving stage 21 during the coating process. This makes the glue 13 applied more uniformly, and it will not appear that a part of the glue 13 on the substrate 11 is more coated, and another part of the substrate 11 is coated with less glue 13 .
  • Figure 6 is a schematic structural diagram of a second embodiment of the glue coating device provided by the present application.
  • this application provides a glue application device 200.
  • the glue application device 200 further includes a vacuum chamber 4. Except for this, the structure of the glue application device 200 provided by the present application in the second embodiment is exactly the same as that in the first embodiment.
  • the vacuum chamber 4 includes a vacuum chamber and a vacuum pump provided on the vacuum chamber.
  • the glue application mechanism 3 and the placement mechanism 2 used for coating are both located in the vacuum chamber.
  • the vacuum chamber can be evacuated by a vacuum pump.
  • the specific rated vacuum degree in the vacuum chamber is 1 kPa, so that the coating process of the glue 13 by the glue coating nozzle 31 is performed in a vacuum environment.
  • coating under vacuum can also effectively eliminate bubbles in the glue 13 to ensure the deaeration effect. It can be understood that the greater the vacuum in the vacuum chamber, the smaller the surface tension of the liquid.
  • the electronic product processing equipment is used to process a target product 1.
  • the target product 1 includes a substrate 11 and a phosphor layer 12 provided on the substrate 11.
  • the electronic product processing equipment Including the glue coating device in any of the above embodiments.
  • the embodiment of the electronic processing equipment corresponds to the embodiment of the glue coating device, which can solve the technical problem that the phosphor in the phosphor layer 12 can move relative to the substrate 11 during the coating process of the glue 13 , correspondingly achieve the technical effect of the implementation of the glue coating device, and the specific details will not be repeated here.

Abstract

A gluing apparatus and an electronic product processing device comprising the gluing apparatus. The gluing apparatus comprises a carrying mechanism (2) and a gluing mechanism (3) opposite to the carrying mechanism (2); the carrying mechanism (2) comprises a moving carrying table (21); a substrate on which a fluorescent powder layer is deposited is arranged on the moving carrying table (21) and moves in a first direction along with the moving carrying table (21); the gluing mechanism (3) comprises a gluing nozzle (31) and an illumination heating member (32); the gluing nozzle (31) and the illumination heating member (32) are arranged above the moving carrying table (21); the gluing nozzle (31) is used for applying glue to the substrate and the fluorescent powder layer; and the illumination heating member (32) can heat the glue sprayed by the gluing nozzle (31). Since the illumination heating member can heat the glue sprayed by the gluing nozzle, the glue can be heated to be pre-cured once the glue is applied to the fluorescent powder layer, thereby avoiding fluorescent powder from moving relative to the substrate, and keeping the structural stability of the fluorescent powder layer.

Description

涂胶装置及电子产品加工设备Glue coating equipment and electronic product processing equipment 技术领域Technical field
本申请涉及彩色显示技术领域,特别是涉及一种涂胶装置及电子产品加工设备。The present application relates to the field of color display technology, and in particular to a glue coating device and electronic product processing equipment.
背景技术Background technique
本申请部分的描述仅提供与本说明书公开相关的背景信息,而不构成现有技术。The description in this application part only provides background information related to the disclosure of this specification and does not constitute prior art.
Mini-LED/Micro-LED彩色显示技术中,为了调制成彩色显示效果,通常会将红、绿、蓝三种发光微芯片与荧光粉薄膜组合使其调制成彩色。荧光粉薄膜制备通常是将直径为5-10um的荧光粉颗粒,沉积在基板表面形成10um左右的超薄层。为了将荧光粉颗粒固定成膜,当前的方法是采用涂布或喷雾的方式将胶水覆盖在荧光粉层的表面并将胶水固化。In Mini-LED/Micro-LED color display technology, in order to modulate a color display effect, red, green, and blue luminescent microchips are usually combined with phosphor films to modulate the color. The preparation of phosphor film usually involves depositing phosphor particles with a diameter of 5-10um on the surface of the substrate to form an ultra-thin layer of about 10um. In order to fix the phosphor particles into a film, the current method is to use coating or spraying to cover the surface of the phosphor layer with glue and then solidify the glue.
然而,由于胶水表面张力的存在,且由于胶水表面张力大于本身所受摩擦力,即荧光粉层受到的胶水施加给它的表面张力大于荧光粉层与基材表面形成的摩擦力,使得荧光粉层的部分荧光粉相对于基板发生相对位移从而破坏了荧光粉层的物理结构,使得荧光粉薄膜中荧光粉不均匀或成团导致光学性能缺陷,或者出现光学性能等显示功能的缺陷。However, due to the existence of the surface tension of the glue, and because the surface tension of the glue is greater than the friction force itself, that is, the surface tension exerted by the glue on the phosphor layer is greater than the friction force formed between the phosphor layer and the substrate surface, the phosphor layer Part of the phosphor in the layer is relatively displaced relative to the substrate, thereby destroying the physical structure of the phosphor layer, causing the phosphor in the phosphor film to be uneven or agglomerated, resulting in optical performance defects, or defects in optical performance and other display functions.
应该注意,上面对技术背景的介绍只是为了方便对本说明书的技术方案进行清楚、完整的说明,并方便本领域技术人员的理解而阐述的。不能仅仅因为这些方案在本说明书的背景技术部分进行了阐述而认为上述技术方案为本领域技术人员所公知。It should be noted that the above introduction to the technical background is only provided to facilitate a clear and complete description of the technical solutions in this specification and to facilitate the understanding of those skilled in the art. It cannot be considered that the above technical solutions are known to those skilled in the art just because these solutions are described in the background art section of this specification.
发明内容Contents of the invention
本申请主要解决的技术问题是提供涂胶装置及电子产品加工设备,能够使得在荧光粉薄膜的制备过程中,荧光粉与基板不发生相对位移, 从而保持荧光粉层的结构稳定。The main technical problem solved by this application is to provide glue coating devices and electronic product processing equipment, which can prevent relative displacement between the phosphor and the substrate during the preparation process of the phosphor film. This keeps the structure of the phosphor layer stable.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种涂胶装置,用于将胶水涂覆在基板及位于基板上表面的的荧光粉层上;所述涂胶装置包括:载置机构,所述载置机构包括运动载台,所述基板设置在所述运动载台上,并随着运动载台沿着第一方向移动;涂胶机构,所述涂胶机构包括涂胶喷嘴和光照加热件,所述涂胶喷嘴和所述光照加热件设置于所述运动载台的上方;其中,所述涂胶喷嘴面向所述荧光粉层;所述涂胶喷嘴用于将胶水涂覆至基板和荧光粉层上;所述光照加热件能够对所述涂胶喷嘴喷出的胶水进行加热。In order to solve the above technical problems, one technical solution adopted by this application is to provide a glue coating device for coating glue on the substrate and the phosphor layer located on the upper surface of the substrate; the glue coating device includes: a placing mechanism, the placing mechanism includes a moving stage, the substrate is arranged on the moving stage, and moves along the first direction with the moving stage; a gluing mechanism, the gluing mechanism includes a gluing Nozzle and light heating element, the gluing nozzle and the light heating element are arranged above the moving stage; wherein, the gluing nozzle faces the phosphor layer; the gluing nozzle is used to apply glue Coating onto the substrate and the phosphor layer; the light heating element can heat the glue sprayed from the glue coating nozzle.
进一步地,还包括控制器,所述控制器连接所述涂胶喷嘴和所述光照加热件,所述控制器控制所述光照加热件在所述涂胶喷嘴涂覆时工作。Further, a controller is included, the controller is connected to the gluing nozzle and the light heating element, and the controller controls the light heating element to work when the gluing nozzle is coating.
进一步地,所述光照加热件为红外线加热器或UV加热器。Further, the light heating element is an infrared heater or a UV heater.
进一步地,所述光照加热件包括安装件及设置在所述安装件上的红外灯管,所述安装件倾斜设置并朝向所述基板。Further, the lighting and heating component includes a mounting component and an infrared lamp tube arranged on the mounting component, and the mounting component is inclined and faces the substrate.
进一步地,所述安装件靠近所述基板的下端倾斜设置;或者,所述安装件整体倾斜设置。Further, the mounting member is arranged at an angle close to the lower end of the base plate; or, the entire mounting member is arranged at an angle.
进一步地,所述运动载台内设有第二加热件,所述第二加热件用于对所述基板加热。Further, a second heating element is provided in the moving stage, and the second heating element is used to heat the substrate.
进一步地,所述第二加热件为加热棒或加热片。Further, the second heating element is a heating rod or a heating sheet.
进一步地,所述运动载台包括安装板及设置在所述安装板上的吸附板;Further, the motion stage includes a mounting plate and an adsorption plate provided on the mounting plate;
所述第二加热件设置在所述安装板内,所述吸附板产生负压并吸附所述基板。The second heating element is arranged in the installation plate, and the adsorption plate generates negative pressure and adsorbs the substrate.
进一步地,所述第二加热件为加热棒,多个所述加热棒均匀布置在所述安装板内。Further, the second heating element is a heating rod, and a plurality of the heating rods are evenly arranged in the installation plate.
进一步地,所述涂胶机构包括机架,所述涂胶喷嘴和所述光照加热件均设置在所述机架上。Further, the gluing mechanism includes a frame, and the gluing nozzle and the light heating element are both arranged on the frame.
进一步地,所述涂胶喷嘴和/或所述光照加热件相对所述机架的位置 沿第二方向可调节,所述第二方向与所述第一方向垂直。Further, the position of the glue coating nozzle and/or the light heating element relative to the frame It is adjustable along a second direction that is perpendicular to the first direction.
进一步地,所述机架沿着第二方向设有多个安装位置,所述涂胶喷嘴和所述光照加热件可选择地设置在所述安装位置上。Further, the frame is provided with a plurality of installation positions along the second direction, and the gluing nozzle and the light heating element are selectively disposed at the installation positions.
进一步地,所述涂胶喷嘴为狭长型缝隙喷嘴。Further, the glue coating nozzle is a long and narrow slot nozzle.
进一步地,载置机还包括第一驱动模组设置在所述第一驱动模组上的第二驱动模组,所述运动载台设置在所述第二驱动模组上,所述第一驱动模组沿所述第一方向驱动所述第二驱动模组,所述第二驱动模组沿第二方向和/或第三方向驱动所述运动载台,所述第一方向、所述第二方向和所述第三方向两两垂直。Further, the loading machine further includes a first driving module disposed on the first driving module and a second driving module, the moving stage is disposed on the second driving module, and the first driving module is disposed on the second driving module. The driving module drives the second driving module along the first direction, and the second driving module drives the moving stage along the second direction and/or the third direction. The first direction, the The second direction and the third direction are perpendicular to each other.
进一步地,还包括真空腔,所述载置机构及所述涂胶机构均容置在所述真空腔内。Furthermore, a vacuum chamber is also included, and the placing mechanism and the gluing mechanism are both accommodated in the vacuum chamber.
为解决上述技术问题,本申请采用的另一个技术方案是:提供一种电子产品加工设备,用于加工基板及设置在所述基板上的荧光粉层,所述加工设备包括上述的涂胶装置。In order to solve the above technical problems, another technical solution adopted by this application is to provide an electronic product processing equipment for processing a substrate and a phosphor layer provided on the substrate. The processing equipment includes the above-mentioned glue coating device. .
区别于现有技术的情况,本申请的有益效果是:本申请实施方式提供一种涂胶装置,该涂胶装置包括载置机构及与载置机构相对的涂胶机构,载置机构包括运动载台,沉积有荧光粉层的基板设置在运动载台上,并随着运动载台沿着第一方向移动;涂胶机构包括涂胶喷嘴和光照加热件;涂胶喷嘴和光照加热件设置于运动载台的上方;其中,涂胶喷嘴面向荧光粉层;涂胶喷嘴用于将胶水涂覆至基板和荧光粉层上;光照加热件能够对涂胶喷嘴喷出的胶水进行加热。由于光照加热件能够对涂胶喷嘴喷出的胶水进行加热,可以使胶水一涂覆到荧光粉层上就可被加热进行预固化,由于热胀冷缩,加热时液体体积变大,分子之间的距离变大,导致表面张力变小,从而减小液态胶水的表面张力,即使得胶水对荧光粉施加的表面张力小于荧光粉的重力和与基板之间的摩擦力的合力,从而避免荧光粉相对于基板和胶水的移动,保持了荧光粉颗粒之间的空间位置相对固定,使得荧光粉层表面均匀、结构稳定,使得其光学一致性良好。 Different from the situation of the prior art, the beneficial effects of this application are: the embodiment of the present application provides a gluing device. The gluing device includes a placing mechanism and a gluing mechanism opposite to the placing mechanism. The placing mechanism includes a movement A carrier stage, a substrate with a phosphor layer deposited on it is placed on the moving stage, and moves along the first direction with the moving stage; the gluing mechanism includes a gluing nozzle and a light heating element; the gluing nozzle and the light heating element are arranged above the moving stage; the glue nozzle faces the phosphor layer; the glue nozzle is used to apply glue to the substrate and the phosphor layer; the light heating element can heat the glue sprayed by the glue nozzle. Since the light heating element can heat the glue sprayed from the glue coating nozzle, the glue can be heated and pre-cured as soon as it is coated on the phosphor layer. Due to thermal expansion and contraction, the liquid volume becomes larger when heated, and the molecules are The distance between them becomes larger, resulting in smaller surface tension, thereby reducing the surface tension of the liquid glue, that is, the surface tension exerted by the glue on the phosphor is less than the combined force of the gravity of the phosphor and the friction with the substrate, thereby avoiding fluorescence. The movement of the powder relative to the substrate and glue keeps the spatial position between the phosphor particles relatively fixed, making the surface of the phosphor layer uniform and structurally stable, making its optical consistency good.
附图说明Description of drawings
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。其中:In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without exerting creative efforts. in:
图1为本申请提供的涂胶装置的第一实施方式的结构示意图,该涂胶装置包括载置机构和涂胶机构,且图中示意出了目标产品;Figure 1 is a schematic structural diagram of the first embodiment of the gluing device provided by this application. The gluing device includes a loading mechanism and a gluing mechanism, and the target product is illustrated in the figure;
图2是图1中目标产品的结构示意图;Figure 2 is a schematic structural diagram of the target product in Figure 1;
图3为图1中涂胶装置的结构示意图,其中,涂胶装置包括第二加热件;Figure 3 is a schematic structural diagram of the glue application device in Figure 1, wherein the glue application device includes a second heating element;
图4为图3中涂胶装置的轴侧视示意图;Figure 4 is a schematic side view of the glue coating device in Figure 3;
图5为图3中光照加热件的放大示意图;Figure 5 is an enlarged schematic diagram of the lighting heating element in Figure 3;
图6为本申请提供的涂胶装置的第二实施例的结构示意图。Figure 6 is a schematic structural diagram of a second embodiment of the glue coating device provided by this application.
附图标记说明:Explanation of reference symbols:
100、涂胶装置,不包括真空腔;100. Glue coating device, excluding vacuum chamber;
200、涂胶装置,包括真空腔;200. Glue coating device, including vacuum chamber;
1、目标产品;11、基板;12、荧光粉层;13、胶水;1. Target product; 11. Substrate; 12. Phosphor layer; 13. Glue;
2、载置机构;21、运动载台;211、安装板;212、第二加热件;213、吸附板;214、安装座;22、基座;221、第一驱动模组;222、第二驱动模组;2. Mounting mechanism; 21. Movement stage; 211. Installation plate; 212. Second heating element; 213. Adsorption plate; 214. Mounting base; 22. Base; 221. First drive module; 222. Two drive modules;
3、涂胶机构;31、涂胶喷嘴;32、光照加热件;321、加热管;322、安装件;33、机架;3. Glue coating mechanism; 31. Glue coating nozzle; 32. Light heating element; 321. Heating tube; 322. Installation parts; 33. Frame;
4、真空腔;4. Vacuum chamber;
X轴、第一方向;Z轴、第二方向;Y轴、第三方向。X-axis, first direction; Z-axis, second direction; Y-axis, third direction.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本申请的一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术 人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, ordinary skills in the art All other embodiments obtained by persons without creative efforts shall fall within the scope of protection of this application.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的另一个元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中另一个元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or the other element may be interveningly present. When an element is said to be "connected" to another element, it can be directly connected to the other element or it may be present between the other element. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only and do not represent the only implementation manner.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
请参阅图1至图2,图1为本申请提供的涂胶装置的第一实施方式的结构示意图,该涂胶装置包括载置机构和涂胶机构,且图中示意出了目标产品。图2是图1中目标产品的结构示意图。本申请的一个方面,提供了一种涂胶装置100。该涂胶装置100用于将胶水13涂覆在目标产品1的荧光粉层12上。Please refer to FIGS. 1 to 2 . FIG. 1 is a schematic structural diagram of a first embodiment of a gluing device provided by the present application. The gluing device includes a loading mechanism and a gluing mechanism, and the target product is illustrated in the figure. Figure 2 is a schematic structural diagram of the target product in Figure 1. In one aspect of the present application, a glue application device 100 is provided. The glue coating device 100 is used to apply glue 13 on the phosphor layer 12 of the target product 1 .
其中,目标产品1还包括基板11,荧光粉层12设置在基板11上。荧光粉的颗粒直径在5-10um范围内,荧光粉受到特定波长的单一发光体照射被激发而放电发光。荧光粉可通过沉空气等物理方式均匀地沉积在基板11的表面并且形成一定的厚度的荧光粉层12。其中,荧光粉沉积在基板11上的位置可以根据实际情况进行设置,即可间隔的分布在基板11上,也可完全覆盖住基板11。The target product 1 further includes a substrate 11 , and the phosphor layer 12 is provided on the substrate 11 . The particle diameter of the phosphor is in the range of 5-10um. The phosphor is excited by a single luminophore of a specific wavelength to discharge and emit light. The phosphor can be evenly deposited on the surface of the substrate 11 by physical methods such as air sinking and form a phosphor layer 12 with a certain thickness. The position where the phosphor is deposited on the substrate 11 can be set according to the actual situation, that is, it can be distributed on the substrate 11 at intervals, or it can completely cover the substrate 11 .
具体地,请继续参阅图1至图2,本申请提供的一种涂胶装置100,在第一个实施例中,包括载置机构2及与载置机构2相对设置的涂胶机构3。涂胶机构3可以是位于载置机构2的上方空间。Specifically, please continue to refer to FIGS. 1 to 2 . This application provides a gluing device 100 . In the first embodiment, it includes a placing mechanism 2 and a gluing mechanism 3 arranged opposite to the placing mechanism 2 . The glue application mechanism 3 may be located in the space above the placement mechanism 2 .
载置机构2包括运动载台21。目标产品1的基板11设置在运动载台21上,并随着运动载台21沿着第一方向移动。荧光粉层12设置在 基板11远离运动载台21的一侧。其中,第一方向为优选为X轴方向,如图1所示。The placement mechanism 2 includes a moving stage 21 . The substrate 11 of the target product 1 is placed on the moving stage 21 and moves along the first direction with the moving stage 21 . The phosphor layer 12 is arranged on The side of the substrate 11 away from the moving stage 21 . Among them, the first direction is preferably the X-axis direction, as shown in Figure 1 .
涂胶机构3包括涂胶喷嘴31和光照加热件32,涂胶喷嘴31和光照加热件32设置于运动载台21的上方。其中,涂胶喷嘴31面向荧光粉层12。涂胶喷嘴31用于将喷射出的胶水13涂覆在基板11和荧光粉层12上。光照加热件32能够对涂胶喷嘴31喷出的胶水13进行加热,也即光照加热件32可以对刚涂敷在基板11上的胶水13进行加热,可以理解的是,光照加热件32的加热范围还可以包括涂覆在基板11上所有胶水13,还可以包括涂胶喷嘴31与基板11之间的胶水13,在此不做具体的限定,具体可根据实际情况进行选择。The gluing mechanism 3 includes a gluing nozzle 31 and a light heating element 32 . The gluing nozzle 31 and the light heating element 32 are arranged above the moving stage 21 . Wherein, the glue coating nozzle 31 faces the phosphor layer 12 . The glue coating nozzle 31 is used to apply the sprayed glue 13 on the substrate 11 and the phosphor layer 12 . The light heating element 32 can heat the glue 13 sprayed from the glue coating nozzle 31 , that is, the light heating element 32 can heat the glue 13 just applied on the substrate 11 . It can be understood that the heating of the light heating element 32 The scope may also include all the glue 13 applied on the substrate 11 , and may also include the glue 13 between the glue nozzle 31 and the substrate 11 . There is no specific limitation here, and the specific selection can be made according to the actual situation.
由此,由于光照加热件32能够对涂胶喷嘴31喷出的胶水13进行加热,可以使胶水13一涂覆到荧光粉层12上就可被加热进行预固化。由于胶水13被加热,分子之间的距离变大,可以减小胶水13的表面张力,因此,涂覆在荧光粉层12上的胶水13对荧光粉层12的荧光粉的作用力小于荧光粉所受到的摩擦力和重力的合力,荧光粉可以保持在荧光粉层12中的原有位置,在空间上相对于基板11没有移动,从而保持荧光粉层12的稳定性,从而避免现有技术中,由于胶水13的表面张力大于荧光粉层12中荧光粉的重力和摩擦力的合力,部分荧光粉相对于基板11发生移动,使得荧光粉薄膜中荧光粉不均匀或成团导致光学性能缺陷的问题。Therefore, since the light heating element 32 can heat the glue 13 sprayed from the glue coating nozzle 31 , the glue 13 can be heated and pre-cured as soon as it is coated on the phosphor layer 12 . Since the glue 13 is heated, the distance between the molecules becomes larger, which can reduce the surface tension of the glue 13. Therefore, the force of the glue 13 coated on the phosphor layer 12 on the phosphor of the phosphor layer 12 is smaller than that of the phosphor. Due to the combined force of friction and gravity, the phosphor powder can remain in its original position in the phosphor powder layer 12 and does not move spatially relative to the substrate 11, thereby maintaining the stability of the phosphor powder layer 12 and thus avoiding the existing technology. , because the surface tension of the glue 13 is greater than the combined force of gravity and friction of the phosphor in the phosphor layer 12, part of the phosphor moves relative to the substrate 11, causing the phosphor in the phosphor film to be uneven or agglomerated, resulting in optical performance defects. The problem.
可以理解的是,为了节省能源,避免光照加热件32在涂胶喷嘴31没有进行涂覆时工作;但同时又能保证当涂胶喷嘴31进行涂覆时,光照加热件32可以配合即刻工作,在一些实施例中,涂胶装置100还包括控制器(图未示)。控制器连接涂胶喷嘴31和光照加热件32,控制器可控制光照加热件32在涂胶喷嘴31涂覆时加热。It can be understood that in order to save energy, the light heating element 32 is prevented from working when the glue nozzle 31 is not coating; but at the same time, it is ensured that when the glue nozzle 31 is coating, the light heating element 32 can work immediately. In some embodiments, the gluing device 100 further includes a controller (not shown). The controller connects the gluing nozzle 31 and the light heating element 32, and the controller can control the light heating element 32 to heat when the gluing nozzle 31 is coating.
可以理解的,为了保证开始时刻的预固化效果,控制器控制光照加热件32开启的时间应该在涂胶喷嘴31进行涂覆的时间之前。It can be understood that in order to ensure the pre-curing effect at the beginning, the controller controls the time when the light heating element 32 is turned on to be before the time when the glue coating nozzle 31 is applied.
具体地,光照加热件32可以是红外线加热器或UV加热器等。Specifically, the light heating element 32 may be an infrared heater or a UV heater.
参阅图5,图5为图3中光照加热件的放大示意图。在一些实施例 中,光照加热件32为红外加热器,包括安装件322及设置在安装件322上的红外灯管,安装件322倾斜设置并朝向基板11。具体的,安装件322倾斜设置可以是安装件322靠近基板11的下端倾斜设置,也可以安装件322整体倾斜设置。由于安装件322倾斜设置并朝向基板11,可集中出光,提高出光效果和光加热效率,便于红外灯管发出的红外光对刚涂覆至基板11上的胶水13进行照射。Refer to Figure 5, which is an enlarged schematic diagram of the lighting heating element in Figure 3. In some embodiments , the lighting heating element 32 is an infrared heater, including a mounting component 322 and an infrared lamp tube arranged on the mounting component 322 . The mounting component 322 is inclined and faces the substrate 11 . Specifically, the mounting member 322 may be tilted close to the lower end of the base plate 11 , or the entire mounting member 322 may be tilted. Since the mounting member 322 is tilted and faces the substrate 11 , the light can be concentrated to improve the light extraction effect and light heating efficiency, so that the infrared light emitted by the infrared lamp can irradiate the glue 13 that has just been coated on the substrate 11 .
在一些实施例中,涂胶机构3包括机架33,涂胶喷嘴31和光照加热件32均设置在机架33上。其中,机架33是为了将涂胶喷嘴31及光照加热件32支撑在目标产品1的上方。In some embodiments, the gluing mechanism 3 includes a frame 33 , and the gluing nozzle 31 and the light heating element 32 are both disposed on the frame 33 . Among them, the frame 33 is used to support the glue coating nozzle 31 and the light heating element 32 above the target product 1 .
具体的,机架33沿着第二方向设有多个安装位置,涂胶喷嘴31和光照加热件32可选择地设置在安装位置上。其中,第二方向优选的为Z轴方向,参阅图1。也即安装在机架33的涂胶喷嘴31和光照加热件32可通过手动的方式在Z轴方向上做靠近和远离基板11的运动。Specifically, the frame 33 is provided with a plurality of installation positions along the second direction, and the glue nozzle 31 and the light heating element 32 are selectively disposed at the installation positions. Among them, the second direction is preferably the Z-axis direction, see Figure 1 . That is, the glue coating nozzle 31 and the light heating element 32 installed on the frame 33 can move closer to and away from the substrate 11 in the Z-axis direction manually.
其中,由于不同成分的胶水13具有不同的固化特性,例如不同成分的胶水13具有不同的固化温度及固化时间,通过对光照加热件32相对于基板11的距离进行调整,可以控制胶水13的预固化程度。可以理解的,在一些实施例中,涂胶喷嘴31和光照加热件32可连接驱动件,通过程序控制的方式来自动调整涂胶喷嘴31和光照加热件32相对于基板11的距离。Among them, since glue 13 with different compositions has different curing characteristics, for example, glue 13 with different compositions has different curing temperatures and curing times, by adjusting the distance of the light heating element 32 relative to the substrate 11 , the preset temperature of the glue 13 can be controlled. Degree of solidification. It can be understood that in some embodiments, the gluing nozzle 31 and the light heating element 32 can be connected to a driving component to automatically adjust the distance between the gluing nozzle 31 and the light heating element 32 relative to the substrate 11 through program control.
在一些更为具体的实施例中,机架33可为龙门架,龙门架的横跨在运动载台21的两侧,且龙门架的横梁沿着第三方向设置。其中,第三方向优选的为Y轴方向,参阅图1。涂胶喷嘴31和光照加热件32设置在横梁的两侧,由此光照加热件32和涂胶喷嘴31相对于基板11的运动同步,也即在涂覆过程中光照加热件32相对于涂胶喷嘴31是静止的。可以理解的是,当涂胶喷嘴31和光照加热件32分别设置在固定件的两侧时,光照加热件32的光需要覆盖到涂胶喷嘴31的胶水13落至基板11的位置,因此,安装件322倾斜设置不仅朝向基板11,还朝向涂胶喷嘴31设置。In some more specific embodiments, the frame 33 may be a gantry, the gantry spans both sides of the moving stage 21 , and the beams of the gantry are arranged along the third direction. Among them, the third direction is preferably the Y-axis direction, see Figure 1 . The gluing nozzle 31 and the light heating element 32 are arranged on both sides of the beam, so that the movements of the gluing nozzle 32 and the gluing nozzle 31 relative to the substrate 11 are synchronized, that is, during the coating process, the light heating element 32 moves relative to the glue Nozzle 31 is stationary. It can be understood that when the glue nozzle 31 and the light heating element 32 are respectively disposed on both sides of the fixing member, the light of the light heating element 32 needs to cover the position where the glue 13 of the glue nozzle 31 falls onto the substrate 11. Therefore, The mounting member 322 is disposed obliquely not only toward the substrate 11 but also toward the glue coating nozzle 31 .
为了增加涂胶喷嘴31喷射出的胶水13的覆盖度,减少涂覆动作, 在一些实施例中,涂胶喷嘴31为狭长型缝隙喷嘴。具体的,狭长型缝隙喷嘴的长边与机架33连接,使得在涂覆时,运动载台21仅在第一方向运动即可将胶水13涂覆到整个基板11上。另外,为了提高光照加热件32的加热范围,光照加热件32在第一方向的加热范围要覆盖到涂胶喷嘴31的胶水13落至基板11的位置。可以理解的是,在实际中,涂胶喷嘴31的出胶口并不仅限于狭长型缝隙喷嘴,可根据具体的涂覆情况进行设置,出胶口也可以为圆形,或多个圆形喷嘴并排设置等。In order to increase the coverage of the glue 13 sprayed by the glue nozzle 31 and reduce the coating action, In some embodiments, the glue nozzle 31 is a long and narrow slot nozzle. Specifically, the long side of the narrow slot nozzle is connected to the frame 33 , so that during coating, the moving stage 21 only moves in the first direction to apply the glue 13 to the entire substrate 11 . In addition, in order to increase the heating range of the light heating element 32 , the heating range of the light heating element 32 in the first direction should cover the position where the glue 13 of the glue coating nozzle 31 falls onto the substrate 11 . It can be understood that in practice, the glue outlet of the glue coating nozzle 31 is not limited to a long and narrow slot nozzle, and can be set according to the specific coating situation. The glue outlet can also be circular, or multiple circular nozzles. Side-by-side settings and more.
继续参阅图1和图3,图3为图1中涂胶装置的结构示意图,其中,涂覆装置包括第二加热件212。为了加快涂覆在荧光粉层12上的胶水13的固化,还可在载置机构2的运动载台21上设置至少一第二加热件212。第二加热件212可为加热棒或加热片,当第二加热件212为加热棒时,加热棒均匀的设置在运动载台21上,从而可对基板11进行均匀的加热,并实现对涂覆在荧光粉层12上的胶水13从下表面加热。由于胶水13在上表面受到光照加热件32的加热,在下表面受到第二加热件212的加热,使得胶水13上下表面同时受热从而可以加快胶水13的固化。Continuing to refer to FIGS. 1 and 3 , FIG. 3 is a schematic structural diagram of the glue coating device in FIG. 1 , in which the coating device includes a second heating element 212 . In order to speed up the solidification of the glue 13 coated on the phosphor layer 12 , at least one second heating element 212 can also be provided on the moving stage 21 of the placement mechanism 2 . The second heating element 212 can be a heating rod or a heating sheet. When the second heating element 212 is a heating rod, the heating rod is evenly arranged on the moving stage 21, so that the substrate 11 can be evenly heated and coating can be achieved. The glue 13 covering the phosphor layer 12 is heated from the lower surface. Since the upper surface of the glue 13 is heated by the light heating element 32 and the lower surface is heated by the second heating element 212, the upper and lower surfaces of the glue 13 are heated at the same time, thereby speeding up the solidification of the glue 13.
一般来说,为了保证涂覆效果,涂胶喷嘴31的出胶口的喷射范围必须覆盖整个目标产品1,以便于将胶水13均匀的涂覆在基板11所需的位置。然而,在实际中,为了较少占地面积,涂胶装置100不能设置的太大、或是目标产品1的尺寸过大、或是涂胶喷嘴31的出胶口尺寸较小时,为了保证涂覆效果,可驱动涂胶喷嘴31和/或运动载台21移动,从而将基板11所需的涂覆的位置移动到涂胶喷嘴31的出胶口的喷射范围。具体的移动方式可参见下文:Generally speaking, in order to ensure the coating effect, the spray range of the glue outlet of the glue coating nozzle 31 must cover the entire target product 1 so that the glue 13 can be evenly coated on the required position of the substrate 11 . However, in practice, in order to occupy less space, the gluing device 100 cannot be set too large, or the size of the target product 1 is too large, or the size of the glue outlet of the gluing nozzle 31 is small. The coating effect can drive the gluing nozzle 31 and/or the moving stage 21 to move, thereby moving the required coating position of the substrate 11 to the spray range of the glue outlet of the gluing nozzle 31 . The specific movement methods can be found below:
在一个实施例中,继续参阅图1、图3和图4,图4为图3中涂胶装置的轴侧视示意图。In one embodiment, continue to refer to Figures 1, 3 and 4. Figure 4 is a schematic side view of the glue coating device in Figure 3.
为了使运动载台21与涂胶喷嘴31配合使得胶水13涂覆在整个目标产品1上,载置机构2包括用于承载运动载台21的基座22,基座22可包括第一驱动模组221及设置在第一驱动模组221上的第二驱动模组222。 In order to cooperate the moving stage 21 with the glue coating nozzle 31 so that the glue 13 is coated on the entire target product 1 , the loading mechanism 2 includes a base 22 for carrying the moving stage 21 , and the base 22 may include a first driving mold. The group 221 and the second driving module 222 arranged on the first driving module 221.
具体的,第一驱动模组221沿第一方向设置,第二驱动模组222沿第三方向设置;第二驱动模组222设置在第一驱动模组221靠近运动载台21的一侧且可在第一驱动模组221上滑动;运动载台21设置在第二驱动模组222远离第一驱动模组221的一侧且可在第二驱动模组222上滑动。由此,可通过第一驱动模组221驱动第二驱动模组222并带动运动载台21在第一方向上移动,通过第二驱动模组222驱动运动载台21在第三方向上移动。由此可保证对不同类型的涂胶喷嘴31和不同尺寸的目标产品1,通过运动载台21的运动,使得涂胶喷嘴31可遍历设置在运动载台21上的基板11的每一处,从而保证胶水13涂覆的正常进行。Specifically, the first driving module 221 is arranged along the first direction, and the second driving module 222 is arranged along the third direction; the second driving module 222 is arranged on the side of the first driving module 221 close to the moving stage 21 and It can slide on the first driving module 221; the motion stage 21 is provided on the side of the second driving module 222 away from the first driving module 221 and can slide on the second driving module 222. Therefore, the first driving module 221 can drive the second driving module 222 and drive the moving stage 21 to move in the first direction, and the second driving module 222 can drive the moving stage 21 to move in the third direction. This ensures that for different types of gluing nozzles 31 and target products 1 of different sizes, through the movement of the moving stage 21, the gluing nozzle 31 can traverse every part of the substrate 11 provided on the moving stage 21. Thereby ensuring the normal progress of glue 13 coating.
可以理解的是,在一些更为具体的实施例种,还可在第二驱动模组222上设置多个驱动件,驱动件用于提供动力,使得第二驱动模组222不仅驱动运动载台21在第三方向上运动,还可在第二方向上运动。通过第二驱动模组222驱动运动载台21在第二方向上运动来调整基板11与涂胶喷嘴31和光照加热件32之间的距离。It can be understood that in some more specific embodiments, multiple driving members may also be provided on the second driving module 222, and the driving members are used to provide power, so that the second driving module 222 not only drives the moving stage 21 moves in the third direction and can also move in the second direction. The second driving module 222 drives the movement stage 21 to move in the second direction to adjust the distance between the substrate 11 and the glue coating nozzle 31 and the light heating element 32 .
可选的在另外一些实施例种,基座22可仅包括第一驱动模组221或第二驱动模组222,也即当运动载台21只需要在第一方向运动时,载置机构2可仅包括第一驱动模组221,当运动载台21只需要在第二方向运动时可只包括第二驱动模组222,其驱动模组的选择可根据实际情况进行设置。Alternatively, in other embodiments, the base 22 may only include the first driving module 221 or the second driving module 222. That is, when the moving stage 21 only needs to move in the first direction, the loading mechanism 2 It can include only the first driving module 221, and when the moving stage 21 only needs to move in the second direction, it can only include the second driving module 222. The selection of the driving module can be set according to the actual situation.
继续参阅图3,为了使运动载台21可以根据产品的尺寸进行加热和固定,在一实施例中,运动载台21包括安装座214,及依次堆叠设置的安装板211和吸附板213。Continuing to refer to FIG. 3 , in order to enable the moving stage 21 to be heated and fixed according to the size of the product, in one embodiment, the moving stage 21 includes a mounting base 214 , and a mounting plate 211 and an adsorption plate 213 that are stacked in sequence.
安装座214是涂胶装置100的安装平台,限定了目标产品1的最大尺寸。The mounting base 214 is the mounting platform of the gluing device 100 and defines the maximum size of the target product 1 .
安装板211可通过螺钉、螺栓的方式等方式安装在安装座214上,第二加热件212设置在安装板211内,用于从基板11的下表面对基板11进行加热。具体的,第二加热件212可设置在安装板211内。当第二加热件212采用加热棒时,多个加热棒可均匀的设置在安装板211内, 以使得基板11的受热更加均匀。The mounting plate 211 can be installed on the mounting base 214 by means of screws, bolts, etc. The second heating element 212 is provided in the mounting plate 211 for heating the base plate 11 from the lower surface of the base plate 11 . Specifically, the second heating element 212 may be disposed in the mounting plate 211 . When the second heating element 212 uses a heating rod, multiple heating rods can be evenly arranged in the mounting plate 211. So that the substrate 11 is heated more uniformly.
吸附板213设置在安装板211上,用于产生负压并将基板11稳固的固定在运动载台21上,从而使得在涂覆的过程中基板11与运动载台21没有相对的位移,从而使得涂覆的胶水13更加均匀,不会出现在基板11上一部分的胶水13涂的较多,基板11上的另一部分胶水13涂的较少。The adsorption plate 213 is provided on the mounting plate 211 for generating negative pressure and firmly fixing the substrate 11 on the moving stage 21 so that there is no relative displacement between the substrate 11 and the moving stage 21 during the coating process. This makes the glue 13 applied more uniformly, and it will not appear that a part of the glue 13 on the substrate 11 is more coated, and another part of the substrate 11 is coated with less glue 13 .
参阅图6,图6为本申请提供的涂胶装置的第二实施例的结构示意图。Referring to Figure 6, Figure 6 is a schematic structural diagram of a second embodiment of the glue coating device provided by the present application.
为了更进一步减小液态胶水13的表面张力,本申请提供的一种涂胶装置200在第二个实施例中,涂胶装置200还包括真空腔4。除此之外,本申请提供的一种涂胶装置200在第二个实施例中的结构与在第一实施例中的结构完全相同。In order to further reduce the surface tension of the liquid glue 13, this application provides a glue application device 200. In a second embodiment, the glue application device 200 further includes a vacuum chamber 4. Except for this, the structure of the glue application device 200 provided by the present application in the second embodiment is exactly the same as that in the first embodiment.
具体地,真空腔4包括真空腔室和设置在真空腔室上的真空泵。其中,用于和涂覆相关的涂胶机构3和载置机构2都处于真空腔室内。当涂覆进行前,可通过真空泵对真空腔室进行真空处理,具体的真空腔室内的额定真空度为1kPa,以使涂胶喷嘴31涂覆胶水13的过程在真空环境下进行。由此,使得液态胶水13在大气压接近于0的环境中,液体密度变小,分子之间的距离变大,表面张力变小,从而可以进一步保证预固化的效果。另外,在真空下进行涂覆还可以有效排除胶水13中的气泡,以确保脱泡效果。可以理解的是,真空腔室中的真空度越大,液体表面张力越小。Specifically, the vacuum chamber 4 includes a vacuum chamber and a vacuum pump provided on the vacuum chamber. Among them, the glue application mechanism 3 and the placement mechanism 2 used for coating are both located in the vacuum chamber. Before coating is carried out, the vacuum chamber can be evacuated by a vacuum pump. The specific rated vacuum degree in the vacuum chamber is 1 kPa, so that the coating process of the glue 13 by the glue coating nozzle 31 is performed in a vacuum environment. As a result, in an environment where the atmospheric pressure is close to 0, the density of the liquid glue 13 becomes smaller, the distance between molecules becomes larger, and the surface tension becomes smaller, thereby further ensuring the pre-curing effect. In addition, coating under vacuum can also effectively eliminate bubbles in the glue 13 to ensure the deaeration effect. It can be understood that the greater the vacuum in the vacuum chamber, the smaller the surface tension of the liquid.
本申请的另外一个方面,还提供了一种电子产品加工设备,该电子产品加工设备用于加工目标产品1,目标产品1包括基板11及设置在基板11上的荧光粉层12,电子加工设备包括上述任一实施例中的涂胶装置。Another aspect of this application also provides an electronic product processing equipment. The electronic product processing equipment is used to process a target product 1. The target product 1 includes a substrate 11 and a phosphor layer 12 provided on the substrate 11. The electronic product processing equipment Including the glue coating device in any of the above embodiments.
可以理解的是,该电子加工设备的实施方式与涂胶装置的实施方式相对应,其能够解决荧光粉层12中的荧光粉在胶水13涂覆的过程中可相对于基板11移动的技术问题,相应的达到涂胶装置的实施方式的技术效果,具体的本申请在此不再赘述。 It can be understood that the embodiment of the electronic processing equipment corresponds to the embodiment of the glue coating device, which can solve the technical problem that the phosphor in the phosphor layer 12 can move relative to the substrate 11 during the coating process of the glue 13 , correspondingly achieve the technical effect of the implementation of the glue coating device, and the specific details will not be repeated here.
需要说明的是,在本说明书的描述中,术语“第一”、“第二”等仅用于描述目的和区别类似的对象,两者之间并不存在先后顺序,也不能理解为指示或暗示相对重要性。此外,在本说明书的描述中,除非另有说明,“多个”的含义是两个或两个以上。It should be noted that in the description of this specification, the terms "first", "second", etc. are only used for descriptive purposes and to distinguish similar objects. There is no order between the two, nor can it be understood as indicating or implies relative importance. Furthermore, in the description of this specification, "plurality" means two or more unless otherwise specified.
使用术语“包含”或“包括”来描述这里的元件、成分、部件或步骤的组合也想到了基本由这些元件、成分、部件或步骤构成的实施方式。这里通过使用术语“可以”,旨在说明“可以”包括的所描述的任何属性都是可选的。The use of the term "comprises" or "comprising" to describe a combination of elements, components, parts or steps herein also contemplates embodiments that consist essentially of such elements, components, parts or steps. By using the term "may" herein, it is intended that any described attribute included in "may" is optional.
多个元件、成分、部件或步骤能够由单个集成元件、成分、部件或步骤来提供。另选地,单个集成元件、成分、部件或步骤可以被分成分离的多个元件、成分、部件或步骤。用来描述元件、成分、部件或步骤的公开“一”或“一个”并不说为了排除其他的元件、成分、部件或步骤。Multiple elements, components, components or steps can be provided by a single integrated element, component, component or step. Alternatively, a single integrated element, component, component or step may be divided into separate multiple elements, components, components or steps. The word "a" or "an" used to describe an element, component, component or step is not intended to exclude other elements, components, components or steps.
以上所述仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。 The above descriptions are only embodiments of the present application, and do not limit the patent scope of the present application. Any equivalent structure or equivalent process transformation made using the contents of the description and drawings of the present application, or directly or indirectly applied to other related technologies fields are equally included in the scope of patent protection of this application.

Claims (16)

  1. 一种涂胶装置,用于将胶水涂覆在基板及位于所述基板上表面的荧光粉层上;其特征在于,所述涂胶装置包括:A glue coating device for coating glue on a substrate and a phosphor layer located on the upper surface of the substrate; characterized in that the glue coating device includes:
    载置机构,所述载置机构包括运动载台,所述基板设置在所述运动载台上,并随着所述运动载台沿着第一方向移动;A placement mechanism, the placement mechanism includes a moving stage, the substrate is arranged on the moving stage and moves along the first direction with the moving stage;
    涂胶机构,所述涂胶机构包括涂胶喷嘴和光照加热件,所述涂胶喷嘴和所述光照加热件设置于所述运动载台的上方;其中,所述涂胶喷嘴面向所述荧光粉层;所述涂胶喷嘴用于将胶水涂覆至所述基板和所述荧光粉层上;Glue coating mechanism, the glue coating mechanism includes a glue coating nozzle and a light heating element, the glue coating nozzle and the lighting heating element are arranged above the moving stage; wherein the glue coating nozzle faces the fluorescent Powder layer; the glue coating nozzle is used to apply glue to the substrate and the phosphor layer;
    所述光照加热件能够对所述涂胶喷嘴喷出的胶水进行加热。The light heating element can heat the glue sprayed from the glue coating nozzle.
  2. 根据权利要求1所述的涂胶装置,其特征在于,还包括控制器,所述控制器连接所述涂胶喷嘴和所述光照加热件,所述控制器控制所述光照加热件在所述涂胶喷嘴涂覆时工作。The gluing device according to claim 1, further comprising a controller, the controller is connected to the gluing nozzle and the light heating element, and the controller controls the light heating element to operate in the The glue nozzle works when applying.
  3. 根据权利要求1所述的涂胶装置,其特征在于,所述光照加热件为红外线加热器或UV加热器。The glue coating device according to claim 1, characterized in that the light heating element is an infrared heater or a UV heater.
  4. 根据权利要求1所述的涂胶装置,其特征在于,所述光照加热件包括安装件及设置在所述安装件上的红外灯管,所述安装件倾斜设置并朝向所述基板。The glue coating device according to claim 1, wherein the lighting and heating element includes a mounting component and an infrared lamp arranged on the mounting component, and the mounting component is inclined and faces the substrate.
  5. 根据权利要求4所述的涂胶装置,其特征在于,所述安装件靠近所述基板的下端倾斜设置;或者,所述安装件整体倾斜设置。The glue coating device according to claim 4, characterized in that the mounting member is arranged at an angle close to the lower end of the base plate; or the entire mounting member is arranged at an angle.
  6. 根据权利要求1所述的涂胶装置,其特征在于,所述运动载台内设有第二加热件,所述第二加热件用于对所述基板加热。The glue coating device according to claim 1, characterized in that a second heating element is provided in the moving stage, and the second heating element is used to heat the substrate.
  7. 根据权利要求6所述的涂胶装置,其特征在于,所述第二加热件为加热棒或加热片。The glue coating device according to claim 6, characterized in that the second heating element is a heating rod or a heating sheet.
  8. 根据权利要求6所述的涂胶装置,其特征在于,所述运动载台包括安装板及设置在所述安装板上的吸附板;The gluing device according to claim 6, wherein the moving platform includes a mounting plate and an adsorption plate arranged on the mounting plate;
    所述第二加热件设置在所述安装板内,所述吸附板产生负压并吸附所述基板。The second heating element is arranged in the installation plate, and the adsorption plate generates negative pressure and adsorbs the substrate.
  9. 根据权利要求8所述的涂胶装置,其特征在于,所述第二加热件 为加热棒,多个所述加热棒均匀布置在所述安装板内。The glue coating device according to claim 8, characterized in that the second heating element It is a heating rod, and a plurality of the heating rods are evenly arranged in the mounting plate.
  10. 根据权利要求1所述的涂胶装置,其特征在于,所述涂胶机构包括机架,所述涂胶喷嘴和所述光照加热件均设置在所述机架上。The gluing device according to claim 1, wherein the gluing mechanism includes a frame, and the gluing nozzle and the light heating element are both arranged on the frame.
  11. 根据权利要求10所述的涂胶装置,其特征在于,所述涂胶喷嘴和/或所述光照加热件相对所述机架的位置沿第二方向可调节,所述第二方向与所述第一方向垂直。The glue coating device according to claim 10, characterized in that the position of the glue coating nozzle and/or the light heating element relative to the frame is adjustable along a second direction, and the second direction is consistent with the The first direction is vertical.
  12. 根据权利要求11所述的涂胶装置,其特征在于,所述机架沿着所述第二方向设有多个安装位置,所述涂胶喷嘴和/或所述光照加热件可选择地设置在所述安装位置上。The gluing device according to claim 11, wherein the frame is provided with a plurality of installation positions along the second direction, and the gluing nozzle and/or the light heating element can be selectively provided in the installation position.
  13. 根据权利要求1所述的涂胶装置,其特征在于,所述涂胶喷嘴为狭长型缝隙喷嘴。The gluing device according to claim 1, wherein the gluing nozzle is a long and narrow slit nozzle.
  14. 根据权利要求1所述的涂胶装置,其特征在于,所述载置机构还包括第一驱动模组和设置在所述第一驱动模组上的第二驱动模组,所述运动载台设置在所述第二驱动模组上,所述第一驱动模组沿所述第一方向驱动所述第二驱动模组,所述第二驱动模组沿第二方向和/或第三方向驱动所述运动载台,所述第一方向、所述第二方向和所述第三方向两两垂直。The gluing device according to claim 1, wherein the loading mechanism further includes a first driving module and a second driving module disposed on the first driving module, and the moving stage Disposed on the second driving module, the first driving module drives the second driving module along the first direction, and the second driving module drives along the second direction and/or the third direction. The moving stage is driven so that the first direction, the second direction and the third direction are vertical in pairs.
  15. 根据权利要求1-14任一项所述的涂胶装置,其特征在于,还包括真空腔,所述载置机构及所述涂胶机构均容置在所述真空腔内。The gluing device according to any one of claims 1 to 14, further comprising a vacuum chamber, and both the placing mechanism and the gluing mechanism are accommodated in the vacuum chamber.
  16. 一种电子产品加工设备,用于加工基板及设置在所述基板上的荧光粉层,其特征在于,所述加工设备包括如权利要求1-14中任一项所述的涂胶装置。 An electronic product processing equipment, used for processing a substrate and a phosphor layer provided on the substrate, characterized in that the processing equipment includes the glue coating device according to any one of claims 1-14.
PCT/CN2023/105878 2022-07-12 2023-07-05 Gluing apparatus and electronic product processing device WO2024012324A1 (en)

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Publication number Priority date Publication date Assignee Title
CN218902457U (en) * 2022-07-12 2023-04-25 江苏立导科技有限公司 Gluing device and electronic product processing equipment
CN116544253B (en) * 2023-05-08 2024-03-22 马鞍山东大汇泽半导体科技有限公司 Packaging method of image sensor

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JPH1099760A (en) * 1996-09-26 1998-04-21 Toshiba Corp Coating device
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