WO2023287274A1 - Compositions de mélange sec qui comprennent des éthers de cellulose, du sulfate de calcium déshydraté, de l'éther d'amidon pré-gélatinisé et un polymère acrylique redispersible avec utilité d'adhésif accéléré pour assembler et coller des panneaux de plâtre et de ciment - Google Patents
Compositions de mélange sec qui comprennent des éthers de cellulose, du sulfate de calcium déshydraté, de l'éther d'amidon pré-gélatinisé et un polymère acrylique redispersible avec utilité d'adhésif accéléré pour assembler et coller des panneaux de plâtre et de ciment Download PDFInfo
- Publication number
- WO2023287274A1 WO2023287274A1 PCT/MX2022/050062 MX2022050062W WO2023287274A1 WO 2023287274 A1 WO2023287274 A1 WO 2023287274A1 MX 2022050062 W MX2022050062 W MX 2022050062W WO 2023287274 A1 WO2023287274 A1 WO 2023287274A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- panels
- adhesive
- cement
- composition
- calcium sulfate
- Prior art date
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 57
- 239000000853 adhesive Substances 0.000 title claims abstract description 54
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 54
- 239000004568 cement Substances 0.000 title claims abstract description 24
- 229920000881 Modified starch Polymers 0.000 title claims abstract description 10
- 229920000058 polyacrylate Polymers 0.000 title claims abstract description 10
- 239000010440 gypsum Substances 0.000 title abstract description 24
- 229910052602 gypsum Inorganic materials 0.000 title abstract description 24
- 238000005304 joining Methods 0.000 title abstract description 5
- 229920002678 cellulose Polymers 0.000 title abstract description 3
- 150000002148 esters Chemical class 0.000 title abstract 2
- PASHVRUKOFIRIK-UHFFFAOYSA-L calcium sulfate dihydrate Chemical compound O.O.[Ca+2].[O-]S([O-])(=O)=O PASHVRUKOFIRIK-UHFFFAOYSA-L 0.000 title 1
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 claims abstract description 13
- 239000011505 plaster Substances 0.000 claims description 18
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 claims description 14
- 239000000758 substrate Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 229920003086 cellulose ether Polymers 0.000 claims description 8
- 239000007787 solid Substances 0.000 claims description 8
- ZOMBKNNSYQHRCA-UHFFFAOYSA-J calcium sulfate hemihydrate Chemical compound O.[Ca+2].[Ca+2].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O ZOMBKNNSYQHRCA-UHFFFAOYSA-J 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 claims description 5
- 239000003651 drinking water Substances 0.000 claims description 4
- 235000020188 drinking water Nutrition 0.000 claims description 3
- 238000002156 mixing Methods 0.000 claims description 2
- 239000004576 sand Substances 0.000 claims 1
- 238000010276 construction Methods 0.000 abstract description 21
- 229910052751 metal Inorganic materials 0.000 abstract description 11
- 239000002184 metal Substances 0.000 abstract description 11
- 239000000463 material Substances 0.000 abstract description 9
- 238000009434 installation Methods 0.000 abstract description 5
- 239000002023 wood Substances 0.000 abstract description 5
- 150000004683 dihydrates Chemical class 0.000 abstract description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 239000000843 powder Substances 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000004567 concrete Substances 0.000 description 7
- 239000011324 bead Substances 0.000 description 6
- 150000001875 compounds Chemical class 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 239000011449 brick Substances 0.000 description 5
- 239000000835 fiber Substances 0.000 description 5
- 239000000123 paper Substances 0.000 description 4
- 239000006072 paste Substances 0.000 description 4
- 238000009431 timber framing Methods 0.000 description 4
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 238000009432 framing Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 3
- 239000004570 mortar (masonry) Substances 0.000 description 3
- 239000003973 paint Substances 0.000 description 3
- 230000003014 reinforcing effect Effects 0.000 description 3
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- 239000011398 Portland cement Substances 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000011152 fibreglass Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002991 molded plastic Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 238000007634 remodeling Methods 0.000 description 2
- 239000011435 rock Substances 0.000 description 2
- 238000009433 steel framing Methods 0.000 description 2
- 238000009864 tensile test Methods 0.000 description 2
- 235000008733 Citrus aurantifolia Nutrition 0.000 description 1
- 235000002918 Fraxinus excelsior Nutrition 0.000 description 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 235000011941 Tilia x europaea Nutrition 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910052925 anhydrite Inorganic materials 0.000 description 1
- 239000002956 ash Substances 0.000 description 1
- WDIHJSXYQDMJHN-UHFFFAOYSA-L barium chloride Chemical compound [Cl-].[Cl-].[Ba+2] WDIHJSXYQDMJHN-UHFFFAOYSA-L 0.000 description 1
- 229910001626 barium chloride Inorganic materials 0.000 description 1
- 235000012206 bottled water Nutrition 0.000 description 1
- 235000008429 bread Nutrition 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003818 cinder Substances 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000012669 compression test Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
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- 230000000994 depressogenic effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 230000009970 fire resistant effect Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 239000003292 glue Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000013067 intermediate product Substances 0.000 description 1
- 239000004571 lime Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
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- 230000035515 penetration Effects 0.000 description 1
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- 239000011178 precast concrete Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B11/00—Calcium sulfate cements
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/38—Polysaccharides or derivatives thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/14—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
- E04F21/00—Implements for finishing work on buildings
- E04F21/02—Implements for finishing work on buildings for applying plasticised masses to surfaces, e.g. plastering walls
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2103/00—Function or property of ingredients for mortars, concrete or artificial stone
- C04B2103/10—Accelerators; Activators
Definitions
- the present invention falls within the branch of the construction industry in general, in particular to walls made with building panels and more particularly, to wall systems paneled with strong adhesives.
- Gypsum and cement panels together with the extensive range of products that make up the different construction systems, have been the leading products in the light construction market for several decades, with advantages such as resistance to humidity, fire, excellent insulation acoustic and thermal, either for dividing walls, continuous ceilings, and decorative elements.
- Drywall is widely used in the construction of durable and relatively inexpensive walls.
- the panels are typically made in dimensions of 3/8” or 1/2” thick, and are nailed or otherwise attached to wood or metal studs or cinder blocks that form a vertical support for the wall.
- the standard measurement of a panel is 1.22 x 2.44 m. (4' x 8'), and 1.22 m, x 3.05 m. (4' x 10').
- These panels allow the application of any type of final finish, be it paint, textured pastes, wood, metal or PVC moldings, etc.
- Gypsum core compounds prevent combustion and allow the panel to withstand temperatures greater than 100°C before calcining.
- the panel with sheet-rock material (Table-gypsum) is very common, which is a composite material of calcium sulfate rock improved with additives, laminated in various sizes and thicknesses, covered with special type cardboard, which constitutes an excellent base for decorating with paint, wallpaper, plastic or any other covering material. It has a great fire resistance capacity.
- the plasterboard panel has the disadvantage of being vulnerable to the presence of moisture, which limits its use to dividing elements or parts of buildings not exposed to the elements.
- a commonly used shape of gypsum board comprising a generally rectangular panel, the front surface of which has a substantially flat central or front surface and tapered edge surfaces extending circumferentially around the edge of the panel.
- the tapered edge surface typically begins at a distance of about 21/2 to 3 inches from the edge of the panel and tapers downward to a maximum depth of about 0.050 to about 0.070 inches.
- the butt edges of adjacent panels collectively define a shallow V-shaped recessed area that extends along both sides of the joint. This recessed area is commonly referred to as the "tapered area”.
- Said metal posts together with the mooring channels make up the metal frame to build dividing walls, skirts, etc.
- the load channel for the open ceiling framing system supports the weight of the other elements and the furring channels are omega-shaped profiles used to receive the drywall in the open ceiling systems.
- gypsum board construction methods commonly involve applying a plurality of these wall panels to said upright, thereby forming joints between adjacent gypsum board panels.
- gypsum board panels can be quickly nailed, or otherwise fastened into place to form the wall, the seam between the individual panels usually must be concealed or “finished” before the wall can be painted or covered.
- “Finish” refers to the task of providing a smooth, continuous finish to the joint area that is flush with adjacent drywall panels that need only be lightly sanded before painting or covering.
- a common method of finishing or concealing such joints comprises adhering over the joint a relatively narrow strip of paper, commonly referred to as "joint tape” by means of an aqueous gypsum cementitious adhesive, commonly referred to as "plaster mud".
- the width of the joint tape is typically slightly narrower than the dimension of the recessed area in the plane of the face surfaces of the gypsum board panels.
- This second layer of adhesive is allowed to dry for about a day and then another thin layer of cementitious adhesive, somewhat wider, is applied over it. In this way, a final substantially monolithic or flush appearance to the wall surface is provided and the entire surface can then be lightly sanded and subsequently covered with a decorative coat of paint or the like.
- joint finishing system used should have a smooth and substantially flat exterior surface that is substantially level or coplanar with the face surfaces of adjacent wallboard panels and somewhat wider than the tapered area of the joint.
- Joint tape provides reinforcing strength to the joint system and prevents cracking of drywall adhesive applied over and along the joint.
- This conventional technique for concealing or finishing drywall joints a slight ridge or bead often develops in the wall surface directly above the joint. This defect can mar the smooth appearance of the wall surface and costly repairs may be required to correct the condition.
- USG TABLAROCA®/SHEETROCK® brand gypsum boards and product line have been manufactured by USG for more than 110 years and USG TABLARQCA®/SHEETROCK® brand gypsum boards represent an option in the market for new construction or remodeling by its technology, mainly.
- the USG TABLAROCA®/SHEETROCK® trademark includes system components with a range of products that make up systems for commercial, residential and residential construction. There are several adhesives that are used for the placement of panels and that have a vinyl-based formulation, which is generally of a smooth and creamy consistency, with good adhesion on the cardboard surface and easy sliding on the surface.
- REDIMIX® is located in the state of the art, which is a compound for joints in the Mexican market, its formulation is vinyl-based. It has a smooth and creamy consistency, with adherence to the cardboard surface and glides over the surface easily, with uniform and rapid application. Manufactured according to the specifications of the ASTM C-47S-12 standard. Presentation of 12 and 25 kg boxes, with a yield of 0.90 kg product per m2 (27.7 m2 per 25 kg box).
- Pasta Tablaroca® which is a premixed compound made from vinyl and additives, with a creamy and smooth consistency that provides advantages in its application, thanks to its adherence that allows obtaining clean and smooth surfaces in a short time.
- EASY SAND® is also found in the state of the art, which is a powder compound that is easy and quick to prepare. It is mixed with potable water at room temperature until a creamy and uniform consistency is obtained, with high adhesion to the surface.
- US Patent 3,444,657 to Swanson describes a gasket structure in which a strip of molded plastic having a cross section! tapered fills the depressed tapered area along the joint.
- drywall must be be of a special construction. The requirement for specially constructed wall panels limits the use of this type of strip to particular types of panels that are not generally available, and furthermore, effectively precludes extensive commercial use of the system by individual construction companies and others. .
- US Patent 4,157,271 to Moore discloses a drywall joint filler including a flexible vinyl molded plastic strip with a central longitudinal groove intended to extend into the space between adjacent drywall panels.
- the groove is fitted with spurs or whiskers to help secure the strip in place.
- the thickness of the strip tapers across its width to fill the tapered depression area formed by the adjoining wallboard panels.
- the strip is fixed to the wall panels by means of double-layer adhesive tape placed on opposite sides of the joint. In use, the release liner is removed from the double-sided tape and the plastic strip is fitted using the groove to locate the gap between the wall panels and the strip is then pressed into place.
- US2003138072A1 disclosed panel wall systems and methods for their construction, wherein the wall systems have elastomeric gaskets that are resistant to cracking.
- the walls are constructed of adhesive-edged construction boards.
- Adhesive edge building panels are preferably fiber cement.
- the front surface of each panel has an adhesive pre-applied to one edge of the panel.
- the panels are attached to a frame with the adhesive edges adjacent to each other.
- a joint tape is applied to the seam between the panels so that the edges of the joint tape adhere to the adhesive edges of the adjacent panels.
- the wall is then finished with an elastomeric finish.
- US5333433A discloses a self-adhesive tape for concealing or "finishing" joints between adjacent gypsum board panels in the construction of simulated monolithic wall surfaces.
- the finishing tape comprises an elongate substrate having opposed first and second surfaces and terminating at opposite side edges, a first and second layers of a first cementitious adhesive disposed on the first surface of the substrate adjacent each opposite lateral edge of the substrate and a pressure sensitive surface.
- portions of the first cementitious adhesive are caused to flow from below each side edge of the substrate to occupy recessed areas adjacent to each opposite side edge of the substrate. , and the pressure sensitive surface.
- the second adhesive occupies an area between the substrate and the surfaces of! bread! of wallboard and joins the substrate and adjacent wallboard panels to form a substantially rigid structure, whereby the substrate forms a continuous surface a! flush with adjacent wallboard panel surfaces.
- An object of the invention is to provide a novel form of accelerated adhesive for joining and adhering drywall and cement.
- the present invention provides a novel form of construction of plasterboard and/or cement walls, with great resistance and durability, with the advantage of being assembled or formed in position, without the usual and expensive metallic or wooden structure to support the itself, as it is necessary to satisfy the modern demand to reduce the amount of structural materials that require the use of skilled labor for their installation and thus effect a reduction in the cost of construction designed for homes and other buildings.
- the present invention can be used to glue cement panels, which are made up of a Portland cement core reinforced with a double polymerized fiberglass mesh, which covers both surfaces and their edges. This composition makes the panels fire resistant and dimensionally stable. In addition to being used in interior applications, the panels can be used in all types of construction such as fencing, exterior trim, mobile homes, exterior fireplaces, canopies, façade remodeling.
- the invention relates to dry mix compositions comprising cellulose ethers, calcium sulfate hemihydrate and dihydrate, pregelatinized starch ether and redispersible acrylic polymer with accelerated adhesive utility for joining and adhering drywall and cement.
- an adhesive capable of adhering concrete and plaster plates (muroblok type) is created to make closets and kitchens.
- a fast-setting redimix-type paste is created with excellent adhesion to place the reinforcing tape on drywall, in addition to being able to give polished plaster-like finish to any type of substrate that is not exposed to constant humidity, although it is much more resistant to humidity than redimix or plaster itself.
- an adhesive is created capable of adhering precast concrete slabs, such as decorative shelves, or any type of closet or kitchen exposed to the elements.
- dry mix compositions for use in the manufacture of panel adhesive comprise the following total solids weight percent: Nonionic Cellulose Ethers - 6.05 to 7.32%
- preferred dry mix compositions for use in making the panel adhesive comprise the following total solids weight percent: Nonionic Cellulose Ethers - 6.66%
- composition of the invention considers the use of various plasters, both semi-hydrated and anhydrous, the former being the most widely used in construction, and to which black or white plasters belong, than in the composition of the invention calcium sulfate. hemihydrate is included from 60.6 to 73.32%, in percent by weight of total solids. To the second type belong anhydrite, hydraulic and aluminous plasters.
- the black or gray plaster is the one that is obtained with algez that contains great amount of impurities, directly calcined, reason why it is blackened with the fumes and ashes of the fuels, coarsely ground, leaving from 30 to 50% in the 0.2mm sieve. It has a richness of 60% semi-hydrate and is used in works that do not have to remain apparent, vaults, partitions and lines.
- White plaster is the one that contains 80% semi-hydrate and is well ground, leaving 1 to 10% on the 0.2 mm sieve. It is used to plaster the walls, stucco and whitewashing.
- Redispersible polymeric powders are made by atomizing organic materials. These powders are responsible for producing the high adhesion resistance in vitrified and low-absorption materials, based on the application of thin layers of mortar.
- the name "redispersible powder” derives from the behavior or "dispersion” of the particles when they come into contact with water.
- elastic polymeric bridges are created between the weak mineral components of the mortar, achieving substantial improvements in adherence to the most varied supports, and even those that could not be reversed otherwise.
- the polymer modification additionally confers flexibility to the adhesive and improves thixotropy, flowability and water retention.
- Recognition This consists of reducing the gypsum used in the composition of the invention to a fine powder by stirring with water, then filtering, and an aqueous oxalate solution is added to one part of the filtered liquid and hydrochloric acid and barium chloride solution to another. In both cases, cloudiness or precipitation of whites should form, indicating the presence of lime and sulfuric acid, respectively.
- the fineness of pulverization of the plaster of the composition of the invention is passed through a 900 mesh per square centimeter sieve and the proportion of residue is determined.
- Amount of water absorbed It is determined by placing one hundred cm 3 of water in a mortar and gradually adding powder of the composition (from a previously weighed amount) until the powder does not sink into the liquid and a light layer is formed.
- Setting time and heat developed It is determined by counting the number of minutes that elapse from when the powder of the composition of the invention is mixed with water, to the time when the paste cannot be poured or spread with a trowel.
- a practical means that is used to know the goodness of the composition in stuccos consists in determining the heat of detachment during setting, by means of a thermometer that is introduced into the mass; the maximum temperature corresponds to after 15 or 20 minutes and reaches 20 degrees Celsius above the environment.
- the good or semi-hydrated plaster present in the composition of the invention is the only one that produces a rise in temperature when mixed with water. It follows that the higher the heat it develops, the better quality the plaster used in the composition is.
- a 1500 gram sachet of the composition of the invention is used to prepare 10 liters of accelerated adhesive useful for joining and adhering plasterboard, concrete boards and drywall.
- the dry mix composition for the manufacture of 1500 gr of adhesives includes the following materials:
- 5- Drinking water Method of preparation Put 8.5 liters of gray or white cement in a 19-liter bucket, a 1500-gram envelope of the composition of the invention, mix in the bucket for up to 2 minutes dry.
- the surface where the drywall will be adhered must be free of imperfections that affect the application of the adhesive of the composition of the invention. Surfaces facing the façade must be sealed against moisture penetration
- adhesive may be applied either to the back of the board or directly to the wall in beads of adhesive spaced no more than 12" or in spots spaced no more than 12" o.c.
- Panels should be placed so that butt and recessed joints fit snugly together. Do not slide the plates. Mechanical fasteners or temporary anchors can be used while adhesive bond develops Joint treatment should be done once the boards are firmly adhered
- Bonding of panels only interior masonry, concrete or above grade brick walls are acceptable masonry substrates for direct placement with adhesives formulated on the basis of the composition of the invention.
- Masonry, concrete, or brick surfaces to which drywall is to be bonded must be free of foreign material, bulges, or depressions that will prevent bonding.
- the adhesive of the invention shall be applied to either the back surface of the gypsum board or the wall in continuous beads or beads spaced no more than 12" (300mm) on center. Beads must be a minimum of 3/8 in. (10 mm) in diameter and drops 2 in. (50 mm) diameter by 1/2 in. (13 mm) thick, with a row centered across all vertical drywall joints.
- Drywall should be laid so that its edges or ends butt tightly. Do not slide the panels. Mechanical fasteners or temporary supports should be used when necessary to support drywall until adhesive sets.
- the length of the fixings must increase according to the thickness of the existing surface on which the battens will be applied.
- Voids and areas remaining after removal of loose plaster should be leveled with shims to the same thickness as the plaster so that new gypsum boards have the proper bearing space.
- Wood shims should be at least 1 1/2 in. (38 mm) wide. Shims made from drywall must be a minimum of 2 in. (50 mm) wide.
- shims On wood framing systems, shims must be placed over framing members and fastened with screws or nails spaced no more than 6 in. (150 mm) o.c. For steel framing systems, shims must be placed over framing members and fastened with screws or nails spaced no more than 6 in. (150 mm) on center.
- the wedges In masonry, concrete or brick systems, the wedges must be fixed to the surface with masonry nails or an adhesive according to the composition of the invention specifically formulated for this purpose.
- Gypsum boards that are attached directly to existing wall and ceiling surfaces must be attached with nails, screws, or staples, or with adhesives in combination with nails, screws, or staples.
- Structural members must be solid, rigid, flush, and spaced no more than 16" (406 mm) on center for 3/8" (9.5 mm) thick or 24" gypsum board. (610 mm) o.c., for 1/2" (12.7 mm) or 5/8" (15.9 mm) thick drywall. 1/4" (6.4mm) and 5/16" (7.9mm) thick gypsum boards should only be used for direct application to flat, level, solid walls with no voids.
- Nail Driving - Nails must be long enough to penetrate wood framing a minimum of 7/8 in. (22 mm). Nail spacing should be no more than 8" (200mm) oc for walls, and 7" (180mm) oc for ceilings. Screw Driving - Screws must penetrate wood framing a minimum of 5/8 in. (16 mm) and steel framing 3/8 in. (10 mm). Screw spacing should be no more than 16" (400mm) oc for walls and 12" (300mm) oc for ceilings.
- Loose paper or wallpaper must be removed from the surface and the adhesive of the composition of the invention must be applied directly to a solid surface. Apply a single bead of 3/8 in. by 3 in. (10 by 75 mm) adhesive to an 8 in. (200 mm) square of drywall sample, and press the sample into the surface. Repeat the operation on various separate places. Allow the adhesive of the invention to set (see the recommendations on the packaging of the composition of the invention). The adhesion of the adhesive of the invention is tested by pulling the sample out. If the backing paper or fiberglass tears from the sample, then the adhesion is good.
- the drywall After determining that the bond strength is good, the drywall must be placed.
- Battens should be placed within 6 in. (150 mm) of any trim. Shims should be used to level the surface.
- a suspended wood batten system instead of directly attaching the battens to the ceiling, a suspended wood batten system, suspended steel batten channel, or grid suspension system may be used.
- the Mexican Standard NMX-C-234-ONNCCE-2015 establishes the specifications and test methods for flat uncompressed NT fiber cement boards (commonly called NT flat boards, cement planks, cement boards, NT fiber cement boards, cellulose or fiber cement boards NT) and establishes the conditions of acceptance for its use in one or more applications.
- NT flat boards commonly called NT flat boards, cement planks, cement boards, NT fiber cement boards, cellulose or fiber cement boards NT
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Architecture (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Civil Engineering (AREA)
- Finishing Walls (AREA)
- Revetment (AREA)
Abstract
L'invention concerne une nouvelle forme de construction de parois de panneaux de plâtre et/ou de ciment, de grande résistance et durabilité, et pouvant être montée ou formée dans sa position, sans la structure métallique ou en bois habituelle et coûteuse pour la supporter, tel que nécessaire pour satisfaire la demande moderne de réduire la quantité de matériaux structurels qui nécessitent l'utilisation de main d'œuvre qualifiée pour son installation et ainsi réaliser une réduction du coût de construction conçue pour des habitations et d'autres constructions. L'invention concerne des compositions de mélange sec qui comprennent des éthers de cellulose, du sulfate de calcium semihydraté et déshydraté, de l'éther d'amidon prégélatinisé et un polymère acrylique redispersable servant d'adhésif accéléré pour assembler et coller des panneaux de plâtre et de ciment.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
MXMX/A/2021/008625 | 2021-07-16 | ||
MX2021008625A MX2021008625A (es) | 2021-07-16 | 2021-07-16 | Composiciones de mezcla seca que comprenden eteres de celulosa, sulfato de calcio dihidratado, eter de almidon pre gelatinizado y polimero acrilico reedispersable con utilidad de adhesivo acelerado para unir y adherir paneles de yeso y cemento. |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023287274A1 true WO2023287274A1 (fr) | 2023-01-19 |
Family
ID=84919574
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/MX2022/050062 WO2023287274A1 (fr) | 2021-07-16 | 2022-07-15 | Compositions de mélange sec qui comprennent des éthers de cellulose, du sulfate de calcium déshydraté, de l'éther d'amidon pré-gélatinisé et un polymère acrylique redispersible avec utilité d'adhésif accéléré pour assembler et coller des panneaux de plâtre et de ciment |
Country Status (2)
Country | Link |
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MX (1) | MX2021008625A (fr) |
WO (1) | WO2023287274A1 (fr) |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
GB2329895A (en) * | 1997-10-02 | 1999-04-07 | Nicobond International Limited | Adhesive containing calcium sulphate |
US6162839A (en) * | 1995-12-20 | 2000-12-19 | Henkel Kommanditgesellschaft Auf Aktien | Composition for producing light plaster, production of the foaming agent used therefor and its use |
US20050241541A1 (en) * | 2004-04-27 | 2005-11-03 | Wilfried Hohn | Gypsum-based mortars using water retention agents prepared from raw cotton linters |
US20060169183A1 (en) * | 2005-01-31 | 2006-08-03 | Hanspeter Waser | Adhesive composition with lightweight filler |
US20180099908A1 (en) * | 2016-10-12 | 2018-04-12 | United States Gypsum Company | Method for making a lightweight gypsum composition with internally generated foam and products made from same |
CN111848042A (zh) * | 2020-07-23 | 2020-10-30 | 深圳市亿东阳建材有限公司 | 一种墙板粘结砂浆及其制备方法 |
-
2021
- 2021-07-16 MX MX2021008625A patent/MX2021008625A/es unknown
-
2022
- 2022-07-15 WO PCT/MX2022/050062 patent/WO2023287274A1/fr unknown
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6162839A (en) * | 1995-12-20 | 2000-12-19 | Henkel Kommanditgesellschaft Auf Aktien | Composition for producing light plaster, production of the foaming agent used therefor and its use |
GB2329895A (en) * | 1997-10-02 | 1999-04-07 | Nicobond International Limited | Adhesive containing calcium sulphate |
US20050241541A1 (en) * | 2004-04-27 | 2005-11-03 | Wilfried Hohn | Gypsum-based mortars using water retention agents prepared from raw cotton linters |
US20060169183A1 (en) * | 2005-01-31 | 2006-08-03 | Hanspeter Waser | Adhesive composition with lightweight filler |
US20180099908A1 (en) * | 2016-10-12 | 2018-04-12 | United States Gypsum Company | Method for making a lightweight gypsum composition with internally generated foam and products made from same |
CN111848042A (zh) * | 2020-07-23 | 2020-10-30 | 深圳市亿东阳建材有限公司 | 一种墙板粘结砂浆及其制备方法 |
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Publication number | Publication date |
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MX2021008625A (es) | 2023-01-17 |
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