WO2023282295A1 - 化粧シート、及び化粧シートの製造方法 - Google Patents

化粧シート、及び化粧シートの製造方法 Download PDF

Info

Publication number
WO2023282295A1
WO2023282295A1 PCT/JP2022/026859 JP2022026859W WO2023282295A1 WO 2023282295 A1 WO2023282295 A1 WO 2023282295A1 JP 2022026859 W JP2022026859 W JP 2022026859W WO 2023282295 A1 WO2023282295 A1 WO 2023282295A1
Authority
WO
WIPO (PCT)
Prior art keywords
decorative sheet
protective layer
less
surface protective
light
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2022/026859
Other languages
English (en)
French (fr)
Japanese (ja)
Inventor
絵理佳 阿久津
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Inc filed Critical Toppan Inc
Priority to KR1020237043222A priority Critical patent/KR20240031961A/ko
Priority to EP22837709.9A priority patent/EP4368389A4/en
Priority to CN202280044585.XA priority patent/CN117545630A/zh
Priority to JP2023533169A priority patent/JPWO2023282295A1/ja
Publication of WO2023282295A1 publication Critical patent/WO2023282295A1/ja
Priority to US18/403,365 priority patent/US20240173937A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Images

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
    • B05D3/0209—Multistage baking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
    • B05D3/06—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation
    • B05D3/061—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to radiation using U.V.
    • B05D3/065—After-treatment
    • B05D3/067—Curing or cross-linking the coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/02—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain a matt or rough surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/06—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain multicolour or other optical effects
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/02—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber
    • B05D7/04—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to macromolecular substances, e.g. rubber to surfaces of films or sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
    • B05D7/24—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials for applying particular liquids or other fluent materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/16—Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/30—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/308—Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising acrylic (co)polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/36—Layered products comprising a layer of synthetic resin comprising polyesters
    • B32B27/365—Layered products comprising a layer of synthetic resin comprising polyesters comprising polycarbonates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00—Flooring
    • E04F15/02—Flooring or floor layers composed of a number of similar elements
    • E04F15/10—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/105—Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials of organic plastics with or without reinforcements or filling materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2201/00—Polymeric substrate or laminate
    • B05D2201/02—Polymeric substrate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D2502/00—Acrylic polymers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05D5/00—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures
    • B05D5/08—Processes for applying liquids or other fluent materials to surfaces to obtain special surface effects, finishes or structures to obtain an anti-friction or anti-adhesive surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B2038/0052—Other operations not otherwise provided for
    • B32B2038/0076—Curing, vulcanising, cross-linking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/30—Particles characterised by physical dimension
    • B32B2264/303—Average diameter greater than 1µm
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/30—Particles characterised by physical dimension
    • B32B2264/308—Aspect ratio of particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/406—Bright, glossy, shiny surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/408—Matt, dull surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B32B2307/737—Dimensions, e.g. volume or area
    • B32B2307/7375—Linear, e.g. length, distance or width
    • B32B2307/7376—Thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
    • B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
    • B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
    • B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
    • B32B2310/0831—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using UV radiation
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00—Buildings or parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00—Decorative or ornamental articles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2607/00—Walls, panels

Definitions

  • the present invention relates to a decorative sheet used for surface decoration of interiors and exteriors of buildings, fittings, furniture, fitting materials, flooring materials, etc., and a method for manufacturing the decorative sheet.
  • Decorative sheets are attached to the surface of wood, wooden boards, metal plates, non-combustible boards, paper substrates, or resin substrates via adhesives, etc., in order to give design and durability to the surfaces of the above-mentioned buildings. By combining them into a decorative board, they are generally widely used.
  • a pattern such as wood grain or stone grain is formed using various printing methods, or a plain surface without a pattern is selected according to the requirements and application.
  • surface glossiness is also an important item in terms of design, and is selected according to requirements and applications, ranging from high glossiness like a mirror surface to low glossiness with no glare.
  • the imparting of durability is mentioned as an important function of the decorative sheet along with the design.
  • Durability is a comprehensive evaluation of scratch resistance, stain resistance, and whether they can be guaranteed over a long period of time.
  • For imparting durability it is common to form a surface protective layer on the outermost surface of the decorative sheet.
  • a glossiness adjusting agent matrix additive
  • the decorative sheet is generally subjected to processing such as cutting and bending in order to form a decorative plate or decorative material, it is preferable that the decorative sheet have workability that can withstand such processing.
  • a decorative sheet considering designability (low gloss), scratch resistance, and stain resistance, there is a decorative sheet described in Patent Document 1, for example.
  • the present invention provides a decorative sheet having low gloss and excellent design properties, and having fingerprint resistance and high durability (especially scratch resistance and stain resistance) and its
  • the object is to provide a manufacturing method.
  • the present inventor optimized the uneven shape of the surface protective layer in order to achieve low gloss, and repeated experiments to find the necessary structural elements for the material used for the surface protective layer.
  • the present inventors have found that it is possible to provide a decorative sheet exhibiting fingerprint resistance and high durability (especially scratch resistance and stain resistance).
  • a decorative sheet includes a raw fabric layer and a surface protective layer provided on one surface of the raw fabric layer, the surface protective layer
  • the surface has a ridge-shaped portion protruding in a ridge-like shape, and an uneven shape is formed, and the RSm/Ra of the uneven shape of the surface protective layer is in the range of 10 or more and 300 or less
  • the main material of the surface protective layer is an ionizing radiation-curable resin
  • the ionizing radiation-curable resin is an acrylic resin containing a repeating structure as a main component
  • the acrylic resin has a dipentaerythritol skeleton
  • the repeating structure is one of ethylene oxide, propylene oxide, and ⁇ -caprolactone structures, and the number of repetitions of the repeating structure is 12 or more.
  • a decorative sheet that is low in gloss and has both fingerprint resistance, scratch resistance, and stain resistance.
  • FIG. 1 is a schematic cross-sectional view illustrating one configuration of a surface protective layer of a decorative sheet according to an embodiment of the present invention
  • FIG. 1 is a plan photograph showing one configuration example of the surface of a surface protective layer of a decorative sheet according to an embodiment of the present invention.
  • FIG. 4 is a schematic diagram illustrating temporal changes in irradiation light amounts of each irradiation light in the manufacturing process of the decorative sheet according to the embodiment of the present invention.
  • FIG. 1 A configuration of a decorative sheet according to an embodiment of the present invention will be described below with reference to the drawings.
  • the drawings are schematic, and the relationship between the thickness and the planar dimension, the ratio of the thickness of each layer, and the like are different from the actual ones.
  • the embodiments shown below are examples of configurations for embodying the technical idea of the present invention. Various modifications can be made within the technical scope.
  • the decorative sheet 1 of the present embodiment includes a pattern layer 3 and an adhesive layer 7 (a heat-sensitive adhesive layer, an anchor coat layer) on the surface side, which is one surface of a raw fabric layer (base material layer) 2. , dry laminate adhesive layer), a transparent resin layer 4 and a surface protective layer 5 are laminated in this order.
  • a concealing layer 8 and a primer layer 6 are provided on the back surface side, which is the other surface of the raw fabric layer 2 .
  • the pattern layer 3, the adhesive layer 7, the transparent resin layer 4, the concealing layer 8, and the primer layer 6 may be omitted.
  • the decorative sheet 1 of the present embodiment constitutes a decorative material 11 by being attached to a substrate B, as shown in FIG.
  • the substrate B is not particularly limited, but is composed of, for example, wooden boards, inorganic boards, metal plates, composite plates made of a plurality of materials, and the like.
  • a material selected arbitrarily from paper, synthetic resin, synthetic resin foam, rubber, non-woven fabric, synthetic paper, metal foil, and the like can be used.
  • paper include thin paper, titanium paper, and resin-impregnated paper.
  • synthetic resins include polyethylene, polypropylene, polybutylene, polystyrene, polycarbonate, polyester, polyamide, ethylene-vinyl acetate copolymer, polyvinyl alcohol, and acrylic.
  • Examples of rubber include ethylene-propylene copolymer rubber, ethylene-propylene-diene copolymer rubber, styrene-butadiene copolymer rubber, styrene-isoprene-styrene block copolymer rubber, styrene-butadiene-styrene block copolymer rubber, polyurethane, and the like.
  • Organic or inorganic nonwoven fabrics can be used as the nonwoven fabric.
  • Examples of the metal of the metal foil include aluminum, iron, gold, and silver.
  • the surface of the raw fabric layer 2 is often in an inactive state. It is preferable to provide in order to improve the adhesiveness between the raw fabric layer 2 made of an olefin-based material and the base material B, the raw fabric layer 2 may be treated with, for example, corona treatment, plasma treatment, ozone treatment, or electron beam treatment. , ultraviolet treatment, dichromic acid treatment, or other surface modification treatment may be applied.
  • the primer layer 6 the same material as the pattern layer 3, which will be described later, can be used.
  • the primer layer 6 is applied to the back surface of the decorative sheet 1, considering that the decorative sheet 1 is wound in a web shape, the primer layer 6 is applied to avoid blocking and to enhance adhesion to the adhesive. 6 may be added with an inorganic filler.
  • inorganic fillers include silica, alumina, magnesia, titanium oxide, and barium sulfate.
  • the layer thickness of the raw fabric layer 2 is preferably in the range of 20 ⁇ m or more and 250 ⁇ m or less in consideration of printing workability, cost, and the like.
  • the pattern layer 3 is a pattern-printed layer applied to the raw fabric layer 2 using ink.
  • the binder for the ink for example, nitrocellulose, cellulose, vinyl chloride-vinyl acetate copolymer, polyvinyl butyral, polyurethane, acrylic, polyester, and the like can be used alone or modified from among them.
  • the binder may be of water-based, solvent-based or emulsion type, and may be of one-liquid type or two-liquid type using a curing agent.
  • a method of using curable ink and curing the ink by irradiation with ultraviolet rays, electron beams, or the like may be used.
  • urethane-based ink and cure it with isocyanate.
  • coloring agents such as pigments and dyes contained in ordinary ink, extender pigments, solvents, and various additives are added to the pattern layer 3 .
  • highly versatile pigments include condensed azo, insoluble azo, quinacridone, isoindoline, anthraquinone, imidazolone, cobalt, phthalocyanine, carbon, titanium oxide, iron oxide, and pearl pigments such as mica.
  • ink In addition to the application of ink, it is also possible to design the pattern layer 3 by vapor deposition or sputtering of various metals. In particular, it is preferable to add a light stabilizer to the ink, so that deterioration of the decorative sheet 1 itself caused by light deterioration of the ink can be suppressed and the life of the decorative sheet 1 can be extended.
  • the adhesive layer 7 is a layer also called a heat-sensitive adhesive layer, an anchor coat layer, or a dry laminate adhesive layer.
  • the resin material of the adhesive layer 7 is not particularly limited, but can be appropriately selected and used from, for example, acrylic, polyester, polyurethane, epoxy, and other resin materials.
  • the coating method can be appropriately selected depending on the viscosity of the adhesive, etc., but generally gravure coating is used, and after coating the upper surface of the pattern layer 3 by gravure coating, the transparent resin layer is applied. 4 and laminated.
  • the adhesive layer 7 can be omitted if sufficient adhesive strength can be obtained between the transparent resin layer 4 and the pattern layer 3 .
  • olefin resin As the resin material for the transparent resin layer 4, an olefin resin is preferably used.
  • olefinic resins include polypropylene, polyethylene, polybutene, ⁇ -olefins (eg, propylene, 1-butene, 1-pentene, 1-hexene, 1-heptene, 1-octene, 1-nonene, 1 -decene, 1-undecene, 1-dodecene, tridecene, 1-tetradecene, 1-pentadecene, 1-hexadecene, 1-heptadecene, 1-octadecene, 1-nonadecene, 1-eicosene, 3-methyl-1-butene, 3 -methyl-1-pentene, 3-ethyl-1-pentene, 4-methyl-1-pentene, 4-methyl-1-hexene, 4,4-dimethyl-1-pentene, 4-ethyl
  • the resin of the transparent resin layer 4 in order to improve the surface strength of the decorative sheet 1, it is preferable to use highly crystalline polypropylene as the resin of the transparent resin layer 4.
  • Various additives such as heat stabilizers, light stabilizers, antiblocking agents, catalyst scavengers, coloring agents, light scattering agents, and luster modifiers are added to the transparent resin layer 4 as necessary. You can also As heat stabilizers, phenol, sulfur, phosphorus, hydrazine, etc., and as light stabilizers, hindered amines, etc. are generally added in arbitrary combinations.
  • the surface protective layer 5 has a core portion 5A and a ridged portion 5B protruding from one surface of the core portion 5A. As a result, the surface of the surface protective layer 5 is formed with an uneven shape.
  • the term “ridged” refers to a shape in which the ridges are elongated and linearly connected in a plan view.
  • the ridges 5B may be curved or linear in plan view, but are preferably curved from the viewpoint of fingerprint resistance of the surface of the decorative sheet 1 .
  • the ridged portion 5B is, for example, the portion from the lowest portion of the uneven shape provided on the surface of the surface protective layer 5 to the tip, and the core portion 5A is the ridged portion of the surface protective layer 5. It shall refer to the portion excluding 5B.
  • FIG. 2 is a cross-sectional view schematically showing the cross section of the ridged portion 5B of the surface protective layer 5 (the cross section in the thickness direction of the surface protective layer 5), and FIG. It is a plane photograph showing.
  • FIG. 3 is a plane photograph obtained by a laser microscope (OLS-4000 manufactured by Olympus).
  • OLS-4000 manufactured by Olympus
  • the ridge-shaped portion 5B is elongated and rises, and has a linear shape in a plan view.
  • the ridges 5B are formed by irradiating the surface of the ionizing radiation curable resin with light of a specific wavelength to shrink the surface of the ionizing radiation curable resin.
  • the shape of such ridges 5B is determined by the surface roughness index RSm ( ⁇ m) in the horizontal direction (the horizontal direction in FIG. 2, which is the plane direction of the surface protective layer 5) and the vertical direction (the ridges 5B) and the thickness direction of the surface protective layer 5 (vertical direction in FIG. 2). It is preferably 10 or more and 300 or less. More preferably, it is 10 or more and 250 or less. If RSm/Ra is less than 10, the shape of the ridges 5B is too fine, making it difficult to wipe off stains, resulting in poor stain resistance. If RSm/Ra is greater than 300, the ridges are too widely spaced to provide low gloss.
  • RSm/Ra is more preferably 50 or more and 200 or less. If RSm/Ra is within this numerical range, the ridge-shaped intervals are appropriately wide, so the affinity for water or detergent (water containing surfactant or alcohol) is improved. Therefore, if the decorative sheet has RSm/Ra within this numerical range, even if the surface of the decorative sheet becomes dirty, it is easy to wipe off the dirt with water or a cleaning agent. Also, RSm/Ra is most preferably 80 or more and 150 or less. If RSm/Ra is within this numerical range, a commonly available cleaning sponge can easily penetrate between the ridges. It becomes easy to wipe off the dirt using the cleaning sponge provided.
  • Ra and RSm are measured values when measured using a line roughness meter (based on JIS B0601).
  • the cross-sectional shape of the ridge portion 5B in the thickness direction of the surface protective layer 5 may be sinusoidal.
  • the "sine wave shape” means a shape that can represent a line from the lowest position C to the highest position (apex) D of the ridge 5B with a sine wave, as shown in FIG.
  • the shape between adjacent ridge-shaped portions 5B may be a concave curved shape. That is, the shape of the lowest position C of the ridge portion 5B may be a concave curved shape.
  • the mechanism by which the ridged portion 5B is formed will be described below.
  • acrylate When acrylate is irradiated with light having a wavelength of 200 nm or less as the first irradiation light, acrylate can be self-excited. Therefore, the acrylate can be crosslinked by irradiating the acrylate with light of 200 nm or less. Light of 200 nm or less reaches a depth of several tens to several hundred nm in acrylate. As a result, only the surface is crosslinked, and the portion below it has fluidity, so that a fine uneven shape that continues in a wavy shape like folding wrinkles occurs.
  • the core portions 5A and the ridged portions 5B are formed in an integrally continuous state.
  • Light of 200 nm or less is absorbed by oxygen in the atmosphere and greatly attenuated. Therefore, when treating acrylate, it is necessary to introduce nitrogen gas to control the reaction atmosphere.
  • the residual oxygen concentration in the reaction atmosphere is preferably suppressed to 2000 ppm or less. More preferably, the residual oxygen concentration in the reaction atmosphere is 1000 ppm or less.
  • the integrated light quantity of the first irradiation light is 0.5 mJ/cm 2 or more and 200 mJ/cm 2 or less. More preferably, the integrated amount of light is 1 mJ/cm 2 or more and 100 mJ/cm 2 or less. More preferably, the integrated amount of light is 3 mJ/cm 2 or more and 50 mJ/cm 2 or less. Most preferably, the integrated amount of light is 5 mJ/cm 2 or more and 30 mJ/cm 2 or less.
  • the curing shrinkage reaction is weak and the uneven shape is not sufficiently formed, so the gloss does not decrease. If the cumulative amount of light is more than 200 mJ/cm 2 , the curing shrinkage reaction becomes too strong and the surface condition deteriorates.
  • Excimer VUV light can be produced from noble gas or noble gas halide compound lamps.
  • a gas such as a rare gas or a rare gas halide compound is sealed
  • a large number of discharge plasmas dielectric barrier discharge
  • Atoms of the discharge gas rare gas
  • the excimer emits light in a wavelength range peculiar to that excimer.
  • the gas used for the excimer lamp may be any conventionally used gas as long as it emits light of 200 nm or less.
  • a rare gas such as Xe, Ar, or Kr
  • a mixed gas of a rare gas such as ArBr or ArF and a halogen gas
  • the excimer lamp has different wavelengths (central wavelengths) depending on the gas, such as about 172 nm (Xe), about 126 nm (Ar), about 146 nm (Kr), about 165 nm (ArBr), and about 193 nm (ArF).
  • a xenon lamp that emits excimer light with a central wavelength of 172 nm as the light source. Also, taking into account the cost of equipment maintenance and availability of materials, it is preferable to use a xenon lamp as the light source.
  • UV light having a longer wavelength than ionizing radiation or light of 200 nm or less, which is the first irradiation light, should be used as the second irradiation light. can be done.
  • the third irradiation light ionizing radiation of a type different from the second irradiation light or UV light having a longer wavelength than the second irradiation light may be irradiated, but it is preferable to form the surface protective layer 5 having the ridged portions 5B only by irradiation with two kinds of light, the first irradiation light and the second irradiation light.
  • the third irradiation light may be applied when the intensity of the surface protective layer 5 is not sufficient only by irradiation with the second irradiation light.
  • the integrated light quantity of the second irradiation light is 10 mJ/cm 2 or more and 500 mJ/cm 2 or less. More preferably, the integrated amount of light is 50 mJ/cm 2 or more and 400 mJ/cm 2 or less. More preferably, the integrated amount of light is 100 mJ/cm 2 or more and 300 mJ/cm 2 or less. If the integrated amount of light is less than 10 mJ/cm 2 , the curing reaction is weak and sufficient strength cannot be imparted to the entire surface protective layer 5, so the scratch resistance tends to decrease. On the other hand, if the cumulative amount of light is more than 200 mJ/cm 2 , the curing reaction tends to be too strong and the surface condition tends to deteriorate.
  • the integrated light intensity of the second irradiation light is preferably larger than the integrated light intensity of the first irradiation light.
  • the integrated amount of light of the second irradiation light is preferably 1.1 times or more and 50.0 times or less, more preferably 5.0 times or more and 30.0 times or less, of the accumulated amount of light of the first irradiation light. If the cumulative light quantity of the second irradiation light is less than 1.1 times the cumulative light quantity of the first irradiation light, the curing reaction may be weak and the surface protective layer 5 as a whole may not be sufficiently strong.
  • the integrated light amount of the second irradiation light is more than 50.0 times the integrated light amount of the first irradiation light, the curing reaction for the entire surface protective layer 5 becomes too strong, and the shape of the ridged portion 5B is deformed. It may deform.
  • FIG. 5 is a diagram schematically showing temporal changes in the irradiation light intensity of the first irradiation light and temporal changes in the irradiation light intensity of the second irradiation light.
  • FIGS. 5(a), (c), (e), (g) and (i) are diagrams schematically showing temporal changes in the irradiation light intensity of the first irradiation light.
  • 5(b), (d), (f), (h) and (j) are diagrams schematically showing temporal changes in the amount of irradiation light of the second irradiation light.
  • the irradiation light amount of the first irradiation light may gradually increase as the irradiation time elapses and then gradually decrease as the irradiation time elapses, as shown in FIG. 5(a). Further, the irradiation light amount of the first irradiation light may gradually decrease as the irradiation time elapses, as shown in FIG. 5(c). Further, the irradiation light amount of the first irradiation light may gradually increase as the irradiation time elapses, as shown in FIG. 5(e).
  • the irradiation light amount of the first irradiation light may gradually decrease as the irradiation time elapses, and then gradually increase as the irradiation time elapses, as shown in FIG. 5(g). Further, the irradiation light amount of the first irradiation light may be constant from the start of irradiation to the end of irradiation, as shown in FIG. 5(i).
  • the irradiation light amount of the second irradiation light may gradually increase as the irradiation time elapses and then gradually decrease as the irradiation time elapses, as shown in FIG. 5(b). Also, the irradiation light amount of the second irradiation light may gradually decrease as the irradiation time elapses, as shown in FIG. 5(d). Further, the irradiation light amount of the second irradiation light may gradually increase as the irradiation time elapses, as shown in FIG. 5(f). Moreover, as shown in FIG.
  • the irradiation light amount of the second irradiation light may gradually decrease as the irradiation time elapses and then gradually increase as the irradiation time elapses. Further, the irradiation light amount of the second irradiation light may be constant from the start of irradiation to the end of irradiation, as shown in FIG. 5(j).
  • the first irradiation modes shown in FIGS. 5(a), (c), (e), (g) and (i) and FIGS. ), (f), (h), and (j) can be used in appropriate combination with the irradiation modes of the second irradiation light.
  • the irradiation mode of the first irradiation light shown in FIG. 5A and the irradiation mode of the second irradiation light shown in FIG. 5F may be used in combination.
  • the irradiation mode of the first irradiation light shown in FIG. 5(g) and the irradiation mode of the second irradiation light shown in FIG. 5(f) may be used in combination.
  • the irradiation form of the first irradiation light shown in FIG. It is preferable to use it in combination with the irradiation form of the second irradiation light.
  • the ridges 5B formed by irradiation with light having a wavelength of 200 nm or less have a finer structure and a finer structure than an uneven shape formed on the surface of the surface protective layer 5 by mechanical processing such as embossing. It's becoming By forming such fine irregularities on the surface of the surface protective layer 5, it is possible to improve fingerprint resistance while maintaining the matte feel of the surface of the decorative sheet 1.
  • the layer thickness of the surface protective layer 5 is preferably in the range of 2 ⁇ m or more and 20 ⁇ m or less. More preferably, the layer thickness of the surface protective layer 5 is in the range of 3 ⁇ m or more and 20 ⁇ m or less. More preferably, the layer thickness of the surface protective layer 5 is in the range of 5 ⁇ m or more and 15 ⁇ m or less. Most preferably, the layer thickness of the surface protective layer 5 is in the range of 5 ⁇ m or more and 12 ⁇ m or less. If the layer thickness of the surface protective layer 5 is less than 2 ⁇ m, the shaping by vacuum ultraviolet light cannot be deepened, and the glossiness cannot be reduced.
  • the layer thickness of the surface protective layer 5 is such that the ratio of the layer thickness of the ridged portion 5B to the layer thickness of the core portion 5A (layer thickness of the ridged portion 5B/layer thickness of the core portion 5A) is 0.01 or more and 2 It is preferably set to 0.0 or less, and more preferably set to 0.1 or more and 1.0 or less.
  • the pattern layer 3 and the surface protective layer 5 can be formed by various printing methods such as gravure printing, offset printing, screen printing, electrostatic printing, and inkjet printing.
  • the surface protective layer 5 covers the entire surface of the raw fabric layer 2 on the surface side, it can be coated by various coating methods such as roll coating, knife coating, micro gravure coating, and die coating. can be formed. These printing methods or coating methods may be selected separately depending on the layers to be formed, or the same method may be selected for collective processing.
  • the pattern layer 3 and the surface protective layer 5 may be synchronized from the viewpoint of design.
  • it is preferable to use the gravure printing method because it is necessary to collectively form the surface protective layer 5 after forming the pattern layer 3 .
  • the gravure printing method is advantageous in terms of cost and is preferable because it can handle relatively high speeds.
  • the alignment means that 50% or more, preferably 70% or more, and most preferably 90% or more of the portion where the surface protective layer 5 is formed overlaps with the pattern portion of the pattern layer 3 in plan view. do.
  • the coating amount may be adjusted in the above-described printing method and coating method.
  • the coating amount can be calculated from the difference in mass between a base material (original fabric layer) with and without a surface protective layer formed in various printing methods and coating methods.
  • the main material of the surface protective layer 5 is an ionizing radiation curable resin.
  • the main material refers to a material containing 60 parts by mass or more, more preferably 70 parts by mass or more, and most preferably 80 parts by mass or more based on 100 parts by mass of the surface protective layer.
  • the ionizing radiation curable resin constituting the surface protective layer 5 known ones such as various monomers and commercially available oligomers can be used.
  • (meth)acrylic resin silicone resin, polyester resin , urethane-based resins, amide-based resins, and epoxy-based resins
  • the ionizing radiation-curable resin may be either a water-based resin or a non-aqueous (organic solvent-based) resin.
  • the main component of the ionizing radiation-curable resin that constitutes the surface protective layer 5 is an acrylate resin that includes a repeating structure and has a dipentaerythritol skeleton.
  • the ionizing radiation-curable resin constituting the surface protective layer 5 is an acrylate resin (acrylic resin) whose main component is a repeating structure, and the acrylate resin has a dipentaerythritol skeleton. Since the acrylate resin has a dipentaerythritol skeleton, the degree of cross-linking of the acrylate resin increases and a three-dimensional structure can be easily obtained. As a result, the strength of the surface protective layer 5 can be improved.
  • acrylate resins having a dipentaerythritol skeleton include dipentaerythritol pentaacrylate and dipentaerythritol hexaacrylate.
  • the main component refers to a component containing 60 parts by mass or more, more preferably 70 parts by mass or more, and most preferably 80 parts by mass or more based on 100 parts by mass of the constituent resin component.
  • the acrylic resin having a dipentaerythritol skeleton is preferably pentafunctional or hexafunctional. More specifically, the number of acryloyl groups provided on the dipentaerythritol skeleton is preferably 5 or 6.
  • the degree of cross-linking is lowered and the scratch resistance is lowered, which is not preferable.
  • the number of acryloyl groups in the dipentaerythritol skeleton is 4 or less, the degree of cross-linking of the acrylate resin (acrylic resin) is lowered and the scratch resistance is lowered, which is not preferable.
  • the ionizing radiation curable resin has a suitable viscosity range of 10 to 500 mPa ⁇ s and an optimum viscosity range of 50 to 300 mPa ⁇ s when gravure printing is used as the coating method.
  • an organic solvent or a low-viscosity bi- to tetra-functional acrylate resin can be added.
  • organic solvents Di- to tetra-functional acrylate resins are not preferred because if the amount added is large, the scratch resistance will decrease.
  • the content of the di- to tetra-functional acrylate resin is the content of the acrylate resin having a dipentaerythritol skeleton (mass ) is preferably in the range of 10% by mass or more and 30% by mass or less, more preferably in the range of 15% by mass or more and 25% by mass or less.
  • the bi- to tetra-functional acrylate resin mentioned above refers to an acrylate resin having 2 to 4 acryloyl groups.
  • the repeating structure is any one of an ethylene oxide (EO) structure, a propylene oxide (PO) structure, and an ⁇ -caprolactone (CL) structure. More preferably, the repeating structure is an ethylene oxide structure or a propylene oxide structure.
  • the ethylene oxide structure, propylene oxide structure, and ⁇ -caprolactone structure are preferred because the molecules can rotate freely and have high flexibility, so that the molecules are easily folded by light of 200 nm or less, and fine irregularities are easily formed.
  • the number of repetitions of this repetition structure is set to 12 or more. It is more preferably 12 or more and 50 or less, and most preferably 16 or more and 50 or less.
  • the ionizing radiation curable resin constituting the surface protective layer 5 does not sufficiently shrink when irradiated with vacuum ultraviolet light (VUV light), and the surface protective layer 5 does not become low gloss.
  • VUV light vacuum ultraviolet light
  • the number of repetitions of the repeating structure can be analyzed by using MALDI-TOF-MS.
  • Ionizing radiation curable resins may have a molecular weight distribution. When there is a molecular weight distribution, the number of repetitions is the number of repetitions corresponding to the molecular weight having the strongest peak in the mass spectrum of MALDI-TOF-MS.
  • the surface protective layer 5 may contain particles.
  • a uniform surface can be formed by adding particles of optimum particle size and optimum content.
  • the particles for example, organic materials such as PE wax, PP wax, and resin beads, or inorganic materials such as silica, glass, alumina, titania, zirconia, calcium carbonate, and barium sulfate can be used.
  • the average particle size (D50) of the particles is preferably 10 ⁇ m or less. It is more preferably 1 ⁇ m or more and 8 ⁇ m or less, still more preferably 2 ⁇ m or more and 6 ⁇ m or less, and most preferably 3 ⁇ m or more and 5 ⁇ m or less. If it is larger than 10 ⁇ m, the scratch resistance is lowered due to particle shedding, which is not preferable. If the thickness is less than 1 ⁇ m, the effect of making the surface uniform is small, which is not preferable.
  • the amount of the particles to be added is preferably 0.5 parts by mass or more and 10 parts by mass or less with respect to 100 parts by mass of the ionizing radiation-curable resin. More preferably, the amount of particles added is 2 to 8 parts by mass, more preferably 2 to 6 parts by mass, and most preferably 4 to 5 parts by mass.
  • the surface protective layer 5 can form a uniform surface state by containing the particles in the above-mentioned amount, which is preferable.
  • the "particle diameter (average particle diameter)" may be a value (average value) obtained by measuring the particle size distribution of the particles used, or the particle diameters of a plurality of particles obtained by observing the cross section of the obtained decorative material. may be a value obtained by actually measuring and averaging.
  • the obtained particle size values are substantially the same.
  • the average particle size of the particles added to the surface protective layer 5 may be the median size (D50) measured with a laser diffraction/scattering particle size distribution analyzer.
  • the photoinitiator is not particularly limited, examples thereof include benzophenone-based, acetophenone-based, benzoin ether-based, and thioxanthone-based initiators. Functional additives such as antibacterial agents and antifungal agents may optionally be added to the surface protective layer 5 in order to impart required functions. Moreover, an ultraviolet absorber and a light stabilizer can be added to the surface protective layer 5 as necessary. It is common to add UV absorbers such as benzotriazole, benzoate, benzophenone, and triazine, and light stabilizers such as hindered amines in any combination.
  • Such a decorative sheet 1 has a glossiness of 5.0 or less, even though it does not contain a glossiness adjusting agent (matting additive), and is a decorative sheet with extremely low glossiness.
  • a glossiness adjusting agent such additive
  • the content of the gloss modifier in the surface protective layer is high and the surface protective layer becomes cloudy. For this reason, there is a risk that the colors and patterns of the colored pattern layer will not be clearly expressed, or that the design of the decorative sheet will be deteriorated.
  • the content of the gloss modifier in the surface protective layer is even higher, so that the surface can be smoothed without causing streaks, unevenness, etc.
  • the decorative sheet 1 can provide a low glossiness decorative sheet with a glossiness of 5.0 or less while maintaining the same level of performance as a decorative sheet having a glossiness of 20 or more.
  • glossiness is a value measured at an incident angle of 60 degrees using a gloss meter conforming to JIS Z8741.
  • the concealing layer 8 can basically be made of the same material as the pattern layer 3. However, since the concealing property is intended, for example, an opaque pigment, titanium oxide, iron oxide, or the like is used as the pigment. is preferred. Moreover, in order to improve hiding power, it is also possible to add metals such as gold, silver, copper and aluminum. In general, flaky aluminum is often added.
  • a manufacturing example of the decorative sheet 1 will be described.
  • a resin film is used as the original fabric layer 2, and the surface protective layer 5 is formed on the upper surface of the original fabric layer 2 by printing.
  • the surface protective layer 5 irradiates the surface of the applied ionizing radiation curable resin with light having a wavelength of 200 nm or less (first irradiation light) to shrink the surface of the ionizing radiation curable resin.
  • first irradiation light ionizing radiation or UV light having a longer wavelength than light having a wavelength of 200 nm or less, which is the first irradiation light
  • the decorative sheet 1 including the surface protective layer 5 having the core portion 5A and the ridged portion 5B protruding from one surface (upper surface) of the core portion 5A is formed.
  • the present embodiment is not limited to the above-described embodiments. UV light with a longer wavelength may be applied only once. Further, at that time, the integrated amount of light having a wavelength of 200 nm or less, which is the first irradiation light, may be set to 0.5 mJ/cm 2 or more and 200 mJ/cm 2 or less.
  • the decorative sheet 1 according to this embodiment includes a surface protective layer 5 having an uneven surface.
  • the luster (glossiness) of the surface protective layer can be adjusted even if the surface protective layer does not contain a glossiness adjusting agent (matting additive). Since the luster modifier reduces the oil repellency of the layer formed of the resin material, fingerprints tend to stick to it. Since the surface protective layer 5 according to the present embodiment does not contain a luster adjusting agent, it does not absorb oil and has relatively improved oil repellency. Therefore, fingerprints are less likely to adhere to the decorative sheet 1 having the surface protective layer 5 in various situations during site construction, furniture assembly, and residents' daily lives.
  • the oil repellency of the surface protective layer 5 is improved, and it is possible to suppress oil stains and adsorption of contaminants on the surface of the decorative sheet 1.
  • the structure of the surface protective layer 5 that does not contain the glossiness adjusting agent when the surface of the decorative sheet 1 is scratched, the particles of the glossiness adjusting agent do not come off, and the glossiness of the surface of the decorative sheet 1 changes and scratches occur. It is possible to make it harder.
  • the surface protective layer 5 is formed of a single layer in this embodiment, it is not limited to such a structure.
  • a structure in which the surface protective layer 5 is multi-layered may be used. That is, the surface protective layer 5 may be formed by laminating a plurality of layers of the same ionizing radiation curable resin or laminating a plurality of layers of different ionizing radiation curable resins to form an uneven shape on the surface.
  • the outermost layer of the surface protective layer 5 is made of an ionizing radiation-curable resin as a main material, and the ionizing radiation-curable resin has a repeating structure as a main component.
  • An acrylic resin having a dipentaerythritol skeleton containing The layer positioned on the raw fabric layer 2 side of the surface protective layer 5 (that is, the layer positioned below the outermost layer of the surface protective layer 5) is not particularly limited.
  • Example 1 A 55 ⁇ m-thick olefin film (manufactured by Riken Technos Co., Ltd.) was used as a base layer, one side of the base layer was subjected to corona treatment, and the following surface protective layer coating liquid was applied to one side.
  • the layer thickness of the coating liquid for the surface protective layer was set to 5 ⁇ m.
  • the surface of the surface protective layer coating liquid was irradiated with a Xe excimer lamp having a wavelength of 172 nm so that the integrated amount of light was 100 mJ/cm 2 to shrink the surface.
  • 100 kGy of ionizing radiation was applied to cure the surface protective layer coating liquid, thereby forming the surface protective layer 5 and obtaining a decorative sheet of Example 1 having a total thickness of 60 ⁇ m.
  • the surface protective layer coating liquid was prepared by blending the following particles with the following ionizing radiation curable resin.
  • ⁇ Ionizing radiation curable resin Type Ethoxylated dipentaerythritol hexaacrylate (30 moles of EO added)
  • Composition 100 parts by mass/particle
  • Product name Silysia 250N (manufactured by Fuji Silysia Chemical Co., Ltd.)
  • Particle size 5 ⁇ m
  • Compounding 0.5 parts by mass
  • Example 2 A decorative sheet of Example 2 was obtained in the same manner as in Example 1, except that the ionizing radiation-curable resin of Example 1 was replaced with the following.
  • ⁇ Ionizing radiation curable resin Type Ethoxylated dipentaerythritol pentaacrylate (30 moles of EO added)
  • Example 3 A decorative sheet of Example 3 was obtained in the same manner as in Example 1, except that the ionizing radiation-curable resin of Example 1 was replaced with the following.
  • ⁇ Ionizing radiation curable resin Type Ethoxylated dipentaerythritol hexaacrylate (50 moles of EO added)
  • Example 4 A decorative sheet of Example 4 was obtained in the same manner as in Example 1, except that the ionizing radiation-curable resin of Example 1 was replaced with the following.
  • ⁇ Ionizing radiation curable resin Type ethoxylated dipentaerythritol hexaacrylate (with EO 12 moles added)
  • ⁇ Ionizing radiation curable resin Type Propoxylated dipentaerythritol hexaacrylate (addition of 30 moles of PO)
  • Example 6> A decorative sheet of Example 6 was obtained in the same manner as in Example 1, except that the ionizing radiation-curable resin of Example 1 was replaced with the following.
  • ⁇ Ionizing radiation curable resin Type Caprolactone-modified dipentaerythritol hexaacrylate (30 moles of CL added)
  • Example 7> A decorative sheet of Example 7 having a total thickness of 56 ⁇ m was obtained in the same manner as in Example 1, except that the layer thickness of the surface protective layer coating liquid of Example 1 was changed to 1 ⁇ m.
  • Example 8> A decorative sheet of Example 8 having a total thickness of 57 ⁇ m was obtained in the same manner as in Example 1 except that the layer thickness of the surface protective layer coating liquid of Example 1 was changed to 2 ⁇ m.
  • Example 9> A decorative sheet of Example 9 having a total thickness of 75 ⁇ m was obtained in the same manner as in Example 1, except that the layer thickness of the surface protective layer coating liquid of Example 1 was changed to 20 ⁇ m.
  • Example 10> A decorative sheet of Example 10 having a total thickness of 80 ⁇ m was obtained in the same manner as in Example 1, except that the layer thickness of the surface protective layer coating liquid of Example 1 was changed to 25 ⁇ m.
  • Example 11> A decorative sheet of Example 11 was obtained in the same manner as in Example 10, except that the particles of Example 10 were not blended.
  • Example 12> A decorative sheet of Example 12 was obtained in the same manner as in Example 1, except that the particles of Example 1 were not blended.
  • Example 13> A decorative sheet of Example 13 was obtained in the same manner as in Example 1, except that the particles of Example 1 were replaced with the following.
  • ⁇ Example 14> A decorative sheet of Example 14 was obtained in the same manner as in Example 1, except that the particles of Example 1 were replaced with the following.
  • Example 15 A decorative sheet of Example 15 was obtained in the same manner as in Example 1, except that the amount of the particles of Example 1 was changed to 10 parts by mass.
  • ⁇ Comparative Example 1> A decorative sheet of Comparative Example 1 was obtained in the same manner as in Example 1, except that the excimer lamp irradiation of Example 1 was omitted and the amount of the particles was changed to 15 parts by mass.
  • ⁇ Comparative Example 2> A decorative sheet of Comparative Example 2 was obtained in the same manner as in Example 1, except that the ionizing radiation-curable resin of Example 1 was replaced with the following.
  • ⁇ Ionizing radiation curable resin Type Ethoxylated pentaerythritol tetraacrylate (35 moles of EO added)
  • Comparative Example 3> A decorative sheet of Comparative Example 3 was obtained in the same manner as in Example 1, except that the ionizing radiation-curable resin of Example 1 was replaced with the following.
  • ⁇ Ionizing radiation curable resin Type Dipentaerythritol hexaacrylate
  • ⁇ Fingerprint resistance evaluation of wiping property>
  • a fingerprint wiping off evaluation was performed.
  • the 60-degree glossiness of the surface of each decorative sheet was measured and defined as [initial glossiness].
  • the anti-fingerprint evaluation liquid adhering to the surface of the decorative sheet was wiped off.
  • the 60-degree glossiness of the portion from which the anti-fingerprint evaluation liquid was wiped off was measured and referred to as [glossiness after wiping].
  • a higher fatty acid was used as the anti-fingerprint evaluation liquid.
  • the fingerprint wiping rate was calculated as follows.
  • Fingerprint wiping rate (%) (glossiness after wiping/initial glossiness) x 100
  • the evaluation criteria were as follows. ⁇ : 70% or more and less than 250% ⁇ : 50% or more and less than 70%, or 250% or more and less than 300% ⁇ : Less than 50%, or 300% or more
  • ⁇ Scratch resistance test steel wool rubbing test> After the obtained decorative sheet was attached to the wooden substrate B using a urethane-based adhesive, a steel wool rubbing test was carried out as a scratch resistance evaluation. A load of 500 g was applied to steel wool, and the sheet was rubbed back and forth 20 times, and scratches on the surface of the decorative sheet and changes in gloss were visually observed. The evaluation criteria were as follows. ⁇ : No scratches or change in gloss on the surface ⁇ : Slight scratches or change in gloss on the surface ⁇ : Significant scratches or change in gloss on the surface
  • the decorative sheets of Examples 1 to 18 it is possible to provide a decorative sheet having both anti-fingerprint, anti-scratch and anti-staining properties while having low gloss.
  • the layer thickness of the surface protective layer and the particle size and addition amount of the particles to be blended can be optimized to further improve performance.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Laminated Bodies (AREA)
PCT/JP2022/026859 2021-07-06 2022-07-06 化粧シート、及び化粧シートの製造方法 Ceased WO2023282295A1 (ja)

Priority Applications (5)

Application Number Priority Date Filing Date Title
KR1020237043222A KR20240031961A (ko) 2021-07-06 2022-07-06 화장 시트 및 화장 시트의 제조 방법
EP22837709.9A EP4368389A4 (en) 2021-07-06 2022-07-06 Decorative sheet and production method for decorative sheet
CN202280044585.XA CN117545630A (zh) 2021-07-06 2022-07-06 装饰片以及装饰片的制造方法
JP2023533169A JPWO2023282295A1 (https=) 2021-07-06 2022-07-06
US18/403,365 US20240173937A1 (en) 2021-07-06 2024-01-03 Decorative sheet and method for producing decorative sheet

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2021-112085 2021-07-06
JP2021112085 2021-07-06

Related Child Applications (1)

Application Number Title Priority Date Filing Date
US18/403,365 Continuation US20240173937A1 (en) 2021-07-06 2024-01-03 Decorative sheet and method for producing decorative sheet

Publications (1)

Publication Number Publication Date
WO2023282295A1 true WO2023282295A1 (ja) 2023-01-12

Family

ID=84810965

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2022/026859 Ceased WO2023282295A1 (ja) 2021-07-06 2022-07-06 化粧シート、及び化粧シートの製造方法

Country Status (6)

Country Link
US (1) US20240173937A1 (https=)
EP (1) EP4368389A4 (https=)
JP (1) JPWO2023282295A1 (https=)
KR (1) KR20240031961A (https=)
CN (1) CN117545630A (https=)
WO (1) WO2023282295A1 (https=)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2024157859A1 (ja) * 2023-01-25 2024-08-02 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
WO2024204217A1 (ja) * 2023-03-27 2024-10-03 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
EP4501632A4 (en) * 2022-03-31 2025-08-06 Toppan Holdings Inc DECORATIVE SHEET AND METHOD FOR MANUFACTURING A DECORATIVE SHEET
WO2026023650A1 (ja) * 2024-07-25 2026-01-29 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
WO2026023652A1 (ja) * 2024-07-24 2026-01-29 Ｔｏｐｐａｎホールディングス株式会社 化粧シート

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004167779A (ja) * 2002-11-19 2004-06-17 Dainippon Printing Co Ltd 化粧材及びその製造方法
JP2018184583A (ja) * 2017-02-07 2018-11-22 Ｄｉｃグラフィックス株式会社 コーティング組成物、及びこれを用いた化粧シート
JP2019151739A (ja) * 2018-03-02 2019-09-12 岩崎電気株式会社 樹脂硬化方法、及び樹脂硬化装置
JP2021013887A (ja) * 2019-07-11 2021-02-12 Ｄｉｃグラフィックス株式会社 塗装建材の製造方法、及び得られた塗装建材
JP2021024102A (ja) * 2019-07-31 2021-02-22 タキロンシーアイ株式会社 化粧シート及びその製造方法

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5699321B2 (ja) * 2010-03-31 2015-04-08 大日本印刷株式会社 化粧シート
US10265895B2 (en) * 2011-03-25 2019-04-23 Dai Nippon Printing Co., Ltd. Decorative sheet for three-dimensional molding and method for producing same, and decorative molded article using decorative sheet and method for producing same
WO2013092521A1 (de) * 2011-12-20 2013-06-27 Bayer Materialscience Ag Verfahren zur herstellung homogen mattierter beschichtungen mittels strahlenhärtung
CN104254443B (zh) * 2012-04-25 2017-03-15 三菱丽阳株式会社 层积体及其制造方法
PL3668656T3 (pl) * 2017-08-16 2024-11-18 Basf Se Sposób wytwarzania matowych powłok na płaskich podłożach
JP7003667B2 (ja) 2018-01-05 2022-02-10 凸版印刷株式会社 化粧材
JP2020055290A (ja) * 2018-09-28 2020-04-09 大日本印刷株式会社 化粧シート及びこれを用いた化粧材
EP4116095B1 (en) * 2021-05-12 2025-02-12 Toppan Inc. Decorative sheet and production method for decorative sheet

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004167779A (ja) * 2002-11-19 2004-06-17 Dainippon Printing Co Ltd 化粧材及びその製造方法
JP2018184583A (ja) * 2017-02-07 2018-11-22 Ｄｉｃグラフィックス株式会社 コーティング組成物、及びこれを用いた化粧シート
JP2019151739A (ja) * 2018-03-02 2019-09-12 岩崎電気株式会社 樹脂硬化方法、及び樹脂硬化装置
JP2021013887A (ja) * 2019-07-11 2021-02-12 Ｄｉｃグラフィックス株式会社 塗装建材の製造方法、及び得られた塗装建材
JP2021024102A (ja) * 2019-07-31 2021-02-22 タキロンシーアイ株式会社 化粧シート及びその製造方法

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP4368389A4 *

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP4501632A4 (en) * 2022-03-31 2025-08-06 Toppan Holdings Inc DECORATIVE SHEET AND METHOD FOR MANUFACTURING A DECORATIVE SHEET
WO2024157859A1 (ja) * 2023-01-25 2024-08-02 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
JPWO2024157859A1 (https=) * 2023-01-25 2024-08-02
JP7632761B2 (ja) 2023-01-25 2025-02-19 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
WO2024204217A1 (ja) * 2023-03-27 2024-10-03 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
WO2026023652A1 (ja) * 2024-07-24 2026-01-29 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
JP7819823B1 (ja) * 2024-07-24 2026-02-25 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
WO2026023650A1 (ja) * 2024-07-25 2026-01-29 Ｔｏｐｐａｎホールディングス株式会社 化粧シート
JP7819822B1 (ja) * 2024-07-25 2026-02-25 Ｔｏｐｐａｎホールディングス株式会社 化粧シート

Also Published As

Publication number Publication date
KR20240031961A (ko) 2024-03-08
EP4368389A1 (en) 2024-05-15
CN117545630A (zh) 2024-02-09
EP4368389A4 (en) 2024-10-30
US20240173937A1 (en) 2024-05-30
JPWO2023282295A1 (https=) 2023-01-12

Similar Documents

Publication Publication Date Title
WO2022239270A1 (ja) 化粧シート、及び化粧シートの製造方法
EP4101640B1 (en) Decorative sheet and method for manufacturing decorative sheet
WO2023282295A1 (ja) 化粧シート、及び化粧シートの製造方法
WO2023095914A1 (ja) 化粧シート、及び化粧シートの製造方法
WO2023106340A1 (ja) 化粧シート、及び化粧シートの製造方法
WO2023136304A1 (ja) 化粧シート、及び化粧シートの製造方法
EP4501632A1 (en) Decorative sheet and method for manufacturing decorative sheet
US20240425717A1 (en) Decorative sheet and method for manufacturing decorative sheet
US20250205991A1 (en) Decorative sheet and method for manufacturing decorative sheet
US20250092282A1 (en) Decorative sheet and method for manufacturing decorative sheet
EP4527618A1 (en) Decorative sheet and method for manufacturing decorative sheet

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22837709

Country of ref document: EP

Kind code of ref document: A1

WWE Wipo information: entry into national phase

Ref document number: 2023533169

Country of ref document: JP

WWE Wipo information: entry into national phase

Ref document number: 202280044585.X

Country of ref document: CN

WWE Wipo information: entry into national phase

Ref document number: 2022837709

Country of ref document: EP

NENP Non-entry into the national phase

Ref country code: DE

ENP Entry into the national phase

Ref document number: 2022837709

Country of ref document: EP

Effective date: 20240206