WO2023280232A1 - 电池单体、电池及用电装置 - Google Patents

电池单体、电池及用电装置 Download PDF

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Publication number
WO2023280232A1
WO2023280232A1 PCT/CN2022/104194 CN2022104194W WO2023280232A1 WO 2023280232 A1 WO2023280232 A1 WO 2023280232A1 CN 2022104194 W CN2022104194 W CN 2022104194W WO 2023280232 A1 WO2023280232 A1 WO 2023280232A1
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WO
WIPO (PCT)
Prior art keywords
adapter
battery cell
electrode terminal
insulating
tab
Prior art date
Application number
PCT/CN2022/104194
Other languages
English (en)
French (fr)
Inventor
苏华圣
邢承友
李全坤
王鹏
Original Assignee
宁德时代新能源科技股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 宁德时代新能源科技股份有限公司 filed Critical 宁德时代新能源科技股份有限公司
Priority to EP22836977.3A priority Critical patent/EP4266479A1/en
Publication of WO2023280232A1 publication Critical patent/WO2023280232A1/zh
Priority to US18/226,789 priority patent/US20230387558A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/10Primary casings; Jackets or wrappings
    • H01M50/102Primary casings; Jackets or wrappings characterised by their shape or physical structure
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/528Fixed electrical connections, i.e. not intended for disconnection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/531Electrode connections inside a battery casing
    • H01M50/533Electrode connections inside a battery casing characterised by the shape of the leads or tabs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/543Terminals
    • H01M50/547Terminals characterised by the disposition of the terminals on the cells
    • H01M50/55Terminals characterised by the disposition of the terminals on the cells on the same side of the cell
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/593Spacers; Insulating plates
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/572Means for preventing undesired use or discharge
    • H01M50/584Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries
    • H01M50/59Means for preventing undesired use or discharge for preventing incorrect connections inside or outside the batteries characterised by the protection means
    • H01M50/597Protection against reversal of polarity
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2220/00Batteries for particular applications
    • H01M2220/20Batteries in motive systems, e.g. vehicle, ship, plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of batteries, in particular to a battery cell, a battery and an electrical device.
  • embodiments of the present application provide a battery cell, a battery and an electrical device, which can effectively improve the safety performance of the battery cell.
  • the embodiment of the first aspect of the present application provides a battery cell.
  • the battery cell includes a first electrode terminal and a second electrode terminal with opposite polarities, an electrode assembly and an adapter, and the electrode assembly includes a first electrode terminal with opposite polarities.
  • a tab and a second tab, the first tab and the second tab are located at the same end of the electrode assembly;
  • the adapter includes a first adapter part, a second adapter part and a first insulating part, the first adapter part is used to connect the first tab and the first electrode terminal; the second adapter part is used to connect the first electrode terminal Two pole ears and the second electrode terminal; the first insulating part is used to connect the first transition part and the second transition part, and the first insulating part is located between the first transition part and the second transition part to prevent The first transition part is electrically connected with the second transition part.
  • the first transition part and the second transition part respectively used to connect the first tab and the second tab with opposite polarities can form an integrated transition piece through the connection of the first insulating part
  • the first insulating part is arranged between the first transfer part and the second transfer part, which can prevent the contact between the first transfer part and the second transfer part to form an internal short circuit, thereby reducing the internal short circuit of the battery cell The probability of improving the safety performance of the battery cell.
  • the use of an integrated adapter can also reduce the process, facilitate installation, and improve the efficiency of manufacturing battery cells.
  • the first insulating portion is continuously disposed between the first adapter portion and the second adapter portion.
  • the first insulating part is made of flexible material, and the adapter part is bent and shaped.
  • the adapter piece made of flexible material is easier to bend, and the first insulating part has a certain degree of elasticity when bending, so that the adapter piece is not easy to be broken during bending, and the durability of the adapter piece is improved. reliability.
  • the first insulating part includes a plurality of insulating blocks arranged at intervals, and the plurality of insulating blocks are all arranged between the first transfer part and the second transfer part.
  • the transition member is bent and formed at a space between at least two adjacent insulating blocks.
  • the first insulating portion protrudes from the surface of the adapter to form a first protruding portion.
  • the first protruding part can increase the creepage distance between the first transfer part and the second transfer part, so that the transfer part is not easy to form an internal short circuit under overlapping of other components or metal foreign objects.
  • the first insulating portion is disposed at one end of the adapter, the first adapter and the second adapter have a gap at the other end of the adapter, and the adapter Bending and forming to insert the first protruding part into the gap.
  • the first transition part and the second transition part can be respectively located on both sides of the first insulating part after being bent to prevent the first transition part and the second transition part from forming an overlap, and, Inserting the first protruding part into the gap can also prevent the adapter part from rotating during use and cause the first adapter part and the second adapter part to overlap.
  • the first insulating part does not need to be bent, which reduces the processing difficulty.
  • the height of the first protruding portion is greater than or equal to the maximum thickness of the first adapter portion or the second adapter portion.
  • the first protruding part can be at least partially inserted into the gap.
  • the volume of the first protruding part that can be inserted into the gap is also different due to the difference in bending angle.
  • making the height of the first protruding part greater than or equal to the maximum thickness of the first transition part and the second transition part can improve the first insulation part to prevent the first transition part and the second transition part from The ability to form a lap joint improves the overall reliability of the adapter.
  • a space is provided between the first tab and the second tab, the first insulating part protrudes toward the space to form a second protruding portion, and at least part of the second protruding portion is located in the space.
  • inserting the second protruding part into the space between the first tab and the second tab can increase the creepage distance between the first transition part and the second transition part while reducing the first transition part and the second transition part.
  • the probability of overlapping the tab and the second tab improves the safety performance of the battery cell.
  • a weakened area is provided on the transition piece near the bend.
  • the area of the adapter near the bending place has lower rigidity than other areas and is easier to bend.
  • the first electrode terminal and the second electrode terminal are located at the same end of the battery cell, and the battery cell further includes a second insulating part for connecting the first electrode terminal and the second electrode terminal, The second insulating part is located between the first electrode terminal and the second electrode terminal to prevent the first electrode terminal and the second electrode terminal from being electrically connected.
  • the first electrode terminal and the second electrode terminal can be formed into one body, and by disposing the second insulating part between the first electrode terminal and the second electrode terminal, the first electrode terminal and the second electrode terminal can be reduced.
  • the probability of short-circuit caused by the overlapping of electrode terminals improves the safety of the battery cell.
  • the integrated electrode terminal can also reduce the process and improve the manufacturing efficiency of the battery cell.
  • the embodiment of the second aspect of the present application further provides a battery, including the battery cell in any one of the above embodiments, and a box for accommodating the battery cell.
  • the embodiment of the third aspect of the application also provides an electric device, including the battery provided in the embodiment of the second aspect of the application, and the battery is used to provide electric energy for the electric device.
  • Fig. 1 is a schematic structural diagram of a vehicle provided by an embodiment of the present application.
  • Fig. 2 is a schematic explosion diagram of a battery provided by some embodiments of the present application.
  • Fig. 3 is a schematic exploded view of a battery cell provided by some embodiments of the present application.
  • Fig. 4 is a schematic structural view of the electrode assembly shown in Fig. 3;
  • Fig. 5 is a schematic structural view of the end cap shown in Fig. 3;
  • Fig. 6 is a schematic structural diagram of an adapter provided by some embodiments of the present application.
  • Fig. 7 is the sectional view of A-A shown in Fig. 6;
  • Fig. 8 is a structural schematic diagram of the bent adapter shown in Fig. 6;
  • Fig. 9 is a schematic structural diagram of an adapter provided by another embodiment of the present application.
  • Fig. 10 is a structural schematic view of the bent adapter shown in Fig. 9;
  • Fig. 11 is a schematic structural diagram of an adapter provided in some other embodiments of the present application.
  • Fig. 12 is a schematic structural diagram of an adapter provided in some other embodiments of the present application.
  • Fig. 13 is a partial enlarged view at K in Fig. 12;
  • Figure 14 is a schematic structural view of an electrode assembly provided by some embodiments of the present application.
  • Figure 15 is a schematic diagram of the assembly of the adapter and the electrode assembly provided by some embodiments of the present application.
  • Fig. 16 is a partial enlarged view at M in Fig. 15;
  • Fig. 17 is a schematic structural view of an end cap provided by some embodiments of the present application.
  • 64-Adapter 641-First adapter, 642-Second adapter, 643-First insulation, 643a-Insulation block, 643b-First protrusion, 643c-Gap, 643d-Second protrusion Section, 644-Weakness Area;
  • connection In the description of this application, it should be noted that, unless otherwise clearly stipulated and limited, the terms “installation”, “connection”, “connection” and “attachment” should be understood in a broad sense, for example, it may be a fixed connection, It can also be detachably connected or integrally connected; it can be directly connected or indirectly connected through an intermediary, and it can be internal communication between two components. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
  • “Plurality” in this application refers to two or more (including two).
  • the battery cell is usually provided with a positive electrode terminal and a negative electrode terminal for access to the power circuit for power supply.
  • the positive electrode terminal and the negative electrode terminal of the battery cell are configured in the battery
  • the positive electrode terminal and the negative electrode terminal of the battery cell can be arranged on one end of the battery cell at the same time, so that only one end of the battery cell needs to reserve a space for electrical connection, It can effectively improve the energy density of the battery cell as a whole.
  • the present application provides a battery cell, which adopts an adapter including a first adapter part and a second adapter part, between the first adapter part and the second adapter part
  • the first insulating part connects both.
  • the first insulating part can connect the first transfer part and the second transfer part and ensure that the two are insulated from each other, which can effectively improve the safety performance of the battery cell and prevent the first transfer part and the second transfer part inside the battery cell from The overlapping of the second transfer portion causes the short circuit of the battery cells.
  • the battery cells described in the embodiments of the present application are applicable to batteries and electric devices using batteries.
  • Electric devices can be vehicles, mobile phones, portable devices, notebook computers, ships, spacecraft, electric toys and electric tools, etc.
  • Vehicles can be fuel vehicles, gas vehicles or new energy vehicles, and new energy vehicles can be pure electric vehicles, hybrid vehicles or extended-range vehicles;
  • spacecraft include airplanes, rockets, space shuttles and spacecraft, etc.;
  • electric toys include fixed Type or mobile electric toys, such as game consoles, electric car toys, electric boat toys and electric airplane toys, etc.;
  • electric tools include metal cutting electric tools, grinding electric tools, assembly electric tools and railway electric tools, for example, Electric drills, electric grinders, electric wrenches, electric screwdrivers, electric hammers, impact drills, concrete vibrators, electric planers, and more.
  • the embodiments of the present application do not impose special limitations on the above-mentioned electrical devices.
  • the electric device is taken as an example for description.
  • FIG. 1 is a schematic structural diagram of a vehicle 1 provided by some embodiments of the present application.
  • a battery 2 is provided inside a vehicle 1
  • a battery 2 refers to a single physical module including one or more battery cells to provide higher voltage and capacity, for example, the one mentioned in this application
  • the battery may include a battery module or a battery pack, among others.
  • the battery 2 can be arranged at the bottom or the head or the tail of the vehicle 1 .
  • the battery 2 can be used for power supply of the vehicle 1 , for example, the battery 2 can be used as an operating power source of the vehicle 1 .
  • the vehicle 1 may also include a controller 3 and a motor 4 , the controller 3 is used to control the battery 2 to supply power to the motor 4 , for example, for the starting, navigation and working power requirements of the vehicle 1 during driving.
  • the battery 2 can not only be used as an operating power source for the vehicle 1 , but can also be used as a driving power source for the vehicle 1 to provide driving power for the vehicle 1 instead of or partially replacing fuel oil or natural gas.
  • FIG. 2 is a schematic explosion diagram of a battery 2 provided by some embodiments of the present application.
  • the battery 2 includes a case body 5 and a battery cell 6 , and the battery cell 6 is accommodated in the case body 5 .
  • the box body 5 is used to accommodate the battery cells 6, and the box body 5 may have various structures.
  • the box body 5 can include a first box body part 51, a second box body part 52 and a frame body 54
  • the frame body 54 can be a hollow structure with openings at both ends
  • the first box body part 51 and The second box part 52 covers the openings at both ends respectively
  • the frame body 54 , the first box part 51 and the second box part 52 jointly define an accommodating space 53 for accommodating the battery cells 6
  • the first box body part 51 and the second box body part 52 can be a hollow structure with one end open, or a plate-like structure.
  • the frame body 54 can be in various shapes, such as cylinder, cuboid and so on.
  • a sealing member can be arranged between the first box body part 51, the second box body part 52 and the frame body 54, For example, sealant, sealing ring, etc.
  • first box body part 51 covers the top of the frame body 54
  • second box body part 52 covers the bottom of the frame body 54
  • the first box body part 51 can also be referred to as the upper box cover
  • the second box body part 52 can also be called the upper box cover.
  • the body portion 52 can also be referred to as a lower case cover.
  • the plurality of battery cells 6 can be connected in series, in parallel or in parallel.
  • the mixed connection means that the plurality of battery cells 6 are both connected in series and in parallel.
  • a plurality of battery cells 6 can be directly connected in series or in parallel or mixed together, and then the whole composed of a plurality of battery cells 6 is contained in the box body 5; of course, a plurality of battery cells 6 can also be connected in series first Either in parallel or in series to form a battery module (not shown in the figure), and a plurality of battery modules are connected in series or in parallel or in series to form a whole, and accommodated in the box 5 .
  • the embodiment of the present application provides a battery cell 6 , which includes an electrode assembly 61 , a first electrode terminal 62 , a second electrode terminal 63 and an adapter 64 .
  • the electrode assembly 61 includes a first tab 611 and a second tab 612 with opposite polarities, and the first tab 611 and the second tab 612 are located at the same end of the electrode assembly 61; the first electrode terminal 62 is connected to the second electrode The polarity of the terminal 63 is opposite; the adapter 64 includes a first adapter portion 641, a second adapter portion 642 and a first insulating portion 643, and the first adapter portion 641 is used to connect the first tab 611 and the first electrode The terminal 62, the second transition part 642 is used to connect the second tab 612 and the second electrode terminal 63, the first insulating part 643 is used to connect the first transition part 641 and the second transition part 642, and the first The insulating portion 643 is located between the first transition portion 641
  • battery cells 6 may include lithium-ion secondary battery cells, lithium-ion primary battery cells, lithium-sulfur battery cells, sodium-lithium-ion battery cells, sodium-ion battery cells, or magnesium Ion battery cells and the like are not limited in this embodiment of the present application.
  • the battery cell 6 can be in the shape of a cylinder, a flat body, a cuboid or other shapes, and this embodiment of the present application is not limited thereto. For the convenience of description, the following embodiments all use a cylindrical battery as an example.
  • the battery cells 6 are generally divided into three types according to the way of packaging: cylindrical battery cells, square battery cells and pouch battery cells, which is not limited in this embodiment of the present application.
  • FIG. 3 is a schematic exploded view of the battery cell 6 provided in some embodiments of the present application.
  • the battery cell 6 may include an electrode assembly 61, a casing 66, an end cap 67 and an electrolyte (not shown in the figure), and the electrode assembly 61 may include a positive pole piece, a negative pole piece and a separator (not shown in the figure). out).
  • the battery cell 6 mainly relies on metal ions to move between the positive pole piece and the negative pole piece to work.
  • the positive electrode sheet includes a positive electrode current collector and a positive electrode active material layer, and the positive electrode active material layer is coated on the surface of the positive electrode current collector; the positive electrode current collector includes a positive electrode current collector coated with a positive electrode active material layer.
  • the material of the positive electrode current collector can be aluminum
  • the positive electrode active material layer includes the positive electrode active material
  • the positive electrode active material can be lithium cobaltate, lithium iron phosphate, ternary lithium or lithium manganate.
  • the negative electrode sheet includes a negative electrode current collector and a negative electrode active material layer, and the negative electrode active material layer is coated on the surface of the negative electrode current collector; the negative electrode current collector includes a negative electrode current collector coated with a negative electrode active material layer.
  • the material of the negative electrode current collector may be copper, the negative electrode active material layer includes the negative electrode active material, and the negative electrode active material may be carbon or silicon.
  • the material of the spacer can be PP (polypropylene, polypropylene) or PE (polyethylene, polyethylene).
  • the electrode assembly 61 may be a wound structure or a laminated structure, which is not limited in this embodiment of the present application.
  • the casing 66 may have an opening at one end or at both ends, and the end cap 67 covers the opening of the casing 66 to jointly form an accommodating space for the electrode assembly 61 and the electrolyte with the casing 66 .
  • the shell 66 and the end cap 67 can be made of the same material, for example, the shell 66 and the end cap 67 can both be made of aluminum, so that the welding of the shell 66 and the end cap 67 can be facilitated, or the shell 66 and end cover 67 can also be made of different materials, for example, housing 66 and end cover 67 can be made of different metals respectively, and other connection methods such as riveting can be used to connect housing 66 and end cover 67.
  • FIG. 4 is a schematic structural diagram of the electrode assembly 61 shown in FIG. 3 .
  • the electrode assembly 61 further includes a first tab 611 and a second tab 612 with opposite polarities, and the first tab 611 and the second tab 612 are located on the same end of the electrode assembly 61 .
  • the first tab 611 and the second tab 612 may be a positive tab and a negative tab respectively, for example, the first tab 611 is a positive tab, and the second tab 612 is a negative tab.
  • the positive electrode current collector also includes a positive electrode protrusion protruding from the positive electrode current collector, and at least part of the positive electrode protrusion is not coated with the positive electrode active material layer as the positive electrode lug.
  • the negative electrode sheet also includes a negative electrode protrusion protruding from the negative electrode current collector, and at least part of the negative electrode protrusion is not coated with the negative electrode active material layer as the negative electrode tab.
  • the number of positive pole tabs can be multiple and stacked together, and the number of negative pole tabs can also be multiple and stacked together.
  • the polarities of the first tab 611 and the second tab 612 are opposite and located at the same end, so that the positive electrode terminal and the negative electrode terminal of the battery cell 6 can be drawn out from the same end.
  • FIG. 5 is a schematic structural diagram of the end cap 67 shown in FIG. 3 .
  • the battery cell 6 further includes a first electrode terminal 62 and a second electrode terminal 63 with opposite polarities.
  • the first electrode terminal 62 and the second electrode terminal 63 may be located at the same end of the battery cell 6 . Both the first electrode terminal 62 and the second electrode terminal 63 are used to connect components outside the battery cell 6 to establish a current loop.
  • the first electrode terminal 62 and the second electrode terminal 63 may be a positive electrode terminal and a negative electrode terminal, respectively, for example, the first electrode terminal 62 may be a positive electrode terminal, and the second electrode terminal 63 may be a negative electrode terminal.
  • first electrode terminal 62 and the second electrode terminal 63 may be one or more additional components provided on the end face of the battery cell 6, or the casing 66 or the end cover 67 of the battery cell 6 may be As a positive electrode terminal or a negative electrode terminal.
  • other functional structures such as liquid injection holes and explosion-proof valves may also be provided on the end cover 67 .
  • FIG. 6 is a schematic structural diagram of an adapter 64 provided in some embodiments of the present application.
  • the adapter 64 includes a first adapter part 641 and a second adapter part 642, the first adapter part 641 is used to connect the first tab 611 and the first electrode terminal 62, and the second adapter part 642 is used to connect the second tab 612 and the second electrode terminal 63 .
  • the first transition part 641 can be made of aluminum, which is convenient to form a connection with the first tab 611 and the first electrode terminal 62 by welding;
  • the second transition part 642 can be made of copper, which is convenient for connecting with the second tab. 612 and the second electrode terminal 63 are connected by welding.
  • connection between the first transfer part 641 and the first tab 611 and the first electrode terminal 62 can also be other connection methods such as snap-in, riveting, etc.; similarly, the connection between the second transfer part 642 and the first
  • connection between the dipole tab 612 and the second electrode terminal 62 may also be other connection methods such as snap-fitting, riveting and the like.
  • the adapter 64 further includes a first insulating portion 643 for connecting the first adapter portion 641 and the second adapter portion 642 , the first insulating portion 643 is located at the first adapter part 641 and the second transition part 642 to prevent the first transition part 641 and the second transition part 642 from being electrically connected.
  • the first insulating part 643 can be made of any hardness insulating material such as rubber or plastic.
  • the adapter 64 since the adapter 64 is arranged inside the battery cell 6, Therefore, the adapter 64 can be made of corrosion-resistant and high-temperature-resistant insulating materials such as resin materials.
  • the first insulating part 643 When the adapter 64 needs to be bent, the first insulating part 643 needs to have a certain degree of flexibility to be bent together with the first adapter part 641 and the second adapter part 642, therefore, the first insulating part 643 can have Made of a certain flexible insulating material such as synthetic resin.
  • the first insulating part 643 when the first insulating part 643 is made of plastic material, the first insulating part 643 can be molded together with the first transition part 641 and the second transition part 642 by using an injection molding process, or the first insulating part 643 can be made 1.
  • the first adapter part 641 and the second adapter part 642 are formed respectively and then connected by snap-fitting, inserting or other means.
  • the first insulating portion 643 is located between the first transition portion 641 and the second transition portion 642 to prevent the first transition portion 641 and the second transition portion 642 from being electrically connected.
  • FIG. 7 is a cross-sectional view along the line A-A shown in FIG. 6 .
  • the first insulating part 643 can be entirely located between the first transition part 641 and the second transition part 642, or as shown in FIG.
  • part of the first insulating part 643 may cover along the extending direction of the connecting part 64 Part of the first transition part 641 or the second transition part 642, so that the creepage distance of the first transition part 641 and the second transition part 642 along the extension direction of the transition piece 64 can be increased, so that the first The transition part 641 and the second transition part 642 are not easy to overlap in this direction due to some metal debris existing or generated in the battery, which can improve the safety of the transition part 64 during use.
  • the first insulating portion 643 may also be entirely located between the first transition portion 641 and the second transition portion 642, and the first insulating portion 643 is arranged between the first transition portion 641 and the second transition portion by increasing the The creepage distance can be increased by increasing the width between the portions 642, which can also improve the safety of the battery cell 6.
  • the embodiment of the present application provides a battery cell 6.
  • the battery cell 6 is provided with an adapter 64 including a first adapter portion 641 and a second adapter portion 642.
  • the first adapter portion 641 and the second adapter portion 642 The first insulating part 643 is used to connect the two connecting parts 642 .
  • it can reduce the internal short circuit caused by overlapping of the internal adapters 64 of different polarities in the battery cell 6 during use, and improve the safety performance of the battery cell 6; on the other hand, when the adapter 64 needs to be bent When being folded, the bent adapter piece 64 can be made to have a good consistency to avoid overlapping during bending, and the safety performance of the battery cell 6 can also be improved.
  • the integrated adapter 64 can simplify the process and improve the production efficiency.
  • the first insulating portion 643 may be continuously disposed on the first adapter portion 641 and the second adapter portion 642 between.
  • the first insulating part 643 can form a continuous elongated structure between the first transition part 641 and the second transition part 642, and in this way, the first transition part 641 and the second transition part 642 are provided with
  • the first insulating portion 643 performs insulation protection, which can reduce the risk of internal short circuit of the adapter 64 and improve the safety of the adapter 64 .
  • the first insulating portion 643 , the first adapter portion 641 and the second adapter portion 642 can be bent together, which can improve the bending consistency of the adapter piece 64 .
  • FIG. 8 is a schematic diagram of the structure of the adapter 64 shown in FIG. 6 after being bent. Because in some battery cells 6 , the adapter 64 needs to be bent and shaped to facilitate welding of electrode terminals and tabs.
  • the adapter 64 can be bent several times, for example, it can be bent once into a U-shape or twice into an S-shape. In FIG. 8, only the adapter 64 is bent twice.
  • the structure is shown.
  • the electrode terminals and the tabs may be respectively welded on two surfaces at both ends of the adapter 64 and facing away from each other.
  • welding can be performed first and then the adapter piece 64 can be bent, which is more convenient for processing.
  • the first insulating part 643 can be made of flexible material, so that the first insulating part 643 is easy to bend, and can undergo a certain elastic deformation when bent.
  • FIG. 9 is a schematic structural diagram of an adapter 64 provided in other embodiments of the present application.
  • the first insulating part 643 may include a plurality of insulating blocks 643a arranged at intervals, and the plurality of insulating blocks 643a may all be located between the first transfer part 641 and the second transfer part 642, and the size of the interval may be according to the width of the insulating block 643a.
  • the length of the adapter 64 and the preset creepage distance between the first adapter 641 and the second adapter 642 are selected so that the first adapter 641 and the second adapter 642 are not easy to overlap That's it.
  • At least one insulating block 643a may be arranged on each of the folded large surfaces of the adapter piece 64 . In this way, it is possible to reduce consumable materials for manufacturing the first insulating portion 643 and reduce costs while making it difficult for the first transition portion 641 and the second transition portion 642 to overlap.
  • FIG. 10 is a schematic structural diagram of the bent adapter 64 shown in FIG. 9 .
  • the adapter piece 64 can be bent and formed at the space between at least two adjacent insulating blocks 643 a.
  • a plurality of intervals may be formed between the plurality of insulating blocks 643a, and the adapter 64 may be bent and formed at at least one interval, since the insulating blocks 643a are not provided at the intervals, it is easier to bend.
  • the first transition portion 641 and the second transition portion 642 close to the bending area may be provided with a relatively large separation distance to reduce the probability of overlap at the bending position.
  • FIG. 11 is a schematic structural diagram of an adapter 64 provided in some other embodiments of the present application. As shown in FIG. 11 , along the thickness direction Y of the adapter piece 64 , the surface of the first insulating portion 643 protruding beyond the first adapter portion 641 and the second adapter portion 642 forms a first protruding portion 643 b.
  • the first protruding portion 643b protruding from the first transition portion 641 and the second transition portion 642 can be used to increase the creepage distance between the two, so that when there are other parts such as tabs, or generated during processing Due to the influence of metal debris, the first transfer portion 641 and the second transfer portion 642 are not easy to form an overlap.
  • the protruding height and protruding area of the first protruding portion 643b beyond the first transition portion 641 and the second transition portion 642 can be designed according to the required creepage distance of the battery cell 6 .
  • the protruding direction of the first protruding portion 643b is not limited.
  • the first protruding portion 643b may protrude toward a direction away from the adapter 64 on both surfaces of the adapter 64, or may only protrude on any of them.
  • One surface protrudes toward a direction away from the battery cell 6 .
  • FIG. 12 provides a schematic structural diagram of an adapter 64 in some other embodiments of the present application.
  • the first insulating portion 643 is disposed at one end of the adapter 64
  • the first adapter 641 and the second adapter 642 are at the other end of the adapter 64 .
  • One end has a gap 643c, and the adapter piece 64 is bent so that the first protruding portion 643b is inserted into the gap 643c.
  • the first adapter portion 641 and the second adapter portion 642 can be respectively located on both sides of the first protruding portion 643b after being bent. , so that the first insulating portion 643 is still provided between the first transition portion 641 and the second transition portion 642 as a support, so as to prevent the first transition portion 641 and the second transition portion 642 from overlapping to cause an internal short circuit.
  • the length and width of the first protruding portion 643b inserted into the gap 643c are not limited, as long as it can be adapted to the gap 643c so that the first transfer portion 641 and the second transfer portion 642 do not overlap.
  • the width and length of the gap 643c can be greater than the width and length of the first protruding portion 643b, so that the first protruding portion 634b can be easily snapped into the gap at the other end, so as to reduce the bending of the adapter 64 When the accuracy control requirements.
  • the length of the first protruding portion 643b along the X direction is less than or equal to the length of the bent adapter 64 along the X direction (not shown in the figure).
  • the first protruding portion 643b will not interfere with the assembly of the adapter piece 64 into the battery cell 6 after being bent, and further, the first insulating portion 643 and its protruding first protruding portion 643b can extend along the X direction Do not exceed the bend of the adapter piece 64, so that the adapter piece 64 is easier to bend and form.
  • a plurality of spaced insulating blocks 643a can also be provided on the adapter 64, and all the insulating blocks 634a protrude toward the folding direction. After folding, the protruding part of at least one insulating block 643a can be inserted into the space, so that , it can also reduce the probability of overlap between the first transition part 641 and the second transition part 642, and improve the safety of the battery cell 6.
  • FIG. 13 is a partial enlarged view at K in FIG. 12 .
  • the height H1 of the first protruding portion 643b is greater than or equal to the maximum thickness of the first adapter portion 641 or the second adapter portion 642 (in the figure, the second rotation An example of the thickness of the connecting portion 642 H2).
  • the first insulating portion 643 is disposed between the first transition portion 641 and the second transition portion 642 , and the first insulating portion 643 can extend and protrude in a direction away from the first transition portion 641 and the second transition portion 642
  • a first protruding portion 643b is formed on both surfaces.
  • the height H1 of the first protruding portion 643b may mean that the first protruding portion 643b protrudes above the The height of the surface of the first transfer portion 641 or the second transfer portion 642 .
  • the protrusion height H1 of the first protrusion part 643b can refer to the first protrusion part 643b along the Y direction
  • the protrusion height H1 of the first protruding portion 643b can be set as greater value.
  • Fig. 14 is a schematic structural diagram of the electrode assembly 61 provided by some embodiments of the present application
  • Fig. 15 is a schematic diagram of the assembly of the adapter 64 and the electrode assembly 61 provided by some embodiments of the present application
  • Fig. 16 is a partial enlarged view at M in FIG. 15 .
  • a space 613 is provided between the first tab 611 and the second tab 612, and the first insulating part 643 protrudes toward the space 613 to form a second protruding portion 643d, at least part of the second The protruding portion 643d is located in the separation space 613 .
  • first tab 611 and the second tab 612 are at the same end, it is easy to overlap and cause an internal short circuit of the battery cell 6, so that the first insulating part 643 forms a second protruding part 643d and is inserted into the space 613, It can not only prevent short circuit caused by direct contact between the first tab 611 and the second tab 612, but also increase the creepage distance between the first tab 611 and the second tab 612, so that the two are not easy to be in contact with other components or metal foreign objects. A short circuit is formed under the overlap, which improves the safety performance of the battery cell 6 .
  • a weakened area 644 is provided on the transition member 64 near the bend.
  • the weakened area 644 can be set on the first transition part 641, the second transition part 642 or the first insulating part 643, and the weak area 644 can be a thinned area, or can be made of a material with lower rigidity. 1. It can also be a region with a smaller width than other positions, which can make the rigidity of the region lower and easier to bend.
  • Fig. 17 is a schematic structural diagram of an end cap 67 provided in some embodiments of the present application.
  • the battery cell 6 further includes a second insulating portion 65, the second insulating portion 65 is used to connect the first electrode terminal 62 and the second electrode terminal 63, and the second insulating portion 65 is located between the first electrode terminal 62 and the second electrode terminal 63.
  • the first electrode terminal 62 and the second electrode terminal 63 are prevented from being electrically connected between the second electrode terminals 63 .
  • the second insulating part 65 can connect the first electrode terminal 62 and the second electrode terminal 63 into one body, which can reduce the manufacturing process of the battery cell 6, improve efficiency, and prevent the first electrode terminal 62 and the second electrode terminal 62 from The electrode terminals 63 are electrically connected, and the creepage distance between the first electrode terminal 62 and the second electrode terminal 63 can also be improved by setting the dimensions of the second insulating portion 65, such as length, width and height, to prevent metal foreign objects from falling into the first electrode Between the terminal 62 and the second electrode terminal 63, it is easy to overlap the two to cause a short circuit.
  • the second insulating portion 65 may be entirely located between the first electrode terminal 62 and the second electrode terminal 63, or only partly located between the first electrode terminal 62 and the second electrode terminal 63.
  • the second insulating portion 65 may be in the form of In this way, the first electrode terminal 62 and the second electrode terminal 63 can be assembled with the second insulating part 65 in a snap fit manner.
  • the material of the second insulating part 65 can be made of any material with insulating properties. Hard insulating material, such as plastic material.

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  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Connection Of Batteries Or Terminals (AREA)

Abstract

提供一种电池单体(6)、电池(2)及用电设备。电池单体(6)包括转接件(64),转接件(64)由第一绝缘部(643)连接第一转接部(641)和第二转接部(642)形成,并且,第一绝缘部(643)位于第一转接部(641)和第二转接部(642)之间用于防止第一转接部(641)和第二转接部(642)电连接。提供的电池单体(6)能够减少由于正极转接件和负极转接件搭接而引发内部短路的问题的发生,以降低电池单体(6)发生内部故障的概率,能够提高电池单体(6)的安全性能,同时,还能够减少电池单体(6)的制造工序,提高制造效率。

Description

电池单体、电池及用电装置
相关申请的交叉引用
本申请要求享有于2021年7月9日提交的名称为“电池单体、电池及用电装置”的中国专利申请202110779170.4的优先权,该申请的全部内容通过引用并入本文中。
技术领域
本申请涉及电池领域,尤其涉及一种电池单体、电池以及用电装置。
背景技术
随着新能源技术的不断发展,人们对电池技术的要求越来越高,例如,对电池的安全性能的要求也在逐步提升,如果电池的安全性能低,在电池的使用过程中就容易引起起火、爆炸等事故,从而危及人身安全。因此,如何提高电池的安全性能成为了本领域亟待解决的问题。
发明内容
鉴于上述问题,本申请实施例提供了一种电池单体、电池及用电装置,其能够有效提高电池单体的安全性能。
本申请第一方面的实施例提供了一种电池单体,电池单体包括极性相反的第一电极端子和第二电极端子、电极组件和转接件,电极组件包括极性相反的第一极耳和第二极耳,第一极耳和第二极耳位于电极组件的同一端;
其中,转接件包括第一转接部、第二转接部和第一绝缘部,第一转接部用于连接第一极耳和第一电极端子;第二转接部用于连接第二极耳和第二电极端子;第一绝缘部用于连接第一转接部和第二转接部,并且,第一绝缘部位于第一转接部和第二转接部之间以防止第一转接部和第二转接部电连接。
通过采用上述方案,分别用于连接极性相反的第一极耳和第二极耳的第一转接部和第二转接部可以通过第一绝缘部的连接形成为一体式的转接件,第一绝缘部设置于第一转接部和第二转接部之间,可以防止第一转接部和第二转接部之间接触形成内部短路,以此降低电池单体发生内部短路的概率,提高电池单体的安全性能。同时,采用一体式的转接件还可以减少工序,便于安装,提高制造电池单体的效率。
在一些实施例中,沿转接件的长度方向,第一绝缘部连续设置于第一转接部和第二转接部之间。
通过采用上述方案,可以降低在第一转接部和第二转接部之间的任意位置形成搭接导致短路的概率,并且,当转接件需要弯折时,连续设置的第一绝缘部能够使得转接件在弯折时具备良好的一致性,降低由于弯折发生搭接导致短路的概率。
在一些实施例中,第一绝缘部件为柔性材料制成,转接件弯折成型。
通过采用上述方案,由柔性材料制成的转接件更容易弯折,且弯折时第一绝缘部具备一定的弹性,使得转接件不容易在弯折时被折断,提高转接件的可靠性。
在一些实施例中,第一绝缘部包括多个间隔设置的绝缘块,多个绝缘块均设置于第一转接部和第二转接部之间。
通过采用上述方案,可以在采用绝缘块连接第一转接部和第二转接 部的同时,在部分第一转接部和第二转接部之间的空间留有间隙,由于仍然有部分的绝缘块连接于第一转接部和第二转接部之间以避免第一转接部和第二转接部接触,使得第一转接部和第二转接部也不容易发生搭接导致短路,并且,绝缘块间隔设置还能够节省材料,降低成本。
在一些实施例中,转接件于至少两个相邻的绝缘块之间的间隔处弯折成型。
通过采用上述方案,由于相邻绝缘块之间的间隔处更容易弯折,在弯折时仅需折弯第一转接部和第二转接部,而不需要折弯绝缘块,便于将转接件弯折成型。
在一些实施例中,沿转接件的厚度方向,第一绝缘部突出于转接件的表面形成第一突出部分。
通过采用上述方案,第一突出部分可以增加第一转接部和第二转接部之间的爬电距离,使得转接件也不容易在其他部件或金属异物的搭接下形成内部短路。
在一些实施例中,沿转接件的长度方向,第一绝缘部设置于转接件的一端,第一转接部和第二转接部在转接件的另一端具有间隙,转接件弯折成型以使第一突出部分插入间隙中。
通过采用上述方案,可以使得第一转接部和第二转接部在弯折后分别位于第一绝缘部的两侧以防止第一转接部和第二转接部形成搭接,并且,第一突出部分插入间隙中,还可以防止转接件在使用时发生转动而导致第一转接部和第二转接部搭接。此外,第一绝缘部不需要经过弯折,降低了加工难度。
在一些实施例中,沿转接件的厚度方向,第一突出部分的高度大于或等于第一转接部或第二转接部的最大厚度。
通过采用上述方案,可以使得第一突出部分至少部分插入到间隙 中,当转接件弯折成型后,由于弯折角度的不同,第一突出部分能够插入到间隙中的体积也不同,在任意弯折角度下,使第一突出部分的高度大于或等于第一转接部和第二转接部的最大厚度,能够提高第一绝缘部用于防止第一转接部和第二转接部形成搭接的能力,提高转接件整体的可靠性。
在一些实施例中,第一极耳和第二极耳之间设置有间隔空间,第一绝缘部朝向间隔空间突出形成第二突出部分,至少部分的第二突出部分位于间隔空间内。
通过采用上述方案,将第二突出部分插入到第一极耳和第二极耳之间的间隔空间,可以在提高第一转接部和第二转接部爬电距离的同时,降低第一极耳和第二极耳搭接的概率,提高电池单体的安全性能。
在一些实施例中,转接件上靠近弯折处的区域设置有薄弱区。
通过采用上述方案,使得转接件上靠近弯折处的区域较其他区域具备较低的刚度,更容易弯折。
在一些实施例中,第一电极端子和第二电极端子位于电池单体的同一端,电池单体还包括第二绝缘部,第二绝缘部用于连接第一电极端子和第二电极端子,第二绝缘部位于第一电极端子和第二电极端子之间以防止第一电极端子和第二电极端子电连接。
通过采用上述方案,可以将第一电极端子和第二电极端子形成为一体式,通过将第二绝缘部设置在第一电极端子和第二电极端子之间,可以降低第一电极端子和第二电极端子形成搭接导致短路的概率,提高电池单体的安全性,同时,一体式的电极端子还可以减少工序,提高电池单体的制造效率。
本申请第二方面的实施例还提供了一种电池,包括上述任一实施例中的电池单体,以及用于容纳该电池单体的箱体。
本申请第三方面的实施例还提供了一种用电装置,包括本申请第二 方面的实施例提供的电池,该电池用于为用电装置提供电能。
上述说明仅是本申请实施例技术方案的概述,为了能够更清楚了解本申请实施例的技术手段,而可依照说明书的内容予以实施,并且为了让本申请实施例的上述和其他目的、特征和优点能够更明显易懂,以下特举本申请的具体实施方式。
附图说明
通过阅读以下参照附图对非限制性实施例所作的详细描述,本申请的其它特征、目的和优点将会变得更明显,其中,相同或相似的附图标记表示相同或相似的特征。
图1是本申请实施例提供的一种车辆的结构示意图;
图2是本申请一些实施例提供的一种电池的爆炸示意图;
图3是本申请一些实施例提供的一种电池单体的爆炸示意图;
图4是图3所示的电极组件的结构示意图;
图5是图3所示的端盖的结构示意图;
图6是本申请一些实施例提供的转接件的结构示意图;
图7是图6所示的A-A向的剖视图;
图8是图6所示的转接件弯折后的结构示意图;
图9是本申请另一些实施例提供的转接件的结构示意图;
图10是图9所示的转接件弯折后的结构示意图;
图11是本申请又一些实施例提供的转接件的结构示意图;
图12是本申请其他一些实施例提供的转接件的结构示意图;
图13是图12中K处的局部放大图;
图14是本申请一些实施例提供的电极组件的结构示意图;
图15是本申请一些实施例提供的转接件和电极组件的装配示意 图;
图16是图15中M处的局部放大图;
图17是本申请一些实施例提供的端盖的结构示意图。
附图标记说明:
1-车辆;
2-电池;
3-控制器;
4-马达;
5-箱体、51-第一箱体部、52-第二箱体部、53-容纳空间、54-框体;
6-电池单体;
61-电极组件、611-第一极耳、612-第二极耳、613-间隔空间;
62-第一电极端子;
63-第二电极端子;
64-转接件、641-第一转接部、642-第二转接部、643-第一绝缘部、643a-绝缘块、643b-第一突出部分、643c-间隙、643d-第二突出部分、644-薄弱区;
65-第二绝缘部;
66-壳体;
67-端盖;
X-转接件的长度方向、Y-转接件的厚度方向;
H1-第一突出部分沿Y方向的高度;
H2-第一转接部沿Y方向的厚度。
具体实施方式
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下 所获得的所有其他实施例,都属于本申请保护的范围。
除非另有定义,本申请所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同;本申请中在申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请;本申请的说明书和权利要求书及上述附图说明中的术语“包括”和“具有”以及它们的任何变形,意图在于覆盖不排他的包含。本申请的说明书和权利要求书或上述附图中的术语“第一”、“第二”等是用于区别不同对象,而不是用于描述特定顺序或主次关系。
在本申请中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语并不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。
在本申请的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“附接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
本申请中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。另外,本申请中字符“/”,一般表示前后关联对象是一种“或”的关系。
在本申请的实施例中,相同的附图标记表示相同的部件,并且为了简洁,在不同实施例中,省略对相同部件的详细说明。应理解,附图示出的本申请实施例中的各种部件的厚度、长宽等尺寸,以及集成装置的整体 厚度、长宽等尺寸仅为示例性说明,而不应对本申请构成任何限定。
本申请中出现的“多个”指的是两个以上(包括两个)。
在现有的电池单体结构中,电池单体通常通过设置正极电极端子和负极电极端子以用于接入用电回路进行供电,当电池单体的正极电极端子和负极电极端子被配置在电池单体的不同端上时,在各个设有正极电极端子和负极电极端子的端面都需要预留一定的空间用于电连接,这样,就需要消耗更多的电池单体内的空间,造成电池单体整体体积的增大或整体能量密度的降低。
因此,为提高能量密度,可以将电池单体的正极电极端子和负极电极端子同时设置于电池单体的一端上,这样,仅需要在电池单体的一端处预留用于电连接的空间,可以有效提高电池单体整体的能量密度。但是,发明人发现,在现有的电池单体结构中,当将正极电极端子和负极电极端子同时设置于电池单体的同一端上,设于其内部的正极转接件和负极转接件容易由于振动或者碰撞形成搭接,从而造成内部短路,引发电池单体的安全问题,或者,即使正极电极端子和负极电极端子没有位于电池单体的一端时,正极转接件和负极转接件也有可能由于振动或者碰撞形成搭接,同样可能引发安全问题。
鉴于此,本申请提供了一种电池单体,该电池单体采用包括第一转接部和第二转接部的转接件,在第一转接部和第二转接部之间采用第一绝缘部将两者连接。这样,第一绝缘部可以将第一转接部和第二转接部连接并保证两者相互绝缘,能够有效提高电池单体的安全性能,防止由于电池单体内部的第一转接部和第二转接部搭接引发电池单体短路的问题。
本申请实施例描述的电池单体适用于电池以及使用电池的用电装置。
用电装置可以是车辆、手机、便携式设备、笔记本电脑、轮船、航 天器、电动玩具和电动工具等等。车辆可以是燃油汽车、燃气汽车或新能源汽车,新能源汽车可以是纯电动汽车、混合动力汽车或增程式汽车等;航天器包括飞机、火箭、航天飞机和宇宙飞船等等;电动玩具包括固定式或移动式的电动玩具,例如,游戏机、电动汽车玩具、电动轮船玩具和电动飞机玩具等等;电动工具包括金属切削电动工具、研磨电动工具、装配电动工具和铁道用电动工具,例如,电钻、电动砂轮机、电动扳手、电动螺丝刀、电锤、冲击电钻、混凝土振动器和电刨等等。本申请实施例对上述用电装置不做特殊限制。
以下实施例为了方便说明,以用电装置为车辆为例进行说明。
请参阅图1,图1为本申请一些实施例提供的车辆1的结构示意图。如图1所示,车辆1的内部设置有电池2,电池2是指包括一个或多个电池单体以提供更高的电压和容量的单一的物理模块,例如,本申请中所提到的电池可以包括电池模块或电池包等。电池2可以设置在车辆1的底部或头部或尾部。电池2可以用于车辆1的供电,例如,电池2可以作为车辆1的操作电源。车辆1还可以包括控制器3和马达4,控制器3用来控制电池2为马达4供电,例如,用于车辆1的启动、导航和行驶时的工作用电需求。
在本申请一些实施例中,电池2不仅仅可以作为车辆1的操作电源,还可以作为车辆1的驱动电源,代替或部分地代替燃油或天然气为车辆1提供驱动动力。
请参阅图2,图2为本申请一些实施例提供的电池2的爆炸示意图。如图2所示,电池2包括箱体5和电池单体6,电池单体6容纳于箱体5内。
箱体5用于容纳电池单体6,箱体5可以是多种结构。在一些实施例中,箱体5可以包括第一箱体部51、第二箱体部52和框体54,框体54 可以为两端具有开口的中空结构,且第一箱体部51与第二箱体部52分别盖合于两端的开口处,框体54、第一箱体部51和第二箱体部52共同限定出用于容纳电池单体6的容纳空间53。第一箱体部51和第二箱体部52可以是一端开口的空心结构,也可以为板状结构。框体54可以是多种形状,比如,圆柱体、长方体等。为提高第一箱体部51、第二箱体部52和框体54连接后的密封性,在第一箱体部51、第二箱体部52和框体54之间可以设置密封件,比如,密封胶、密封圈等。假设第一箱体部51盖合于框体54的顶部,第二箱体部52盖合于框体54的底部,则第一箱体部51亦可称之为上箱盖,第二箱体部52亦可称之为下箱盖。
在电池2中,电池单体6为多个。多个电池单体6之间可串联或并联或混联,混联是指多个电池单体6中既有串联又有并联。多个电池单体6之间可直接串联或并联或混联在一起,再将多个电池单体6构成的整体容纳于箱体5内;当然,也可以是多个电池单体6先串联或并联或混联组成电池模块(图中未示出),多个电池模块再串联或并联或混联形成一个整体,并容纳于箱体5内。
请参见图3至图7,本申请实施例提供了一种电池单体6,该电池单体6包括电极组件61、第一电极端子62、第二电极端子63和转接件64。电极组件61包括极性相反的第一极耳611和第二极耳612,并且,第一极耳611和第二极耳612位于电极组件61的同一端;第一电极端子62与第二电极端子63的极性相反;转接件64包括第一转接部641、第二转接部642和第一绝缘部643,第一转接部641用于连接第一极耳611和第一电极端子62,第二转接部642用于连接第二极耳612和第二电极端子63,第一绝缘部643用于连接第一转接部641和第二转接部642,并且,第一绝缘部643位于第一转接部641和第二转接部642之间以防止第一转接部641和第二转接部642电连接。
在本申请的一些实施例中,电池单体6可以包括锂离子二次电池单体、锂离子一次电池单体、锂硫电池单体、钠锂离子电池单体、钠离子电池单体或镁离子电池单体等,本申请实施例对此并不限定。电池单体6可呈圆柱体、扁平体、长方体或其它形状等,本申请实施例对此也不限定,为便于说明,在下述实施例中均以圆柱体形状的电池为示例。电池单体6一般按封装的方式分成三种:柱形电池单体、方形电池单体和软包电池单体,本申请实施例对此也不限定。
在本申请的一些实施例中,请参见图3,图3为本申请一些实施例提供的电池单体6的爆炸示意图。电池单体6可以包括电极组件61、壳体66、端盖67和电解液(图中未示出),电极组件61可以包括正极极片、负极极片和隔离件(在图中均未标出)。电池单体6主要依靠金属离子在正极极片和负极极片之间移动来工作。正极极片包括正极集流体和正极活性物质层,正极活性物质层涂覆于正极集流体的表面;正极集流体包括涂覆有正极活性物质层的正极集流部。以锂离子电池为例,正极集流体的材料可以为铝,正极活性物质层包括正极活性物质,正极活性物质可以为钴酸锂、磷酸铁锂、三元锂或锰酸锂等。负极极片包括负极集流体和负极活性物质层,负极活性物质层涂覆于负极集流体的表面;负极集流体包括涂覆有负极活性物质层的负极集流部。负极集流体的材料可以为铜,负极活性物质层包括负极活性物质,负极活性物质可以为碳或硅等。隔离件的材质可以为PP(polypropylene,聚丙烯)或PE(polyethylene,聚乙烯)等。此外,电极组件61可以是卷绕式结构,也可以是叠片式结构,本申请实施例并不限于此。壳体66可以为一端具有开口,也可以在两端具有开口,端盖67盖合于壳体66的开口处,以与壳体66共同形成容纳电极组件61和电解液的容纳空间。可选地,壳体66和端盖67可以为同一种材料制成,例如壳体66和端盖67可以均为铝制,这样,可以便于焊接壳体66 和端盖67,或者,壳体66和端盖67也可以为不同的材料制成,例如,壳体66和端盖67可以分别采用不同金属制成,并且,可以使用铆接等其他的连接方法连接壳体66和端盖67。
请参见图4,图4为图3所示的电极组件61的结构示意图。在本申请中,电极组件61还包括极性相反的第一极耳611和第二极耳612,第一极耳611和第二极耳612位于电极组件61的同一端上。第一极耳611和第二极耳612可以分别为正极极耳和负极极耳,例如,第一极耳611为正极极耳,第二极耳612为负极极耳。正极集流体还包括有凸出于正极集流部的正极凸部,正极凸部的至少部分未涂覆正极活性物质层以作为正极极耳。负极极片还包括凸出于负极集流部的负极凸部,负极凸部的至少部分未涂覆负极活性物质层以作为负极极耳。为了保证通过大电流而不发生熔断,正极极耳的数量可以为多个且层叠在一起,负极极耳的数量也可以为多个且层叠在一起。将第一极耳611和第二极耳612极性相反且位于同一端上,方便电池单体6从同一端引出正极电极端子和负极电极端子。
请继续参见图4和图5,图5为图3所示的端盖67的结构示意图。在本申请中,电池单体6还包括极性相反的第一电极端子62和第二电极端子63。第一电极端子62和第二电极端子63可以位于电池单体6的同一端。第一电极端子62和第二电极端子63均用于连接电池单体6外部的部件以建立电流回路。第一电极端子62和第二电极端子63可以分别为正极电极端子和负极电极端子,例如,第一电极端子62可以为正极电极端子,第二电极端子63可以为负极电极端子。这里需要说明的是,第一极耳611与第一电极端子62、第二极耳612与第二电极端子63的极性一致,以使得第一极耳611与第一电极端子62电连接,以及,第二极耳612与第二电极端子63电连接。可选地,第一电极端子62和第二电极端子63可以为设置在电池单体6的端面上的一或多个额外的部件,也可以将电池 单体6的壳体66或端盖67作为正极电极端子或负极电极端子。此外,端盖67上还可以设置有其他的功能性结构如注液孔、防爆阀等。
请参见图4、图5和图6,图6为本申请一些实施例提供的转接件64的结构示意图。在本申请中,转接件64包括第一转接部641和第二转接部642,第一转接部641用于连接第一极耳611和第一电极端子62,第二转接部642用于连接第二极耳612和第二电极端子63。可选地,第一转接部641可以为铝制,便于与第一极耳611和第一电极端子62通过焊接形成连接;第二转接部642可以为铜制,便于与第二极耳612和第二电极端子63通过焊接形成连接。可选地,第一转接部641与第一极耳611和第一电极端子62之间的连接还可以为其他连接方式如卡嵌、铆接等;同样地,第二转接部642与第二极耳612和第二电极端子62之间的连接也可以为其他连接方式如卡嵌、铆接等。
请继续参见图6,在本申请中,转接件64还包括用于连接第一转接部641和第二转接部642的第一绝缘部643,第一绝缘部643位于第一转接部641和第二转接部642之间以防止第一转接部641和第二转接部642电连接。当转接件64不需要经过弯折时,第一绝缘部643可以为任意硬度的绝缘材料如橡胶、塑料制成,可选地,由于转接件64被配置在电池单体6的内部,因此转接件64可以选用耐腐蚀和耐高温的绝缘材料如树脂材料制成。当转接件64需要经过弯折时,第一绝缘部643需要具备一定的柔性以与第一转接部641和第二转接部642一起弯折,因此,第一绝缘部643可以为具有一定柔性的绝缘材料如合成树脂制成。可选地,当第一绝缘部643为塑料材质时,可以采用注塑工艺将第一绝缘部643与第一转接部641和第二转接部642一起成型,也可以使第一绝缘部643、第一转接部641和第二转接部642分别成型后通过卡嵌、插接等方式连接。
请继续参见图6,在本申请中,第一绝缘部643位于第一转接部 641和第二转接部642之间以防止第一转接部641和第二转接部642电连接。可选地,请一并参见图7,图7为图6所示的A-A向的剖视图。第一绝缘部643可以全部位于第一转接部641和第二转接部642之间,也可以如图7所示,第一绝缘部643的一部分位于第一转接部641和第二转接部642之间,当第一绝缘部643夹设于第一转接部641和第二转接部642之间时,可以有部分的第一绝缘部643沿转接件64的延展方向覆盖部分的第一转接部641或第二转接部642,这样,可以增大第一转接部641和第二转接部642沿转接件64的延展方向的爬电距离,使得第一转接部641和第二转接部642不容易在这个方向上由于电池中存在或产生的一些金属碎屑搭接,可以提高转接件64在使用时的安全性。可选地,第一绝缘部643也可以全部位于第一转接部641和第二转接部642之间,通过增大第一绝缘部643设置于第一转接部641和第二转接部642之间的宽度来增大爬电距离,也可以提高电池单体6的安全性。
本申请实施例提供了一种电池单体6,该电池单体6设置有包括第一转接部641和第二转接部642的转接件64,在第一转接部641和第二转接部642之间用第一绝缘部643将两者连接。这样,一方面,可以降低电池单体6的内部不同极性的转接件64在使用时搭接引起内部短路,提高电池单体6的安全性能;另一方面,当转接件64需要弯折时,可以使得弯折的转接件64具有良好的一致性以避免弯折时发生的搭接,也能够提高电池单体6的安全性能。同时,一体化的转接件64可以简化工序、提高生产效率。
在本申请的一些实施例中,请继续参见图6和图7,沿转接件64的长度方向X,第一绝缘部643可以连续设置于第一转接部641和第二转接部642之间。第一绝缘部643可以在第一转接部641和第二转接部642之间形成连续不断的长条结构,这样,第一转接部641和第二转接部642之 间都设置有第一绝缘部643进行绝缘防护,可以降低转接件64形成内部短路的风险,提高转接件64的安全性。当转接件64需要弯折时,第一绝缘部643与第一转接部641和第二转接部642可以一同弯折,可以提高转接件64弯折的一致性。
在本申请的一些实施例中,请参见图8,图8为图6所示的转接件64弯折后的结构示意图。由于在一些电池单体6中,转接件64需要弯折成型以便于焊接电极端子和极耳。可选地,转接件64可以经过几次弯折,例如可以经过一次弯折成U型或者经过两次弯折成S型等形状,图8仅以转接件64经过两次弯折得到的结构示出。焊接时,电极端子和极耳可以分别焊接于转接件64两端且相互背离的两个表面上。可选地,可以先进行焊接再将转接件64进行弯折,这样更便于加工。
第一绝缘部643可以为柔性材料制成,使得第一绝缘部643容易弯折,并且在弯折时能够发生一定的弹性形变。
在本申请的一些实施例中,请参见图9,图9为本申请另一些实施例提供的转接件64的结构示意图。第一绝缘部643可以包括多个间隔设置的绝缘块643a,多个绝缘块643a可以均位于第一转接部641和第二转接部642之间,间隔的大小可以根据绝缘块643a的宽度、转接件64的长度以及第一转接部641和第二转接部642之间预设的爬电距离进行选择,使得第一转接部641和第二转接部642不容易搭接即可。例如,可以在转接件64折叠后的大面处各布置至少一个绝缘块643a。这样,可以在使第一转接部641和第二转接部642不容易发生搭接的同时,减少制造第一绝缘部643的耗材,降低成本。
在本申请的一些实施例中,请参见图10,图10为图9所示的转接件64弯折后的结构示意图。如图10所示,转接件64可以于至少两个相邻的绝缘块643a之间的间隔处弯折成型。多个绝缘块643a之间可以形成有 多个间隔,转接件64可以在至少一个间隔处弯折成型,由于间隔处未设置绝缘块643a,更容易进行弯折。可选地,靠近弯折区域的第一转接部641和第二转接部642可以设置有较大的间隔距离以降低弯折处发生搭接的概率。
在本申请的一些实施例中,请参见图11,图11为本申请又一些实施例提供转接件64的结构示意图。如图11所示,沿转接件64的厚度方向Y,第一绝缘部643突出于第一转接部641和第二转接部642的表面形成第一突出部分643b。突出于第一转接部641和第二转接部642的第一突出部分643b可以用于增大两者之间的爬电距离,使得当有其他部件如极耳、或者加工过程中产生的金属碎屑的影响,第一转接部641和第二转接部642也不容易形成搭接。第一突出部分643b突出于第一转接部641和第二转接部642的突出高度和突出面积可以依据电池单体6所需要的爬电距离设计。并且,第一突出部分643b的突出方向不限,可选地,第一突出部分643b可以在转接件64的两个表面上均朝向远离转接件64的方向突出,也可以仅在其中任意一个表面朝向远离电池单体6的方向突出。
在本申请的一些实施例中,请参见图12,图12为本申请其他一些施例提供转接件64的结构示意图。如图12所示,沿转接件64的长度方向X,第一绝缘部643设置于转接件64的一端,第一转接部641和第二转接部642在转接件64的另一端具有间隙643c,转接件64弯折成型以使第一突出部分643b插入间隙643c中。
当转接件64弯折后,由于第一突出部分643b插入到间隙643c中,可以使得第一转接部641和第二转接部642在弯折后分别位于第一突出部643b的两侧,使得第一转接部641和第二转接部642之间仍然设置有第一绝缘部643作为支撑,以防止第一转接部641和第二转接部642搭接造成内部短路。可选地,第一突出部分643b插入间隙643c中的长度和宽度不 限,可适配于间隙643c并使第一转接部641和第二转接部642不发生搭接即可。优选地,可以使间隙643c的宽度和长度大于第一突出部分643b的宽度和长度,这样,可以使得第一突出部分634b容易卡入另一端的间隙中,以降低对转接件64在弯折时的精度控制要求。
可选地,使第一突出部分643b沿X方向的长度(图中未示出)小于或者等于弯折后转接件64沿X方向的长度(图中未示出)。这样,使得弯折后第一突出部分643b不会干涉转接件64装配到电池单体6中,进一步地,可以使第一绝缘部643以及其突出形成的第一突出部分643b沿X方向延伸时不超过转接件64的弯折处,这样转接件64更容易弯折成型。
可选地,还可以在转接件64上设置有多个间隔的绝缘块643a,并使绝缘块634a均朝向折叠方向突出,折叠后,至少一个绝缘块643a的突出部分可以插入间隔中,这样,也可以降低第一转接部641和第二转接部642之间搭接的概率,提高电池单体6的安全性。
在本申请的一些实施例中,请参见图13,图13为图12中K处的局部放大图。如图13所示,沿转接件64的厚度方向Y,第一突出部分643b的高度H1大于或等于第一转接部641或第二转接部642的最大厚度(图中以第二转接部642的厚度示例H2)。
第一绝缘部643设置在第一转接部641和第二转接部642之间,并且,第一绝缘部643可以朝向远离第一转接部641和第二转接部642的方向延伸突出于两者的表面形成第一突出部分643b。当第一转接部641和第二转接部642在第一绝缘部643的连接下形成平齐的表面时,第一突出部分643b的高度H1可以指第一突出部分643b沿Y方向突出于第一转接部641或第二转接部642的表面的高度。当第一转接部641和第二转接部642在第一绝缘部643的连接下没有形成平齐的表面时,第一突出部分643b的突出高度H1可以指第一突出部分643b沿Y方向突出于第一转接部641 的表面的高度,和,第一突出部分643b沿Y方向突出于第二转接部642的表面的高度,两者中数值较大的一者。这样,当转接件64弯折为U型时,使弯折后相对的表面完全贴合就可以使较多体积的第一突出部分643b位于的间隙643c中,以提高使第一转接部641和第二转接部642相互绝缘的效果。可选地,当转接件64弯折为S型或者其他形状时,以及,转接件64弯折后相对的表面没有完全贴合,均可以将第一突出部分643b的突出高度H1设置为更大的数值。
请参见图14、图15和图16,图14为本申请一些实施例提供电极组件61的结构示意图,图15为本申请一些实施例提供的转接件64和电极组件61的装配示意图,图16为图15中M处的局部放大图。在本申请的一些实施例中,第一极耳611和第二极耳612之间设置有间隔空间613,第一绝缘部643朝向间隔空间613突出形成第二突出部分643d,至少部分的第二突出部分643d位于间隔空间613中。
由于第一极耳611和第二极耳612在同一端时也容易发生搭接引起电池单体6的内部短路,使第一绝缘部643形成第二突出部分643d并插入到间隔空间613中,不仅可以防止第一极耳611和第二极耳612直接接触造成短路,还可以增加第一极耳611和第二极耳612的爬电距离,使得两者也不容易在其他部件或金属异物的搭接下形成短路,提高了电池单体6的安全性能。
在本申请的一些实施例中,请继续参见图16,转接件64上靠近弯折处的区域设置有薄弱区644。薄弱区644可以设置于第一转接部641、第二转接部642或者第一绝缘部643上,薄弱区644可以为厚度减薄区、也可以为采用刚度更低的材质制成的区域、还可以为宽度较其他位置小的区域,均能使得该区域的刚度较低,较易弯折。
在本申请的一些实施例中,请参见图17,图17为本申请一些实施 例提供的端盖67的结构示意图。如图17所示,电池单体6还包括第二绝缘部65,第二绝缘部65用于连接第一电极端子62和第二电极端子63,第二绝缘部65位于第一电极端子62和第二电极端子63之间以防止第一电极端子62和第二电极端子63电连接。
第二绝缘部65可以将第一电极端子62和第二电极端子63连接成为一体,这样可以减少电池单体6的制造工序,提高效率,并且在连接的同时防止第一电极端子62和第二电极端子63电连接,通过设置第二绝缘部65的尺寸如长度、宽度和高度,还可以提高第一电极端子62和第二电极端子63的爬电距离,防止当金属异物落入第一电极端子62和第二电极端子63之间时容易将两者搭接造成短路。
第二绝缘部65可以全部位于第一电极端子62和第二电极端子63之间,也可以仅有部分位于第一电极端子62和第二电极端子63之间,例如第二绝缘部65可以呈“日”字型,这样,可以使用卡嵌的方式将第一电极端子62和第二电极端子63与第二绝缘部65组装。
第二绝缘部65的材质可以为任意具有绝缘性质的材质制成,可选地,由于第二绝缘部65位于电池单体6的端面,较容易受到碰撞,第二绝缘部65可以为具有一定硬度的绝缘材料制成,例如塑料材质。
虽然已经参考优选实施例对本申请进行了描述,但在不脱离本申请的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,各个实施例中所提到的各项技术特征均可以任意方式组合起来。本申请并不局限于文中提供的特定实施例,而是包括落入权利要求的范围内的所有技术方案。

Claims (13)

  1. 一种电池单体,其特征在于,包括:
    极性相反的第一电极端子和第二电极端子;
    电极组件,包括极性相反的第一极耳和第二极耳,所述第一极耳和所述第二极耳位于所述电极组件的同一端;以及
    转接件,包括第一转接部和第二转接部,所述第一转接部用于连接所述第一极耳和所述第一电极端子,所述第二转接部用于连接所述第二极耳和所述第二电极端子;
    其中,所述转接件上还设置有第一绝缘部,所述第一绝缘部用于连接所述第一转接部和所述第二转接部,并且,所述第一绝缘部位于所述第一转接部和所述第二转接部之间以防止所述第一转接部和所述第二转接部电连接。
  2. 根据权利要求1所述的电池单体,其特征在于,沿所述转接件的长度方向,所述第一绝缘部连续设置于所述第一转接部和所述第二转接部之间。
  3. 根据权利要求1或2所述的电池单体,其特征在于,所述第一绝缘部为柔性材料制成,所述转接件弯折成型。
  4. 根据权利要求1所述的电池单体,其特征在于,所述第一绝缘部包括多个间隔设置的绝缘块,多个所述绝缘块均设置于所述第一转接部和所述第二转接部之间。
  5. 根据权利要求4所述的电池单体,其特征在于,所述转接件于至少两个相邻的所述绝缘块之间的间隔处弯折成型。
  6. 根据权利要求1-5中任一项所述的电池单体,其特征在于,沿所述转接件的厚度方向,所述第一绝缘部突出于所述第一转接部和第二转接部的表面形成第一突出部分。
  7. 根据权利要求6所述的电池单体,其特征在于,沿所述转接件的长度方向,所述第一绝缘部设置于所述转接件的一端,所述第一转接部和所述第二转接部在所述转接件的另一端具有间隙,所述转接件弯折成型以使 所述第一突出部分插入所述间隙。
  8. 根据权利要求6所述的电池单体,其特征在于,沿所述转接件的厚度方向,所述第一突出部分的高度大于或等于所述第一转接部或所述第二转接部的最大厚度。
  9. 根据权利要求1-8中任一项所述的电池单体,其特征在于,所述第一极耳和所述第二极耳之间设置有间隔空间,所述第一绝缘部朝向所述间隔空间突出形成第二突出部分,至少部分的所述第二突出部分位于所述间隔空间中。
  10. 根据权利要求3、5或7所述的电池单体,其特征在于,所述转接件上靠近弯折处的区域设置有薄弱区。
  11. 根据权利要求1-8中任一项所述的电池单体,其特征在于,所述第一电极端子和所述第二电极端子位于所述电池单体的同一端,所述电池单体还包括第二绝缘部,所述第二绝缘部用于连接所述第一电极端子和所述第二电极端子,所述第二绝缘部位于所述第一电极端子和所述第二电极端子之间以防止所述第一电极端子和所述第二电极端子电连接。
  12. 一种电池,其特征在于,包括:
    根据权利要求1-11中任一项所述的电池单体;
    箱体,用于容纳所述电池单体。
  13. 一种用电装置,其特征在于,包括:根据权利要求12所述的电池,所述电池用于提供电能。
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