WO2023279472A1 - 制作双层仿石砖的仿石机及双层仿石砖的制作方法 - Google Patents
制作双层仿石砖的仿石机及双层仿石砖的制作方法 Download PDFInfo
- Publication number
- WO2023279472A1 WO2023279472A1 PCT/CN2021/111938 CN2021111938W WO2023279472A1 WO 2023279472 A1 WO2023279472 A1 WO 2023279472A1 CN 2021111938 W CN2021111938 W CN 2021111938W WO 2023279472 A1 WO2023279472 A1 WO 2023279472A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- fabric
- cup
- quantitative
- base material
- imitation stone
- Prior art date
Links
- 239000004575 stone Substances 0.000 title claims abstract description 149
- 239000011449 brick Substances 0.000 title claims abstract description 131
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 216
- 238000009826 distribution Methods 0.000 claims abstract description 27
- 239000004744 fabric Substances 0.000 claims description 478
- 239000010410 layer Substances 0.000 claims description 71
- 238000003756 stirring Methods 0.000 claims description 20
- 238000003860 storage Methods 0.000 claims description 19
- 239000002344 surface layer Substances 0.000 claims description 18
- 238000007789 sealing Methods 0.000 claims description 7
- 230000004888 barrier function Effects 0.000 abstract 4
- 238000003825 pressing Methods 0.000 abstract 2
- 238000000465 moulding Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 238000005034 decoration Methods 0.000 description 4
- 238000005086 pumping Methods 0.000 description 4
- 238000010276 construction Methods 0.000 description 3
- 239000002969 artificial stone Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
Definitions
- the invention relates to the field of making imitation stone bricks, in particular to a stone imitation machine for making double-layer imitation stone bricks and a method for making double-layer imitation stone bricks.
- the inventor aimed at the many shortcomings and inconveniences caused by the imperfection of the structure design of the above-mentioned imitation stone machine and the imitation stone brick production method, and deeply conceived, and actively researched and improved the trial production to develop and design this case.
- the object of the present invention is to provide a kind of imitation stone machine and the making method of double-layer imitation stone brick of making double-layer imitation stone brick, cloth imitation stone brick top surface fabric first, then insert the fabric baffle in the mold cavity, then , to carry out base material cloth and imitation stone brick side fabric cloth, the fabric baffle can block the impact of base material cloth on the side fabric layer, can protect the side fabric layer, improve the production quality of imitation stone brick; moreover, imitation stone brick
- the top fabric and side fabric are separately clothed, and the amount of cloth can be adjusted more, which can be used to produce different double-layer imitation stone bricks.
- the solution of the present invention is:
- a stone imitation machine for making double-layer imitation stone bricks which includes a frame and a stone imitation brick forming machine arranged on the frame, a surface layer forming machine, a base material distributing machine, a fabric distributing machine and a palletizer.
- the base material distributing machine and the fabric distributing machine are located on the left and right sides of the surface layer forming machine
- the imitation stone brick forming machine is located on the front side or the rear side of the surface layer forming machine
- the stacker is located on the side of the imitation stone brick forming machine.
- the surface forming machine has a fabric baffle and a fabric baffle oil cylinder that drives the fabric baffle to insert or extract the mold cavity;
- the fabric distributing machine has a fabric stirring hopper mounted on the frame, a fabric stirring power Mechanism and fabric distributing vehicle, the fabric mixing hopper has a first fabric quantitative cup and a second fabric quantitative cup connected to the fabric stirring hopper, the upper and lower ends of the first fabric quantitative cup are openings, and the first fabric quantitative cup The opening at the lower end is provided with a first fabric quantitative cup material door and the first fabric quantitative cup oil cylinder that drives the first fabric quantitative cup material door to open or close the opening of the first fabric quantitative cup lower end; the upper and lower ends of the second fabric quantitative cup All are openings, the opening at the lower end of the second fabric quantitative cup is provided with a second fabric quantitative cup material door and a second fabric quantitative cup oil cylinder that drives the second fabric quantitative cup material door to open or close the opening at the second fabric quantitative cup lower end
- the fabric distributing vehicle has a fabric cavity for receiving the fabric in the first
- the first fabric quantitative adjustment cup has a first fabric quantitative adjustment cup and a first fabric quantitative adjustment seat, the first fabric quantitative adjustment seat has a first adjustment cavity, and the first fabric quantitative adjustment cup has a connection and is sleeved
- the first quantitative cup chamber in the first adjustment chamber, the first quantitative cup chamber moves up and down in the first adjustment chamber to adjust the volume of the first fabric quantitative cup
- the second fabric quantitative cup has a second fabric quantitative adjustment cup and the second fabric quantitative adjustment seat
- the second fabric quantitative adjustment seat has a second adjustment cavity
- the second fabric quantitative adjustment cup has a second quantitative cup cavity that communicates and is sleeved in the second adjustment cavity.
- the second quantitative cup cavity can move up and down in the second adjustment cavity to adjust the volume of the second fabric quantitative cup.
- the first fabric quantitative cup material door is located below the first fabric quantitative adjustment seat, and is used to open or close the opening at the lower end of the first fabric quantitative adjustment seat; the second fabric quantitative cup material door is located at the second fabric quantitative adjustment seat. Below, open or close the opening at the lower end of the quantitative adjustment seat of the second fabric.
- the fabric mixing hopper also has a fabric temporary storage cup connected to the fabric mixing hopper and the first fabric quantitative cup and the second fabric quantitative cup, a fabric material door panel arranged below the fabric temporary storage cup, and a fabric material door panel driven to open or close the fabric temporary storage cup.
- a fabric temporary storage cup connected to the fabric mixing hopper and the first fabric quantitative cup and the second fabric quantitative cup
- a fabric material door panel arranged below the fabric temporary storage cup
- a fabric material door panel driven to open or close the fabric temporary storage cup Store the fabric material door panel oil cylinder of the opening at the lower end of the cup.
- Described fabric material door plate is provided with two through grooves that communicate with the first fabric quantitative cup and the second fabric quantitative cup respectively and the sealing plate that seals the lower opening of the first fabric quantitative cup and the second fabric quantitative cup.
- the base material distributing machine has a base material mixing hopper erected on the frame, a base material stirring power mechanism and a base material distributing vehicle, and the base material mixing hopper has a base material temporary storage cup connected to the base material mixing hopper, a base material The base material door plate and the base material door plate oil cylinder that drives the base material door plate to open or close the lower opening of the base material temporary storage cup; the base material distribution vehicle has a base material material cavity and a base material distribution vehicle that drives the base material distribution vehicle to move the cloth cylinder.
- the base material chamber is divided into a base material quantitative cup communicated with the base material temporary storage cup and a base material regulating cup communicated with the base material quantitative cup, the base material quantitative cup sleeve is placed in the base material regulating cup, and the The outer wall of the base material quantitative cup and the outer wall of the base material adjustment cup are connected by adjusting bolts.
- a method for making a double-layer imitation stone brick which has the following steps:
- the fabric baffle is lowered and inserted into the mold cavity, and the fabric baffle separates the mold cavity into two cavities;
- the imitation stone brick is demolded and the imitation stone brick is transferred to the palletizing rack by using a palletizer.
- Step S3 and step S4 are performed at the same time; or step S4 is performed first, followed by step S3.
- the first fabric quantitative cup and the second fabric quantitative are set on the fabric cloth machine, and in step S1, the first fabric quantitative cup is opened, and the fabric is blanked into the fabric material chamber of the fabric cloth car and moves the cloth; in step S3, Open the second fabric quantitative cup, the fabric is blanked into the fabric material cavity of the fabric fabric trolley and the fabric is moved.
- the stone imitation machine for making double-layer imitation stone bricks and the method for making double-layer imitation stone bricks of the present invention move the mold to the position of the surface layer forming machine first when making bricks, and the material distribution vehicle moves the fabric required for the top surface of the imitation stone bricks To the top of the mold cavity and feed into the mold cavity, and lower the fabric pressure head to pre-press the fabric, and the fabric is flat on the bottom of the mold cavity to form the top fabric layer; then the fabric baffle is lowered and inserted into the mold cavity, and The fabric baffle separates the mold cavity into two cavities; the fabric distributing vehicle moves the required fabric on the side of the imitation stone brick to the top of the mold cavity and feeds it into one of the cavities to form a side fabric layer; and the base material distributing vehicle Move the base material to the top of the mold cavity and feed it into another cavity to form a base material layer; after that, pull out the fabric baffle, move the mold to the imitation stone brick molding machine, and use the mold pressure head to press the base material in the mold cavity.
- Material and fabric are carried out main pressure, and compaction forms imitation stone brick; Finally, imitation stone brick is demoulded and utilizes stacker to transfer imitation stone brick to the stacking frame;
- the fabric baffle is inserted into the mold cavity, and then the base fabric and the imitation stone brick side fabric are laid.
- the fabric baffle can block the impact of the base fabric on the side fabric layer, protect the side fabric layer, and improve the imitation The production quality of stone bricks; moreover, the top fabric and side fabric of imitation stone bricks are separately clothed, and the amount of cloth can be adjusted more, which can be used to produce different double-layer imitation stone bricks.
- Fig. 1 is the structural representation of the imitation stone machine of making double-layer imitation stone brick for the present invention
- Fig. 2 is the plan view schematic diagram of the imitation stone machine of making double-layer imitation stone brick of the present invention
- Fig. 3 is the side view schematic diagram of the imitation stone machine of making double-layer imitation stone brick of the present invention.
- Fig. 4 is the structural representation of fabric distributing machine of the present invention.
- Fig. 5 is the schematic diagram of the axial section of the fabric distributing machine of the present invention.
- Fig. 6 is an exploded schematic diagram of the first fabric quantitative cup and the second fabric quantitative cup of the present invention.
- Fig. 7 is the schematic diagram of the combination of the first fabric quantitative cup and the second fabric quantitative cup of the present invention.
- Fig. 8 is a schematic cross-sectional view of the first fabric quantitative cup and the second fabric quantitative cup of the present invention.
- Fig. 9 is a schematic structural view of the base material distributing machine of the present invention.
- Fig. 10 is the structural representation of base material distributing vehicle of the present invention.
- Fig. 11 is a schematic sectional view of the base material distribution vehicle of the present invention.
- Fig. 12 is the structural representation of surface layer forming machine of the present invention.
- Fig. 13 is a schematic structural view of the surface layer molding machine of the present invention used in conjunction with the mold;
- Fig. 14 is a schematic structural view of the fabric pressure head of the present invention.
- Fig. 15 is the structural representation of fabric baffle of the present invention.
- Fig. 16 is the structural representation of imitation stone brick forming machine of the present invention.
- Fig. 17 is a schematic cross-sectional view of the imitation stone brick forming machine of the present invention.
- Fig. 18 is a schematic diagram of the production process of the curb stone of the present invention.
- the second fabric quantitative cup 45 The first fabric quantitative cup material door 441
- the first fabric quantitative cup cylinder 442 The second fabric quantitative cup material door 451
- the first fabric quantitative adjustment seat 444 The second fabric quantitative adjustment cup 453
- Fabric material door panel 461 Fabric material door panel cylinder 462
- Base material mixing hopper 31 Base material stirring power mechanism 32
- Base material door panel oil cylinder 35 Base material cavity 331
- Base material adjustment cup 334 Horizontal adjustment oil cylinder 212
- the present invention discloses a kind of imitation stone machine of making double-layer imitation stone brick, and it comprises frame 10 and is arranged on frame 10 imitation stone brick forming machine 1, surface layer forming machine 2.
- Base material distributing machine 3, fabric distributing machine 4 and stacker 5, the base material distributing machine 3 and the fabric distributing machine 4 are located on the left and right sides of the surface layer forming machine 2, and the imitation stone brick forming machine 1 is located The front side or rear side of the surface layer forming machine 2, the stacker 5 is located on one side of the imitation stone brick forming machine 1; wherein, the surface layer forming machine 2 has a fabric baffle 21 and a driving fabric baffle 21 inserted Or extract the fabric baffle oil cylinder 211 of the mold cavity 201; the fabric distributing machine 4 has a fabric stirring hopper 41 erected on the frame 10, a fabric stirring power mechanism 42 and a fabric distributing vehicle 43, and the fabric stirring hopper 41 has a connection The first fabric quantitative cup 44 and the second fabric quantitative cup 45 of the
- the imitation stone machine of the present invention making double-layer imitation stone bricks first moves the mold 20 to the surface layer forming machine 2 position when making bricks, and the material distribution vehicle 43 moves the required fabrics for the top surface of the imitation stone bricks to the top of the mold cavity 201 and The material is loaded into the cavity 201, and the fabric pressure head is lowered to pre-press the fabric, and the fabric is laid flat on the bottom of the cavity 201 to form the top fabric layer; then the fabric baffle 21 is lowered and inserted into the cavity 201, and the fabric The baffle plate 21 separates the mold cavity 201 into two cavities; the fabric material distribution vehicle 43 moves the required fabric on the side of the imitation stone brick to the top of the mold cavity 201 and blanks it into one of the cavities to form a side fabric layer; The material distribution cart 33 moves the base material to the top of the mold cavity 201 and blanks it into another cavity to form a base material layer; after that, the fabric baffle plate 21 is pulled out, and the mold 20 is moved into the imitation stone brick forming machine 1, and
- the first fabric quantitative adjustment cup 44 of the present invention has a first fabric quantitative adjustment cup 443 and a first fabric quantitative adjustment seat 444, and the first fabric quantitative adjustment seat 444 has a first adjustment cavity, and the first fabric quantitative adjustment
- the cup 443 has a first quantitative cup chamber that communicates and is nested in the first regulating chamber, and the first quantitative cup chamber moves up and down in the first regulating chamber to adjust the volume of the first fabric quantitative cup 44;
- the quantitative cup 45 has a second fabric quantitative adjustment cup 453 and a second fabric quantitative adjustment seat 454, the second fabric quantitative adjustment seat 454 has a second adjustment cavity, and the second fabric quantitative adjustment cup 453 has a connection and is sleeved
- the second quantitative cup chamber in the second regulating chamber, the second quantitative cup chamber can move up and down in the second regulating chamber to adjust the volume of the second fabric quantitative cup 45;
- the volume of the fabric quantitative cup 45 is used to adjust the amount of fabric cutting; the adjustability of the fabric quantity is greater, and it can be used to
- the first fabric quantitative cup material door 441 of the present invention is located below the first fabric quantitative adjustment seat 444, and is used to open or close the opening at the lower end of the first fabric quantitative adjustment seat 444; the second fabric quantitative cup material door 451 is located at Below the second fabric quantitative adjustment seat 454, the opening of the second fabric quantitative adjustment seat 454 lower end is used to open or close.
- the fabric mixing hopper 41 of the present invention also has a fabric temporary storage cup 46 connecting the fabric mixing hopper 41 and the first fabric quantitative cup 44 and the second fabric quantitative cup 45, and a fabric material door panel 461 arranged below the fabric temporary storage cup 46 , drive the fabric material door panel 461 to open or close the fabric material door panel oil cylinder 462 of the opening of the fabric temporary storage cup 46 lower ends; Blanking into the first fabric quantitative cup 44 and the second fabric quantitative cup 45, realizing one-time blanking into two quantitative cups, so that each subsequent quantitative cup can carry out cloth respectively, and the usability is better.
- Said fabric material door panel 461 of the present invention is provided with two through grooves 463 respectively communicated with the first fabric quantitative cup 44 and the second fabric quantitative cup 45 and the sealing of the first fabric quantitative cup 44 and the second fabric quantitative cup 45.
- the sealing plate 464 with the lower opening; the through groove 463 and the sealing plate 464 are located on the same flat plate, and the piston rod of the material door panel oil cylinder 462 is pivotally connected to one end of the sealing plate 464 .
- the base material distributing machine 3 of the present invention has a base material stirring hopper 31 erected on the frame 10, a base material stirring power mechanism 32 and a base material distributing vehicle 33, and the base material mixing hopper 31 has a connected base material stirring hopper
- Cavity 331 and drive base material distribution vehicle 33 move the base material distribution vehicle oil cylinder 332 of cloth.
- the base material chamber 331 of the present invention is divided into a base material quantitative cup 333 communicated with the base material temporary storage cup and a base material regulating cup 334 communicated with the base material quantitative cup 333, and the base material quantitative cup 333 is set in In the base material adjustment cup 334, and the outer wall of the base material quantitative cup 333 and the outer wall of the base material adjustment cup 334 are connected by adjusting bolts; the volume of the base material cavity 331 can be adjusted, and the amount of base material distribution can be adjusted. Stone brick production.
- the fabric baffle 21 of the present invention is provided with a horizontal adjustment oil cylinder 212, and the horizontal adjustment oil cylinder 212 can push the position of the fabric baffle 21 in the mold cavity 201, and then adjust the position of the fabric baffle 21 separated in the mold cavity 201.
- the ratio between the large chamber and the small chamber can adjust the thickness of the side fabric of the double-layer imitation stone brick, which is suitable for the production of various double-layer imitation stone bricks and has better practicability.
- the surface layer molding machine 2 of the present invention also has a fabric press head 22 arranged on the frame 10 and a fabric press head oil cylinder 221 for driving the fabric press head 22 into the mold cavity 201 to press the fabric, and the fabric press head 22 is provided with a fabric press head
- the imitation stone molding machine 1 of the present invention is provided with mold press head 11, and described mold press head 11 is provided with vacuum pumping mechanism, when mold press head 11 is pressed base material and lining, vacuum pumping mechanism can be in the base material and lining The excess water is pumped; the imitation stone brick can be quickly formed to improve production efficiency; the imitation stone forming machine 1 is also provided with a vibration mechanism for vibrating the base material and fabric in the mold cavity, so that the imitation stone brick is more compact and more compact. sturdy.
- the sliding mechanism is arranged at the moving position, and the sliding mechanism has a sliding track , Sliding wheel and sliding motor, it is convenient for the mold to walk between the equipments to complete the production of double-layer imitation stone bricks.
- the present invention also discloses a method for making a double-layer imitation stone brick, which has the following steps:
- the stone-like bricks are demoulded and the stone-like bricks are transferred to the palletizing rack by using the palletizer 5 .
- the mold 20 when making bricks, the mold 20 is first moved to the position of the surface layer forming machine 2, and the material distributing vehicle 43 moves the fabric required for the top surface of the imitation stone brick to the top of the mold cavity 201 and unloads the material.
- the fabric is flat on the bottom of the mold cavity 201 to form the top fabric layer;
- the plate 21 separates the mold cavity 201 into two cavities;
- the material distribution vehicle 43 moves the required fabric on the side of the imitation stone brick to the top of the mold cavity 201 and blanks it into one of the cavities to form a side fabric layer; and the base material
- the material distribution vehicle 33 moves the base material to the top of the mold cavity 201 and blanks it into another cavity to form a base material layer; after that, the fabric baffle 21 is pulled out, the mold 20 is moved into the imitation stone brick molding machine 1, and the mold is used to
- the pressure head 11 performs main pressure on the base material and fabric in the mold cavity 201, compacting and forming the imitation stone brick; finally, the imitation stone brick is demoulded and the imitation stone brick is transferred to the pallet rack by using a palletizer; Imitation stone brick top surface fabric, then fabric baffle 21 is inserted in the mold cavity 201, after that, carry
- Step S3 and step S4 of the present invention are carried out simultaneously; Or step S4 is carried out first, carries out after step S3; Conflicts, so base and side fabric order is not restricted.
- the first fabric quantitative cup 44 and the second fabric quantitative cup 45 are arranged on the fabric distributing machine 4, and in step S1, the first fabric quantitative cup 44 is opened, and the fabric is blanked into the fabric material chamber 431 of the fabric distributing vehicle 43 And move cloth; In step S3, open the second fabric quantitative cup 45, fabric blanking is moved in the fabric material chamber 431 of fabric fabric cart 43; Cup 44 and the second fabric quantitative cup 45, fabric cloth car 43 separate twice and carry out cloth to fabric in the first fabric quantitative cup 44 and the second fabric quantitative cup 45; When the first fabric quantitative cup 44 and the second fabric quantitative cup When the amount of fabric in 45 is the same, the same amount of fabric cloth can be carried out twice; when the amount of fabric in the first fabric quantitative cup 44 and the second fabric quantitative cup 45 is not the same, twice different amount of fabric cloth can be carried out; therefore, the present invention
- the fabric distributing machine can be used for different quantities of fabrics.
- the mold press head 11 of the present invention is provided with a vacuum pumping mechanism, and when the mold press head presses the base material and the fabric, the vacuum pumping mechanism can pump excess water in the base material and the fabric; Productivity.
- the fabric baffle 21 of the present invention is provided with a horizontal adjustment oil cylinder 212, and the horizontal adjustment oil cylinder 212 can push the position of the fabric baffle 21 in the mold cavity 201, and then adjust the position of the fabric baffle 21 separated in the mold cavity 201.
- the ratio between the large chamber and the small chamber can adjust the thickness of the side fabric of the double-layer imitation stone brick, which is suitable for the production of various double-layer imitation stone bricks and has better practicability.
Abstract
一种制作双层仿石砖的仿石机及双层仿石砖的制作方法，在制砖时，面料布料车先将仿石砖顶面所需面料下料至模腔(201)中，下降面料压头(22)将面料进行预压形成顶面面料层；再将面料挡板(21)下降插置于模腔(201)中且将模腔(201)分隔呈两个空腔；又面料布料车(43)将仿石砖侧面所需面料下料至其中一个空腔内形成侧面面料层；将基料布料车(33)将基料下料至另一个空腔内，形成基料层；之后，抽出面料挡板(21)，将模具(20)移动至仿石砖成型机(1)内，利用模具压头(11)对模腔(201)内基料和面料进行主压，压实成型仿石砖；先布料仿石砖顶面面料，再将面料挡板(21)插置于模腔(201)中，之后，进行基料布料和侧面面料布料，面料挡板(21)可阻挡基料布料时对侧面面料层的冲击，可对侧面面料层进行保护，提高仿石砖的生产质量。
Description
本发明涉及一种仿石砖制作领域，尤其是指一种制作双层仿石砖的仿石机及双层仿石砖的制作方法。
石材作为一种高档建筑装饰材料广泛应用于室内外装饰设计、幕墙装饰和公共设施建设；目前市场上常见的石材主要分为天然石材和人造石材；但是，天然石材属于不可再生的资源，过渡开采的话会严重破坏了生态平衡，而且价格昂贵；因此，价格相对便宜的人造石材早已经成为建筑、装饰、道路、桥梁建设的重要原料之一；现有用于仿石砖成型的机械生产线众多，工序包括布料、脱水、压制成型、脱模及搬运等等；在生产仿石砖时，为了仿石砖更坚固及美观，采用两种原料来生产双层仿石砖，让仿石砖同时具备坚固和美观两优点；例如，路缘石暴露在外的顶面和侧面采用一种让路缘石更美观的面料，路缘石朝内的部位采用另一种让路缘石更坚固的基料；在生产双层仿石砖时，一般是先一次性将顶面和侧面所需的面料布料在模腔中，预压成型仿石砖的顶面面料层和侧面面料层，再将基料布料在模腔中，并主压成型双层仿石砖；但是，这种方法在预压成型仿石砖的顶面面料层和侧面面料层后布料基料时，侧面面料层会受到基料冲击，导致侧面的面料出现裂痕或者松垮，严重影响生产质量，而且侧面面料层会和基料混合，影响侧面美观。
有鉴于此，本发明人针对上述仿石机结构设计和仿石砖制作方法上未臻完善所导致的诸多缺失及不便，而深入构思，且积极研究改良试做而开发设计出本案。
本发明的目的在于提供一种制作双层仿石砖的仿石机及双层仿石砖的制作方法，先布料仿石砖顶面面料，再将面料挡板插置于模腔中，之后，进行基料布料和仿石砖侧面面料布料，面料挡板可阻挡基料布料时对侧面面料层的冲击，可对侧面面料层进行保护，提高仿石砖的生产质量；而且，仿石砖的顶面面料和侧面面料分开布料，布料量的可调整性更大，可用于生产不同双层仿石砖。
为了达成上述目的，本发明的解决方案是：
一种制作双层仿石砖的仿石机，其包括有机架及设置于机架上的仿石砖成型机、面层成型机、基料布料机、面料布料机及码垛机，所述基料布料机和面料布料机位于面层成型机的左右两侧，所述仿石砖成型机位于面层成型机的前侧或后侧，所述码垛机位于仿石砖成型机一侧；其中，所述面层成型机具有面料挡板和驱动面料挡板插置或抽出模腔的面料挡板油缸；所述面料布料机具有架设于机架上的面料搅拌料斗、面料搅拌动力机构及面料布料车，所述面料搅拌料斗具有连通面料搅拌料斗的第一面料定量杯和第二面料定量杯，所述第一面料定量杯的上下端皆为开口，所述第一面料定量杯下端的开口设置有一第一面料定量杯料门和驱动第一面料定量杯料门打开或关闭第一面料定量杯下端的开口的第一面料定量杯油缸；所述第二面料定量杯的上下端皆为开口，所述第二面料定量杯下端的开口设置有一第二面料定量杯料门和驱动第二面料定量杯料门打开或关闭第二面料定量杯下端的开口的第二面料定量杯油缸；所述面料布料车具有承接第一面料定量杯或第二面料定量杯中面料的面料料腔及驱动面料布料车移动布料的面料布料车油缸。
所述第一面料定量杯具有第一面料定量调节杯和第一面料定量调节座，所述第一面料定量调节座具有第一调节腔，所述第一面料定量调节杯具有连通且套置于第一调节腔内的第一定量杯腔，所述第一定量杯腔在第一调节腔内上下移动调节第一面料定量杯的容积；所述第二面料定量杯具有第二面料定量调节杯和第二面料定量调节座，所述第二面料定量调节座具有第二调节腔，所述第二面料定量调节杯具有连通且套置于第二调节腔内的第二定量杯腔，所述第二定量杯腔可在第二调节腔内上下移动调节第二面料定量杯的容积。
所述第一面料定量杯料门位于第一面料定量调节座的下方，用打开或关闭第一面料定量调节座下端的开口；所述第二面料定量杯料门位于第二面料定量调节座的下方，用打开或关闭第二面料定量调节座下端的开口。
所述面料搅拌料斗还具有连通面料搅拌料斗和第一面料定量杯、第二面料定量杯的面料暂存杯、设置于面料暂存杯下方的面料料门板、驱动面料料门板打开或关闭面料暂存杯下端的开口的面料料门板油缸。
所述面料料门板上设置有两个分别与第一面料定量杯、第二面料定量杯连通的通槽和密封第一面料定量杯、第二面料定量杯的下开口的密封板。
所述基料布料机具有架设于机架上的基料搅拌料斗、基料搅拌动力机构及基料布料车，所述基料搅拌料斗具有连通基料搅拌料斗的基料暂存杯、基料料门板和驱动基料料门板打开或关闭基料暂存杯的下开口的基料料门板油缸；所述基料布料车具有基料料腔和驱动基料布料车移动布料的基料布料车油缸。
所述基料料腔分为与基料暂存杯连通的基料定量杯和与基料定量杯连通的基料调节杯，所述基料定量杯套置于基料调节杯内，且所述基料定量杯的外壁和基料调节杯的外壁通过调整螺栓连接。
一种双层仿石砖的制作方法，其具有以下步骤：
S1、先将仿石砖顶面所需面料下料至模腔中，并下降面料压头将面料进行预压，面料平铺在模腔底部形成顶面面料层；
S2、将面料挡板下降插置于模腔中，且面料挡板将模腔分隔呈两个空腔；
S3、将仿石砖侧面所需面料下料至其中一个空腔内，形成侧面面料层；
S4、将基料下料至另一个空腔内，形成基料层；
S5、抽出面料挡板，将模具移动至仿石砖成型机内，利用模具压头对模腔内基料和面料进行主压，压实成型仿石砖；
S6、仿石砖脱模并利用码垛机将仿石砖转移至码垛架上。
步骤S3和步骤S4同时进行；或者步骤S4先进行，步骤S3后进行。
在面料布料机上设置第一面料定量杯和第二面料定量，在步骤S1中，打开第一面料定量杯，将面料下料至面料布料车的面料料腔内并移动布料；在步骤S3中，打开第二面料定量杯，将面料下料至面料布料车的面料料腔内并移动布料。
本发明制作双层仿石砖的仿石机及双层仿石砖的制作方法在制砖时，先将模具移动至面层成型机位置，面料布料车将仿石砖顶面所需面料移动至模腔上方并下料至模腔中，并下降面料压头将面料进行预压，面料平铺在模腔底部形成顶面面料层；再将面料挡板下降插置于模腔中，且面料挡板将模腔分隔呈两个空腔；又面料布料车将仿石砖侧面所需面料移动至模腔上方并下料至其中一个空腔内，形成侧面面料层；且基料布料车将基料移动至模腔上方并下料至另一个空腔内，形成基料层；之后，抽出面料挡板，将模具移动至仿石砖成型机内，利用模具压头对模腔内基料和面料进行主压，压实成型仿石砖；最终，仿石砖脱模并利用码垛机将仿石砖转移至码垛架上；本发明先布料仿石砖顶面面料，再将面料挡板插置于模腔中，之后，进行基料布料和仿石砖侧面面料布料，面料挡板可阻挡基料布料时对侧面面料层的冲击，可对侧面面料层进行保护，提高仿石砖的生产质量；而且，仿石砖的顶面面料和侧面面料分开布料，布料量的可调整性更大，可用于生产不同双层仿石砖。
图1为本发明制作双层仿石砖的仿石机的结构示意图；
图2为本发明制作双层仿石砖的仿石机的俯视示意图；
图3为本发明制作双层仿石砖的仿石机的侧视示意图；
图4为本发明面料布料机的结构示意图；
图5为本发明面料布料机的轴向剖视示意图；
图6为本发明第一面料定量杯和第二面料定量杯的分解示意图；
图7为本发明第一面料定量杯和第二面料定量杯的组合示意图；
图8为本发明第一面料定量杯和第二面料定量杯的剖视示意图；
图9为本发明基料布料机的结构示意图；
图10为本发明基料布料车的结构示意图；
图11为本发明基料布料车的剖视示意图；
图12为本发明面层成型机的结构示意图；
图13为本发明面层成型机配合模具使用的结构示意图；
图14为本发明面料压头的结构示意图；
图15为本发明面料挡板的结构示意图；
图16为本发明仿石砖成型机的结构示意图；
图17为本发明仿石砖成型机的剖视示意图；
图18为本发明路缘石的制作流程示意图。
符号说明
机架10 仿石砖成型机1
面层成型机2 基料布料机3
面料布料机4 码垛机5
面料挡板21 面料挡板油缸211
面料搅拌料斗41 面料搅拌动力机构42
面料布料车43 第一面料定量杯44
第二面料定量杯45 第一面料定量杯料门441
第一面料定量杯油缸442 第二面料定量杯料门451
第二面料定量杯油缸452 面料料腔431
面料布料车油缸432 第一面料定量调节杯443
第一面料定量调节座444 第二面料定量调节杯453
第二面料定量调节座454 面料暂存杯46
面料料门板461 面料料门板油缸462
通槽463 密封板464
基料搅拌料斗31 基料搅拌动力机构32
基料布料车33 基料料门板34
基料料门板油缸35 基料料腔331
基料布料车油缸332 基料定量杯333
基料调节杯334 横向调节油缸212
面料压头22 面料压头油缸221
模具20
模腔201
模具压头11。
为了进一步解释本发明的技术方案，下面通过具体实施例来对本发明进行详细阐述。
请参阅图1至图17，本发明揭示了一种制作双层仿石砖的仿石机，其包括有机架10及设置于机架10上的仿石砖成型机1、面层成型机2、基料布料机3、面料布料机4及码垛机5，所述基料布料机3和面料布料机4位于面层成型机2的左右两侧，所述仿石砖成型机1位于面层成型机2的前侧或后侧，所述码垛机5位于仿石砖成型机1一侧；其中，所述面层成型机2具有面料挡板21和驱动面料挡板21插置或抽出模腔201的面料挡板油缸211；所述面料布料机4具有架设于机架10上的面料搅拌料斗41、面料搅拌动力机构42及面料布料车43，所述面料搅拌料斗41具有连通面料搅拌料斗41的第一面料定量杯44和第二面料定量杯45，所述第一面料定量杯44的上下端皆为开口，所述第一面料定量杯44下端的开口设置有一第一面料定量杯料门441和驱动第一面料定量杯料门441打开或关闭第一面料定量杯44下端的开口的第一面料定量杯油缸442；所述第二面料定量杯45的上下端皆为开口，所述第二面料定量杯45下端的开口设置有一第二面料定量杯料门451和驱动第二面料定量杯料门451打开或关闭第二面料定量杯45下端的开口的第二面料定量杯油缸452；所述面料布料车43具有承接第一面料定量杯44或第二面料定量杯45中面料的面料料腔431及驱动面料布料车43移动布料的面料布料车油缸432。
本发明制作双层仿石砖的仿石机在制砖时，先将模具20移动至面层成型机2位置，面料布料车43将仿石砖顶面所需面料移动至模腔201上方并下料至模腔201中，并下降面料压头将面料进行预压，面料平铺在模腔201底部形成顶面面料层；再将面料挡板21下降插置于模腔201中，且面料挡板21将模腔201分隔呈两个空腔；又面料布料车43将仿石砖侧面所需面料移动至模腔201上方并下料至其中一个空腔内，形成侧面面料层；且基料布料车33将基料移动至模腔201上方并下料至另一个空腔内，形成基料层；之后，抽出面料挡板21，将模具20移动至仿石砖成型机1内，利用模具压头11对模腔201内基料和面料进行主压，压实成型仿石砖；最终，仿石砖脱模并利用码垛机5将仿石砖转移至码垛架上；本发明先布料仿石砖顶面面料，再将面料挡板21插置于模腔201中，之后，进行基料布料和仿石砖侧面面料布料，面料挡板21可阻挡基料布料时对侧面面料层的冲击，可对侧面面料层进行保护，提高仿石砖的生产质量；而且，仿石砖的顶面面料和侧面面料分开布料，布料量的可调整性更大，可用于生产不同双层仿石砖；而且面料布料机4经过一次下料至第一面料定量杯44和第二面料定量杯45，面料布料车43分开两次来对第一面料定量杯44和第二面料定量杯45中面料进行布料；当第一面料定量杯44和第二面料定量杯45中面料量相同时，可进行两次相同量面料布料；当第一面料定量杯44和第二面料定量杯45中面料量不相同时，可进行两次不同量面料布料；因此，本发明面料布料机可用于不同量面料布料，在更换不同模具的情况下，调整不同量面料布料，可生产不同的双层仿石砖，实用性更好；避免使用两布料机对仿石砖顶面和仿石砖侧面所需面料分开布料，减少布料机设置，可使整体结构更简洁且降低生产成本。
本发明的所述第一面料定量杯44具有第一面料定量调节杯443和第一面料定量调节座444，所述第一面料定量调节座444具有第一调节腔，所述第一面料定量调节杯443具有连通且套置于第一调节腔内的第一定量杯腔，所述第一定量杯腔在第一调节腔内上下移动调节第一面料定量杯44的容积；所述第二面料定量杯45具有第二面料定量调节杯453和第二面料定量调节座454，所述第二面料定量调节座454具有第二调节腔，所述第二面料定量调节杯453具有连通且套置于第二调节腔内的第二定量杯腔，所述第二定量杯腔可在第二调节腔内上下移动调节第二面料定量杯45的容积；可通过调整第一面料定量杯44和第二面料定量杯45的容积来调整面料下料量；面料布料量的可调整性更大，可用于生产不同双层仿石砖，实用性更好。
本发明的所述第一面料定量杯料门441位于第一面料定量调节座444的下方，用打开或关闭第一面料定量调节座444下端的开口；所述第二面料定量杯料门451位于第二面料定量调节座454的下方，用打开或关闭第二面料定量调节座454下端的开口。
本发明的所述面料搅拌料斗41还具有连通面料搅拌料斗41和第一面料定量杯44、第二面料定量杯45的面料暂存杯46、设置于面料暂存杯46下方的面料料门板461、驱动面料料门板461打开或关闭面料暂存杯46下端的开口的面料料门板油缸462；面料料门板油缸462驱动面料料门板461打开面料暂存杯46，可将面料暂存杯46的面料下料至第一面料定量杯44和第二面料定量杯45中，实现一次下料至两个定量杯内，以便后续每个定量杯分别进行布料，使用性更好。
本发明的所述面料料门板461上设置有两个分别与第一面料定量杯44、第二面料定量杯45连通的通槽463和密封第一面料定量杯44、第二面料定量杯45的下开口的密封板464；所述通槽463和密封板464位于同一平板上，所述面料料门板油缸462的活塞杆枢接在密封板464一端。
本发明的所述基料布料机3具有架设于机架10上的基料搅拌料斗31、基料搅拌动力机构32及基料布料车33，所述基料搅拌料斗31具有连通基料搅拌料斗31的基料暂存杯、基料料门板34和驱动基料料门板34打开或关闭基料暂存杯的下开口的基料料门板油缸35；所述基料布料车33具有基料料腔331和驱动基料布料车33移动布料的基料布料车油缸332。
本发明的所述基料料腔331分为与基料暂存杯连通的基料定量杯333和与基料定量杯333连通的基料调节杯334，所述基料定量杯333套置于基料调节杯334内，且所述基料定量杯333的外壁和基料调节杯334的外壁通过调整螺栓连接；可调整基料料腔331的容积，调整基料布料量，适用于不同仿石砖生产。
本发明的所述面料挡板21设置有横向调节油缸212，所述横向调节油缸212可推动面料挡板21在模腔201内的位置，进而调整面料挡板21在模腔201内隔出的大腔室和小腔室之间比例，可调整双层仿石砖中侧面面料厚度，可适用于生产多种双层仿石砖，实用性更好。
本发明的面层成型机2还具有设置于机架10上的面料压头22及驱动面料压头22进入模腔201压制面料的面料压头油缸221，所述面料压头22上设置有面料压头真空吸孔和面料压头真空吸管，在面料压头22压制面料时，面料压头22可将面料中多余的水分吸走，面料成型更快速，提高生产效率。
本发明的仿石成型机1设置有模具压头11，所述模具压头11上设置有真空抽水机构，在模具压头11压制基料和面料时，真空抽水机构可将基料和面料中多余水分抽水；可使仿石砖快速成型，提高生产效率；所述仿石成型机1上还设置有振动机构，用于振动模腔内基料和面料，制成仿石砖更密实，更坚固。
本发明中仿石砖成型机1、面层成型机2、基料布料机3、面料布料机4和码垛机5之间在移动运动位置皆设置有滑动机构，所述滑动机构具有滑动轨道、滑动轮及滑动电机，方便模具在各设备之间行走完成双层仿石砖的制作。
请参阅图18，本发明还揭示了一种双层仿石砖的制作方法，其具有以下步骤：
S1、先将仿石砖顶面所需面料下料至模腔201中，并下降面料压头22将面料进行预压，面料平铺在模腔201底部形成顶面面料层；
S2、将面料挡板21下降插置于模腔201中，且面料挡板21将模腔201分隔呈两个空腔；
S3、将仿石砖侧面所需面料下料至其中一个空腔内，形成侧面面料层；
S4、将基料下料至另一个空腔内，形成基料层；
S5、抽出面料挡板21，将模具20移动至仿石砖成型机1内，利用模具压头11对模腔201内基料和面料进行主压，压实成型仿石砖；
S6、仿石砖脱模并利用码垛机5将仿石砖转移至码垛架上。
本发明双层仿石砖的制作方法在制砖时，先将模具20移动至面层成型机2位置，面料布料车43将仿石砖顶面所需面料移动至模腔201上方并下料至模腔201中，并下降面料压头22将面料进行预压，面料平铺在模腔201底部形成顶面面料层；再将面料挡板21下降插置于模腔201中，且面料挡板21将模腔201分隔呈两个空腔；又面料布料车43将仿石砖侧面所需面料移动至模腔201上方并下料至其中一个空腔内，形成侧面面料层；且基料布料车33将基料移动至模腔201上方并下料至另一个空腔内，形成基料层；之后，抽出面料挡板21，将模具20移动至仿石砖成型机1内，利用模具压头11对模腔201内基料和面料进行主压，压实成型仿石砖；最终，仿石砖脱模并利用码垛机将仿石砖转移至码垛架上；本发明先布料仿石砖顶面面料，再将面料挡板21插置于模腔201中，之后，进行基料布料和仿石砖侧面面料布料，面料挡板21可阻挡基料布料时对侧面面料层的冲击，可对侧面面料层进行保护，提高仿石砖的生产质量；而且，仿石砖的顶面面料和侧面面料分开布料，布料量的可调整性更大，可用于生产不同双层仿石砖。
本发明的步骤S3和步骤S4同时进行；或者步骤S4先进行，步骤S3后进行；基料和仿石砖侧面面料的下料过程中，由于有面料挡板21限制，两者下料不会相冲突，因此基料和侧面面料布料顺序不限制。
本发明在面料布料机4上设置第一面料定量杯44和第二面料定量45，在步骤S1中，打开第一面料定量杯44，将面料下料至面料布料车43的面料料腔431内并移动布料；在步骤S3中，打开第二面料定量杯45，将面料下料至面料布料车43的面料料腔431内并移动布料；面料面料布料机4经过一次下料至第一面料定量杯44和第二面料定量杯45，面料布料车43分开两次来对第一面料定量杯44和第二面料定量杯45中面料进行布料；当第一面料定量杯44和第二面料定量杯45中面料量相同时，可进行两次相同量面料布料；当第一面料定量杯44和第二面料定量杯45中面料量不相同时，可进行两次不同量面料布料；因此，本发明面料布料机可用于不同量面料布料，在更换不同模具的情况下，调整不同量面料布料，可生产不同的双层仿石砖，实用性更好；避免使用两布料机对仿石砖顶面和仿石砖侧面所需面料分开布料，减少布料机设置，可使整体结构更简洁且降低生产成本。
本发明的所述模具压头11上设置有真空抽水机构，在模具压头压制基料和面料时，真空抽水机构可将基料和面料中多余水分抽水；可使仿石砖快速成型，提高生产效率。
本发明的所述面料挡板21设置有横向调节油缸212，所述横向调节油缸212可推动面料挡板21在模腔201内的位置，进而调整面料挡板21在模腔201内隔出的大腔室和小腔室之间比例，可调整双层仿石砖中侧面面料厚度，可适用于生产多种双层仿石砖，实用性更好。
上述实施例和附图并非限定本发明的产品形态和式样，任何所属技术领域的普通技术人员对其所做的适当变化或修饰，皆应视为不脱离本发明的专利范畴。
Claims (10)
- 一种制作双层仿石砖的仿石机，其特征在于：包括有机架及设置于机架上的仿石砖成型机、面层成型机、基料布料机、面料布料机及码垛机，所述基料布料机和面料布料机位于面层成型机的左右两侧，所述仿石砖成型机位于面层成型机的前侧或后侧，所述码垛机位于仿石砖成型机一侧；其中，所述面层成型机具有面料挡板和驱动面料挡板插置或抽出模腔的面料挡板油缸；所述面料布料机具有架设于机架上的面料搅拌料斗、面料搅拌动力机构及面料布料车，所述面料搅拌料斗具有连通面料搅拌料斗的第一面料定量杯和第二面料定量杯，所述第一面料定量杯的上下端皆为开口，所述第一面料定量杯下端的开口设置有一第一面料定量杯料门和驱动第一面料定量杯料门打开或关闭第一面料定量杯下端的开口的第一面料定量杯油缸；所述第二面料定量杯的上下端皆为开口，所述第二面料定量杯下端的开口设置有一第二面料定量杯料门和驱动第二面料定量杯料门打开或关闭第二面料定量杯下端的开口的第二面料定量杯油缸；所述面料布料车具有承接第一面料定量杯或第二面料定量杯中面料的面料料腔及驱动面料布料车移动布料的面料布料车油缸。
- 如权利要求1所述制作双层仿石砖的仿石机，其特征在于：所述第一面料定量杯具有第一面料定量调节杯和第一面料定量调节座，所述第一面料定量调节座具有第一调节腔，所述第一面料定量调节杯具有连通且套置于第一调节腔内的第一定量杯腔，所述第一定量杯腔在第一调节腔内上下移动调节第一面料定量杯的容积；所述第二面料定量杯具有第二面料定量调节杯和第二面料定量调节座，所述第二面料定量调节座具有第二调节腔，所述第二面料定量调节杯具有连通且套置于第二调节腔内的第二定量杯腔，所述第二定量杯腔可在第二调节腔内上下移动调节第二面料定量杯的容积。
- 如权利要求2所述制作双层仿石砖的仿石机，其特征在于：所述第一面料定量杯料门位于第一面料定量调节座的下方，用打开或关闭第一面料定量调节座下端的开口；所述第二面料定量杯料门位于第二面料定量调节座的下方，用打开或关闭第二面料定量调节座下端的开口。
- 如权利要求1所述制作双层仿石砖的仿石机，其特征在于：所述面料搅拌料斗还具有连通面料搅拌料斗和第一面料定量杯、第二面料定量杯的面料暂存杯、设置于面料暂存杯下方的面料料门板、驱动面料料门板打开或关闭面料暂存杯下端的开口的面料料门板油缸。
- 如权利要求4所述制作双层仿石砖的仿石机，其特征在于：所述面料料门板上设置有两个分别与第一面料定量杯、第二面料定量杯连通的通槽和密封第一面料定量杯、第二面料定量杯的下开口的密封板。
- 如权利要求1所述制作双层仿石砖的仿石机，其特征在于：所述基料布料机具有架设于机架上的基料搅拌料斗、基料搅拌动力机构及基料布料车，所述基料搅拌料斗具有连通基料搅拌料斗的基料暂存杯、基料料门板和驱动基料料门板打开或关闭基料暂存杯的下开口的基料料门板油缸；所述基料布料车具有基料料腔和驱动基料布料车移动布料的基料布料车油缸。
- 如权利要求6所述制作双层仿石砖的仿石机，其特征在于：所述基料料腔分为与基料暂存杯连通的基料定量杯和与基料定量杯连通的基料调节杯，所述基料定量杯套置于基料调节杯内，且所述基料定量杯的外壁和基料调节杯的外壁通过调整螺栓连接。
- 一种双层仿石砖的制作方法，其特征在于，具有以下步骤：S1、先将仿石砖顶面所需面料下料至模腔中，并下降面料压头将面料进行预压，面料平铺在模腔底部形成顶面面料层；S2、将面料挡板下降插置于模腔中，且面料挡板将模腔分隔呈两个空腔；S3、将仿石砖侧面所需面料下料至其中一个空腔内，形成侧面面料层；S4、将基料下料至另一个空腔内，形成基料层；S5、抽出面料挡板，将模具移动至仿石砖成型机内，利用模具压头对模腔内基料和面料进行主压，压实成型仿石砖；S6、仿石砖脱模并利用码垛机将仿石砖转移至码垛架上。
- 如权利要求8所述双层仿石砖的制作方法，其特征在于：步骤S3和步骤S4同时进行；或者步骤S4先进行，步骤S3后进行。
- 如权利要求8所述双层仿石砖的制作方法，其特征在于：在面料布料机上设置第一面料定量杯和第二面料定量，在步骤S1中，打开第一面料定量杯，将面料下料至面料布料车的面料料腔内并移动布料；在步骤S3中，打开第二面料定量杯，将面料下料至面料布料车的面料料腔内并移动布料。
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