WO2023272892A1 - Photoelectric gas sensor probe and photoelectric gas detection device - Google Patents

Photoelectric gas sensor probe and photoelectric gas detection device Download PDF

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Publication number
WO2023272892A1
WO2023272892A1 PCT/CN2021/112481 CN2021112481W WO2023272892A1 WO 2023272892 A1 WO2023272892 A1 WO 2023272892A1 CN 2021112481 W CN2021112481 W CN 2021112481W WO 2023272892 A1 WO2023272892 A1 WO 2023272892A1
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plane reflector
reflector
photoelectric
sensor probe
plane
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PCT/CN2021/112481
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French (fr)
Chinese (zh)
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宁雅农
刘统玉
贾军
李德虎
马春飞
顾成武
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广东感芯激光科技有限公司
山东微感光电子有限公司
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Publication of WO2023272892A1 publication Critical patent/WO2023272892A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N21/03Cuvette constructions
    • G01N21/0303Optical path conditioning in cuvettes, e.g. windows; adapted optical elements or systems; path modifying or adjustment

Definitions

  • the invention relates to the technical field of photoelectric gas sensors, in particular to a photoelectric gas sensor probe and a photoelectric gas detection device.
  • Tunable Diode Laser Absorption Spectroscopy (TDLAS) technology utilizes the characteristics of tunable and narrow spectral linewidth of semiconductor lasers. By tuning the laser wavelength at the spectral absorption peak of the detected gas, the laser wavelength can be precisely aligned with the measured gas. The absorption peak of the gas realizes the rapid detection of the gas concentration. At the same time, the interference caused by other gases to the measurement is also avoided.
  • the advanced digital signal processing technology can not only realize the continuous measurement of the measured gas concentration, but also the real-time measurement of the temperature, pressure and humidity of the measured location.
  • These environmental data can make the new type Gas sensors also have the functions of automatic diagnosis and self-calibration, so that these laser spectrum gas sensors can be more widely used in different production processes and safety precautions.
  • one of the objects of the present invention is to provide a photoelectric gas sensor probe with anti-condensation and no degumming, by setting a triangular reflector block to fix the parallel reflector without using glue
  • the reflector can effectively avoid the problem of viscose degumming due to moisture, and at the same time reduce the volume of the absorption cell, increase the measurement optical path, and greatly improve the stability and reliability of the optical path. It also reduces the difficulty of debugging in production. , reducing production and processing costs.
  • the heating plate attached to the back of the two plane mirrors is connected to a heating drive circuit, and is controlled by the temperature sensor of the sensor, and the light intensity difference detected by the laser light intensity detector and the photodetector.
  • the control circuit sends a start heating signal, and the heating drive current will pass through the heating plate to keep the mirror surface temperature higher than the ambient temperature, so that the mirror surface remains in a non-condensing state.
  • a photoelectric gas sensor probe comprising a multi-point reflection two-dimensional optical path module body, a first plane reflector embedded in the optical path module body, a second plane reflector, a parallel light source, and a photoelectric detector; the optical path module The inside of the body forms a gas absorption pool for containing the gas to be measured, and the gas to be measured enters the gas absorption pool from above the optical path module body; it is characterized in that the reflection surfaces of the first plane mirror and the second plane mirror Relatively arranged and parallel to each other, the centers of the first plane reflector and the second plane reflector are not on the same straight line; Fixing the triangular reflector block of the first plane reflector and the second plane reflector; the sharp angles of the two reflector blocks are consistent with the reflection angle of the parallel light beam emitted by the parallel light source; The parallel light beam is received by the photodetector after multiple reflections by the first plane reflector and the second plane reflector.
  • the cross-sectional shape of the triangular reflector block is an isosceles triangle.
  • the optical path module body is provided with a card slot for installing the first plane reflector and the second plane reflector, and the inner walls on both sides of the card slot are in contact with the mirror block.
  • the bottom is on the same level.
  • heating chips for heating the first plane reflector and the second plane reflector are respectively arranged in the card slot, and the heating plates are respectively arranged closely on the first plane reflector. mirror, the back of the second plane mirror.
  • the first plane reflector, the second plane reflector, the heating plate, and the reflector block are all fixed on the inner walls on both sides of the clamping slot by screws.
  • the card slot is filled with a heat insulator for covering the first plane reflector, the second plane reflector and the heating sheet.
  • the bottom of the optical path module body is provided with a sensor for detecting the temperature and air pressure in the absorption cell, and the output signal of the sensor is used for compensation when calculating the gas concentration.
  • the parallel light source includes a laser with a light intensity detector and a parallel light lens, and the laser emits a parallel light beam through the parallel light lens; the front end of the photodetector is provided with a focusing lens, so The focusing lens is used to focus the parallel light beam onto the photosensitive surface of the photodetector.
  • the photoelectric gas sensor probe also includes a probe housing, the probe housing includes an upper housing and a lower housing, and the photoelectric gas sensor probe is arranged on a surface formed by the upper housing and the lower housing.
  • the lower casing is also provided with a drive circuit module and a signal processing circuit module, the parallel light source and the heating plate are respectively electrically connected to the drive circuit module; the detector that comes with the laser , the photodetector and the temperature and pressure sensor are electrically connected to the signal processing circuit module.
  • the drive circuit module also includes an embedded detector for collecting the output signals of the laser’s own detector and photodetector, and after analysis and calculation, controls the heating drive current to control the heating plate A control module for starting/shutting down the drive circuit.
  • a plurality of gas inlet holes are arranged on the top of the upper casing; a filter screen is installed above the gas inlet holes.
  • the inner wall and top of the optical path module are coated with a black anti-reflection coating.
  • the second object of the present invention is to provide a photoelectric gas detection device, which includes the above-mentioned photoelectric gas sensor probe.
  • the present invention fixes the parallel reflector by setting the triangular reflector block and the inner walls on both sides of the reflector slot, without using glue to paste the reflector, effectively avoiding the problem of viscose being damp and degumming, and reducing the volume of the absorption pool at the same time , which increases the measurement optical path, greatly improves the stability and reliability of the optical path, reduces the difficulty of debugging in production, and reduces the cost of production and processing;
  • the present invention adopts the transceiver design of the parallel light source and the photodetector with the focusing lens, and utilizes the high precision and dimensional consistency added by precision machinery to ensure the precision that the mirror surfaces of the two plane reflectors are parallel to each other, thereby In the actual production, the difficulty of adjusting the optical path is reduced; the overall inventive design not only reduces the complexity of the production process, but also improves the yield of the product, which is convenient for mass production;
  • the present invention arranges the heating sheet behind the plane reflector, utilizes the temperature information of the air chamber, and the difference between the two average light intensities of the parallel laser beams monitored by the light intensity detector and the photodetector of the laser to start/ Turn off the heater drive circuit, so that the sensor keeps the temperature of the plane mirror higher than the ambient temperature at low temperature, avoiding the problem of water condensation on the plane mirror surface, and improving the stability of use;
  • the two-dimensional optical path formed by the multi-point reflection generated by the double parallel mirrors increases the total detection optical path in the absorption pool, which is beneficial to improve the detection signal-to-noise ratio and measurement accuracy; due to this multi-point reflection two-dimensional
  • the optical path reduces the volume of the sensor head, thereby reducing the response time of the measurement.
  • Fig. 1 is the multi-point reflection two-dimensional optical path schematic diagram of the optical path module body in the photoelectric gas sensor probe of embodiment 1 of the present invention
  • FIG. 2 is a schematic cross-sectional view of the optical path module body in the photoelectric gas sensor probe of Embodiment 1 of the present invention
  • Fig. 3 is a schematic structural diagram of the optical path module body in the photoelectric gas sensor probe according to Embodiment 1 of the present invention arranged in the probe housing.
  • Optical path module body 11. Card slot; 2. First plane reflector; 3. Second plane reflector; 4. Parallel light source; 5. Photoelectric detector; 6. Reflector block; 7 , heating plate; 8, sensor; 9, screw; 100, probe shell; 101, upper shell; 102, lower shell; 103, air intake hole; 104, filter screen; 105, drive circuit module; 106, signal Process circuit modules.
  • Embodiment 1 photoelectric gas sensor probe
  • a photoelectric gas sensor probe includes a multi-point reflection two-dimensional optical path module body 1, a first plane reflector 2 and a second plane reflector 3 embedded in the optical path module body 1 , a parallel light source 4, a photodetector 5; the inside of the optical path module body 1 forms a gas absorption pool that accommodates the gas to be measured, and its internal volume is used to accommodate the gas to be measured; the gas to be measured is provided by the optical path module body 1
  • the above enters into the gas absorption pool; the reflection surfaces of the first plane reflector 2 and the second plane reflector 3 are oppositely arranged and parallel to each other, and the centers of the first plane reflector 2 and the second plane reflector 3 are not in the On the same straight line; also include the triangular reflectors that are respectively arranged in the middle of the reflection surfaces of the first plane reflector 2 and the second plane reflector 3 for fixing the first plane reflector 2 and the second plane reflector 3 Clamping block 6; the relative sharp angles of the two reflecting mirror clamp
  • the present invention adopts the transceiving design of the parallel light source and the photodetector with focusing lens, and utilizes the high precision and dimensional consistency of precision machinery to ensure the precision that the mirror surfaces of the two plane mirrors are parallel to each other, so that in practice
  • the difficulty of adjusting the optical path is reduced during production; the overall inventive design not only reduces the complexity of the production process, but also improves the yield of the product and facilitates mass production.
  • the reflection surfaces of the first plane mirror 2 and the second plane mirror 3 are oppositely arranged and parallel to each other, while the first plane mirror 2 and the second plane reflector
  • the centers of the mirror 3 are not on the same straight line, and there is an offset distance between the centers of the two.
  • the second reflected light beam is reflected to the first plane reflector 2 with the same incident angle, and the reflected light beam will continue to pass between the first plane reflector 2 and the second plane reflector 3 There are two consecutive reflections until the final reflected beam is received by a photodetector 5, and the photodetector 5 converts the optical signal into an electronic signal.
  • the multi-point reflection two-dimensional optical path photoelectric gas sensor probe produced by double parallel mirrors of the present invention reduces the relative position changes of each component because the entire two-dimensional optical path is embedded in a complete metal or synthetic material module body The possibility of improving the stability of the optical path system.
  • the material for making the optical path module body 1 can be solid materials such as metal, plastic, and synthetic materials.
  • the multi-point light reflection two-dimensional optical path can be formed by machining or precision injection molding.
  • the multi-point light reflection The two-dimensional optical path consists of five straight optical paths between two plane mirrors, and is embedded in the optical path module body 1 .
  • the incident laser light received by the photodetector when the incident laser light received by the photodetector is modulated by a certain concentration of the gas to be measured, its output signal carries the information of the absorption strength of the gas to be measured at its absorption spectrum.
  • the cross-sectional shape of the triangular reflector block 6 is an isosceles triangle.
  • the optical path module body 1 is provided with a slot 11 for installing the first plane mirror 2 and the second plane mirror 3, and the inner walls on both sides of the slot 11 are in contact with the The bottoms of the reflector block 6 are on the same horizontal plane.
  • first plane reflector 2 and the second plane reflector 3 are mechanically fixed on both sides of the gas absorption pool by screws 10, there is no need to use the process of gluing, so this design effectively avoids the problem of viscose being damp and degummed; reflection Another function of the mirror block is to reduce the effective space of the detection gas chamber, thereby reducing the measurement response time of the sensor.
  • heating chips 7 for heating the first flat mirror 2 and the second flat mirror 3 are respectively arranged in the card slot 11, and the heating chips 7 are arranged close to each other respectively. Describe the backs of the first plane mirror 2 and the second plane mirror 3.
  • the size of the heating sheet 7 is smaller than the first plane reflector 2 and the second plane reflector 3; the heating sheet 7 is a superminiature cermet heating element, Metal Ceramics Heater (MCH ), the element is a high-efficiency, energy-saving and environmentally friendly ceramic heating element.
  • MCH Metal Ceramics Heater
  • MCH has corrosion resistance, the surface of the heating element is not charged, resistant to cold and heat shock, long life, uniform heating, and high thermal conductivity , Comply with EU RoHS environmental protection requirements and other advantages.
  • Micro MCTs have high thermal responsiveness, and by sticking to the back of the insulating reflector, it is possible to directly and effectively heat the reflective part of the reflector.
  • the first plane reflector 2 , the second plane reflector 3 , the heating plate 7 , and the reflector block 6 are all fixed on the inner walls on both sides of the slot 11 by screws.
  • the card slot 11 is filled with a heat insulating material for covering the first plane mirror 2 , the second plane mirror 3 and the heating sheet 7 .
  • heat-insulating materials are respectively filled in the slots to ensure that all the heat generated by the heating plate is used for heating.
  • Mirror which can effectively reduce the power consumption required for heating. Because MCT can generate heat under low voltage, it can control the voltage value applied to the heating plate in real time, and realize the dynamic adjustment and switching between the working state and the resting state of the heating plate, thereby further reducing the power consumption of the entire measurement system.
  • the bottom of the optical path module body 1 is provided with a sensor 9 for detecting the temperature and air pressure in the absorption cell, and the output signal of the sensor is used for compensation when calculating the gas concentration.
  • the sensor 9 is set for real-time detection of the temperature and air pressure in the gas absorption cell, and the measured temperature and air pressure information will be used to compensate for parameter changes caused by ambient temperature and local air pressure fluctuations, so as to further Improve the accuracy of measuring gas.
  • the parallel light source 4 includes a laser (not shown in the drawings) and a parallel light lens (not shown in the drawings) with its own light intensity detector, and the laser emits a parallel light beam through the parallel light lens ;
  • the front end of the photodetector is provided with a focusing lens, and the focusing lens is used to focus the parallel light beam onto the photosensitive surface of the photodetector.
  • the parallel light source of the present invention is a parallel laser source with adjustable light intensity of a light intensity detector; the laser source can be a low power consumption vertical cavity surface emitting laser (VCSEL) or a DFB laser
  • the light intensity detector is installed in the packaging cap of the laser, and the light detector can detect the change of the light intensity of the laser light source in real time.
  • the photoelectric gas sensor probe also includes a probe housing 100, the probe housing 100 includes an upper housing 101 and a lower housing 102, and the photoelectric gas sensor probe is arranged on the upper housing 101 and the cavity formed by the lower casing 102; the lower casing 102 is also provided with a driving circuit module 105 and a signal processing circuit module 106, and the parallel light source 4 and the heating plate 7 are connected with the driving circuit module 105 respectively. Electrical connection is formed; the detector, photodetector and temperature pressure sensor of the laser are electrically connected to the signal processing circuit module.
  • the temperature sensor and laser light intensity detector attached to the sensor detect the real-time temperature of the absorption pool, compare the corresponding dew point temperature, and measure the intensity of the laser light received by the laser light intensity detector and photodetector. Detect and compare, send signals to the drive circuit module, control the heating drive current, heat the heating plate, and keep the mirror surface temperature 2° to 4°C higher than the ambient temperature, so that the mirror surface remains in a non-condensing state.
  • the drive circuit module also includes embedded detectors and photodetectors for collecting the output signals of the laser and analyzing and calculating them to control the heating drive current to control the heating plate
  • a control module for starting/shutting down the drive circuit (not shown in the drawings).
  • the principle and process of the heating control of the heating plate after the sensor transmits the signal are as follows: the sensor works in a low-temperature and high-humidity environment, when the temperature of the gas chamber is lower than the preset dew point temperature, and if the laser The light intensity measured by the light intensity detector does not change, but the light intensity of the parallel light beam detected by the photodetector after multiple reflections is weakened, that is, the difference between the light intensity detected by the two detectors increases, indicating that it may be in the A small amount of water condensation is generated at the mirror reflection point; if the laser light intensity value obtained by the photodetector drops to the preset value, or the light intensity difference detected by the two detectors increases to the startup preset value, the circuit that controls the heating plate starts to start , gradually increase the driving current of the heating plate, so that the heating plate can locally heat the reflection point of the reflecting mirror until the light intensity value of the parallel beam obtained by the photodetector returns to the original normal value, or the two detectors detect The
  • the working state of the heating plate can be effectively and dynamically adjusted to ensure that the laser value obtained by the detector is always greater than
  • the normal value that is, the local heating of the heating plate is used to ensure that the specular reflection point will not produce water condensation that affects the laser light intensity, so as to achieve the purpose of anti-condensation water.
  • the start-up and shutdown of the drive circuit of the heating plate is controlled by the embedded control module, and is monitored by the measured gas chamber temperature value, the light intensity value measured by the laser's built-in detector and the photodetector.
  • the difference between the average light intensity values of the parallel laser beams is used to determine the startup or shutdown (when the average light intensity is less than/greater than the preset value, the drive circuit of the heating sheet is turned on/off).
  • the temperature of the gas chamber is lower than the preset temperature value, when the average light intensity difference detected by the laser detector and the photodetector is greater than the preset threshold value, the heating plate is started; when the average light intensity difference value is less than the light intensity threshold value , the heater is turned off.
  • the arrangement of the present invention can effectively and dynamically adjust and control the working state of the heating plate; the intelligent control is more precise, and at the same time, the working energy consumption of the sensor probe is reduced.
  • a plurality of gas inlet holes 103 are arranged on the top of the upper casing 101 ; a filter screen 104 is installed above the gas inlet holes 103 .
  • the filter screen 104 is a metal sintered filter screen, and the gas to be measured diffuses into the gas absorption cell through the sintered filter screen 104; it is used to prevent dust, impurities, etc. from entering the absorption cell and contaminating the optical path.
  • the optical element, the filter screen 104 can be replaced during maintenance, and the operation is convenient.
  • the inner wall and top of the optical path module body 1 are coated with a black anti-reflection coating; in order to reduce the interference of stray light and play a role in corrosion protection.
  • the working principle of the photoelectric gas sensor probe in Embodiment 1 is as follows: when a beam of parallel light is irradiated from the parallel light source to the first plane reflector at an incident angle, the reflected light beam will be directed to the second plane at the same incident angle reflector, the second reflected light beam is reflected to the first plane reflector at the same incident angle, and the reflected light beam will continue to reflect twice continuously between the first plane reflector and the second plane reflector until the final The reflected beam is received by a photodetector, which converts the optical signal into an electrical signal.
  • Embodiment 2 Photoelectric gas detection device
  • the present invention also provides a photoelectric gas detection device, which includes the photoelectric gas sensor probe of the first embodiment above.

Abstract

A photoelectric gas sensor probe and a photoelectric gas detection device. The photoelectric gas sensor probe comprises a multi-point reflection two-dimensional optical path module body (1), and a first plane reflector (2), a second plane reflector (3), a parallel light source (4) and a photoelectric detector (5) that are embedded in the optical path module body (1). The reflecting surfaces of the first plane reflector (2) and the second plane reflector (3) are opposite and parallel to each other, and the centers of the first plane reflector (2) and the second plane reflector (3) are not on the same straight line. The photoelectric gas sensor probe further comprises a triangular reflector fixture block (6) for fixing the first plane reflector (2) and the second plane reflector (3). The angle of opposite sharp corners of two reflector fixture blocks (6) is consistent with the reflection angle of a parallel light beam emitted by the parallel light source (4). The triangular blocks are provided to fix the parallel reflectors, and heating pieces (7) are additionally arranged, and therefore, the problems of degumming due to damp, water condensation and the like are effectively avoided, meanwhile, the volume of an absorption cell is reduced, the measurement optical distance is increased, the stability and reliability of an optical path are greatly improved, and the debugging difficulty in production is reduced.

Description

一种光电气体传感器探头及光电气体检测装置Photoelectric gas sensor probe and photoelectric gas detection device 技术领域technical field
本发明涉及光电气体传感器技术领域,尤其涉及一种光电气体传感器探头及光电气体检测装置。The invention relates to the technical field of photoelectric gas sensors, in particular to a photoelectric gas sensor probe and a photoelectric gas detection device.
背景技术Background technique
目前,为了满足日益增长的环境安全检测和生产安全监测的要求,各种基于可调谐二极管激光吸收光谱(TDLAS)技术的光电气体传感器不断被研发出,并使用到实际生产中实现实时、在线的检测和测量。可调谐二极管激光吸收光谱(TDLAS)技术利用了半导体激光器的可调谐、光谱窄线宽的特性,通过在被检测气体在光谱吸收峰处调谐激光波长方法,使激光波长可以精确地对准被测气体的吸收峰,实现对气体浓度的快速检测。同时,也避免了由其它气体对测量带来的干扰。在这类传感器中,先进的数字信号处理技术不但可以实现对被测气体浓度进行连续地测量,同时也能对被测地点的温度、压力和湿度进行实时的测量,这些环境数据可以使新型的气体传感器同时具有自动诊断和自校正的功能,从而,使这些激光光谱气体传感器能够更广泛的应用到不同的生产过程和安全防范领域。At present, in order to meet the growing requirements of environmental safety detection and production safety monitoring, various photoelectric gas sensors based on Tunable Diode Laser Absorption Spectroscopy (TDLAS) technology have been continuously developed and used in actual production to achieve real-time, online detection and measurement. Tunable Diode Laser Absorption Spectroscopy (TDLAS) technology utilizes the characteristics of tunable and narrow spectral linewidth of semiconductor lasers. By tuning the laser wavelength at the spectral absorption peak of the detected gas, the laser wavelength can be precisely aligned with the measured gas. The absorption peak of the gas realizes the rapid detection of the gas concentration. At the same time, the interference caused by other gases to the measurement is also avoided. In this type of sensor, the advanced digital signal processing technology can not only realize the continuous measurement of the measured gas concentration, but also the real-time measurement of the temperature, pressure and humidity of the measured location. These environmental data can make the new type Gas sensors also have the functions of automatic diagnosis and self-calibration, so that these laser spectrum gas sensors can be more widely used in different production processes and safety precautions.
在这些气体传感器探头的设计中,为了提高测量精度,通常需要在气体吸收池的有限的尺寸中尽量增加光程总长度,一般采用的方法是,使用多个反射镜将光路在气体吸收池里经过多次反射,从而达到增加测量光程长度,并减小了气室体积以及传感探头的尺寸的目的,这些反射镜通常被粘贴在气体吸收池里的固定的位置,以便形成固定的光程。当这类气体传感器被使用在气温变化很大、且又是高湿的环境中时,传感器的环境条件就会对这些反射镜产生至少两个不利的影响:温差变化引起镜面的凝水,以及由于潮湿引起的反射镜脱 胶。In the design of these gas sensor probes, in order to improve the measurement accuracy, it is usually necessary to increase the total length of the optical path in the limited size of the gas absorption cell. After multiple reflections, the measurement optical path length is increased, and the volume of the gas chamber and the size of the sensing probe are reduced. These mirrors are usually pasted in a fixed position in the gas absorption cell to form a fixed light beam. Procedure. When this type of gas sensor is used in an environment with large temperature changes and high humidity, the environmental conditions of the sensor will have at least two adverse effects on these mirrors: the temperature difference changes cause condensation on the mirror surface, and Mirror debonding due to moisture.
因此,在将这类传感器使用到实际应用现场时,必须解决的关键技术难题是如何防止反射镜凝水以及解决粘胶受潮脱胶的问题。Therefore, when this type of sensor is used in an actual application site, the key technical problems that must be solved are how to prevent condensation of the reflector and solve the problem of degumming of the adhesive due to moisture.
发明内容Contents of the invention
因此,为了解决上述现有技术存在的问题,本发明的目的之一在于提供一种防凝水无脱胶的光电气体传感器探头,通过设置三角形反射镜卡块固定平行反射镜,无需使用胶粘粘贴反射镜,有效的避免粘胶受潮脱胶的问题,同时减小吸收池容积,增加了测量光程,也极大的提高了光路的稳定性和可靠行,还在减少生产中的调试难度的同时,降低了生产加工成本。Therefore, in order to solve the problems existing in the above-mentioned prior art, one of the objects of the present invention is to provide a photoelectric gas sensor probe with anti-condensation and no degumming, by setting a triangular reflector block to fix the parallel reflector without using glue The reflector can effectively avoid the problem of viscose degumming due to moisture, and at the same time reduce the volume of the absorption cell, increase the measurement optical path, and greatly improve the stability and reliability of the optical path. It also reduces the difficulty of debugging in production. , reducing production and processing costs.
同时,粘贴在两平面反射镜后边的加热片连接一个加热驱动电路,并由传感器自带的温度传感器,以及激光光强探测器和光电探测器检测的光强差值控制,当该光强差值增大到所预设的启动阈值时,控制电路发出启动加热信号,加热驱动电流将将通过加热片来保持镜面温度高于环境温度,从而使镜面保持非凝水状态。At the same time, the heating plate attached to the back of the two plane mirrors is connected to a heating drive circuit, and is controlled by the temperature sensor of the sensor, and the light intensity difference detected by the laser light intensity detector and the photodetector. When the light intensity difference When the value increases to the preset start threshold, the control circuit sends a start heating signal, and the heating drive current will pass through the heating plate to keep the mirror surface temperature higher than the ambient temperature, so that the mirror surface remains in a non-condensing state.
本发明的目的采用如下技术方案实现:The purpose of the present invention adopts following technical scheme to realize:
一种光电气体传感器探头,包括多点反射二维光路模块体、嵌设在所述光路模块体内的第一平面反射镜、第二平面反射镜、平行光光源、光电探测器;所述光路模块体的内部形成容纳待测气体的气体吸收池,待测气体由所述光路模块体上方进入所述气体吸收池内;其特征在于,所述第一平面反射镜、第二平面反射镜的反射面相对设置且相互平行,所述第一平面反射镜、第二平面反射镜的中心不在同一直线上;还包括分别设置在所述第一平面反射镜、第二平面反射镜的反射面中部用于固定所述第一平面反射镜、第二平面反射镜的三角形反射镜卡块;两个所述反射镜卡块相对的尖角角度与所述平行光光源发出的 平行光光束的反射角度一致;所述平行光光束经过所述第一平面反射镜、第二平面反射镜的多次反射后由光电探测器接收。A photoelectric gas sensor probe, comprising a multi-point reflection two-dimensional optical path module body, a first plane reflector embedded in the optical path module body, a second plane reflector, a parallel light source, and a photoelectric detector; the optical path module The inside of the body forms a gas absorption pool for containing the gas to be measured, and the gas to be measured enters the gas absorption pool from above the optical path module body; it is characterized in that the reflection surfaces of the first plane mirror and the second plane mirror Relatively arranged and parallel to each other, the centers of the first plane reflector and the second plane reflector are not on the same straight line; Fixing the triangular reflector block of the first plane reflector and the second plane reflector; the sharp angles of the two reflector blocks are consistent with the reflection angle of the parallel light beam emitted by the parallel light source; The parallel light beam is received by the photodetector after multiple reflections by the first plane reflector and the second plane reflector.
作为上述方案的进一步说明,所述三角形反射镜卡块的截面形状为等腰三角形。As a further illustration of the above solution, the cross-sectional shape of the triangular reflector block is an isosceles triangle.
作为上述方案的进一步说明,所述光路模块体上设有用于安装所述第一平面反射镜、第二平面反射镜的卡槽,所述卡槽两侧的内壁与所述反射镜卡块的底部在同一水平面上。As a further description of the above solution, the optical path module body is provided with a card slot for installing the first plane reflector and the second plane reflector, and the inner walls on both sides of the card slot are in contact with the mirror block. The bottom is on the same level.
作为上述方案的进一步说明,所述卡槽内还分别设有用于加热所述第一平面反射镜、第二平面反射镜的加热片,所述加热片分别贴紧设置在所述第一平面反射镜、第二平面反射镜的背面。As a further description of the above solution, heating chips for heating the first plane reflector and the second plane reflector are respectively arranged in the card slot, and the heating plates are respectively arranged closely on the first plane reflector. mirror, the back of the second plane mirror.
作为上述方案的进一步说明,所述第一平面反射镜、第二平面反射镜、加热片、反射镜卡块均通过螺钉固定在卡槽两侧的内壁上。As a further illustration of the above solution, the first plane reflector, the second plane reflector, the heating plate, and the reflector block are all fixed on the inner walls on both sides of the clamping slot by screws.
作为上述方案的进一步说明,所述卡槽内填充设有用于包覆所述第一平面反射镜、第二平面反射镜及加热片的绝热体。As a further description of the above solution, the card slot is filled with a heat insulator for covering the first plane reflector, the second plane reflector and the heating sheet.
作为上述方案的进一步说明,所述光路模块体的底部设有用于检测吸收池内温度和气压的传感器,所述传感器的输出信号用于计算气体浓度时做补偿。As a further illustration of the above solution, the bottom of the optical path module body is provided with a sensor for detecting the temperature and air pressure in the absorption cell, and the output signal of the sensor is used for compensation when calculating the gas concentration.
作为上述方案的进一步说明,所述平行光光源包括自带光强探测器的激光器和平行光透镜,所述激光器通过平行光透镜发出平行光光束;所述光电探测器前端设有聚焦透镜,所述聚焦透镜用于将所述平行光束聚焦到所述光电探测器的光敏面上。As a further description of the above scheme, the parallel light source includes a laser with a light intensity detector and a parallel light lens, and the laser emits a parallel light beam through the parallel light lens; the front end of the photodetector is provided with a focusing lens, so The focusing lens is used to focus the parallel light beam onto the photosensitive surface of the photodetector.
作为上述方案的进一步说明,所述光电气体传感器探头还包括探头壳体,所述探头壳体包括上壳体和下壳体,所述光电气体传感器探头设置在由上壳体和下壳体形成的空腔内;所述下壳体上还设有驱动电路模块及信号处理电路模 块,所述平行光光源和加热片分别与所述驱动电路模块形成电连接;所述激光器自带的探测器、光电探测器和温度压力传感器与所述信号处理电路模块形成电连接。As a further description of the above solution, the photoelectric gas sensor probe also includes a probe housing, the probe housing includes an upper housing and a lower housing, and the photoelectric gas sensor probe is arranged on a surface formed by the upper housing and the lower housing. In the cavity; the lower casing is also provided with a drive circuit module and a signal processing circuit module, the parallel light source and the heating plate are respectively electrically connected to the drive circuit module; the detector that comes with the laser , the photodetector and the temperature and pressure sensor are electrically connected to the signal processing circuit module.
作为上述方案的进一步说明,所述驱动电路模块还包括嵌入式的用于采集所述激光器自带的探测器、光电探测器的输出信号并分析计算后通过控制加热驱动电流以控制所述加热片驱动电路的启动/关断的控制模块。As a further description of the above solution, the drive circuit module also includes an embedded detector for collecting the output signals of the laser’s own detector and photodetector, and after analysis and calculation, controls the heating drive current to control the heating plate A control module for starting/shutting down the drive circuit.
作为上述方案的进一步说明,所述上壳体顶部设置有多个气体进气孔;所述气体进气孔的上方还安装有滤网。As a further illustration of the above solution, a plurality of gas inlet holes are arranged on the top of the upper casing; a filter screen is installed above the gas inlet holes.
作为上述方案的进一步说明,所述光路模块体内壁及顶部均涂有黑色减反射光的涂层。As a further illustration of the above solution, the inner wall and top of the optical path module are coated with a black anti-reflection coating.
本发明的目的之二在于提供一种光电气体检测装置,该光电气体检测装置包括上述的光电气体传感器探头。The second object of the present invention is to provide a photoelectric gas detection device, which includes the above-mentioned photoelectric gas sensor probe.
相比现有技术,本发明的有益效果在于:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过设置三角形反射镜卡块和反射镜的卡槽两侧的内壁固定平行反射镜,无需使用胶粘粘贴反射镜,有效的避免粘胶受潮脱胶的问题,同时减小吸收池容积,增加了测量光程,也极大的提高了光路的稳定性和可靠行,还在减少生产中的调试难度的同时,降低了生产加工成本;1. The present invention fixes the parallel reflector by setting the triangular reflector block and the inner walls on both sides of the reflector slot, without using glue to paste the reflector, effectively avoiding the problem of viscose being damp and degumming, and reducing the volume of the absorption pool at the same time , which increases the measurement optical path, greatly improves the stability and reliability of the optical path, reduces the difficulty of debugging in production, and reduces the cost of production and processing;
2、此外,本发明通过采用平行光光源和带有聚焦透镜的光电探测器的收发设计,利用精密机械加的高精度和尺寸一致性,保证了两平面反射镜的镜面相互平行的精度,从而在实际生产中减少了调节光路的难度;整体发明设计不但减少了生产工艺的复杂性,并且也提高产品的成品率,便利于大规模生产;2. In addition, the present invention adopts the transceiver design of the parallel light source and the photodetector with the focusing lens, and utilizes the high precision and dimensional consistency added by precision machinery to ensure the precision that the mirror surfaces of the two plane reflectors are parallel to each other, thereby In the actual production, the difficulty of adjusting the optical path is reduced; the overall inventive design not only reduces the complexity of the production process, but also improves the yield of the product, which is convenient for mass production;
3、同时,本发明在平面反射镜后设置加热片,利用气室温度信息,以及激光器的光强探测器和光电探测器监测到的平行激光束的两平均光强的差值, 来启动/关断加热片驱动电路,使传感器在低温状态下始终保持所述平面反射镜的温度高于环境温度,避免平面反射镜面产生凝水问题,提高使用稳定性;3. Simultaneously, the present invention arranges the heating sheet behind the plane reflector, utilizes the temperature information of the air chamber, and the difference between the two average light intensities of the parallel laser beams monitored by the light intensity detector and the photodetector of the laser to start/ Turn off the heater drive circuit, so that the sensor keeps the temperature of the plane mirror higher than the ambient temperature at low temperature, avoiding the problem of water condensation on the plane mirror surface, and improving the stability of use;
4、本发明通过双平行反射镜产生的多点反射形成的二维光路,在吸收池内增加了总的探测光程,有利于提高探测信噪比以及测量精度;由于这种多点反射二维光路减小了传感器探头的体积,从而减少了测量的响应时间。4. In the present invention, the two-dimensional optical path formed by the multi-point reflection generated by the double parallel mirrors increases the total detection optical path in the absorption pool, which is beneficial to improve the detection signal-to-noise ratio and measurement accuracy; due to this multi-point reflection two-dimensional The optical path reduces the volume of the sensor head, thereby reducing the response time of the measurement.
附图说明Description of drawings
图1为本发明实施例1的光电气体传感器探头中的光路模块体的多点反射二维光路示意图;Fig. 1 is the multi-point reflection two-dimensional optical path schematic diagram of the optical path module body in the photoelectric gas sensor probe of embodiment 1 of the present invention;
图2为本发明实施例1的光电气体传感器探头中的光路模块体的剖面示意图;2 is a schematic cross-sectional view of the optical path module body in the photoelectric gas sensor probe of Embodiment 1 of the present invention;
图3为本发明实施例1的光电气体传感器探头中的光路模块体设置在探头壳体内的结构示意图。Fig. 3 is a schematic structural diagram of the optical path module body in the photoelectric gas sensor probe according to Embodiment 1 of the present invention arranged in the probe housing.
图中:1、光路模块体;11、卡槽;2、第一平面反射镜;3、第二平面反射镜;4、平行光光源;5、光电探测器;6、反射镜卡块;7、加热片;8、传感器;9、螺钉;100、探头壳体;101、上壳体;102、下壳体;103、进气孔;104、滤网;105、驱动电路模块;106、信号处理电路模块。In the figure: 1. Optical path module body; 11. Card slot; 2. First plane reflector; 3. Second plane reflector; 4. Parallel light source; 5. Photoelectric detector; 6. Reflector block; 7 , heating plate; 8, sensor; 9, screw; 100, probe shell; 101, upper shell; 102, lower shell; 103, air intake hole; 104, filter screen; 105, drive circuit module; 106, signal Process circuit modules.
具体实施方式detailed description
为了便于理解本发明,以下结合附图及实施例,对所述发明的光电气体传感器探头技术方案及优点进行进一步详细说明。以下以示例的方式对光电气体传感器探头具体结构及特点进行说明,不应将构成对本发明的任何限制。同时,有关下列所提及(包括隐含或公开)的任何一个技术特征,以及被直接显示或隐含在图中的任何一个技术特征,均可以在这些技术特征之间继续进行任 意组合或删减,从而形成可能没有在本发明中直接或间接提到的更多其他实施例。附图中给出了本发明的较佳实施方式。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施方式。相反地,提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。In order to facilitate the understanding of the present invention, the technical solution and advantages of the photoelectric gas sensor probe of the invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. The specific structure and characteristics of the photoelectric gas sensor probe are described below by way of example, which shall not constitute any limitation to the present invention. At the same time, for any one of the technical features mentioned below (including implicit or public), as well as any one of the technical features directly shown or implied in the figure, any combination or deletion can be continued between these technical features. minus, thereby forming many other embodiments that may not be directly or indirectly mentioned in the present invention. Preferred embodiments of the invention are shown in the accompanying drawings. However, the present invention can be embodied in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the disclosure of the present invention more thorough and comprehensive.
在本发明的描述中,除非另有说明,术语“顶部”、“底部”、“左”、“右”、“相对”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。In the description of the present invention, unless otherwise specified, the orientation or positional relationship indicated by the terms "top", "bottom", "left", "right", "relative" and the like are based on the orientation or positional relationship shown in the drawings , is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. Those of ordinary skill in the art can understand the specific meanings of the above terms in the present invention in specific situations.
实施例1光电气体传感器探头 Embodiment 1 photoelectric gas sensor probe
如图1-3所示,一种光电气体传感器探头,包括多点反射二维光路模块体1、嵌设在所述光路模块体1内的第一平面反射镜2、第二平面反射镜3、平行光光源4、光电探测器5;所述光路模块体1的内部形成容纳待测气体的气体吸收池,其内部的容积用于容纳待测气体;待测气体由所述光路模块体1上方进入所述气体吸收池内;所述第一平面反射镜2、第二平面反射镜3的反射面相对设置且相互平行,所述第一平面反射镜2、第二平面反射镜3的中心不在同一直线上;还包括分别设置在所述第一平面反射镜2、第二平面反射镜3的反射面中部用于固定所述第一平面反射镜2、第二平面反射镜3的三角形反射镜卡块6;两个所述反射镜卡块6相对的尖角角度与所述平行光光源4发出的平行光光束的反射角度一致;所述平行光光束经过所述第一平面反射镜2、第二平面反射镜3的多次反射后由光电探测器5接收。As shown in Figures 1-3, a photoelectric gas sensor probe includes a multi-point reflection two-dimensional optical path module body 1, a first plane reflector 2 and a second plane reflector 3 embedded in the optical path module body 1 , a parallel light source 4, a photodetector 5; the inside of the optical path module body 1 forms a gas absorption pool that accommodates the gas to be measured, and its internal volume is used to accommodate the gas to be measured; the gas to be measured is provided by the optical path module body 1 The above enters into the gas absorption pool; the reflection surfaces of the first plane reflector 2 and the second plane reflector 3 are oppositely arranged and parallel to each other, and the centers of the first plane reflector 2 and the second plane reflector 3 are not in the On the same straight line; also include the triangular reflectors that are respectively arranged in the middle of the reflection surfaces of the first plane reflector 2 and the second plane reflector 3 for fixing the first plane reflector 2 and the second plane reflector 3 Clamping block 6; the relative sharp angles of the two reflecting mirror clamping blocks 6 are consistent with the reflection angle of the parallel light beam emitted by the parallel light source 4; the parallel light beam passes through the first plane reflector 2, The multiple reflections of the second plane mirror 3 are received by the photodetector 5 .
在本实施方式中,通过设置三角形反射镜卡块6固定平行反射镜,无需使用胶粘贴反射镜,有效的避免粘胶受潮脱胶的问题,同时减小吸收池容积,增加了测量光程,也极大的提高了光路的稳定性和可靠行,还在减少生产中的调试难度的同时,降低了生产加工成本;In this embodiment, by setting the triangular reflector block 6 to fix the parallel reflector, there is no need to use glue to paste the reflector, effectively avoiding the problem of glue getting wet and degumming, reducing the volume of the absorption pool, and increasing the measurement optical path. It also greatly improves the stability and reliability of the optical path, and reduces the production and processing costs while reducing the difficulty of debugging in production;
此外,本发明通过采用平行光光源和带有聚焦透镜的光电探测器的收发设计,利用精密机械加的高精度和尺寸一致性,保证了两平面反射镜的镜面相互平行的精度,从而在实际生产中减少了调节光路的难度;整体发明设计不但减少了生产工艺的复杂性,并且也提高产品的成品率,便利于大规模生产。In addition, the present invention adopts the transceiving design of the parallel light source and the photodetector with focusing lens, and utilizes the high precision and dimensional consistency of precision machinery to ensure the precision that the mirror surfaces of the two plane mirrors are parallel to each other, so that in practice The difficulty of adjusting the optical path is reduced during production; the overall inventive design not only reduces the complexity of the production process, but also improves the yield of the product and facilitates mass production.
如图1所示,在本实施方式中,所述第一平面反射镜2、第二平面反射镜3的反射面相对设置且相互平行,同时所述第一平面反射镜2、第二平面反射镜3的中心不在同一直线上,二者的中心存在偏距,当一束平行光从所述平行光光源以一个入射角照射到第一平面反射镜2,其反射光束将以同样的入射角射向第二平面反射镜3,第二束反射光束又以同样的入射角反射向第一平面反射镜2,反射光束将继续在所述第一平面反射镜2、第二平面反射镜3之间连续反射两次,直到最后的反射光束由一个光电探测器5接收,并由光电探测器5将光信号转化成电子信号。As shown in Figure 1, in this embodiment, the reflection surfaces of the first plane mirror 2 and the second plane mirror 3 are oppositely arranged and parallel to each other, while the first plane mirror 2 and the second plane reflector The centers of the mirror 3 are not on the same straight line, and there is an offset distance between the centers of the two. When a beam of parallel light is irradiated from the parallel light source to the first plane reflector 2 at an incident angle, the reflected light beam will be at the same incident angle. Shot to the second plane reflector 3, the second reflected light beam is reflected to the first plane reflector 2 with the same incident angle, and the reflected light beam will continue to pass between the first plane reflector 2 and the second plane reflector 3 There are two consecutive reflections until the final reflected beam is received by a photodetector 5, and the photodetector 5 converts the optical signal into an electronic signal.
本发明所述的由双平行反射镜产生的多点反射二维光路光电气体传感器探头,由于整个二维光路是嵌入在一个完整的金属或合成材料模块体中,从而减少各个元件相对位置的变化的可能性,提高光路系统的稳定性。The multi-point reflection two-dimensional optical path photoelectric gas sensor probe produced by double parallel mirrors of the present invention reduces the relative position changes of each component because the entire two-dimensional optical path is embedded in a complete metal or synthetic material module body The possibility of improving the stability of the optical path system.
在本实施方式中,制作所述光路模块体1材料可以是金属,塑料,合成材料等固体材料,所述多点光反射二维光路可通过机械加工或精密注塑形成,所述多点光反射二维光路由两个平面反射镜中间的五条直线光路组成,并嵌入所述光路模块体1中。In this embodiment, the material for making the optical path module body 1 can be solid materials such as metal, plastic, and synthetic materials. The multi-point light reflection two-dimensional optical path can be formed by machining or precision injection molding. The multi-point light reflection The two-dimensional optical path consists of five straight optical paths between two plane mirrors, and is embedded in the optical path module body 1 .
在本发明中,当所述光电探测器所接收的入射激光是经过一定浓度的待测气体调制过后,其输出信号则带有待测气体在其吸收光谱处吸收强弱的信息。In the present invention, when the incident laser light received by the photodetector is modulated by a certain concentration of the gas to be measured, its output signal carries the information of the absorption strength of the gas to be measured at its absorption spectrum.
作为进一步优选的实施方式,所述三角形反射镜卡块6的截面形状为等腰三角形。As a further preferred embodiment, the cross-sectional shape of the triangular reflector block 6 is an isosceles triangle.
作为进一步优选的实施方式,所述光路模块体1上设有用于安装所述第一平面反射镜2、第二平面反射镜3的卡槽11,所述卡槽11两侧的内壁与所述反射镜卡块6的底部在同一水平面上。这样设计的好处是,在安装所述第一平面反射镜、第二平面反射镜时,所述第一平面反射镜、第二平面反射镜的反射面就可以同时和对应卡槽两侧的内壁和反射镜卡块的底部壁紧密接触,再分别用塑料头螺钉将第一平面反射镜、第二平面反射镜压在对应卡槽的两侧的内壁和反射镜卡块的底部上,就可以达到将第一平面反射镜、第二平面反射镜固定在吸收池的两侧的目的;As a further preferred embodiment, the optical path module body 1 is provided with a slot 11 for installing the first plane mirror 2 and the second plane mirror 3, and the inner walls on both sides of the slot 11 are in contact with the The bottoms of the reflector block 6 are on the same horizontal plane. The advantage of this design is that when the first plane reflector and the second plane reflector are installed, the reflective surfaces of the first plane reflector and the second plane reflector can be in contact with the inner walls on both sides of the corresponding slot at the same time. In close contact with the bottom wall of the mirror block, and then use plastic head screws to press the first plane mirror and the second plane mirror on the inner walls on both sides of the corresponding slot and the bottom of the mirror block, and you can The purpose of fixing the first plane reflector and the second plane reflector on both sides of the absorption pool is achieved;
由于第一平面反射镜2、第二平面反射镜3由螺钉10机械固定在气体吸收池两侧,不需要使用胶粘的工序,因此这种设计有效的避免了粘胶受潮脱胶的问题;反射镜卡块的另一个功能是减少检测气室的有效空间,从而减小传感器的测量响应时间。Because the first plane reflector 2 and the second plane reflector 3 are mechanically fixed on both sides of the gas absorption pool by screws 10, there is no need to use the process of gluing, so this design effectively avoids the problem of viscose being damp and degummed; reflection Another function of the mirror block is to reduce the effective space of the detection gas chamber, thereby reducing the measurement response time of the sensor.
作为进一步优选的实施方式,所述卡槽11内还分别设有用于加热所述第一平面反射镜2、第二平面反射镜3的加热片7,所述加热片7分别贴紧设置在所述第一平面反射镜2、第二平面反射镜3的背面。As a further preferred embodiment, heating chips 7 for heating the first flat mirror 2 and the second flat mirror 3 are respectively arranged in the card slot 11, and the heating chips 7 are arranged close to each other respectively. Describe the backs of the first plane mirror 2 and the second plane mirror 3.
在本实施方式中,所述加热片7的尺寸小于所述第一平面反射镜2、第二平面反射镜3;所述加热片7为一种超微型金属陶瓷加热元件,Metal Ceramics Heater(MCH),该元件是一种高效节能环保的陶瓷发热元件,相比合金丝和PTC陶瓷发热体,MCH具有耐腐蚀,发热体表面不带电,耐冷热冲 击,寿命长,加热均匀,导热效率高,符合欧盟RoHS环保要求等优点。由于微型MCT所以热应答性高,通过紧贴具有绝缘性的反射镜的反面,能够对反射镜反光部位进行直接有效地加热。In this embodiment, the size of the heating sheet 7 is smaller than the first plane reflector 2 and the second plane reflector 3; the heating sheet 7 is a superminiature cermet heating element, Metal Ceramics Heater (MCH ), the element is a high-efficiency, energy-saving and environmentally friendly ceramic heating element. Compared with alloy wire and PTC ceramic heating element, MCH has corrosion resistance, the surface of the heating element is not charged, resistant to cold and heat shock, long life, uniform heating, and high thermal conductivity , Comply with EU RoHS environmental protection requirements and other advantages. Micro MCTs have high thermal responsiveness, and by sticking to the back of the insulating reflector, it is possible to directly and effectively heat the reflective part of the reflector.
作为进一步优选的实施方式,所述第一平面反射镜2、第二平面反射镜3、加热片7、反射镜卡块6均通过螺钉固定在卡槽11两侧的内壁上。As a further preferred embodiment, the first plane reflector 2 , the second plane reflector 3 , the heating plate 7 , and the reflector block 6 are all fixed on the inner walls on both sides of the slot 11 by screws.
作为进一步优选的实施方式,所述卡槽11内填充设有用于包覆所述第一平面反射镜2、第二平面反射镜3及加热片7的绝热材料。在本实施方式中,在所述第一平面反射镜2、第二平面反射镜3及加热片7安装调试完成后,分别在卡槽内填充绝热材料,保证加热片产生的热量全部用于加热反射镜,这样可以有效的减少加热所需功耗。由于MCT可以在低电压下发热,可以实时的控制加在热片上的电压值,实现加热片工作状态和休息状态的动态调整和切换,从而可以进一步减少整个测量系统的功耗。As a further preferred embodiment, the card slot 11 is filled with a heat insulating material for covering the first plane mirror 2 , the second plane mirror 3 and the heating sheet 7 . In this embodiment, after the installation and commissioning of the first plane reflector 2, the second plane reflector 3, and the heating plate 7 are completed, heat-insulating materials are respectively filled in the slots to ensure that all the heat generated by the heating plate is used for heating. Mirror, which can effectively reduce the power consumption required for heating. Because MCT can generate heat under low voltage, it can control the voltage value applied to the heating plate in real time, and realize the dynamic adjustment and switching between the working state and the resting state of the heating plate, thereby further reducing the power consumption of the entire measurement system.
作为进一步优选的实施方式,所述光路模块体1的底部设有用于检测吸收池内温度和气压的传感器9,所述传感器的输出信号用于计算气体浓度时做补偿。在本实施方式中,设置所述传感器9用于实时检测气体吸收池中的温度和气压值,测得的温度和气压信息将用来补偿由于环境温度和当地气压波动引起的参数变化,以便进一步提高测量气体精度。As a further preferred embodiment, the bottom of the optical path module body 1 is provided with a sensor 9 for detecting the temperature and air pressure in the absorption cell, and the output signal of the sensor is used for compensation when calculating the gas concentration. In this embodiment, the sensor 9 is set for real-time detection of the temperature and air pressure in the gas absorption cell, and the measured temperature and air pressure information will be used to compensate for parameter changes caused by ambient temperature and local air pressure fluctuations, so as to further Improve the accuracy of measuring gas.
作为进一步优选的实施方式,所述平行光光源4包括自带光强探测器的激光器(附图未示意)和平行光透镜(附图未示意),所述激光器通过平行光透镜发出平行光光束;所述光电探测器前端设有聚焦透镜,所述聚焦透镜用于将所述平行光束聚焦到所述光电探测器的光敏面上。本发明所述的平行光光源为自带光强探测器的可调制光强度的平行激光源;该激光源可以是一个低功耗的垂直腔面发射激光器(VCSEL),也可以是一个DFB激光器;该激光器的封装帽 中安装有所述光强探测器,该光探测器可以对激光器光源的光强变化进行实时检测。As a further preferred embodiment, the parallel light source 4 includes a laser (not shown in the drawings) and a parallel light lens (not shown in the drawings) with its own light intensity detector, and the laser emits a parallel light beam through the parallel light lens ; The front end of the photodetector is provided with a focusing lens, and the focusing lens is used to focus the parallel light beam onto the photosensitive surface of the photodetector. The parallel light source of the present invention is a parallel laser source with adjustable light intensity of a light intensity detector; the laser source can be a low power consumption vertical cavity surface emitting laser (VCSEL) or a DFB laser The light intensity detector is installed in the packaging cap of the laser, and the light detector can detect the change of the light intensity of the laser light source in real time.
作为进一步优选的实施方式,所述光电气体传感器探头还包括探头壳体100,所述探头壳体100包括上壳体101和下壳体102,所述光电气体传感器探头设置在由上壳体101和下壳体102形成的空腔内;所述下壳体102上还设有驱动电路模块105及信号处理电路模块106,所述平行光光源4和加热片7分别与所述驱动电路模块105形成电连接;所述激光器自带的探测器、光电探测器和温度压力传感器与所述信号处理电路模块形成电连接。As a further preferred embodiment, the photoelectric gas sensor probe also includes a probe housing 100, the probe housing 100 includes an upper housing 101 and a lower housing 102, and the photoelectric gas sensor probe is arranged on the upper housing 101 and the cavity formed by the lower casing 102; the lower casing 102 is also provided with a driving circuit module 105 and a signal processing circuit module 106, and the parallel light source 4 and the heating plate 7 are connected with the driving circuit module 105 respectively. Electrical connection is formed; the detector, photodetector and temperature pressure sensor of the laser are electrically connected to the signal processing circuit module.
在本实施方式中,所述传感器自带的温度传感器和激光光强探测器通过对吸收池的实时温度检测、比较对应的露点温度以及对激光光强探测器和光电探测器接收的激光强度的检测和比较,向驱动电路模块输送信号,控制加热驱动电流,使加热片加热,保持镜面温度高于环境温度2°到4℃,从而使镜面保持非凝水状态。In this embodiment, the temperature sensor and laser light intensity detector attached to the sensor detect the real-time temperature of the absorption pool, compare the corresponding dew point temperature, and measure the intensity of the laser light received by the laser light intensity detector and photodetector. Detect and compare, send signals to the drive circuit module, control the heating drive current, heat the heating plate, and keep the mirror surface temperature 2° to 4°C higher than the ambient temperature, so that the mirror surface remains in a non-condensing state.
作为进一步优选的实施方式,所述驱动电路模块还包括嵌入式的用于采集所述激光器自带的探测器、光电探测器的输出信号并分析计算后通过控制加热驱动电流以控制所述加热片驱动电路的启动/关断的控制模块(附图未示意)。As a further preferred embodiment, the drive circuit module also includes embedded detectors and photodetectors for collecting the output signals of the laser and analyzing and calculating them to control the heating drive current to control the heating plate A control module for starting/shutting down the drive circuit (not shown in the drawings).
在本实施方式中,所述传感器传输信号后加热片加热控制原理及过程具体为,传感器工作在低温高潮湿的环境中,当气室温度低于所预设的露点温度,同时,如果激光器的光强探测器测量到的光强没有变化,而光电探测器探测到的经过多次反射后的平行光束的光强减弱,即,两探测器检测到的光强差值增大,说明可能在镜面反射点产生微量水凝;如果光电探测器得到的激光器光强值下降到预设值,或两探测器检测到的光强差值增大到启动预设值,控制加热片的电路开始启动,对加热片的驱动电流逐步调升,使加热片对反射镜面的反 射点进行局部加温,直到光电探测器得到的平行光束光强值回升到原来的正常值后,或两探测器检测到的光强差值减少到关断预设值,加热片控制电路再逐步降低加在加热片上的电流,减少局部加温甚至到停止加温。通过对气室温度检测,以及对激光器探测器和光电探测器得到的激光器光强值的检测和比较,可以有效的、动态的调整控制加热片的工作状态,保证探测器得到的激光器值一直大于正常值,也就是,通过加热片的局部加热来保证镜面反射点不会产生影响激光光强的水凝,以便达抗凝水的目的。In this embodiment, the principle and process of the heating control of the heating plate after the sensor transmits the signal are as follows: the sensor works in a low-temperature and high-humidity environment, when the temperature of the gas chamber is lower than the preset dew point temperature, and if the laser The light intensity measured by the light intensity detector does not change, but the light intensity of the parallel light beam detected by the photodetector after multiple reflections is weakened, that is, the difference between the light intensity detected by the two detectors increases, indicating that it may be in the A small amount of water condensation is generated at the mirror reflection point; if the laser light intensity value obtained by the photodetector drops to the preset value, or the light intensity difference detected by the two detectors increases to the startup preset value, the circuit that controls the heating plate starts to start , gradually increase the driving current of the heating plate, so that the heating plate can locally heat the reflection point of the reflecting mirror until the light intensity value of the parallel beam obtained by the photodetector returns to the original normal value, or the two detectors detect The light intensity difference is reduced to the shutdown preset value, and the heating sheet control circuit gradually reduces the current applied to the heating sheet to reduce local heating or even stop heating. By detecting the temperature of the gas chamber and the detection and comparison of the laser light intensity values obtained by the laser detector and the photoelectric detector, the working state of the heating plate can be effectively and dynamically adjusted to ensure that the laser value obtained by the detector is always greater than The normal value, that is, the local heating of the heating plate is used to ensure that the specular reflection point will not produce water condensation that affects the laser light intensity, so as to achieve the purpose of anti-condensation water.
综上所述,所述加热片的驱动电路的启动关断由嵌入式的控制模块控制,并由实测的气室温度值,以及激光器自带探测器测量的光强值与光电探测器监测到的平行激光束的平均光强值的差值来确定启动或关断(平均光强小于/大于预设值时,启动/关断加热片的驱动电路)。在气室温度低于预设温度值时,当激光器的探测器和光电探测器监测到的平均光强差值大于预设阈值时,就启动加热片;当平均光强差值小于光强阈值时,就加热片关断。本发明这样设置可有效的、动态的调整控制加热片的工作状态;智能化控制更精准,同时也降低了传感器探头的工作能耗。In summary, the start-up and shutdown of the drive circuit of the heating plate is controlled by the embedded control module, and is monitored by the measured gas chamber temperature value, the light intensity value measured by the laser's built-in detector and the photodetector. The difference between the average light intensity values of the parallel laser beams is used to determine the startup or shutdown (when the average light intensity is less than/greater than the preset value, the drive circuit of the heating sheet is turned on/off). When the temperature of the gas chamber is lower than the preset temperature value, when the average light intensity difference detected by the laser detector and the photodetector is greater than the preset threshold value, the heating plate is started; when the average light intensity difference value is less than the light intensity threshold value , the heater is turned off. The arrangement of the present invention can effectively and dynamically adjust and control the working state of the heating plate; the intelligent control is more precise, and at the same time, the working energy consumption of the sensor probe is reduced.
作为进一步优选的实施方式,所述上壳体101顶部设置有多个气体进气孔103;所述气体进气孔103的上方还安装有滤网104。As a further preferred embodiment, a plurality of gas inlet holes 103 are arranged on the top of the upper casing 101 ; a filter screen 104 is installed above the gas inlet holes 103 .
在本实施方式中,所述滤网104为金属烧结滤网,待测气体通过烧结过滤网104扩散进入所述气体吸收池中;其用于防止灰尘、杂质等进入吸收池内部污染光路中的光学元件,该滤网104可在维护时更换,操作方便。In this embodiment, the filter screen 104 is a metal sintered filter screen, and the gas to be measured diffuses into the gas absorption cell through the sintered filter screen 104; it is used to prevent dust, impurities, etc. from entering the absorption cell and contaminating the optical path. The optical element, the filter screen 104 can be replaced during maintenance, and the operation is convenient.
作为进一步优选的实施方式,所述光路模块体1内壁及顶部均涂有黑色减反射光的涂层;以便减少杂散光的干扰并起到防腐蚀的作用。As a further preferred embodiment, the inner wall and top of the optical path module body 1 are coated with a black anti-reflection coating; in order to reduce the interference of stray light and play a role in corrosion protection.
本实施例1的光电气体传感器探头工作原理如下:当一束平行光从所述平 行光光源以一个入射角照射到第一平面反射镜,其反射光束将以同样的入射角射向第二平面反射镜,第二束反射光束又以同样的入射角反射向第一平面反射镜,反射光束将继续在所述第一平面反射镜、第二平面反射镜之间连续反射两次,直到最后的反射光束由一个光电探测器接收,并由光电探测器将光信号转化成电子信号。The working principle of the photoelectric gas sensor probe in Embodiment 1 is as follows: when a beam of parallel light is irradiated from the parallel light source to the first plane reflector at an incident angle, the reflected light beam will be directed to the second plane at the same incident angle reflector, the second reflected light beam is reflected to the first plane reflector at the same incident angle, and the reflected light beam will continue to reflect twice continuously between the first plane reflector and the second plane reflector until the final The reflected beam is received by a photodetector, which converts the optical signal into an electrical signal.
实施例2光电气体检测装置 Embodiment 2 Photoelectric gas detection device
本发明还提供一种光电气体检测装置,该光电气体检测装置包括上述实施例1的光电气体传感器探头。The present invention also provides a photoelectric gas detection device, which includes the photoelectric gas sensor probe of the first embodiment above.
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。The above-mentioned embodiments are only preferred embodiments of the present invention, and cannot be used to limit the protection scope of the present invention. For those of ordinary skill in the art, it can be understood that these can be modified without departing from the principle and spirit of the present invention. The embodiments are subject to various changes, modifications, substitutions and variations, the scope of the present invention being defined by the appended claims and their equivalents.

Claims (10)

  1. 一种光电气体传感器探头,包括多点反射二维光路模块体、嵌设在所述光路模块体内的第一平面反射镜、第二平面反射镜、平行光光源、光电探测器;所述光路模块体的内部形成容纳待测气体的气体吸收池,待测气体由所述光路模块体上方进入所述气体吸收池内;其特征在于,所述第一平面反射镜、第二平面反射镜的反射面相对设置且相互平行,所述第一平面反射镜、第二平面反射镜的中心不在同一直线上;还包括分别设置在所述第一平面反射镜、第二平面反射镜的反射面中部用于固定所述第一平面反射镜、第二平面反射镜的三角形反射镜卡块;两个所述反射镜卡块相对的尖角角度与所述平行光光源发出的平行光光束的反射角度一致;所述平行光光束经过所述第一平面反射镜、第二平面反射镜的多次反射后由光电探测器接收。A photoelectric gas sensor probe, comprising a multi-point reflection two-dimensional optical path module body, a first plane reflector embedded in the optical path module body, a second plane reflector, a parallel light source, and a photoelectric detector; the optical path module The inside of the body forms a gas absorption pool for containing the gas to be measured, and the gas to be measured enters the gas absorption pool from above the optical path module body; it is characterized in that the reflection surfaces of the first plane mirror and the second plane mirror Relatively arranged and parallel to each other, the centers of the first plane reflector and the second plane reflector are not on the same straight line; Fixing the triangular reflector block of the first plane reflector and the second plane reflector; the sharp angles of the two reflector blocks are consistent with the reflection angle of the parallel light beam emitted by the parallel light source; The parallel light beam is received by the photodetector after multiple reflections by the first plane reflector and the second plane reflector.
  2. 如权利要求1所述的光电气体传感器探头,其特征在于,所述三角形反射镜卡块的截面形状为等腰三角形。The photoelectric gas sensor probe according to claim 1, wherein the cross-sectional shape of the triangular reflector block is an isosceles triangle.
  3. 如权利要求1所述的光电气体传感器探头,其特征在于,所述光路模块体上设有用于安装所述第一平面反射镜、第二平面反射镜的卡槽,所述卡槽的底部与所述反射镜卡块的底部在同一水平面上。The photoelectric gas sensor probe according to claim 1, wherein the optical path module body is provided with a draw-in slot for installing the first plane reflector and the second plane reflector, and the bottom of the draw-in slot is in contact with the The bottoms of the reflector blocks are on the same horizontal plane.
  4. 如权利要求3所述的光电气体传感器探头,其特征在于,在所述第一平面反射镜、第二平面反射镜背面还分别设有用于加热的加热片,所述加热片分别贴紧设置在所述第一平面反射镜、第二平面反射镜的背面。The photoelectric gas sensor probe according to claim 3, characterized in that, the back surfaces of the first plane reflector and the second plane reflector are respectively provided with heating sheets for heating, and the heating sheets are arranged in close contact with each other respectively. The back surfaces of the first plane reflector and the second plane reflector.
  5. 如权利要求3所述的光电气体传感器探头,其特征在于,所述卡槽内填充设有用于包覆所述第一平面反射镜、第二平面反射镜及加热片的绝热材料。The photoelectric gas sensor probe according to claim 3, wherein the card slot is filled with a heat insulating material for covering the first plane reflector, the second plane reflector and the heating sheet.
  6. 如权利要求1所述的光电气体传感器探头,其特征在于,所述光路模块体的底部设有用于检测吸收池内温度和气压的传感器,所述传感器的输出信号用于计算气体浓度时做补偿。The photoelectric gas sensor probe according to claim 1, wherein the bottom of the optical path module body is provided with a sensor for detecting the temperature and air pressure in the absorption cell, and the output signal of the sensor is used for compensation when calculating the gas concentration.
  7. 如权利要求5所述的光电气体传感器探头,其特征在于,所述平行光光源包括自带光强探测器的激光器及平行光透镜,所述激光器通过所述平行光透镜发出平行光光束;所述光电探测器前端设有聚焦透镜,所述聚焦透镜用于将所述平行光束聚焦到所述光电探测器的光敏面上。The photoelectric gas sensor probe according to claim 5, wherein the parallel light source includes a laser and a parallel light lens with a light intensity detector, and the laser emits a parallel light beam through the parallel light lens; A focusing lens is provided at the front end of the photodetector, and the focusing lens is used to focus the parallel light beam onto the photosensitive surface of the photodetector.
  8. 如权利要求7所述的光电气体传感器探头,其特征在于,所述光电气体传感器探头还包括探头壳体,所述探头壳体包括上壳体和下壳体,所述光电气体传感器探头设置在由上壳体和下壳体形成的空腔内;所述下壳体上还嵌设有驱动电路模块及信号处理电路模块,所述平行光光源和加热片分别与所述驱动电路模块形成电连接;所述激光器自带的探测器、光电探测器和温度压力传感器与所述信号处理电路模块形成电连接。The photoelectric gas sensor probe according to claim 7, wherein the photoelectric gas sensor probe also includes a probe housing, the probe housing includes an upper housing and a lower housing, and the photoelectric gas sensor probe is arranged on In the cavity formed by the upper casing and the lower casing; the lower casing is also embedded with a drive circuit module and a signal processing circuit module, and the parallel light source and the heating sheet form an electrical connection with the drive circuit module respectively. connection; the detector, photodetector and temperature pressure sensor of the laser are electrically connected to the signal processing circuit module.
  9. 如权利要求8所述的光电气体传感器探头,其特征在于,所述驱动电路模块还包括嵌入式的用于采集所述激光器自带的探测器、光电探测器的输出信号并分析计算后通过控制加热驱动电流以控制所述加热片驱动电路的启动/关断的控制模块。The photoelectric gas sensor probe according to claim 8, wherein the drive circuit module also includes embedded detectors and photodetectors for collecting the output signals of the laser and analyzing and calculating them through the control A control module that heats the drive current to control the startup/shutdown of the heater chip drive circuit.
  10. 一种光电气体检测装置,其特征在于,该光电气体检测装置包括如权利要求1-9任一项所述的光电气体传感器探头。A photoelectric gas detection device, characterized in that the photoelectric gas detection device comprises the photoelectric gas sensor probe according to any one of claims 1-9.
PCT/CN2021/112481 2021-06-30 2021-08-13 Photoelectric gas sensor probe and photoelectric gas detection device WO2023272892A1 (en)

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