WO2023240534A1 - 一种光学镜片的清洗烘干装置 - Google Patents
一种光学镜片的清洗烘干装置 Download PDFInfo
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- WO2023240534A1 WO2023240534A1 PCT/CN2022/099148 CN2022099148W WO2023240534A1 WO 2023240534 A1 WO2023240534 A1 WO 2023240534A1 CN 2022099148 W CN2022099148 W CN 2022099148W WO 2023240534 A1 WO2023240534 A1 WO 2023240534A1
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- WIPO (PCT)
- Prior art keywords
- cleaning
- box
- drying
- drying device
- box cover
- Prior art date
Links
- 238000004140 cleaning Methods 0.000 title claims abstract description 160
- 238000001035 drying Methods 0.000 title claims abstract description 71
- 230000003287 optical effect Effects 0.000 title claims abstract description 48
- 239000007788 liquid Substances 0.000 claims description 21
- 238000005192 partition Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 14
- 238000000034 method Methods 0.000 abstract description 9
- 238000011086 high cleaning Methods 0.000 abstract description 6
- 238000011109 contamination Methods 0.000 abstract description 5
- 239000012530 fluid Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 239000000428 dust Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 1
- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
- 229910052796 boron Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000011133 lead Substances 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 239000005304 optical glass Substances 0.000 description 1
- 229910052697 platinum Inorganic materials 0.000 description 1
- 238000007517 polishing process Methods 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/10—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration
- B08B3/12—Cleaning involving contact with liquid with additional treatment of the liquid or of the object being cleaned, e.g. by heat, by electricity or by vibration by sonic or ultrasonic vibrations
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B3/00—Drying solid materials or objects by processes involving the application of heat
- F26B3/02—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air
- F26B3/04—Drying solid materials or objects by processes involving the application of heat by convection, i.e. heat being conveyed from a heat source to the materials or objects to be dried by a gas or vapour, e.g. air the gas or vapour circulating over or surrounding the materials or objects to be dried
Definitions
- the invention belongs to the technical field of optical lens preparation, and particularly relates to a cleaning and drying device for optical lenses.
- Optical glass lenses are made of high-purity silicon, boron, sodium, potassium, zinc, lead, magnesium, calcium, barium, etc. oxides mixed according to a specific formula, melted in a platinum crucible at high temperature, stirred evenly with ultrasonic waves, and removed bubbles; and then The temperature is slowly cooled down for a long time to avoid internal stress in the glass block; the cooled glass block is heated and forged to form an optical lens blank, which is then ground and polished to form an optical lens.
- optical lenses will produce dust, oil, sweat, fingerprints and other dirt during the grinding and polishing process.
- the optical lenses need to be cleaned by ultrasonic cleaning devices to ensure that the optical lenses have high quality.
- the existing ultrasonic cleaning device is complex to operate. The lens needs to be placed in the cleaning machine for cleaning first, and then the cleaned lens is taken out and then transferred to the drying equipment. This cleaning process is cumbersome and increases the cleaning process.
- the cleaning efficiency of optical lenses is reduced; and the degree of protection of the lenses during transportation or drying is not enough. The remaining water droplets on the surface of the lenses will absorb dust in the air, causing the lenses to be contaminated again.
- the purpose of the present invention is to provide a cleaning and drying device for optical lenses, which has a simple structure, a high degree of automation, integrated cleaning and drying, saves the cleaning process, and avoids re-contamination during drying. , good cleaning and drying effects, high cleaning efficiency.
- a cleaning and drying device for optical lenses including a cleaning box, a box cover, a cleaning tank, and a drying mechanism.
- the cleaning box is provided with a cleaning tank, and the opposite inner walls on both sides of the cleaning tank are provided with ultrasonic waves.
- the generator is equipped with two opposite ultrasonic generators, and the cleaning effect is good; the lid is provided with a lifting mechanism, and a placing frame is installed on the lifting mechanism.
- the mesh frame structure can make the lenses in the placing frame and the cleaning fluid Full contact to ensure cleanliness
- a hanger is provided above the box cover, a lifting mechanism is provided on the hanger, and the box cover is movably connected to the cleaning box through the lifting mechanism;
- the drying mechanism is located in the cleaning box It includes a hot air fan, an air duct, and an air outlet.
- the hot air fan is located on the outer side wall of the cleaning box.
- the air duct is set along the inner wall of the cleaning box in an annular hollow structure. This setting can ensure that the four sides of the placement frame The hot air is uniform and the drying effect is good.
- the hot air fan is connected to the air duct through the air duct.
- the air duct is provided with an air outlet located above the cleaning tank; the side of the cleaning box is also provided with a manipulator for clamping and placing the frame.
- a manipulator for clamping and placing the frame.
- the degree of automation is high.
- Cleaning and drying are integrated in the cleaning box, which can avoid transportation and save the cleaning process; the box cover is movablely connected to the cleaning box through a lifting mechanism. After the placing frame enters the cleaning box, the box cover seals the cleaning box to ensure that the cleaning and drying processes are sealed. Avoid lens re-contamination, thereby ensuring good cleaning and drying effects and high cleaning efficiency.
- the upper end of the cleaning tank is provided with a liquid inlet and the lower end is provided with a liquid outlet.
- the liquid inlet and liquid outlet are both provided with control valves, and the inlet The liquid port and the liquid outlet are connected with water pipes extending out of the cleaning tank. Control the replenishment and replacement of cleaning fluid through the liquid inlet, liquid outlet, and control valve to ensure the continuity of cleaning and improve cleaning efficiency.
- the placement frame includes an outer mesh frame and an inner mesh frame.
- the outer mesh frame is provided with a plurality of overlapping inner mesh frames, and the inner mesh frame passes through the transverse mesh frame.
- the dividing mesh plate arranged longitudinally is divided into multiple placement areas, and an optical lens is placed in each placement area.
- the cleaning efficiency is high, and the placement area allows the optical lenses to be cleaned separately, avoiding the phenomenon of unclean cleaning of the clamping and overlapping areas, and improving the cleaning effect.
- the four corners of the inner screen frame are provided with positioning posts, the lower end of the positioning post is provided with a positioning hole, the upper end of the positioning post is provided with a positioning cone, and the positioning cone is connected with the positioning cone.
- the holes are matched with each other to position the adjacent inner screen frame to prevent the inner screen frame from shaking and causing damage to the lens.
- the lifting mechanism includes a first cylinder, a lifting plate, and a first hook.
- the first cylinder is fixed above the box cover, and the output end of the first cylinder is connected to a
- a lifting plate is provided with a first hook that matches the handle on the outer screen frame.
- the cleaning station and drying station are automatically positioned through the lifting mechanism, which has a high degree of automation and is simple and convenient to operate.
- the above-mentioned optical lens cleaning and drying device, the second cylinder of the lifting mechanism, the hanging plate, and the second hook, the second cylinder is fixed on the mounting plate below the hanger, and the second cylinder output
- An annular hanging plate is connected to one end, and a second hanging hook is connected below the hanging plate.
- the second hanging hook matches the lifting lug provided on the box cover.
- the lower end of the box cover is provided with a surrounding edge, and the opening formed by the surrounding edge is larger than the opening at the upper end of the cleaning box. This arrangement is conducive to the lid sealing the cleaning box and facilitates subsequent cleaning. drying.
- the air nozzles are tapered.
- Four of the air nozzles are provided along the four sides of the air duct.
- the four air nozzles correspond to the four sides of the placement frame to ensure even drying.
- the placement frame can place multiple lenses at the same time, with high cleaning efficiency, and the placement area allows the optical lenses to be cleaned individually to avoid unclean cleaning of the clamping and overlapping areas. phenomenon to improve the cleaning effect;
- the optical lens cleaning and drying device of the present invention automatically completes loading, unloading, and station positioning by setting up a lifting mechanism, a hoisting mechanism, and a manipulator. It is simple and convenient to operate and has a high degree of automation;
- the optical lens cleaning and drying device of the present invention integrates cleaning and drying in the cleaning box, which can avoid transportation and save the cleaning process;
- the box cover is movably connected to the cleaning box through a lifting mechanism, and can be placed after the frame enters the cleaning box.
- the lid of the cleaning box is sealed to ensure that the cleaning and drying process is sealed to avoid further contamination of the lens, thereby ensuring good cleaning and drying effects and high cleaning efficiency.
- Figure 1 is a schematic structural diagram of an optical lens cleaning and drying device according to the present invention.
- Figure 2 is a schematic top structural view of the cleaning box of the optical lens cleaning and drying device according to the present invention.
- Figure 3 is a schematic structural diagram of the inner screen frame connection of the cleaning and drying device for optical lenses according to the present invention.
- Figure 4 is a schematic structural diagram of the inner screen frame of the optical lens cleaning and drying device according to the present invention.
- Figure 5 is a schematic structural diagram of the initial state of the cleaning and drying device for optical lenses according to the present invention.
- 1 cleaning box, 2 box cover, 21 surround, 3 cleaning tank, 31 liquid inlet, 32 liquid outlet, 4 drying mechanism, 41 hot air fan, 42 air duct, 43 air outlet, 5 ultrasonic generator , 6 lifting mechanism, 61 first cylinder, 62 lifting plate, 63 first hook, 7 placement frame, 71 outer screen frame, 711 handle, 72 inner screen frame, 721 dividing screen plate, 722 placement area, 723 positioning hole, 724 positioning cone, 8 hangers, 9 hoisting mechanism, 91 second cylinder, 92 hanging plate, 93 second hook, 10 manipulator.
- first and second are used for descriptive purposes only and cannot be understood as indicating or implying relative importance or implicitly indicating the quantity of indicated technical features. Therefore, features defined as “first” and “second” may explicitly or implicitly include one or more of these features. In the description of the present invention, unless otherwise stated, the meaning of "plurality” is two or more than two, unless otherwise clearly defined.
- connection In the present invention, unless otherwise clearly stated and limited, the terms “installation”, “connection”, “connection”, “fixing” and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
- connection connection
- fixing and other terms should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. , or integrally connected; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components.
- the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
- the term “above” or “below” a first feature of a second feature may include direct contact between the first and second features, or may also include the first and second features. Not in direct contact but through additional characteristic contact between them.
- the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature.
- “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
- a cleaning and drying device for optical lenses includes a cleaning box 1, a box cover 2, a cleaning tank 3, and a drying mechanism 4.
- the cleaning box 1 is provided with a cleaning tank 3 inside.
- Ultrasonic generators 5 are provided on the opposite inner walls on both sides of the cleaning tank 3. Two ultrasonic generators 5 are arranged opposite each other to achieve a good cleaning effect; the lid 2 is provided with a lifting mechanism 6, and the lifting mechanism 6 is mounted on the There is a placement frame 7.
- the mesh frame structure can make the lenses in the placement frame 7 fully contact with the cleaning fluid to ensure clean cleaning.
- the box cover 2 is movably connected to the cleaning box 1 through a lifting mechanism 9.
- the lower end of the box cover 2 is provided with a surrounding edge 21, and the opening formed by the surrounding edge 21 is larger than the opening at the upper end of the cleaning box 1.
- This arrangement is beneficial to the box.
- the cover 2 seals the cleaning box to facilitate subsequent drying;
- the drying mechanism 4 is located on the cleaning box 1 and includes a hot air fan 41, an air duct 42, and an air outlet 43.
- the hot air fan 41 is located on the outer side of the cleaning box 1 On the wall, the air duct 42 is arranged along the inner wall of the cleaning box 1 and is arranged in an annular hollow structure.
- the hot air fan 41 is connected with the air duct 42 through the air duct.
- the air duct 42 is provided with a spray jet located above the cleaning tank 3.
- Air outlet 43, the air spray outlet 43 is a tapered outlet, four of which are provided along the four sides of the air duct 42, respectively corresponding to the four sides of the placement frame 7, to ensure uniform drying and good drying effect;
- a cleaning and drying device for optical lenses includes a cleaning box 1, a box cover 2, a cleaning tank 3, and a drying mechanism 4.
- the cleaning box 1 is provided with a cleaning tank 3 inside.
- Ultrasonic generators 5 are provided on the opposite inner walls on both sides of the cleaning tank 3. Two ultrasonic generators 5 are arranged opposite each other to achieve a good cleaning effect; the lid 2 is provided with a lifting mechanism 6, and the lifting mechanism 6 is mounted on the There is a placement frame 7.
- the mesh frame structure can make the lenses in the placement frame 7 fully contact with the cleaning fluid to ensure clean cleaning.
- the box cover 2 is movably connected to the cleaning box 1 through a lifting mechanism 9.
- the lower end of the box cover 2 is provided with a surrounding edge 21, and the opening formed by the surrounding edge 21 is larger than the opening at the upper end of the cleaning box 1.
- This arrangement is beneficial to the box.
- the cover 2 seals the cleaning box to facilitate subsequent drying;
- the drying mechanism 4 is located on the cleaning box 1 and includes a hot air fan 41, an air duct 42, and an air outlet 43.
- the hot air fan 41 is located on the outer side of the cleaning box 1 On the wall, the air duct 42 is arranged along the inner wall of the cleaning box 1 and is arranged in an annular hollow structure.
- the hot air fan 41 is connected with the air duct 42 through the air duct.
- the air duct 42 is provided with a spray jet located above the cleaning tank 3. Air outlet 43.
- the air spray outlet 43 is a cone-shaped outlet, and there are four of them. They are arranged along the four sides of the air duct 42 and respectively correspond to the four sides of the placement frame 7 to ensure uniform drying and good drying effect; There is also a manipulator 10 on one side of the cleaning box 1 for clamping and placing the frame 7. Through mechanical loading and unloading, the degree of automation is high.
- the upper end of the cleaning tank 3 is provided with a liquid inlet 31, and the lower end is provided with a liquid outlet 32.
- Both the liquid inlet 31 and the liquid outlet 32 are provided with control valves, and the liquid inlet
- the port 31 and the liquid outlet 32 are connected with a water pipe (not shown in the figure) extending out of the cleaning box.
- the replenishment and replacement of the cleaning fluid are controlled through the liquid inlet 31, the liquid outlet 32, and the control valve to ensure the continuity of cleaning and improve the cleaning efficiency.
- the placement frame 7 includes an outer network frame 71 and an inner network frame 72.
- the outer network frame 71 is provided with a plurality of overlapping inner network frames 72.
- the outer network frame 71 has The mesh is at least 2 times larger than the mesh of the inner mesh frame 72 to ensure full contact between the lens and the cleaning fluid.
- the inner mesh frame 72 is divided into a plurality of placement areas 722 by horizontally and vertically arranged dividing mesh plates 721. Each placement area An optical lens is placed inside 722. Through this arrangement of the placement frame 7, multiple optical lenses can be placed at the same time. The cleaning efficiency is high, and the placement area allows the optical lenses to be cleaned separately, avoiding the phenomenon of unclean cleaning of the clamping and overlapping areas, and improving the cleaning effect.
- the four corners of the inner screen frame 72 are provided with positioning posts.
- the lower end of the positioning post is provided with a positioning hole 723.
- the upper end of the positioning post is provided with a positioning cone 724.
- the positioning cone 724 cooperates with the positioning hole 723 to position the adjacent inner screen.
- the mesh frame 72 prevents the inner mesh frame 72 from shaking and causing damage to the lens.
- the lifting mechanism 6 includes a first cylinder 61, a lifting plate 62, and a first hook 63.
- the first cylinder 61 is fixed above the box cover 2, and the output end of the first cylinder 61 is connected to
- the lifting plate 62 is provided with a first hook 62 that matches the handle 711 on the outer screen frame 71 .
- the cleaning station and drying station are automatically positioned through the lifting mechanism 6, which has a high degree of automation and is simple and convenient to operate.
- the hoisting mechanism 9 includes a second cylinder 91, a hanging plate 92, and a second hook 93.
- the second cylinder 91 is fixed on the mounting plate below the hanger 8.
- the second cylinder 91 The output end is connected to an annular hanging plate 92, which allows the first cylinder 61 to pass.
- a second hanging hook 93 is connected below the hanging plate 92, and the second hanging hook 93 is connected to the box cover 2.
- Match the lifting lugs on the top. The loading, unloading and sealing of the box cover can be automatically completed through the hanger 8 and the hoisting mechanism 9, with a high degree of automation and simple and convenient operation.
- the working principle of the ultrasonic cleaning device for optical lenses of the present invention is as follows: if shown in Figures 1 and 5, the optical lenses are individually placed in the placement area 722 of the inner mesh frame 72, and then the inner mesh frame with the optical lenses placed therein is placed.
- the placement frame 7 is placed on the lifting mechanism 6 located on the box cover 2 through the manipulator 10; after placement, the manipulator 10 arm returns to the original position, starts the hoisting mechanism 9, and the hoisting mechanism 9 will
- the placing frame 7 is hoisted to the cleaning tank 1, the box cover 2 is overlapped with the top of the cleaning box 1, and the lifting mechanism 9 stops; then the lifting mechanism 6 is started, and the lifting mechanism 6 lowers the placing frame 7 to the cleaning tank 3, and starts the ultrasonic generator 5 Clean the lens; after the cleaning is completed, start the lifting mechanism 6, the lifting plate 62 rises, and drives the placing frame 7 out of the cleaning tank 3, and stops at the drying station; start the drying mechanism 4, and the air outlet 43 sprays hot air on all sides of the placing frame 7 Dry the lens; after drying, the hoisting mechanism 9 rises back to the initial position, the box cover 2 is opened, and the manipulator 10 takes out the material.
- the lenses are dried immediately in a closed environment after cleaning, which saves the cleaning process and avoids
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- Engineering & Computer Science (AREA)
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- Cleaning By Liquid Or Steam (AREA)
Abstract
本发明公开了一种光学镜片的清洗烘干装置,包括清洗箱、箱盖、清洗槽、烘干机构,所述清洗箱内部设有清洗槽,所述清洗槽两侧相对的内壁上设有超声波发生器;所述箱盖上设有升降机构,所述升降机构上安装有放置框,所述箱盖上方设有吊架,所述吊架上设有吊装机构,且所述箱盖通过吊装机构与清洗箱活动连接;所述烘干机构包括热风风机、风道、喷风口,所述热风风机设于清洗箱外侧,所述热风风机通过风管与风道连通,所述风道上设有喷风口;所述清洗箱一侧还设有夹取放置框的机械手。本发明所述的一种光学镜片的清洗烘干装置,自动化程度高,清洗烘干一体,节省了清洗流程,并避免了烘干的再污染,清洗、烘干效果好,清洗效率高。
Description
本发明属于光学镜片制备技术领域,特别涉及一种光学镜片的清洗烘干装置。
光学玻璃镜片是用高纯度硅、硼、钠、钾、锌、铅、镁、钙、钡等的氧化物按特定配方混合,在白金坩埚中高温融化,用超声波搅拌均匀,去气泡;然后经长时间缓慢地降温,以免玻璃块产生内应力;冷却后的玻璃块,经过加热锻压,成光学透镜毛胚,后经过打磨、抛光形成光学镜片。
目前的光学镜片在打磨、抛光工序中会产生灰尘、油污、汗迹、指纹等污垢,需要通过超声清洗装置对光学镜片进行清洗,以保证光学镜片具有较高的品质。现有的超声清洗装置操作复杂,需先将镜片放置于清洗机内清洗,然后再将清洗后的镜片取出,然后再转移到烘干设备中,此清洗过程较为繁琐,增加了清洗流程,进而降低了光学镜片的清洗效率;且在转运过程中或者烘干时对镜片的保护程度不够,镜片表面残留的水珠会对空气中的灰尘进行吸附,将导致镜片再次被污染。
发明内容
发明目的:为了克服以上不足,本发明的目的是提供一种光学镜片的清洗烘干装置,其结构简单,自动化程度高,清洗烘干一体,节省了清洗流程,并避免了烘干的再污染,清洗、烘干效果好,清洗效率高。
技术方案:一种光学镜片的清洗烘干装置,包括清洗箱、箱盖、清洗槽、烘干机构,所述清洗箱内部设有清洗槽,所述清洗槽两侧相对的内壁上设有超声波发生器,设置两个相对设置的超声波发生器,清洗效果好;所述箱盖上设有升降机构,所述升降机构上安装有放置框,网框结构能使放置框内的镜片与清洗液充分接触,保证清洗干净,所述箱盖上方设有吊架,所述吊架上设有吊装机构,且所述箱盖通过吊装机构与清洗箱活动连接;所述烘干机构设于清洗箱上,包括热风风机、风道、喷风口,所述热风风机设于清洗箱外侧侧壁上,所述风道沿清洗箱内壁设置,呈环形空心结构设置,此设置能保证放置框的四侧热风均匀,烘干效果好,所述热风风机通过风管与风道连通,所述风道上设有位于清洗槽上方的喷风口;所述清洗箱一侧还设有夹取放置框的机械手,通过机械上料、下料,自动化程度高。清洗箱内清洗烘干一体,可避免转运,节省清洗流程;箱盖通过吊装机构与清洗箱活动连接,可在放置框进入清洗箱后,箱盖密封清洗箱,保证清洗和烘干过程密封,避免镜片再污 染,从而保证清洗、烘干效果好,清洗效率高。
进一步的,上述的光学镜片的清洗烘干装置,所述清洗槽上端设有进液口,下端设有出液口,所述进液口、出液口上均设有控制阀,且所述进液口、出液口上连接延有伸出清洗箱外侧的水管。通过进液口、出液口、控制阀控制清洗液的补充、更换,保证清洗的连续性,提高清洗效率。
进一步的,上述的光学镜片的清洗烘干装置,所述放置框包括外网框、内网框,所述外网框内设有多个叠置的内网框,所述内网框通过横向、纵向设置的分隔网板分隔成多个放置区,每个放置区内放置一个光学镜片。通过此设置放置框可同时放置多个关学镜片,清洗效率高,且放置区使得光学镜片能够单独清洗,避免装夹及叠合处清洗不干净的现象,提高清洗效果。
进一步的,上述的光学镜片的清洗烘干装置,所述内网框四角设有定位柱,所述定位柱下端设有定位孔,所述定位柱上端设有定位锥,所述定位锥与定位孔相配合定位相邻的内网框,避免内网框晃动,对镜片造成损伤。
进一步的,上述的光学镜片的清洗烘干装置,所述升降机构包括第一气缸、升降板、第一吊钩,所述第一气缸固定在箱盖上方,所述第一气缸输出端连接有升降板,所述升降板上设有与外网框上把手相配合的第一吊钩。通过升降机构来自动定位清洗工位和烘干工位,自动化程度高,且操作简单方便。
进一步的,上述的光学镜片的清洗烘干装置,所述吊装机构第二气缸、吊板、第二吊钩,所述第二气缸固定在吊架下方的安装板上,所述第二气缸输出端连接有环形的吊板,所述吊板下方连接有第二吊钩,所述第二吊钩与设于箱盖上的吊耳相配合。通过吊架和吊装机构可自动完成上料、下料和箱盖的密封,自动化程度高,且操作简单方便。
进一步的,上述的光学镜片的清洗烘干装置,所述箱盖下端设有围边,且所述围边组成的开口大于清洗箱上端开口,此设置有利于箱盖密封清洗箱,便于后续的烘干。
进一步的,上述的光学镜片的清洗烘干装置,所述喷风口为锥形口,所述喷风口设有四个,沿风道的四个侧边设置。四个喷风口分别对应放置框的四个侧边,保证烘干均匀。
上述技术方案可以看出,本发明具有如下有益效果:
1、本发明所述的光学镜片的清洗烘干装置,放置框可同时放置多个关学镜片,清洗效率高,且放置区使得光学镜片能够单独清洗,避免装夹及叠合处清洗不干净的现象,提高清洗效果;
2、本发明所述的光学镜片的清洗烘干装置,通过设置升降机构、吊装机构、机械手自动完 成上料、下料、工位定位,操作简单方便,自动化程度高;
3、本发明所述的光学镜片的清洗烘干装置,清洗箱内清洗烘干一体,可避免转运,节省清洗流程;箱盖通过吊装机构与清洗箱活动连接,可在放置框进入清洗箱后,箱盖密封清洗箱,保证清洗和烘干过程密封,避免镜片再污染,从而保证清洗、烘干效果好,清洗效率高。
图1为本发明所述的光学镜片的清洗烘干装置的结构示意图;
图2为本发明所述的光学镜片的清洗烘干装置的清洗箱的俯视结构示意图;
图3为本发明所述的光学镜片的清洗烘干装置的内网框连接的结构示意图;
图4为本发明所述的光学镜片的清洗烘干装置的内网框的结构示意图;
图5为本发明所述的光学镜片的清洗烘干装置的初始状态的结构示意图;
图中:1清洗箱、2箱盖、21围边、3清洗槽、31进液口、32出液口、4烘干机构、41热风风机、42风道、43喷风口、5超声波发生器、6升降机构、61第一气缸、62升降板、63第一吊钩、7放置框、71外网框、711把手、72内网框、721分隔网板、722放置区、723定位孔、724定位锥、8吊架、9吊装机构、91第二气缸、92吊板、93第二吊钩、10机械手。
下面结合附图和具体实施例,进一步阐明本发明。
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明,而不能理解为对本发明的限制。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上,除非另有明确的限定。
在本发明中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。
实施例1
如果图1-5所示,一种光学镜片的清洗烘干装置,包括清洗箱1、箱盖2、清洗槽3、烘干机构4,所述清洗箱1内部设有清洗槽3,所述清洗槽3两侧相对的内壁上设有超声波发生器5,设置两个相对设置的超声波发生器5,清洗效果好;所述箱盖2上设有升降机构6,所述升降机构6上安装有放置框7,网框结构能使放置框7内的镜片与清洗液充分接触,保证清洗干净,所述箱盖2上方设有吊架8,所述吊架8上设有吊装机构9,且所述箱盖2通过吊装机构9与清洗箱1活动连接,所述箱盖2下端设有围边21,且所述围边21组成的开口大于清洗箱1上端开口,此设置有利于箱盖2密封清洗箱,便于后续的烘干;所述烘干机构4设于清洗箱1上,包括热风风机41、风道42、喷风口43,所述热风风机41设于清洗箱1外侧侧壁上,所述风道42沿清洗箱1内壁设置,呈环形空心结构设置,所述热风风机41通过风管与风道42连通,所述风道42上设有位于清洗槽3上方的喷风口43,所述喷风口43为锥形口,设有四个,沿风道42的四个侧边设置,分别对应放置框7的四个侧边,保证烘干均匀,烘干效果好;所述清洗箱1一侧还设有夹取放置框7的机械手10,通过机械上料、下料,自动化程度高。
实施例2
如果图1-5所示,一种光学镜片的清洗烘干装置,包括清洗箱1、箱盖2、清洗槽3、烘干机构4,所述清洗箱1内部设有清洗槽3,所述清洗槽3两侧相对的内壁上设有超声波发生器5,设置两个相对设置的超声波发生器5,清洗效果好;所述箱盖2上设有升降机构6,所述升降机构6上安装有放置框7,网框结构能使放置框7内的镜片与清洗液充分接触,保证清 洗干净,所述箱盖2上方设有吊架8,所述吊架8上设有吊装机构9,且所述箱盖2通过吊装机构9与清洗箱1活动连接,所述箱盖2下端设有围边21,且所述围边21组成的开口大于清洗箱1上端开口,此设置有利于箱盖2密封清洗箱,便于后续的烘干;所述烘干机构4设于清洗箱1上,包括热风风机41、风道42、喷风口43,所述热风风机41设于清洗箱1外侧侧壁上,所述风道42沿清洗箱1内壁设置,呈环形空心结构设置,所述热风风机41通过风管与风道42连通,所述风道42上设有位于清洗槽3上方的喷风口43,所述喷风口43为锥形口,设有四个,沿风道42的四个侧边设置,分别对应放置框7的四个侧边,保证烘干均匀,烘干效果好;所述清洗箱1一侧还设有夹取放置框7的机械手10,通过机械上料、下料,自动化程度高。
如果图1所示,所述清洗槽3上端设有进液口31,下端设有出液口32,所述进液口31、出液口32上均设有控制阀,且所述进液口31、出液口32上连接有延伸出清洗箱外侧的水管(图中未显示)。通过进液口31、出液口32、控制阀控制清洗液的补充、更换,保证清洗的连续性,提高清洗效率。
如果图1、3-4所示,所述放置框7包括外网框71、内网框72,所述外网框71内设有多个叠置的内网框72,外网框71的网孔至少大于内网框72的网孔2倍,保证镜片与清洗液充分接触,所述内网框72通过横向、纵向设置的分隔网板721分隔成多个放置区722,每个放置区722内放置一个光学镜片。通过此设置放置框7可同时放置多个关学镜片,清洗效率高,且放置区使得光学镜片能够单独清洗,避免装夹及叠合处清洗不干净的现象,提高清洗效果。
所述内网框72四角设有定位柱,所述定位柱下端设有定位孔723,所述定位柱上端设有定位锥724,所述定位锥724与定位孔723相配合定位相邻的内网框72,避免内网框72晃动,对镜片造成损伤。
如果图1所示,所述升降机构6包括第一气缸61、升降板62、第一吊钩63,所述第一气缸61固定在箱盖2上方,所述第一气缸61输出端连接有升降板62,所述升降板62上设有与外网框71上把手711相配合的第一吊钩62。通过升降机构6来自动定位清洗工位和烘干工位,自动化程度高,且操作简单方便。
如果图1所示,所述吊装机构9包括第二气缸91、吊板92、第二吊钩93,所述第二气缸91固定在吊架8下方的安装板上,所述第二气缸91输出端连接有环形的吊板92,环形的吊板92可让第一气缸61通过,所述吊板92下方连接有第二吊钩93,所述第二吊钩93与设于箱盖2上的吊耳相配合。通过吊架8和吊装机构9可自动完成上料、下料和箱盖的密 封,自动化程度高,且操作简单方便。
本发明所述的光学镜片的超声清洗装置的工作原理为:如果图1、5所示,将光学镜片单独放入内网框72的放置区722内,再将放置了光学镜片的内网框72放入外网框71;然后通过机械手10将放置框7放置在位于箱盖2上的升降机构6上;放置好后,机械手10机械臂退回原位,启动吊装机构9,吊装机构9将放置框7下吊至清洗箱1,箱盖2与清洗箱1顶部搭接,吊装机构9停止;然后启动升降机构6,升降机构6将放置框7下降至清洗槽3,启动超声波发生器5清洗镜片;清洗完成后,启动升降机构6,升降板62上升,带动放置框7出清洗槽3,在烘干工位停止;启动烘干机构4,喷风口43对放置框7的四面喷热风烘干镜片;烘干后,吊装机构9上升回到初始位,箱盖2打开,机械手10取料。镜片清洗后在密闭环境内马上烘干,节约了清洗流程,并避免了转运烘干的再次污染,且整个清洗过程自动化程度高,清洗效果好,清洗效率高。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进,这些改进也应视为本发明的保护范围。
Claims (8)
- 一种光学镜片的清洗烘干装置,其特征在于:包括清洗箱(1)、箱盖(2)、清洗槽(3)、烘干机构(4),所述清洗箱(1)内部设有清洗槽(3),所述清洗槽(3)两侧相对的内壁上设有超声波发生器(5);所述箱盖(2)上设有升降机构(6),所述升降机构(6)上安装有放置框(7),所述箱盖(2)上方设有吊架(8),所述吊架(8)上设有吊装机构(9),且所述箱盖(2)通过吊装机构(9)与清洗箱(1)活动连接;所述烘干机构(4)设于清洗箱(1)上,包括热风风机(41)、风道(42)、喷风口(43),所述热风风机(41)设于清洗箱(1)外侧侧壁上,所述风道(42)沿清洗箱(1)内壁设置,呈环形空心结构设置,所述热风风机(41)通过风管与风道(42)连通,所述风道(42)上设有位于清洗槽(3)上方的喷风口(43);所述清洗箱(1)一侧还设有夹取放置框(7)的机械手(10)。
- 根据权利要求1所述的光学镜片的清洗烘干装置,其特征在于:所述清洗槽(3)上端设有进液口(31),下端设有出液口(32),所述进液口(31)、出液口(32)上均设有控制阀。
- 根据权利要求2所述的光学镜片的清洗烘干装置,其特征在于:所述放置框(7)包括外网框(71)、内网框(72),所述外网框(71)内设有多个叠置的内网框(72),所述内网框(72)通过横向、纵向设置的分隔网板(721)分隔成多个放置区(722)。
- 根据权利要求2所述的光学镜片的清洗烘干装置,其特征在于:所述内网框(72)四角设有定位柱,所述定位柱下端设有定位孔(723),所述定位柱上端设有定位锥(724),所述定位锥(724)与定位孔(723)相配合。
- 根据权利要求3所述的光学镜片的清洗烘干装置,其特征在于:所述升降机构(6)包括第一气缸(61)、升降板(62)、第一吊钩(63),所述第一气缸(61)固定在箱盖(2)上方,所述第一气缸(61)输出端连接有升降板(62),所述升降板(62)上设有与外网框(71)上把手(711)相配合的第一吊钩(63)。
- 根据权利要求1所述的光学镜片的清洗烘干装置,其特征在于:所述吊装机构(9)包括第二气缸(91)、吊板(92)、第二吊钩(93),所述第二气缸(91)固定在吊架(8)下方的安装板上,所述第二气缸(91)输出端连接有环形的吊板(92),所述吊板(92)下方连接有第二吊钩(93),所述第二吊钩(93)与设于箱盖(2)上的吊耳相配合。
- 根据权利要求1所述的光学镜片的清洗烘干装置,其特征在于:所述箱盖(2)下端设有围边(21),且所述围边(21)组成的开口大于清洗箱(1)上端开口。
- 根据权利要求1所述的光学镜片的清洗烘干装置,其特征在于:所述喷风口(43)为锥形口,所述喷风口(43)设有四个,沿风道(42)的四个侧边设置。
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